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    Yarn Preparation For Weaving I

    Uploaded by

    KathirrveluSubramainan
    This document discusses yarn preparation for weaving textiles. It describes the key steps as winding the yarns, preparing them using one of three warping methods (beam, sectional, or ball warping), and then sizing or slashing and drawing the yarns into the loom. Beam warping is used for plain fabrics with up to 600 yarns wound in parallel onto a beam. Sectional warping is used for patterned fabrics and involves winding yarns onto a drum in sections before transferring them to a beam. This allows for stripes and checks.

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    © All Rights Reserved
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    Yarn Preparation For Weaving I

    Uploaded by

    KathirrveluSubramainan
    750 views18 pages
    This document discusses yarn preparation for weaving textiles. It describes the key steps as winding the yarns, preparing them using one of three warping methods (beam, sectional, or ball warping), and then sizing or slashing and drawing the yarns into the loom. Beam warping is used for plain fabrics with up to 600 yarns wound in parallel onto a beam. Sectional warping is used for patterned fabrics and involves winding yarns onto a drum in sections before transferring them to a beam. This allows for stripes and checks.

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    Weaving I

    Original Title

    Yarn Preparation for Weaving I

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    This document discusses yarn preparation for weaving textiles. It describes the key steps as winding the yarns, preparing them using one of three warping methods (beam, sectional, or ball warping), and then sizing or slashing and drawing the yarns into the loom. Beam warping is used for plain fabrics with up to 600 yarns wound in parallel onto a beam. Sectional warping is used for patterned fabrics and involves winding yarns onto a drum in sections before transferring them to a beam. This allows for stripes and checks.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    750 views18 pages

    Yarn Preparation For Weaving I

    Uploaded by

    KathirrveluSubramainan
    This document discusses yarn preparation for weaving textiles. It describes the key steps as winding the yarns, preparing them using one of three warping methods (beam, sectional, or ball warping), and then sizing or slashing and drawing the yarns into the loom. Beam warping is used for plain fabrics with up to 600 yarns wound in parallel onto a beam. Sectional warping is used for patterned fabrics and involves winding yarns onto a drum in sections before transferring them to a beam. This allows for stripes and checks.

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    Yarn preparation

    for weaving

    Definition: Textile Fabric

    A textile fabric is defined as an assembly


    of fibres, yarns or combinations of these.

    Techniques for fabric manufacturing:


    Weaving
    Knitting
    Braiding
    Tufting
    Nonwoven manufacturing

    Manufacturing steps of
    woven fabrics

    Weaving: It is the process of interlacement of warp with weft


    Warp: Longitudinal yarn in the fabric is called warp
    Weft: Lateral/crosswise yarn in the fabric is weft

    Yarn preparation for weaving


    Warp yarn preparation

    Weft yarn preparation

    Winding

    Winding

    Warping
    Sizing/slashing
    Drawing-in or tying-in
    Weaving

    Warping

    It is the process of preparing a


    double flanged beam of warp yarns
    arranged parallel to each other.

    Warping (3 Types)
    Beam/Direct

    warping

    (Grey/Monocolour fabric)
    Sectional/Indirect

    warping

    (Warp patterns: Stripes and


    Checks)
    Ball

    warping

    (Denim fabric)

    Beam warping
    It is suitable for grey or
    monocolored fabric preparation.
    The maximum number of warp
    yarns in a beam can be 600.

    Beam warping
    Creel
    Warp
    yarn

    Head
    stock

    Beam warping
    Creel

    Head stock

    Beam warping (Quality aspects)


    Exact thread guidance
    No crossed threads
    Cylindrically wound beams : no slip between press roller and
    yarn package
    Warp length accuracy within 1 per thousand
    No cutting-in by threads on the comb
    Fewer rolled-in ends through short braking distances
    Short braking distance
    Simple insertion of threads into the comb
    Workplace designed according to ergonomic principles

    Sectional warping

    It is suitable for all warp patterned fabrics


    e.g. stripes and checks.
    Warping is carried out section by section.
    A single beam is prepared which may or
    may not be sized.
    Sometimes this process is carried out for
    2-ply synthetic warps where no sizing is
    needed.
    It is a two stage process. Warping onto
    the drum and Beaming.
    Creel capacity can be lower.

    Sectional warping machine

    Creel

    Head stock

    Sectional warping

    Yarn from
    creel

    Section drum

    Head stock

    Creel

    Sectional warping

    The creel

    Head stock

    Section laying

    The yarns are laid sectionwise, starting from the


    conical base side. The first section is supported by
    the conicity of the base and the subsequent sections
    supported by the conicity formed by the preceeding
    section.

    Sectional warping
    The newly developed machine with its reed headstock integrated into the machine
    superstructure allows production speeds never previously achieved, thanks to its
    innovative control system. The machine has the following special technical features:
    Production of warp sections with a minimum width of 4 mm or (depending on yarn
    fineness) minimum 12 24 threads. With maximum end numbers of 480 -560 threads
    and a section width of up to 150 mm, the machine can be fine-tuned for flexible
    production.
    The time for each thread separation at a lease or sizing split is 7 seconds per
    separation process
    A maximum warping speed of 750 m/min allows production to be optimised to suit
    yarn properties.
    The perfect thread tension between creel and machine for the warping process
    ensured by the use of a proven section tension control and a controlled beaming
    tension system forms the basis for warp quality that meets the highest requirements.
    The machine is available with a working width of 2,200 mm for the traditional clothing
    sector and 3,600 mm for decorative fabrics and furniture coverings.

    The leasing function

    Leasing is a process of layer separation to facilitate the


    subsequent drawing-in process and weaving. A lease band is
    inserted between the layers.

    The beaming operation


    In the second step, all yarns
    are simultaneously
    transferred from the section
    drum onto a double flanged
    warpers beam.

    Warpers beam

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