B 60 Zac
B 60 Zac
USER INTERFACE
SERVICE TECHNICIAN FUNCTIONS
ON-BOARD DASH DISPLAY
B60Z AC [B230]; B80Z AC [B233];
B60Z HD [A262]; B80Z HD [A257]
• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric
lift trucks. Disconnect the battery ground cable on internal combustion lift trucks.
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT
TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
• Keep the unit clean and the working area clean and orderly.
• Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet
or exceed the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force
to remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the
unit needs repairs.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are
flammable. Be sure to follow the necessary safety precautions when handling these fuels and
when working on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from
the area. Make sure the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this
manual:
WARNING
Indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury and property damage.
On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.
User Interface Table of Contents
TABLE OF CONTENTS
General ............................................................................................................................................................... 1
Description ..................................................................................................................................................... 1
Dash Display Menu Access (Standard Handle) ........................................................................................... 1
Dash Display Menu Access (Metal Handle Option)..................................................................................... 2
Menu Navigation ............................................................................................................................................... 3
Standard Handle ........................................................................................................................................... 3
Metal Handle Option ..................................................................................................................................... 5
Dash Display Versions ....................................................................................................................................... 6
Technician Menu ................................................................................................................................................ 7
View Versions................................................................................................................................................. 8
Hourmeters .................................................................................................................................................... 8
Diagnostics ..................................................................................................................................................... 9
Fault Log.................................................................................................................................................... 9
Controller Inputs....................................................................................................................................... 10
Control Handle Inputs .............................................................................................................................. 10
Run Diagnostics......................................................................................................................................... 11
Traction Motor ...................................................................................................................................... 12
Pump Motor and Valve ......................................................................................................................... 13
Control Handle...................................................................................................................................... 13
Traction Temps ..................................................................................................................................... 13
Power Steering ...................................................................................................................................... 14
Service Reminder........................................................................................................................................... 14
Change Supervisor Password........................................................................................................................ 15
Operator Modes ............................................................................................................................................. 15
Set Performance............................................................................................................................................. 16
Extended Shift........................................................................................................................................... 17
Walk Speed ................................................................................................................................................ 18
High Speed (FWD) .................................................................................................................................... 18
High Speed (REV) ..................................................................................................................................... 18
Minimum Acceleration.............................................................................................................................. 19
Maximum Acceleration ............................................................................................................................. 19
Plugging ..................................................................................................................................................... 19
ADS-Neutral .............................................................................................................................................. 20
ADS-Throttle ............................................................................................................................................. 20
Pick Acceleration ....................................................................................................................................... 20
Pick Deceleration....................................................................................................................................... 21
Battery Full ............................................................................................................................................... 21
Lift Interrupt ............................................................................................................................................. 21
Min Steer Assist FWD (Power Steering Assist Only) ............................................................................. 22
Min Steer Assist REV (Power Steering Assist Only) .............................................................................. 22
Max Steer Assist (Power Steering Assist Only)....................................................................................... 22
Defaults...................................................................................................................................................... 23
Save and Exit............................................................................................................................................. 23
Exit Without Saving.................................................................................................................................. 23
Set General Items .......................................................................................................................................... 24
A/V Alarm (Audible/Visual) ...................................................................................................................... 24
Clear Fault Log .............................................................................................................................................. 25
Calibrations.................................................................................................................................................... 25
Throttle ...................................................................................................................................................... 26
B60-80Z AC and B60-80Z HD Composite Handle (⇒ S/N B230N03907J, B233N02758J,
A257N01500J, A262N01500J).............................................................................................................. 26
manual
NOTE:
If there is no response to click on the link above,
please download the PDF document first, and then
click on it.
B60Z AC [B230];
B80Z AC [B233];
B60Z HD [A262];
B80Z HD [A257]
ii
2200 SRM 1324 General
General
DESCRIPTION have been entered. While on the final digit, press
the RH LOWER switch to enter the password. Upon
NOTE: Some menu functions are only accessed successful entry of your technician-level password,
through the dash display by using a technician-level you will be directed to the Technician Menu.
password. These functions include truck speed set-
tings, acceleration rates, and audible/visual alarm
settings.
1
General 2200 SRM 1324
DASH DISPLAY MENU ACCESS (METAL The Enter Password screen will now appear on the
HANDLE OPTION) LCD. At the Enter Password screen, enter your five-
digit Technician password. See Figure 4.
Startup the lift truck in service mode to access the
dash display menu system: To enter your password at the Enter Password
screen, enter the appropriate digit in the highlighted
1. Remove the drive unit compartment covers to ac- area of the display. Use the #1 switch to increase
cess the control module. the number to any digit between 1 and 5. Use the #2
switch to decrease the number.
2. Depress and HOLD the #3 switch (located on
the control module inside the electrical compart- NOTE: As an alternative to using the control module
ment). See Figure 3. buttons, the lift and lower buttons on the steer han-
dle itself can be used to increase and decrease the
3. Turn the key switch to the ON position. values of the digits, respectively.
4. Continue holding the #3 switch and press the Use the #4 switch to move to and highlight the next
HORN switch (located on top of the control han- digit to be entered. Use the #3 switch to return to
dle) within 1 second of turning the key switch. and highlight a previous entry. Repeat until all five
digits of your password have been entered. While
5. Release the #3 and horn switches.
on the final digit, press the #4 switch to enter the
password. Upon successful entry of your technician-
level password, you will be directed to the Technician
Menu.
2
2200 SRM 1324 Menu Navigation
Menu Navigation
STANDARD HANDLE depressed or return you to the technician menu
when finished making a parameter adjustment.
Upon successful entry of your technician-level pass- This switch will also activate the ability to adjust
word, the Technician Menu screen will appear on the parameter that is focused upon.
the dash display LCD screen. Menu navigation is Use the LH LIFT and LH LOWER switches to scroll
accomplished by using the lift truck control function up and down between the menu choices. When the
switches on the control handle. Depressing the proper menu item has been highlighted, press the
switches will result in the following actions: RH LOWER switch to move to the selected submenu.
• LH LOWER Switch – Scroll up within a menu, or Use the RH LIFT switch to return to the previous
increase the value of a setting when making a pa- menu. To exit the menu system, select "Exit To Run
rameter adjustment. Mode" and press the RH LOWER switch to return
• LH LIFT Switch – Scroll down within a menu, or to normal truck operation. When changing a value
decrease the value of a setting when making a pa- or setting, pressing the LH LOWER switch will
rameter adjustment. cause the selected value to DECREASE. Pressing
• RH LIFT Switch – Scroll left within a menu. This the LH LIFT switch will cause the selected value to
switch will move you to the previous menu when INCREASE. See Figure 5.
depressed.
• RH LOWER Switch – Scroll right within a menu.
This switch will move you to the next menu when
3
Menu Navigation 2200 SRM 1324
4
2200 SRM 1324 Menu Navigation
5
Dash Display Versions 2200 SRM 1324
6
2200 SRM 1324 Technician Menu
Technician Menu
At the Technician Menu, the following submenu Table 2. Technician Menu (Continued)
choices are available:
View Versions
Hourmeters Change Super
Diagnostics Pw
Service Reminder ↑
Change Super Pw Scroll
Oper Modes ↓
Set Performance
Set General Items Oper Modes
Clear Fault Log ↑
Calibrations Scroll
Change Tech Pw ↓
Exit To Run Mode
Set
Use the LH LOWER [#1] and LH LIFT [#2] switches Performance
to scroll up or down within the menu. Select an op- ↑
tion by pressing the RH LOWER [#4] switch. See Scroll
Figure 8. ↓
Table 2. Technician Menu Set General
Items
Enter ↑
Press → Key View Versions
Password Scroll
↓
↑
Scroll Clear Fault
↓ Log
Hourmeters ↑
Scroll
↑
↓
Scroll
↓ Calibrations
Diagnostics ↑
↑ Scroll
Scroll ↓
↓ Change Tech
Service Pw
Reminder ↑
↑ Scroll
Scroll ↓
↓ Exit To Run
Mode
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Technician Menu 2200 SRM 1324
8
2200 SRM 1324 Technician Menu
DIAGNOSTICS
NOTE: Once the Run Diagnostics menu has been se-
lected, you cannot return to the Diagnostics menu.
The only way to exit Run Diagnostics is to cycle the
key switch.
9
Technician Menu 2200 SRM 1324
10
2200 SRM 1324 Technician Menu
Run Diagnostics
WARNING
The lift and lower functions are enabled when
the Run Diagnostics Menu is selected.
11
Technician Menu 2200 SRM 1324
Run Diagnostics Press → Key Traction Motor Press → Key Cycle Key To Exit
↑
Press and Hold ← Key
and → Key to Scroll
↓
Pump Motor & Valve Press → Key Cycle Key To Exit
↑
Press and Hold ← Key
and → Key to Scroll
↓
Control Handle Press → Key Cycle Key To Exit
↑
Press and Hold ← Key
and → Key to Scroll
↓
Traction Temps Press → Key Cycle Key To Exit
↑
Press and Hold ← Key
and → Key to Scroll
↓
Power Steering Press → Key Cycle Key To Exit
Traction Motor
12
2200 SRM 1324 Technician Menu
Traction Temps
Control Handle
13
Technician Menu 2200 SRM 1324
Power Steering When the service reminder is ON, the dash display
will display a one-time message to the operator when
The Power Steering menu provides the following in- the service interval has been reached. The lift truck
formation when the truck is equipped with power-as- will continue to operate normally until the hourme-
sisted steering: ter reaches 20 hours past the designated service in-
• Torque Input (in inch-pounds) terval. At this time the lift truck function speeds will
• Steering Handle Angle (in degrees) be reduced until the Service Reminder has been re-
• Battery Input (in volts) set. See Figure 21. Use the LH LOWER [#1] and
• Steering Motor Current (in amps) LH LIFT [#2] switches to scroll between the menu
To exit the Power Steering menu, press both the RH choices. When the proper menu item has been high-
LOWER [#4] and LH LOWER [#1] switches and hold lighted, press the RH LOWER [#4] switch to move to
until the next diagnostic menu is present, or cycle the the selected submenu. Make any changes required
key switch to return the lift truck to RUN mode. See to the menu item. Use the RH LIFT [#3] switch to
Figure 20. return to the Service Reminder menu. Scroll to the
exit options and select. Press the RH LOWER [#4]
switch to return to the Technician Menu. The nor-
mal factory default setting for the Service Reminder
is OFF and must be changed to ON for the Service
Reminder to be active. The interval value shown on
the display is a fixed value denoting the total time
interval between services and DOES NOT change to
show time remaining as the service reminder counts
down.
SERVICE REMINDER
NOTE: The Service Reminder interval can be
changed from its current setting in 50-hour in-
crements when using the dash display. The intervals
can be further adjusted in one-hour increments if
using ETACC.
NOTE: To reset in ETACC in Version 1.29 and below, Figure 21. Service Reminder Screen
take the interval amount and current truck hours,
and add them together. Enter this value under Truck
Hours at Next Service and download.
14
2200 SRM 1324 Technician Menu
15
Technician Menu 2200 SRM 1324
16