Oimlr117 2 2CD
Oimlr117 2 2CD
Oimlr117 2 2CD
INTERNATIONALE
DE MTROLOGIE
LGALE
SECOND COMMITTEE
DRAFT (2CD)
Date: 21 December 2013
Reference number:
OIML TC 8 / SC 3
Recommendation: OIML R117-2 (2CD)
OIML R 117-2
Dynamic Measuring Systems for Liquids other than Water
Part 2: Metrological controls and performance tests
Note : Some text highlighted to encourage close review of certain sections
(Highlight will be removed before publication)
Page 1 of 181
EXPLANATORY NOTE
(This explanatory note will be deleted in the R117-2 document before final publication.)
Work originally started on the effort to produce an R117 test methods document in the
period of 1997 2004. This work was led by Germany and the Netherlands. In 2004, it was
decided to delay work on the test methods document until after approval and publication of
R117-1 General Requirements.
After publication of OIML R117-1 in 2008, an international working group (IWG) was
formed to create R117-2. The United States serves as the chair of the IWG with significant
on-going participation from several other member states. The IWG met several times, and
distributed the first committee draft of R117-2 in 2011. In 2012, the IWG was reestablished as an OIML Project Group (PG) according to the new OIML directives for the
technical work and many new project group P-members were added. In addition to the inperson meetings, the IWG/PG has also held over 40 web-based meetings to continue to
accelerate the work effort.
The Project Group chair would like to take this opportunity to thank the PG participants for
all of their hard work on this document and to thank the nations that have graciously hosted
the PG meetings.
Some special notes concerning the 2CD of R117-2:
Because of its size and complexity, this document (OIML R117-2) currently only
covers metrological controls and performance tests for type evaluation.
After receiving international comments on the 1CD (in 2011), the following new
items are included with the package that accompanies the 2CD of R117-2:
o Responses to international comments on the 1CD;
o Annex E Measuring Systems for Beer + Milk + other foaming potable liquids;
o Annex F Pipelines + Ship Loading Systems; and
o Annex G Aircraft Fueling Systems
Some newly developed items in this document (R117-2), if approved, will
necessitate an amendment of some of the corresponding requirements sections of
R117-1. An attempt has been made to clearly mark these items in R117-2. The most
significant of these changes include the removal of Annex A from R117-1 (now part of
Section 4 of R117-2) and a change that makes endurance testing only relevant for
meters with moving parts (Section 5.4).
Page 2 of 181
FOREWORD
The International Organization of Legal Metrology (OIML) is a worldwide,
intergovernmental organization whose primary aim is to harmonize the regulations and
metrological controls applied by the national metrology services, or related organizations, of
its Member States.
The two main categories of OIML publications are:
International Recommendations (OIML R), which are model regulations that establish
the metrological characteristics required of certain measuring instruments and which
specify methods and equipment for checking their conformity; the OIML Member
States shall implement these Recommendations to the greatest possible extent;
International Documents (OIML D), which are informative in nature and intended to
improve the work of the metrological services.
Page 3 of 181
CONTENTS
Explanatory note .
Foreword .
Annex List
Scope ........
10
14
14
14
15
15
15
16
16
16
23
39
43
43
45
46
50
51
52
62
62
63
Page 4 of 181
75
75
76
77
78
79
80
88
Annex B.
97
Annex E.
Annex F.
119
121
Annex A.
Annex A-LPG.
Annex G.
------------------------------------------------------------------------------------------------------Annex X.
123
123
127
133
142
156
168
179
Page 5 of 181
R117-2
Annex List
A
and
A-LPG
Fuel dispensers
Blend dispensers
----------------------------------------------------------Annex A-LPG
B
C*
D*
H*
I*
J*
Unattended delivery
K*
L*
Measuring systems for liquefied natural gas (LNG) (to be added later)
* these Annexes are still under development (they are planned to be added at a later date in
a future revision of this document)
Page 6 of 181
Page 7 of 181
Metrological control
2.1
Measuring systems subject to legal metrology control shall be subject to type evaluation and
approval.
In addition, the constituent elements of a measuring system, mainly those listed below, and
the sub-systems which include several of these elements (for example, a flowcomputer), are
able to receive separate type approval upon the request of the manufacturer:
meter;
measuring device;
meter sensor;
transducer;
electronic calculator;
indicating device;
gas separator;
gas extractor;
special gas extractor;
conversion device;
ancillary devices providing or memorizing measurements results:
o printing device;
o memory device
o self-service device;
temperature measuring device or sensor;
pressure measuring device or sensor;
density measuring device or sensor.
See also Annex X.2.1 (at the beginning of Annex X of R117-2) on General metrological
requirements for specific components of a measuring system for a chart that shows the
components that are able to receive a separate type approval cross-referenced with sections
from R117-1 that apply to each component.
Note:
In some countries, the expressions type evaluation and "type approval" can be
reserved for complete measuring systems. In this case, it is advisable that types of
constituent elements be submitted to a procedure similar to type approval, making
it possible to certify the conformity of the type of a constituent element to the
regulation.
The constituent elements of a measuring system shall comply with the relevant requirements
even when they have not been subject to separate type evaluation (except in the case of
ancillary devices and additional devices that are exempted from the controls).
Unless otherwise specified in this Recommendation, a measuring system shall fulfil the
requirements without adjustment of the system or of its elements during the course of the tests.
Relevant tests belonging together should be carried out on the same measuring system or
element, under the same conditions and without adjustment. If, however, an adjustment has
been performed or tests have been conducted with another measuring system and/or device
this shall be documented and justified in the test report.
OIML R117-2, 2CD, dated 21 December 2013
Page 8 of 181
Any exceptions to the test procedures described in R117-2 must be fully and clearly
documented in the type evaluation report.
2.2
Initial Verification
Measuring systems subject to legal metrology control shall be subject to initial verification.
The object of the initial verification is to verify the compliance of complete measuring
systems with the requirements described in R117-1 Section 6.2 and ensure the systems
conforms to its approved type before those systems are place into service.
Test procedures for the initial verification of complete measuring systems are not yet
complete; when they are complete, these test procedures will be found in the individual
annexes of this recommendation.
Note 1: Some of the draft initial verification test procedures for complete measuring
systems can be found in Annex X (advice and suggested practices).
Temporary Note (2): a decision to not include initial verification test procedures in the
Annexes of the 2CD of R117-2 was made at a Project Group meeting in Teddington in
October 2013. Instead, these test procedures are planned to be part of the next revision
cycle of R117.
Page 9 of 181
mmq
nF
NF
Pu
pt
pmin
pmax
Qs
Q
Qmin
Qmax
Qa
Q min
Q max
1
NF 1
t
Ts
Tr
Tt
Time (s)
Temperature of the liquid in the standard capacity measure (C)
Reference temperature of the standard capacity measure (C)
Temperature of the liquid passing through the meter or measurement
transducer (C)
Vmin
Vi
Vs
Page 10 of 181
Vr
Vm
Vp
Vc
Vn
Va
Mi
Ms
Mb
Mm
Mp
Mc
kf
Notes : For the determination of refer to OIML R 63 or ISO 91-1 for petroleum
products.
For the determination of refer to API Manual of Petroleum
Measurements Standards Chapter 11.2.1 for petroleum products (new fuels
issues, including E10)
If
(C-1)
(uncertainty : 5 x 10-6 C -1)
10 x 10-6
27 x 10-6
33 x 10-6
51 x 10-6
53 x 10-6
69 x 10-6
Page 11 of 181
Pi
Pm
Pp
Pc
Evi
Evm
Evp
Eva
Emi
Emm
Emp
Ema
=
[E(1) + E(2) + ... + E(n)] / n
0
Page 12 of 181
m3
=
=
=
=
=
=
v1
v2
v3
m1
m2
Range =
]/3
Page 13 of 181
Uncertainties of measurement
Page 14 of 181
k = 2. In the calculation of the uncertainty, the resolution of the EUT shall be taken into
account
If it is technically or economically impractical to reach an uncertainty of 1/5 and 1/3 of the MPE, a
reduced MPE = (6/5 x MPE U) and a reduced MPE = ( 4/3 x MPE U) respectively may be
used. When calculating the expanded uncertainty, the resolution but not the repeatability of the EUT
shall be included.
Note: This exception is only valid in mutual agreement of the manufacturer and the test facility,
and only to approve a device. Use of this exception must be fully documented.
4.3
Reference conditions
Ambient temperature:
Relative humidity:
Atmospheric pressure:
Mains (power supply) voltage:
Mains (power supply) frequency:
15 C to 35 C
25 % to 75 %
84 kPa to 106 kPa
Nominal voltage (Unom)
Nominal frequency (fnom)
During each test, the temperature shall not vary by more than 5 C and the relative humidity
shall not vary by more than 10 % within the reference range.
The test lab shall have the ability to authorize different reference conditions as long as these
conditions are fully documented with an explanation of: why the alternate reference
conditions were used, the implications of the alternate reference conditions, and the effects on
the testing results.
4.4
Test volumes
Some influence quantities have a systematic (absolute) effect on measurement results and not
a proportional effect related to the measured volume. If the fault limit is related to the
measured volume (in order to be able to compare results obtained in different laboratories), it
is necessary to perform a test on a fixed volume and flow rate, and not less than the minimum
measured quantity. Furthermore, the test volume shall be in accordance with the uncertainty
requirements in Section 4.2.
Note: In this section, fault limit is the value that determines when a fault is a
significant fault.
4.5
Temperature tests concern testing the effect of the ambient temperature on the measurement
result and not the effect of the temperature of the applied liquid. Simulation of the flow signal
while performing the test is advisable in order to prevent the temperature of the liquid being
of influence to the test results. These test methods for evaluation of influence of ambient
temperature are presented in Section 4.8.
Page 15 of 181
Page 16 of 181
Class
H1
H2
H3
Test level
Damp heat
(cyclic)
Description
This class applies to instruments or parts of instruments typically
used in temperature-controlled enclosed (weather-protected)
locations. Where necessary, heating, cooling or humidification is
used to maintain the required environmental conditions. Measuring
instruments are not exposed to condensed water, precipitation, or
ice formations.
These conditions may apply in living areas, continuously staffed
offices, certain workshops, and other rooms for special
applications.
This class applies to instruments or parts of instruments typically
used in enclosed (weather-protected) locations where the local
climate is not controlled. Measuring instruments present may be
subject to condensed water, water from sources other than rain,
and to ice formations.
These conditions may apply in some publicly-accessible areas in
buildings, garages, below-ground areas, certain workshops,
factories, industrial plants, ordinary storage rooms for frostresistant products, farm buildings, etc.
This class applies to instruments or parts of instruments used in
open air locations excluding those in extreme climate zones such
as polar and desert environments.
Page 17 of 181
Test level
Vibration
M1
M2
M3
Description
This class applies to locations with vibration of low significance
For example, for instruments fastened to light supporting
structures subject to negligible vibrations and shocks
(transmitted from local blasting or pile-driving activities,
slamming doors, etc.)
This class applies to locations with significant or high levels of vibration
and shock
For example, vibration and shock transmitted from machines
and passing vehicles in the vicinity or adjacent to heavy
machines, conveyor belts, etc.
This class applies to locations where the level of vibration is high and/or
very high
For example, for measuring instruments mounted directly on
machines, conveyor belts etc.
Page 18 of 181
Test method
Applicability
General
Verification of compliance with the provisions in 4.1.1 under conditions of high
temperature
The test comprises exposure to the specified high temperature under free air
conditions during the period of time specified (the period specified is the period
succeeding the moment at which the EUT has reached temperature stability).
The change in temperature shall not exceed 1 C/min during heating up and
cooling down.
The absolute humidity of the test atmosphere shall not exceed 20 g/m3.
When tests are performed at temperatures below 35 C, the relative humidity shall
not exceed 50 %.
The EUT shall be tested:
*at the reference temperature of 20 C after 1 hour conditioning,
*at the specified high temperature, 2 hours after temperature stabilization,
*after 1 hour recovery of the EUT at the reference temperature of 20 C.
During tests, the EUT shall be in operation. Simulated inputs are permitted. Tests
shall be performed at a minimum of one flow rate
One of the following test levels may be specified:
unit
Temperature
30
40
55
70
85
Duration
hours
Permitted maximum
deviation
Page 19 of 181
Test method
Applicability
General
Verification of compliance with the provisions in 4.1.1 under conditions of
low temperature
The test comprises exposure to the specified low temperature under free
air conditions for a 2-hour period after the EUT has reached temperature
stability.
The change of temperature shall not exceed 1 C/min during heating up
and cooling down.
IEC specifies that the power to the EUT shall be switched off before the
temperature is raised.
The EUT shall be tested:
- at the reference temperature of 20 C after 1 hour conditioning,
- at the specified low temperature, 2 hours after temperature stabilization,
- after 1 hour recovery of the EUT at the reference temperature of 20 C.
During tests, the EUT shall be in operation. Simulated inputs are permitted.
Tests shall be performed at a minimum of one flow rate
One of the following test levels may be specified:
unit
Temperature
+5
-10
-25
-40
Duration
Permitted maximum
deviation
2
2
2
2
All functions shall operate as designed.
All errors shall be within the maximum permissible errors.
hours
Page 20 of 181
Test method
Applicability
unit
Upper temperature
40
55
Duration
24-hour cycle
Restrictions
Permitted maximum
deviation
During the application of the influence quantity the power supply of the EUT is in
switch-off mode.
After the application of the influence factor and recovery:
All functions shall operate as designed.
All errors shall be within the maximum permissible errors.
Page 21 of 181
Test method
Applicability
General
Verification of compliance with the provisions in 4.1.1 under conditions of
random vibration
The test comprises exposure of the EUT to vibration.
The EUT shall be tested in three, mutually perpendicular axes mounted on a
rigid fixture by its normal mounting means.
The EUT shall normally be mounted in such a way that the gravity vector points
in the same direction as it would in normal use. Where on basis of the
measurement principle the direction the effect can be assumed negligible the
EUT may be mounted in any position.
After the application of the influence factor, the EUT shall be tested at a
minimum of one flow rate.
One of the following test levels may be specified:
unit
10 150
10 150
Hz
1.6
ms-2
0.05
m2s-3
dB/octave
-3
-3
For each of the orthogonal directions the vibration exposure time shall be 2
minutes.
During the application of the influence quantity the power supply of the EUT is
in switch-off mode.
After the influence factor is removed: all functions shall operate as designed.
All errors shall be within the maximum permissible errors.
Page 22 of 181
General
The general reference for testing requirements in Sections 4.9 and 4.10 is OIML D 11 (Edition
2013). Test procedures in 4.9 and 4.10 have been given in condensed form, for information only,
and are adapted from the referenced IEC publications. Before conducting the tests, the applicable
publications should be consulted.
4.9.1.1 Severity levels for electrical disturbance tests
The following table gives a classification for electrical disturbance tests:
Class
E1
E2
E3
Description
This class applies to measuring instruments used in locations where electromagnetic
disturbances correspond to those likely to be found in a residential, commercial and/or
light industrial environments.
This class applies to measuring instruments used in locations where electromagnetic
disturbances correspond to those likely to be found in industrial buildings.
This class applies to measuring instruments powered by the battery of a vehicle and
exposed to electromagnetic disturbances which correspond to those likely to be found in
any environment not generally considered hazardous for the general public.
Page 23 of 181
The relation between the class and the applicable test levels (severity levels) is given in the
following table.
Test Level (Severity Level) for
class
Test
E1
E2
E3
R117-2
Section
--
4.9.2.1
--
--
--
4.9.2.2
--
4.9.3
2
3
2
3
3
3
3
3
-3
---
4.9.4
4.9.5
4.9.6
4.9.7
--
--
4.9.8
-3
1
3
---
4.9.9
4.9.10
4.9.11.1
4.9.11.2
4.9.11.3
--
--
C or F
4.10.1
--
--
IV
4.10.2
--
--
I + III
4.10.3
--
--
I + II
4.10.4
Test Description
AC mains voltage variation
DC mains voltage variation
AC mains power voltage dips, short interruptions,
and voltage variations
Bursts (transients) on AC and DC mains
Electrostatic discharge (ESD)
Bursts (transients) on signal, data and control lines
Surges on signal, data and control lines
DC mains power voltage dips, short interruptions and
voltage variations
Ripple on DC input power ports
Surges on AC and DC mains lines
Radiated radio frequency electromagnetic fields of
general origin
Radiated radio frequency electromagnetic fields
(digital radio telephones)
Conducted (common mode) currents generated by
radio frequency electromagnetic fields
Voltage variations (road vehicle battery)
Electrical transient conduction along supply lines (EUT
powered by road vehicle battery)
Battery voltage variations during starting up a vehicle
engine
Load dump test
Page 24 of 181
4.9.1.2
comply with the requirements for AC mains powered devices with the mains power switched
Devices powered by mains power and provided with a back-up battery for data-storage only, shall
comply with the requirements for AC mains powered devices.
For electronic devices powered by the on-board battery of a road vehicle, a series of special tests for
disturbances associated with the power supply are given in 4.10.
Page 25 of 181
Test method
Applying low and high level AC mains power voltage (single phase)
Only applicable for measuring instruments which are temporarily or
permanently connected to an AC mains power network while in operation
This test is not applicable to equipment powered by a road vehicle battery.
Verification of compliance with the provisions in 4.1.1 under conditions of AC
mains network voltage changes between upper and lower limit
The test comprises exposure of the EUT to the lower and upper limit power
supply condition for a period sufficient for achieving temperature stability and
subsequently performing the required measurements
while the EUT is operating under normal atmospheric conditions.
During tests, the EUT shall be in operation. Simulated inputs are permitted.
Tests shall be performed at a minimum of one flow rate.
Applicability
Object of the test
Test level
Mains
voltage
Unom1 + 10 %
Lower limit
Unom2 15 %
The values of Unom are those as specified by the manufacturer and marked on
the measuring instrument. In the case a range is specified Unom1 concerns the
highest and Unom2 concerns the lowest value of that range. If only one nominal
mains voltage value (Unom) is presented then Unom1 = Unom2 = Unom.
In the case of three phase power supply, the voltage variation shall apply for
each phase successively.
Extend
Permitted maximum
deviation
Page 26 of 181
Test method
Applicability
Test level
Restrictions
Permitted maximum
deviation
Page 27 of 181
Applicability
Test c
Test d
Test e
Permitted maximum
deviation
unit
0.5
0.5
cycles
Reduction to
Duration
cycles
Reduction to
70
40
25/30
10/12
cycles
Reduction to
n/a
70
Duration
n/a
25/30
cycles
Reduction to
n/a
80
Reduction to
Duration
Duration
Duration
n/a
250/300
cycles
a) for interruptible measuring systems: either significant faults do not occur or
checking facilities detect a malfunctioning and act upon in it accordance with
4.3 when significant faults occur.
b) for non-interruptible measuring systems: no significant faults occur.
Page 28 of 181
Test method
Applicability
The characteristics of the generator shall be verified before connecting the EUT.
The test comprises exposure to bursts of voltage spikes for which the output
voltage on 50 and 1000 load are defined in the referred standard.
Both positive and negative polarity of the bursts shall be applied.
The duration of the test shall not be less than 1 min for each amplitude and
polarity. The injection network on the mains shall contain blocking filters to
prevent the burst energy being dissipated in the mains.
At least 10 positive and negative randomly phased bursts shall be applied.
The bursts are applied during all the time necessary to perform the test;
therefore, more bursts than indicated above may be necessary.
During tests, the EUT shall be in operation. Simulated inputs are permitted.
Tests shall be performed at a minimum of one flow rate.
One of the following test levels may be specified:
unit
kV
Repetition rate
5
5
kHz
for interruptible measuring systems: either significant faults do not occur or
checking facilities detect a malfunctioning and act upon in it accordance
with 4.3 when significant faults occur.
b) for non-interruptible measuring systems: no significant faults occur.
a)
Permitted maximum
deviation
Page 29 of 181
Test method
Applicability
unit
Contact discharge
kV
Air discharge
kV
Test voltage
a)
Permitted maximum
deviation
Page 30 of 181
Test method
Applicability
Permitted maximum
deviation
unit
0.5
kV
5
5
kHz
Tests on signal lines are applicable only for I/O signal, data and control
ports, with a cable length exceeding 3 m (as specified by the manufacturer).
a) for interruptible measuring systems: either significant faults do not occur
or checking facilities detect a malfunctioning and act upon in it
accordance with 4.3 when significant faults occur.
b) for non-interruptible measuring systems: no significant faults occur.
In either a) or b) above, human intervention is permitted to put the EUT into
operation after the test (e.g. replacing a fuse), provided that all relevant data
is available after the human intervention.
Page 31 of 181
Test method
Applicability
unit
Line to line
1.0
kV
Line(s) to ground
2.0
kV
2.0
kV
2.0
kV
Symmetrical lines
Shielded I/O and
communication lines
Restrictions
Permitted maximum
deviation
Line(s) to ground
1. Test on signal lines apply only for I/O, signal, data and control ports, with a cable
length exceeding 30 m (as specified by the manufacturer).
2. Indoor DC signal, data, and control cables (regardless of length) are exempt from
this test.
a) for interruptible measuring systems: either significant faults do not occur or
checking facilities detect a malfunctioning and act upon in it accordance with 4.3
when significant faults occur.
b) for non-interruptible measuring systems: no significant faults occur.
In either a) or b) above, human intervention is permitted to put the EUT into
operation after the test (e.g. replacing a fuse), provided that all relevant data is
available after the human intervention.
Page 32 of 181
Table 4.9.8 DC mains voltage dips, short interruptions and (short term) variations
Applicable standard
Test method
Applicability
Voltage dips
Amplitude
40 and 70
Short
interruptions
Duration
Test
condition
Amplitude
Duration
Voltage
variations
Amplitude
Duration
Restrictions
Permitted maximum
deviation
85 and 120
Page 33 of 181
Test method
Applicability
Page 34 of 181
Test method
Applicability
Object of the test
Surge voltage
peak
Restrictions
Permitted maximum
deviation
Line to line:
1.0
kV
Line to earth:
2.0
kV
This test does not apply to devices powered by a road vehicle battery;
a) for interruptible measuring systems: either significant faults do not occur
or checking facilities detect a malfunctioning and act upon in it accordance
with 4.3 when significant faults occur.
b) for non-interruptible measuring systems: no significant faults occur.
In either a) or b) above, human intervention is permitted to put the EUT into
operation after the test (e.g. replacing a fuse), provided that all relevant data is
available after the human intervention.
Page 35 of 181
Test method
Applicability
Object of the test
Test levels
Page 36 of 181
unit
10
V/m
3
446 MHz
Frequency Range
(1)
Modulation
unit
10
V/m
10
80 % AM, 1 kHz, sine wave
1)
2)
3)
Page 37 of 181
Test method
Applicability
Object of the test
unit
RF amplitude
10
V (e.m.f.)
0.15 80
Frequency range
Modulation
MHz
Permitted maximum
deviation
Page 38 of 181
Test method
Applicability
Object of the test
During tests, the EUT shall be in operation. Simulated inputs are permitted. Tests shall be
performed at a minimum of one flow rate.
One of the following test levels may be specified:
units
Unom = 12 V
Unom = 24 V
Lower limit
10.5
10
16
22
18
32
Upper limit
Notes
Permitted maximum
deviation
16
16
16
32
32
16
32
1) In ISO 16750-2 [41] test levels are called Code
2) The recommended test level for these tests are:
Code C for 12 V batteries and Code F for 24 V batteries.
At both the upper supply voltage level and the lower supply voltage level:
- all functions shall operate as designed.
all errors shall be within the maximum permissible errors.
Page 39 of 181
Table 4.10.2 Electrical transient conduction along supply lines (EUT powered by vehicle battery)
Applicable standard
Test method
Applicability
Unom = 12 V
Unom = 24 V
Unom = 12 V
Unom = 24 V
Min.
number of
pulses or
test time
2a
+37 V
+37 V
+ 50 V
+ 50 V
500 pulses
2b
+10 V
+20 V
+10 V
+20 V
10 pulses
3a
-112 V
-150 V
- 150 V
- 200 V
1h
3b
+75 V
+150 V
1h
+ 100 V
+ 200 V
Test pulse 2b is only applicable when the EUT is connected to the battery
via the main switch of the vehicle.
So, if the manufacturer of the EUT has not specified that the EUT is
connected directly to the battery, test pulse 2b is not applicable.
III
IV
Pulse voltage Us
Pulse voltage Us
The recommended values in bold, for the level indexed IV, concern the
maximum levels as defined in ISO 7637-2 (2004). The values in
parentheses are the maximum levels as defined in ISO 7637-2 (2011).
(These different test levels are still being debated by the EMC community
responsible for ISO 7637-2 for this reason it is recommended to use the
the levels outside the parenthese for the immediate future,
Notes
Page 40 of 181
Test method
Applicability
Object of the test
Test procedure in brief
Nominal battery voltage
Unom = 12 V
Unom = 24 V
Unit
Test profile
II
III
IV
II
III
US
4.5
10
UA
9.5
6.5
6.5
20
15
10
t8
10
10
10
40
100
100
100
40
100
40
ms
tf
1)
Notes
Restrictions
Permitted maximum
deviation
Page 41 of 181
Test method
Applicability
Object of the test
80
100
150
200
Ri
0.5
tr
10
10
10
10
ms
40-400
40-400
100-350
100-350
ms
td
1)
Notes
Restrictions
Permitted maximum
deviation
Page 42 of 181
5.1
General information
The meter sensor/measuring device may be tested in either a test bench or in a measuring
system. It shall be installed according to manufacturer specification (meter position(s), straight
pipes, flow straightening device, minimum back pressure, software setting/configuration, warm up
time, etc). Low-flow cut-off (if applicable) is set at minimum value.
[Note: see R117-1 Section 3.1.5.4 on turbine meters and other meter types concerning zero-offset.]
Metrological stability shall be achieved before any testing is started. This means that the
system shall operate within the repeatability error of Section 3.1.2.2 of R117-1. (See Annex X.5.1
for advice on this.)
Before conducting tests, it is necessary to evaluate the meter sensor/measuring device by
using the general check-list given in R117-3 (to be developed) and the relevant points of the checklist given in Annex X.14 (cross reference table to type approval of specific components).
Note: Specific components allowed to receive type approval are only those for which partial
MPEs and/or requirements for acceptance (pass/fail criteria) have been defined.
In accordance with the requirements of Section 6 of OIML R 117-1, tests should be carried
out at the limits of the rated operating conditions the limits of pressure, temperature, density, and
viscosity. It is possible to reduce the number of liquids to be tested if it can be shown, through
technical analysis of the metering principals, that all requirements are fulfilled for any other liquid.
Definition of Meter model: Different sizes of meter sensors/measuring transducers having family
similarities in the principle of operation, construction and materials. A size is defined by the
nominal size of the measuring element of the meter sensor, not the size of the pipe connection.
Meter selection family of meters
When selecting which sizes of a family of meters to be tested, the following rules shall be
considered:
The approving authority shall declare the reasons for including and omitting particular meter
sizes from testing;
Meters which have the most extreme operating parameters within a family, shall be
considered for testing (e.g. the largest flowrate range, the highest peripheral (tip) speed of
moving parts, etc);
Endurance tests shall be applied to meters where the highest wear is expected;
All performance tests relating to influence quantities and disturbances shall be carried out on
one size from a family of electronic meters;
One way of selecting sizes to test is to use Fig. 5.1. Each line represents one family, meter 1 being
the smallest. The family members underlined in Fig. 5.1 are then selected for testing. The sizes not
tested shall be within the range of 0.5 x Qmax Qmax 2 x Qmax of the adjacent sizes.
1
OIML R117-2, 2CD, dated 21 December 2013
Page 43 of 181
1
1
1
1
1
2
2
2
2
3
3
3
3
4
4
5
5
5.3.1
Reading at
zero flowrate
5.3.2
Accuracy at
metering
conditions
5.3.3
Accuracy at
limits of the
working range
5.3.4
Flow
disturbance
(optional)
5.3.5
Inclination
test, etc
5.4
Endurance test
5.5
mmq
Page 44 of 181
5.6
Climate and
disturbance
tests
Temporary Convenor Note 1: The project group spent a very significant amount of
developing, discussing, editing, and arguing about the Table showing whether different
meter technologies are affected by various operating conditions. The latest version of this
table is found (in lineout form) in Annex X.5.4. The participants at the Teddington meeting
(Oct 2013) decided that it was best to not include the table in the 2CD because consensus on
its contents could not be reached. The convener continues to believe that the table would
have value if consensus could be reached so, it has been left (in lineout form) to
encourage Project Group members to comment on whether the table should be included and
the tables suggested practices.
5.2
Test equipment
To determine the amount of liquid passed through the meter sensor/measuring transducer, a
standard test measure (OIML R120), weighing machine, pipe prover (OIML R119) or master meter
can be used. Standards, instruments and methods used shall suit the purpose, be traceable to
international standards or to national standards traceable to international standards and be part of a
reliable calibration program. Any test methods and test volume may be used provided that it is
described in the test report and is accompanied by an uncertainty statement/reference to
accreditation, demonstrating that the expanded uncertainty is in accordance with Section 4.2.
The volume of the supply tank shall be of sufficient capacity to not cause foaming of the
liquid or a rise in temperature during the tests.
Note: It is preferable that all gas elimination devices should be vented back to the supply
tank to avoid changing the test liquid specifications.
The temperature and pressure of the liquid passing through the meter sensor,
measuring device or meter shall be measured close to the meter sensor/measuring device.
Page 45 of 181
5.3
Accuracy
5.3.1
Test for reading at zero flowrate should not exceed line C at minimum flow rate (R117-1 Section
3.1.5.4).
Note: Section 5.3.1 only applies for electro-magnetic, ultrasonic, vortex, and massflow
meters. For those meter types, apply selection of meter sizes according to Fig 5.1.
5.3.2. Accuracy at metering conditions
5.3.2.1 Accuracy at metering conditions (this section is not applicable to drum meters for alcohol,
these meters are covered in 5.3.2.2)
Object of the test
The objective of this test is to verify that all individual measurement results at each flowrate
meet the requirements concerning the maximum permissible errors.
General information
The flow rates of the measuring point are defined by:
Q K nF 1 Qmax
Where nF is a sequence number of the flow rate test, and
1
NF 1
Qmin
Qmax
Where NF is the number of flowrates as in the following table
K
NF
3
5
6
7
8
9
Note 1: for turn-down ratios that are not a whole number, the ratio shall be rounded to the
nearest whole number.
Note 2: When testing for an expanded flow range, new test points are added outside the old
flow range, without need to recalculate the old test points.
Page 46 of 181
The above table shows that the set rate of flow through the measurement transducer shall not
differ by more than 10% from the calculated flow rate (except at Q(1) where 20% is allowed),
furthermore the limits for the measurement transducer specified by Qmax and Qmin shall not be
exceeded.
Three independent and identical tests shall be carried out at each flow rate. The result
(absolute value) of each of these three tests must not exceed line B of Table 2 of OIML R117-1.
The difference between the largest and the smallest results of the three successive
measurements (range) is a measure of the repeatability error and shall, according to section 3.1.2.2
and A.6.1of the International Recommendation R 117-1, not be greater than 2/5 of Line A in Table
2, for amounts greater than 5 times the minimum measured quantity.
If the measurement transducer is intended to be used together with a mechanical
calculator/indicating device tests shall be performed at two unit prices which correspond to the
maximum and minimum torques. This is generally near the maximum and minimum unit prices.
1
2
Drum meter
Q1
Q2
Q3
MPE (%)
0,2
0,25
0,3
0,5 to 1
1 to 2
2 to 3
3 to 5
5 to 10
10 to 15
MPE of reserve device (reserve drum) of big size drum meter is 0.6 % at all flowrates.
Page 47 of 181
Page 48 of 181
Page 49 of 181
5.3.6
5.4
Endurance test
Page 50 of 181
5
6
Note:
5.5
Operate the transducer for 100 hours at a flowrate between 0,8 x Qmax and
Qmax. For practical reasons, the volume may be divided in a number of
deliveries.
Perform an accuracy test in accordance with 5.3.2 at the same three flowrates..
The unit price Pu shall be the same as during the initial accuracy test (only
relevant for mechanical calculating/indicating devices).
Calulate vi (A) and the difference vi (A) - vi (B) for each flowrate.
Fill in test report _______.
If appropriate, the results from the accuracy tests according 5.3.2 can be used for step 1 of
the test procedure. In this situation the middle flow rate is next lower flow rate from 5.3.2.
Page 51 of 181
5.6
5.6.1
General information
For electronic measuring devices, additional tests shall be performed. These tests aim at
verifying that the electronic devices comply with the provisions of section 4.1.1 of OIML R 117-1
with regard to influence quantities.
a)
b)
5.6.2
Test equipment
As described in section 5.2.
5.6.3
Test procedures
As described in the Section 4 with the following remarks:
Test only at one flow rate/simulated flow or at zero flow, with 3 tests for Influence and one test
for Disturbance.
The internal processes in an electronic meter under no-flow conditions are almost identical to those
taking place under flowing condition; therefore, these tests need not be performed under flowing
conditions. Tests under reference conditions should then also be performed under no-flow
conditions.
For electromagnetic, Coriolis and ultrasonic flowmeters it is usually necessary to fill the flowsensor
with (conductive) liquid, to be able to get it in proper operating order.
If the test is performed under no-flow condition, set the low-flow-cut-off and damping to zero, so
changes can be observed.
Temperature measurement:
Electronic meters may be fitted with an internal temperature probe. When the temperature
measurement is intended for internal corrections, the device is regarded to be an integral part of the
meter, and is included in the testing.
Pressure measurement:
Pressure transmitters may be connected to an electronic meter for various purposes. If intended for
correction, the pressure transmitter is considered as a part of the correction device and is included in
the testing.
Test under reference conditions
Before the series of tests, the EUTs performance under reference conditions is verified.
OIML R117-2, 2CD, dated 21 December 2013
Page 52 of 181
For all types of electronic meters, the flowrate indicated under reference conditions is the basis for
all further performance tests.
5.6.3.1
The object of an influence test is to verify that the electronic meter operates within its maximum
permissible errors. Influence tests simulate the instruments rated operating conditions.
Ambient temperature tests are only relevant when liquid temperature does not create the meter
temperature completely.
During this type of Influence test, the meters flow indication is used to determine if the meter still
operates within the MPEs. However, maximum permissible errors apply to volume / mass and not
flowrate. By calculating the effect of an observed change in flowrate on the devices minimum
flowrate, the maximum influence on a volume / mass measurement is calculated, which must be
smaller than the MPE. Expressed mathematically:
(change in flowrate / minimum flowrate) * 100% < MPE
Please note that the effect decreases with increasing flowrate.
5.6.3.2
The only difference between an influence test of type A and B is that during a test of type B, the
instrument is switched off when the influence factor is applied to the instrument. The instruments
performance is verified after the test. Typically these tests simulate conditions that the instrument is
subjected to when it is not operating.
5.6.3.3
The object of a disturbance test is to verify that the instruments behaviour does not change too
much, due to the effects of disturbances. A disturbance test simulates conditions conditions that
are not considered to be a rated operating condition.
During the presence of the disturbances, the device's flowrate indication must constantly be
monitored for changes. The largest of these changes shall be no larger than the significant fault,
when calculated as for Influence tests.
Page 53 of 181
6
Testing Procedures for electronic calculators (that may be
equipped with a conversion device), indicating devices, and associated
devices.
6.1
General Information
Test setup
For electronic calculators and indication devices, the reference flow can be simulated (for
instance by using a motor-driven pulser or electronic pulse simulator). In the case where the
indicator is an integrated part of an electronic meter sensor, an electronic offset may be
created to simulate a flow indication. Calculators often accept a range of input sensitivity.
The calculator input sensitivity must be set to the maximum. Sufficient pulses shall be
applied to meet an uncertainty of 1/5 of the MPE fault limit to be verified. It is advisable to
apply at least 10000 pulses to minimize the uncertainty caused by pulse-counting.
One of the following approaches shall be used:
First approach:
(when associated measuring devices are included)
For the associate measuring instrument the reference method is applied like for example a
temperature bath and/or pressure balance and/or reference liquid (to provide reference values
for temperature, pressure, and density).
Second approach:
Simulated signals representing temperature, pressure and/or density are applied onto the
EUTs inputs.
The true values for the simulated quantities are derived from the applied reference method,
for example temperature is derived from the connected resistor (in case of simulated
temperature dependent resistances); pressure can be derived from a generated current (in case
of 4 20 mA pressure input).
Page 54 of 181
6.1.3
see 4.8.5,
see 4.8.6
see 4.8.7.
see 4.8.8
see 4.9.2.1
see 4.9.2.2:
During the climate tests, the equipment used for simulation of the deliveries and associated
measuring instruments is kept outside the climatic chamber.
For each test the severity levels shall be determined as shown in A.10.3, A.10.4 and A.11.1
of part 1.
The test severities for the tests are mentioned in the applicable articles A.10 and A.11 of part
1.
6.1.4
In case of the radio frequency immunity tests, the equipment used for simulation of the deliveries
and associated measuring instruments is kept outside the radio frequency chamber in order to
prevent the simulation equipment being disturbed by the RF field.
6.2
6.2.1
Using an appropriate reference method, three simulated flowrates (frequencies) are applied to the
EUT: the minimum, medium and maximum value.
Page 55 of 181
Based on the values applied by means of the reference methods and the volume (or mass, if that is
the primary measurement signal) indicated by the calculator / indicating device the indicated value is
compared with reference value.
The value of the maximum permissible error for this device is specified in part 1 clause 2.8.
6.2.3
Before each test, reference deliveries are generated to determine the intrinsic error.
During the disturbance a simulated delivery is made, the indication of the indication device is
compared with the reference values.
Maximum allowable variation
Checking facilities shall detect a malfunction and act upon it in accordance with part 1, clause 4.3.
For non-interruptible systems: no significant faults shall occur.
6.3
6.3.1
First approach
6.3.1.1
Accuracy tests
If regarded as an Electronic Conversion Device, the applied associated measuring devices are
considered to be an integral part of the conversion device. Consequently, a Conformity Assessment
OIML R117-2, 2CD, dated 21 December 2013
Page 56 of 181
is only valid for the EUT, if applied in combination with the associated measuring device submitted
with it for Conformity Assessment.
During tests, the specific test conditions need to be applied to the ECD including its associated
measuring devices, using the reference method.
The indicated converted quantity value is compared with the reference converted value (using a
internationally accepted method).
For each of the applicable characteristics of the liquid (i.e. temperature, pressure, density, relative
density, etc.) the minimum, medium, and maximum values are applied. Based on the values
represented by the simulated signals, the indications of the converted quantities are verified.
For the verification of the conversion of the unconverted volume, measured or derived from
simulated input, is assumed to be without error.
The value of the maximum permissible error for this device is specified in part 1 clause 2.7.1.2
Note: mpe requirement shall not be less than half of the minimum specified quantity
deviation.
6.3.1.2 Influence factor tests
If the transducers and the sensor of the associated measuring devices are separated, only the
transducers together with the flowcomputer are placed in the climate room.
For each of the applicable characteristics of the liquid (i.e. temperature, pressure, density, relative
density, etc.) the medium value is applied and evaluated.
Dry heat test and cold tests
A delivery is simulated before, during, and after the dry heat test and cold test.
During the dry heat and cold test, the indicated converted quantity value is compared with
the reference converted value (using an internationally accepted method).
Damp heat cyclic test and vibration test
A delivery is simulated before and after the damp heat cyclic test and the vibration test.
The indicated converted quantity value after the damp heat cyclic test is compared with the
reference converted value (using an international accepted method).
During the damp heat cyclic test and the vibration test, the power is switched off.
The value of the maximum permissible error for this device is specified in part 1 clause 2.7.1.2.
Note: mpe requirement shall not be less than half of the minimum specified quantity
deviation.
6.3.1.3 Electrical disturbance tests
Before and during the tests, a simulated delivery is generated.
OIML R117-2, 2CD, dated 21 December 2013
Page 57 of 181
For each of the applicable characteristics of the liquid (i.e. temperature, pressure, density, relative
density, etc.) the medium, value is applied and evaluated.
During the tests, the indicated converted value is compared with the reference converted value
(using an internationally accepted method).
Before and after each test, a reference non-converted value is generated to determine the intrinsic
error.
All the different components are subject of the tests.
Maximum allowable variation
For interruptible systems:
The value of the maximum permissible error for this device is specified in part 1 clause 2.7.1.3.
For non-interruptible systems: no significant errors shall occur.
6.3.2
Second Approach
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For each of the applicable characteristics of the liquid (i.e. temperature, pressure, density, relative
density, etc.) the medium, value is applied and evaluated.
Dry heat test and cold tests
Before and after the dry heat test and cold tests, a simulated delivery is generated.
During the dry heat and cold test the indicated converted quantity value is compared with the
reference converted value (using a international accepted method).
Damp heat cyclic test and vibration test
Before and after the damp heat cyclic test and vibration test, a simulated delivery is
generated.
The indicated converted quantity value after the damp heat cyclic test and vibration test is
compared with the reference converted value (using an international accepted method).
During cyclic test, and vibration test the power is switched off
Maximum permissible error: see part 1, clause 2.7.2.1, table 4.1.
If the signals to simulate the associated measuring devices are digital, the MPE and significant fault
limit of the indications are restricted to rounding errors. (see part 1, clause 2.7.2.1.1)
6.3.2.3 Electronic disturbance tests of the conversion/calculating device
Before each test, a simulated reference delivery is generated to determine the intrinsic error.
For each of the applicable characteristics of the liquid (i.e. temperature, pressure, density, relative
density, etc.) the medium, value is applied and evaluated.
The equipment used to simulate the signals shall not be influenced by the tests.
The quantities and the conversion calculation are verified using the values represented by the
simulated signals and internationally accepted standards.
Maximum allowable variations: see part 1, clause 2.7.2.1, table 4.1.
If the signals to simulate the associated measuring devices are digital, the MPE and significant fault
limit of the indications are restricted to rounded errors. (see part 1, clause 2.7.2.1.1)
Checking facilities shall detect a malfunction and act upon it accordance part 1, clause 4.3.
For non-interruptible systems: no significant faults shall occur.
6.4
6.4.1
The associated measuring device is subjected to a known temperature, pressure or density. During
tests, the specific test conditions need to be applied to the associated measuring devices using a
OIML R117-2, 2CD, dated 21 December 2013
Page 59 of 181
reference method, (for example: a temperature bath and/or pressure balance and/or reference liquid
(true values)). Traceable and documented laboratory reference equipment shall be used. The values
indicated by the calculator/indicating device for each of the characteristic quantities shall be used to
determine the error for each of the associated measuring devices.
In the case of conversion devices with configurable input sensitivity (measured unit per input signal
unit) the input sensitivity must be set to the maximum.
Three values of each of the parameters characterizing the liquid are applied to the EUT: the
minimum, median, and maximum value.
Based on the values applied by means of the reference method(s), the correctness of the values for
temperature, pressure and/or density indicated on the Electronic Conversion Device or other
indicating device is verified.
6.4.2
6.4.3
Before each test the indicated value is compared with the reference value to determine the intrinsic
error
The reference equipment shall not be influenced by the tests
The correctness of the quantities indications are verified by comparing them with the reference
values. For each of the applicable characteristics of the liquid (i.e. temperature, pressure, density,
relative density, etc.) the medium, value is applied and evaluated.
Maximum permissible error: see R117-1, tables 4.2 and 4.3.
6.5
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The desired temperature change is applied to the EUT using a suitable reference method. The
output from the sensor has to be able to respond to 90% of a temperature step-change within
15 seconds or (if larger) within a time corresponding to the time needed to deliver, at Qmax, a
quantity of twice the MMQ.
In the case of fuel dispensers, this would result in maximum time constants (Tau) as found in
the following table:
Table for Section 6.5
Qmax [L/min]
40
80
130
200
MMQ [L]
10
20
50
Time [s]
15.00
15.00
18.46
30.00
6.51
6.51
8.02
13.03
Page 61 of 181
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The type approval certificate of the gas elimination device shall clearly define the kind of gas
elimination device which has been tested; in the case of gas separators information shall be given
whether the gas separator has been approved also as a gas extractor.
Note:
According to R117-1, 2.10.2, a gas separator shall also be approved as a gas extractor if
gaseous formations such as gas/air pockets liable to have a specific effect greater than 1 %
of the minimum measured quantity can occur as well. So, if such tests have been carried out
on the gas separator, the relevant information shall be given in the type approval certificate.
In the case that the gas elimination device is a unit forming part of a MS (see 7.2.2), it shall be
examined whether the type of the gas elimination device resp. the individual gas elimination
device complies with the requirements in R117-1, 2.10.
A specimen of that type resp. the individual gas elimination device must be installed in the MS,
for which it is intended.
For the standard, the same applies as in the paragraph above.
For the liquid meter, the same applies as in the paragraph above, but the liquid meter is part of
the MS; when the liquid meter of the MS is not capable of measuring the actual volume of gas
(e.g. meters of the Coriolis type), during the gas elimination device test this liquid meter must be
substituted by an appropriate type.
7.2 Testing
7.2.1 Test of a gas elimination device as a separate unit
Tests on gas elimination devices should be carried out for flow rates up to a maximum of 100 m/h.
For higher flow rates, characteristics may be determined by analogy with equipment of the same
design and smaller dimensions.
Note:
From long term experience it can be assumed that in general, gas elimination devices for
flow rates 100 m/h comply when their effective volume (volume between inlet and outlet)
is - as a guide value - 8 % (maybe even less) of the quantity passing through the gas
elimination device at Qmax during 1 min.
The test for flow rates 100 m/h is (on reasons of a lack of appropriate testing facilities for
such high flow rates) not feasible and therefore it is desirable when the characteristics of big
sizes could be determined by analogy to smaller sizes: for gas elimination devices for flow
rates 100 m/h the guide value that they comply is about twice the above mentioned value
of 8 %; nevertheless, for the acceptance of the determination by analogy, the manufacturer
of the gas elimination device should underpin the assumption of conformity by valuable
calculations, and the acceptance of these calculations should be up to the authority in
charge of type approval.
Please note that for the determination by analogy, parameters like Reynolds number and
Froude number are not acceptable to underpin the assumption of conformity because these
parameters are valid only for one-phase-fluids but which are not present when testing gas
elimination devices.
The test liquid should either have the viscosity for which the device is intended or a greater one. If
the gas elimination device meets the 0,5 %-criterion in R117-1, 2.10.1 with a test liquid of a
viscosity greater than 1 mPas (at 20 C), no additional tests with a test liquid of a viscosity 1
mPas are required.
Page 63 of 181
As a general rule, the test volume of a test run shall be at least the volume of liquid without gas,
delivered during one minute at Qmax of the gas elimination device.
The gas is either introduced by injection downstream of the pump, or by suction upstream of the
pump.
In case of injection (which makes it possible to operate without changing the performance of the
pump due to the entry of gas) the liquid and gas flows are adjusted by means of control valves.
In case of suction (which yields a pressure reduction by suction and by this reproduces the
conditions in reality) the pump (before gas is added) must be set to Qmax of the gas elimination
device (if the pump flow capacity is higher than needed it has to be adjusted accordingly). The
pump should preferably be of the displacement type but it may also be of the centrifugal type if
the supply tank feeds the pump by gravity.
The gas flow must then be regulated by a valve positioned upstream of the pump.
Temporary note: Although pressure reduction is in the text of R117:1995, it seems that gas
flow makes more sense.
The gas inlet is fitted with a shut-off/control valve and a non-return valve to prevent liquid from
entering the gas inlet and draining out of the of the test bench.
A sight glass is installed in the liquid pipework downstream of the gas inlet and upstream of the gas
elimination device in order that the added gas can be observed in the liquid. The added gas has to be
clearly visible in the sight glass.
Note:
When testing gas elimination devices gas and liquid should normally be present as separate
phases; this two-phase-state must be observable (by the sight glass).
If, during the test, the liquid pressure is relatively high (above 2 bar), the gas could get
dissolved in the liquid and this would make the function of removing gas from the liquid in a
two-phase-state impossible to test. On the other hand, in order to achieve the required Qmax,
it might become necessary to increase the liquid pressure P to a relatively high value (e.g.
above 2 bar), with the consequence that the gas gets dissolved (the need for such a
(relatively high) pressure may either lie in the characteristic of the test bench or of the gas
elimination device or of both).
But even though this testing condition does not correspond to the desired two-phase-state, if
the gas elimination device complies at the (relatively high) pressure P and this pressure is
defined as the minimum admissible pressure of the gas elimination device, the gas
elimination device will also comply when used at any other pressure minimum admissible
pressure.
The volume of gas continuously entering the liquid is measured by a gas meter and isothermally
converted to atmospheric pressure on the basis of the indication of a manometer fitted upstream of
the gas meter.
The liquid pressure must be measured directly downstream of the gas elimination device resp.
upstream of the liquid meter to determine the lowest pressure at which the gas elimination device
still meets the values in R117-1, 2.10.1.
A sight glass, downstream of the gas elimination device, is used to check that the gas is no longer
visible in the liquid.
Note: A slanting in the pipe work downstream of the liquid meter should be avoided to
ensure that gas bubbles can escape in the normal way thus keeping this pipework filled to
the same level at the start and at the end of the test.
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In the case where the gas elimination device is provided with an automatic stop-valve, the tests have
to be carried out with this valve installed in the test bench.
Note:
The test report for the gas elimination device has either to indicate the type of this valve or
its characteristics concerning the shut off-speed. In the case of pneumatic driven valves, the
test report should also indicate the length of the pneumatic control line between the gas
elimination device and its automatic stop-valve.
Consequently the measuring system may either use the indicated type or a type of the same
characteristics, and the length of the pneumatic control line shall be the length indicated
by the test report.
7.2.1.1 Gas separator test
Acc. to R117-1, 2.10.8, a gas separator designed for Qmax 20 m3/h shall ensure the elimination of
any proportion by volume of gases relative to the measured liquid; the maximum proportion is 30 %
gas for gas separators with a Qmax > 20 m/h . The volume of gas Va is measured at atmospheric
pressure in determining its percentage.
The gas separator must separate the added gas up to the values in R117-1, 2.10.1, and must stay
fully functional.
An example of a test bench which continuously adds gas to the liquid is shown in Advice Annex
X.7.4, Figure 1.
Note:
According to R117-1, 2.10.2, a gas separator shall also be approved as a gas extractor in
the case where gaseous formations such as gas pockets liable to have a specific effect
greater than 1 % of the minimum measured quantity can occur in the measuring system as
well. So, if this is the case, the same tests as on gas extractors have to also be performed on
gas separators.
For each test run at a given gas/liquid ratio start the test run at Qmax of the gas separator, at the
minimum pressure achievable on the test bench, with the gas inlet closed. When Qmax is reached,
introduce gas of the required proportion by regulating the flow rate of gas by using the air inlet
throttle valve.
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Note: The flow rates of the liquid meter obtained under gas conditions need not be
necessarily the same as under no gas conditions.
Note the gas bubbles in the sight glass of the test bench upstream the gas separator.
Check the liquid and gas flow rate together with the pressure values.
-
Stop the flow of gas and liquid when the test volume of the liquid is reached; in the case where
there is no flow for more than 10 seconds before the test volume of the liquid is reached, close
the gas inlet and terminate the test run until the test volume of the liquid is reached.
Read the liquid volume Vs of the liquid standard and the volume Vi indicated by the liquid meter
and calculate Vn. Measurement results gained below Qmin shall be disregarded.
Convert the (corrected) volume indication Vmetered gas of the gas meter at the pressure pt to the
amount of added gas Va at the atmospheric pressure patmospheric by
Va
Vmetered gas ( pt
patmospheric )
patmospheric
Page 66 of 181
An example of test bench which adds gas pockets to the liquid is shown in Advice Annex
X.7.4, Figure 2.
Page 67 of 181
For the gas extractor function of special gas extractors not intended for road tankers the analogue
tests as on gas extractors described in 7.2.1.2 must be carried out.
For the gas extractor function of special gas extractors intended for road tankers see 7.2.1.4.
In order to determine the effect of the gas elimination device arising from gaseous formations
such as pockets, the supply tank is filled with the test volume. The liquid is then emptied through
the meter into the standard without operating the start/stop valve of the test bench. For deliveries
not by pump but by gravity, a pipework of the test bench is used which bypasses the pump.
In the case where there is an automatic shut-off valve installed in the liquid pipework of the test
bench and operated by the special gas extractor, the gas pocket may be created by emptying the
pipework between the supply tank and the gas extractor.
Note: In the case where the test bench has more than one supply tank, a more common way
to carry out the gas pocket test is to switch during the delivery to an empty supply tank; the
switching test covers the gas pocket test.
For the gas separator function of special gas extractors the test with continuous gas supply as on
gas separators in 7.2.1.1 must be carried out at Qmax of the special gas extractor, but with the gas
proportion as defined in R117-1, 2.10.9 second paragraph.
Note:
The maximum achievable flow rate for MS on road tankers with gravity discharge is
normally below Qmax of the special gas extractor. To reach Qmax of the special gas extractor
(in order to meet the requirement of R117-1 for testing at Qmax) the gravity discharge must
be supported by simulating an increased static height. This can be accomplished by
pressurizing the supply tank. An increase of around 0.4 bar (which could vary due to the
used test bench) results in a simulated increase of the static height by 4 m). A pressure
regulator shall guarantee a stable gas pressure in the supply tank during the tests.
The gas is either injected into the supply pipework or sucked in upstream of the pump, by
creating an entry of gas over a gas meter and partly closing the valve of the supply tank.
An example of a test bench which adds to the liquid gas pockets and gas continuously is shown in
Advice Annex X.7.4, Figure 3. This test bench is similar to Figure 1 and 2, but reproduces the
actual conditions of deliveries from road tankers to underground tanks e.g. at petrol stations: the
supply tank is located above the special gas extractor and above the meter (i.e. at a level
corresponding to that of the road tanker) and the standard is located approximately 4 m below the
meter.
Page 68 of 181
7.2.1.4 Gas extractor function tests of the special gas extractors intended for road tankers
(viscosity 20 mPas)
The following tests must be carried out:
residual discharge test from the supply tank
gas pocket test
switching test to an empty supply tank
The switching test to an empty supply tank also covers the gas pocket test.
Notes:
The above tests cover all cases where gas pockets on road tankers occur (or might occur)
during a delivery:
The residual discharge test from the supply tank covers the (usual) case where the
compartment of a road tanker is completely emptied at the end of a delivery.
The gas pocket test covers the case that at the start of the delivery gas pockets may occur e.g.
when the pipe between the bottom valve and the special gas extractor is empty, when the
measuring system is fed by a compartment on a trailer.
The switching test to an empty supply tank (which is the most severe test method for the gas
extractor function) covers the cases.
That at at the start of the delivery gas pockets may occur e.g. when the pipe between the
bottom valve and the special gas extractor is empty, when the measuring system is fed by a
compartment on a trailer;
that gas pockets occur at measuring systems without automatic interlock of bottom valves and
where one switches during the delivery to an empty compartment.
All tests are carried out according to the specification of the special gas extractor with gravity and
pumped discharge.
7.2.1.4.1 Residual discharge test from the supply tank
This test consists of completely emptying a supply tank over the special gas extractor.
Before any test runs are carried out the test bench inclusive the line from the supply tank must be
vented of any entrapped gas.
One initial test run must be carried out without adding gas. Then make three residual discharge test
runs.
A test run is carried out with a test volume corresponding to Qmax of the special gas extractor
during 1 minute. The pipe route is enabled depending on the type of test (gravity discharge or pump
operation). During the delivery from the supply tank over the special gas extractor the supply tank
shall run completely empty.
Note:
The same consideration of Evi (with gas) as in 7.2.1.2 applies.
When the special gas extractor is provided with its own automatic stop-valve (which then shall be
installed in the test bench together with the special gas extractor), the test run is finished when the
supply tank has run completely empty and the special gas extractor doesnt open its automatic stopvalve any longer.
Note:
When the standard is a proving tank and the volume of the delivered liquid is below the
nominal capacity of the proving tank, it is necessary to fill up the proving tank to its nominal
OIML R117-2, 2CD, dated 21 December 2013
Page 69 of 181
capacity. To do so, the supply tank is refilled and a corresponding volume is delivered at
Qmax into the proving tank without gas being added.
7.2.1.4.2 Gas pocket test
This test consists of delivering a gas pocket over the special gas extractor.
Before any test runs are carried out the test bench inclusive the gas reservoir must be vented of any
entrapped gas. One initial test run must to be carried out without adding a gas pockets. Then make
three gas pocket test runs.
Prepare the gas reservoir with the gas pocket. Switch on the pump and set the test bench to Qmax of
the special gas extractor, then switch to the gas reservoir and discharge the gas pocket into the liquid
pipework over the special gas extractor. Resume the test at Qmax of the special gas extractor to have
at least one minute test duration.
Note:
The same consideration of Evi (with gas) as in 7.2.1.2 applies.
Page 70 of 181
7.2.2 Tests of a gas elimination device forming part of a measuring system (MS) during type
approval of the measuring system
When the gas elimination device is tested in a specimen of the type of the MS, consequently all MS
designed according to this type must comply with the specimen regarding the hydraulic conditions
under which the gas elimination device works properly. The pipe work of the test setup has to be
documented.
Notes:
In general, a MS complies with the specimen when:
Qmax of the MS in use is Qmax under test, the minimal back pressure of the gas
elimination device in use is minimal back pressure under test. In general, this pressure
condition is met when the pipework diameter upstream of the gas elimination device in
use is the corresponding pipework diameter under test and when the pipework
diameter downstream of the gas elimination device in use is the corresponding
pipework diameter under test;
moreover, the negative slope of the pipework downstream of the gas elimination
device in use is the corresponding slope under test; any means to prevent the
generation of gaseous formations such as anti-swirl devices present in the MS under test
shall also be present in the MS in use;
any means to prevent the generation of a suction downstream of the gas elimination
device (e.g. a ventilation valve in an empty hose) present in the MS under test is also
present in the MS in use.
Tests on gas elimination devices should be carried out for flow rates up to Qmax of the MS.
The test liquid should be the same as that for which the measuring system is intended. If the gas
elimination device meets the 0,5 %-criterion of R117-1, 2.10.1 with a liquid of a viscosity greater
than 1 mPas (at 20 C), no additional tests with a test liquid of a viscosity less than 1 mPas are
required.
The test volume of a test run shall be at least the volume of liquid without gas, delivered during 1
minute at Qmax of the gas elimination device.
7.2.2.1 Gas separator tests
This test particularly applies to types of separators included in MS which can be mass produced and
transported without dismantling, such as fuel dispensers fed by their own supply pumps.
The essential part of the test bench (see Figure 4) is the MS itself (in this case, the fuel dispenser).
In accordance with conditions encountered in actual use, the liquid is drawn up from the supply tank
on a lower level than the meter. The gas is drawn in upstream of the gas separator pump unit by
suction through a special inlet equipped with a control valve.
The volume of gas continuously entering the liquid is measured by a gas meter and isothermally
converted to atmospheric pressure on the basis of the indication of a manometer fitted upstream of
the gas meter. However, it is not necessary to use a gas meter if the gas separator is capable of
separating and eliminating the gas introduced in any proportion, as provided in R117-1, 2.10.8.
The requirements in R117-1, 2.10.1 and 2.10.8 shall be complied with under test conditions such
that Qmax of the MS is reached when no gas enters.
Page 71 of 181
Note: According to R117-1, 2.10.8, a gas separator designed for Qmax 20 m3/h shall
ensure the elimination of any proportion by volume of gases relative to the measured liquid.
As Qmax of fuel dispensers is always 20 m3/h, the fuel dispensers must be tested whether
their gas separators are capable of separating and eliminating the gas introduced in any
proportion and therefore it is not necessary to determine the percentage of the added gas.
All test runs must start with the gas inlet closed, and with the hose full and pressurized. All test runs
must finish with the gas inlet closed and the hose pressurized. If it is expected that the hose has a
significant influence to measurement uncertainty of the measurement procedure, the hose has to be
replaced by a solid pipe work.
An example of a test bench which continuously adds gas to the liquid is shown in Advice Annex
X.7.4, Figure 4.
First determine the errors Evi (without gas) of the fuel dispenser from Qmax to Qmin without adding gas:
Set the flow rate by using a control valve between hose and nozzle, or a nozzle trigger.
Determine the list of flow rates Q(n) acc. to R117-2, 5.3.2.1 from the highest flow rate Q(1) to the
lowest flow rate Q(6) of the fuel dispenser.
Then determine the errors Evi (with gas) of the fuel dispenser at the same flow rates as above by
continuously adding gas:
- For each test run at flow rate Q(n) start the test run at Qmax of the fuel dispenser.
- Then introduce air at the suction side of the pump and adjust the flow rate through the fuel
dispenser approximately to the subsequent flow rate Q(n+1), regulating the flow rate using the
air inlet throttle valve.
- Stop the flow of gas and liquid when the test volume of the liquid is reached; in the case where
there is no flow for more than 10 seconds before the test volume of the liquid is reached, close
the gas inlet and terminate the test run until the test volume of the liquid is reached.
Measurement results gained below Q(6) shall be disregarded.
- Read the liquid volume Vs of the liquid standard and the volume Vi indicated by the liquid meter
and calculate Vn from Vs. Measurement results gained below Qmin shall be disregarded.
Note: A conversion of the (corrected) volume indication Vmetered gas of the gas meter at the
pressure pt to the amount of added gas Va at the atmospheric pressure patmospheric is not
necessary in the case of sucked-in gas.
- Calculate the (relative) meter error Evi (with gas) = (Vi -Vn)/Vn and determine the difference
between Evi (with gas) and Evi (without gas) as the effect of the gas separator due to the added gas.
Page 72 of 181
The tests are carried out as in 7.2.1.2.1, but instead of creating a gas pocket in a gas reservoir, either
the liquid pipework upstream of the gas extractor, if possible or the gas extractor itself is emptied to
an extent that it contains the gas pocket of the required volume.
Note:
The admissible Qmax of MS equipped with the tested type of a gas elimination device shall be
set equal to or below the maximum achieved flowrate.
the
Test of the gas separator function: The test is carried out as in 7.2.1.1.1, but with the gas
proportion as defined in R117-1, 2.10.9 second paragraph.
Gas is drawn in upstream of the special gas extractor (either by injection or by suction) through a
special inlet equipped with a control valve, at the maximum achievable flowrate. The volume of
gas is measured by a gas meter.
Special gas extractors intended for MS on road tankers:
Test of the gas extractor function:
The following tests must be carried out:
residual discharge test from a supply tank
gas pocket test
switching test to an empty supply tank
The switching test also covers the gas pocket test. In the case where the switching test is not
applicable (e.g. when an interlock of the bottom valves exists, when there is one compartment),
the gas pocket test must be carried out.
Residual discharge test from a supply tank:
The test is carried out as in 7.2.1.4.1:
The supply tank is realized by a compartment of the road tanker; the compartment is filled
with the test volume and emptied until the delivery is interrupted by the gas elimination
device.
Each test run shall be carried out at the maximum achievable flowrate for pumped discharge
and if designed, also for gravity discharge.
Note:
The Qmax of MS equipped with the tested type of the gas elimination device shall be
set the maximum achieved flowrate.
Page 73 of 181
For MS with empty hoses the residual discharge test shall be carried out such that the delivery
of the road tanker at a petrol station is simulated: either the standard is placed approx. 3 m
beneath the level of the empty hose valve or an under-pressure of approx. 0,3 bar is generated
in the hose (e.g. by an acceleration pump).
Care shall be taken that the meter remains completely filled with liquid during the test and
the pressure directly behind the meter does not fall below atmospheric pressure.
Gas pocket test:
The test is carried out as in 7.2.1.4.2.
Switching test to an empty supply tank:
The test is carried out as 7.2.1.4.3.
The supply tanks are realized by two compartments A and B of the road tanker.
Compartment A is filled with the test volume and compartment B is empty. During emptying
compartment A at Qmax, compartment B is opened and closed at the moment when the flow
is interrupted by the gas elimination device. The emptying of compartment A is resumed
until the delivery is again interrupted by the gas elimination device.
Each test run shall be carried at the maximum achievable flow rate.
In cases where the compartments are locked against simultaneous delivery or that the road
tanker has only one compartment, the switching test is substituted by the test of the residual
discharge from the compartment, but starting the delivery with an empty pipe between bottom
valve and special gas extractor.
Note:
The Qmax of MS equipped with the tested type of the gas elimination device shall be
set the maximum achieved flowrate.
Test of the gas separator function: The test of the gas extractor function gives sufficient
evidence that the special gas extractor meets the requirements of R117-1, 2.10.9 second
paragraph.
Note:
The Qmax of MSs equipped with the tested type of the gas elimination device shall be set
maximum achieved flowrate at the gas extractor test.
the
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8.1
General Information
The test procedures detailed in Section 8 shall only apply to the following ancillary devices:
Printing devices;
Memory devices including Data Storage Devices (DSDs); and
Conversion devices (not part of an electronic calculator).
Electronic ancillary devices, as defined in this section, other than purely digital devices as defined
in 8.1.1, shall be tested for immunity to electrical disturbance(s),.
The influence factor tests for ancillary devices shall comply with the intended use of the device (as
specified by the manufacturer).
8.1.1 If the ancillary device is a purely digital device which:
is not required to ensure correct measurement or intended to facilitate the measuring
operations, or
could not in any way affect the measurement, and
does not include the power supply for the MI, and
is equipped with the necessary checking facilities (R117-1, 4.3.5 Checking facilities for
ancillary devices),
then influence factor tests and disturbance tests do not need to be performed on the hardware of the
Ancillary device.
8.1.2 For electronic ancillary devices powered by batteries, there is a distinction between the tests
for instruments powered by:
(a)
Disposable batteries;
(b)
(c)
In the case of disposable and rechargeable batteries of a general nature, there are no applicable
standards available.
Devices powered by non-rechargeable batteries or by rechargeable batteries that cannot be
(re)charged during the operation of the measuring system, shall comply with the following
requirements:
(a)
The device provided with new or fully charged batteries of the specified type shall
comply with the applicable metrological requirements;
(b)
As soon as the battery voltage has dropped to a value specified by the manufacturer as
the minimum value of voltage where the device complies with metrological
requirements, this shall be detected and acted upon by the device in accordance with
Section 4.2 of R117-1.
For these devices, no special tests for disturbances associated with the "mains" power are required.
OIML R117-2, 2CD, dated 21 December 2013
Page 75 of 181
Devices powered by rechargeable auxiliary batteries that are intended be (re)charged during the
operation of the measuring instrument shall both:
(a) comply with the requirements for devices powered by non-rechargeable batteries or by
rechargeable batteries that cannot be (re)charged during the operation of the measuring
system, with the mains power switched off; and
(b) comply with the requirements for AC mains powered devices with the mains power
switched on.
Devices powered by mains power and provided with a back-up battery for data-storage only, shall
comply with the requirements for AC mains powered devices.
For electronic devices powered by the on-board battery of a road vehicle, a series of special tests for
disturbances associated with the power supply are given in Section 4.10.
Notes:
Ancillary devices that are powered directly, and not provided with power from/by the
measuring device, may be tested as stand-alone units.
Ancillary devices that are provided with power from/by the measuring device shall be
tested installed in a measuring system, or equivalent simulator.
8.2
Note: It is envisaged that the devices in this section would be DIGITAL and so Influence factors
tests, with the exception of mains voltage variations (AC or DC), would not be considered
necessary.
However, where the device is ANALOGUE then it is considered that this is addressed in section
8.2.2
8.2.1
Disturbance tests applicable to Digital ancillary devices not fulfilling the requirements
of
8.1.1, and Analogue ancillary devices
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8.2.2 Influence factors tests applicable to Digital ancillary devices not fulfilling the
requirements of 8.1.1, and Analogue ancillary devices.
For the severity levels see Section 4.9.1.1
For the description of the tests, see the following sections:
4.9.2.1
4.9.2.2
4.8.5
4.8.6
4.8.7
4.8.8
8.3
Printing devices
When the printing device is tested separately from the measuring system, or the simulator, the
measuring system or simulator shall not be subject to the test conditions. However this may not be
possible where the printing device is an integral device.
The EUT may consist solely of a printing device, or of a measuring system connected to a
printing device. During the test the EUT shall be exposed to the specified condition while the
printing device is operating under reference conditions. During tests, the EUT shall be in operation,
simulated inputs (where applicable) are permitted.
The requirements in R117-1, sections: 3.4; 5.2.7 and 5.10.3.1.2 shall be satisfied, as applicable.
8.3.1 Disturbance and Influence factors tests for printing devices (devices not fulfilling the
requirements of 8.1.1)
The classification of the instrument for electrical disturbance tests is given in the first table of
Section 4.9.
The relation between the class and the applicable severity levels is given in the second table of
Section 4.9.
Disturbance tests are as stated in 8.2.1.
Influence factors tests are as stated in 8.2.2.
A measuring system, or simulator, is operated to establish the primary indications, i.e. a quantity
indication and, if applicable, a unit price and price to pay. The EUT shall be in operation during
test(s), and a printout shall be initiated.
The printout of the primary indications provided by the printing device shall be compared with the
indication of measuring system, or simulator, and shall not deviate from (each of) the primary
indications on the measuring instrument, or simulator, by more than one scale interval or the greater
of the two scale intervals if they differ (R117-1, 5.10.1.3). The identification (e.g. time /date) for the
measurement result data shall be printed.
Any value shall be printed as a repeated value from the measuring system or simulator (R117-1,
3.4.7).
Note: printout is continuous during sweep of the frequencies, and is not required at
each frequency.
8.3.2 Tests for Printing Devices Powered by a road vehicle battery not fulfilling the
requirements of 8.1.1
The tests for devices powered from a road vehicle battery are described in Section 4.10.
OIML R117-2, 2CD, dated 21 December 2013
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8.3.3
When the memory device is tested separately the measuring system, or the simulator, shall not be
subject to the test conditions, however this may not be possible if the memory device is an integral
device.
The EUT may consist solely of a memory device, or of a memory device connected to a measuring
system. During the test the EUT shall be exposed to the specified condition while the memory
device is operating under normal atmospheric conditions. During tests, the EUT shall be in
operation, simulated inputs (where applicable) are permitted.
The test shall ensure that the data stored contains all relevant information necessary to reconstruct an
earlier measurement, and be protected against unintentional and intentional changes with common
software tools.
These procedures will only check that the data is stored correctly and given back correctly.
The relevant data which are used for a transaction must be stored automatically.
Note: This requirement means that the storing function must not depend on the decision of
the person operating the system.
The requirements in R117-1, sections: 3.5; 4.3.5; 5.10.1.3; and 5.10.3.1.2 shall be satisfied as
applicable.
8.4.1
Disturbance and Influence factors tests for memory devices not fulfilling the
requirements of 8.1.1
The classification of the instrument for electrical disturbance tests is given in the first table of
Section 4.9.
The relation between the class and the applicable severity levels is given in the second table of
Section 4.9.
Disturbance tests are as stated in 8.2.1.
Influence factors tests are as stated in 8.2.2.
The measuring system, or simulator, is operated to establish the primary indications, i.e. a quantity
indication and, if applicable, a unit price and price to pay. The EUT shall be in operation during
test(s).
It shall be possible to verify that the stored data corresponds to the data provided by the calculator
and that restored data accurately corresponds to stored data.
OIML R117-2, 2CD, dated 21 December 2013
Page 78 of 181
8.4.2 Tests for memory/storage devices not fulfilling the requirements of 8.1.1 powered by a
road vehicle battery
The tests for devices powered from a road vehicle battery are described in Section 4.10.
8.5
Conversion devices
The EUT may consist solely of a conversion device or of a conversion device connected to a
measuring system. During the test the EUT shall be exposed to the specified condition while the
conversion device is operating under normal atmospheric conditions. During tests, the EUT shall be
in operation, simulated inputs (where applicable) are permitted.
Test procedures for conversion devices that are a separate part of a complete measuring system are
described in 6.3.2
When the conversion device is tested separately the measuring system, or the simulator, shall not be
subject to the test conditions. However this may not be possible if the conversion device is an
integral device, in which case section 6.3.1 applies.
The requirements in R117-1, sections: 2.7.1; 2.7.2, 2.9.2, 3.1.10.3, 4.3.5, 5.10.1.3, 5.10.3.1.2
shall be satisfied as applicable.
8.5.1 Accuracy tests for digital conversions devices not fulfilling the requirements of 8.1.1,
and analoque conversion devices
The accuracy tests for the conversion device as separate part of a complete measuring System are
described in section 6.3.2 Second approach.
8.5.2 Disturbance and Influence factors tests for digital conversions devices not fulfilling the
requirements of 8.1.1, and analog conversion devices
The classification of the instrument for electrical disturbance tests is given in the first table of
Section 4.9.
The relation between the class and the applicable severity levels is given in the second table of
Section 4.9.
The Influence factors tests for the First approach are as stated in section 6.3.1.2.
The Disturbance tests for the First approach are as stated in section 6.3.1.3.
The Influence factors tests for the Second approach are as stated in section 6.3.1.2.
The Disturbance tests for the Second approach are as stated in section 6.3.1.3.
The measuring system, or simulator, is operated to establish the primary indications, i.e. a quantity
indication and, if applicable, a unit price and price to pay. The EUT shall be in operation during
test(s).
8.5.3 Tests for digital conversions devices not fulfilling the requirements of 8.1.1, and analog
conversion devices powered by a road vehicle battery
The tests for devices powered from a road vehicle battery are described in Section 4.10.
Page 79 of 181
Annex A
Testing procedures for fuel dispensers (type evaluation)
Immediately following this Annex is Annex A-LPG, a separate annex that includes test
procedures for LPG dispensers (type evaluation).
Test procedures for initial verification for fuel dispensers and LPG dispensers are not yet
complete; drafts of these initial verification test procedures are found in Annex X (Advice and
Suggested Practices).
Temporary Note: a decision to not include initial verification test procedures in the Annexes
of the 2CD of R117-2 was made at a Project Group meeting in Teddington in October 2013.
Instead, these test procedures are planned to be part of the next revision cycle of R117.
Definitions for the purpose of this Annex
(temporary note: these could be moved to the beginning of R117-2 after review):
AUS32 or DEF: special mix of urea and deionised water (see note 1)
Dynamic flow corrected meters: a meter associated with its transducer, where correction factors
linked to flow rate are used to adjust measurement dependently (2 or more factors to optimized the
accuracy curve of the measuring system over the flow rate range)
Measuring standard: generic term to designate the adequate tools (and process) in use to check
accuracy of instrument/meter (see note 2).
Console: an ancillary device control system, not in the scope of the type certification, capable of
setting the unit price to the dispenser and controlling various phases in self-serving mode on petrol
stations (releasing a dispenser, cash-in a dispenser, stop a dispenser, changing price of fuel) using
the communication protocol with the dispenser calculator
Fuel dispensers: are considered as fuel dispensers in this annex all commonly used fuel or liquid
dispensers on petrol stations and also boat or small aircraft dispensers, when operation of these is
done hose full. Also considered as similar -- any dispenser for foaming liquid working in a
similar way with hose full technique.
Notes:
1) AUS32 or DEF: Diesel Exhaust Fluid is urea at 32% in water, a post-combustion
injection liquid used on some engines to reduce NOx in exhaust. This liquid is not a fuel, but
is considered as a liquid other than water, and is distributed on petrol stations along with
diesel fuel. Refer to ISO22241 for more details.
Page 80 of 181
calculations, and take in consideration the weight of vapours expelled from the test container
during fills, and uncertainty on such (see also OIML R120 for additional information). To
make this annex easier to read, the expression measuring standard is used to designate
the calibration means put into use to conduct accuracy tests, whatever those means are. It is
understood that the measuring standard is pre-conditioning properly before any use (ie:
any action to wet, prepare in temperature or other, when needed and/or relevant). Refer to
relevant OIML publications for uncertainty assessment and calculation.
A.1
General Information
Test procedures in Annex A are applicable for fuel dispensers, including AUS32/Diesel Exhaust Fluid
(DEF) and blend dispensers. General requirements for the type approval of a complete measuring
system are given in Section 6.1.10 of R117-1.
Immediately following this Annex is Annex A-LPG: a separate annex for test procedures for LPG
dispensers.
The type approval of a dispenser consists of:
(1) Approving the entire system, and
(2) Verifying that the constituent elements (which have not received separate test reports/type
approvals), are compatible and satisfy the applicable requirements.
Appropriate testing procedures for the type approval of a dispenser shall be determined after a full
review and consideration of the test reports/type approvals already granted for the constituent
elements of the measuring system.
When the constituent elements have not been tested separately nor having received separate type
approval, all the tests provided in Sections 4, 5, 6, 7 and 8 shall be performed.
When the various constituent elements have all been tested or approved separately, it may be
possible to forego type approval testing with a full review of previously-issued type approval
documentation/drawings of the constituent elements. In this case, it may be appropriate to perform
an accuracy tests on the complete measuring system due to the possible influence of hose or
hydraulic conditions.
Before conducting type approval tests, it is necessary to execute a design evaluation of the dispenser
by using the general check-list provided in OIML R117-3.
A.2
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Note: The purpose of clause 2.13.4 of R117-1 is to ensure that reversal flow cannot influence
the next transaction when the system is repressurized. This function is often accomplished
with a non-return valve. Such a system requires a pressure limiting device to avoid hose or
piping rupture. Modern solutions could also utilize reverse pulse counting during idle time
of the system, so repressurization does not result in errors greater than the minimum
specified quantity deviation.
Note: See Section X.A.2 for additional advice and best practices.
A.3
A.6.1
General requirements
To determine effect of sudden pressure variations and flow interruptions on the accuracy of
dispensers built with mechanical calculators (applicable MPE is R117-1, Table 2, Line A).
A.6.2.2
Test procedure
The interruption test shall be performed three times at the maximum flowrate of the fuel dispenser.
The test volume shall be comprised between 50% and 100% of volume delivered in one minute at
OIML R117-2, 2CD, dated 21 December 2013
Page 82 of 181
Qmax. Using the nozzle, the liquid flow is started and stopped abruptly five times during the same
measurement. These stops shall be made at various time intervals. Results are compared to
reference test of meter over similar volume.
A.6.3
A.6.3.1
General
Hoses do not receive separate type approval (except in some countries where testing is left to
national authorities); however, all systems shall fulfil the hose-related requirements of R117-1
2.15. The hose dilation shall be less than the allowed hidden quantity. Testing advice on a
procedure for a test on hose dilation can be found in the advice Annex X (see also 5.1.14, 6.2.2.1,
and B.6.1.10 in R117-1)
A.6.3.2
This test is to check that dilation of the maximum specified hose length does not exceed
requirements of R117-1 : 2.15
a) disable hiding of increments at beginning of delivery (see R117-1 : 5.1.14) (note: action
needed at calculator of instrument)
b) If needed (hose reel present), uncoil hose without starting pump nor pressurizing hose (note:
can be done by keeping nozzle boot switch activated)
c) Activate pump (pressurize hose) and read display change over first 10 seconds (note: can be
done by activating nozzle boot switch) record result. Display change corresponds to hose
dilation. Check against MPE in R117-1, Section 2.15, and record result and whether a hose
reel is present or not.
d) For vapor recovery hose: In accordance with R117-1, Section 2.18.2 any means to
prevent/detect such leak above MPE limits shall be described in type approval file.
Page 83 of 181
A.6.4
A.6.4.1
A.6.4.1.1 Test correct communication and retrieving of calculator transaction data with a connected
console/POS (when applicable and supplied by manufacturer).
A.6.4.1.2 Test dispenser not accepting new transaction if communication link lost during ongoing
transaction:
a)
b)
c)
d)
e)
f)
g)
A.6.4.1.3
Functional test of communication protocols do be done with SSD or console, over
remote price change (see R117-1 : 3.3.2.1)
a) Authorization for transaction: program console/POS to not free dispenser automatically.
b) Price (if applicable): program product price for dispenser under test.
c) Lift nozzle: nothing shall happen, except price per unit update according to lifted nozzle (see
note).
d) Free dispenser at console/POS.
e) Dispenser calculator shall enter autotest/reset sequence to start transaction.
f) Dispenser display shall display Volume = zero and Price to pay = zero, while price per unit
of volume displays the product price that was previously set.
g) From the console, try to change the price of product. It shall not affect the display of the
dispenser.
h) Flow some volume in a test can.
i) Hang the nozzle.
j) Display shall remain with same price per unit of volume as set prior to the transaction.
k) At console/POS, carry out usual cash in steps for the dispenser. Display of dispenser shall
either
Not change and retain last transaction information; or
Zero volume and price to pay, and display new price per unit of volume.
Note: OIML R117-1 clause 3.3.2.1 A time of at least 5 seconds shall elapse between
indicating a new unit price and before the next measurement operation can start, if the unit
price is set from ancillary devices.
A.6.4.2
a) Adjust the meter as close as possible to zero setting and record accuracy test result.
b) Change adjustment by 0.5% using the electronic calibration system (and record need to break
any physical seal).
c) Check result versus accuracy test result of a) (expect change of +0.5% +/- 0.1%).
d) Change adjustment back to normal (by -0.5%) by using electronic calibration system.
e) Check result versus accuracy test result of a) (expect result back to 0 +/- 0.1%).
OIML R117-2, 2CD, dated 21 December 2013
Page 84 of 181
f) If no physical seal was broken (point b), check electronic log for evidence of both adjustment
actions done in b) and d).
g) Record all results.
A.6.4.3
Qmin
a) Lift the nozzle, and start a simulated transaction to set flow rate to Qmin using control valve
(note: such control valve could be placed between hose and nozzle).
b) Stop flow and hang nozzle.
c) Lift nozzle, check reset of display.
d) Perform the accuracy test while checking real flow rate during test.
e) Record the result.
A.6.4.4
Qmax
a) Lift the nozzle, and start a simulated transaction to set flowrate to Qmax using the control
valve (note: such control valve could be placed between hose and nozzle).
b) Stop flow and hang the nozzle.
c) Lift nozzle, check reset of display.
d) Perform the accuracy test while checking real flowrate during test.
e) Record the result.
A.6.4.5
MMQ
a) Lift the nozzle, check reset of display. Open the control valve at maximum (note: such
control valve could be placed between hose and nozzle).
b) Perform the accuracy test at highest achievable flowrate (note: achievable means with no
spillage).
c) Record the result.
Page 85 of 181
A.6.4.6
General
Temperature compensation when applicable (measurement, probe position, see clauses of OIML
R117-2: 6.3, and OIML R117-1: 6.1.10 note 3). Testing shall be done in accordance with Chapter 6.
Note: See also Annex X.6.4.6 for advice and best practices.
A.6.4.7
Note: only applies to dispensers with electronic indicators see R117-1 section 5.1.15.
a) Lift the nozzle to activate the dispenser.
b) Do not deliver fuel wait for timeout.
c) Check that dispenser switches off and terminates transaction within a period not greater than
120s.
d) Hang the nozzle for 5 seconds.
e) Lift the nozzle to activate the dispenser.
f) Deliver a quantity of fuel into receptacle.
g) Stop flow and note time.
h) Check that the dispenser switches off and terminates the transaction within a period not
greater than 120s.
i) Hang the nozzle.
j) Record the result of test of c) and h).
A.6.5
A.6.5.1
Blending gasoline/gasoline
Check that the dispenser allows for individual accuracy check of each meter that contributes to the
blending.
A.6.5.2
A.6.5.2.1
In this case, oil is measured with the volume of gasoline, and accuracy shall meet MPE requirements
at all ratios of mix. If oil/additive can use more than one blend ratio, the tests shall be done at
minimum, maximum, and middle ratio of mix.
The oil or additive contribution shall be controlled only if ratio accuracy is to be controlled (see
OIML R117-1 clause 5.9.3)
Page 86 of 181
1) Special means shall be provided in the dispenser to route oil to a special sampling point
where the oil volume to be injected is collected and volume measured for test purposes.
2) Sampling point shall be capable of being sealed to prevent fraud.
A.6.5.2.2
In this case, oil is not measured with the volume of gasoline, and old mix/injection shall be disabled
to perform the accuracy test. The accuracy test shall meet MPE requirements.
Note: contribution/volume of oil injected can be checked as additional volume dispensed
when oil injection is enabled.
Oil or additive contribution shall be controlled only if ratio accuracy is to be controlled (see OIML
R117-1 clause 5.9.3).
A.6.5.2.2.1 Software alternative: Special adjustment menus needed in the calculator procedure
to be provided by manufacturer.
a) Test 1 - Disengage oil/additive blend for accuracy test purpose (fuel only) and carry out an
accuracy test at Qmax.
b) Test 2- Engage oil/additive blend at maximum ratio for accuracy test purpose with no
correction (ie: oil is injected downstream of the meter but the calculator does not compensate
for the volume of oil injected). Carry out an accuracy test at the same Qmax and with the same
volume as Test 1.
c) Calculate the difference between test 1 and test 2. The difference is the oil/additive
contribution and check versus indicated blend (see R117-1 section 5.9.5 if applicable)
A.6.5.2.2.2 Physical alternative: special accuracy test process to physically disconnect oil
injection and measure it separately procedure to be provided by manufacturer .
Page 87 of 181
Annex A-LPG
Testing procedures for LPG dispensers (type evaluation)
Definitions for the purpose of this Annex
(temporary note: these could be moved to the beginning of R117-2 after review):
Dynamic flow corrected meters: a meter associated with its transducer, where correction factors
linked to flow rate are used to adjust measurement dependently (2 or more factors to optimized the
accuracy curve of the measuring system over the flow rate range)
Measuring standard: generic term to designate the adequate tools (and process) in use to check
accuracy of instrument/meter (see note 2). Special care shall be taken to properly assess the ratio of the
mix of Butane and Propane in use for any test if it can influence accuracy of measuring standards.
Console: an ancillary device control system, not in the scope of the type certification, capable of
setting the unit price to the dispenser and controlling various phases in self-serving mode on petrol
stations (releasing a dispenser, cash-in a dispenser, stop a dispenser, changing price of LPG fuel)
using the communication protocol with the dispenser calculator
LPG dispenser: are considered as LPG dispensers in this annex all commonly used fuel or liquid
dispensers where liquid has a saturating vapor pressure above atmospheric pressure at ambient
temperature (example is DMF). This included equipment on petrol stations and also used to feed
boat or small aircraft, when operation of these is done hose full.
A-L.1
General Information
Test procedures in Annex A-L are applicable for LPG fuel dispensers. General requirements for the
type approval of a complete measuring system are given in Section 6.1.10 of R117-1.
The type approval of a LPG dispenser consists of:
(1) Approving the entire system, and
(2) Verifying that the constituent elements (which have not received separate test reports/type
approvals), are compatible and satisfy the applicable requirements.
Appropriate testing procedures for the type approval of an LPG dispenser shall be determined after a
full review and consideration of the test reports/type approvals already granted for the constituent
elements of the measuring system.
When the constituent elements have not been tested separately nor having received separate type
approval, all the tests provided in Sections 4, 5, 6, 7 and 8 shall be performed.
When the various constituent elements have all been tested or approved separately, it may be
possible to forego type approval testing with a full review of previously-issued type approval
documentation/drawings of the constituent elements. In this case, it may be appropriate to perform
accuracy tests on the complete measuring system due to the possible influence of hose or hydraulic
conditions.
OIML R117-2, 2CD, dated 21 December 2013
Page 88 of 181
Before conducting type approval tests, it is necessary to execute a design evaluation of the LPG
dispenser by using the general check-list provided in OIML R117-3.
Note: Special care shall be taken when handling LPG fuel as it can cause severe burns by
evaporation.
A-L.2 Testing procedures for meters
Preamble note: testing of separate calculator prior to meter testing can be required to use such
calculator and associated transducer during meter testing. See A.3
Testing is completed in accordance with Section 5. These tests include:
A-L.2.1
Accuracy tests
Page 89 of 181
A-L.2.2 Tests on the MMQ (with maximum specified hose length if applicable) ;
a) Confirm adequate hose arrangement for type evaluation Flush hose for 3 minutes with
continuous flow to remove any remaining air bubbles.
b) Activate the pumping system to pressurize instrument/meter.
c) Stop the pump leave idle for 1 minute.
d) Reset the indication, activate pump, pressurize instrument/meter and deliver a quantity
equal to MMQ into the measuring standard at the maximum achievable flow rate.
e) Record the accuracy test result. The result shall be within applicable MPE for MMQ as
per clause 2.5.1 of OIML R117-1.
f) Repeat steps b) to e) two more times.
Page 90 of 181
A-L.4
To determine effect of sudden pressure variations and flow interruptions on the accuracy of LPG
dispensers built with mechanical calculators (applicable MPE is R117-1, Table 2, Line A).
A-L.6.2.2
Test procedure
The interruption test shall be performed three times at the maximum flowrate of the LPG dispenser.
The test volume shall be comprised between 50% and 100% of volume delivered in one minute at
Qmax. Using the dead man push button or any internal valve arrangement in the EUT, the liquid
flow is started and stopped abruptly five times during the same measurement. These stops shall be
made at various time intervals. Results are compared to the reference test of the meter over similar
volume.
A-L.6.3
A-L.6.3.1
General
Page 91 of 181
Hoses do not receive separate type approval (except in some countries where testing is required by
national authorities); however, all systems shall fulfil the hose-related requirements of R117-1
2.15. The hose dilation and vaporization quantity shall be less than the allowed hidden quantity.
Testing advice on a procedure for a test on hose dilation can be found in the advice Annex X.A.6.2
(see also 5.1.14, 6.2.2.1, and B.6.1.10 in R117-1)
A-L.6.3.2
This test is to check that dilation of the maximum specified hose length does not exceed
requirements of R117-1 Section 2.15
a) disable the hiding of increments at the beginning of the delivery (see R117-1 : 5.1.14) (note:
action needed at calculator of instrument)
b) If needed (hose reel present), uncoil the hose without starting pump nor pressurizing hose
(note: this can be done by keeping nozzle boot switch activated)
c) Activate pump (pressurize hose) and read display change over first 10 seconds (note: can be
done by activating nozzle boot switch) record result. Display change corresponds to hose
dilation. Check against MPE in R117-1, Section 2.15, and record the result and whether or
not a hose reel is present. (see warning, below)
Note: on LPG dispensers, controlling the flow (and stopping the flow when desired) may
require some training and/or some special arrangement (ie: valve between nozzle and hose
to stop flow without disconnecting the safety coupling from the measuring standard).
Warning: when pressurizing the hose, special care shall be taken with nozzle (as it is not
connected to a vehicle). Pressure might create leaks and/or a hazardous situation with
nozzle/hose movements.
A-L.6.4
A-L.6.4.1
A-L.6.4.1.1 Test correct communication and retrieving of calculator transaction data with a
connected console/POS (when applicable and supplied by manufacturer)
A-L.6.4.1.2 Test LPG dispenser not accepting a new transaction if communication link lost
during ongoing transaction.
a)
b)
c)
d)
e)
f)
g)
A-L.6.4.1.3 Functional test of communication protocols to be done with SSD or console, over
remote price change (see R117-1 : 3.3.2.1)
OIML R117-2, 2CD, dated 21 December 2013
Page 92 of 181
a) Adjust meter as close as possible to zero setting and record accuracy test result.
b) Change the adjustment by 1% using electronic calibration system (and record need to
break any physical seal).
c) Check result versus accuracy test result of a) (expect change of +1% +/- 0.2%).
d) Change adjustment back to normal (by -1%) by using electronic calibration system.
e) Check result versus accuracy test result of a) (expect result back to 0 +/- 0.2%).
f) if no physical seal was broken (point b), check electronic log for evidence of both
adjustment actions done in b) and d).
g) Record all results.
A-L.6.4.3
Qmin
a) Lift the nozzle, and start a simulated transaction to set flow rate to Qmin using the control
valve (such control valve shall be placed between hose and nozzle).
b) Stop the flow and hang the nozzle.
c) Lift the nozzle, check reset of display.
d) Do accuracy test while checking real flow rate during test.
e) Record the result.
A-L.6.4.4
Qmax
a) Lift the nozzle, and start a simulated transaction to set flowrate to Qmax using the control
valve (such control valve shall be placed between hose and nozzle).
b) Stop flow and hang the nozzle.
c) Lift the nozzle, check the reset of the display.
d) Do accuracy test while checking real flowrate during test.
e) Record the result
OIML R117-2, 2CD, dated 21 December 2013
Page 93 of 181
A-L.6.4.5
MMQ
a) Lift the nozzle, check reset of display. Open the control valve at maximum (such control
valve shall be placed between hose and nozzle).
b) Do the accuracy test at the highest achievable flowrate (note: achievable means with no
spillage and as per measuring standard arrangement capacity).
c) Record the result.
A-L.6.4.6
A-L.6.4.6.1
General
Temperature compensation when applicable (measurement, probe position, see clauses of OIML
R117-2: 6.3, and OIML R117-1 : 6.1.10 note 3)
A-L.6.4.6.2 Method 1: use of a measuring standard capable of correcting also for temperature at
final reading (as resulting temperature in a readable information with some measuring standards
such as proving cans, with probe sensing LPG temperature in the middle of the volume of liquid).
a) Definition of MPEC (Maximum permissible error with correction). MPEC is the addition of
applicable line A or B of table 2 of OIML R117-1 and line C for the applicable class
(example: if EUT is full LPG measuring system under class 1, MPE is 1% (line A) and
conversion extra MPE is 0.4% (line C) as per OIML R117-1 clause 2.7.1.2)
b) Use 2 storage tanks of the same LPG fuel, each at a different temperature. Tank 1 shall be
cold, tank 2 shall be warm. The temperature difference between tank 1 and tank 2 shall be at
least 10C. The length of connection piping from tanks to EUT shall be minimal.
c) Pre-condition the measuring standard on tank 1. Adjust meter closest to the zero setting.
d) Execute accuracy test on tank 1. Volume of test shall be at least 2xMMQ + volume of piping
and no more than 4xMMQ + volume of piping from tank to EUT. Record result. Result shall
be within MPEC.
e) Switch EUT to tank 2. Do not flow liquid from tank 2 unless it is for the next accuracy test.
f) Execute accuracy test on tank 2. Volume of test shall be at least 2xMMQ + volume of piping
and no more than 4xMMQ + volume of piping from tank to EUT Record result. Result shall
be within MPEC.
g) Switch EUT to tank 1. Do not flow liquid from tank 2 unless it is for the next accuracy test.
h) Execute accuracy test on tank 1. Volume of test shall be at least 2xMMQ + volume of piping
and no more than 4xMMQ + volume of piping from tank to EUT Record result. Result shall
be within MPEC.
i) When applicable, check correction table of calculator (or checksum signature when
applicable) and record.
Notes:
- The purpose of this Method 1 process is to check global response of Temperature
conversion, using measurement standards capable of correcting result with final
temperature of transferred LPG fuel. As these means might not be easy to deploy for
testing, method 2 allows for split verification for type approval purposes.
- Special safety precautions shall be in use to prevent LPG hazard when heating.
A-L.6.4.6.3
Page 94 of 181
Note: These tests can be done with a low hazard fuel such as mineral spirit.
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
k)
l)
m)
A-L.6.4.7
Note: only applies to LPG dispensers with electronic indicators see R117-1 section 5.1.15
a) Lift nozzle to activate dispenser.
b) Do not deliver LPG wait for timeout.
c) Check that dispenser switches off and terminates transaction within a period not greater
than 120s.
d) Hang nozzle for 5 seconds.
e) Lift nozzle to activate dispenser.
f) Deliver a quantity of LPG into receiving vessel or back to storage tank.
g) Stop flow and note time.
h) Check that dispenser switches off and terminates transaction within a period not greater
than 120s.
i) Hang the nozzle.
j) Record the result of test of c) and h).
A-L.6.4.8
A-L.6.4.8.1
General
Page 95 of 181
A stream of LPG under gaseous form is created inside the dispenser by the air separator and sent
back to the storage tank. This stream of gas is used as a saturating pressure reference. Liquid
pressure inside the measuring system shall remain above such reference with a safety factor (eg: 1
bar safety). For testing, the gas pressure reference (PG) shall be read as it is fed to the pressure
maintaining device (see OIML R117-1 5.5.3 second paragraph). Liquid pressure (PL) shall be read
after measuring system, downstream pressure maintaining device.
A-L.6.4.8.2 Test
a) Lift the nozzle to activate dispenser and connect to tank return line.
b) Read pressure of liquid PL0 and gas phases PG0. PL0 shall be greater than PG0 by at least 1
bar
c) Start flow (activate dead man push button if needed).
d) Read pressure of liquid PL1 and gas phases PG1. PL1 shall remain greater than PG1 by at
least 1 bar.
e) Close return line of gas from air-separator to storage tank. PG shall be increasing.
f) When PG reaches PL, flow of liquid in the measuring system shall stop by activation of the
pressure maintaining device.
g) Re-open the return line of gas from the air-separator to the storage tank. PG shall decrease,
and flow shall resume (unless flow stop was too long and initiated the time-out function).
Page 96 of 181
Annex B
Testing procedures for measuring systems on road tankers
The tests in Annex B apply to measuring systems mounted on road tankers or on transportable tanks
for the transport and delivery of all liquids of low viscosity (less than or equal to 20 mPas) and stored
at atmospheric pressure, with the exception of foaming potable liquids.
Note 1: tankers for potable liquids are covered in R117-2 Annex E, and tankers for liquefied
gasses under pressure will be covered in a future annex.
Note 2: In accordance with Section 2.10.4 of R117-1, higher viscosity liquids may be covered
by Annex B, but are not required to have gas elimination devices fitted. In this case, provision
must be made to prevent the entry of air into the system.
B.1
General Information
Measuring systems on road tankers consist of several constituent elements. These constituent
elements may or may not be subject to a separate type evaluation. According to 6.1.1 of OIML
R117-1, the constituent elements of a measuring system shall comply with the relevant
requirements.
The type evaluation of a measuring system on a road tanker involves verifying that the constituent
elements of the system, which have not been subject to separate type approvals, satisfy the
applicable requirements.
Tests for carrying out the type evaluation of a measuring system on a road tanker shall therefore be
determined on the basis of the type evaluations already granted for the constituent elements.
When none of the constituent elements has been subject to separate type evaluation, all the tests
provided in sections 4, 5, 6, 7 and 8 shall be performed.
When all of the various constituent elements have all been evaluated separately, it may be possible
to complete type evaluation of the complete measuring system through an evaluation of system
drawings and a review of the type evaluation tests of the constituent elements.
Before conducting tests, it is necessary to execute the design evaluation of components and pipe
work of the measuring system on a road tanker by using the general check-list given in R117-3 and
the relevant points for road tanker evaluation.
Page 97 of 181
B.2
Metrological controls and performance tests for type evaluation of the constituent
elements
B.2.1 Testing procedures for meter sensors, measuring devices and meters with
mechanical indicating devices
Testing is completed in accordance with Section 5. These tests include:
Accuracy tests;
Tests on the minimum measured quantity;
Endurance testing; and
Evaluation of the non-return valve configuration and reverse count detection.
B.2.2
Test procedure
The test quantity shall be at least the quantity delivered in one minute at the maximum achievable
flowrate , rounded up to the volume of the test measure used.
OIML R117-2, 2CD, dated 21 December 2013
Page 98 of 181
Page 99 of 181
B.3.4 Variation in the internal volume of the hose (full hose measuring systems only)
Object of the test
To determine the effect of the increase in internal volume of a hose under pressure on the accuracy
of the quantity indication.
General information
The manufacturer may provide information on how the requirement in Section 2.15 of OIML R1171 is fulfilled. It may consist in providing the reference of the hose if it has been used previously in
an approved measuring system or results of tests performed by the manufacturer of the measuring
system or of the hose.
It shall then be verified that the hose is not used in worse conditions (pressure, length) than
previously tested.
If the manufacturer is not able to provide this information, testing is necessary.
A hose is characterized by:
a) Manufacturer;
b) Designation;
c) Inner diameter;
d) Length of the hose;
e) The test report shall further contain data concerning:
Maximum operating pressure of the measuring system; and
Minimum measured quantity of the measuring system.
Test equipment:
Calibrated graduated test measure having a capacity of at least three times the minimum specified
quantity deviation of the measuring system to measure the discharge from the delivery hose of the
road tanker under test.
Note: It may be necessary to use an intermediate receptacle to collect the volume
discharged from the hose before measuring it in the graduated test measure in one or more
measurements. If the standard test measure used for the accuracy tests can be read
accurately enough, this test could be started with the product level in the sight glass on a
graduation mark and the volume of product released during this test could be measured by
the rise in product.
Test procedure:
1. Check that the hose closing device (e.g a nozzle) is fitted with a device that prevents the
draining of the hose (anti-drain device). If the hose closing device is downstream of the antidrain device (see R 117-1 clause 2.13.6), the volume of product between these devices that
will be released when the closing device is opened with the hose not being under pressure,
will need to be considered if the hose dilation test fails.
Note: Where the hose closing device is downstream of the anti-drain device the volume
between these devices should be less than the minimum specified quantity deviation (see R
117-1 clause 2.13.6) and if the actual volume is
unknown it will need to be determined
and subtracted from the volume
released during the hose dilation test if this test fails.
2. Wet the test measure.
OIML R117-2, 2CD, dated 21 December 2013
3.
4.
5.
6.
7.
Completely uncoil hose from the hose reel or its normal storage position.
Deliver a quantity of product and abruptly stop the delivery by using the hose closing device.
Close valves upstream of the hose and switch off the pump.
Coil the hose completely onto the hose reel or into is normal storage position.
Using the hose closing device, drain the hose into the test measure and determine the volume
of product that is released.
8. Check that the quantity released does not exceed the minimum specified quantity deviation
(see 2.15) when not fitted with a hose reel, or twice the minimum specified quantity
deviation when fitted with a hose reel. If the hose closing device is downstream of the antidrain device and the volume in the test measure is greater than the allowed volume,
determine the volume retained between the hose closing device and the anti-drain device and
subtract this from the volume of product released in step 7.
9. Repeat steps 2 to 8 twice, and calculate the mean value v.
10. Fill in test report.
B.3.5 Complete emptying of the hose (empty hose measuring system only)
Object of the test
To determine the effect of the repeatability of the complete emptying of the hose by using additional
devices or by gravity on the accuracy of the quantity indication.
Test procedure
The test shall be performed three times at a flowrate within the flowrate range of the measuring
system. The test quantity shall be the minimum measured quantity. Information on the complete
emptying procedure shall be fully documented in the test report.
1
2
3
4
5
6
7
8
9
10
Annex E
Test procedures for measuring systems (MS) for milk, beer and other
foaming potable liquids (see R117-1, Section 5.6)
The tests in Annex E apply to measuring systems on road tankers and also to fixed measuring systems
that are used for the reception or the delivery of milk, beer and other foaming potable liquids.
Note: fixed is interpreted here as either fixed to a certain location or installed as a package
which can be transported.
E.2 Tests for meter sensors, measuring devices and meters with mechanical indicating devices
For the electronic devices (calculator, conversion device, indicating device, associated devices) tests
additional to E.2 apply, see clause E.3.
Tests are performed in accordance with R117-2, section 5.
Tests shall be performed on a test bench, when the flowrate in the MS is not settable.
E.3 Tests for electronic devices <calculator, correction device, indicating device, associated
devices>
Tests are performed in accordance with R117-2, section 6.
Note: Usually, the calculators are not manufactured directly for the special purpose of
milk/beer MS. Therefore care shall be taken that the legally relevant software of the
calculator includes all functions and parameters which are necessary for the special
measurement purpose, e.g with milk MS the parameter <quantity required to fill the MS,
colloquially flood volume> in case that the measured quantity is corrected automatically by
this parameter.
When these electronic devices are connected to the meter sensors / measuring devices
according to E.2, their compatibility with the meter sensors / measuring devices shall be
established and declared by the manufacturers of the electronic devices.
E.4.2 Gas elimination devices for MS for beer and other foaming potable liquids
Tests are performed either according to a) or b).
a) The EUT is tested in the course of testing the complete MS according to E.6.2.
Note: This is the preferable test, because such MS usually work under pressure, and the product can
either be propelled by means of pressure in the supply tank or by a pump, and
in some cases with a gas back pressure in the reception tank - which might influence the
performance of the EUT; so by this test, the gas pressure influence can be better allowed for than by
a separate test of the EUT.
b) The EUT is tested separately according to R117-2, section 7.
Note: Section 7 states tests for different kinds of gas elimination devices (gas separators, gas
extractors, special gas extractors; each kind is characterized by R117-1, 2.10 according to its
performance). The decision of fitting a MS with a given kind of gas elimination device is based
on an examination considering the worst conditions in which the MS could operate (e.g. in case
that gas intake can only occur when the overground supply tank runs empty, the adequate kind
of gas elimination device is a gas extractor).
OIML R117-2, 2CD, dated 21 December 2013
The test liquid shall either be the same as for the intended use or of a viscosity which is similar to
the liquid for the intended use, e.g. water.
The EUT shall comprise all parts defined by the manufacturer as being the gas elimination device.
In case that for its proper operation the gas elimination device makes use of parts of the MS not
defined by the manufacturer as being the gas elimination device, the test shall be performed together
with these parts (e.g. a specific control system of the MS, into which the gas elimination device is
embedded; e.g. a shut off valve controlled by the gas elimination device which interrupts the flow
during venting the gas elimination device).
The test report must state Qmax and the upper and lower pressure of the gas elimination device.
Care shall be taken when installing the gas elimination device into the MS that Qmax and Pmax of
the MS match with the rated operating conditions of the gas elimination device.
The accuracy test shall be performed with milk (ideally raw milk between 7 C und 14 C which causes
little foam formation and creaming; care shall be taken that milk which has been pumped over several
times, still remains in a consistent stage; fat shall be emulsified within the liquid and must not show a
separation from the milk).
E.6.1.1 Accuracy test for receiving MS for milk
The accuracy test is combined with the test of the air elimination device.
The accuracy test shall be performed at the maximum operational flowrate which is automatically set
by the MS.
Note: Qmax of the MS is considered to be the maximum flow rate attained during the test runs.
Note: Receiving MS cannot be tested by determining an error curve because the flowrate
cannot be set, but is a function of the suction element.
Care shall be taken that the operational flowrate is the maximum attainable flowrate, and must not be
reduced e.g. by the control unit or by the ratio of the vehicles gear.
Before the start of each measurement test sufficient milk shall be passed through the MS to ensure
that the MS is completely filled as foreseen.
At the start and finish of a measurement run, the requirement R117-1, 5.6.2.4 must be fulfilled
(settlement of constant level within the range defined by two marks on the sight glass). In case that the
MS measures the level in the constant level tank automatically before and after a measurement (e.g. by
a dipstick) and corrects the received quantity according to the levels, 5.6.2.4 does not apply.
The measurement runs shall be performed without activating a sampling system.
The MS and the supply tank shall be located on level ground; the difference in height between the
pump of the MS and the outlet valve of the supply tank shall not exceed 1 m up or down (see fig.
below).
1m
1m
Suction hose
Prover valve
Test installation
Note: Receiving road tanker MS usually have a suction hose which may either be coupled to a
suction pipe in order to suck off milk churns and other vessels of similar size or directly coupled
OIML R117-2, 2CD, dated 21 December 2013
to the outlet valve of a big supply tank. Receiving stationary MS usually have a suction hose
which is directly coupled to the outlet valve of a supply tank.
Test with suction pipe, at the operational flowrate of the MS; three independent and identical
measurement runs. The measured quantity shall be such that a continuous flow at the maximum
attainable flowrate during at least 1 min is established; anyway, this quantity shall not be less than
2 x MMQ.
Test without suction pipe, with the hose of the MS directly coupled to the supply tank (thus
simulating a big supply tank), at the operational flowrate, three independent and identical
measurement runs. The measured quantity shall be similar as above.
Note: Care shall be taken that the outlet valve of the supply tank is completely open. Otherwise
cavitations may occur leading to the generation of air additional to the start and stop phase of
the reception.
Test of MMQ, with suction pipe, at the operational flowrate of the MS; three independent and
identical measurement runs. Before this test a simulated measurement run with a quantity MMQ
shall be performed.
Care shall be taken that the operational flowrate is the maximum attainable flowrate, and must not be
reduced e.g. by the control unit.
The measured quantity shall be such that a continuous flow at the maximum attainable flowrate
during at least 1 min is established for all flow rates tested. This quantity shall not be less than 2 x
MMQ.
- Test of MMQ, at any flow rate between Qmin and Qmax, three independent and identical
measurement runs.
Each measurement run must fulfil the MPE.
OIML R117-2, 2CD, dated 21 December 2013
E.6.1.3 Test of the air elimination device for delivering MS for milk
Note: Contrary to receiving MS for milk for which requirements concerning the design and the
extent of tests of the air elimination device are well defined (see R117-1, 5.6), adequate
requirements for delivering MS for milk are missing there. So for delivering MS for milk, the
considerations on the supply conditions (leading to the right choice of the kind of the gas
elimination device) refer to R117-1, 2.10.2 (pumped flow) and R117-1, 2.10.3 (non-pumped flow),
and the extent of tests refers to R117-1, 2.10.8 (gas separator) and 2.10.9 ( gas extractor, special
gas extractor).
Note: The test procedures below are analogous to the test procedures of R117-2, section 7- Testing
procedures for gas elimination devices, with adjustments to the conditions of MS for milk.
Tests on gas elimination devices should be carried out for flow rates up to Qmax of the MS.
The test quantity shall be at least the quantity delivered in one minute at the maximum attainable
flowrate Qmax of the MS.
The test shall be performed twice; from the two test runs the mean error value v shall be calculated.
E.6.1.3.1 Tests on gas separators
The milk is supplied from the supply tank of the MS. The air is drawn in upstream of the gas
separator (either by injection or by suction) through an air inlet control valve.
The volume of air continuously entering the liquid is measured by a gas meter and isothermally
converted to atmospheric pressure on the basis of the indication of a manometer fitted upstream of
the gas meter. The conversion of the (corrected) volume indication Vmetered gas of the gas meter at the
pressure pt to the amount of added gas Va at the atmospheric pressure patmospheric is calculated by
Vmetered gas ( pt p atmospheric )
Va
p atmospheric
Note: The conversion is negligible in the case of sucked-in air.
As required by R117-1, 2.10.8, it is not necessary to use a gas meter if the gas separator is capable of
separating and eliminating the air introduced in any proportion,.
The requirements of R117-1, 2.10.1 and 2.10.8 shall be complied with under test conditions such
that Qmax of the MS is reached when no air enters.
Test procedure
- All measurements must start with the air inlet closed, and the hose full and pressurized. All
measurements must finish with the air inlet closed and the hose pressurized.
- Determine the error curve of the meter from Qmin to Qmax of the MS.
- Start each test run at Qmax of the MS. Then introduce air, regulating the air flow by using the air
inlet control valve. Follow the test steps below.
If there is no liquid flow for more than 10 seconds, close the air inlet and terminate the test run until
the test quantity of the liquid is reached.
- Measurement results gained below Qmin shall be disregarded.
- Calculate the error of the gas separator by taking the error curve of the meter into account.
Test steps
1.
Set the entry of air to 0%.
2.
Vent the liquid pipework completely from entrapped air.
3.
Make a test run at Qmax of the MS.
OIML R117-2, 2CD, dated 21 December 2013
4.
5.
6.
7.
8.
9.
Make the test run at Qmax by adding air of the required proportion. Start the test run with the
air inlet closed. When Qmax is reached add air by regulating the air flow by the air inlet control
valve.
Check the liquid and air flow rate together with the pressure values.
Stop the flow of air and liquid when the test quantity of the liquid is reached.
Read the liquid volume Vs of the liquid standard and the volume Vi indicated by the liquid
meter and calculate Vn.
Calculate the ratio of Va /Vn and the relative meter error Evi(with gas) = (Vi -Vn)/Vn and
determine the difference between Evi(with gas) and Evi(without gas) as the relative error of the
gas elimination device due to the added air.
Repeat step 4 - 8 by increasing the air/liquid ratio. This procedure shall be terminated under
the condition of either a) or b):
a) when it covers the entire range of air/liquid ratio Va/Vn
b) when the discharge stops automatically.
determination of the difference between the meter error Evi(with gas) and Evi(without gas)
shall be related to the delivery of MMQ by taking into account the absolute (and not the
relative) errors. The difference then must be 1 % of MMQ.
E.6.1.3.3 Tests of special gas extractors
-
Note: A scale interval corresponding to a quantity not greater than 1/10 of the MPE of the MS at
the quantity tested is considered as suitable.
When determining the suitability of the weighing instrument consider situations where the tare
weight of the vessel is likely to vary (e.g. fuel consumption in a vehicle which forms part of the
tare weight of the vessel).
Changeover points can be used to increase the indicating resolution of the weighing instrument.
Note: changeover points means the point at which a digital indication changes from one scale
interval to the next scale interval. This is done by adding weights equal to not more than 10% of
the value of a scale interval to the balance to make the indication increase by 1 digit and then
determining the true value of the indication to 10% of a scale interval.
Test of MMQ, at any flow rate between Qmin and Qmax, three independent and identical
measurement runs.
In the case where the MS is intended also for the reception of liquid and the reception procedure is
under metrological control:
Note: Usually, the pipework for the reception is designed and can be operated such that the
pump of the MS is able to suck liquid from a supply tank over the delivery hose and is able to
propel it over the gas elimination device and the meter back to the supply tank of the MS. In
order to prevent oxidation of the liquid, it is the intended concept of such MS that during the
reception no parts of the pipework run empty.
A test additional to the test of the first bullet at an intermediate flowrate shall be performed, with two
independent and identical measurement runs. The measured quantity shall be such that a
continuous flow at the maximum attainable flowrate during at least 1 min is established. This
quantity shall not be less than 2 x MMQ.
The MS shall be completely filled before the start of the test and the reception shall be
performed by draining a known volume from a supply tank (standard capacity measure or tank
on a balance), until the desired quantity is reached without that gases or air are introduced from
the supply tank into the MS.
OIML R117-2, 2CD, dated 21 December 2013
During the delivery determine the mean liquid temperature Ts (using a reference standard
thermometer with a measurement uncertainty 0.2C).
Note: The liquid temperature can either be determined by an inline temperature sensor or by
drawing a sample (eg from a vent pipe) into a Dewar vessel. Care shall be taken that the
OIML R117-2, 2CD, dated 21 December 2013
determined temperature is representative for the mean temperature of the metered liquid. In
case that the sample is diverted from the metered liquid, correct the metered liquid
adequately for the diverted quantity.
During the delivery draw a sample of the liquid and determine its density (Ts) and calculate (Ts)
from (Ts) (take an approximate volume expansion factor of water = 200.10-6 C-1):
(Ts) = (Ts) + 200.10-6. (Ts) * (Ts Ts)
Note: In case that the sample is diverted from the metered liquid, correct the metered liquid
adequately for the diverted quantity.
Note: Because the liquid is carbonated, care has to be taken that that the density
determination covers the liquid together with its dissolved gas. The density of the liquid
together with its dissolved gas can be determined e.g.
- by diverting the sample into a glass vessel under pressure, which contains the
densitometer (during the density determination the gas remains dissolved),
- by diverting the sample into a volume measure under pressure. Determine the volume
and the mass of the liquid, and from that calculate the density of the carbonated
liquid.
- Stop the delivery by the closure of the delivery valve (hose still pressurized), read Vi and then
switch off the pump / the pressurizing system.
- Read the gross weight of the balance (weight of tank and liquid).
Note: When the hose is coupled to the tank and this influences the reading of the balance,
then uncouple the hose while reading.
From the gross weight and weight of the tank and from (Ts) calculate Vn and Evi.
Do not correct for buoyancy (no gas was displaced from the tank).
Note: Filling the tank with liquid increases the gas pressure in the tank thus increasing the
back pressure, which decreases the flowrate. From start to finish the flowrate Q passes a
spectrum and so do the errors of the meter. In order to avoid that the resulting (mean) error
Evi is a combination of errors > MPE and < MPE, Q has to be kept relatively constant
during the delivery. This can be achieved by de-pressurizing the tank after each test run and
by emptying the tank after one or several test runs.
2. Volumetric procedure by delivering the liquid into a pressurized (closed) standard capacity
measure
Each measurement run comprises:
- Perform the delivery with the hose uncoiled from the reel, if present.
- Wet and drain the standard capacity measure. Adhere to the correct drainage time of the measure
used.
- Fill the delivery hose up to the reception valve of the measure.
- Keep the delivery valve closed and start the pump/pressurizing system (hose becomes
pressurized), then reset the indication device of the meter to zero.
- Start the delivery and fill the measure without pressure release.
- Stop the delivery by the closure of the delivery valve (hose still pressurized), read Vi and then
switch off the pump/pressurizing system.
- Read Vs,Ts and ps and calculate Vn and Evi.
Note: MS for beer and other foaming liquids usually work under low pressure. A volume
correction of the measure according to the pressure Ps has to be performed only in case
when the influence of the pressure on the volume of the measure exceeds 1/10 of the MPE.
During the reception determine the mean liquid temperature Ts as described for the gravimetric
procedure by delivering.
During the reception draw a sample of the liquid and determine its density (Ts) and calculate
(Ts) from (Ts) as described for the gravimetric procedure by delivering.
Stop the reception by switching off the suction and then close the delivery valve; read Vi.
Read the net weight of the balance.
Note: When the hose is coupled to the tank and this influences the reading of the balance,
then uncouple the hose while reading.
From the gross weight, net weight and (Ts) calculate Vn and Evi.
Do not correct for buoyancy (no gas was displaced from nor added to the tank).
2. Volumetric procedure to receive the liquid from a pressurized (closed) standard capacity measure
This procedure is only applicable for standard capacity measures which allow the delivery of the
required test volume without running empty (e.g. standard capacity measures with a level tube).
OIML R117-2, 2CD, dated 21 December 2013
shall be related to the delivery of MMQ by taking into account the absolute (and not the
relative) errors. The difference then must be 1 % of MMQ.
The test procedure is the same as for the accuracy test, with the exception that the delivery is
interrupted by the gas elimination device; in case that a continuation of the delivery is possible (e.g.
by a manual re-start of the pump), the delivery shall be continued until gas is clearly visible in the
sight glass and until any re-start is impossible. The delivery is stopped by the closure of the delivery
valve.
Note: Because such MS usually control the delivery procedure automatically, they may interrupt the
flow for different reasons (e.g. when the gas elimination device registers gas, e.g. when a low flow
rate is registered over a certain period due to a high back pressure in the reception tank). Therefore
care shall be taken that such an interruption is not always interpreted as the response of the gas
elimination device to the entrance of gas and therefore as the end of the delivery.
Annex F
Testing procedures for measuring systems on pipelines
and systems for the loading of ships
D.1 General Information
The tests in Annex D apply to measuring systems used for pipelines and systems for loading of ships.
These procedures are for all liquids with the exception of systems for potable liquids (foaming or nonfoaming).
In accordance with Section 2.10.4 of part 1, higher viscous liquids are covered by Annex D, but are
not required to have gas elimination devices fitted. In this case, provisions must be made to prevent
the entry of air into the system as per section 5.7.2 of part 1.
D.1.1 Type Approval
Measuring systems on pipelines and systems for loading of ships (to be referenced as Measuring
Systems for the remainder of this annex section) consist of several constituent elements. These
constituent elements may or may not be subject to a separate type approval. According to 6.1.1 of
part 1, the constituent elements of a measuring system shall comply with the relevant requirements.
The type approval of measuring systems involves verifying that the constituent elements of the
system, which have not been subject to separate type approvals, satisfy the applicable requirements.
Tests for carrying out the type approval of measuring systems shall therefore be determined on the
basis of the type approvals already granted for the constituent elements.
When none of the constituent elements have been subjected to separate type approval testing, the
tests provided in sections 5, 6, 7, and 8 shall be performed as required on the applicable elements.
On the contrary, when the various constituent elements are approved separately, it shall be possible
to perform the system type approval based on a review of the type approval drawings / certificates of
the individual constituent elements.
These types of measuring systems are usually single-unit productions built for a specific application.
To take this fact into account, type approval tests are typically carried out for the individual
constituent elements. The testing of the complete measurement system is normally completed
during the initial verification.
In some cases it may not be possible to test complete measuring systems in situ, in this case it is
possible to test the constituent elements in a test facility having comparable conditions as long as the
systems hydraulic conditions can be closely replicated taking into account the requirements of
section 5.3.4 of part 1.
F.1
F.1.1 Testing procedures for meter sensors, measuring devices and meters with mechanical
indicating devices
OIML R117-2, 2CD, dated 21 December 2013
2) If system is not fitted with a gas elimination device, the requirements of Sections 2.10 and
5.1.3 of part 1 shall be fulfilled.
3) It is assumed here that section 7 will either include a complete set of testing procedure for
larger gas elimination devices, or develop a methodology to derive performance of high
capacity devices from that of smaller devices of similar design.
F.1.4 Testing procedures for ancillary devices
Testing is completed in accordance with Section 8.
Annex G
Testing procedures for measuring systems for the fueling of aircraft
G.2
G.2.1 Testing procedures for meter sensors, measuring devices and meters with mechanical
indicating devices
Testing is completed in accordance with (the applicable parts) Section 5. These tests
include:
Accuracy tests;
Tests on the minimum measured quantity;
Endurance testing; and
Non-return valve configuration and reverse count detection.
G.2.2 Testing procedures for electronic devices: calculator, correction, indicating, and
associated devices
Testing is completed in accordance with Section 6.
G.2.3 Testing procedures for gas elimination devices
Testing is completed in accordance with Section 7.
Note: Measuring systems for the fuelling of aircraft are typically not fitted with a gas
elimination device. In this case, the requirements of Sections 2.10 and 5.1.3 of R117-1 shall be
fulfilled.
G.2.4 Testing procedures for ancillary devices
Testing is completed in accordance with Section 8.
Annex X
Interpretation, Examples, Advice, and Possible Solutions
X --- Chapter 2
X.2.1 The figure below is added in Annex X to assist with the understanding of constituent
elements of a measuring system (the blue double line represents the liquid flow; the flow control
system consists of the pumps, valves, etc.).
Table X.2.1
General metrological requirements for specific components of a measuring system
2.5
2.6.2
2.6.3
Pre-setting device
Memory device
2.2
Printing device
Ancillary device
(main examples)
Temperature measuring
device
Self-service device
Associated
measuring
devices
Pressure measuring device
Gas extractor
Gas separator
Indicating device
mechanical
Electronic calculator
(incl. conversion,
adjustment, correction)
Gas
elimination
device
transdu
cer
electrical
Meter
sensor
mechanical
1.2
Measuring
device
electrical
Meter
2.7.1
2.7.2
2.8
X
X
2.9.1
2.9.2
2.10.
1
2.10.
2
2.10.
3
2.10.
5
2.10.
7
Printing device
Memory device
Pre-setting device
Temperature measuring
device
Self-service device
2.19.
4
2.20.
1
Ancillary device
(main examples)
2.10.
9
2.19.
2
Associated
measuring
devices
Gas extractor
2.10.
8
Gas separator
Indicating device
transdu
cer
electrical
mechanical
Meter
sensor
Gas
elimination
device
mechanical
Electronic calculator
(incl. conversion,
adjustment, correction)
Measuring
device
electrical
Meter
2.20.
2
3.1.1
3.1.2
3.1.3
3.1.4
3.1.5
X
X
3.1.6
3.1.7
3.1.8
3.1.9
3.1.1
OIML R117-2, 2CD, dated 21 December 2013
4.1
4.3.3
4.3.4
X
Meter
sensor
Measuring
device
transdu
cer
3.8
4.2
4.3.1
X
X
4.3.2
3.2
X
X
X
X
X
X
4.3.6
3.4
4.3.5
3.3
3.5
3.6
3.7
Pre-setting device
Associated
measuring
devices
Memory device
Printing device
Temperature measuring
device
Self-service device
Gas
elimination
device
Gas extractor
Meter
Gas separator
Indicating device
mechanical
Electronic calculator
(incl. conversion,
adjustment, correction)
electrical
mechanical
electrical
X
X
X
X
X
X
X?
?
X --- Chapter 5 (Testing procedures for meter sensors and measuring devices)
X.5.1 If the meter sensor/measuring device is tested in a complete fuel dispenser (especially at
lower flowrates), a temperature rise during the successive tests can occur. To avoid such a
temperature rise, a connection with a non-return valve and flow regulating valve from the pipe
between the gas separator and the meter sensor, measuring device or meter to the supply tank can be
installed. At lower flowrates, the main liquid flow is fed back to the storage tank via this extra
outlet.]
Every time the meter sensor/measuring device to be tested is connected hydraulically, it should be
operated at the maximum flowrate for at least five minutes (e.g. to reach stability of [liquid]
temperature and removal of air/gas) before measurement starts. Every time a new work session
starts (for example after a stop of one hour or more), the EUT should operate at the maximum
flowrate for at least one minute or until metrological stability is achieved, before the measurement
starts.
X.5.3.4 Advice on Flow disturbance Section 5.3.4
A few disturbance configurations are provided in the case that flow disturbance testing is
performed:
two elbows in the same plane upstream of the meter or the measurement transducer;
two elbows in the same plane upstream of the meter or the measurement transducer and two
elbows in the same plane upstream of the meter or the measurement transducer;
a valve upstream of the meter or the measurement transducer in several positions (90, 80,
65, 45).
If necessary, additional disturbance configurations may be defined by the technology of the meter.
X.5.4 Determination of flowrate
The flowrate can be obtained under flying start/stop conditions by the following procedure:
1
Start the flow. When the indication is at a whole number of litres/kg (V1), start the
stop-watch.
After at least 30 seconds, stop the stop-watch when the indication is at a whole
number of litres or kilograms (V2).
(Where: t = the time elapsed in seconds, from the stop-watch in step 3.)
Table X.5.4 Table showing whether different meter technologies are affected by various
operating conditions.
P.D.
Turbine Mass
Flow
Ultrasonic Mag
Temp amb
Y n
N y
Temp Liq
n*
y1
n
Y
n
N
y
n
n*
N*y
N y n*
tba
n
y
n
N
y
y
Y
Y
Y
N
Y
Y
n
y
n
N
n
y
N y
n*
n
Y n
n
y
n
y
n
n
n
n
y
Y
y
n
y
n
tba
tba
tba
Pressure Liq
Reynolds/Viscosity
Density
Conductance
Orientation
Flow Profile
(disturbed)
Zero Flow
ExternalVibration (in
use)
Endurance
n
n
n
n
n
Other Y = yes
N = no
TBA = to be
assessed
tba
tba
tba
tba
tba
tba
tba
X.5.4.3 (continued) Testing at the limits of the rated operating conditions may not be required
when these limits have a negligible effect on the specific meter technology. (For example, it would
not be necessary to test a mass flow meter at the limits of viscosity, or a meter with a pressurebalanced measuring chamber at the limits of pressure).
When it is determined that the rated operating conditions will affect the accuracy of the meter, the
following may be considered:
tests at the limits of pressure are not needed if the maximum liquid pressure is equal to or
below 10 bar;
tests at the limits of pressure may be conducted within 10 bar of the actual limit;
tests on a liquid with a viscosity up to 1 mPas may be used to represent liquids with
viscosities up to 2 mPas;
tests at the limits of viscosity > 2 mPas may be within 20 % of the actual limits;
tests at the limits of liquid density may be within 100 kg/m3 of the actual limits.
Where the measuring system is intended to measure liquid quantities at temperatures from 5 C to
+ 35 C, only one accuracy test at one temperature between 5 C and + 35 C is suggested.
X.5.7 Advice on Section 5.7
Advice/Remarks:
Please note that plain water will freeze during a test on low temperatures, in which case the
EUT would no longer operate normally.
To prevent damage to the flowsensor due to temperature expansion or contraction, do not
close the sensor by means of rigid blinding flanges.
Also keep in mind that in some liquids, bubbles will appear for example by dissolving air.
Especially when testing ultrasonic flowmeters, this could cause ultrasonic signals to be
interrupted, which is an undesired effect.
Before the temperature of the liquid is fully stabilised, temperature convection will cause
small flows of liquid to move up and down through the EUT. On some meters this will
appear as a flow indication where none is expected.
If it is proven during a type approval, that the effects given above are negligible or properly
corrected for, a Coriolismeters curve can be determined on a liquid which is not similar to
the one in the end-application. In that case a meter curve determined on water could for
example suit an application on LPG.
Installation effects on Coriolismeters:
The meters installation dependent zero setting affects the metrological behaviour of the
device. Therefore it must be checked that the zero setting is correct, once the device is
installed. The documentation, manuals, Type approval certificate must state when zero
setting must be performed (for example when the installation has been disturbed, change of
liquid, change of temperature).
Coriolis sensor:
All Coriolismeters basically consist out of two sensors: one flowsensor (usually consisting
out of one or two parallel measurement tubes) and a temperature sensor for the benefit of
performing temperature corrections on the vibrational properties of the flowsensor.
The primary measurement signals of a Coriolismeter are the following:
a time difference related to the mass flowrate through the flowsensor
a resonant frequency related to the density of the liquid in the flowsensor
a resistance related to the temperature of the measurement tube(s)
The measurement tube(s) is/are set into motion (a sinusoidal vibration) by means of an
alternating current through one or more so-called drive coils. The movement of the
measurement tubes is detected using at least two pick-off coils. In principle these coils are
considered to be electronic components, thus making a Coriolis flowsensor an electronic
device, on which the applicable performance tests need to be performed. However, the
measurement tubes themselves are purely mechanical components. Only when it is proven
that these coils are sufficiently insensitive to the effects of the test conditions, is it allowed
not to submit the Coriolis flowsensor to influence/disturbance tests.
Density measurement:
In principle all Coriolismeters perform both a mass flowrate and a density measurement.
Both the mass and/or the volume of liquid can be the bases for the measurement transaction.
If so desired by the applicant, both the mass and volume output of the equipment under test
can be tested against legal requirements. In the case of a Coriolismeter, volume is calculated
from measured mass and measured density. So once it is determined that the calculation of
volume operates correctly, verification of the mass and density determination suffices to
guarantee the correctness of the Coriolismeters mass and volume outputs.
Effect of liquid properties:
Some Coriolismeters may be affected by the density of the measurand, in which case the
meter curve will shift dependent of the liquid density.
Extremely high liquid viscosities also may have an effect. This is thought to be caused by the
liquid absorbing the vibrational energy of the measurement tubes, thus reducing the
amplitude of the vibration. In extreme cases such a reduction will cause the measurement
signals to become too small for correct processing. Such effects occur especially when the
flow is started.
X.7 Advice Annex for Section 7 Test Procedures for Gas Elimination
Devices
X.7.4 Figure 1 Test bench for gas separators
Gas is introduced into the test liquid when the valves in the gas supply line are open. The gas flow is
set by the throttle valve and the gas meter. By manometer P3 the actual gas volume is converted to
atmospheric pressure.
2 optional test methods:
a) The liquid volume Vn (without gas) of the delivered liquid is measured by the scale /
volumetric prover and the volume Vi delivered over the gas separator is measured by the
liquid meter Z1.
b) The liquid volume Vn (without gas) is measured by the liquid meter Z2 and the volume Vi
delivered over the gas separator is measured by the liquid meter Z1;
the precondition for this test is that before and after the test the gas separator is completely
filled resp. filled to the same extent.
X.7.4
The gas pocket is created in the gas reservoir with stop-valve V1 kept closed. The required volume
of the gas pocket is created by filling up the gas reservoir with liquid to the known volume of the gas
reservoir and then by draining it partially over its drain valve.
For the test run the gas pocket is discharged from the gas reservoir to the liquid stream by opening
valve V1 completely and closing valve V2.
X.7.4
No.:
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Component
supply tank
tank on scale
bottom valve
in-line valve
stop valve
manual valve
non return valve
throttle valve with sight glass
in-line valve
throttle valve
sight glass
manometer
thermometer
pump
scale
positive displacement meter
gas meter
(optional) gas flow rate sensor
Name
B2, B1
B3
V2, V1
V4, V3
V5, V6, V21, V16
V17
V15
V23
V24, V26, V27
V34
S1, S2, S3, S4
P1, P3
T2, T1
K1, K2
W1
Z1
Z2
Z3
operation). After the start of the delivery the automatic stop valve (V21) is opened. The liquid
flows through the special gas extractor into the tank on the scale (B3).
During the delivery, a continuous flow of compressed gas is simultaneously introduced into the
liquid pipework. When the liquid measuring process is interrupted by the special gas extractor,
the automatic stop valve (V21) and the valve (V16) are closed and the flow of the liquid and
compressed gas supply is interrupted.
By the gas meter (Z2) and the manometer (P2), the percentage of gas volume related to the
liquid volume can be calculated.
After each test run the liquid pipework from the bottom valves to the discharge pipe (V21) is
ventilated.
X.7.4
X.7 Advice Annex for Section 7 Test Procedures for Gas Elimination Devices
X.7.4
No.:
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Component
Storage tank
Test container
Foot valve
In-line valve
Stop valve
Ball valve
Check valve
Throttle valve with sight glass
In-line valve
Throttle valve
Sight glass
Pressure manometer
Thermometer
Pump
Scale
Positive displacement meter
High pressure gas meter
Rotameter
Name
B2, B1
B3
V2, V1
V4, V3
V5, V6, V21, V16
V17
V15
V23
V24, V26, V27
V34
S1, S2, S3, S4
P1, P3
T2, T1
K1, K2
W1
Z1
Z2
Z3
Temporary Note: a decision to not include the initial verification test procedures in the
(mandatory) Annexes of the 2CD of R117-2 was made at a Project Group meeting in Teddington
in October 2013. Instead, these draft initial verification test procedures are planned to be part of
the next revision cycle of R117.
X.A.2.1
Accuracy tests
X.A.2.2
a) Confirm adequate hose arrangement for type approval Flush hose with 3 minutes of
continuous flow to remove any remaining air bubble.
b) Activate pumping system to pressurize instrument/meter
c) Stop pump leave idle for 1 minute
d) Reset indication, activate pump, pressurize instrument/meter and deliver a quantity equal
to MMQ at maximum achievable flow rate in the measuring standard.
e) Record accuracy test result. Result shall be within applicable MPE for MMQ as per
clause 2.5.1 of OIML R117-1
f) Repeat steps b) to e) two more times
X.A.2.3
Endurance test and related accuracy tests shall be conducted with a fluid having a low viscosity /
low lubrication capacity in viscosity range requested by manufacturer
X.A.2.4
During meter testing, systems which are designed to cope with reverse flow shall be assessed, and
recorded in type approval file (description of solution, e.g.: combination of non-return valve and/or
reverse pulse counting)
Manufacturer shall provide test method to demonstrate that design copes with reverse flow. Test
shall be conducted and result recorded.
Note on OIML R117-1 - 2.13.4:
2.13.4 When reversal of the flow could result in errors greater than the minimum specified
quantity deviation, a measuring system (in which the liquid could flow in the opposite direction
when the pump is stopped) shall be provided with a non-return valve. If necessary, the system shall also be fitted with a
pressure limiting device
It is the purpose of this clause of R117-1 to make sure that reversal flow cannot influence next transaction when system
get repressurized. Achieving such function with a non-return valve. But such system requires a pressure limiting device
to avoid hose or piping to burst open in case of heat overpressure on hose (sun radiation) or hose overrun. Modern
solution can also imply reverse pulse counting during idle time of system, so repressurizing does not result in errors
greater than the minimum specified quantity deviation.
Notes:
1) adequate means shall be used to prevent de-priming the suction line connecting EUT to storage
tank. Air injection point shall be implemented between such means and EUT.
2) a setting run can be needed to set air intake/flow rate to next Qi rate before performing real
accuracy test. As test shall commence and stop with air intake closed (at end of accuracy test
flow, accurate termination is done with nozzle trigger), valve controlling air intake might be
secured with a second valve in-line to stop/start air-intake without touching setting of main airintake valve.
X.A.6.4.6
X.A.6.4.6.1 Method 1: use of a measuring standard capable of correcting also for temperature at
final reading (as resulting temperature in a readable information with some measuring standards
such as proving cans, with probe sensing fuel temperature in the middle if the volume of fuel)
a) Definition of MPEC (Maximum permissible error with correction). MPEC is the addition of
applicable line A or B of table 2 of OIML R117-1 and line C for the applicable class
(example: if EUT is full measuring system under class 0.5, MPE is 0.5% (line A) and
conversion extra MPE is 0.2% (line C) as per OIML R117-1 clause 2.7.1.2)
b) Use 2 storage tanks of the same fuel, each at a different temperature. Tank 1 shall be cold,
tank 2 shall be warm. Temperature difference between tank 1 and tank 2 shall be at least
10C. The length of connection piping from tanks to the EUT shall be minimal.
c) Pre-condition measuring standard on tank 1. Adjust meter to closest to zero setting.
d) Execute accuracy test on tank 1. Volume of test shall be at least 2xMMQ + volume of piping
and no more than 4xMMQ + volume of piping from tank to EUT. Record result. Result shall
be within MPEC.
e) Switch EUT to tank 2. Do not flow liquid from tank 2 unless it is for the next accuracy test.
f) Execute accuracy test on tank 2. Volume of test shall be at least 2xMMQ + volume of piping
and no more than 4xMMQ + volume of piping from tank to EUT Record result. Result shall
be within MPEC
g) Switch EUT to tank 1. Do not flow liquid from tank 2 unless it is for the next accuracy test.
h) Execute accuracy test on tank 1. Volume of test shall be at least 2xMMQ + volume of piping
and no more than 4xMMQ + volume of piping from tank to EUT Record result. Result shall
be within MPEC
i) When applicable, check correction table of calculator (or checksum signature when
applicable) and record
Notes:
-
X.A.6.4.6.2
These tests can be done with a low hazard fuel such as mineral spirit
a) It is recommended to execute these tests with a low hazard fuel such as mineral spirit
b) EUT arrangement shall be with very short hose
OIML R117-2, 2CD, dated 21 December 2013
X.A-I.7
X.A-I.7.1
1) Test fluid: the use of any substitute fluid for testing shall be validated with fuel comparison
data to assess resulting uncertainties
2) Test conditions: environmental conditions (temperature) shall be part of uncertainty
OIML R117-2, 2CD, dated 21 December 2013
assessment.
3) Measuring standard (proving cans/verification standards/weighting system): uncertainty and
delivery volume to be assessed according to requirement of R117-1 : 2.5.3
4) Sampling and/or split verification (e.g.: separate component check prior to integration in
dispenser). It is allowed to perform tests at earlier stages of manufacturing process (for
example: testing 100% of meters individually before integration in dispensers; testing 100%
of calculators on simulators, testing 100% of air-separation components on special test
bench, testing 100% of SSDs) as long as the manufactured dispensers or SSDs are checked
under statistical (minimally 10% of the manufactured population) or systematic survey at
final test.
X.A-I.7.1.1
Administrative verification
a) Verify compliance of the design to the type approval certificate/number (reference to the
certificate shall be on type approval plate as per R117-1 section 2.19.1 and 2.19.2, and on
relevant manufacturing paperwork).
b) Check that all metrological components (eg: calculator, meter, air separator) are referenced
in the type approval certificate.
c) Check that of the required seals are in place and prevent normal dismounting/opening of
associated component (seals do not need to be marked at this time).
d) Check that the MMQ is clearly indicated for normal conditions of use (see R117-1 section
2.19.1) at dial level.
e) Check that the identification plate(s) is (are) compliant with the type approval certificate
information (or registered design) and include(s) all markings required in R117-1 section
2.19.
f) Check that identification plate(s) is (are) sealed/attached to dispenser in a durable way.
g) Record the pass/fail result on the initial verification paperwork. In case of failure, record the
reason for the failure.
X.A-I.7.1.2
Accuracy test at high and low flow rates (testing for fully assembled dispensers)
Note: If meters were individually tested before dispenser assembly, this process shall
be described in manufacturers quality plan.
i) Record the pass/fail result on the initial verification paperwork. In case of failure, record the
reason for the failure (if known).
Note: during test b) and e), the volume of the delivery shall be at least 2 times the MMQ (see R117-1
section 2.5.1).
X.A-I.7.1.3
2.18.2)
a)
b)
c)
d)
e)
f)
g)
h)
i)
X.A-I.7.1.4
Check of hose dilation and draining (see R117-1 sections 2.13.6 and 2.15)
X.A-I.7.1.4.1 General
The purpose of this section is to check hose dilation and the nozzle anti-draining device as well as
the means to prevent reverse flow to meter. All applicable steps of this section shall be carried out
in sequence, with not more than 3 minutes between each sub-section of A.7.1.4.
X.A-I.7.1.4.2 Hose dilation
a) If an electronic calculator is present, unmask small increments at display.
b) Lift the nozzle and do not extend/extract the hose from the dispenser (use actual free reach of
the hose) and observe the display for 30 seconds. Read the display after 30 seconds (HD1).
Check the volume HD1 against the MPE for hose dilation over MMQ. Record HD1 and
MMQ.
X.A-I.7.1.4.3 Draining (procedure from X.A-I.7.1.4.2 continues here)
a) Place the nozzle spout in a receptacle (any compatible liquid vessel).
b) Activate the nozzle switch without hanging the nozzle (simulate the nozzle returned to the
nozzle boot to terminate the transaction), and observe potential liquid drainage from nozzle
spout for 1 minute.
c) Release the nozzle boot switch to start a new transaction and observe the display for 30
seconds. The display shall reset first and then the dispenser shall start new transaction. Read
the display after 30 seconds (HD2). Check volume HD2 against the MPE for hose dilation
OIML R117-2, 2CD, dated 21 December 2013
a) suction line connected to EUT shall be equipped with a suction air-inlet plug with a
calibrated inlet hole (example: between 1.5 and 2.5mm diameter). Plug shall be equipped
with a control valve to open/close plug to atmosphere
b) pre-condition measuring standard volume of check will be 20 liters minimal
c) lift nozzle of EUT, place in measuring standardl for high flow, check that display is reset to
zero and stays at zero for 5 seconds, open nozzle to achieve maximum possible flow rate
with no spillage, execute check
X.A-I.7.1.6.2 Alternative 1 air elimination test with result
a) during the flow, open the suction air-inlet plug for 15 seconds (or less if the pump system
terminates delivery upon air detection)
b) hang nozzle
c) read accuracy test result and record result as air elimination check
d) check results versus MPE requirements of R117-1 (take in consideration viscosity of fluid or
test-fluid in use if applicable) and decide or pass/fail result
X.A-I.7.1.6.3 Alternative 2 air elimination test with blowing evidence
a) during the flow, open the suction air-inlet plug for 15 seconds (or less if the pump system
terminates delivery upon air detection)
b) check evidence of air blowing out of air-vent of air-separator
c) hang nozzle
d) if no air-flow was sensed at air-vent, consider air-separation has failed
X.A-I.7.1.6.4 Record pass/fail result on initial verification paperwork.
X.A-I.7.1.7
Ancillary devices
X.A-I.7.1.7.1 Prepay-Preset
Purpose of test: check that valve(s) of dispenser will stop transaction at targeted volume with no
unacceptable error above acceptable MPE as per 3.6 of R117-1. Check can be simulated or activated
by special calculator menu, or any special control device on manufacturers test bench
a) if preset function not available for volume, jump to e)
b) Set preset volume to the target check volume (minimum 2 x MMQ). Amount preset here
shall be in correspondence with measuring standard capacity
c) Lift nozzle to start delivery in measuring standard. When delivery is terminated by dispenser
(preset function), hang nozzle and record result of accuracy test and result at display of
dispenser
d) Check accuracy result versus MPE requirements of R117-1 (check 3.6.6)
e) If prepay function not available for price, jump to i)
f) Calculate price prepay target from measuring standard expected volume (minimum 2 x
MMQ). Set prepay price to the target amount. Amount preset here shall be in correspondence
with measuring standard capacity. Some calculation needed with price per liter to be in
correspondence with capacity of measuring standard. Consider rounding.
g) Lift nozzle to start delivery in measuring standard. When delivery is terminated by dispenser
(preset function), hang nozzle and record result and display (price, volume and price per
liter)
OIML R117-2, 2CD, dated 21 December 2013
X.A-I.7.1.8
X.A-I.7.1.8.1 General
a) During check of dispensers with temperature conversion, special function/menu shall be
available to read
Uncompensated volume
Temperature of fuel from EUT probe
Density if applicable
Correction tables or parameters, or signature of used tables
b) Proper correction tables or parameters or signature of tables to be used shall be made
available to the verification operator (eg: corresponding to test fluid in use in factory) so
calibration correction/check can be done properly.
c) Proper training is needed for verification operator to properly assess results
d) record pass/fail result on initial verification paperwork. In case of fail, record reason
X.A-I.7.1.8.2
Test methods
X.A-I.7.1.8.2.1
General
Temperature conversion when applicable (measurement, probe position, see clauses of OIML R1172: 6.3, and OIML R117-1 : 6.1.10 note 3)
X.A-I.7.1.8.2.2
Test shall verify that correct communication and memorizing/printing is achieved with
production instruments
a)
b)
c)
d)
e)
g) Check good retrieving of both transactions from SSD memory when applicable
h) record pass/fail result on initial verification paperwork. In case of fail, record reason
X.A-I.7.2
X.A-I.7.2.1 General
a) test fluid: dispensers are tested with fuel to be dispensed.
b) test conditions: environmental conditions (temperature) to be part of uncertainty assessment,
as well as evaporation, wind, misting and potential denting of measuring standards
c) measuring standard : uncertainty and volume of checks to be assessed according to
requirement of R117-1 : 2.5.3
X.A-I.7.2.2 Administrative test
a) verify compliance of design to type approval certificate (reference of certificate is expected
on type approval plate)
b) check that all known metrological components (eg: calculator, meter, air separator) are
referenced in the type approval certificate
c) check that relevant seals are in place and preventing normal dismounting/opening of
associated component (seals do not need to be marked at this time)
d) check that MMQ is properly indicated at dial level
e) check that identification plate(s) is (are) compliant with type certificate information (or
registered design)
f) check that identification plate(s) is (are) seals/attached to dispenser in a durable way
g) record pass/fail result on initial verification paperwork. In case of fail, record reason if
known
X.A-I.7.2.3
d) lift nozzle of EUT, place in measuring standard for high flow, check that display is reset to
zero and stays at zero for 5 seconds, open nozzle to achieve maximum possible flow rate
with no spillage, carry-out accuracy test
e) for gasoline hoses, with vapour recovery: do not hang nozzle but keep nozzle spout out of
measuring standard. Wait for calculator time out (or one minute) to witness any unexpected
extra increment at display. Record result. Unexpected extra increments at display shall not
exceed 1% of MMQ
f) hang nozzle
g) record result of MMQ accuracy check
h) check results versus MPE requirements of R117-1 (see R117-1: 2.5.3)
i) record pass/fail result on initial verification paperwork. In case of fail, record reason if
known
X.A-I.7.2.5 Test of timeout function on dispensers with electronic indicator (see R117-1
section 5.1.15) this test can be replaced by software revision control.
Note: this test only applies to dispensers with electronic indicators.
a) Lift nozzle to activate dispenser
b) do not deliver fuel wait for timeout
c) check that dispenser switches off and terminates transaction within a period not greater
than 120s.
d) Hang nozzle for 5 seconds
e) Lift nozzle to activate dispenser
f) deliver a quantity of fuel into receptacle
g) Stop flow and note time
h) check that dispenser switches off and terminates transaction within a period not greater
than 120s.
i) hang nozzle
j) record result of test of c) and h)
X.A-I.7.2.6
X.A-I.7.2.6.1 General
Suction line or inlet connected to EUT shall be equipped with a suction air-inlet plug with a
calibrated inlet hole between 1.5 and 2.5mm diameter. Plug shall be equipped with a control valve to
open/close plug to atmosphere. Such can be connected to any drain plug or fitted on a special cover
(eg: special test inlet filter cover). This special air-inlet can be removed after verification on site is
done. When done on site, this test creates a hazardous situation. Operators shall be properly trained
with respect to explosion safety rules and precautions.
X.A-I.7.2.6.2 Alternative 1 air elimination test with result
a) during accuracy test, open the suction air-inlet plug for 15 seconds
b) hang nozzle
c) record accuracy result with of air.
d) check results versus MPE requirements of R117-1 (take in consideration viscosity of fluid or
test-fluid in use if applicable)
X.A-I.7.2.6.3 Alternative 2 - air elimination test with blowing evidence
OIML R117-2, 2CD, dated 21 December 2013
a)
b)
c)
d)
e)
during a test run in a receptable, open the suction air-inlet plug for 15 seconds
check evidence of air blowing out of air-vent of air-separator
hang nozzle
if no air-flow was sensed at air-vent, consider air-separation has failed
record pass/fail result on initial verification paperwork.
X.A-I.7.2.7
Ancillary devices
X.A-I.7.2.7.1 Prepay
a) check of prepay function of dispenser. Check must be activated from console controlling site
b) Set prepay volume to the target check volume (minimum 2 x MMQ) to be done at kiosk of
station
c) Activate at console, walk back to dispenser and carry out accuracy test, record result
d) Check result versus MPE requirements of R117-1
e) record pass/fail result. In case of fail, record reason if known
X.A-I.7.2.7.2 Printer for dispenser
a) if dispenser equipped with its own printer, check could take place during any previous check.
b) Check that ticket issued reflects information of dial with no allowed difference
c) record pass/fail result on initial verification paperwork.
X.A-I.7.2.8
X.A-I.7.2.8.1 General
a) During check of dispensers with temperature conversion, special function/menu shall be
available to read
Uncompensated volume
Temperature of fuel from EUT probe
Density if applicable
Correction tables or parameters, or signature of used tables
b) Proper correction tables or parameters or signature of tables to be used shall be made
available to the verification operator (eg: corresponding to test fluid in use in factory) so
calibration correction/check can be done properly.
c) Proper training is needed for verification operator to properly assess results
X.A-I.7.2.8.2
Test methods
X.A-I.7.2.8.2.1
General
Temperature conversion when applicable (measurement, probe position, see clauses of OIML R1172: 6.3, and OIML R117-1 : 6.1.10 note 3)
X.A-I.7.2.8.2.2
Annex X.A-LPG
Testing procedures (initial verification) for LPG dispensers
Definitions for the purpose of this annex (note to reader: these could migrate to the beginning or
R117-2 after review):
Dynamic flow corrected meters: a meter associated with its transducer, where correction factors
linked to flow rate are used to adjust measurement dependently (2 or more factors to optimized the
accuracy curve of the measuring system over the flow rate range)
Measuring standard: generic term to designate the adequate tools (and process) in use to check
accuracy of instrument/meter (see note 2). Special care shall be taken to properly assess the ratio of the
mix of Butane and Propane in use for any test if it can influence accuracy of measuring standards.
Console: an ancillary device control system, not in the scope of the type certification, capable of
setting the unit price to the dispenser and controlling various phases in self-serving mode on petrol
stations (releasing a dispenser, cash-in a dispenser, stop a dispenser, changing price of LPG fuel)
using the communication protocol with the dispenser calculator
LPG dispenser: are considered as LPG dispensers in this annex all commonly used fuel or liquid
dispensers where liquid has a saturating vapor pressure above atmospheric pressure at ambient
temperature (example is DMF). This included equipment on petrol stations and also used to feed
boat or small aircraft, when operation of these is done hose full.
X.A-L-I.7
Initial verification of fuel dispensers is the responsibility of national authorities, and may be done
either:
a) At factory of manufacturer,
under quality insurance control, if permitted by the national authority of the country
of use;
by inspection of apparatus, routine or batch sample, as per regulation of country of
use, done by authorized inspection organization
b) At site of use. Common practice is for national authorities to perform this, unless it is
subcontracted to an approved/authorized representative of manufacturer or authority.
Note: The expression measuring standard will be used here to replace any of the
possible tools used such as (with no prejudice to validation of such tool and process
to be adequate for the test and pre-conditioning such tools).
X.A-L-I.7.1
a) test fluid: use of any substitute fluid for testing shall be validated with fuel comparison data
to assess resulting uncertainties
b) test conditions: environmental conditions (temperature) to be part of uncertainty assessment
c) measuring standard (proving cans/verification standards/weighting system): uncertainty and
delivery volume are to be assessed according to requirement of R117-1 : 2.5.3
d) Sampling and/or split verification (eg: separate component check prior to integration in
dispenser). It is allowed to perform tests at earlier stages of manufacturing process (eg:
testing 100% of meters individually before integration in dispensers, testing 100% of
calculators on simulators, testing 100% of air-separation on special test bench, testing 100%
of SSDs) as long as the manufactured dispensers or SSDs are checked under a statistical
(minimal 10% of manufactured population) or systematic survey at final test.
X.A-L-I.7.1.2) Accuracy test at high and low flow process for fully assembled dispensers
Note: If meters are individually tested before dispenser assembly, this process shall
be fully described in the manufacturers quality plan.
Adequate meter individual test upstream manufacturing flow must be integrated in
manufacturers quality plan.
a) Disengage temperature conversion if applicable
b) Pre-condition measuring standard
c) lift nozzle of EUT, place in inlet of measuring standard for high flow, check that display is
reset to zero and stays at zero for 5 seconds, activate flow (dead man push button if needed)
to achieve maximum flow rate, carry out accuracy test, and hang nozzle
d) record result, and actual flowrate of test done
e) check results versus MPE requirements of R117-1 section 2.6.1 line A of table 2, and check
that flowrate is between 80% and 100% of maximum flowrate of type certificate (see also
identification plate)
f) Set flow valve arrangement (eg: valve between nozzle and hose) for low flow.
g) lift nozzle of EUT, place in inlet of measuring standard for low flow, check that display is
reset to zero and stays at zero for 5 seconds, activate flow (dead man push button if needed)
to achieve minimal flow rate (adjust during flow to stay between 100% and 120% of
minimal flow rate of type approval), carry out accuracy test, and hang nozzle
h) record result, and actual flowrate of test done
i) check results versus MPE requirements of R117-1 section 2.6.1 line A of table 2
j) record pass/fail result on initial verification paperwork. In case of fail, record reason if
known.
Note: during test b) and e), volume of delivery shall be at least 2 times the MMQ (see R117-1
section 2.5.1).
X.A-L-I.7.1.3 Accuracy test at MMQ
a)
b)
c)
d)
e)
f)
g)
h)
X.A-L-I.7.1.4 Check of hose dilation and draining (see R117-1 sections 2.13.6 and 2.15)
X.A-L-I.7.1.4.1 General
The purpose of this section is to check hose dilation and nozzle anti-draining device as well as
means to prevent reverse flow to meter. All applicable steps of this section shall be carried out in
sequence, with not more than 3 minutes between each sub-sections of X.A-L-I.7.1.4.
X.A-L-I.7.1.4.2
Hose dilation
a) connect nozzle to storage return line (or any compatible liquid vessel)
b) activate nozzle switch without hanging nozzle (simulate nozzle back in nozzle boot to
terminate transaction), and observe potential liquid drainage from nozzle spout for 1 minute
c) Release nozzle boot switch to start a new transaction and observe display for 30 seconds.
Display shall reset first and then dispenser shall start new transaction. Read display after 30
seconds (HD2). Check volume HD2 against MPE for hose dilation over MMQ. Record HD2.
d) place nozzle back in nozzle boot to terminate transaction
X.A-L-I.7.1.4.4
a) while keeping nozzle in nozzle boot, uncoil hose full length (on floor if needed, this action
might require special tools such as clamps or locking devices if hose retractor is automatic)
b) lift nozzle, do not connect nozzle, activate flow (dead man push button if needed) and
observe display for 30 seconds. Display shall reset first and then dispenser shall start new
transaction. Read display after 30 seconds (HD3). Check volume HD3 against MPE for hose
dilation over MMQ. Record HD3.
X.A-L-I.7.1.4.5
a) connect nozzle to storage return line (or any compatible liquid vessel)
b) activate nozzle switch without hanging nozzle (simulate nozzle back in nozzle boot to
terminate transaction), and observe potential liquid drainage from nozzle spout for 1 minute
c) Release nozzle boot switch to start a new transaction and observe display for 30 seconds.
Display shall reset first and then dispenser shall start new transaction. Read display after 30
seconds (HD2). Check volume HD2 against MPE for hose dilation over MMQ. Record HD2.
d) place nozzle back in nozzle boot to terminate transaction
X.A-L-I.7.1.5 Test of timeout function on dispensers with electronic indicator (see R117-1
section 5.1.15)
Note 1: This test can be replaced by software revision control.
OIML R117-2, 2CD, dated 21 December 2013
Purpose of test: check that valve(s) of LPG dispenser will stop transaction at targeted volume with
no unacceptable error above acceptable MPE as per 3.6 of R117-1. Check can be simulated or
activated by special calculator menu, or any special control device on manufacturers test bench
a) if preset function not available for volume, jump to e)
b) Set preset volume to the target check volume (minimum 2 x MMQ). Amount preset here
shall be in correspondence with measuring standard capacity
c) Connect nozzle to start delivery in measuring standard. When delivery is terminated by
dispenser (preset function), hang nozzle and record result of accuracy test and result at
display of dispenser
d) Check accuracy result versus MPE requirements of R117-1 (check 3.6.6)
e) If prepay function not available for price, jump to i)
f) Calculate price prepay target from measuring standard expected volume (minimum 2 x
MMQ). Set prepay price to the target amount. Amount preset here shall be in correspondence
with measuring standard capacity. Some calculation needed with price per liter to be in
correspondence with capacity of measuring standard. Consider rounding.
g) Lift nozzle to start delivery in measuring standard. When delivery is terminated by dispenser
(preset function), hang nozzle and record result and display (price, volume and price per
liter)
h) Check accuracy versus MPE requirements of R117-1 (check 3.6.6)
i) record pass/fail result on initial verification paperwork.
X.A-L-I.7.1.7.2
a) if dispenser equipped with its own printer, this check could take place at the time of any
previous check.
b) Check that ticket issued reflects information of display with no allowed difference
c) record pass/fail result on initial verification paperwork.
X.A-L-I.7.1.8
X.A-L-I.7.1.8.1
General
a) During check of LPG dispensers with temperature conversion, special function/menu shall
be available to read
b) Uncompensated volume
c) Temperature of LPG fuel from EUT probe
d) Density if applicable
e) Correction tables or parameters, or signature of used tables
OIML R117-2, 2CD, dated 21 December 2013
Test methods
X.A-L-I.7.1.8.2.1
General
Temperature conversion when applicable (measurement, probe position, see clauses of OIML R1172: 6.3, and OIML R117-1 : 6.1.10 note 3)
X.A-L-I.7.1.8.2.2
X.A-L-I.7.1.9.1
When simulation means/tools are used to checks of SSD in factory, the simulation means are most
of the time a set of one to several calculators/indicators organized with simulators for volume and
other arrangements (nozzle switch, status bulbs for motors/valves). Simulation means can also be
fully automated and integrated in one special computer. It is the responsibility of the manufacturer
using such simulation tools to fairly demonstrate that his simulation tools are behaving like
calculators using the considered protocols.
Test shall verify that correct communication and memorizing/printing is achieved with production
instruments.
Example:
a) Initiate a transaction with EUT (usually, done with a credit card system)
b) Activate a few liters of flow, and hang nozzle
c) Check good transmission of corresponding transaction
OIML R117-2, 2CD, dated 21 December 2013
d) Compare display of dispenser with memorized (or printed when applicable) information at
SSD. This check can be conducted also on ticket printer at credit card payment terminal
when applicable
e) Check good retrieving of last transaction for SSD memory when applicable
f) record pass/fail result on initial verification paperwork.
X.A-L-I.7.1.9.2
When simulation means/tools are used during checks of SSD in factory, the simulation means are
most of the time a set of one to several calculators/indicators organized with simulators for volume
and other arrangements (nozzle switch, status bulbs for motors/valves). Simulation means can also
be fully automated and integrated in one special computer. It is the responsibility of the
manufacturer using such simulation tools to fairly demonstrate that his simulation tools are behaving
like calculators using the considered protocols.
Test shall verify that correct communication and memorizing/printing is achieved with
production instruments
a)
b)
c)
d)
e)
X.A-L-I.7.2
X.A-L-I.7.2.1 General
a) test fluid: dispensers are tested with fuel to be dispensed.
b) test conditions: environmental conditions (temperature) to be part of uncertainty assessment,
as well as evaporation, wind, misting and potential denting of measuring standards
c) measuring standard : uncertainty and volume of checks to be assessed according to
requirement of R117-1 : 2.5.3
X.A-L-I.7.2.4
a)
b)
c)
d)
e)
f)
g)
h)
X.A-L-I.7.2.5
Test of timeout function on dispensers with electronic indicator (see
R117-1 section 5.1.15)
Note 1: This test can be replaced by software revision control.
Note 2: this test only applies to dispensers with electronic indicators.
a) Lift nozzle to activate dispenser
b) do not deliver fuel wait for timeout
c) check that dispenser switches off and terminates transaction within a period not greater
than 120s.
d) Hang nozzle for 5 seconds
e) Lift nozzle to activate dispenser and connect to storage tank return line
f) deliver a quantity of fuel
g) Stop flow and note time
h) check that dispenser switches off and terminates transaction within a period not greater
than 120s.
i) hang nozzle
j) record result of test of c) and h)
X.A-L-I.7.2.6
a) liquid pressurized line connected to EUT shall enter the EUT via an electric controlled
valve, activated by operators request for flow (dead man push button if needed).
b) During idle state, remaining liquid LPG is allowed to boil back to storage tank via storage
tank return line for safety reasons. Purpose of this test ist o make sure that volume of LPG
under gaseous phase will not alter the accuracy oft he measuring system at next transaction.
c) pre-condition measuring standard volume of check will be 20 liters minimal
d) Leave EUT idle for 3 minutes (relaxing time for air-separator to boil liquid back to storage
tank)
e) lift nozzle of EUT while keeping nozzle switch of boot activated (to prevent pump
activation), connect to measuring standardl for high flow,
f) Activate flow simultanasly releasing nozzle boot switch. check that display is reset to zero
and stays at zero for 5 seconds, activate flow immediatly to achieve maximum possible flow
rate with no spillage, execute accuracy check. Result shall be within MPE for air-elimination
X.A-L-I.7.2.7
Ancillary devices
X.A-L-I.7.2.7.1
Prepay
a) check of prepay function of dispenser. Check must be activated from console controlling site
b) Set prepay volume to the target check volume (minimum 2 x MMQ) to be done at kiosk of
station
c) Activate at console, walk back to dispenser and carry out accuracy test, record result
d) Check result versus MPE requirements of R117-1
e) record pass/fail result. In case of fail, record reason if known
X.A-L-I.7.2.7.2
a) if dispenser equipped with its own printer, check could take place during any previous check.
b) Check that ticket issued reflects information of dial with no allowed difference
c) record pass/fail result on initial verification paperwork.
X.A-L-I.7.2.8
X.A-L-I.7.2.8.1
General
Test methods
X.A-L-I.7.2.8.2.1
General
Temperature conversion when applicable (measurement, probe position, see clauses of OIML R1172: 6.3, and OIML R117-1 : 6.1.10 note 3)
X.A-L-I.7.2.8.2.2
X.A-L-I.7.2.9
X.A-L-I.7.2.9.1
a)
b)
c)
d)
Initiate a transaction with EUT (usually, done with a credit card system)
Activate a few liters of flow, and hang nozzle
Check good transmission of corresponding transaction
Compare display of dispenser with memorized (or printed when applicable) information at
SSD. This check can be conducted also on ticket printer at credit card payment terminal
when applicable
e) Check good retrieving of last transaction for SSD memory when applicable
f) record pass/fail result on initial verification paperwork. In case of fail, record reason
X.A-L-I.7.2.9.2
a)
b)
c)
d)
e)
Annex X.E
- Test procedures for measuring systems (MS)
for milk, beer and other foaming potable liquids (see R117-1, 5.6)
Technical aspects of the MS are explained thus leading to a better understanding in order to perform the
tests correctly and to identify problems, when an irregular performance of a MS occurs.
Technical aspects of milk MS
While MS for the delivery of milk closely resemble, in their technical design, conventional MS for the
delivery of liquid petroleum and related products, in MS for the reception of milk the transfer point is
defined by a constant level tank upstream of the meter. The air elimination device makes use of the
constant level tank and is usually combined in one device; the air elimination device may be separate if
it is downstream of the constant level tank and before the meter. The level in the constant level tank
before and after each measurement is established automatically.
Milk MS on road tankers and fixed milk MS (both for the reception) are usually designed in the same
way, but the delivery line of a MS on a road tanker leads to a reception tank above the level of the
meter (so that the meter will never run empty), whereas the delivery line of a stationary MS may lead to
a reception tank beneath the level of the meter; in this case, means in the delivery line are provided (eg
a pressure maintaining valve, a special pipe geometry) which prevent the meter from running empty
(see OIML R 117-1 clause 5.6.2.6).
Main operational principles for the reception:
- Suction of milk from a supply tank (milk churns, containers) into the air elimination device by a
vacuum unit and transfer of milk from the air elimination device by a pump through the meter to the
reception tank (see fig.1a).
- Suction of milk from a supply tank (milk churns, containers) by a pump and transfer of milk into
the air elimination device and from the air elimination device through the meter to the reception tank
(see fig.1b).
- Suction of milk from a supply tank (milk churns, containers) into the air elimination device by a
vacuum unit and transfer of milk from the air elimination device by a pump through the meter to the
reception tank. The air elimination device still acts as a transfer point, but air bubbles may pass it and
enter the meter, but are registered by the sensors for the adequate correction of the liquid volume (see
fig.1c).
Note: Although this operational principle of a gas elimination device does not comply with a
device described in R117-1, 5.6.2 (constant level air elimination system upstream of the meter),
R117 is not intended to prevent the development of new technologies. Therefore, this
operational principle is acceptable in the case where it yields equivalent results when tested
under the same conditions as air elimination devices described in R117-1, 5.6.2.
meter (the return may also be accomplished after the set of the level in the air elimination device,
so that the pump will be re-started for a short period to take over the diverted quantity.
- The product sample is diverted by a pump (which is controlled by the meter of the MS or by an
additional meter/sensor mounted in the suction line) and directly injected into a sample vial.
- Temperature sensor(s)
Only for documentation, not under metrological control.
Possibly installed in the suction line.
- Pumps
Pumps on road tankers are driven either by the auxiliary drive of the vehicles gearbox or by an electric
motor connected to an exterior power supply.
Fig.1a, 1c show how the milk is sucked into the air elimination device by a vacuum (generated e.g. by
one or more ejectors, by a vacuum pump). A pump located downstream of the air elimination device
(usually rotary pump, not self-priming) transfers the milk through the meter into the reception tank,
until the reception comes to its finish and the level at the air elimination device is set to the transfer
point. The pump is controlled automatically by the filling level in the air elimination device.
Fig. 1b shows how the milk is pumped into the air elimination device by a pump located upstream of
the air elimination device (usually impeller centrifugal pump = vane type pump, self-priming). The
pump transfers the milk through the air elimination device and the meter into the reception tank, until
the reception comes to its finish and the level at the air elimination device is set to the transfer point.
The pump is controlled automatically by the filling level in the air elimination device.
Possible problems:
- A leaky shaft-seal of the pump generates small air bubbles which cannot be removed by the air
elimination device; an unusual quantity of foam is present in the air elimination device at the end
of a transaction (visible through the sight glass of the air elimination device).
-
Increasing the speed of the pump (which on road tankers is driven by the auxiliary drive of the
vehicles gear) may lead to a flowrate outside of the approved flowrate range.
Increasing the speed of the pump may cause a mixture of air and milk which is outside the approved
capability of air elimination device.
Gears for driving the pump (by their auxiliary drive) may be constructed in this way that they can split
the gears, so that 2 different speeds of the auxiliary drive are settable. Therefore, care shall be taken to
set the gear such that during the tests the maximum possible flowrate is achieved.
- Control units for the transaction procedure
The control of sensors, activators and pumps as well as the selection and control of the path of the
liquid is usually performed by a store-programmed control (SPC) which may either be designed as a
separate unit or may be incorporated into the software/hardware part of the ECID.
For the correct interaction of all parts of the instrumentation leading to a correct performance of the
MS, the SPC has a complex system of settable parameters (e.g. parameters for pressure control of the
vacuum, pump speed depending on the filling level at the air elimination device, time variables for
pump follow-up).
temporary note: Although some of these parameters may be sensitive to the performance of the
MS and must not be changed after the test it is common practice not to secure them in the SPC
against unauthorised modification
At any rate it must be possible to secure device specific parameters (such as the calibration factor of the
meter, ID of the measuring system and its components, settings of a dip stick in the air elimination
OIML R117-2, 2CD, dated 21 December 2013
device, volume required to fill the measuring system - colloquially called flood volume or dry start
priming volume) against unauthorized modification.
It may happen that during the tests a reduction of the flowrate (e.g. by the control unit, by the ratio of
the gear) yields better measuring results, but the MS in service is operated at higher flowrates; therefore
care shall be taken that the tests are performed at the maximum attainable flowrate of the MS.
- Air elimination device
For the elimination of air, R117-1 requires the following devices:
A gas separator shall be provided when the pressure at the pump inlet may, even momentarily, fall
below the atmospheric pressure (the liquid does not supply the pump by gravity).
Example:
- MS with pumped flow, with an underground supply tank,
- MS with pumped flow, with an overground supply tank, but with supply lines above the level of
the supply tank,
- MS with pumped flow, with a low suction head,
when the pump is of the self priming type. Centrifugal pumps and vane type pumps are usually of
the non-self priming type, but may also be designed as a self priming type.
As an alternative solution for a gas separator the manufacturer may present e.g.
- a pressure sensor monitoring that the pressure is always above the atmospheric pressure,
- an air detector with a venting device.
A gas extractor shall be provided when the pressure at the pump inlet is always greater than the
atmospheric pressure , and if air pockets liable to have a specific effect greater than 1 % of the
MMQ can occur (if such air pockets can also occur at flow conditions under which a gas separator is
mandatory, this gas separator shall also be approved as a gas extractor). Air pockets are likely to be
introduced into the pipework when the supply tank becomes empty. .
A special gas extractor, mainly used for delivery MS on road tankers, is principally intended to
prevent measurement errors which may arise from the complete emptying of one compartment. It
must also separate and continuously remove introduced air, although to a lesser degree than a gas
separator. Installing a special gas extractor is subject to supply conditions.
R117-1, 2.10.2 and 2.10.3 also consider supply conditions under which an air elimination device is
not needed at all, especially when the meter is supplied by gravity without the use of a pump. But
even then, the pressure at the meter inlet may fall below the atmospheric pressure, e.g. when the
inlet line of the meter bears constrictions < nominal diameter of the meter inlet.
Please note that R117-1, 2.10 does not state any further requirements on the performance of air
elimination devices except that the air must be evacuated automatically unless a device is provided
which automatically either stops or sufficiently reduces the flow of liquid when there is a risk of air
entering the meter (R117-1, 2.10.7.1). This requirement is met by types of air elimination devices,
which close a valve downstream of the meter during the evacuation of air.
Air elimination devices are usually designed as a tank serving as an air elimination device with a builtin constant level tank (which serves as the transfer point) and located upstream of the meter. The level
is established automatically.
Usually, the constant level at the transfer point before and after the measurement can be monitored by a
sight glass with two marks (the level is considered to be constant when it settles within the two marks);
some types of air elimination devices have a built-in automatic level gauge (e.g. designed as a dip
OIML R117-2, 2CD, dated 21 December 2013
stick) which measures the level before and after the transaction and provide an adequate volume
correction so that it is not necessary to visually check the constant level before and after each reception.
The volume required to fill the MS (colloquially called flood volume or dry start priming volume)
is either stored as a parameter in the ECID or marked on the name plate of the MS.
De-gassing lines of the air elimination device usually do not have any closure devices being operated
manually.
Instead of the air elimination device described above, the MS may have device serving as a transfer
point together with bubble sensors (see fig. 1c).
The transfer point device controls the intake process at the start and finish of the transaction; when air
bubbles pass the transfer point device they are registered by the bubble sensor (located at the inlet side
of the pump), which adjusts the pump speed accordingly, and are quantified by the second bubble
sensor (located at the outlet side of the meter) with an adequate correction of the milk volume.
The SW of the calculation program of the bubble sensor is subject to metrological control and shall be
validated and secured.
Note: Although this principle of a gas elimination device does not comply with the devices
mentioned in R117-1, 2.10 and 5.6, R117 does not intend to prevent new technologies (see
R117-1, 1.1 and B.2.10.2).
In order to minimise mixing when receiving different grades of milk, an MS may have two air
elimination devices (see fig.2), supplied by either a common suction line or by 2 suction lines, and
connected to one meter.
In MS with two air elimination devices, different flood volumes may occur.
Because air elimination devices are sensitive to the used product (cream and foam in the air
elimination device may hamper its correct function, especially when it contains mechanical parts
such as a floater), only accuracy tests with the intended liquid will yield representative results, but
not accuracy tests with water.
The suction of milk having been stored without stirring and pumping generates solid substances and
consequently a malfunction of the air elimination device (measurement errors, repeatability
problems). Milk beneath 5 C or skim milk generates foam and consequently a malfunction of the
air elimination device.
- Meters
For the ease of cleaning of the MS (cleaning in process - CIP) usually electromagnetic meters are
installed.
Electromagnetic meters can be tested on a test bench with water; the usage of milk will then shift the
error curve approximately by + 0,15 % (this difference is not due to viscosity and density, but probably
due to a microfilm of fat on the meter walls including electrodes, which changes somewhat the
conductivity).
- Equipment for the complete filling
A non-return valve between the air elimination device/constant level tank and the meter, to prevent
backflow from the meter (eg in cases when the meter is located above the transfer point).
A non-return valve between the meter and receiving tank (in order to prevent reverse flow over the
meter), optionally combined with a pressure maintaining valve (in order to care for a proper setting of
the liquid level in the constant level tank).
Possible problems:
A leakage of the non-return valve (e.g. due to the suction of gasket parts from the upstream pipes)
leads to not repeatable measurement results and/or changes of the liquid level in the sight glass
(remedy by dismounting the non-return valve and cleaning it).
Sight glass at the outlet side of the meter.
- Branches
Optionally, MS on road tankers have a branch to transport milk from their reception tank to a trailer
(see fig.3):
The milk is sucked from the delivery line via an own pipe to the suction side of the pump and delivered
via a connection downstream of the pump. Valves with an automatic interlock safeguard that this
transfer has no influence on the normal operation of the MS.
fig.3 principal instrumentation of a milk MS, with transfer line from tank to trailer
fig.4 principal instrumentation of measuring system for beer, for delivery only
- Supply tank (normally pressurized by a CO2-atmosphere, common pressure > 0, 5 bar), consisting
of one or of several chambers, followed by suction lines with pump (pump additionally to the supply of
the meter by the gas pressure in the supply tank, in order to overcome the back pressure due to lines and
hoses and to vertical height).
- Optional equipment
temperature sensor, manometer, which may be installed at any site of the MS and which is not under
metrological control.
- Control unit for the transaction procedure
The control of sensors, activators and pumps as well as the selection and control of the path of the
liquid is usually performed by a store-programmed control (SPC) which may either be designed as a
separate unit or may be incorporated into the software/hardware part of the ECID.
OIML R117-2, 2CD, dated 21 December 2013
For the correct interaction of all parts of the instrumentation leading to a correct performance of the
MS, the SPC has a complex system of settable parameters (e.g. parameters for pressure control).
At any rate it must be possible to secure device specific parameters (such as the calibration factor of the
meter, ID of the measuring system and its components) against unauthorized modification.
- Gas elimination device
Due to the design of such MS (supply tank with pressurized atmosphere at a pressure > 0, 5 bar) the
pressure at the pump inlet is always > 1 bar and therefore no pressure drop at the pump inlet below
atmospheric pressure can occur; furthermore, de-gassing is not possible, and therefore air or gas slightly
mixed with the liquid will not occur. Even if de-gassed portions of carbonic acid might occur (e.g. due
to a Venturi effect), they will recombine immediately with the liquid.
So the gas elimination device must only be capable of removing gas pockets when the supply tank gets
empty (the gas elimination device works as a gas extractor); instead of a gas elimination device, the MS
may be equipped with an appropriate device which prevents the entry of gas from the supply tank (e.g.
level sensor at the outlet of the supply tank, which actuates the closure of a delivery valve).
Usually, manually operated closure devices are not present in the de-gassing line of the gas elimination
device. They may be acceptable in case that when the gas elimination device registers gas, the delivery
is automatically stopped until the gas is removed over the manually operated closure device.
- Equipment for the complete filling
Sight glass at the outlet side of the meter;
non return valve(s) to avoid backflow over the meter
pressure maintaining valve(s) to avoid de-gassing of the liquid
-
- Branches
Optionally, MS on road tankers may have a branch to pump back the liquid from a customers tank (see
fig. 5):
The liquid is sucked in from the hose via an own pipe to the suction side of the pump and delivered via
an own pipe downstream of the pump to the supply tank of the road tanker. Valves and an automatic
interlock safeguard that this reception procedure has no influence on the normal operation of the MS.
Measures are provided to safeguard that all parts of the MS (inclusive the hose) remain full after the
reception.
fig.5 principal instrumentation of measuring system for beer, also for reception
Annex X.G
X.G.3 Metrological controls and performance tests for initial verification
Before conducting verification tests it is necessary to complete a full design evaluation of the
measuring system intended for the fuelling of aircraft.
For initial verification, the same test procedures shall be used as the system tests for type approval,
except the items G.4 and G.5.3.
For safety reasons, special grounding devices may be needed to ensure the safety and security of the
fuelling operations.
The requirements of sections 5.8.1.2, 5.8.2.3, 5.8.3.1.3, 5.8.3.2, 5.8.3.3.1 and 5.8.3.3.2 of R117-1 (as
applicable) shall be fulfilled.
X.G.3.1
Repeat this test procedure for flowrate 0.2Qmax and for flowrate Qmax.
Repeat this test procedure for the MMQ if it is smaller than 500 L.
For electronic meters, repeat the test procedure for flowrate 0.5Qmax, for at least one run.
Mean values of error between flowrate 0.2Qmax and for flowrate Qmax shall not exceed 0.2 %.
Repeatability shall not exceed 0.05 %.
Note: It is also possible to fulfill the requirements of this section gravimetrically.