Field Instrumentation: Specification
Field Instrumentation: Specification
Field Instrumentation: Specification
FIELD INSTRUMENTATION
SPECIFICATION
KU-TWK-50-IC-SPC-2005
Date:
28 July 2015
Page:
1 of 25
SPECIFICATION
FIELD INSTRUMENTATION
KU-TWK-50-IC-SPC-2005
REV
A
B
DATE
30.07.15
05.08.15
DESCRIPTION
Issued for Review
Issued for Tender
Originator
NBB
NBB
Checked
MAB
MAB
Approved
MAB
MAB
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SPECIFICATION
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TABLE OF CONTENTS
1.0
INTRODUCTION.................................................................................................................... 3
2.0
PROJECT SCOPE................................................................................................................. 3
PRESSURE MEASUREMENT.............................................................................................. 4
4.0
6.0
TRANSMITTER..................................................................................................................... 8
7.1. ACCURACY.......................................................................................................................... 11
7.2. TOTAL PERFORMANCE.......................................................................................................... 11
7.2.1. Response Time.......................................................................................................... 12
7.2.2. Stability....................................................................................................................... 12
7.2.3. Turndown................................................................................................................... 12
7.2.4. Recommended Calibration Frequency.......................................................................12
7.2.5. Other Operating Specifications...................................................................................12
7.2.6. Physical Specifications...............................................................................................13
8.0
TEMPERATURE TRANSMITTERS.....................................................................................13
8.1. GENERAL:........................................................................................................................... 13
8.1.1. Ambient Temperature Compensation & Display/Output.............................................13
8.1.2. Modular Design:......................................................................................................... 13
8.1.3. Advanced Displays:.................................................................................................... 13
8.1.4. Intuitive MMI/Configuration:........................................................................................14
8.1.5. Polarity Insensitivity:................................................................................................... 14
8.1.6. Total Performance:..................................................................................................... 14
8.2. TRANSMITTER................................................................................................................. 14
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QUALITY ASSURANCE.................................................................................................. 21
11.0
ADDITIONAL REQUIREMENT.......................................................................................21
12.0
13.0
CERTIFICATION............................................................................................................. 22
14.0
SERVICES....................................................................................................................... 22
14.1. TRAINING.......................................................................................................................... 22
14.2. CONFIGURATION SERVICES................................................................................................ 23
14.3. INSTALLATION SERVICES.................................................................................................... 23
14.4. HARDWARE MAINTENANCE.................................................................................................23
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1.0 Introduction
The overall objective of the project is to upgrade the existing Field
Instrumentation of the TAWKE CPF wellhead and the provision of full
SCADA system.
2.0 Project Scope
The intent of this specification is to define the minimum requirements and
give recommendation for the instrument upgrade of the whole TAWKE
CPF wellheads.
The works shall involve all that is necessary and incidental to the
successful change out of all instruments and commissioning of the
SCADA system as part of the work scope.
2.1. General Requirement
This specification is general and all instruments/systems included may not
be required for the package in question. Only the portion related to the
instruments/systems included in the scope of supply of Contractor for a
particular package.
The detailed scope of work, specific job requirements, exclusions,
deviations, additions etc. if any, will be indicated in the material requisition,
equipment or plant specifications and addendum to this specification.
This specification provides only the qualitative specifications of commonly
used instruments. Instruments not covered in this specification shall be
submitted by the bidder for approval.
Contractor shall be fully responsible for design, material selection, sizing
and selection of the proper instruments for their system. The compliance
to this specification does not absolve the vendor of the responsibility
towards contractual obligations with regards to completeness, proper
selection, satisfactory operation and easy maintenance of the unit.
All equipment supplied shall be of field proven quality both with respect to
design and materials. Prototype instruments or instruments of an
experimental nature shall not be offered or supplied.
3.0
Pressure Measurement
Pressure transmitters shall be built on an application proven sensor
technology capable of providing accurate and stable pressure
measurement with internal temperature and static pressure compensation.
In addition to compliance with the following detailed specifications,
transmitters shall be of industrial quality offering integration, maintenance
and operational savings based on advanced features such as:
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KU-TWK-50-IC-SPC-2005
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SPECIFICATION
5.0
5.1.
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6 of 25
5.1.3. Vent/Drain:
Where applicable vent/drains shall be available on the end or the face of
the process heads with material to match the process heads except
carbon steel will be 316SS. The vent/drain may be selected as either
standard or center vents (for directing process venting and or draining via
separately applied tubing).
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2.0
Differential
Yes
Yes
Yes
Gauge Pressure
Yes
Yes
Yes
Absolute Pressure
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Gauge Pressure:
URL H2O
LRL H2O
Max Span
Min Span
URL/Max
(mbar)
(mbar)
H2O (mbar)
H2O (mbar)
Span psi
Min Span
(bar)
Turn
down
10 (25.0)
-10 (-25.0)
10 (25.0)
0.1 (0.25)
500 (35)
-14.7 (-1.0)
5 (.35)
100:1
400 1000)
-400 (-1000)
400 (1000)
1.0 (2.5)
3000 (210)
-14.7 (-1.0)
30 (2.1)
100:1
psi (bar)
psi (bar)
psi (bar)
psi (bar)
6000 (420)
-14.7 (-1.0)
60 (4.2)
100:1
100 (7.0)
-100 (-7.0)
100 (7.0)
1 (0.07)
10000 (690)
-14.7 (-1.0))
100 (6.9)
100:1
3000 (210)
-100 (-7.0)
3000 (210)
30 (2.1)
Absolute Pressure:
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MAWP
mmHgA
(mbarA)
780 (1040)
0 (0)
50 (65.0)
psia (barA)
psi (barA)
psi (barA)
500 (35)
0 (0)
5 (.35)
500 (35)
3000 (210)
0 (0)
30 (2.1)
3000 (210)
6.0
6.1.
780 (1040)
psia
(barA)
Transmitter
Electronics Specifications
Electronic modules shall be designed for easy field removal and
replacement without requiring a process shutdown. Replacement shall not
affect the accuracy or performance of the transmitter.
Specification
Outputs
Output Types/Availability
Supply Voltage
Load Capability (HART/DE)
Wiring
Supply Effect (HART/DE)
Output Failure Modes
(user configurable)
Failure Modes
(configurable)
Turn On Time
Speed of Response (HART/DE)
Electronics Update Rate
Value
4-20mAdc, HART 7
4-20mAdc:
HART 7 & Fieldbus:
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Damping (HART/DE)
Electromagnetic Compatibility
Lightning Protection
Polarity Protection/Insensitivity
Write Protection
Tamper Alerts
Output Conformance
6.2.
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Housing:
The housing shall be optionally available with 3 external buttons to permit
setting zero, span and full transmitter configuration without any limitation
to the below ratings or electrical classifications as stated in section 5.1.
Specification
Materials
Coating
Environmental ratings
6.3.
Value
Low Copper (<0.6%) Aluminum standard
316 SS optional (ASTM A351 Grade CF8M)
Pure Polyester Powder Coating
Complies with NEMA 4X, NEMA 7, IP66 & IP67
Transmitter Indicator
The transmitter shall be available with either a basic or advanced indicator
capable of supporting local menu driven zero and span setting as well as
full transmitter configuration without the need for a hand held device when
above configuration buttons are specified. Both indicator types shall also
support local diagnostic messages. Advanced displays shall also support
advanced features as described in section 3.2.5 below.
Specification
Type
Indicator Size
Character Size
Mounting Type
Mounting Position
Display Languages
Measurement Units
Advanced Display
Graphic LCD
0.875 H x 1.375 W
Varies depending on display selection
Modular Plug in
0, 90, 180, & 270o
English, French, German, Italian,
Russian, Spanish & Turkish
Pa, Kpa, MPa, KGcm2, Torr, ATM,
inH2O,mH2O, bar,mbar, inH2O, inHG,
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Decimal Places
Available Display
Number of Available
Displays
Display Rotation Timing
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6.4. Diagnostics:
The transmitter shall provide the following standard diagnostics available
via HART Protocol using DDs or DTM tools, or the transmitter advanced
or basic displays as indicated.
Advance Display
n/a
Basic Display
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
n/a
No DAC Calibration
Sensor Supply Voltage
Low
n/a
n/a
n/a
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SPECIFICATION
HART DD/DTM TOOLS
Advance Display
Electronic Module DAC
Electronics Module Fault
Failure
Meter Body NVM Corrupt
Meter Body Fault
Config Data Corrupt
Electronic
Module
Electronics Module Fault
Diagnostic Failure
Meter Body Critical Failure Meter Body Fault
Sensor Comm timeout
Meter Body Comm Fault
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Basic Display
Electronics
Module
Fault
Meter Body Fault
Electronics
Module
Fault
Electronics
Module
Fault
Meter Body Fault
Meter Body Comm Fault
7.1.
Measurement Type
Differential
Pressure
Gauge Pressure
High Performance
Units
(Standard
Accuracy)
High Performance
Units
(HIgh Accuracy)
0.0375% of Span
0.025% of Span
0.0550% of Span
0.025% of Span
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SPECIFICATION
Absolute Pressure
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0.0550% of Span
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0.025% of Span
7.2.2. Stability
Stability shall be specified based on a percent of span shift per year as
follows:
Measurement Type
Differential
Pressure
Gauge Pressure
7.2.3. Turndown
Transmitters shall have turndown capabilities up to the following limits:
Measurement Type
Differential Pressure
400:1
100:1
Gauge Pressure
100:1
100:1
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Absolute Pressure
KU-TWK-50-IC-SPC-2005
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100:1
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100:1
Value
-40 to +85C
Electromagnetic Compatibility
Mounting Effects
Zero Effect with Position ( In
H2O per 90)
-40 to +125C
0 to 100% RH
Less than 0.1% of URL w/o damping
Value
Typical
OD
Dimensions,
Inches (mm)
Typical Weight, Pounds (KG)
Mounting
Instrument Tag (Permanent)
Approvals (Permanent)
Customer Tag(s) Wired On
8.0
8.1.
Temperature Transmitters
General:
Transmitters shall be built on robust technology capable of providing
accurate and stable temperature measurement with internal ambient/cold
junction temperature compensation. In addition to compliance with the
following detailed specifications, transmitters shall be of industrial quality
offering integration, maintenance and operational savings based on
advanced features such as:
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8.2. TRANSMITTER
8.2.1. Input Sensor Type:
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The transmitter shall have universal Input Capability and shall be having
built in Cold Junction compensation for TC Inputs and Ambient
temperature compensation to correct for errors due to variations in
ambient temperature from the reference temperature.
8.2.2. Input Sensor Type Range and Performance Specifications:
Sensor Type
RTD
Standard
Digital Accuracy
Pt25
Pt100
Pt200
Pt500
Pt 1000
Thermocouple
-200
-200
-200
-200
-200
850
850
850
850
300
IEC751:1990 (=0.00385)
IEC751:1990 (=0.00385)
IEC751:1990 (=0.00385)
IEC751:1990 (=0.00385)
IEC751:1990 (=0.00385)
0.5
0.1
0.2
0.12
0.1
0.0050%
0.0050%
0.0050%
0.0050%
0.0050%
0.0050%
B
E
J
K
N
R
S
T
Other Types
Millivolts
Millivolts
Ohms
Ohms
Ohms
100
-200
-200
-200
-200
-50
-50
-250
1820
1000
1200
1370
1300
1760
1760
400
IEC 584
IEC 584-1 (ITS-90)
IEC 584-1 (ITS-90)
IEC 584-1 (ITS-90)
IEC 584-1 (ITS-90)
IEC 584-1 (ITS-90)
IEC 584-1 (ITS-90)
IEC 584-1 (ITS-90)
0.6
0.2
0.25
0.25
0.4
0.5
0.5
0.2
0.0050%
0.0050%
0.0050%
0.0050%
0.0050%
0.0050%
0.0050%
0.0050%
-100
-20
0
0
0
1200
125
500
2000
3000
NA
NA
NA
NA
NA
0.12 mV
0.015 mV
0.2 Ohms
0.3 Ohms
0.45 Ohms
0.0050%
0.0050%
0.0050%
0.0050%
0.0050%
Dual Input type transmitters shall support various loop current modes like
Redundant,
Differential,
Averaging,
Split
range
temperature
measurements. Temperature transmitter shall be suitable for mixed input
sensors such RTD-TC for the dual input variants.
8.2.3. Electronics Specifications
Electronic modules shall be designed for easy field removal and
replacement without requiring a process shutdown. Replacement shall not
affect the accuracy or performance of the transmitter.
Specification
Outputs
Output Types/Availability
Supply Voltage
Load Capability (HART/DE)
Wiring
Supply Effect (HART/DE)
Output Failure Modes
Value
4-20mAdc, HART 7,
4-20mAdc:
Primary Process Variable (PV) Only
HART 7 : PV- Loop PV, SV CJ, TV Sensor 1 , QV Sensor 2
DE PV- Loop PV ; SV - CJ
10.8 to 42.4 Vdc HART, IS Versions limited to 30V DC/DE,13.8 to 42.4
Vdc IS Version limited to 30VDC; Fieldbus 9 TO 32 VDC
RLmax = 1440 Ohms HART / 1300 Ohms DE
Device terminals shall accept up to 16 AWG wire
+/-0.005% of span per volt
Standard
NAMUR
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(user configurable)
Failure Modes
(configurable)
Turn On Time
Speed of Response (HART/DE)
Electronics Update Rate
Damping (HART)
Electromagnetic Compatibility
Isolation (Galvanic)
Lightning Protection
Polarity Protection/Insensitivity
Write Protection
Tamper Alerts
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8.2.4. Housing:
The housing shall be optionally available with 3 external buttons to permit
setting zero, span and full transmitter configuration without any limitation
to the below ratings or electrical classifications as stated in section 5.1.
Specification
Materials
Value
Low Copper (<0.6%) Aluminum standard
316 SS optional (ASTM A351 Grade CF8M)
Coating
Environmental ratings
Advanced Display
Graphic LCD
0.875 H x 1.375 W
Varies depending on display selection
Modular Plug in
0, 90, 180, & 270o
English,
French,
German,
Italian,
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Measurement Units
Decimal Places
Available Display
Number of Available Displays
Display Rotation Timing
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8.2.6. Diagnostics:
The transmitter shall provide the following standard diagnostics available
via HART Protocol using DDs or DTM tools, or the transmitter advanced
or basic displays as indicated.
Critical Diagnostics
Sensor Module Fault
Communications Module Fault
Sensor Communications Fault
Input 1 Fault
Input 2 Fault
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Digital Accuracy
RTD Pt 100
0.1 Deg C
0.005% of span
TC Type K
0.25Deg C
0.005% of span
Td + Tc = 230ms
Td + Tc = 455ms
8.4.3. Stability
Stability shall be specified based on a percent of span shift per year as
follows:
Measurement Type
Temperature RTD/TC Input type
(% of span)
0.01%/year for ten years
Value
-40 to + 85oC
Relative Humidity
0 to 100% RH
Vibration Effect
IEC 60771
Electromagnetic Compatibility
Value
2.7 (1.22)
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Mounting
9.0
9.1.
KU-TWK-50-IC-SPC-2005
LEVEL INSTRUMENTS
10.0
11.0
12.0
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12.1.
KU-TWK-50-IC-SPC-2005
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Approval/Certificate
Classification
Russia - Intrinsically Safe, NonSparking & Flameproof
GOST
COPSe
NEPSI
China IP ratings
KOSHA
Korea
CCoE
India
PED
NACE
Material Traceability
Certificate of Origin
Manufacturer Supplied
Manufacturer Supplied
Calibration Certification
Manufacturer Supplied
Manufacturer Supplied
Manufacturer Supplied
Classification
Russia - Intrinsically Safe, Non-Sparking & Flameproof
COPSe
NEPSI
China IP ratings
KOSHA
Korea
CCoE
India
Certificate of Origin
Manufacturer Supplied
Manufacturer Supplied
Calibration Certification
Manufacturer Supplied
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12.3. Warranty
Standard warranty associated with the transmitters shall be 1 year with the
ability when required to obtain multi-year warranty coverage of up to 15
years
13.0
Quality Assurance
Manufacturer shall conform to all ISO 9001:2008. Conformance shall be
by an accredited third party. Conformance shall include the design,
engineering and integrated supply chain components within the
manufacturers organization.
Manufacturers shall make available upon request their Corporate Quality
Policy and supporting certifications to the above requirements.
Manufacturers shall comply with all electrical safety approvals as outlined
in the document. Compliance shall include the agency requirements for
documentation and where applicable scheduled audits.
14.0
ADDITIONAL REQUIREMENT
For absolute and gauge pressure transmitters, the transmitter body shall
have a static pressure rating of 150% of the sensor upper range limit
(URL) at the operating temperature as specified on the data sheet.
Transmitter shall have minimum accuracy of 0.05% of the span.
Two wire 4-20mA with HART protocol superimposed and shall be user
selectable for linear or square root output.
Zero and span values can be set within the range. Span must be greater
than or equal to the minimum span.
Field signal indicator shall be provided with the transmitter as specified on
the data sheet. The field signal indicator shall be an LCD meter 4 ~ 20 mA
configured with linear response
Fill fluid shall be silicone oil as a minimum. If operating temperature is
higher than that of the silicone oil, the appropriate seal fluid shall be
recommended by the vendor to ensure proper operation of the transmitter.
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The measuring elements for the absolute and gauge pressure transmitters
shall be capable of withstanding the static pressure on either side of the
measuring element without causing any damage.
Vendor to provide quotation for Laptop and Handheld Calibrator for use in
calibration.
3Transmitters internals in contact with the process (wetted parts) shall be
316SS as a minimum. Diaphragm seal material shall be specified on the
data sheet or vendor can recommend a much better material
The enclosure shall be weather proof, dust tight in accordance with
ENEMA ICS and NEMA 250 Type 4X or IEC 60529 Type IP65 suitable for
the defined area class.
The equipment shall be immune to electro-magnetic interference and shall
comply with the requirements of IEC 61000 Parts 1 to 6.
15.0
16.0
CERTIFICATION
Transmitters shall be factory calibrated and only be verified by installation
contractors. Vendor is required to provide the calibration certificates.
It is the Vendor's responsibility to ensure that all materials used in
manufacture (including that by sub-vendors) comply with the requirements
of the relevant specifications and that all documentation and specified
certificates are made available as requested.
17.0
SERVICES
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17.1. Training
The vendor shall provide standard training on all aspects of the SCADA,
either at vendor's premises, on-site or via a distance-learning program. In
addition, on-line training, embedded in the documentation, shall be
available.
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