UNS141

SERVICE MANUAL
Machine: U AC Power Plus

Manual No: 005954
Edition 2010A
Electrical system
10.1 Introduction............................................................................................................... 10.5
10.1.1 Component description .............................................................................................10.5
10.1.2 Safety ........................................................................................................................10.5
10.2 Battery ....................................................................................................................... 10.7
10.2.1 Replace ......................................................................................................................10.7
10.2.2 Capacity measurement ..............................................................................................10.8
10.2.3 Battery parameters from version 3.00 ....................................................................10.10
10.3 Chassis.................................................................................................................... 10.11
10.3.1 Checking the ATC - chassis connection .................................................................10.11
10.3.2 Potential measurement ............................................................................................10.11
10.3.3 Optical aisle sensor, rail guidance ..........................................................................10.12
10.3.4 Caster wheel rotation lock, UFS .............................................................................10.13
10.4 Connectors in cold storage rooms ....................................................................... 10.15
10.4.1 Greasing ..................................................................................................................10.15
10.5 Drive and pump regulator (2005w04).................................................................. 10.16
10.5.1 Dismantling, assembling .........................................................................................10.16
10.5.2 Designation .............................................................................................................10.16
10.5.3 General on control of the AC motors ......................................................................10.16
10.5.4 Connections ............................................................................................................10.16
10.5.5 Cable connections ...................................................................................................10.17
10.5.6 Power cables ...........................................................................................................10.17
10.6 Insulation resistance.............................................................................................. 10.18
10.6.1 Routine test .............................................................................................................10.18
10.7 Temperature measurement ................................................................................... 10.19
10.7.1 Trouble shooting - hydraulic functions channels 3, 4 and 5 ...................................10.20
SERVICE MANUAL U AC Power Plus
10.8 Magnetic switch for the reach stop ...................................................................... 10.21

10.8.1 Reach stop ............................................................................................................... 10.21
10.8.2 Reach stop damping (2005w04)
(trucks with S3) .................................................................................................................. 10.22
10.9 Fuses ....................................................................................................................... 10.24
10.9.1 Standard .................................................................................................................. 10.24
10.9.2 Extra accessories ..................................................................................................... 10.24
10.10 Horn ....................................................................................................................... 10.26
10.10.1 Connection ............................................................................................................ 10.26
10.11 Atlet's truck computer ATC................................................................................. 10.27
10.11.1 Component and interface description ................................................................... 10.27
10.11.2 Handling ............................................................................................................... 10.28
10.11.3 Service functions .................................................................................................. 10.29
10.11.4 Change passwords ................................................................................................ 10.29
10.11.5 Calibration and control of the hydraulic levers .................................................... 10.30
10.11.6 Running time functions ........................................................................................ 10.30
10.11.7 Printing of statistics .............................................................................................. 10.30
10.11.8 Collision sensor .................................................................................................... 10.30
10.11.9 ATC connector ..................................................................................................... 10.30
10.11.10 Checking the inputs and outputs ......................................................................... 10.31
10.11.11 Digital inputs ...................................................................................................... 10.31
10.11.12 Digital outputs XC1-XC11 ............................................................................. 10.33
10.11.13 Digital outputs B+ supply ................................................................................... 10.34
10.11.14 Digital outputs 12 V supply ................................................................................ 10.34
10.11.15 Digital outputs B+ supply ................................................................................... 10.35
10.11.16 Valve parameters ................................................................................................ 10.35
10.11.17 Performance parameters ..................................................................................... 10.36
10.12 Error codes ........................................................................................................... 10.41
10.12.1 General .................................................................................................................. 10.41
10.12.2 Error code description .......................................................................................... 10.41
10.13 Warnings ............................................................................................................... 10.55
10.13.1 Description ............................................................................................................ 10.55
10.14 Menu tree ATC ...................................................................................................... 10.56
10.14.1 Error log ................................................................................................................ 10.56
10.14.2 Subinfo .................................................................................................................. 10.56
10.14.3 General instructions with all types of faults on trucks in combination
with power outage ............................................................................................................... 10.56
10.15 Trouble shooting - operational disturbance ...................................................... 10.58

10.15.1 Truck and ATC ..................................................................................................... 10.58
10.15.2 Battery .................................................................................................................. 10.59
10.15.3 Main contactor ...................................................................................................... 10.59
10.15.4 Fuse ....................................................................................................................... 10.60
10.15.5 The drive regulator status indicator ...................................................................... 10.61
10.15.6 Traction motor ...................................................................................................... 10.62
10.15.7 Pump motor .......................................................................................................... 10.66
10.15.8 Pump regulator status indicator ............................................................................ 10.69
10.15.9 Steering system - EPS 2001 .................................................................................. 10.70
10.15.10 The drive function .............................................................................................. 10.72
10.15.11 Forks ................................................................................................................... 10.73
10.15.12 Automatic driving of the drive unit - UFS ......................................................... 10.79
10.15.13 Rotating wheel indication - UFS ........................................................................ 10.79
10.15.14 Low temp drive/Low temp hydraul .................................................................... 10.80
10.15.15 High/Low voltage - EPS 2001 ............................................................................ 10.80
10.15.16 High temp Steering/Overheated steer - EPS 2001 .............................................. 10.81
10.16 Trouble shooting - error messages .................................................................... 10.82
10.16.1 E05, E06, E07, Electric servo - fly by wire .......................................................... 10.82
10.16.2 CAN ...................................................................................................................... 10.83
10.16.3 E97, E98. Drive system stopped/ Hydraulics stopped .......................................... 10.84
10.16.4 E100, E101. Drive system abnormal/ Hydraulics abnormal ................................ 10.88
10.16.5 E102, E103, E107 Servo stopped/Servo abnormal
-EPS 2001 ........................................................................................................................... 10.90
10.16.6 E105, Drive system ............................................................................................... 10.94
10.16.7 E106, Pump system .............................................................................................. 10.96
10.17 Trouble shooting table - battery ......................................................................... 10.99
10.17.1 Battery stop ........................................................................................................... 10.99
10.18 Wiring diagram ................................................................................................... 10.100
10.19 Appendix 1, Menu tree ....................................................................................... 10.101
Electrical system
10.5
Edition 2010A
10 Electrical system
00000000
10.1
Introduction
10.1.1
Component description
The electrical system consists of:

a 48 Volt battery
an ATC
a drive regulator
a pump regulator
a number of sensors, both microswitch types (mechanical/magnetic) and
analogue-digital types.
inductive sensors for steering
contactors for connection of the power circuits
electric motors for driving the gearbox and hydraulic pump
electromagnetic brake
electric steering
electric fans
electrically operated hydraulic valve
Trucks equipped for use in cold storage facilities have enclosed cabs including
electric heating and lighting as optional equipment.
Some trucks are equipped with radio equipment.
Other electrical installations may be encountered due to specific customer
requirements. These are not taken up in this Service Manual.
10.1.2
Safety
0
Electric powered vehicles can be dangerous. All testing, trouble shooting and
calibration must be carried out by authorised personnel. The drive wheel should
run free of the floor and be able to rotate freely during work.
Take off watches, necklaces, bracelets and rings before starting repair and
troubleshooting work.
The electrical system has a multi-stage safety system to provide the highest
possible level of safety. Abnormal conditions are detected and depending on
the type of fault different measures are implemented. The least critical
condition only generates a warning via the display. Faults that may result in
dangerous situations result in a stop and trouble shooting assistance via the
error log.
The battery must always be disconnected with all replacement and repair work
on the electrical system.
It is essential that all cables (especially the battery cables) are connected
correctly as the electronics used in the truck are sensitive to incorrectly
polarised supply voltage.
Introduction
ATLET SERVICE MANUAL
10.6
Electrical system
All dust and magnetic or metallic particles must be regularly cleaned from
solenoid switches and solenoids to guarantee operation.
Extreme importance must be placed on precautionary measures to avoid
accidents during all work on the vehicle. A general rule is always to implement
preventive measures that are adapted to the type of vehicle to be worked on.
The general rules below must always be observed:
Smoking or naked flames are strictly forbidden as there is a risk of explosion in
the vicinity of batteries and while working on gas equipped vehicles. The
battery should always be protected during grinding work. The fire regulations
for the building should also be observed.
Always lift the truck so that the drive wheel is free of the ground to prevent the
vehicle from running away. The vehicle must not rest solely on the jack, but
must be secured by some form of blocking.
Always remove the battery plug to prevent the risk of injuries caused by
crushing. The mast, carriage and hydraulic unit can be actuated due to an
electrical fault or mistake while working. The battery plug may only be
connected while trouble shooting and when the greatest of care is exercised,
(with the truck raised).
During work on and around the mast and hydraulic unit, these must be locked
using a mast lock, wooden blocks or other appropriate material. No other
persons may be in the vicinity of the truck when this is test run in combination
with repair work, as there is a risk of incidents and accidents occurring due to
the truck making an unexpected manoeuvre.
Warning!
Standing on the reach carriage between the mast and battery partition with the
current connected to the truck can result in fatal injury!
The system should not be pressurised, e.g. the pump motor shut off and the
forks down in forward tilt position when dismantling parts of the hydraulic
system.
Introduction
Electrical system
10.2
10.7
Battery
10.2.1
Replace
Use the reach lever when replacing or extracting the battery.

1. Move in the reach carriage until it stops.
2. Continue to activate the lever at the same time as the arrow up key on the
keyboard is pressed. The reach carriage will then move in a little further.
3. Loosen the battery stop by pressing down the pedal with your right foot on
U*S. Keep holding down and move out the reach carriage. The battery will
now follow out
4. Replace the battery and then move in the reach carriage until it stops,
Continue to activate the lever at the same time as the arrow up key on the
keyboard is pressed. The reach carriage will then move in a little further. The
battery is locked automatically when it reaches its innermost position.
5. Now move out the reach carriage and check that the battery lock has locked
correctly.
SM 179.1
SM 179.1
Figure 10.1
Battery
10.8
Electrical system
10.2.2
Capacity measurement
The battery capacity is shown as a percentage of a fully charged battery to the left
of the lower row on the display. Measurements are fully controlled by software, and
no further electronics are required. The battery capacity is checked by measuring
the battery voltage when the truck has been at rest for 3 minutes. If the period
between measurements becomes too long, the ATC uses the running time counter
to calculate the capacity.
When the battery capacity becomes too low a warning message is given on the top
row of the display, and the battery capacity value starts to flash.
Lift stop with a low battery is linked to the battery capacity measurement.
Both the warning level and the stop level are set in the service function.
Battery capacity %
Voltage 48 V sys.
Acid density g/cm3
45.84
1.070
45.95
1.075
46.06
1.079
46.17
1.084
46.28
1.088
10
46.39
1.093
12
46.50
1.098
14
46.61
1.102
16
46.72
1.107
18
46.83
1.111
20
46.94
1.116
22
47.05
1.121
24
47.16
1.125
26
47.28
1.130
28
47.39
1.134
30
47.50
1.139
32
47.61
1.144
34
47.72
1.148
36
47.83
1.153
38
47.94
1.157
40
48.05
1.162
Battery
Electrical system
Battery capacity %
Battery
Voltage 48 V sys.
10.9
Acid density g/cm3
42
48.16
1.167
44
48.27
1.171
46
48.38
1.176
48
48.49
1.180
50
48.60
1.185
52
48.71
1.190
54
48.82
1.194
56
48.93
1.199
58
48.04
1.203
60
49.15
1.208
62
49.26
1.213
64
49.37
1.217
66
49.48
1 222
68
49.59
1.226
70
49.70
1.231
72
49.81
1.236
74
49.92
1.240
76
50.04
1.245
78
50.15
1.249
80
50.26
1.254
82
50.37
1.259
84
50.48
1.263
86
50.59
1.268
88
50.70
1.272
90
50.81
1.277
92
50.92
1.282
94
51.03
1.286
96
51.14
1.291
98
51.25
1.295
100
51.36
1.300
10.10
Electrical system
10.2.3
Battery parameters from version 3.00
Select 48V
batt.
Measured B+
(mV)
Battery size
(Ah)
Pump size
(kW)
Nominal battery voltage, state 1 for 48 Volt, 0 for 24 Volt. 48 Volt is

Default.
Actual battery voltage to ATC. You can make corrections for voltage
losses in cables and contactors up to the ATC by changing these values.
To make the correction, measure the battery voltage at the poles using a
voltmeter that can show 4 digits at 50 Volts, then state the voltage in mV.
(If the voltmeter shows 48.12 Volt, press 48120 Ent).
Stated in Ah. This is normally stated on the battery. Default is 550.
State in whole kW. Default is 14.
Utilisation (%)
Usage, stated from 50 to 200 per cent, and used to correct for light/hard
driving. Default is 100. Higher values are used with harder driving, lower
values for lighter driving.
Chassis
const. 1
Calculation constant to receive a warning of whether the chassis has an

unpermitted HIGH voltage depending on too low resistance between the
chassis and the battery's positive pole. See table. Default is 917.
Chassis const.2
Calculation constant to receive a warning of whether the chassis has an

unpermitted LOW voltage depending on too low resistance between the
chassis and the battery's negative pole. See table. Default is 110.
Low batt.
level:
Determines at what percentage of the battery capacity that the ATC shall
warn that it is time to charge the battery. Default is 25%.
Lift stop level
Determines at what percentage of the battery capacity that the ATC

should shutdown the lift function and limit the driving speed to crawling
speed. Default is 20%.
Battery
Electrical system
10.3
10.11
Chassis
0
10.3.1
Checking the ATC - chassis connection
(This is performed in combination with service and replacing of the ATC).

1. This should be checked using a calibrated DMM in order to
determine whether the ATC makes good contact with the rest of
the chassis. Set the digital multimeter to resistance
measurement, measurement range 200 Ohm. . Touch the
measurement probes together and read off the display. The value
ought to be 0.0 to approx. 0.6 Ohm. .
2. Connect one of the measurement probes to one of the bright screw heads on
the ATC box and the other probe to the screw for the chassis connection,
(located on the battery wall under the ATC connection green/yellow cable).
The value read off should not be more than max. 0.5 Ohm higher than the
read off value under point 1.
3. If the value is higher make a check on some of the other screws on the ATC
box. If this does not help the screw for the chassis connection must be
checked. First check by measuring this across another clean metal surface, if
the value is also too high the thread for the chassis connection should be
cleaned using a plug tap and a new check should be performed.
Important!
Chassis faults should always be rectified during the servicing.
10.3.2
Potential measurement
The potential measurement on the chassis is performed with a voltage divider

connected between B+ and B-, with the centre outlet connected to the chassis. The
voltage divider has sufficiently large resistances to comply with EU's insulation
requirements at the same time as potential changes can be measured via an analogue
input on the ATC.
If voltage is discovered on the chassis an error code is displayed. The error code is
stored together with the time and date in the error log.
Chassis
10.12
Electrical system
10.3.3
Optical aisle sensor, rail guidance
There are two versions of the optical aisle sensor. The new version has increased,
adjustable, sensing distance.
The part number remains the same as before and the new sensor is totally
compatible with the old one. The new sensor can replace an old one without
modification.
Pos
Designation
Sensor
Sensitivity adjustment
screw
B
A
Figure 10.2
To identify the difference between old and new sensors see table below.
Production Date
Marking on sensor
< October 14, 2002

> October 14, 2002
BSC4
BSC6
Maximum operating
distance
200 mm
400 mm
Chassis
Electrical system
10.3.4
10.13
Caster wheel rotation lock, UFS
The new caster weel rotation lock is valid from version 5, 2002w33
Functionality
The castor wheel will be locked from rotation when the left foot switch is used for
emergency braking, when panic braking with the brake pedal or if the emergency
stop switch is used. The caster wheel rotation lock will also be applied for different
kinds of errors that normally activate the electric brake on top of the traction motor.
Service and fault finding

Current transducers
To increase the safety, two current transducers are used for monitoring the current
to the motor brake and the caster wheel rotation lock.
If there is a loss of current when it would be normal with a current flow, or if there
is a short circuit in any of the brake circuits, an error will be detected and stored in
the error log.
If an error is detected and the truck is commanded to drive in normal (fork/reversed
fork) direction, the truck will not stop but the caster wheel lock will be applied. If
an error is detected and the truck is commanded to drive in a sideway direction the
truck stops.
If the truck was stopped because of a momentary fault, reset is done with OFF/ON
from the keypad. If the truck was stopped because a permanent fault, that it can only
be moved again if the load wheel is turned to normal (fork/reversed fork) direction
and the caster wheel rotation lock is emergency hand released.
The ATC2 reading of the current transducers can be seen in the menu "Hydraulic
inputs". When in Service menu, no current is flowing through the brake coils and a
fixed value between 2,5V and 2,8V should be read for both transducers if
everything is OK. The text string in the display shows "B2.5W2.5", where B =
Traction motor brake and W = Wheel rotation lock.
If there is no connection to the ATC2 and the input is open, then approximately 4,8V
will be read. A broken ground line will also give approximately 4,8V and a broken
+5V line around 1,5V. Values lower than 2V and higher than 4V are under no
circumstances allowed and an error logging will occur.
Emergency hand release of caster wheel lock

In the top of the wheel cover for the caster wheel are there two holes with 30 mm
diameter. Under the wheel cover is the brake for the castor wheel lock situated.
There are two M5 holes in the brake. If two M5x45 screws are screwed all the way
down in those holes will the caster wheel lock will be emergency hand released.
Chassis
10.14
Electrical system
New error code

If the truck stops and E54 shows up in the display, this is because of an open circuit
or short circuit in one of the brake circuits or one of the brake coils or due to a
broken transducer, loss of transducer signal or transducer supply. E54 is always
logged together with a four level sub information string giving a numerical value.
E54
Subinfo
Value
Description
Line 1
10 or 11
10=Drive motor brake or

transducer
11=Wheel lock or transducer
Line 2
0, 1 or 5
0= Brake current expected but

no brake current read.
1= No brake current expected
but brake current read.
5= Transducer signal out of
range
< 2 volt or >5volt.
Line 3
Brake current value when the

error was logged
Line 4
Value for no brake current
Note
If 5, check transducer, supply

(5.0 V) and signal wires.
Truck will still work normaly and
drive is permitted but fault should
be repaired for correct current
monitoring
A normal value is around 512 - 580
* Any value can be calculated to a voltage value from the following formula: value/
1023 x 5.
Example: Value = 914, read voltage is 914/1023 x 5 = 4,48V. This means that
values out of range are approximately below 409 or above 818.
If the brake pedal is stamped hard, so the "Total brake switch" S4 is engaged, there
is a possibility that error code E54 occurs in the display. The reason for this is that
the ATC cannot sample fast enough. This kind of E54 error is always logged
together with the sub information 10, 0 and two low voltage values around 570. This
error will disappear from the display and be reset with OFF/ON from the keypad.
The error will remain in the logbook but be overwritten if this error occurs again.
Chassis
Electrical system
10.4
10.15
Connectors in cold storage rooms

0
10.4.1
Greasing
Grease Kryotox, ATLET article number 110781, should be applied to all electrical
connectors in the machine housing, below the shelf where the computer and the AC
regulator are mounted. The exception is the two contactors located in the regulators.
Moreover, grease all contactors and the connector blocks in the mast and mast base
are greased on cold store designed models. The hand spray, part number 110782,
should be used in order to do this.
The grease should be applied to contactor surfaces when the contactors are drawn
apart. The connectors are then reconnected and the grease is pressed from behind
into the connector housing so that this is filled. A connector block is regarded as all
blocks that have more than one cable. Flat pins that are protected by some form of
casing are not to be greased. This applies to the connector blocks connected to the
valve.
Connectors in cold storage rooms
10.16
10.5
Electrical system
Drive and pump regulator (2005w04)

0
10.5.1
Dismantling, assembling
Dismantling the panels, see section 4.

Loosen the cables connected to the regulators.
Check that the cables are labelled, if not, label the cables before removing.
Disconnect the bolts holding the regulators. Most bolts are accessible without
the need of dismantling the bracket.
Assemble in the reverse order.
Important!
When fitting a new regulator, check that the air tunnel where the regulator is
mounted is free of dust and the like.
10.5.2
Designation
Henceforth, the drive regulator will be named TMC (Traction Motor Controller).
The drive regulator will be named PMC (Pump Motor Controller).
TMC and PMC are identical with the same article number. You decide the function
the regulator is to have with the cable by connecting B+ to different pins in the
control connector.
TMC: Connect B+ to pin 2.
PMC: Connect B+ to pin 1.
In order for the regulators to operate with the intended capacity, the fan cooling
must be working. The speed of the fan is controlled according to the temperature of
the regulators.
10.5.3
General on control of the AC motors
For an AC based control system, it is important that the rotation of the motor is
synchronised with the drive motor regulator. A sensor, incremental encoder, is used
for this that is located in the motor, with two phases for displaced 90. If these
signals are disturbed or fail, the synchronisation between the motor and drive
regulator will not work. This will result in the motor turning very slowly and
drawing maximum current. Avoid running the motor in this position.
10.5.4
Connections
The tightening torque for the power connections must be 20 Nm. Screws and
washers for the power connections must be brass and must not be replaced with
steel. The length of the screws must not exceed 28 mm. When disconnecting the
power connections, the negative connection must be disconnected last.
Electrical system
10.5.5
10.17
Cable connections
All operating signals are connected to the regulators with a 35-pin contact.
Table 10.1 Functions in the control connector
Pin
Function
Comment
Selection of function as pump regulator.
B+ in for active selection
Selection of function as drive regulator.
B+ in for active selection
Feed to PC connection.
+15V
10
From temperature sensor
11
Input from encoder bearing in motor
B channel
12
PC communication
RS 485 B
21
From temperature sensor in motor
22
Input from encoder bearing in motor
A channel
23
PC communication
RS 485 A
24
Positive feed to the regulator
+48V
30
Negative to PC connection
Gnd
31
Negative to encoder bearing
Gnd
32
Feed to encoder bearing
+15V
34
CAN communication
Low channel
35
CAN communication
High channel
10.5.6
Power cables
Make battery and motor connections using M10 bolts on the top of the regulator.
Make sure you fit these correctly to avoid polarity faults that can damage the
regulator. Always be careful to avoid the risk of the motor cables short circuiting to
the chassis.
Important!
Only qualified personnel may carry out work on the electrical system and
system settings.
Important!
The battery must be disconnected when working on the electrical system. If
this is not possible when troubleshooting, you must raise the truck's drive
wheel from the ground.
10.18
10.6
Electrical system
Insulation resistance
0
10.6.1
Routine test
You must first disconnect the connections (plugs) before the truck is insulation
tested in order to protect the regulators and other electrical components on the truck.
This is because damage may occur that will shorten the life of component parts. In
the event of large insulation errors it is appropriate to use a universal instrument
until the error has been found and then make a final insulation test.
This applies to all electronic units in the truck.
The instrument has a dangerous voltage across the measurement terminals. Do not
touch the terminals during testing.
Routines for insulation testing of all truck models.
1. Set the test voltage to 100 volts for the insulation measurement instrument.
2. Pull out the battery plug. Disconnect connections/terminals to electrical
components and electronic systems before the test is performed as these can
be damaged by the test voltage.
3. Connect the instrument's earth lead to the truck chassis at a point with good
electrical contact. The other lead is connected to the electrical panel plug's
positive terminal.
4. Press the start button and wait until the display has stabilised, now release
the button and read off the value on the display. An approved value of 48
volts on trucks should be at least 48000 , (48 k ).
5. Let the earth lead remain attached to the chassis and connect the other lead to
the electrical panel plug's negative terminal. After this repeat point 4.
Insulation resistance
Electrical system
10.7
10.19
Temperature measurement
0
Temperature measurements are made up to software version 3.41 using NTC

resistance (Negative Temperature Coefficient). The temperature can be shown from
0 to approx. 150 C. ATC has 6 channels to measure the temperature.
When the temperature is too high the driver receives an error message on the
display. This takes place in two stages. The temperature limits can be set from the
service menu function. The first stage involves an error message and the second
stage involves a new error message and e.g. the pump/drive motor being shutdown.
The following statistics are saved for the temperature:
The number of times the temperature range has been reached in intervals:
The temperatures that apply up to software version 3.41 are shown below.
Oil
Motors and regulators
Temp. above 75 C
above 120 C
Temp 71 - 75 C
111 - 120 C
Temp 66 - 70 C
101 - 110 C
Temp 61 - 65 C
91 - 100 C
Temp 56 - 60 C
81 - 90 C
The temperatures that apply from software version 3.42 are shown below.
Oil
Motors and regulators
Temp above 70 C
above 120 C
Temp 61 - 70 C
101 - 120 C
Temp 51 - 60 C
81 - 100 C
Temp 41 - 50 C
61 - 80 C
Temp up to 40 C
up to 60 C
Only the oil temperature is measured with NTC resistance in AC Power Plus.
In the drive and pump motor systems the temperature is measured in the regulators
and motors using PTC resistors. The temperature is reported to the ATC via the
CAN network.
10.20
Electrical system
10.7.1
Trouble shooting - hydraulic functions channels 3,

4 and 5
Trouble shooting for the hydraulic functions channels 3, 4 and 5 display symbols
and contact definitions as shown below. Moreover, trouble shooting is identical to
the reach out, see The reach out function does not work - other functions OK. on
page 77.
Function
Symbol
Connector
Tilt out
to TO
P82,1 P82,2
Tilt in
ti TI
P81,1 P81,2
Side shift display side
S<SLL
P53,1 P53,2
Side shift seat side
S>SR
P50,1 P50,2
Fork spread in
>< SO
P54,1 P54,2
Fork spread out
< > SC
P51,1 P51,2
Electrical system
10.8
10.21
Magnetic switch for the reach stop

0
10.8.1
Reach stop
The magnetic switch is adjusted so that the reach movement towards the machine
housing stops at A=1-15 mm. The reach speed is set via the valve parameters set
valves.
30
29
32 31
33
35
34
Figure 10.3
10.22
Electrical system
10.8.2
Reach stop damping (2005w04)

(trucks with S3)
The purpose of the reach stop damping is make mast movement more gentle.
52
Figure 10.4
Damping of reach-in movement

Damping of the reach-in movement is performed in two steps using two magnetic
sensors.
1. Sensor (A) gives a signal for reducing reach speed.
2. Sensor (B) gives a signal for stopping the reach movement.
3. Make other settings via the truck computer.
Electrical system
10.23
Damping of reach-out movement

Damping of the reach-out movement is made with an inductive sensor. Sensor that
indicates that the reach cylinder has reached its lowest position. The movement is
slowed but not stopped.
1. The sensor is located high or low in its bracket depending on how high the
cylinder is positioned, and around 4 mm from the cylinder pipe at fully outreached carriage position.
10.24
10.9
Electrical system
Fuses
0
10.9.1
Standard
Standard fuses
F1
10A
F4
5A
F5
5A
F2 heavy
300A
Drive motor
F3 heavy
300A
Pump motor
F4
20A
Servo motor
Only applies to trucks with fly by wire steering.
F6
10A
Pump regulator (measurement point B+3)

Valve block
Steering wheel indicator
Manoeuvre cold storage cab
F7
5A
Electric servo and end position switch (measurement point

B+4)
Drive regulator
Extra equipment not supplied by Atlet
F8
5A
Fan door
F9
10A
ATC
F10
5A
B+ ref (see trouble shooting, warning low battery)
F12
5A
Charging circuit regulator
F14
5A
Emergency stop circuits
F18
20 A
Servo fuse
Only applies to trucks with EPS 2001 steering.
F19
20 A
Servo fuse
Only applies to trucks with EPS 2001 steering.
10.9.2
ATC internal fuses
Extra accessories
Fuses, extra accessories
F11 heavy
80 A
Main supply cold storage cab
F13
Interior cold storage cab
Fuses
Electrical system
10.25
Fuses, extra accessories
Fuses
F15
5A
Radio
F17
5A
Headlamp
F21
63 A
Motor circuit, motorised battery rollers
F22
5A
Manoeuvre, motorised battery rollers
10.26
10.10
Electrical system
Horn
0
10.10.1 Connection
When connecting the horn the terminals on the terminal block should be turned
towards you. Connected according to the standard wiring diagram.
Setting the sound. Applies to trucks manufactured up until week 30 in 2001:
A number of dipswitches labelled 1-5 can be found at the rear of the horn. The
switches are set so that 1-3 are closed and 4-5 are open. The tones obtained will then
be 970 Hz for the horn and 2850 Hz for the buzzer. There is also a potentiometer
screw that can be turned clockwise to the stop to give the maximum sound level.
From week 31 2001 there is a new, electronic signal horn. This has a detachable
buzzer above the horn and a higher level of sound.
Horn
Electrical system
10.11
10.27
Atlet's truck computer ATC

0
10.11.1 Component and interface description

The ATC system consists of a keyboard and display in three parts and an ATC unit
.
Figure 10.5 The keyboard

.
sm 199.1
Figure 10.6
Display:
The top row is used for information. The bottom row is the status row.
1 9 - A UG - 9 4
7 5%
0 7 : 48
1 0H
sm 200.1
Figure 10.7
10.28
Electrical system
The bottom row (75%), indicates here the remaining battery capacity. (10h),
indicates here the total running time.
1 9 - A UG - 9 4
7 5%
0 7 : 48
1 0H
sm 202.1
Figure 10.8
Here a hare indicates normal speed while a tortoise indicates low speed. The arrow
down key toggles between high and low speed.
1 9 - A UG - 9 4
7 5%
0 7 : 48
1 0H
sm203.1
Figure 10.9
Error messages are shown in the form of a code (E15).
1 9 - A UG - 9 4
7 5 % E1 5
0 7 : 48
1 0H
sm 201.1
Figure 10.10
10.11.2 Handling
The service functions are activated via the S (service) key on the keyboard. These
functions are divided into levels, Driver, Local Service, Atlet Service and Customer
Service.
The Driver level allows the language to be changed as well as tuning of the truck's
drive and hydraulic characteristics.
On the Local level its possible to change the ID and password for the driver and
local service, calibrate the speed and lift controls, check inputs and outputs, read
statistics and make a hardcopy. A password must be entered to select any of the
Local Service functions.
Electrical system
10.29
On the ATLET level it is possible to change all IDs and passwords, set parameters
for the height preselection, set options, read the error log, make hardcopies and
download settings from another ATC or PC. A password must be entered to select
any of the ATLET Service functions.
The Customer Service level allows reading and printing of statistical information,
communication with PSION palm-sized computers, unlocking of a collision-locked
truck and resetting of customer logs and counters.
The menu that appears once the correct password has been entered will be
abbreviated. This is because only the menu title and one menu option (0: Exit) is
displayed. You can browse through the menus using the number and arrow keys,
while the Enter key selects the menu.
When you enter a parameter list, i.e. where it is possible to change parameter values,
you should use the arrow keys when you do NOT wish to change the values. If you
want to change a value, enter a new numerical value and confirm using Enter. If you
make a mistake you must complete the procedure and try again. For some functions
it is possible to go back using the arrow key.
10.11.3 Service functions

The service functions are primarily used to facilitate the ATLET Service. In
addition, the service functions make it possible to read off all the measurements
made using the Measurement/Statistics functions.
Functions included are:
Changing the ID and password for Driver, Local and ATLET service levels.
Checking that sensors and cables on inputs function.
Checking that digital outputs and cables function.
Calibrate and check the operation of the accelerator pedal.
Calibrate and check the operation of the brake pedal.
Calibrate and check the operation of the hydraulic levers.
Reports of Measurement/Statistic functions.
Read and reset running times.
Read and reset the error log.
Hard copies.
Download settings from another ATC or PC.
10.11.4 Change passwords

It is possible to change the service organisation's own password as well as the
drivers' ID and password.
10.30
Electrical system
10.11.5 Calibration and control of the hydraulic levers

Hydraulic levers are calibrated by measuring the maximum stroke and neutral
position for this function. See chapter 8.
10.11.6 Running time functions

The running times of the following functions can be read:
Total usage.
Pump motor on 5 levels.
Forwards.
Backwards.
The running time of each function presented in hours. The maximum number of
hours is 99999. When printing the running hours are also calculated and shown as
a percentage of the total usage. The running hours can either be reset for all units or
individually.
10.11.7 Printing of statistics

A function is available under CUSTOMER Service to print all statistical functions
either individually or all at once. Any serial printer or a PC can be used for this
purpose.
10.11.8 Collision sensor

This function requires a special sensor mounted on the chassis.
The program has 5 adjustable limits and when one of these is exceeded one or more
of the following functions are activated:
1. A warning message is shown on the display.
2. The truck's normal horn is activated and produces an intermittent signal.
3. The warning lamp on the truck lights/flashes.
4. The truck logs off.
5. A special password is required to stop the above.
When one of the 5 levels is exceeded a warning text is shown on the display at the
same time as the impact force of the collision is stored with the time, date and driver
ID in the customer log.
10.11.9 ATC connector

ATC, contactor and pin numbering. Fuses, see section 10.9 Fuses.
Electrical system
Xc1
BSL
F1 F4 F5
13 1
13 1
13 1
13 1
Xc2 Xc3
Xc4 Xc5
Xc6 Xc7
Xc8
Xc9
Xc10
1 8
1 13
1 13
1 13
Display
Reset
10.31
1 13
LED2 LED3
LED1
WDOG
+5V.EXT +12V.INT
-5V.INT
-12V.EXT
+4,5V
-0,5V
CAN
-12V_NAMUR
sm 198.1
Figure 10.11
10.11.10 Checking the inputs and outputs

Virtually all inputs and outputs can be checked directly from the service menu. The
checks are divided into the functions: driving, hydraulics, options and others.
Inputs are always given as option 1. Letter combinations will be shown on the
display for each active input. Cyclic checks are made at intervals of 0.1 seconds.
The test is cancelled by pressing ENTER.
A number of options are shown on the display when test running the outputs. The
output in question is selected by a number 1 to 9. The name of the output is shown
and you can toggle between on off by using the 1 key. 0 is used to leave the
current output.
10.11.11 Digital inputs

There are 44 inputs on the ATC. All, except 8, have the same characteristics.
Two of these inputs are intended fir 48 V feed, 2 for servo errors and one for the
straight steering sensor and three for fuse monitoring.
The digital inputs are used to determine a closed or open switch. If you measure the
voltage, with B- as a reference, on an open input you should get about 0.5 Volt while
4.5 Volt will be returned for a closed input.
10.32
Electrical system
Switches should be connected as illustrated. (input)
Normal Common 4.5 Volt

SM 204.1
Figure 10.12
The appearance of the input.
100k
100nF
2k2
sm 194.1
Figure 10.13
The appearance of the servo input. Note that both servo inputs are only used for
trucks with fly by wire steering. For steering of the EPS 2001 type, the inputs are
not connected to the server.
+5 Volt
4k7
100k
100nF
sm 195.1
Figure 10.14
Electrical system
10.33
10.11.12 Digital outputs XC1-XC11

There are 35 outputs on the ATC distributed across a number of contactors.
The outputs are specified for 0.1A, 1A and 3A. All outputs feature overload
protection.
Supply outputs
Watchdog
sm 197.1
Figure 10.15
12 of the outputs use an optional voltage, for example, 12 volt or B+ The choice of
voltage is made by connecting the required voltage to XC5:23.
Lowering outputs.
a)
b)
c)
16 Volt
Sence
Sence
R
24 Volt
Sence
R
Watchdog
sm 196.1
Figure 10.16
10.34
Electrical system
10.11.13 Digital outputs B+ supply

Connector
Function
Type
Remarks
XC3:10
Reverse steering wheel indicator
1.0 A High
+ / Supply
XC3:11
Forward steering wheel indicator
1.0 A High
+ / Supply
XC3:21
Buzzer
1.0 A Low
- / Supply
XC3:22
Main contactor
1.0 A Low
- / Supply
XC1:22
Brake
3.0 A Low
- / Supply
XC1:23
Flashing lights
1.0 A Low
- / Supply
XC1:24
Horn
3.0 A Low
- / Supply
XC4:23
Key relay
0.1 A Low
- / Supply
XC1:21
Standby
1.0 A Low
- / Supply
XC8:22
Constant current valve level

selector
1.0 A Low
- / Supply
XC8:23
Standby
1.0 A Low
- / Supply
XC6:23
Lamp load wheel 0 degrees
1.0 A Low
- / Supply
XC6:24
Lamp load wheel 90 degrees
1.0 A Low
- / Supply
XC2:22
Position light
0.1 A Lamp
- / Supply
XC3:01
Standby
0.1 A High
+ / Supply
XC3:08
Standby
0.1 A High
+ / Supply
10.11.14 Digital outputs 12 V supply

Connector
Function
Type
Remarks
XC2:11
Not connected
0.1 A Lamp
- / Supply
XC2:21
Not connected
0.1 A Lamp
- / Supply
XC3:05
Automatic drive wheel rotation

anticlockwise UFS
Only applies to trucks with fly by wire
steering
0.1 A Lamp
- / Supply
XC3:06
Automatic drive wheel rotation clockwise

UFS
Only applies to trucks with fly by wire
steering.
0.1 A Lamp
- / Supply
XC3:02
Truck-on lamp
0.1 A Lamp
- / Supply
XC3:03
Straight steering lamp
0.1 A Lamp
- / Supply
XC3:04
Brake lamp
0.1 A Lamp
- / Supply
Electrical system
10.35
10.11.15 Digital outputs B+ supply

Connector
Function
Type
Remarks
XC5:01
B+ lift valve block
1.0 A Low
- / Supply
XC5:02
B+ PWM lower valve block
1.0 A Low
- / Supply
XC5:03
B+ Reach IN
1.0 A Low
- / Supply
XC5:04
B+ Reach OUT
1.0 A Low
- / Supply
XC5:05
B+ tilt IN
1.0 A Low
- / Supply
XC5:06
B+ tilt OUT
1.0 A Low
- / Supply
XC5:07
B+ side shift pedal side
1.0 A Low
- / Supply
XC5:08
B+ side shift seat side
1.0 A Low
- / Supply
XC5:09
B+ fork spread OUT
1.0 A Low
- / Supply
XC5:10
B+ fork spread IN
1.0 A Low
- / Supply
XC5:11
5V PWM supply steering wheel indicator
1.0 A Low
- / Supply
XC5:12
B+ PWP regulator fan
1.0 A Low
- / Supply
10.11.16 Valve parameters

Parameter description
A description of the valve section, lift/lowering is given here, however, the same
applies to reach, tilt, side shift, rotate/side shift. The following functions are all
POSITIVE movements. Lift, reach in, tilt up, rotate clockwise, forks together and
side shift towards the driver.
POS MAX DUTY
Pump output for maximum positive movement (max. lift).
POS MIN DUTY
Pump output for minimum positive movement (min. lift).
NEG MAX DUTY
Pump output for maximum negative movement (max.

lower).
NEG MIN DUTY
Pump output for minimum negative movement (min.

lower).
JOYST.DEADZONE
The distance from the neutral position that the joystick must
be moved before any actuation is made on the pump. This
applies to both the positive and negative movements.
POSITIVE ACC
Ramp of acceleration for pump output for positive

movement.
POSITIVE RET
Ramp of decreasing pump output for positive movement.
10.36
Electrical system
NEGATIVE ACC
Ramp of acceleration for pump output for negative

movement.
NEGATIVE RET
Ramp of decreasing pump output for negative movement.
FETCH B./SCALEF
Must not be changed
Checking and adjusting values

POS MAX DUTY and NEG MAX DUTY define the speed of the movement at
max. joystick actuation, these are not normally changed, but if you want calmer/
slower movement, for example, while tilting these parameters can be reduced.
POS MIN DUTY for lifting is to be adjusted to ensure the joystick starts the pump,
without the forks moving, before more throttle is applied.
NEG MIN DUTY for lowering should be set so that it is possible to gradually run
the pump or lowering movement with a minimum of joystick actuation (lower
values give lower speeds).
FETCH B./SCALEF. used for reach for battery recovery and remains as a limiter
for the overall pump output with simultaneous valve movements. The value is set
to 1 with the battery on rollers to disable the function.
10.11.17 Performance parameters

0
The language should be set to English in order to follow the instructions below, see
the appendix at the end of the chapter
Setting of machine parameters

Each machine model has its own basic settings. For example, a UNS can have a
different top speed compared to a UHS. The parameters are preset at the factory and
can only be changed using special PC software. Under normal conditions the
factory settings should never be changed after delivery. Further parameter
adjustments described below represent percentages of these basic settings and are
therefore limited.
The basic settings are written into the software for ATC II.
Setting of driver categories

Up to four sets of parameters may be defined. The system should be used to define,
for example, the two categories experienced drivers and learners. All
parameters are preset at the factory and are only intended to be modified by
Electrical system
10.37
qualified personnel. Consequently, the setting options are protected under the
ATLET service:
3: ATLET service
4: Settings
1: Performance
1.
2.
3.
4.
AC Driver 1 (Preset to normal experienced drivers and represents

performance according to the data sheet.
AC Driver 2 (Preset to a little lower performance than AC Driver 1)
AC Driver 3 (Preset to learner performance)
AC Driver 4 (Preset throughout to max. performance. Intended to show the
truck's maximum capacity at demonstrations and must not be set for a driver
to perform daily operations.)
10.38
Electrical system
Description of parameters in each set (possible setting range in percentage of max.):

Drive speed
Top speed
20 - 100%
Creep speed
Speed limitation activated by [arrow down] key

or by the ATC logic (Tortoise on the display).
10 - 90%
Acceleration drive
Time based ramp
20 - 100%
Current limit Drive
Max. permitted current limit
20 - 100%
Reduction braking,
drive
Braking torque when the accelerator is released.
0 - 100%
Reversing brake, drive
Braking torque when the driving direction is

reversed.
50 - 100%
Pedal braking
Max braking torque when the brake pedal is

used.
50 - 100%
Top speed in the direction of the forks as a

percentage of the Top speed above.
20 - 100%
Top speed of the pump.
50 - 100%
Maximum lowering
speed
Top speed for fork lowering.
70 - 100%
Acceleration pump
Current limit. Limits the torque and acceleration.
20 - 100%
Gentler hydraulic control
0 = off
1 = on
Steering high speed
Progressive steering
20-100%
Steering low speed
Progressive steering
20-100%
The value
must not fall
below that
for Steering
high speed.
Maximum backward
speed
Maximum pump
speed
Soft hydraulics
Electrical system
10.39
Factory set values
Performance category
Function
Drive speed
100
80
50
100
Creep speed
40
40
40
50
Current limit Driving
100
90
80
100
Acceleration drive
80
70
60
100
Reduction brake, drive
90
75
70
100
Reverse brake
75
70
70
100
Pedal braking
100
100
90
100
Maximum backward speed
100
80
80
100
Maximum pump speed
100
100
90
100
Maximum lowering speed
100
100
100
100
Acceleration pump
100
100
90
100
1*
Soft hydraulics
* For URF the value is 0.
The parameters that the driver can adjust make up a percentage of the value in the
category he/she has been placed in. For example, the top speed is set by:
Top speed = Machine parameter (see 2.1) Driver category % (see 2.2) Driver's own
settings %
Example: Top speed = 12 km/h 90% 100% = 10.8 km/h.
Note!
If the parameter "Max. speed reverse" is set lower than 100% it will also be
added to the above calculation example when reversing.
Note!
When the parameter for soft hydraulics is 1, the soft hydraulics are forced in.
The driver cannot set the Soft Hydraulics parameter to 0 and get hard
hydraulics.
Individual driver settings

Each driver ID code can have its own performance profile, but this must be linked
to one of the four driver categories. When a new driver is defined a new question is
asked Driver category? - at the end of the sequence. On delivery the factory code
1/2222 is linked to AC Driver 1 category.
10.40
Electrical system
Important!
When delivered category 4 is set for the demonstration of the truck's maximum
capacity and must be readjusted if it is to be used for practical operations.
Each driver can set his/her own performance profile; under the condition that
individual driver IDs are used. The personal profile is activated each time the driver
starts the truck. Follow the instructions to store your own performance profile.
1. Press the [S] key with the battery plug connected, but in the logged off
mode.
Select 6. Driver parameters by pressing the [6] key, or scroll using the arrow keys.
Press[ENT].
2. Enter your unique ID start code.
3. A parameter menu is displayed:
0. Quit
1. Maximum drive speed 20 - 100% Default 100%
2. Acceleration drive 20 - 100% Default 100%
3. Reduction braking (motor brake) 10 - 100% Default 70%
4. Reverse brake 50 - 100% Default 70%
5. Soft hydraulics 1:Yes 0:No
6. Steering high speed Default 25
7. Steering low speed Default 75
4.
5.
6.
7.
Move to the parameter you wish to change. Use the number keys to enter a
new value. Save the value by pressing [ENT].
When you have finished, select 0. Exit followed by [ENT] to exit the
menu.
Exit the service menu by pressing 0. Exit and [ENT].
Log on to the truck and test drive.
Electrical system
10.12
10.41
Error codes
0
10.12.1 General
Check the error log and write down or print out the contents of the log before
starting any trouble shooting.
Certain error codes and sub-information are only logged once per 24 hour time
frame (00:00 - 23:59), which is why the log must be purged in order for the fault to
be logged again.
This applies to error codes:E64, E65, E66, E97, E100 and E107 with identical first
sub-information, and E95, E96 and E99 with identical first and second subinformation.
Note!
That there is more information available for codes marked by an asterisk by
pressing the I key when reading the error log. The extra information is always
included in the printout.
10.12.2 Error code description

Error
code
Error codes
Error
messages
Subinfo
Description
Inspection/
Corrective action
E01
High
temperature
Not used
No action required.
E02
Chassis +
voltage
B+ is detected in the
chassis. (Voltage over xx
Volt is detected)
E03
Chassis voltage
B- is detected in the
chassis. (Voltage under xx
Volt detected)
E04
Cable error
Not used
No action required.
E05
Servo
tachometer
fail.
Fault reported from

steering controller.
See faultfinding
flowchart.
E06
Servo motor
fail.
Fault reported from

See faultfinding
flowchart.
E07
Servo regul.
fail.
Fault reported from

See faultfinding
flowchart.
E08
Fk7
abnormal
Not used.
No action required.
10.42
Electrical system
Error
code
Error
messages
E09
Multi
chassis
error
E10
Joystick
abnormal
Subinfo
Description
Inspection/
Corrective action
Not used.
No action required.
Channel lift
Lift joystick signal is out

of allowed range.
Check the lift

joystick and its
connections.
Calibrate the
joystick.
Channel 2
Second joystick signal is

out of allowed range.
Check the second

joystick and its
connections.
Calibrate the
joystick.
Channel 3
Third joystick signal is

Check the third

joystick and its
connections.
Calibrate the
joystick.
Channel 4
Fourth joystick signal is

Check the fourth

joystick and its
connections.
Calibrate the
joystick.
Channel 5
Fifth joystick signal is out

of allowed range.
Check the fifth

joystick and its
connections.
Calibrate the
joystick.
E11
NVR partly
reset
NVR fault.
The most probable

cause for this is
electrostatic
discharges.
E12
NVR total
reset
NVR fault
See E11.
E13
NVR forced
reset
Tells last time the NVR

was manually reset.
No action required.
E14
Battery
parameters
reset
Tells last time the battery

parameters was manually
reset.
No action required.
E15
Service
parameters
reset
Not used.
No action required.
E16
Valve.
parameters
reset
Tells last time the valve

reset.
No action required.
Error codes
Electrical system
Error
code
Error codes
Error
messages
Subinfo
10.43
Description
Inspection/
Corrective action
E17
Drive
parameters
reset
Tells last time the drive

reset.
No action required.
E18
Options
reset
Tells last time the options

was manually reset.
No action required.
E19
Error log
reset.
Tells last time the error

log was manually reset.
Applies from software
version 3.42.
No action required.
E20
Not used
Not used.
E21
Drive
carbon
brush worn
Not used on AC
macheines.
E22
P1 carbon
brush worn
Not used on AC
macheines.
E23
P2 carbon
brush worn
Not used on AC
macheines.
E24
Servo
carbon
brush worn
Not used on AC
macheines.
E25
Brake lining
worn
Not used on AC
macheines.
E26
NV2 partly
reset
NVR fault.
See E11.
E27
NV2 total
reset
NVR fault.
See E11.
E28
NV2 forced
reset
NVR fault.
See E11.
E29
NVR ->
MIRROR
NVR fault.
See E11.
E30
MIRROR > NVR
NVR fault.
See E11.
E31
Drive motor
overheated
Not used on AC
machines.
E32
P1
overheated
Not used on AC
machines.
E33
P2
overheated
Not used on AC
machines.
E34
Servo
overheated
Not used.
E35
Hyd oil
overheated
Hydraulic oil overheated.
10.44
Electrical system
Error
code
Error
messages
Subinfo
Description
Inspection/
Corrective action
E36
Temp1
overheated.
Normally not used
On a standard
machine set the
option Extra 1
Temp to No.
E37
Temp2
overheated.
Normally not used
On a standard
machine set the
option Extra 2
Temp to No.
E38
ATC
overheated.
ATC overheated
Check the fan and

ventilation in the
area around the
ATC.
E39
Not used
Not used.
E40
NV3 forced
reset
NVR fault.
E41
Chassis to
Input
Not used on AC
machines.
E42
Output to
Input
Not used on AC
machines.
E43
Unknown
chassis fault
Not used on AC
machines.
E44
Chassis to
Output
Not used on AC
machines.
E45
Chassis to
B-
Not used on AC
machines.
E46
Chassis to
B+
Not used on AC
machines.
E47
Not used
Not used.
E48 (
software
3.57)
Brake
sensor low
Brake sensor value is out

of allowed range.
Calibrate and check

the brake. See
chapter 11 for
instructions.
E48
(software
3.60)
Brake
sensor err
Sensor to
low
Brake sensor value is

lower than allowed.
Calibrate and check

the brake. See
chapter 11 for
instructions.
E48
(software
3.60)
Brake
sensor err
Sensor to
high
Brake sensor value is

higher than allowed.
Calibrate and check

the brake. See
chapter 11 for
instructions.
E49
(software
3.60)
Accelerator
err
Sensor to
low
Accelerator sensor value

is lower than allowed.
Calibrate and check

the accelerator. See
chapter 11 for
instructions.
See E11.
Error codes
Electrical system
Error codes
Subinfo
10.45
Error
code
Error
messages
E49
(software
3.60)
Accelerator
err
E50
Not used
Not used.
E51
F6 Fuse
broken
Fuse F6 broken.
Check fuse F6 and

connections.
E52
F7 Fuse
broken
Fuse f7 broken.
Check fuse F7 and

connections.
E53
F8 Fuse
broken
Fuse F8 broken.
Check fuse F8 and

connections.
E54*
Caster
wheel
rotation
lock
Reported current to main

brake or caster wheel
rotation lock is higher or
lower than expected.
See separate
description. See
chapter 10.3.4.
E55*
S3 system 1
err.
No
checkswitch
during lift
No checkswitch (S16)
when ifting passed 4.5 m.
Check that the

checkswitch (S16)
is adjusted to 4500
+/- 10mm. Check
that the
checkswitch closes
when affected bu
magnet. Check the
height measuring
system (A24 &
A26). Check that
the Height offset
is correctly set.
No
checkswitch
during
lowering
No checkswitch (S16)
when lowering passed 4.5
m.
Check that the

checkswitch (S16)
is adjusted to 4500
+/- 10mm. Check
that the
checkswitch closes
when affected by
magnet. Check the
height measuring
system (A24 &
A26). Check that
the Height offset
is correctly set.
Sensor to
high
Description
Inspection/
Corrective action
Accelerator sensor value

is higher than allowed.
Calibrate and check

the accelerator. See
chapter 11 for
instructions.
10.46
Electrical system
Error
code
Error
messages
Subinfo
Description
Inspection/
Corrective action
Bad
forkheight
at
checkswitch
Wrong height value when

checkswitch (S16) is
passed.
Check that the

checkswitch (S16)
is adjusted to 4500
+/- 10mm. Check
that the
checkswitch closes
when affected by
magnet. Check the
height measuring
system (A24 &
A26). Check that
the Height offset
is correctly set.
Reach stop
switch
timeout
Reach stop switch (S5) is

not closed in tilme at
reach out.
Check the reach

stop switch (S5)
function.
Contradict.
load wheel
sensors
Both UFS rotating whell

stops (S45 and S44) are
closed at the same time.
Check the rotating

wheel and stop
switches function.
Contradict.
zero and
low fork sw.
Conflict between the LZ

and LF switches.
Contradict
zero and
check
switch
Conflict between the LZ

and CS switches.
Contradict
LF and
check
switch
Conflict between the LF

and CS switches.
E56
Not used
Not used.
E57
Not used
Not used.
E58
Not used
Not used.
E59
Test
common
error
The not fully developed

cable supervision option
is set to on. A true or false
fault is indicated.
E60
Wheel
angle sensor
FBW
E61
Rotation
sensor.
FBW
E62*
Faulty input
from S8
WGU only. Indicatesan

illegal combination of the
inputs from the S8 switch
(WGU auto/manual
button).
Set option System

supervis. to No.
Check the S8
switch and its
connections.
Error codes
Electrical system
Error
code
Error codes
Error
messages
Subinfo
10.47
Description
Inspection/
Corrective action
E63
Not used
Not used.
E64*
High output
short circuit
XC?.??
The current in the

reported output is higher
than it is rated for
Normally short circuit).
Find and correct

the fault causing
the increased
current (short
circuit).
E65*
Low output
short circuit
XC?.??
The current in the

(Normally short circuit).
Find and correct

the fault causing
the increased
current (short
circuit).
E66*
Lamp
output short
circuit
XC?.??
The current in the

than it is rated for,
Find and correct

the fault causing
the increased
current (short
circuit).
E67
High output
intermittent
The current in any of the

high outputs is higher than
it is rated for (Normally
short circuit).
Find and correct

the fault causing
the increased
current (short
circuit).
E68
Low output
intermittent

low outputs is higher than
short circuit).
Find and correct

the fault causing
the increased
current (short
circuit).
E69
Lamp
output
intermittent

lamp outputs is higher
than it israted for
Find and correct

the fault causing
the increased
current (short
circuit).
E70
High output
unknown

high outputs is higher than
short circuit).
Find and correct

the fault causing
the increased
current (short
circuit).
E71
Low output
unknown

low outputs is higher than
short circuit).
Find and correct

the fault causing
the increased
current (short
circuit).
E72
Lamp
output
unknown

lamp outputs is higher
Find and correct

the fault causing
the increased
current (short
circuit).
E73
Erase error
NV1
NVR fault
Change ATC
10.48
Electrical system
Error
code
Error
messages
Subinfo
Description
Inspection/
Corrective action
E74
Program.
error NV1
NVR fault
Change ATC
E75
Erase error
NV2
NVR fault
If repeated change
ATC
E76
Program.
error NV2
NVR fault
If repeated change
ATC
E77
Erase error
NV3
NVR fault
If repeated change
ATC
E78
Program.
error NV3
NVR fault
If repeated change
ATC
E79
Not used
Not used.
E80*
TRAP error
bus
Internal computer fault
See E11
E81*
TRAP error
instruction
See E11
E82*
TRAP error
word
See E11
E83*
TRAP error
prot
See E11
E84*
TRAP error
oper
See E11
E85*
TRAP error
stun
See E11
E86*
TRAP error
stof
See E11
E87
Not used
Not used
E88
Not used
Not used
E89*
Stack error
See E11
E90*
Division by
zero
See E11
E91*
Miscalculati
on
See E11
E92*
INTERNA
L error,
system
monitoring
The not fully developed

vable supervision option
is set to on. A true or false
fault is indicated.
Set option System

supervis. to No.
E93
Not used
Not used.
E94
Not used
Not used.
Error codes
Electrical system
Error
code
Subinfo
Description
Inspection/
Corrective action
E95*
CAN
hardware
Various.
CAN comunication
failure.
Check the CANbus cables. Check

the voltage supply
to all units
connected to the
CAN-bus.
E96*
CAN
software
Various.
CAN comunication
failure.
Check the CANbus cables. Check

the voltage supply
to all units
connected to the
CAN-bus.
E97*
Drive sys
stopped
Motor temp
to high e2
Drive motor overheated.
See faultfinding
chart.
Controllers
temp too
high e4
Drive controller
overheated.
See faultfinding
chart.
Controller
not
responding
Controller not responding

at startup.
See faultfinding
chart.
Overcurrent
e8
Motor impedance to low.
See faultfinding
chart.
DC bus to
low e64
To low voltage over the

B+ and B- posts on the
controller.
See faultfinding
chart.
No charge
DC bus
e128
No B+ on the B+ post on
the controller.
See faultfinding
chart.
DC bus to
high. HW
e16
To high voltage over the

controller.
See faultfinding
chart.
ATC
contradictor
y
e2048
Faulty comand from the

ATC.
See faultfinding
chart.
Motor temp
to high e2
Drive motor overheated.
See faultfinding
chart.
Controllers
temp too
high e4
Drive controller
overheated.
See faultfinding
chart.
Controller
not
responding
Controller not responing

at startup.
See faultfinding
chart.
Overcurrent
e8
See faultfinding
chart.
E98*
Error codes
Error
messages
10.49
Hydraulic
stopped
10.50
Electrical system
Error
code
Error
messages
E99*
CAN fatal
error
E100*
Drive sys
abnormal
E101*
Hydraulic
abnormal
Subinfo
Description
Inspection/
Corrective action
DC bus to
low e64
To low voltage over the

controller.
See faultfinding
chart.
No charge
DC bus
e128
No B+ on the B+ post on
the controller.
See faultfinding
chart.
DC bus to
high. HW
e16
To high voltage over the

controller.
See faultfinding
chart.
ATC
contradictor
y e2048
Faulty comand from the

ATC.
See faultfinding
chart.
Not used.
Controller
temp
sensor. W2
Fault detected on the

internal temperature
sensor in the controller.
See faultfinding
chart.
Controller
temp
sensor. W4

See faultfinding
chart.
Motor temp
sens lost.
W32
Motor temperature sensor

lost.
See faultfinding
chart.
Motor temp
sens
shorted.
W64

shorted.
See faultfinding
chart.
Speed
signal out of
range w128
Speed comand from the

ATC has exceded the
controllers maximum
value.
See faultfinding
chart.
Controller
calib error.
W256
Internal calibration fault

in the controller.
See faultfinding
chart.
Controller
rev to
default
w512
Controller has reverted to

default settings.
See faultfinding
chart.
Controller
temp
sensor. W2

See faultfinding
chart.
Controller
temp
sensor. W4

See faultfinding
chart.
Error codes
Electrical system
Error
code
E102*
Error
messages
Steering
stopped
10.51
Subinfo
Description
Inspection/
Corrective action
Motor temp
sens lost.
W32

lost.
See faultfinding
chart.
Motor temp
sens
shorted.
W64

shorted.
See faultfinding
chart.
Speed
signal out of
range w128
Speed comand from the

ATC has exceded the
controllers maximum
value.
See faultfinding
chart.
Controller
calib error.
W256
Internal calibration fault

in the controller.
See faultfinding
chart.
Controller
rev to
default
w512
Controller has reverted to

default settings.
See faultfinding
chart.
Internal
overcurrent
See faultfinding
chart.
Controller
internal
watchdog
Internal software failure.
See faultfinding
chart.
High
voltage or
Motor
shorted
Motor impedance to low

or internal overvoltage in
the controller.
See faultfinding
chart.
Controller
safety
output
Current in the safety

output is out of allowed
range.
See faultfinding
chart.
Steering
wheel
sensor fault
Imballance between the

two signals from the
steering sensor.
See faultfinding
chart.
Internal
motor
controller
fault
Motor impedance to high.
See faultfinding
chart.
Motor
internal
sensor fault
Error codes
See faultfinding
chart.
CAN
watchdog
time out
CAN communication
error.
See faultfinding
chart.
Controller
not
responding
CAN communication
error.
See faultfinding
chart.
10.52
Electrical system
Error
code
E103*
Error
messages
Steering
abnormal
Subinfo
Description
Inspection/
Corrective action
Controller
rev to
default
Incorrect user parameters

detected in controller, and
reverted to default.
See faultfinding
chart.
Overheated
steer
Steering controller
overheated
See faultfinding
chart.
Hi/low
voltage
Voltage supply to the

steering controller is out
of allowed range.
See faultfinding
chart.
High temp
steering
High temperature in
steering controller
See faultfinding
chart.
Steering
sensors
sync fault
Steering sensor
calibration failed.
Check and adjust

the steering
sensors. See
chapter 7.
Steer anten.
Ang too
high in lock
Steer antenna angle to

high in locked/locked
slowdown mode.
Check/adjust the
antennas positions.
Calibrate the
WGU.
Fork anten.
angl too
high in lock
Fork antenna angle to

high in locked/locked
slowdown mode.
Check/adjust the
antennas positions.
Calibrate the
WGU.
WGU not
calibr.
Pickup mode requested

without having calibrated
or set a valid frequency.
Calibrate/set the
frequency.
Timeout,
ATC not
sent msg in
time
PDO timeout
(PDO=Process Data
Objects)
See E11.
Motor
phase error
One or several
motorphases not
connected. Or damaged
power stage in controller.
1. Check cables to
motor.
2. Replace motor
3. Replace
controller.
Main
supply
voltage too
low
Main power to the

controller is below 60% of
nominal value for more
than 3 sec.
See faultfinding
chart.
Main
supply
voltage too
high
Main power to the

controller is over 130% of
nominal value for more
than 3 sec.
See faultfinding
chart.
Hi current
steer
E104*
E105*
Wire guide
unit
Drive
system
Error codes
Electrical system
Error
code
Error codes
Error
messages
Subinfo
10.53
Description
Inspection/
Corrective action
Motor
overcurrent
Overcurrent in controller
power stage.
1. Check cables
and connectors
between motor
encoder and
controller.
2. Change motor.
3. Change
controller.
Speed
encoder
Controller get no
information from speed
encoder in motor. One or
several cables may be
damaged.
See faultfinding
chart.
CAN bus
communicat
ion
Fundamental problems
with CAN bus
communication.
See E11.
Mode select
None exiting mode

selected by mode inputs.
Check cable to pin

1 or pin 2 on
connector to
controller. Measure
voltage to pin 1 or
pin 2 on connector.
Controller
temp sensor
faulty
Internal fault of
temperature sensor in
controller.
See faultfinding
chart.
Controller
internal
fault
One of several internal

fault have occured in the
controller.
See faultfinding
chart.
Device
software
New
version
New software loaded in

controller.
No action required.
Lost ATC
command
ATC doesnt send CAN

messages in time to
controller.
See E11.
Controller
stop.
communicat
ing
Controller stops sending

CAN messages to ATC.
Check CAN cables.

Check that the
controller have
power. Replace
unit.
Controller
not
responding
!!
Controller dont respond

to the ATC during start
up.
Check CAN cables.

Check that the
controller have
power. Replace
unit.
Controller
high
temperature
To high temperature
inside controller.
Check that fans are

running.
10.54
Electrical system
Error
code
Error
messages
Subinfo
Description
Inspection/
Corrective action
Motor high
temperature
To high temperature
inside motor.
Check that fans are

running. Check
cables to temp
sensor.
E106
Pump
system (SD
hydraulic
motor
system)
See E105.
See E105.
See E105.
E107
Steering
system
(EPS
steering)
Steering
sensors
sync fault.
Steering sensor
calibration failed.
See faultfinding
chart.
Internal
overcurrent.
See faultfinding
chart.
Controller
internal
watchdog.
Internal software failure.
See faultfinding
chart.
High
voltage or
motor
shorted.
Motor impedance to low

or internal overvoltage in
the controller.
See faultfinding
chart.
Controller
safety
output.
Current in the safety

output is out of allowed
range.
See faultfinding
chart.
Steering
wheel
sensor fault.
Imballance between the

two signals from the
steering sensor.
See faultfinding
chart.
Internal
motor
controller
fault.
Motor impedance to high.
See faultfinding
chart.
Motor
internal
sensor fault.
CAN
watchdog
timeout.
CAN communication
error.
See faultfinding
chart.
Controller
not
responding.
CAN communication
error.
See faultfinding
chart.
Controller
rev to
default.
Incorrect user parameters

detected in controller, and
reverted to default.
See faultfinding
chart.
Error codes
Electrical system
Error
code
Error
messages
E108
10.13
Smart card
Subinfo
10.55
Description
Inspection/
Corrective action
Reader
circuit
Smart card reader

detected that the reader
circuit has an error
(0x5430).
If this fault occurs

frequently, replace
the Smart card
reader.
EEPROM
read
Smart card reader

detected that a EEPROM
read caused an error
(0x5531).

frequently, replace
the Smart card
reader.
EEPROM
write
Smart card reader

detected that a EEPROM
write caused an error
(0x5532).

frequently, replace
the Smart card
reader.
Warnings
0
10.13.1 Description
The ATC display shows warning messages beside previously described error
conditions. Typical warning conditions are when the temperature of a regulator or
motor approaches a critical level. This results in reduced power to the overheated
unit. However, the trucks remain operational. System temperatures under -20C
result in a power reduction and a warning condition. The warning message on the
display disappears once conditions return to normal.
Function
Warnings
Warning temperature
Stop temperature
Drive motor
145
165
Lift motor
145
165
Drive regulator
85
125
Lift regulator
85
125
Hydraulic oil temperature
60
65
Steering regulator
75
85
10.56
10.14
Electrical system
Menu tree ATC

The ATC menu tree is an appendix in the last chapter.
0
10.14.1 Error log

ATC has a log containing the last 30 faults that have occurred. This can be servo
faults, lift sensor faults, speed controller faults, etc. Each fault is traced with the time
and date.
All faults found by the ATC are given a code. Significant error codes are shown on
the displays lower row until they are acknowledged by reading the error log. Minor
error codes are saved in the error log without being displayed. When reading the
fault log, the error code is translated into text.
10.14.2 Subinfo
Error codes with underlying subinfo. Read the fault log in the log and bring up
subinfo by pressing the I on the keyboard.
10.14.3 General instructions with all types of faults on

trucks in combination with power outage
ATC is not working normally
Check the ATC internal fuses F1, F4 and F5.
Check the nine measurement points which are isolated terminal posts.
- B+ should be 48V when the battery plug is fitted.
- B- should be 0V when the battery plug is fitted.
- B+2 should be 48V when the emergency stop is pulled up.
- AGND (analogue earth) should be 0V.
- B 12V should be 12V.
- B 5V should be 5V.
- B+3 should be B+ 48V when the truck is logged on.
- B+4 should be B+ 48V when the truck is logged on.
- B+5 should be B+ 48V when the truck is logged on and the servo is active.
B+ or B- deviates
If B+ or B- deviate, check the battery plug, electrical panel plug and associated
cable connections.
Menu tree ATC
Electrical system
10.57
B+2 deviates
If B+2 deviates, check the fuse F14 and the emergency stops SE1 and SE2. Check
the voltage for contactors K11 and K12 to ensure that the coils are not short
circuited and that the freewheel diodes across the coils are intact. Check also that
the contactors' cable connections are tight.
B+3 deviates
If B+3 deviates, check the fuse F6 and connections from the key relay connections
K3.30 to K3.87, if the relay does not close, check the coil resistance should be
around 300), the freewheel diode across both relays and cable connection to ATC
XC1.17 and XC1.27. If the relay circuit is OK, check that B+ 48V puts out on ATC
XC1.17 and that the output XC4.23 draws to 0V when logging on, if not, replace
the ATC.
B+4 deviates
If B+4 deviates, make a check as set out above but on F7 and K6.30, K6.87.
B+5 deviates
If B+5 deviates, go to trouble shooting electric servo steering.
AGND deviates
If AGND deviates, check the connections between AGND measurement point and
ATC XC1.10. If AGND is broken it gives a calibration error. If AGND is not put
out by ATC, change the ATC.
B5V deviates
If B5V deviates, check that the cable connections between B5V and ATC XC1.11
are intact. Ensure that nothing loads 5V by pulling out all ATC connectors except
XC9, also disconnect the CAN bus, now measure whether there is 5V on the
measurement points or XC1.11, if not change the ATC.
B12V deviates
If B12V deviates, check the connections between B12V and ATC XC3.17. If B12V
is broken the indicating lamps will not light. Ensure that nothing loads 12V by
pulling out all ATC connectors except XC9, also disconnect the CAN bus, now
check whether the ATC puts 12V out on pin XC3.17, if not change the ATC.
Menu tree ATC
10.58
10.15
Electrical system
Trouble shooting - operational disturbance

0
10.15.1 Truck and ATC

The truck and ATC have complete function stop.
Is there 48V between B+ and Binsulators?
No
Check the battery, battery plug,

electrical panel plug and associated
connections.
Yes
Is the electrical emergency stop

activated?
Yes
Pull up the button for the emergency

stop.
No
Is B+ 48V on the insulator B+2?
No
Check the contactor circuits K11 and

K12. Check that the fuse F14 has not
blown and that the emergency stops
SE1 and SE2 are made to 48V. If the
fuse has blown check the contactors
K10, K11 and K12 so that none of the
coils are short circuited and that the
freewheel diodes are intact.
Yes
Are the ATC internal fuses F1 and F5

intact?
Change the fuses.
No
Yes
Is the fuse F9 intact?
Replace the fuse.
No
Yes
Is there B+ 48V to the ATC connector

pins XC9.1 and XC9.2?
No
Check the cable routing between B+2

and ATC and between B- and ATC.
Replace the ATC.
Electrical system
10.59
10.15.2 Battery
Warning low battery in combination with E02 B+ on the chassis. The battery
supply shows 00% depending on a fault occurring before or after logging on.
It is not possible to lift after lowering.
Is the fuse F10 with fuse holder intact?
Replace fuse/holder.
No
Yes
Is there a connection between B+2 and

XC9.5 in ATC?
Change the cable.
No
Yes
Does the truck seem OK otherwise?
No
Check the battery voltage and the

battery connections.
Yes
Replace the ATC.
10.15.3 Main contactor

Main connectors do not make once the truck is logged on. ATC is voltage fed.
Have any related error codes been

logged?
Yes
See the trouble shooting chart for

respective error codes.
No
B+ 48V to the main contactor coil?
No
Check that the emergency stop circuits

are intact.
Yes
B- to the main contactor negative side?
No
Check the connection between the

main connector's negative side and the
ATC.
10.60
Electrical system
Yes
If these are OK, replace the ATC.

Perhaps the ATC does not put out B- to
the connector's coil.
Are the connector's coil and freewheel

diode intact?
Change the connector/diode.
No
Yes
Change the regulator.
10.15.4 Fuse
Fuse has tripped.
Replace the fuse (with correct fuse

value) and restart.
The probable cause for a blown fuse is

a short circuit in the regulator's power
stage or that the average current
exceeds the fuse's rated current.
Does the fuse blow just after the main

contactor has made?
Change the drive regulator/pump

regulator.
Yes
Tip: If the drive or pump motor fuse

has blown when starting the error code
E97 or E98 is given with the subinfo:
No charge DC-bus E128.
No
Start the truck again.
Does the fuse blow again after the

truck has been running for some time?
Yes
Check that the mechanical torque in

the gearbox is not too great due to
worn parts or, e.g. that the pump jams.
Electrical system
10.61
If the truck has been run with a heavy

load and at a high speed and with many
stops and starts or in any other way
exceeded its limitations, try to reduce
the speed, load, acceleration and
retardation (braking).
Increased friction, increased load, high

speed and rapid starting/stopping
increase the average current from the
regulator. The truck may have been
driven over its maximum performance.
Warning!
Always make sure that the regulators are correctly discharged by removing
the battery plug and waiting for 2 minutes before fuses are changed, risk for
arcing.
Important!
The regulators are discharged more quickly if the battery plug is removed
when the emergency stop control is in its upper mechanical position.
10.15.5 The drive regulator status indicator

The drive regulator status indicator is flashing.
1. The truck must be logged on.

Does the status lamp flash?
Yes
Look for an error code and go to the

related trouble shooting chart.
No (the status lamp is dimmed)

2. Is there a supply voltage B+ 48V to
the regulator's connector E1.24
Go to point 5 below.
No
Yes
3. Battery voltage low?
Charge and check the battery.

Yes
No
4. Change the drive regulator.

Point 5 and downwards only apply to
trucks with fly by wire steering.
10.62
Electrical system
5. Does the servo work?

Yes
Check the connections between B+4

and the regulator's connector E1.24
No
The servo probably has no supply

voltage or the safety system has
tripped. Go to the trouble shooting
chart for the electric servo.
A flashing status lamp means the drive

regulator has indicated a fault.
When the status lamp dims this means
that the drive regulator is not receiving
any supply voltage or that the internal
program has not been run.
10.15.6 Traction motor

The drive motor only runs at a low speed with a ticking noise, or the motor
attempts to start, but cannot or run unevenly with a low torque.
1. Are the motor cables correctly

connected and make good contact
between the drive motor and the drive
regulator?
No
Tighten the connections or replace the

motor cables.
Yes
2. Is the voltage on the motor cable

between M1.1 and M1.2 approx. 12V
DC?
No
Yes
3. Is the voltage at M1.3 and M1.4

approx. 4 V DC with M1.2 as a
reference when the motor rotates?
Alternatively 0V or 8V DC when the
motor is at a standstill.
No
After checking the motor's connector

connections, change the drive motor.
Yes
Electrical system
10.63
4. Look for the break/short circuit in

the cables between the drive regulator
and the drive motor M1.2 - E2.22 and
M1.3 - E1.11 and between M1.3 and
M1.4. Both connectors are pulled out
of their connections on the motor and
drive regulator.
5. Is the voltage between the drive

regulator contact points E1 K1.3 and
E1 K1.4 approx. 12V?
Yes
Check that there is not a short circuit

in the cables between the motor contact
M1 and the drive regulator contact,
both connectors are pulled out of their
connections. Measure between M1.2 E1 M1.3 and between M1.1 and M1.2.
No
6. Switch the regulators. Note that in

most cases the drive and pump
regulators can be switched with each
other for test purposes. First check that
the article numbers correspond with
each other.
7. Is there still a fault with the drive

motor system.
No
If the fault moves to the pump motor

system, change the drive regulator that
is now fitted in the pump regulator's
place.
Yes
The drive motor's speed gradually drops.

(High drive regulator temperature)
Was the warning text High tmp drive

C visible on the display when the
symptom occurred?
No
Go to, symptom: high temp in the drive

motor.
Yes
10.64
Electrical system
Check that the regulator fan works as it

should by first removing the battery
plug and then restarting the truck
again.
Does the fan start within about 20

seconds?
Yes
Check that nothing obstructs the air

flow through the regulator's heatsinks.
If the heatsinks are covered in dust or
other objects, clean under these.
No
Connect a voltmeter between X26.1

and X26.2 and repeat the procedure to
check the regulator fan.
Change the fan.

Yes
Is the voltage at around B+ 48V for a

few seconds after you have logged in
to the truck?
No
Check the cables between the fan

contact X26.1 and the ATC contact
XC5.19, X26.2 and XC5.12. carefully.
If the cables are OK and the truck has
no other faults, change the ATC.
High drive motor temperature.
1. Was the warning text "High temp

drive M" visible on the display when
the symptom occurred?
No
Start using the truck again and ask the

truck driver to report any new warning
messages.
Yes
2. Does the machine housing fan

work?
No
Yes
Electrical system
10.65
3. * Check that nothing obstructs the

air flow to the motor.
* If the motor is dirty, clean it.
* Let the truck rest until the
temperature has dropped.
* If the truck works above its specified
capacity the acceleration and speed
must be lowered or the current limit
lowered.
4. Connect a voltmeter to the fan.

Is the voltage B+ 48V?
No
Check that the fuse F8 has not blown

and that the cables are intact.
Also check the thermostat if the truck
is in the cold store design.
Yes
Change the fan.
Important!
If the truck is allowed to continue working despite the temperature warnings
it can result in an automatic stop of the drive motor system, the error codes will
be E97 with Drive stopped subinfo will be motor temp too high e2 or
controller's temp too high e4 registered in the log. If the temperature is
allowed to drop to the normal level, the truck will run at full capacity again.
10.66
Electrical system
10.15.7 Pump motor

The pump motor's speed gradually drops.
(High temperature on the pump regulator)
Was the warning text High tmp

hydrau C visible on the display when
No
Go to the next page, high pump motor

temperature.
Yes
Check that the regulator fan works as it

should by first removing the battery
plug and then restarting the truck
again.
Does the fan start within about 20

seconds?
Yes
Check that nothing obstructs the air

flow through the regulator's heatsinks.
If the heatsinks are covered in dust or
other objects, clean under these.
No
Connect a voltmeter and repeat the

procedure to check the regulator fan.
Is the voltage at least B+ 48V for a few
seconds after the fan has started?
Change the fan.

Yes
No
Is there B+ 48V on the fan?
No

XC5.19 carefully. If the cables are OK
and the truck has no other faults,
change the ATC.
Yes

XC5.12 carefully. If the cables are OK
and the truck has no other faults,
change the ATC.
Electrical system
10.67
High pump motor temperature.
1. Was the warning text "High tmp

hydrau M" visible on the display when
No
Start using the truck again and ask the

truck driver to report any new warning
messages.
Yes
2. Does the machine housing fan

work?
No
Yes
3. * Check that nothing obstructs the

air flow to the motor.
* If the motor is dirty, clean it.
* Let the truck rest until the
temperature has dropped.
* If the truck works above its specified
capacity the acceleration and speed
must be lowered or the current limit
lowered.
4. Connect a voltmeter to the fan.

Is the voltage B+ 48V?
No
Check that the fuse F8 has not blown

Also check the thermostat if the truck
is in the cold store design.
Yes
5. Change the fan.
Important!
If the truck is allowed to continue working despite the temperature warnings
it can result in an automatic stop of the drive motor system, the error codes will
be E98 with Hydraulics stopped subinfo will be motor temp too high e2 or
controller's temp too high e4 registered in the log. If the temperature is
allowed to drop to the normal level again, the truck will run at full capacity
again.
10.68
Electrical system
The pump motor only runs at a low speed with a ticking noise.
1. Are the motor cables correctly

connected and make good contact
between the pump motor and the pump
regulator?
No
Tighten the connections or replace the

motor cables.
Yes
2. Switch the regulators. Note that in

most cases the drive and pump
regulators can be switched with each
other for test purposes. First check that
the article numbers correspond with
each other.
3. Is there still a fault with the pump

motor system.
No
NOTE!
If you cannot switch the regulators go
to point 4.
Change the pump regulator that is now

fitted in the drive regulator's place.
Yes
4. Is the voltage on the motor cable

between M2.1 and M2.2 approx. 12V
DC?
No
Yes
5. Is the voltage at E2 K1.5 and E2

K1.6 approx. 4V DC with E2 K1.4 as a
motor is at a standstill?
No
After checking the pump regulator's

connections, change the pump
regulator.
Yes
6. Is the voltage at M2.3 and M2.4

approx. 4 V DC with M2.2 as a
motor is at a standstill?
No
After checking the motor's connector

connections, change the pump motor.
Yes
Electrical system
10.69
7. Look for the break/short circuit in

the cables between the pump regulator
and the pump motor M2.4 E2 K1.5 and
M2.3 E2 K1.6 and between M2.3 and
M2.4. Both connectors are pulled out
of their connections on the motor and
pump regulator.
8. Is the voltage between the pump

regulator and the contact points E2
K1.3 and E2 K1.4 approx. 12V?
Yes
Check that there is not a break or short

circuit in the cables between the motor
contact and the pump regulator
contact, both connectors are pulled out
of their connections. Measure between
E2 K1.3 - E2 K1.4 and between M2.1E2K1.3 and M2.2 - E2 K1.4.
No
9. Change the pump regulator.
10.15.8 Pump regulator status indicator

The pump regulator status lamp flashes on and off.
1. The truck must be logged on.

Does the status lamp flash?
Yes
Look for an error code and go to the

related trouble shooting chart.
No
2. Is there a supply voltage B+ 48V to

the regulator's connector E2 K1.1
No
Yes
3. Battery voltage low?
Charge and check the battery.

Yes
No
4. Change the pump regulator.
10.70
Electrical system
5. B+ 48V at measurement point B+4?
No
Yes
6. Check the connection between B+4

and the regulator's contact E2 K1.1
8. Is the fuse F7 intact?
Replace the fuse.
No
Yes
9. Is the relay K6, B+48 on connection

K6.87 activated?
Replace the relay.
No
Yes
10. Check the cable connection

between the measurement points B+4
and K6.87.
If none of the key relays K3 and K6 are

activated (the drive regulator's status
lamp is also dimmed). Check the coil
resistance, which should be about
300 , that the freewheel diode across
the coils are intact and that there is a
supply via the ATC.
10.15.9 Steering system - EPS 2001

The LED for status lamp for the steering system is off.
Is the EPS 2001 steering working
normally despite the lamp being
dimmed?
Yes
The LED lamp is defect. Replace

EPS unit.
No
Check that the E4 connector is

properly connected to the EPS
2001 regulator.
Electrical system
Is the battery voltage too low for

normal operation? (Should be 33.6
- 62.4V DC.)
10.71
Charge the battery.

Yes
No
Measure the voltage between Band the E 4.7 and E 4.8

connections on the servo. Is the
nominal battery voltage +48V
DC?
No
Check the fuses F18 and F19, and

connection F2. B+ on the drive
regulator.
Yes
If faults arise, repair or replace the

cabling.
Measure the voltage between B+

and the E 4.1 and E 4.2
connections on the servo. Is the
nominal battery voltage +48V
DC?
No
If faults arise, repair or replace the

cabling.
Yes
Connect a new EPS 2001 to the E4

connector without dismantling the
EPS 2001 unit.
If the LED lamp is lit, this
indicates that the new EPS 2001
unit has made an approved startup.
Restart the truck. If the LED lamp
is lit in the new EPS 2001 unit,
replace the unit.
10.72
Electrical system
10.15.10 The drive function

The drive function does not work, one or two directions.
With error code E8, check analogue

sensor for accelerator and recalibrate.
NOTE!
If the brakes are applied these will hold
the truck despite full power. Check that
the regulator works, a weak humming
noise should be audible.
1. Is the drive function lost in both

directions?
No
Check in the menu drive inputs

whether either Fd or Bd lights when
forward or reverse directions are
activated.
Yes
Check the accelerator's analogue

sensor so that it goes from approx. 2V 4.95V. If not check mechanism and
possibly replace the sensor.
Yes
2. Does the motor's electric brake

release when the left-foot switch is
activated and any drive direction is
selected?
No
3. Does the symbol SA light in the

menu drive inputs when the left-foot
switch is activated.
Go to point 5
Yes
No
4. Check the sensor for the left-foot

switch and related cables. The signal is
made when the left-foot switch is
activated.
5. Check that the brakes are not applied

6. Breakage/short circuit in the brake

coil?
Change the brakes.

Yes
No
Electrical system
7. B+ 48V voltage to the brakes when

the left-foot switch and drive direction
are selected?
10.73
Go to point 9.
No
Yes
8. Adjust or replace the brakes.
9. Brake switch OK?
Yes
Replace the ATC.
No
Rectify.
10.15.11 Forks
Lowering the forks does not work or the speed is too low.
Other hydraulic functions are

OK.
1. Does dD light = lower when

lowering is activated in the menu
hydraulic inputs?
If error code E10 joyst. fault, check

the sensor and recalibrate.
No
Check the control cable for the joystick

and the joystick. If the joystick is not
working it should be replaced and a
new calibration done.
Yes
2. Check that the level for lowering has

not been accidentally set to 0.
3. Is the voltage between P61.1 and

P61.3 less than 27V when lowering is
activated?
Go to point 5.
Yes
No
4. Replace the valve block.

Yes
10.74
Electrical system
5. Breakage/short circuit in the coil

between P61.1 and P61.3?
Change the coil.

Yes
No
6. Is the cable connection between the

valve block and ATC OK?
Replace the ATC.

Yes
No
7. Change the cable.
Lift function does not work - other functions OK.
If error code E10 joyst. abnormal,

check the joystick function and
recalibrate.
1. Does the pump rotate?
Go to point 7.
Yes
No
2. Does L show on the display for

hydraulic inputs on the service menu,
when the joystick is activated?
No
Check the control cable for the lift

joystick and the joystick. If the joystick
is not working it should be replaced
and calibrated.
Yes
If the truck is normally fitted with a lift

stop, check the sensor and its cables,
the signal is cut with a lift stop.
Yes
3. Is the lift stop activated? The symbol

^ is visible on the display when
logging on and LLi is not showing on
the menu for hydraulic inputs.
No
Electrical system
10.75
If the truck is not fitted with a lift stop,

check to see whether the function has
been accidentally selected in the menu
set options
Rectify or replace.
4. Is the remaining battery capacity

lower than 20%?
Yes
Is the truck equipped with lifting cutout? In the event of a low battery
lifting is stopped when the capacity is
under 20%. Charge the battery.
No
5. Check that the lift stop with a low

battery has not been accidentally set to
a too high value. (The pump can be
broken).
6. Follow the trouble shooting chart for

AC regulators.
7. B+ 48V valve block connector

P61.2?
Replace the valve block cables.
No
Yes

P61.2 < 27V with full lever
movement? (Only needed to be
checked if you can safely say that the
lowering function does not work.)
Go to point 10.
Yes
No
10.76
Electrical system
10. Has breakage or short circuit

occurred in the coil between P61.1 and
P61.2?
Change the coil.

Yes
No

Replace the ATC.

Yes
No
Change the cable.
The reach in function does not work other functions OK.

recalibrate.
NOTE!
When measuring voltage across the
valve coil the connector must be
connected to the valve block. In the
event of breakage/short circuit the
connector should not be connected.
Go to point 5.
Yes
No
2. Does R = reach in, show when the

joystick is activated in the menu
hydraulic inputs?
No
Check the control cable for the lift

and calibrated.
Yes
3. Is the symbol RS showing in the

menu hydraulic inputs?
No
Check that the level has not been

accidentally set to 0.
Yes
Electrical system
10.77
4. RS = Reach in stop, must only be

showing when the reach is in the fully
retracted position. Check the reach
stop switch and related cables. The
signal is cut when the reach stop is
activated.

P72.1?
Change the valve block cable.
No
Yes

P72.2 < 27V when the reach in lever is
activated?
Go to point 8.
Yes
No
8. Breakage or short circuit in the coil

Change the coil.

Yes
No

Replace the ATC.

Yes
No
Change the cable.
The reach out function does not work - other functions OK.

recalibrate.
10.78
Electrical system
Go to point 4.
Yes
No
2. Does E = reach out, show when

the joystick is activated in the menu
hydraulic inputs?
No
Check the control cable for the reach

and calibrated.
Yes
3. Check that the level for the reach out

has not been accidentally set to 0.

P71.1?
Change the valve block cable.
No
Yes

P71.2 < 27V when the reach out lever
is activated?
Go to point 7.
Yes
No
Important!
For UFS trucks this error may be due to the malfunction of the S46 switch.
The switch must be closed in order for the reach out movement to work. This
can be checked under the hydraulic inputs in the service menu, where RO is
displayed if the switch is closed. A UFS truck drops down to creep speed and a
tortoise is displayed if the switch is faulty.
7. Breakage or short circuit in the coil

Change the coil.

Yes
No
Electrical system

10.79
Replace the ATC.

Yes
No
9. Change the cable.
NOTE!
When measuring voltage across the
valve coil the connector must be
connected to the lever. In the event of
breakage/short circuit measuring on
the lever the connector should not be
connected.
10.15.12 Automatic driving of the drive unit - UFS

Automatic driving of the drive unit UFS does not work.
Is the servo steering working
when using the mini wheel?
No
Look for error codes and follow

each trouble shooting chart.
Yes
Check that the S7 switch located

on the joystick for automatic
steering of the drive unit is
working.
This switch should close when it is
affected. This can be checked
under the hydraulic inputs in the
service menu.S7 is showing in
the display when it is affected.
10.15.13 Rotating wheel indication - UFS

The pump does not stop in one or both end positions when the UFS rotating wheel
is operated. The green indication lamps for rotating wheel indication are not
working in the direction rotation has been ordered.
Check that the S44 and S45
switches are working. Switch S44
should close when the rotation
wheel is in straight position to the
fork tips. Switch S45 should close
when the rotation wheel is in 90
position to the forks.
10.80
Electrical system
Important!
If the S44 switch is closed, PC is shown in the display for hydraulic inputs. If
S45 is closed, PCC is displayed instead.
10.15.14 Low temp drive/Low temp hydraul

Drive the truck at a reduced speed and reduced load until the regulator has warmed
up to approx. 20 degrees for full operating capacity.
Or
Drive the truck in a heated building until the regulator has reached the temperature
for full operating capacity.
10.15.15 High/Low voltage - EPS 2001
Check that the voltage is within

the range 33.6 - 62.4 V DC under
operation.
Do errors occur when the main

contactor K10 is open?
Yes
Check that the components in the

EPS charging circuit are intact.
Fuse F12 and resistor R300. See
relevant trouble shooting chart for
more information on error codes.
No
Look for voltage drop in the path

of the current from the battery to
the EPS unit, and from the EPS
back to B-. Check the fuse holder
and fuses F18 and F19, as well as
B- and F2.B+. Check B+ extra
carefully.
Replace EPS.
Check that high resistance or a bad

connection are not present in the
battery cable to the B+ and Bregulators.
A regenerative drive regulator

could raise the voltage in the
supply cables and the resistance is
too great.
Replace EPS unit.
Electrical system
10.81
10.15.16 High temp Steering/Overheated steer - EPS 2001

Check that nothing obstructs the
air flow to the EPS 2001. Remove
any dust from the unit.
The error arises when the

temperature on the EPS unit's
cooling flange exceeds the
maximum value for safe
operation.
The two most common causes are
high ambient temperature by the
control module or that the EPS
unit has been supplying too much
output to the motor for too long.
Check if friction has increased in

the steering, or if something may
have caused the need for greater
turning force to rotate the wheel.
Important!
When Overheated Steer occurs,
stop the truck and maintain
standstill condition until the
temperature falls within the safety
range.
The temperature measurement
components may be defective.
Replace EPS unit.
The steering unit may have

developed increased internal
friction.
10.82
10.16
Electrical system
Trouble shooting - error messages

0
10.16.1 E05, E06, E07, Electric servo - fly by wire

E05 is tachometer error, E06 is servo motor error, E07 is servo regulator error.
Do the faults occur together resulting

in the drive no longer working?
Check that the servo's safety relay K4

is made, if not, the probable fault lies
with one of the limit switches for the
servo.
Check the red LEDs 2 and 3 in the
servo box, both the bistable switches
must be open when the drive unit is in
the end positions, otherwise closed.
Change the servo box.
Change the motor.
Yes
Is the green lamp on the servo box on?
No
Check the fuse F7 and measurement

point B+4, see the general instructions
for a power failure.
Yes
E05 or tacho fault logged?

Yes
Tip: Red LED ERROR 4 lights on
the control box if the fault occurs
during operations and the truck has not
been logged off. If the tacho fault
arises when the truck is logged off the
fault is not logged, error code E97 is
shown.
Check the tachometer and its cables.

The tachometer should give increasing
voltage with speed/ wheel turning. If
the cables are okay, replace the
tachometer,
or replace the servo box.
No
E05 or servo motor fault logged?

Red LED Error 5 lit on the control box.
See important comments below.
No
Yes
Electrical system
10.83
Check that the motor fuse F4 is intact.

Check that there is a low resistance
between the motor's poles, the carbon
brushes may be finished.
Check the motor cables.
Make a visual inspection of the servo
connector strips to ensure they are OK.
Check that the coil resistance is
approx. 70 and that the cables are
OK.
Check that the freewheel diode across
the connector coil is intact.
Continue
Change the servo box.
Change the servo motor.
Important!
Error codes E05 tacho fault, E06 servo motor fault and E07 servo regulator
fault are generally overwritten by error code E97.
Important!
If both the LEDs ERROR 4 and ERROR 5 are on, the servo box should be
replaced (E07).
10.16.2 CAN
Subinfo: CAN -too many errors. e256
The fault can arise when the CAN

interface on the regulator has
discovered too many communication
errors in a message across the CAN
bus.
Check that the CAN bus is not short

circuited or that the connector is
broken.
Also check the termination resistors at
the ends are intact and maintain a value
of 120 .
Is the CAN BUS supply between E1

K1.12 and E1 K1.13 (applies to the
drive regulator) or E2 K1.12 and E2
K1.13 (applies to the pump regulator)
less than 8V DC?
Yes
Check the CAN bus external supply

and change the cables if necessary.
The CAN bus is fed via ATC 12V,
connectors XC9.12 and XC9.7.
No
10.84
Electrical system
Subinfo: CAN watchdog time-out. e512
The fault arises when the regulator has

not received any control message from
the ATC under a period exceeding 70
milliseconds.
Does the same fault occur on more

than one regulator across the CANbus?
Yes
Check that the CAN bus is intact on all

nodes.
No
Check the function of the ATC.
10.16.3 E97, E98. Drive system stopped/ Hydraulics

stopped
Subinfo: Controller not responding
Drive motor system. This first step

only applies for trucks with fly by wire
steering.
Check that it is not the alarm to the
electric servo system that has activated
and caused a break to the regulator.
See E05, E06, E07, Electric servo fly by wire on page 82.
Check the CAN bus cables and

terminations between the ATC and
motor regulator extremely carefully.
The most probable cause is a break on
one of the four CAN bus wires.
Electrical system
10.85
Try changing the motor regulator or

switching the regulators.
Change the ATC.
Subinfo: Overcurrent e8
Switch off the voltage, wait a few

seconds and switch on the voltage
again.
Overcurrent arises when the regulator's

load impedance drops under a
minimum value. This is often caused
by a short circuit in the regulator's
output stage, in the heavy cable
connection between the motor and
regulator or in the motor.
Subinfo: Overcurrent e8?
Finished.
No
Yes
Check the motor cables for a short

circuit between U-V, U-W and V-W,
also check that the phases are not short
circuited or have inferior insulation to
the chassis.
In order to measure a short circuit in

the motor cables they must be
unscrewed from the isolated terminal
posts on both the regulator and motor
sides.
Subinfo: Overcurrent e8?
Finished.
No
Yes
Change the motor.
10.86
Electrical system
Subinfo: DC bus too low e64, or subinfo: No charge DC bus e128
Error code E 98:

If the motor fuse for the hydraulic
motor has blown when starting you
receive the message:
Hydraul stopped subinfo: No charge
DC bus e128
Error code E 97:

If the motor fuse for the drive motor
has blown when starting you receive
the message:
Drive stopped subinfo: No charge DC
bus e128
The fault appears when the regulator's

software detects that the voltage
between the + and B- terminals is too
low for the regulator to be reliable.
Is the battery voltage low?
Charge the battery.

Yes
No
Does the fault appear when the

regulator is delivering high current to
the motor?
Yes
Check the supply voltage between the

regulator's + and B- terminal while
running. If the voltage is under 70% of
the nominal battery voltage, find the
voltage drop in the circuits that feed
the drive regulator.
(Minimum supply voltage is 22V).
No
Check the charging circuit F12 R300

and that the components are intact.
Check the connections to the

regulator's B+, + and B- terminals.
Tighten the nuts to 15 Nm.
Check the truck's battery.
Electrical system
10.87
Subinfo: DC bus too high. HW e16.
Check the heavy cables between the

motor and the regulator and between
the regulator and the battery.
The error occurs when the regulator

detects that the battery voltage is too
high for reliable regulator operation.
This condition normally arises when
too much energy has been regenerated
(recovered) to the battery or the
resistance between the regulator and
battery is too high. The battery voltage
between the + and B- terminals on the
regulator must not exceed 60V DC.
Check the line contactor K10,

(connections and contactor tips)
The regulator's measurement of the

supply voltage can be defective.
Is the above OK?

Yes
The requested brake torque can be too

high.
No
Rectify the cables and connector.
Reduce the amplitude for the brake

torque via ATC.
See the sections on the pedal brake,
reversing brake or reduction brake.
Change the battery.
10.88
Electrical system
Subinfo: ATC contradictory. e2048
Cut the voltage to the truck by pulling

out the battery plug, wait a few
again.
Error code 2048 reoccurs after a new

start?
Finished.
No
Yes
Check that the ATC works as it should.
10.16.4 E100, E101. Drive system abnormal/ Hydraulics

abnormal
Subinfo: Controller calib error. w256

seconds and then switch on the voltage
again.
Warning code w 256 reappears after

restarting the regulator?
Yes
Change the pump or drive regulator

depending on which warning code has
been logged.
No
Finished.
Electrical system
10.89
Subinfo: Controller rev to default w512.
Change the regulator if the fault arises

repeatedly during start up.
Subinfo: Controller temp sensorW2, sensor w4.

again.
Warning code W2 drive regulator or

W4 pump regulator logged after the
truck starts?
The regulator's temperature sensor can

be defective.
Finished.
No
Yes

been logged.
Subinfo: Speed signal out of range. w 128.
Switch off the voltage to the ATC and

regulator by pulling out the battery
plug.
Start the truck again.
Does the warning message reoccur

after a restart?
The ATC has sent a speed command to

the regulator, which exceeds the user's
maximum speed parameter.
<Motor_HighSpeed>
The regulator limits the true speed to
<Motor_HighSpeed>.
Finished.
No
Yes

been logged.
10.90
Electrical system
Replace the ATC.
Subinfo: Motor temp sens lost. w32, Motor temp sens shorted. w64.
Check that the sensor is OK and not

short circuited. Check the cable
connection between the motor
temperature sensor and the regulator.
If the sensor is defective, change the

motor.
The sensor is measured in the 8 way

connector on the motor after the truck
side cables have been disconnected. If
the sensor is OK you should receive a
value of about 500 at room
temperature, which is measured across
pins 7 and 8 on the connector. If the
temperature is higher the resistance
will increase.
If there is a cable fault (see the

explanation to the right), rectify or
change the cable.
In order to check the cable

connections, loosen the 8 way
contactor on the motor and the 13 way
contactor on the related regulator.
Measure across pins 7 and 8 on the 8
way contactor, the resistance should be
infinite. Measure that the cables are
intact between pin 7 on the motor
contactor and regulator contactor, and
pin 8 on the motor contactor and pin 4
on the regulator contactor, the
resistance should be well under 0.5 .
The regulator's temperature

measurement can be malfunctioning.
10.16.5 E102, E103, E107 Servo stopped/Servo abnormal

-EPS 2001
E102, E107 Subinfo: Internal Overcurrent
Replace EPS unit
This error arises when the load

impedance which the EPS unit's
power stage measures, is too low
for the EPS 2001 to be able to
correctly regulate the motor
current.
Electrical system
10.91
E102, E107 Subinfo: Controller saftety Output.

Has some other error code been
logged when the error arose?
Yes
See the trouble shooting chart for

relevant error codes.
No
Is +48V DC present in the circuit

B+ 4, X99.3 up to K7.85?
Change the cable.
No
Yes
Is the circuit K9.86, X99.5 up to

E4.9 intact with low-resistance?
Change the cable.
No
Yes
Is the circuit K7.86 - K9.85 intact?
Change the cable.
No
Yes
Is the freewheel diode across the

relay coils intact?
Change the cable.
No
Yes
Are the relay coils K7 and K9

intact, and do they have a
resistance of around 300 ?
Replace the relay.
No
Yes
Replace EPS unit.
The error occurs when the current

intensity in the safety input's
current circuit falls outside of the
allowed range.
E102, E107 Subinfo: Controller not responding.

Press OFF/On on the keyboard.
Does this solve the problem?
Finished.
Yes
10.92
Electrical system
No
Disconnect the current to the EPS

2001 with help of the battery
cable. Wait 15 seconds and
reconnect the battery to the EPS.
Has the problem occurred again,

after the EPS 2001 has been
restarted?
This error occurs when the time

runs out for the EPS's internal
Watchdog Timer.
Finished.
No
Yes
Is the CAN cable between the

ATC and EPS 2001 OK?
Change the cable.
No
Yes
Replace EPS unit.
E102, E107 Subinfo: Steering Wheel Sensor Fault.

Check +5V DC supply to the
connections 2 and 5 on the
steering wheel sensor. Disconnect
the steering wheel sensor and
check that the linear resistance is
around 57 between connections
1 and 3, and 4 and 6. Test the cable
connections. OK?
Yes
No
Replace the steering wheel sensor

or cabling.
This error occurs when an

imbalance between phase A and B
inputs from the stepping motor has
been detected.
Replace EPS.
E102, E107 Subinfo: High Voltage or Motor Shorted.

Replace EPS unit
This error occurs when the motor

impedance is too low for the EPS
2001 to be able to correctly
regulate it, or if the alternating
current force is too high for the
power stage.
Electrical system
10.93
E102, E107 Subinfo: Internal Motor / Controller Fault.

Replace EPS unit
This error arises when the load

impedance which the EPS unit's
power stage measures, is too high
for the EPS 2001 to be able to
correctly regulate the motor
current.
E103, E107 Subinfo: Controller rev to default.

Disconnect the current to the EPS
2001 with help of the battery
cable. Wait 15 seconds and
reconnect the battery to the EPS.
Has the problem occurred again,

after the EPS 2001 has been
restarted?
This error occurs when the EPS

2001 has registered incorrect user
parameters and returned to preset
parameters.
Finished.
No
Yes
Replace EPS unit.
E102, E107 Subinfo: CAN watchdog time out.

Is the CAN bus cabling between
the ATC and EPS 2001 intact? Is
12V DC present between the
E4.12 and E4.3 connections
No
If the cabling is faulty, repair or

replace If 12V DC is not present,
check that the ATC gives +12V
DC on the XC9.12 connection and
0V on XC9.7. (If there is an error
on the +12V DC, the lamps in the
truck will not work.)
Yes
Replace EPS unit.
Check for errors in the +12V DC

supply. It is appropriate to
disconnect all computer
connectors except XC9 and check
that 12V DC is present between
XC9.12 and XC9.7.
This error occurs if the EPS 2001

does not receive a sync or PDO
message within a specified time.
Replace computer.
10.94
Electrical system
E103, E107 Subinfo: Steering sensors sync fault.

Turn the mini-wheel so that the
wheel rotates between the end
positions or a complete revolution.
Was the Steering checked

message received?
This error occurs if calibration in

the steering sensors was not
successful within one minute
following the display of the Spin
steer wheel message. See section
7.
No
Check and adjust the steering

position sensors. See section 7.
Yes
Finished
E102, E107 Subinfo: Controller internal watchdog.

Replace EPS unit.
This error arises when a program

run error in the EPS unit occurs.
10.16.6 E105, Drive system

E105 Sub info: Input voltage too low in the main circuit
Battery OK?
Charge/replace the battery.
No
Yes
Is the fuse for the drive regulator

intact?
No
Replace the fuse. If the fuse blows

again, replace the regulator
Yes
Is K10 line contactor closed?
No
Check that there is +24V between

X98.5 and X98.6.
The contactor must have +48V
from the emergency stop button
via X23, ATC provides the
contactor with negative via
XC3.22.
Electrical system
10.95
Yes
Is there voltage at K10.3+
Check that K11 is closed
No
Yes
Check the cabling between K11.4and the regulator. Fault found?
Replace the regulator
No
Yes
Repair the cabling
Note!
When measuring the voltage at the regulator B+ or K11.4-, there is a major
risk that you measure a voltage from logic+ at the regulator.
E105 Sub info: Overcurrent to motor

Is the control cable between the
regulator and motor OK?
No
Repair the cabling The fault may

also be due to a gap in the contact
in the case of intermittent faults.
Yes
Replace motor
E105 Sub info: Input voltage too high in the main circuit
Measure the voltage between Band B+ on the regulator.
Check why the voltage is high.
Voltage > 60 V
Voltage < 60 V.
Is the fault condition permanent?
Yes
No
10.96
Electrical system
In the case of intermittent faults

this may be due to the truck being
shut down by the emergency stop
during operation.
E105 Sub info: Rotation sensor in motor

Yes
Replace motor
E105 Other fault

Internal fault in the regulator.
If the fault is permanent, replace

the regulator
10.16.7 E106, Pump system

E106 Sub info: Input voltage too low in the main circuit
Battery OK?
Charge/replace the battery.
No
Yes
Is the fuse for the drive regulator

intact?
No
Replace the fuse. If the fuse blows

again, replace the regulator
Yes
Electrical system
Is K10 line contactor closed?
No
10.97
Check that there is +24V between

X98.5 and X98.6.
The contactor must have +48V
from the emergency stop button
via X23, ATC provides the
contactor with negative via
XC3.22.
Yes
Is there voltage at K10.3+
Check that K11 is closed
No
Yes
Check the cabling between K11.4and the regulator. Fault found?
No
Yes
Repair the cabling
Note!
When measuring the voltage at the regulator B+ or K11.4-, there is a major
risk that you measure a voltage from logic+ at the regulator.
E106 Sub info: Overcurrent to motor

No
Repair the cabling The fault may

also be due to a gap in the contact
in the case of intermittent faults.
Yes
Replace motor
E106 Sub info: Input voltage too high in the main circuit
Measure the voltage between Band B+ on the regulator.
Check why the voltage is high.
Voltage > 60 V
10.98
Electrical system
Voltage < 60 V.
Is the fault condition permanent?
Yes
No
In the case of intermittent faults

this may be due to the truck being
shut down by the emergency stop
during operation.
E106 Sub info: Rotation sensor in motor

Yes
Replace motor
E106 Other fault.

Internal fault in the regulator.
If the fault is permanent, replace

the regulator
Electrical system
10.17
10.99
Trouble shooting table - battery

0
10.17.1 Battery stop

Indication
Cause
Action
Worn rubber stops
The speed for mast shift is

set too high.
Reduce the reach in speed.
Mast shift does not work,

mast runs against the
battery.
The magnetic switch for the

reach stop is defective.
Check the function of the

switch.
Replace the switch.
The mast runs against the

battery.
The magnetic switch for the

reach stop is incorrectly
adjusted.
Adjust according to the

instructions.
Trouble shooting table - battery
10.100
10.18
Electrical system
Wiring diagram
0
For wiring diagrams, see Service Manual Electrical Diagrams U** AC,
Atlet P/N 005973 and Atlet P/N 119013.
Wiring diagram
Electrical system
10.19
10.101
Appendix 1, Menu tree

The following section is Appendix 1 that contains menu trees (Version 3.71). The
menu trees in Appendix 1 are specified in the list below.
00
Service menu
Set language
Local service
ATLET service
Custom service
Start up
Remote service
Logged on service
10.102
Electrical system
1
Remote service
Level 1
Remote service
0: Exit
Remote service
1: Init. Phone
Remote service
2: Answer a call
Remote service
ENT ->
3: Call number
Level 2
Give phone nr
Remarks:
1
Startup
Level 1
Switch levelsys.
0:No 1:Yes (xxx)
Pulse levelsys.
0:No 1:Yes (xxx)
Lift limit stop

0:No 1:Yes (xxx)
Lift lim restart

0:No 1:Yes (xxx)
Custom system
1 ->
0:No 1:Yes (xxx)
0
Hydr. Oil Temp. 1 ->
0:No 1:Yes (xxx)
0
Drive motor Temp
0:No 1:Yes (xxx)
Pump motor Temp.

0:No 1:Yes (xxx)
Speed reduction.
0:No 1:Yes (xxx)
Batt. Level buzz

0:No 1:Yes (xxx)
Reach out creep

0:No 1:Yes (xxx)
Impact sensor
1 ->
0:No 1:Yes (xxx)
0
Level 2
Func. Not avail.

Press Enter
<- ENT
Warning oil temp
xx
xx ENT
<- xx ENT Stop oil temp.
xx
Impact warn.lim.
xxx
xx ENT
Impact horn lim.
xxx
xx ENT
Impactflash lim.
xxx
Level 3
Level 4
Level 5
Remarks:
2
Startup
Level 1
Level 2
xx ENT
Impact stop lim.
xxx
xx ENT
<- xx ENT Impact sup. Lim.
xxx
Timeout log off

0:No 1:Yes (xxx)
0
System supervis.
0:No 1:Yes (xxx)
0
Display logon-h.
0:No 1:Yes (xxx)
Transp. Indicat.
0:No 1:Yes (xxx)
Battery shunt op
0:No 1:Yes (xxx)
0
Extra 1 Temp.
0:No 1:Yes (xxx)
0
1 ->
1 ->
1 ->
1 ->
Extra 2 Temp.
1 ->
0:No 1:Yes (xxx)
0
Summer time
0:No 1:Yes (xxx)
Level 3
Logoff time (mi)

xx
<- xx ENT
Func. Not avail.
Press Enter
<- ENT
Shunt version 2. 1 ->

0:No 1:Yes (xxx)
1
<Warning oil temp
xx
xx ENT
xx
Warning oil temp
xx
xx ENT
xx
Shunt version 1.
0:No 1:Yes (xxx)
x
<-
Level 4
Level 5
Remarks:
3
Startup
Level 1
Show height
1 ->
0:No 1:Yes (xxx)
0
Seat switch opt.

0:No 1:Yes (xxx)
Wheel indi. Opt.

0:No 1:Yes (xxx)
Limited steering 1 ->

0:No 1:Yes (xxx)
x
Keep Fd / Bd
1 ->
0:No 1:Yes (xxx)
x
Midi steering
0:No 1:Yes (xxx)
S3 system 1 opt.
0:No 1:Yes (xxx)
S3 system 2 opt.
0:No 1:Yes (xxx)
Mast damping
1 ->
0:No 1:Yes (xxx)
0
Hydraul lock
1 ->
0:No 1:Yes (xxx)
0
Level 2
Feet inch height
0:No 1:Yes (xxx)
x
<-
Code
xxxxxx
If failed
Code :
<- Id not found
Code
Level 3
If ok
xxxxxx
If failed
Code :
<- Id not found
If ok
<-
Func. Not avail.

Press Enter
<-ENT
Inputno: (0=ex)
xx
xx
x.xx
xx
Level 4
Level 5
Remarks:
4
Startup
Level 1
Driver settings
0:No 1:Yes (xxx)
Tilt centering
0:No 1:Yes (xxx)
Sideshift center
0:No 1:Yes (xxx)
SmartCard option
0:No 1:Yes (xxx)
0
Topp damping(H4)
0:No 1:Yes (xxx)
0
Alcolock option
0:No 1:Yes (xxx)
Keylock option
0:No 1:Yes (xxx)
Resease acceler.
and hit digitkey
Push acceler max
and hit digitkey
If failed
Calibration fail
Press enter
ENT
Resease brakeped
and hit digitkey
Push brake max
and hit digitkey
If failed
Calibration fail
Press enter
ENT
Level 2
Level 3
ENT
<- Dig. Inputxxxxxx
xx
1 ->
1 ->
If ok ->
Damage option
0:No 1:Yes (xxx)
<-x
Topp damping(H4)
xxxx
<-xxxx ENT
<If ok ->
<-
Level 4
Level 5
Remarks:
5
Startup
Level 1
Select joystick
ENT
Select 48V batt.

0:No 1:Yes (xxx)
Measured B+ (mV)
xxxxx
xxxxx ENT
Battey size(Ah)
xxx
xxx ENT
Pump size(kW)
xx
xxx ENT
Utilisation (%)
xxx
xxx ENT
Chassis const. 1
xxx
xxx ENT
Chassis const. 2
xxx
xxx ENT
Low batt. Level
xx
xxx ENT
Lift stop level
xx
xxx ENT
Spare 1
xxxxx
x->
Level 2
Channel x
Max and min
Channel x
And hit digitkey
Any digit key
Calibration OK
ENT ->
Press enter
If failed
Calibration fail ENT ->
Press enter
Level 3
Select joystick
Select joystick
Level 4
Level 5
Remarks:
6
Startup
Level 1
Level 2
If option Wheel indi.

choosen ->
otherwise
If option S3 1 or Show
height choosen ->
otherwise
If option Switch level

system choosen ->
otherwise
If oprtion Pulse level

system choosen ->
otherwise
Level 3
Level 4
Indicate pedal
xxx

Indicate seat
<- ENT
xxx
Wire scalefactor
xxx
xxx ENT
Forkzero Offset
xxx
<- ENT
Number of levels
xx
xxx ENT
Up pwm : (500)
xxx
xxx ENT
Up time : (.1s)
x
xxx ENT
Waittime : (.1s)
<- ENT
x
Number of levels
xx
xxx ENT
Wire scalefactor
xxx
xxx ENT
Forkzero Offset
xxx
xxx ENT
In/Out Offset:
xx
xxx ENT
Level no: (0=ex) x ENT ->
x <- xxxx ENT
Level:
xxxx
Level 5
Remarks:
7
Startup
Level 1
Service meny
0: Exit
Level 2
0 ENT
Up pwm : (500)
xxx
xxx ENT
Waittime : (.1s)
<- ENT
x
Level 3
Level 4
Level 5
Remarks:
1
Custom service
Level 1
Custom service
0: Exit
Custom service
1: Unlock
Level 2
ENT ->
ENT ->
Level 4
Level 5
Remarks:
<-
Code
If ok
???????
If failed
Custom service<- Code :
Id not found
Custom service
ENT ->
2: Communication
Custom service
ENT ->
3: Printout
Custom service
4: Readout
Level 3
<-
Func. Not avail.

Press Enter
Print custom
0: Exit
Print custom
1:Print counters
Print custom
2:Print cus.log
Print custom
3:Print tmp.log
Print custom
4:Print srv.log
Print custom
5:Print err.log
Print custom
6:Print settings
Print custom
7:Spare
Print custom
8:Print all log
<-
<-
<-
ENT ->
DP1000 Printer ? ENT ->

0:No 1:Yes (Yes)
Printing,,,
Please wait !
->
ENT ->

0:No 1:Yes (Yes)
Printing,,,
Please wait !
->
ENT ->

0:No 1:Yes (Yes)
Printing,,,
Please wait !
->
ENT ->
Func. Not avail. ENT ->

Press Enter
->
->
ENT ->

0:No 1:Yes (Yes)
Printing,,,
Please wait !
->
ENT ->

0:No 1:Yes (Yes)
Printing,,,
Please wait !
->
ENT ->
Func. Not avail.

Press Enter
ENT ->
->
->

0:No 1:Yes (Yes)
Printing,,,
Please wait !
->
ENT ->
Read custom
0: Exit
Read custom
ENT ->
1: Cust. Counter
ID:
ON
x
xxxxxx xx:xx
2
Custom service
Level 1
Level 2
Level 3
ENT
ID:
x
OFF xxxxxx
ENT
ID:
x
Drive:
ENT
ID:
x
Lift:
ENT
ID:
x
Logged:
Custom service
5: Reset custom
Custom service
6: Show inputs
ENT ->
Read custom
2: custom log
ENT -> Read custom
Code
If ok ->
???????
If failed
Custom service<- Code :
Id not found
ENT -> Custom service
Level 5
xx:xx
x.xxh
x.xxh
-> Read custom
x.xxh
Reset custom
<<- ENT 0: Exit
Reset custom
ENT ->
1: Cust. counter
Reset custom
ENT ->
2: Custom log
ENT ->
6: Show inputs
Level 4
<-
Remarks:
ATLET service
Level 1
Auth. service
0: Exit
Auth. service
1:Set passwords
Level 2
ENT ->
Level 3
Password menu
<- ENT 0:Exit
Password menu
ENT ->
1:Set auth. code
Level 4
Level 5
<-
<-
If failed
Old code:
??????? If ok ->
New code:
???????
Verify :
??????? If failed ->
If ok
Password ok
->
Password menu
ENT ->
2:Set def. Drive
Password menu
ENT ->
3:Del. One passw
Password menu
ENT ->
4:Set local code
Password menu
ENT ->
5:Set def. Local
Password menu
ENT ->
6:Set cust. Code
Password menu
ENT ->
7:Set def. Cust.
Password menu
ENT ->
8:Set passw.par.
Auth. service
2:Counters
ENT ->
Counters menu
<- ENT 0:Exit
Counters menu
1:Read custom
Counters menu
2:Read working
Counters menu
3:Read total
Reset all passw?

0:No 1:Yes (No)
Ok id ->
User id:
?
If not found
Id not found.
ENT ->
ENT ->
Reset password?
0:No 1:Yes (No)
Showing active drive inputs. See reference list note1
0 ->
1 ->
New code:
??????? If ok ->
If failed return to
Password menu
Reset passwords?
0:No 1:Yes (No)
???????
Verify :
If ok
Password ok
->
0 ->
1 ->
Old code:
New code:
??????? If ok ->
If failed return to
Password menu
Reset passwords?
0:No 1:Yes (No )
???????
Verify :
If ok
Password ok
->
0 ->
1 ->
x ENT->
Id length:
Password length: x ENT->

x
Sets driver id and password length (max seven charachters)
<-
x
xx
->
Old code:
Id:
0 ->
1 ->
<-
ENT ->
Remarks:
ENT ->
Shows last log on, log off, total drive, total lift and total logged on time for each driver
ENT ->
Shows the working counters one by one
ENT ->
Shows the total counters one by one
xxx xxx
xxxxxx
Time :
xxh
xxxxxx
Time :
xxh
ATLET service
Level 1
Auth. service
3:Set options
Level 2
Counters menu
4:Reset custom
Counters menu
5:Reset working
Counters menu
6:Set counters
Counters menu
7:Set truck id
ENT ->
Level 3
Level 5
Remarks:
Resets the custom counters
ENT ->
xxxxxx
ENT ->
0:No 1:Yes (No )
Resets the working hourmeters one by one
ENT ->
xxxxxx
ENT ->
Sets the total counters (can only be increased)
ENT ->
x
ENT ->
Switch levelsys.
0:No 1:Yes (xxx)
Pulse levelsys.
0:No 1:Yes (xxx)
Lift limit stop

0:No 1:Yes (xxx)
Lift lim restart

0:No 1:Yes (xxx)
Custom system
1 ->
0:No 1:Yes (xxx)
Hydr. Oil Temp.

1 ->
0:No 1:Yes (xxx)
0
Drive motor Temp
0:No 1:Yes (xxx)
Pump motor Temp.

0:No 1:Yes (xxx)
Speed reduction.
0:No 1:Yes (xxx)
Batt. Level buzz

0:No 1:Yes (xxx)
Reach out creep

0:No 1:Yes (xxx)
Impact sensor
1 ->
0:No 1:Yes (xxx)
0
Level 4
ENT ->
7:Set truck id
xxxxxxx
Func. not avail.

Press Enter
Warning oil temp

xx
xx ENT
xx
<-
Impact warn.lim.
xxx
xx ENT
Impact horn lim.
xxx
xx ENT
Impactflash lim.
xxx
xx ENT
Impact stop lim.
xxx
xx ENT
<- xx ENT Impact sup. Lim.
xxx
ATLET service
Level 1
Level 2
Timeout log off
0:No 1:Yes (xxx)
0
System supervis.
0:No 1:Yes (xxx)
0
Display logon-h.
0:No 1:Yes (xxx)
Transp. Indicat.
0:No 1:Yes (xxx)
Battery shunt op
0:No 1:Yes (xxx)
0
Extra 1 Temp.
0:No 1:Yes (xxx)
0
1 ->
1 ->
1 ->
1 ->
Extra 2 Temp.
1 ->
0:No 1:Yes (xxx)
0
Summer time
0:No 1:Yes (xxx)
Show height
1 ->
0:No 1:Yes (xxx)
0
Seat switch opt.

0:No 1:Yes (xxx)
Wheel indi. Opt.

0:No 1:Yes (xxx)
Limited steering y ->

0:No 1:Yes (xxx)
x
Keep Fd / Bd
y ->
0:No 1:Yes (xxx)
x
Midi steering
0:No 1:Yes (xxx)
S3 system 1 opt.
0:No 1:Yes (xxx)
Level 3
Logoff time (mi)
xxx
<- xx ENT
Func. Not avail.
Press Enter
<- ENT
Level 4
Shunt version 2. 0 ->

0:No 1:Yes (xxx)
1
<-
Shunt version 1.
0:No 1:Yes (xxx)
x
<-
Warning Extra T1
xx
xx ENT
<- xx ENT Stop Extra T1
xx
Warning Extra T2
xx
xx ENT
<- xx ENT Stop Extra T2
xx
Feet inch height

0:No 1:Yes (xxx)
x
<-
Code
xxxxxx
If failed
Code :
<- Id not found
Code
If ok
xxxxxx
If failed
Code :
<- Id not found
If ok
<-
Level 5
Remarks:
ATLET service
Level 1
Level 2
S3 system 2 opt.
0:No 1:Yes (xxx)
Mast damping
1 ->
0:No 1:Yes (xxx)
0
Hydraul lock
1 ->
0:No 1:Yes (xxx)
Driver settings
0:No 1:Yes (xxx)
Tilt centering
0:No 1:Yes (xxx)
Sideshift center
0:No 1:Yes (xxx)
SmartCard option 1 ->

0:No 1:Yes (xxx)
0
Topp damping(H4) 1 ->
0:No 1:Yes (xxx)
0
Alcolock option
0:No 1:Yes (xxx)
Keylock option
0:No 1:Yes (xxx)
Auth. service menu
Auth. service
4:Settings menu
ENT ->
Select setting:
<- ENT 0:Exit
Select setting:
1: Performance
ENT ->
Level 3
Level 4
Level 5
Remarks:
Func. Not avail.

Press Enter
<-ENT
Inputno: (0=ex)
xx
xx
x.xx
xx
ENT
<- Dig. Inputxxxxxx
xx
Damage option
0:No 1:Yes (xxx)
<-x
Topp damping(H4)
xxxx
<-xxxx ENT
AC Parameters
<- ENT 0:Exit
AC Parameters
AC Driver 1
<-
ENT ->
Maximum speed
xx
xx ENT
Creep speed
xx
xx ENT
Acceleration dri
xx
xx ENT
Neutral brake
xx
xx ENT
Reduc.brakes dri
xx
xx ENT
Reverse braking
xx
xx ENT
Pedal braking
xx
xx ENT
ATLET service
Level 1
Level 2
Level 3
AC
AC
AC
AC
AC
AC
Select setting:
2: Set valves
ENT ->
Parameters
Driver 2
Parameters
Driver 3
Parameters
Driver 4
Select joystick
ENT <-
Level 4
Max backw. Speed
xx
xx ENT
Max pump speed
xx
xx ENT
Max lower speed
xx
xx ENT
Acc. Pump
xx
xx ENT
Soft hydraulics x ENT->
x
Level 5
Remarks:
ENT ->
See AC Parameter x ENT->

AC Driver 1
ENT ->

AC Driver 1
ENT ->

AC Driver 1
x ENT->
Channel lift
Press Enter
ENT
Raise max level
xxxx
Raise min level

xxxx
Lower max level

xxxx
Lower min level

xxxx
Joyst. Deadzone:
xx
Raise acc.
xx
Raise ret.
xx
Lower acc.
xx
Lower ret.
xx
Fetch Battery
xx
Soft Hydraul RPM

xxxx
ATLET service
Level 1
Level 2
Level 3
Level 4
Spare
Level 5
xxx
Fetch Battery
ENT ->
Select joystick
xx
Select setting:
3: Set battery
ENT ->
Select setting:
ENT ->
4: Set levelsyst
Select 48V batt.

0:No 1:Yes (xxx)
Measured B+ (mV)
xxxxx
xxxxx ENT
Battery size(Ah)
xxx
xxx ENT
Pump size
(kW)
xx
xxx ENT
Utilisation (%)
xxx
xxx ENT
Chassis const. 1
xxx
xxx ENT
Chassis const. 2
xxx
xxx ENT
Low batt. Level
xx
xxx ENT
Lift stop level
xx
xxx ENT
Spare 1
ENT ->
xxxxx
If option S3 1 or Show
height choosen ->
otherwise
If option Switch level

system choosen ->
otherwise
If option Pulse level

system choosen ->
otherwise Select setting
Select setting
Wire scalefactor
xxx
xxx ENT
Forkzero Offset xxx ENT ->
xxx
Number of Levels
xx
xxx ENT
Up pwm :
(500)
xxx
xxx ENT
Up time : (.1s)
x
xxx ENT
Wait time :(.1s) xxx ENT ->
x
Number of Levels
xx
xxx ENT
Wire scalefactor
xxx
xxx ENT
Select setting
Select setting
Remarks:
ATLET service
Level 1
Level 2
Select setting:
5:Set wireguide
Level 3
ENT ->
Set wire guide

<- ENT 0: Exit
Set wire guide

1: Frequency
Set wire guide

2: Geometry
Set wire guide

3: Calibrate
Set wire guide

4: Tuning
Level 4
Forkzero Offset
xxx
xxx ENT
In/Out Offset:
xx
xxx ENT
Level no: (0=ex) x ENT ->
x <- xxxx ENT
0 ENT
Up pwm .
(500)
xxx
xxx ENT
Wait time :(.1s) xxx ENT ->
x
ENT ->
ENT ->
Set wire guide

<- ENT 0: Exit
Set wire guide

1: 5200
Set wire guide

2: 6250
Set wire guide

3: 7000
Set wire guide

4: Other
<-
Remarks:
Level:
(cm)
xxxx
Select setting
<-
<-
ENT ->
Select 5200
<- x 0:No 1:Yes (No)
ENT ->
Select 6250
ENT ->
Select 7000
ENT ->
Set geometry
<- ENT 0: Exit
<
Set geometry
ENT ->
1: Coil height
Set geometry
ENT ->
2: Spare
Set geometry
ENT ->
3: Truck chass B
ENT ->
Code:
<- xxxxxxx ENT
ENT ->
<-
Level 5
<- x
Other frequency
xxxx
Coil height
xx
ENT
Func. Not avail.

Press Enter
ENT
Truck chass B
xx
ENT
???????
Set tuning
<- ENT 0: Exit
<
Set tuning
ENT ->
1: Spare
Set tuning
ENT ->
2: St. ant inner
Set tuning
ENT ->
3: St. ant outer
<-
<-
Func. Not avail.

Press Enter
ENT
Steer-ant. Inner
xx
ENT
Steer-ant. Outer
xx
ENT
Not valid for version 3.51
ATLET service
Level 1
Auth. service
5:Spare
Auth. service
6:Spare
Auth. service
7:Run tests
Level 2
Level 3
ENT ->
Func. Not avail.

Press Enter ENT -> ATLET service
ENT ->
Func. Not avail.

Press Enter ENT -> ATLET service
ENT ->
Select test:
0: Exit
Select test:
1: Drive test
Level 4
Level 5
Set tuning
ENT ->
Forkant. inre
4: F. ant. Inner
xx
Set tuning
ENT ->
Forkant. yttre
5: F. ant. Outer
xx
Set tuning
ENT -> Set tuning
6: Reset WGU
Set tuning
ENT ->
Max Gain
7: Set max gain
xx
Set tuning
8: Tuning spare 2 ENT -> Set tuning
Remarks:
ENT
ENT

ENT
ENT -> ATLET service

ENT ->
Drive menu:
<- ENT 0: Exit
Drive menu:
1: Drive inputs
Drive menu:
2: Set acceler.
<-
ENT ->
ENT ->
Select test:
ENT ->
3: Drive outputs
Drive menu:
ENT ->
4: Set brake
Select test:
ENT ->
5: Regularor inp
Drive menu:
ENT ->
6: Brake test
Drive menu:
ENT ->
7: Calib. Wheel
<
Showing active drive inputs. See reference list note 1
xxxxxxxxxxxxxxxx
xxxxxxxxxxxxxxxx ENT ->
Resease acceler.
and hit digitkey
Push acceler max
and hit digitkey If ok ->
If failed
Calibration fail
Press enter
ENT ->
0 1 2 3 4 5 6 7
ExTrFoBaS1B1B2B3 0 ->
Resease brakeped
and hit digitkey
Push brake max
If failed
Calibration fail
Press enter
ENT ->
Accel. Volt x.xx

Drive out
xx% ENT ->
Brake Volt x.xx

Brake out
xx% ENT ->
Indicate pedal
xxx

Indicate seat
xxx ENT ->
ATLET service
Level 1
Level 2
Level 3
Select test:
8: Analog wheel
Drive menu:
9: Set straight
Select test:
ENT ->
Hydraul menu:
2: Hydraul. Test
<- ENT 0: Exit
Hydraul menu:
1: Hydr. Inputs
Hydraul menu:
2: Read joyst.
Select test:
3: Pump tests
Hydraul menu:
4: Regulator inp
Hydraul menu:
5: Std. Valves
Hydraul menu:
6: Opt. Valves
Hydraul menu:
7: Hydr. Lamps
Hydraul menu:
8: Calib. Joyst.
Level 4
ENT ->
Level 5
Wheel angle
ENT ->
ENT ->
??????? If ok ->
If failed
Code :
Id not found
ENT ->
Or
Calibration fail
Press enter
ENT ->
Code
<- ENT
<-
ENT ->
xxxxxxxxxxxxxxxx
ENT ->
Select joystick
ENT ->
0 1 2 3 4 5 6 7
ExP1
0 ->
ENT ->
Lift
Volt x.xx
Pump out
x% ENT ->
ENT ->
0 1 2 3 4 5 6 7
ExLiDoRiRoTiTo
0 ->
ENT ->
0 1 2 3 4 5 6 7
ExSrSlRrRl
0 ->
ENT ->
0 1 2 3 4 5 6 7
ExTiSiRo
0 ->
ENT ->
<
ENT ->
Select joystick
x
Channel x
Max and min
Channel x
And hit digitkey
Any digit key
Calibration OK
ENT ->
Press enter
If failed
Calibration fail
Press enter
ENT ->
Select test:
3: Options test
ENT ->
<
x
Channel x
I<
Joyst. Volt x.xx
ENT ->
Remarks:
xx
Options menu:
<- ENT 0: Exit
<
Options menu:
ENT ->
1: Optional inp.
Options menu:
ENT ->
2: Optional outp
<-
<-
<
xxxxxxxxxxxxxxxx
Seat:xxxxxxxxxxx ENT ->
0 1 2 3 4 5 6 7
ExSiSoFlSt
0 ->
10
ATLET service
Level 1
Level 2
Level 3
Options menu:
3: Height encod.
Options menu:
4: Temp. Inputs
Options menu:
5: Ext. Temp.inp
Options menu:
6: AC Regul.temp
Select test:
4: Misc. Test
ENT ->
Misc. Menu:
<- ENT 0: Exit
Misc. Menu:
1: Battery test
Misc. Menu:
2: Chassis test
Misc. Menu:
3: Horn test
Misc. Menu:
4: Custom test
Misc. Menu
Misc. Menu:
5: Spare
Select test:
5: Acquisition
Select test:
6: Spare
Select test:
7: Test any outp
Select test:
8: Show inputs
Select test:
9: System setup
Level 4
ENT ->
ENT ->
Oil temp:
xxC
Dr: xxC,Pu: xxC ENT ->
ENT ->
ATC temp:
xxC
T1: xxC,T2: xxC ENT ->
Temp: EPS: xx C
ENT ->
<-
<-
<
Batt. Volt xx.x

Chass. Volt xx.x ENT ->
ENT ->
Limits:xx.x-xx.x
ENT ->
ENT ->
ENT ->
Shows wich function (horn) to toggle up to software version 3.52, From

version 3.53 is actual output shown (XC 1.24).
xxxxxxxxxxxxxxxx
Cust. test menu

<- ENT 0: Exit
Cust. test menu

1: Custom inputs
Cust. test menu

2: Custom output
Cust. test menu

3: Custom calibr
Cust. test menu

4: Custom spare
ENT ->
Func. Not avail.

Press Enter
ENT -> Select test menu
Outputno: (0=ex) Ex. 5 ENT ->
xxxxxxxxxxxxxxxx
xx
<- 0 0:Exit 1:Toggle
>
ENT ->
ENT ->
<-
ENT ->
Func. Not avail.

Press Enter
ENT
>
Remarks:
X mm ENT ->
ENT ->
ENT ->
Level 5
In: xx xx
8: Show inputs
ATLET service
0:No 1:Yes (no)
Local service
0:No 1:Yes (no)
<-
<-
<-
<
ENT ->
Func. Not avail.

Press Enter
ENT ->
ENT ->
Func. Not avail.

Press Enter
ENT ->
ENT ->
Func. Not avail.

Press Enter
ENT ->
ENT ->
Func. Not avail.

Press Enter
ENT ->
Shows wich function to toggle up to softvare version 3.52, From version

3.53 is actual output shown.
11
ATLET service
Level 1
Auth. service
8:Logbook
Level 2
ENT ->
Log book menu:

<- ENT 0:Exit
Log book menu:

1: Read tmp.log
Level 3
<ENT ->
Level 4
<Hydr. Oil Temp.

Hydr. Oil te xx
Hydr. Oil Temp.
- 40C: xx.xxh
Hydr. Oil Temp.

41- 50C: xx.xxh
Hydr. Oil Temp.

51- 60C: xx.xxh
Hydr. Oil Temp.

61- 70C: xx.xxh
Hydr. Oil Temp.

71C: xx.xxh
Drive motor Temp

Drive motor xx
Drive motor Temp
- 60C: xx.xxh
Drive motor Temp

61- 80C: xx.xxh
Drive motor Temp

81-100C: xx.xxh
Drive motor Temp

110-120C: xx.xxh
Drive motor Temp

121C: xx.xxh
Pump motor Temp.

Pump motor T xx
Pump motor Temp.
- 60C: xx.xxh
Pump motor Temp.

61- 80C: xx.xxh
Pump motor Temp.

81-100C: xx.xxh
Pump motor Temp.

110-120C: xx.xxh
Pump motor Temp.

121C: xx.xxh
ATLET Computer
- 40C: xx.xxh
ATLET Computer
41- 50C: xx.xxh
<-
Level 5
<
Remarks:
12
ATLET service
Level 1
Level 2
Level 3
ATLET Computer
51- 60C: xx.xxh
ATLET Computer
61- 70C: xx.xxh
ATLET Computer
71C: xx.xxh
Extra 1 Temp.
Extra 1 Temp xxx
Extra 1 Temp.
- 40C: xx.xxh
Extra 1 Temp.
41- 50C: xx.xxh
Extra 1 Temp.
51- 60C: xx.xxh
Extra 1 Temp.
61- 70C: xx.xxh
Extra 1 Temp.
71C: xx.xxh
Extra 2 Temp.
Extra 2 Temp xxx
Extra 2 Temp.
- 60C: xx.xxh
Extra 2 Temp.
61- 80C: xx.xxh
Extra 2 Temp.
81-100C: xx.xxh
Extra 2 Temp.
110-120C: xx.xxh
Extra 2 Temp.
121C: xx.xxh
Dr regul. Temp.
- 40C: xx.xxh
Dr regul. Temp.
41- 50C: xx.xxh
Dr regul. Temp.
51- 60C: xx.xxh
Dr regul. Temp.
61- 70C: xx.xxh
Dr regul. Temp.
71C: xx.xxh
Pu regul. Temp.
- 40C: xx.xxh
Level 4
Level 5
Remarks:
13
ATLET service
Level 1
Level 2
Level 3
Pu regul. Temp.
41- 50C: xx.xxh
Pu regul. Temp.
51- 60C: xx.xxh
Pu regul. Temp.
61- 70C: xx.xxh
Pu regul. Temp.
71C: xx.xxh
Level 4
Level 5
->
<
Log book menu:
2: Read err.log
ENT ->
<-
xx :xxxxxx xx:xx O ->

xxxxxxxxxxxxxxxx
<
Time :
xxxxx
Safety switch
xxxxxxxxxxxxxxxx
Forward
xxxxxxxxxxxxxxxx
Backward
xxxxxxxxxxxxxxxx
Acceleration dri
xxxxx
Pedal braking
xxxxx
Channel lift
xxxxx
Channel 2
xxxxx
Channel 3
xxxxx
Channel 4
xxxxx
Channel 5
xxxxx
Measured B+ (mV)
xxxxx
->
Remarks:
14
ATLET service
Level 1
Level 2
Level 3
Level 4
xx :xxxxxx xx:xx
xxxxxxxxxxxxxxxx
xx :xxxxxx xx:xx
xxxxxxxxxxxxxxxx
Log book menu:

3: Read service
Log book menu:

4: Sign service
Log book menu:

5: Reset service
Log book menu:

6: Reset tmp.log
Log book menu:

7: Reset err.log
Log book menu:

8: NVR upload
Auth. service
9:Set all def.
ENT ->
ENT ->
Func. Not avail.

Press Enter
ENT -> Log book menu
ENT ->
Func. Not avail.

Press Enter
ENT ->
Func. Not avail.

Press Enter
Are you sure ?

0:No 1:Yes (xxx) ENT -> ATLET service
Level 5
Remarks:
Local service
Level 1
Local service
0: Exit
Local service
ENT ->
1:Set drivercode
Level 2
Level 3
<-
Level 4
Level 5
Remarks:
<
User id?
? ENT ->
Driver category
x
Old code?
?
New code:
?
Verify:
If failed ->
->
?
If ok
Password OK
Local service
2:Run tests
ENT ->
Select test:
<- ENT 0: Exit
Select test:
1: Drive test
ENT ->
Drive menu:
<- ENT 0: Exit
Drive menu:
1: Drive inputs
Drive menu:
2: Set acceler.
<-
ENT ->
ENT ->
Drive menu:
ENT ->
3: Drive outputs
Drive menu:
ENT ->
4: Set brake
Drive menu:
ENT ->
5: Regularor inp
Drive menu:
ENT ->
6: Brake test
Drive menu:
ENT ->
7: Calib. Wheel
Drive menu:
8: Analog wheel
Drive menu:
9: Set straight
ENT ->
<
Showing active drive inputs. See reference list note 1
xxxxxxxxxxxxxxxx
Resease acceler.
and hit digitkey
Push acceler max
If failed
Calibration fail
Press enter
ENT ->
0 1 2 3 4 5 6 7
ExTrFoBaS1B1B2B3 0 ->
Resease brakeped
and hit digitkey
Push brake max
If failed
Calibration fail
Press enter
ENT ->
Accel. Volt x.xx

Drive out
xx% ENT ->
Brake Volt x.xx

Brake out
xx% ENT ->
Indicate pedal
xxx

Indicate seat
xxx ENT ->
Wheel angle
xx
ENT ->
??????? If ok ->
If failed
Code :
Id not found
ENT ->
Or
Calibration fail
Press enter
ENT ->
ENT ->
Code
<- ENT
Local service
Level 1
Level 2
Level 3
Select test:
ENT ->
Hydraul menu:
2: Hydraul. Test
<- ENT 0: Exit
Hydraul menu:
1: Hydr. Inputs
Hydraul menu:
2: Read joyst.
Select test:
3: Pump tests
Hydraul menu:
4: Regulator inp
Hydraul menu:
5: Std. Valves
Hydraul menu:
6: Opt. Valves
Hydraul menu:
7: Hydr. Lamps
Hydraul menu:
8: Calib. Joyst.
Select test:
3: Options test
Select test:
4: Misc. Test
ENT ->
ENT ->
Options menu:
<- ENT 0: Exit
Options menu:
1: Optional inp.
Options menu:
2: Optional outp
Options menu:
3: Height encod.
Options menu:
4: Temp. Inputs
Options menu:
5: Ext. Temp.inp
Options menu:
6: AC Regul.temp
Misc. Menu:
<- ENT 0: Exit
Level 4
Level 5
<-
ENT ->
xxxxxxxxxxxxxxxx
ENT ->
Select joystick
Remarks:
<
ENT ->
0 ->
x
Channel x
I<
Joyst. Volt x.xx
ENT ->
0 1 2 3 4 5 6 7
ExP1
ENT ->
Lift
Volt x.xx
Pump out
x% ENT ->
ENT ->
0 1 2 3 4 5 6 7
ExLiDoRiRoTiTo
0 ->
ENT ->
0 1 2 3 4 5 6 7
ExSrSlRrRl
0 ->
ENT ->
0 1 2 3 4 5 6 7
ExTiSiRo
0 ->
ENT ->
Select joystick
<<- ENT
x
Channel x
Max and min
Channel x
And hit digitkey
Any digit key
Calibration OK
ENT ->
Press enter
If failed
Calibration fail
Press enter
ENT ->
<
<
ENT ->
xxxxxxxxxxxxxxxx
Seat:xxxxxxxxxxx ENT ->
ENT ->
0 1 2 3 4 5 6 7
ExSiSoFlSt
ENT ->
In: xx xx
X mm ENT ->
ENT ->
Oil temp:
xxC
ENT ->
ATC temp:
xxC
T1: xxC,T2: xxC ENT ->
ENT ->
Temp: EPS: xx C
0 ->
<
Local service
Level 1
Level 2
Level 3
Misc. Menu:
1: Battery test
Misc. Menu:
2: Chassis test
Misc. Menu:
3: Horn test
Misc. Menu:
4: Custom test
Misc. Menu:
5: Spare
Local service
3:Log & counter
ENT ->
Log & counters

<- ENT 0: Exit
Log & counters

ENT ->
1: Read tmp. Log
<-
Hydr. Oil Temp.

Hydr. Oil te xx
Hydr. Oil Temp.
- 40C: xx.xxh
Hydr. Oil Temp.

41- 50C: xx.xxh
Hydr. Oil Temp.

51- 60C: xx.xxh
Hydr. Oil Temp.

61- 70C: xx.xxh
Hydr. Oil Temp.

71C: xx.xxh
Drive motor Temp

Drive motor xx
Drive motor Temp
- 60C: xx.xxh
Drive motor Temp

61- 80C: xx.xxh
Drive motor Temp

81-100C: xx.xxh
Drive motor Temp

101-120C: xx.xxh
Drive motor Temp

121C: xx.xxh
ENT ->
Level 4
Batt. Volt xx.x
ENT ->
Limits:xx.x-xx.x
ENT ->
xxxxxxxxxxxxxxxx
ENT ->
Cust. test menu

0: Exit
Cust. test menu

1: Custom inputs
Cust. test menu

2: Custom output
Cust. test menu

3: Custom calibr
Cust. test menu

4: Custom spare
ENT -> Misc. Menu

<
Level 5
Remarks:
ENT ->
ENT ->
<-
ENT ->
ENT ->
ENT ->
ENT ->
Shows wich function (horn) to toggle up to softvare version 3.52, From

version 3.53 is actual uotput shown (XC 1.24).
<-
<
Func. Not avail.

Press Enter
ENT ->
Func. Not avail.

Press Enter
ENT ->
Func. Not avail.

Press Enter
ENT ->
Func. Not avail.

Press Enter
ENT ->
Local service
Level 1
Level 2
Level 3
Pump motor Temp.
Pump motor T xx
Pump motor Temp.
- 60C: xx.xxh
Pump motor Temp.

61- 80C: xx.xxh
Pump motor Temp.

81-100C: xx.xxh
Pump motor Temp.

110-120C: xx.xxh
Pump motor Temp.

121C: xx.xxh
Truck Computer
- 40C: xx.xxh
Truck Computer
41- 50C: xx.xxh
Truck Computer
51- 60C: xx.xxh
Truck Computer
61- 70C: xx.xxh
Truck Computer
71C: xx.xxh
Extra 1 Temp.
Extra 1 Temp xxx
Extra 1 Temp.
- 40C: xx.xxh
Extra 1 Temp.
41- 50C: xx.xxh
Extra 1 Temp.
51- 60C: xx.xxh
Extra 1 Temp.
61- 70C: xx.xxh
Extra 1 Temp.
71C: xx.xxh
Extra 2 Temp.
Extra 2 Temp xxx
Extra 2 Temp.
- 60C: xx.xxh
Extra 2 Temp.
61- 80C: xx.xxh
Extra 2 Temp.
81-100C: xx.xxh
Extra 2 Temp.
101-120C: xx.xxh
Extra 2 Temp.
121C: xx.xxh
Level 4
Level 5
Remarks:
Local service
Level 1
Level 2
Level 3
Dr regul. Temp.
- 40C: xx.xxh
Dr regul. Temp.
41- 50C: xx.xxh
Dr regul. Temp.
51- 60C: xx.xxh
Dr regul. Temp.
61- 70C: xx.xxh
Dr regul. Temp.
71C: xx.xxh
Pu regul. Temp.
- 40C: xx.xxh
Pu regul. Temp.
41- 50C: xx.xxh
Pu regul. Temp.
51- 60C: xx.xxh
Pu regul. Temp.
61- 70C: xx.xxh
Pu regul. Temp.
->
71C: xx.xxh
Level 4
Level 5
<
Log & counters
ENT ->
2: Read err. Log
xx :xxxxxx xx:xx I->

xxxxxxxxxxxxxxxx
O ->
<xx :xxxxxx xx:xx

xxxxxxxxxxxxxxxx
Time :
xxxxx
Safety switch
xxxxxxxxxxxxxxxx
Forward
xxxxxxxxxxxxxxxx
Backward
xxxxxxxxxxxxxxxx
Acceleration dri
xxxxx
Pedal braking
xxxxx
Channel lift
xxxxx
Channel 2
xxxxx
Channel 3
xxxxx
Channel 4
xxxxx
Remarks:
Local service
Level 1
Level 2
Level 3

xxxxxxxxxxxxxxxx

xxxxxxxxxxxxxxxx

xxxxxxxxxxxxxxxx
Log & counters

3: Read total c
Log & counters

4: Read work. C
ENT ->
Truck
Time :
xxh
Logged on
Time :
xxh
Forward drive
Time :
xxh
Backward drive
Time :
xxh
Pump total
Time :
xxh
Pump 1
Time :
xxh
Pump 2
Time :
xxh
Level 5
xx :xxxxxx xx:xx
xxxxxxxxxxxxxxxx
xx :xxxxxx xx:xx
xxxxxxxxxxxxxxxx
xx :xxxxxx xx:xx ->
xxxxxxxxxxxxxxxx
Truck
Total :
xxh
Logged on
Total :
xxh
Forward drive
Total :
xxh
Backward drive
Total :
xxh
Pump total
Total :
xxh
Pump 1
Total :
xxh
Pump 2
Total :
xxh
Pump 3
Total :
xxh
Pump 4
Total :
xxh
Pump 5
->
Total :
xxh
ENT ->
Level 4
Channel 5
xxxxx
Measured B+ (mV)
xxxxx
->
Log & counters menu
Log & counters menu
Remarks:
Local service
Level 1
Level 2
Level 3
Pump 3
Time :
Level 4
Level 5
Remarks:
xxh
Pump 4
Time :
xxh
->
Pump 5
Time :
Local service
4:Set time/date
Local service
5:Smart Card
Local service
6:Fleet Manager
ENT ->
Clock menu:
<- ENT 0: Exit
Clock menu:
1: Read time
Clock menu:
2: Read date
Clock menu:
3: Set time
Clock menu:
4: Set date
Clock menu:
5: Set date form
Clock menu:
6: Set day of w
Log & counters menu
xxh
<-
<-
ENT ->
xx:xx:xx ->
1: Read time
ENT ->
xxxxxxxxxx ->
1: Read date
ENT ->
Time setting
ENT ->
xx:xx:xx
ENT ->
Date setting
ENT ->
xxxxxxxxxx
ENT ->
Date form. Set.

xxxxxxxxxx
x
->
ENT ->
xxxxxxx
Set day 1-7,H,E
x ENT ->
ENT ->
1.Enable/disable 1 ->
<- ENT 0:No 1:Yes (xxx)
ENT ->
Fleet manager
<- ENT 0: Exit
Fleet manager
1: Unlock
Fleet manager
2: Read logs
Damage report
->
0:No 1:Yes (xxx)
Local Service
<-
ENT ->
ENT ->
<-
<-
<-
Read logs
0: Exit
Read logs
1: Operator log
ENT ->
ID:
ON
ID:
ON
ID:
ON
Read logs
2: Work time
ENT ->
x
H ->
xxxxxx xx:xx
x
H ->
xxxxxx xx:xx
x
H ->
xxxxxx xx:xx
Truck
Time :
xxh
Logged on
Time :
xxh
Forward drive
Time :
xxh
Backward drive
Time :
xxh
Pump total
Time :
xxh
Local service
Level 1
Level 2
Level 3
Level 4
Pump 1
Time :
Level 5
Remarks:
xxh
Pump 2
Time :
xxh
Pump 3
Time :
xxh
Pump 4
Time :
xxh
->
Pump 5
Time :
Read logs
3: Total time
Read logs
4: Impact log
Fleet manager
3: Download
Fleet manager
4: Reset
Local service
ENT ->
7:Del. One passw
ENT ->
Printing,,,
Please wait !
ENT ->
Reset logs
0: Exit
Reset logs
1: Operator log
Reset logs
2: Work time
Reset logs
3: Impact log
Ok id ->
User id:
?
If not found
Id not found.
->
Reset password?
0:No 1:Yes (No)
ENT ->
Truck
Total :
xxh
Logged on
Total :
xxh
Forward drive
Total :
xxh
Backward drive
Total :
xxh
Pump total
Total :
xxh
Pump 1
Total :
xxh
Pump 2
Total :
xxh
Pump 3
Total :
xxh
Pump 4
Total :
xxh
Pump 5
->
Total :
xxh
ENT ->
xxh
xx :xxxxxx xx:xx
xxxxxxxxxxxxxxxx
xx :xxxxxx xx:xx
xxxxxxxxxxxxxxxx ->
->
<-
ENT ->
<-
Are you sure ?

ENT ->
0: No 1:Yes (No)
Are you sure ?

ENT ->
0: No 1:Yes (No)
ENT ->
ENT ->
0 ->
1 ->
1
Set language
Level 1
Select language
0: Exit
Select language
1: English
Select language
2: Svenska
Select language
3: Deutsch
Select language
4: Francais
Select language
5: Custom lang.1
Select language
6: Custom lang.2
Select language
Text test OK
Remarks:
See the instruction handbook for nore info
ENT ->
ENT ->
ENT ->
ENT ->
ENT ->
ENT ->
ENT ->
Spanish language implemented as a custom

language since version 3.70/3.65
1
Service menu
Level 1
Service menu
0: Exit
Service menu
ENT ->
1: Set language Service menu<
Service menu
ENT ->
2: Local service
Service menu<-
Level 3
Level 2
See separate flap "Set language" for more info
Select language
0: Exit
Code
Remarks:
If ok ->
???????
If failed
Code :
Id not found
Service menu
ENT ->
Code :
If ok ->
3: Auth. service
???????
If failed
Service menu<- Code :
Id not found
Service menu
ENT ->
Custom service
4: Custom serv. Service menu<- 0: Exit
Service menu
ENT ->
Code :
If ok ->
5: Startup
???????
If failed
Id not found
Service menu
ENT ->
User id:
6: Driver param
?
Code :
If ok ->
????
If failed
Id not found
Local service
0: Exit
See separate flap "Local service" for more info
Auth. service
0: Exit
See separate flap "ATLET service" for more info
See separate flap "Custom service" for more info
Switch levelsys.
0:No 1:Yes (xxx)
See separate flap "Startup" for more info
Maximum speed
See the instruction handbook for more info
xxx
Acceleration dri
xxx
Reduc.brakes dri
xxx
Reverse braking
xxx
Soft hydraulics
x
Steer at hi spd.
xx
Steer at lo spd.
xx
2
Service menu
Level 1
Service menu
7: Remote serv.
Service menu
Version
Level 2
Level 3
Steering 180/360
xx
Service menu<-
Remarks:
ENT ->
Remote service
Service menu<- 0: Exit
ENT ->
Service menu
xxx xxx
x:xx
Service menu<- Date xxx xx xxxx
Time xx:xx:xx
Shows software type

Shows the compilation date for the software
Shows the compilation time for the software
Logged on serice
Level 1
Level 2
Logged on service
0: Exit
Logged on servic ENT ->

L Service func.
1: L-on service
<- ENT 0: Exit
L Service func.
1: Drive func.
Logged on servic
2: Spare
Level 3
ENT ->
Drive functions
<- ENT 0: Exit
Drive functions
1: Power,speed
Drive functions
2: Low gear
Drive functions
3: Brake on
Drive functions
4: RPM, current
Drive functions
5: Speed limits
Level 4
<ENT ->
ENT ->
ENT ->
ENT ->
ENT ->
L Service func. ENT ->

Hydraul function
2: Hydraul func.
<- ENT 0: Exit
<
Hydraul function ENT ->

1: RPM, current

2: Show weight

3: Blocked lever
Hydraul function
4: Calib. weight
ENT ->
Level 5
<-
<-
Remarks:
<Shows speed input and output on ATC

Shows actual speed and drive controller CAN status
In:xxx% Out:xxx%
Sp:xx.x km/h xx ENT ->
2: Low gear
XXXXXXXX
ENT ->
3: Brake on
XXXXXXXX
ENT ->
See note 2
Drive functions
xxxx RPM N/A Amp ENT ->
Shows drive motor RPM and current (N/A on Mark4)
5: Speed limits
XX
<-
See note 1
See note 6
ENT ->
<-
<-
Hydraul function
xxxx RPM N/A Amp ENT ->
L
L
W:xxxxkg
W:xxxxkg ENT ->
3: Blocked lever
XXXXX
ENT ->
:
If ok ->
???????
If failed
Hydraul function
Code
Lower to floor!
Lift full power
Lower to floor!
Lift full power
Lower to floor!
Pick heavy load
Press Enter

Weight of load?
xxxx

Lower to floor!
Lift full power
Lower to floor!
Shutting down..
Shows pump motor RPM and current (N/A on Mark4)
Shows pump speed if any hydraulic levers are blocked

Speed in % of max, Blocked lever is shown: 1=Channel1, 2=Channel2 and so on
Calibration of weight indicator
Logged on serice
Level 1
Level 2
Level 3
Level 4
Level 5
Truck logged off
Remarks:
Calibration OK
Logged off
L Service func.
3: Steer func.
ENT ->
Steering func.
<- ENT 0: Exit
Steering func.
1: EPS status
Steering func.
2: RPM, current

Wire guide func.
4: Wire guide f.
<- ENT 0: Exit
Wire guide func.

1: Ant. Distance

System functions
5: System func.
<- ENT 0: Exit
System functions
1: Height system
System functions
2: S3 system 1
System functions
3: CAN node st.
System functions
4: Monitor SDO
<ENT ->
ENT ->
<ENT ->
<ENT ->
ENT ->
ENT ->
ENT ->
<-
<-
<-
1: EPS status
Sw
xxxdeg xxx ENT ->
Shows steering angle and steering units CAN status
Steering func.
xxxx RPM xxx Amp ENT ->
Shows steering motor RPM and current
<-
<-
Wire guide func.

xxxx mm xxxx mm ENT ->
<-
<-
<-
<-
In: XXXXXX
xxxxx mm ENT ->
Shows active mast switches LF=Low fork switch LZ=Reset switch

Shows current lift height in mm when over free lift
XXXXXXXX
A: xxx H: xxx mm ENT ->
Shows active S3 related switches LZ=Reset CS= 4.5 m check LF=low fork RS=Reach
Shows steerangle and current lift height in mm when over freelift
Driv xxx Pmp xxx

EPS: xxx WGU xxx ENT ->
Shows status of drive and pump controllers CAN comunication

Shows status of steering and wire guidence units CAN comunication
(0=ex)
x
x ENT
Type index
x
x ENT
Alter by arrows?
x
ENT
Type subindex
x
x ENT
Alter by arrows?
x
ENT
Length 1/2/4
x 0 ENT ->
Gives possibilities to read registers in CAN-bus devices.
Inputno:

I O functions
6: I O functions
<- ENT 0: Exit
<<<
I O functions
ENT ->
Inputno: (0=ex) Ex. 5 ENT ->
1:Read ana. Inp.
<- ENT
x
I O functions
ENT ->
Inputno: (0=ex) Ex. 5 ENT ->
2:Read dig. Inp.
<- ENT
x
<-
<-
Ana.input XC2.09
x.x Volt
ENT
Shows the voltage of any choosen input

For reference list see note 3
Dig.input XC8.13
Input ch is xxx ENT
Shows the status of any digital input

Logged on serice
Level 1
Level 2
Level 3
Level 4
I O functions
ENT ->
Inputno:
3:Read dig. Outp
<- ENT
L Service func.
7: Misc func.
ENT ->
Misc functions
<- ENT 0: Exit
Misc functions
1: Battery test
Misc functions
2: Chassis test
Misc functions
Spare
Misc functions
4: Temp. Inputs
Misc functions
5: Ext. Temp.inp
Misc functions
6: AC Regul.temp
<ENT ->
ENT ->
(0=ex) Ex. 5 ENT ->

x
<-
<-
ENT ->
ENT ->
ENT
Remarks:
Shows the status of any digital output
<-
Batt. Volt xx.x

Shows battery voltage.

Shows the chassis voltage
Limits:xx.x-xx.x
Shows the chassis voltage limits in volts

Shows the chassisvoltage
ENT ->
ENT ->
Level 5
XC 3.22
Output is xxx
Oil temp:
xxxC
Dr: xxxC,Pu:xxxC ENT ->
Shows the oil temperature

Shows the drive and pump motor temperature
ATC temp:
xxxC
T!: xxxC,T2:xxxC ENT ->
Shows the ATC temerature

Shows extra temp 1 and 2
Temp: EPS:xxxC
Dr: xxxC,Pu:xxxC ENT ->
Shows steering unit temperature

Shows the drive and pump motor controllers temperature
Notes
1
The lower row of the display shows first the speed input in % after that there is
a number if there is any contitions which limits that.
1 Low gear selected from keypad.
2 Internal stop from drive? Logic.
3 In aisle, forks not at home or low fork switch
4 Emergency low speed ordered by ?
5 Reach out creep speed option activated.
5 Steering wheel outside straight window in aisle, only URF.
6 Speed reduction option activated.
7 Low speed ordered by WGU..
8 Low speed ordered by WGU in calibration mode.
9 Forks not in home position, only URF.
The lower row of the display shows first the brake output in % after that there is
a number if there is any other conditions which comands brake
1 Safety switch is not activated.
2 Stop ordered from CAN communication or drive controller.
3 No direction selected.
4 Parking brake ordered by drive program. Pedal pressed deeply.
5 Brake sensor err
6 Brake command from EPS.
7 Brake command from WGU.
8 E95 (CAN hardware) demends parkingbrake.
9 EPS is powered down because of Off/Log off.
Logged on serice
Level 1
Level 2
3
Level 3
Level 4
Reference table for channel numbers used to test analog inputs
Channel
number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Level 5
XC-contact
9:5
9:6
1:08, 4:08
1:19, 4:20
2:09
2:16
2:19
7:18
Int. temp
9:08
7:01
7:02
7:03
7:04
7:05
7:06
7:07
Reference table for channel numbers used to test digital inputs

Channel
number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
XC-contact
1:01, 4:03
1:02, 4:04
1:03, 6:02
1:04, 6:01
8:13
8:14
2:01
2:02
2:03
2:04
4:12
2:06
4:01
4:02
4:05
4:06
9:10
8:01
8:02
8:03
8:04
Channel
number
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
XC-contact
8:05
8:06
8:07
8:08
6:09
6:10
8:11, 6:11
8:12, 6:12
9:11
2:23
6:04
6:05
6:13
6:14
9:09
1:05
1:06
8:09
8:10
4:15
4:16
Remarks:
Logged on serice
Level 1
Level 2
5
Level 3
Level 4
Reference table used for channel numbers used to test digital outputs
Channel
number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
XC-contact
2:11
3:21
1:21
6:24
3:22
1:22
3:08
No output
8:23
6:23
4:23
5:03
5:04
2:22
3:05
8:22
3:03
3:02
2:21
5:01
5:02
5:05
5:06
5:07
Channel
number
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
XC-contact
3:04
5:08
5:09
5:10
5:11
5:12
3:10
3:11
1:23
1:24
3:01
3:06
Led 0
Led 1
Led 2
No output
3:06
3:05
6:23
6:24
6:23
6:24
2:22
The lower row of the display shows first the speed input in % after that there is
a number if there is any contitions which limits that.
1 Drive speed factor.
2 Back speed factor.
3 WGU machine speed limit.
4 Low forks low weight or no S3:2
5 Low forks high weight S3
6 Reach out high weight S3
7 Reach out low weight S3
8 Reach in high weight S3
9 Height speed S3
Level 5
Remarks:

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SERVICE MANUAL

Machine: U AC Power Plus

SERVICE MANUAL U AC Power Plus

10.8 Magnetic switch for the reach stop ...................................................................... 10.21

SERVICE MANUAL U AC Power Plus

10.15 Trouble shooting - operational disturbance ...................................................... 10.58

SERVICE MANUAL U AC Power Plus

SERVICE MANUAL U AC Power Plus

The electrical system consists of:

ATLET SERVICE MANUAL

ATLET SERVICE MANUAL

Use the reach lever when replacing or extracting the battery.

ATLET SERVICE MANUAL

Acid density g/cm3

ATLET SERVICE MANUAL

Acid density g/cm3

ATLET SERVICE MANUAL

Battery parameters from version 3.00

Nominal battery voltage, state 1 for 48 Volt, 0 for 24 Volt. 48 Volt is

Calculation constant to receive a warning of whether the chassis has an

Calculation constant to receive a warning of whether the chassis has an

Lift stop level

Determines at what percentage of the battery capacity that the ATC

ATLET SERVICE MANUAL

Checking the ATC - chassis connection

(This is performed in combination with service and replacing of the ATC).

The potential measurement on the chassis is performed with a voltage divider

ATLET SERVICE MANUAL

Optical aisle sensor, rail guidance

< October 14, 2002

ATLET SERVICE MANUAL

Caster wheel rotation lock, UFS

Service and fault finding

Emergency hand release of caster wheel lock

ATLET SERVICE MANUAL

New error code

10=Drive motor brake or

0= Brake current expected but

Brake current value when the

Value for no brake current

If 5, check transducer, supply

A normal value is around 512 - 580

ATLET SERVICE MANUAL

Connectors in cold storage rooms

Connectors in cold storage rooms

ATLET SERVICE MANUAL

Drive and pump regulator (2005w04)

Dismantling the panels, see section 4.

General on control of the AC motors

ATLET SERVICE MANUAL

Drive and pump regulator (2005w04)

Selection of function as pump regulator.

B+ in for active selection

Selection of function as drive regulator.

B+ in for active selection

From temperature sensor

Input from encoder bearing in motor

From temperature sensor in motor

Input from encoder bearing in motor