Crown Esr 5000
Crown Esr 5000
Crown Esr 5000
Reach Truck
ESR 5000
Series
C 100 4.37
ESR 5000 Series
100
Reach Truck
4.22
4.25
3.70
4.21
4.24
4.26
5
4.3
A=D+200mm
AST3
4.22
up
4°
2°
4.20 down
600
4.5
4.28 Q
4.4
1148
4.2
2375
1200
1121
1.8a
4.3
4.22
1269
4.10
6.7
Ø343x140 3.3
1.9 1.8
ESR 5000 Series Specifications
Tyres
3.3 rear mm 285 x 100 330 x 100 330 x 100
3.5 Wheels no. (x=driven) front/rear 1x / 2
3.7 Track Width rear b11 mm see table of dimensions 3
4.1 Fork Carriage Tilt forward / backward angle ° 2/4
4.2 Mast collapsed height h1 mm see table of dimensions 4
4.3 Free Lift * w.o. load backrest h2 mm see table of dimensions 4
4.4 Lift Height h3 mm see table of dimensions 4
4.5 Mast ** extended height, w.o. lbr h4 mm see table of dimensions 4
4.7 Overhead Guard Height standard / angled h6 mm 2375 / 2554
4.8 Seat Height compressed h7 mm 1113
4.10 Outrigger Height mm 301 346 346
4.15 Lowered Fork Height h13 mm 40 40 45
4.16 Head Room overhead guard std./angled mm 1182 / 1275
Dimensions
5.2 Lift Speed w./w.o. load m/s 0.41 / 0.69 0.39 / 0.69 0.32 / 0.54
5.3 Lower Speed w./w.o. load m/s 0.57 / 0.57 0.57 / 0.57 0.57 / 0.50
5.4 Reach Speed w./w.o. load m/s 0.19 / 0.19
5.7 Max. Gradeability w./w.o. load % 12 / 12
5.10 Service Brake hydraulic / electric
6.1 Traction Motor 60 min. rating kW 6.8
6.2 Lift Motor 15% on time kW 13.6
Motors
100
Reach Truck
4.22
4.25
4.24
4.26
3.70
4.21
5
4.3
A=D+200mm
AST3
4.22
up
4°
2°
4.20 down
600
4.5
4.28 Q
4.4
1083
4.2
2554
2330
1200
1139
1.8a
4.3
1269
4.22
4.10
6.7
Ø343x140
3.3
1.9 1.8
ESR 5000S Series Specifications
Tyres
3.3 rear mm 330 x 100
3.5 Wheels no. (x=driven) front/rear 1x / 2
3.7 Track Width rear b11 mm see table of dimensions 3
4.1 Fork Carriage Tilt forward / backward angle ° 2/4
4.2 Mast collapsed height h1 mm see table of dimensions 4
4.3 Free Lift * w.o. load backrest h2 mm see table of dimensions 4
4.4 Lift Height h3 mm see table of dimensions 4
4.5 Mast ** extended height, w.o. lbr h4 mm see table of dimensions 4
4.7 Overhead Guard Height standard / angled h6 mm 2375 / 2554
4.8 Seat Height compressed h7 mm 1113
4.10 Outrigger Height mm 346
4.15 Lowered Fork Height h13 mm 40 45
4.16 Head Room overhead guard std./angled mm 1164 / 1257
Dimensions
5.2 Lift Speed w./w.o. load m/s 0.39 / 0.69 0.32 / 0.54
5.3 Lower Speed w./w.o. load m/s 0.57 / 0.57 0.57 / 0.50
5.4 Reach Speed w./w.o. load m/s 0.19 / 0.19
5.7 Max. Gradeability w./w.o. load % 12 / 12
5.10 Service Brake hydraulic / electric
6.1 Traction Motor 60 min. rating kW 6.8
6.2 Lift Motor 15% on time kW 13.6
Motors
* TS / DIN = T-Shape or DIN battery compartment, contact Crown for T-Shape battery details.
C
Table 3 Chassis Frame
3.7
4.21
Track width rear
Overall width rear
b11
b2
mm
mm
ESR 5000
ESR 5000S
1177
1285
ESR 5000 Series
ESR 5000
ESR 5000S
1317
1425
ESR 5000
1476
1575
Specifications
● = available ❍ = opt. 1 battery compt. not available * Super Duty masts have higher collapsed dimensions (4.2)
Capacity • Electric power disconnect • Swivels 20° in fork direction 12. Various overhead guards
At a 600 mm load centre: switch • Swivel lockout • Flat or Angled
Model ESR 5000-1.4: 1400 kg • Full-length corner Work • Integrated headrest • OHG guard covers
Assist™ pole • FlexBack™ reclines for 13. Power supply 12/24 or 48 V
Model ESR 5000-1.6 & 8. Comfortable suspension seat improved upward visibility 14. Work Assist accessories
Model ESR 5000S-1.6: 1600 kg • Multiple adjustment 3. Multi task control joystick with • Clipboard
Model ESR 5000-2.0 & possibilities auto creep speed mode • Scan gun cradle
Model ESR 5000S-2.0: 2000 kg • Quick adjust lumbar support • Joystick moves with the seat • Adjustable arm
• Long lasting seat fabric 4. Patented angled overhead • Trash bin
Batteries / Electrical System • Integrated armrest with guard with dual protection zone • Drink holder
The 48 V battery is pulled out of controls 5. Work assist post • Storage pocket
the chassis with the reach 9. Patented offset, wide visibility 6. Tilting S-Class clipboard 15. 5th hydraulic function for
carriage, no tools required. mast add-on attachments
• Incorporating soft-lift/ Optional Equipment 16. Cold storage conditioning
Standard Equipment soft-stop for smooth load 1. Integrated lift height and load • Heated vinyl seat
1. Crown Integrated Control movement weight indicator • -30° C minimum operating
System with Access 1 2 3™ • Integrated hose reeving • Real time height/weight temperature
for traction, hydraulics and • Lift slowdown prior to shown on display
steering reaching full mast extension • Programmable truck Model Specific Optional
• Virtually maintenance free 10. Panoramic view fork carriage performance linked to fork Equipment
3-phase (AC) motors • Integrated sideshift and tilt height
• CAN-Bus technology • Sideshift center position 2. Smart Rack Height Select ESR 5000
2. Steering system indicator • Load recognition system 1. Angled overhead guard
• 360 Select™ steering system • ISO class 2A forks with fork positioning starting 2. Battery rollers for horizontal
allows the operator to choose • Fork tip indicators 500 mm above secondary battery extraction
between 180° and 360° • Clear view 1160 mm high mast staging 3. Dual-Axis hydraulic control
steer tyre rotation load backrest • Safe clearance auto stop levers
• Infinitely adjustable tilting 11. Reach carriage with optimised enhances load put away and 4. Multi task control joystick
steer column lateral guidance retrieval 5. Headrest
3. Information display • Slow down prior to reaching • Rack levels programmable 6. Tilting S-Class clipboard
• Access 1 2 3™ onboard full extend or retract position by operators 7. OHG for drive-in racking
diagnostics with real time • Main bearings plus 4 side 3. Capacity Data Monitor (CDM) 8. Aisle guide rollers
troubleshooting capabilities rollers and 2 backing rollers • Recognises the load weight 9. Cold store cab
• 2 line LCD display with • Hardened mast carriage and recommends maximum 10. FlexBack™ reclines for
16 characters per line wear strips put away height improved upward visibility
• Travel direction indicator 12. Reach-out battery system • Overload warning depending
• Steer wheel position 13. Battery plug DIN 160 Amp on residual capacity ESR 5000S
indicator 4. Free lift indicator, warning of 1. Flat overhead guard
• 360° select indicator Model Specific Standard fork heights above free lift 2. Fingertip control levers
• 3 selectable performance Equipment • Programmable to reduce top 3. Dual-Axis hydraulic control
profiles travel speed levers
• Input for operator PIN ESR 5000 5. Tilt Position Assist (TPA) 4. Standard clipboard
• Battery discharge indicator Nominal capacities of 420 • Fork tilt stops in horizontal
with lift lockout to 840 Ah. position Driver's Compartment and
• Hour meters for monitoring The battery can be removed 6. High Level Performance Controls
various truck operating vertically or optional rollers can Systems (HLPS) includes A comfortable low, wide step
components be provided allowing horizontal items 1 to 5 speeds entry. Well-positioned long
• Real-time clock and date removal of the battery from either 7. Camera systems tubular overhead guard post
4. Vulkollan load wheels and side. • Mast or fork mounted works as a grab handle. Non-slip
drive tyre 1. Fingertip control levers • Colour or B&W monitor floor mat ensure safe and
5. All-wheel braking systems 2. Thumb-operated travel 8. Choice of proportional comfortable footing during entry
• Regenerative coast and direction switch with auto hydraulic controls and exit.
direction reversal braking creep speed mode • Fingertip control levers
• Parking brake with electric 3. Clear view flat overhead guard • Dual-Axis control levers Once seated, the operator has the
switch activation with dual protection zone • Multi-task control joystick ability to tailor the compartment to
• Mechanical service brake 4. Overhead guard extensions 9. Mast options “fit”. A high quality comfortable
• Truck-Hold automatic 5. Standard clipboard • Stiffened and Heavy-Duty seat can be adjusted for the
braking for slopes or masts operator’s weight. In addition, the
pushback racking ESR 5000S • Lower cutout with/without seat can be adjusted laterally, as
6. Automotive type accelerator Nominal capacities of 560 override at a fork position well as for the angle of the
and brake pedal with variable to 840 Ah. just above the outriggers backrest.
applicable brake power Two battery types are available, • Load backrest heights
7. Operator compartment: the T-Shape or DIN battery. 10. Keyless start-up with These adjustments, coupled with
• Low, wide step Battery rollers allow removal of the PIN code a tilting steer column, ensure a
• Tubular grab handle battery to the right side. 11. Light & safety packages: comfortable position for any
• Comfortable padding within 1. S-Class operator compartment • Driving, work and reading operator. The left foot rests on the
the driver's compartment • 170 mm wider legroom lights operator “presence” pedal. The
• Large desktop 2. MoveSeat™ • Flashing beacon right foot operates an automotive
• Five easy-access storage • Swivels 10° in forward • Audible travel alarm style accelerator and brake pedal
compartments direction • Rearview mirror arrangement.
ESR 5000 Series Technical Information
The travel direction switch is Selected travel speed remains operations. Mast cross-bracing The parking brake is activated by
actuated with the right thumb constant regardless of surfaces, and overhead guard bracing have a switch in the operator compart-
leaving the fingers of the right load weight or grades. The travel been angled, and hose and chain ment. The spring-applied / electro-
hand free to operate all the speed, acceleration, and electric rollers have been canted to further magnetically released brake is
hydraulic controls. braking ratio can be programmed enhance visibility. A load backrest applied on the drive wheel. The
Hydraulic controls allow for easy via the display, facilitating the best designed for maximum visibility is parking brake is automatically
blending of functions. possible productivity and energy also standard. The standard applied when the operator exits
There are four easily accessible consumption for each application. three-stage full free lift mast the truck.
storage compartments. The Regenerative motor braking helps incorporates integrated sideshift
padded armrest is designed save energy. with tilting carriage, hence The truck can also be brought to a
particularly with wrist support in reducing head length. Mast stop by reversing the travel
mind. The control system for the channels are reinforced to direction using the electric
hydraulic pump motor and all minimise static and dynamic regenerative plugging function.
The display contains information proportional hydraulics facilitates deflection. Furthermore, the truck is
on the truck’s operating status, precise and sensitive execution of equipped with an electric auto
a battery discharge indicator, all hydraulic functions. All hydraulic Spring dampers are located on brake function, which stops the
a travel direction indicator, parameters such as lift, lower, tilt, the fork carriage to reduce noise truck as the accelerator pedal is
steer wheel position indicator, sideshift, and reach speeds are while staging, and the lifting speed released (controlled coasting).
hour meters for various truck fully adjustable and can therefore is slowed before reaching the lift Both electric braking functions
operations, performance profile be adapted to different limit. Elastomer dampers between can be set via the display.
selection, and service information applications. the mast stages and hydraulic
for planned maintenance dampening in the free lift cylinder Motors
scheduling, fault finding and Crown’s Access 1 2 3 Diagnostics reduce noise while lowering. All motors are highly efficient
testing. Coupled with a traditional is the most comprehensive fault 3-phase (AC) which provide high
keyswitch, the information display detection system in the industry. The anti-friction mast rollers available torque and seamless
also serves as the PIN input for A properly trained technician can are canted to reduce energy reversal. Traction and hydraulic
those choosing to employ the actively view inputs and outputs consumption and ensure longer motors are oversized for superior
onboard user code system during truck operation thereby life. The heavy-duty reach carriage thermal capability and are
thereby preventing unauthorised significantly reducing search and moves on four main roller especially suitable for high loads
use. The two line LCD display with downtime. bearings. Two adjustable backing and high ambient temperature
16 characters per line is well rollers minimise dynamic mast applications.
illuminated for excellent visibility. All operator information such as rocking while four adjustable side
These standard features are travel and hydraulic parameters, rollers ensure very smooth move- Safety Regulations
complimented by information such truck monitors, etc. can be ment and precise positioning. Conforms to European safety
as fork height and load weight obtained and adjusted via the standards.
indicators should these options be display. No handset or laptop is Drive unit Dimensions and performance
chosen. required – all functions are A highly efficient drive unit with data given may vary due to
onboard and easy to use. helical gears, integrated pinion manufacturing tolerances.
Integrated Control System and vertically mounted 3-phase Performance is based upon an
with Access 1 2 3™ Performance Profiling (AC) traction motor provides quiet, average size vehicle and is
Crown’s Integrated Control Three pre-set performance powerful traction performance. affected by weight, condition of
System provides unmatched truck profiles can be selected on the A large Vulkollan drive wheel truck, how it is equipped and the
control for all primary truck display. These pre-sets can be (343 x 140 mm) offers high load conditions of the operating area.
systems: changed to a multitude of other capacity, long life, and excellent Crown products and
traction and hydraulic parameters, travel comfort. specifications are subject to
• Traction motor control allowing adaptation to each change without notice.
• Hydraulic valve and motor customer's requirements. Steering
control Advanced AC steering system
• Steer motor control Hydraulic System featuring 360 Select™ control
• Braking Proportional control ensures all system that allows the operator to
• Information/diagnostic display hydraulic functions can be choose between 180° and 360°
individually and precisely actuated steer tyre rotation to match driving
Dedicated motor controllers regardless of load. Four hydraulic conditions, experience level or
are employed to simplify functions (lift/lower, tilt, sideshift, personal preference. The system
troubleshooting and minimise reach) are standard. A fifth can be locked in either mode with
replacement cost. All systems are function can also be provided. password-protected access.
linked through CAN-Bus, which All hydraulic hoses are internally A fail-safe control circuit applies
greatly simplifies wiring while reeved through the mast. motor braking and parking brake if
improving diagnostic The internal gear pump reduces a fault is detected.
communication. the noise level and ensures high
efficiency in all applications. The Brakes
On ramps, or when interfacing hydraulic oil is filtered twice. The The foot pedal applies the service
with push back racking, the return and suction filters can be brake. The brake pressure is
selectable Truck-Hold feature exchanged without draining the distributed to the load wheels and
electronically brakes the truck hydraulic tank. the drive wheel by a master
when the accelerator is released. cylinder in combination with
The operator does not have to Mast and reach carriage regenerative motor braking.
apply the brake, improving Crown’s unique offset, wide view This ensures the truck brakes
comfort and control in these mast delivers excellent visibility at smoothly and efficiently.
applications. height as well as for low-level
ESR 5000 SPEC GB 09/08, 50
M03465-006-01
Printed in Germany
DIN EN ISO 9002
C European Manufacturing:
Crown Gabelstapler GmbH & Co. KG
Roding, Germany
www.crown.com