Expansion Loop 1

System design
Compensating for expansion and contraction

Calculating the minimum straight length
Most commonly, the alteration of the pipe length due to expansion and contraction is accommodated by changes in
pipe direction. This takes advantage of the natural flexibilty of the plastic material and the high resistance to stress.
Therefore in addition to a calculation to determine the minimum and maximum pipe length due to thermal expansion
and contraction, the effect of this movement on the change in pipe direction needs to be considered. In particular, the
minimum straight length, shown as the figure c in the diagrams below need to be calculated if undue stress on
the pipe is to be avoided.
L
L
L/2
Fixed Point
L/2
L/2
Fixed Point
L/2
ips
c
Fixed Point
Fixed Point
The following formula is used:

c = . L . d
where
c
L
d
=
=
=
=
Minimum straight length (mm)

Change in length due to thermal expansion (mm)
Pipe outside diameter (mm)
Material specific constant (see table)
Material specific constant :

PVC-U = 34
PVC-C = 35
ABS
= 33
PE
= 26
PP
= 30
PVDF
= 20
For example, a PVC-U pipe with an O.D. of 50mm is run for a straight length of 50 metres before a 90 change of direction.
The pipe is installed in ambient temperature conditions of 10C. The maximum operating temperature is 20C. The
minimum operating temperature is 15C. What is the minimum straight length?
First, calculate the change in length using the formula:
L = L . T .
where
L
L
T
=
=
=
=
Change in length (mm)

Length of pipe being studied (m)
Temperature change (C)
Material coefficient of linear expansion
L = 50 . (20 - 10) . 0.08
Coefficient of linear expansion by material()

PVC-U = 0.08 mm/m C
PVC-C = 0.07 mm/m C
ABS
= 0.10 mm/m C
PE
= 0.20 mm/m C
PP
= 0.15 mm/m C
PVDF
= 0.12 mm/m C
ECTFE = 0.10 mm/m C
L = 40mm total change in length
IPS Flow Systems l Seaham Grange Industrial Estate l Seaham l SR7 0PT l England l Tel: 0191 521 3111 l www.ipsflowsystems.com
System design
Next, insert the value into the formula to calculate the minimum straight length:
c = . L . d
where
c
L
d
=
=
=
=
Minimum straight length (mm)

Change in length due to thermal expansion (mm)
Pipe outside diameter (mm)
Material specific constant (from table)
c = 33 . 40 . 50
c = 33 . 45
ips
c = 1485mm minimum straight length
Calculating the size of expansion loops
When changes of direction can not be used to accommodate expansion and contraction, it may be necessary to use an
offset expansion loop. The expansion loop effectively distributes the thermal movement between two changes of direction.
The size of the minimum straight length for the expansion loop is calculated using the same formula as described above.
L/2
L/2
L/2
L/2
Fixed Point
Fixed Point
Fixed Point
Minimum c/2
System design
Mechanical expansion joints
Plastic piston-type expansion joints are available in PVC-U, PVC-C and Polypropylene in diameters up to
12 /300mm (8/200mm for Polypropylene). Travel distances vary from 150mm to 300mm.
The expansion joints are made from two pipes, one telescoping inside the other, with double O-ring seals preventing
the ingress of contaminants and maintaining the line pressure. The outer part of the expansion joint must be
anchored during installation, while the inner pipe is permitted to move freely as the pipe expands or contracts.
Alignment is critical with this type of joint, as any misalignment may result in binding or snagging as the pipe tries to
move inside the expansion unit. Guides should be installed within approximately 300mm from both ends of each
expansion joint. Pipe runs must also be anchored at calculated distances so that pipe movement is directed towards
the expansion joint. Joints are usually installed with the piston partially extended, determined by the ambient
temperature and the likely thermal movement.
ips
The length of travel required for each expansion joint is calculated using the calculation formula described previously
in Calculating Expansion and Contraction.
Expansion bellows
Axial expansion bellows may be used with plastic piping, although they generally provide only a limited capacity for
axial movement. However they may be useful when used to handle other movements in addition to axial, or when
installation space is limited.
Expansion bellows should be installed with one end anchored securely, with the movement of the pipe directed
toward the free end. If possible, a guide should be installed within approximately 300mm from the free end of the
bellows.
Pipe anchors
There are a number of methods that may be used to anchor pipes, some of which are described here. However it
should be noted that any method that creates stress through excessive compression (such as by tight fitting
metal supports) is not recommended as damage to the pipe may occur.
Fixed point fittings are manufactured from Polypropylene, Polyethylene and PVDF. They
are designed to accommodate a pipe bracket that can be securely fixed to a structural
support. It is also possible to fabricate this type of fitting in PVC-U and PVC-C using
standard pipe sockets (see drawing).
Flanges may be also used to connect to an anchor point.
PVDF fixed point fitting

shown with clip
In all cases the anchor point must be capable of withstanding the forces that are created
due to the thermal movement of the pipe.
Some examples of anchor point construction methods:
Socket
Pipe clip securely

fixed to masonry
or steelwork
Socket
Valve support plate

securely fixed to masonry
or steelwork
Flange
Flange

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System design

Compensating for expansion and contraction

The following formula is used:

Minimum straight length (mm)

Material specific constant :

Change in length (mm)

L = 50 . (20 - 10) . 0.08

Coefficient of linear expansion by material()

L = 40mm total change in length

Minimum straight length (mm)

c = 1485mm minimum straight length

Calculating the size of expansion loops

PVDF fixed point fitting

Pipe clip securely

Valve support plate

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