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AM Global Mesh Settings

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Customer Training Material

L t
Lecture
3
Global Mesh Settings
g

Introduction to ANSYS
Meshing

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L3-1

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February 2011

Introduction to ANSYS Meshing

Global Mesh Controls

Customer Training Material

What you will learn from this presentation


Intro
I t to
t Global
Gl b l Mesh
M h Settings
S tti
Description of each input

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Introduction to ANSYS Meshing

Preprocessing Workflow
Geometry
Creation
OR
Geometry Import

Sketches and
a es
Planes
3D Operations
Extrude, Revolve,
Sweep etc
Sweep,

Geometry Import
Options
Direct CAD/BiDirectional CAD

Customer Training Material

Geometry
Operations

Meshing

Solver

Meshing
Methods

3D Operations

Hybrid Mesh: Tet,


Prisms, Pyramids

Boolean, Body
Operations, Split,
etc

Hexa Dominant,
Sweep meshing

Geometry
Cleanup and
Repair

CutCell meshing

Automatic
Cleanup

Global Mesh
Settings

Merge, Connect,
Projection, Flow
Volume
Extraction, etc

Local Mesh
Settings
Sizing,
g
Body/Sphere of
Influence, Match
Control, etc

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Introduction to ANSYS Meshing

Meshing Process in ANSYS Meshing

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Customer Training Material

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Introduction to ANSYS Meshing

Global Mesh Controls

Customer Training Material

Global mesh controls are used to make global


adjustment in the meshing strategy, which
includes sizing functions, inflation, smoothing,
d f
defeaturing,
i
parameter inputs,
i
C C ll meshing
CutCell
hi
activation, etc.
Useful to resolve important features of the model
with
ith minimal
i i l iinputs
t
Automatically calculates global element sizes
based on the smallest geometric entity
Smart
S
t defaults,
d f lt chosen
h
based
b
d on physics
h i
preference
For example: Transition ratio, Transition, Smoothing
etc.

Makes global adjustments for required level of


mesh refinement
Advanced Size Functions for resolving regions
with curvatures and proximity of surfaces

Some of the options are not available for CutCell


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Smart defaults !
Release 13.0
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Introduction to ANSYS Meshing

Global Mesh Controls

Customer Training Material

Physics
Ph i B
Based
dS
Settings
tti

Physics and solver preferences

Global Mesh Sizing Controls

Relevance and Relevance Center


Advanced Size Functions
Smoothing and Transition
Span Angle Center
Curvature Normal Angle
Proximityy Accuracy
y and Cells Across
G
Gap

Inflation

Inflation Option, Inflation Algorithm


Collision Avoidance
Maximum Angle
Angle, Fillet Ratio
Ratio, Smoothing

CutCellMeshing

Activation of CutCell Meshing

Advanced

Shape Checking
Element midsize nodes

Defeaturing

Pinch based
Automatic Mesh Based

Statistics

Mesh statistics, quality criteria

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Introduction to ANSYS Meshing

Defaults

Customer Training Material

Four options under Physics Preference


CFD, Mechanical, Explicit and Electromagnetic

Three options under Solver Preference when CFD is


selected:
l t d
Fluent, CFX and POLYFLOW

Mesh setting defaults are automatically adjusted to suit the


Physics
Physics Preference
Preference and Solver
Solver Preference
Preference
When CutCell meshing is active only CFD and Fluent
preferences are allowed

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Introduction to ANSYS Meshing

Defaults : Relevance

Customer Training Material

Relevance and Relevance Center


Useful for automatic Global Refinement or Coarsening
of the mesh

Relevance Center

Coarse

Medium

-100

-100

-100
0

0
100

100

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Fine

L3-8

100

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Introduction to ANSYS Meshing

Sizing : Advanced Sizing Function

Customer Training Material

Advanced Sizing Functions (ASF)


Controls the growth and distribution of mesh in
important regions of high curvature or close proximity
of surfaces
Five Options:
Off. Unavailable for CutCell
meshing
Proximity and Curvature
Curvature
Proximity
Fixed

When CutCellMeshing is active with Proximity or


Proximity and Curvature ASF, Proximity Size
Function Sources control appears to consider the
regions
i
off proximity
i it b
between
t
edges,
d
ffaces or both
b th iin
the computation of proximity SF
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Sizing : Advanced Sizing Function (Contd)

Customer Training Material

Fluid gap

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ASF : Off

ASF : Curvature

The edges are meshed


with global element size
computed by the mesher
Then the edges are
refined for curvature and
2D proximity
At the end, corresponding
face and volume mesh is
generated

Determines the Edge and


Face sizes based on
Curvature Normal Angle
Curvature Normal Angle
is the max angle b/w
adjacent Face normals
Finer Curvature Normal
Angle creates finer surface
mesh

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Introduction to ANSYS Meshing

Sizing : Advanced Sizing Function (Contd)

Customer Training Material

ASF : Proximity

ASF : Proximity & Curvature

ASF : Fixed

Controls the mesh resolution


on proximity regions in the
model
Fits in specified number of
elements in the narrow gaps
Higher Number of Cells
Across Gap creates more
refined surface mesh

Combines the effect of


Proximity and Curvature
size function

Constant mesh size through


out
No refinement due to
curvature or proximity in the
model
Surface mesh is generated
with specified Max Face Size
Volume mesh is generated
with specified Max Size

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More computational
M
t ti
l time
ti
due to combined effect of
Curvature and Proximity

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Introduction to ANSYS Meshing

Sizing : Advanced Sizing Function (Contd)


Fixed

Customer Training Material

Curvature

Proximity and Curvature

Proximity

CutCell meshes generated with default settings


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Sizing : Element Size

Customer Training Material

Element Size
Element size used for the entire model
This size will be used for meshing
g all edges,
g , faces and
bodies

Default value based on Relevance and Initial Size


Seed
User can input required value as per geometry
dimensions

Elementt size
El
i option
ti
available when Advanced
Size Function is not used

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Introduction to ANSYS Meshing

Sizing : Min and Max Size

Customer Training Material

Min Size
Minimum element size that the size function will generate
Some element sizes may be smaller than this size
depending on the edge length

Max Face Size


Maximum face size that the size function will generate
Not supported by CutCell meshing

Max Size
Maximum element size that can be g
grown in the interior
of volume mesh
Mouse Pointer serves to estimate
mesh sizes

Min Size
Max Face Size
Max Size

Min Size Max Face Size Max Size


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Sizing : Initial Size Seed

Customer Training Material

Controls how the initial sizes are assigned


Three options:

Unsuppressed body
Suppressed body

Active Assembly:
Assigned based on the diagonal of the bounding
box of unsuppressed parts
Mesh can change with varying bounding box
sizes for various suppressed/unsuppressed parts

Full
F ll A
Assembly:
bl
Assigned based on the diagonal of the bounding
box of all assembly parts regardless of the
number of suppressed parts
Mesh never changes if parts are
suppressed/unsuppressed

Part:
This option is not available when ASF is On
Assigned based on the diagonal off the bounding
box of each particular individual part as it is
meshed
The mesh never changes due to part
suppression
Typically generates finer mesh

Not available for CutCell meshing


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Sizing : Smoothing

Customer Training Material

Improves quality by moving locations of nodes with respect


to surrounding nodes
Three level control for smoothing iterations
High (Default
( f
for
f Explicit))
Medium (Default for Mechanical, Electromagnetic and CFD
Low

For CutCell meshing,


meshing the Smoothing option controls the
quality threshold at which it will start smoothing
Low

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Medium

L3-16

High

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Introduction to ANSYS Meshing

Sizing : Transition

Customer Training Material

Controls the rate at which elements grow


Two level control for transition
Slow (Default for CFD, Explicit), produces smooth transitions
Fast (Default for Mechanical and Electromagnetic), produces
more abrupt transitions

Not available for CutCell meshing


Hidden for sheet models, ignored for assemblies
containing sheets, when ASF is On

Fast
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Slow
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Sizing : Span Angle Center

Customer Training Material

Controls curvature based refinement for Edges


Three options and corresponding span angle ranges
are
Coarse: 91 to 60
Medium: 75 to 24
Fine: 36 to 12

Not available for CutCell meshing


Fine
Medium
Coarse

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Inflation

Customer Training Material

Inflation extrudes faces normal to a boundary to increase the


mesh resolution to:
Resolve viscous boundary layer in CFD
Resolve thin air gaps in Electromagnetic analysis
Resolve high stress concentration regions in Structures

Inflation layers can be generated from tri and quad surface


mesh
Can be combined with other meshing methods. Hexa
Dominant meshing method can not be inflated
Variety of options to control the growth and quality of inflation
layers

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Introduction to ANSYS Meshing

Inflation : Use of Automatic Inflation

Customer Training Material

Three options
None : Select this for manual inflation settings using
local mesh controls
Program Controlled : All the faces are selected for
inflation except,

Faces scoped to a Named Selection


Faces with manual inflation defined
Faces in contact regions
Faces in symmetry
Faces that belong
g to a p
part or body
y that has a mesh
method defined that does not support 3D inflation, such
as sweep or hex-dominant
Faces in sheet bodies

All Faces in Chosen Named Selection :


Can grow inflation layers from faces grouped in one
named selection

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Introduction to ANSYS Meshing

Inflation : Inflation Option

Customer Training Material

Now five options:

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All available for patch conf. tets and CutCell meshing

Smooth
Transition

Maintains smooth volumetric growth


between each adjacent layer. Total
thickness depends on the variation of
base surface mesh sizes (Default)

First Layer
Thi k
Thickness

Maintains constant first cell height


th
throughout
h t

Total
Thickness

Maintains constant total height of


inflation layer throughout

First Aspect
p
Ratio

Controls the heights of the inflation


layers by defining the aspect ratio of
the inflations that are extruded from
the inflation base New in AM13.0!

Last Aspect
Ratio

Creates inflation layers using the


values of the first layer height
height,
maximum layers, and aspect ratio
controls New in AM 13.0!
L3-21

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Introduction to ANSYS Meshing

Inflation : Inflation Algorithm

Customer Training Material

Two Algorithms:
Post
Pre

Hidden for CutCell


meshing

Post

First Tet grows then Inflation process starts


Tet mesh is undisturbed, if the inflation options are altered
Default option for Patch Independent Tetrahedrons

Preview Inflation
is available only
with Pre Algorithm
Pre
Surface mesh is inflated first, then rest of the volume mesh grows
Default method for Patch Conforming Tetrahedrons
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Introduction to ANSYS Meshing

Inflation: Automatic inflation example

Customer Training Material

Patch Conforming Tets

CutCell

MultiZone

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Inflation : Advanced Options

Customer Training Material

Collision Avoidance: Control to detect proximity regions and


adjust the cells in the inflation layer. Three options available:
None
Does
D
nott check
h k ffor proximity
i it regions
i

Layer Compression (Default for Fluent)


Compresses inflation layers in the proximity regions
Maintains the given number of layers in the proximity regions
May stair-step if needed (will give a warning)

Stair Stepping (Default for CFX)


Inflation layers
y
are stair stepped
pp in the p
proximity
y regions
g
Removing layers locally in steps to avoid collisions as well as
bad quality at sharp corners

When CutCell meshing is used both Layer Compression


and Stair Steeping algorithms are used
sed depending on the
geometry complexity. The Layer Compression is read-only
Generates combination
of Pyramids and Tets
to fill the stair step
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Introduction to ANSYS Meshing

Inflation : Advanced Options : Collision Avoidance

Customer Training Material

Example

Layer Compression

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Stair Stepping

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CutCellMeshing

Customer Training Material

Cartesian meshing method designed for


ANSYS FLUENT solver
Patch independent volume meshing
approach with automatic edge
defeaturing driven by advanced size
functions
Suitable for a wide range of CFD
applications
Inflation support
Access
Set Active to Yes under CutCellMeshing
option from the global control

New in AM 13.0!
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Note that when it is activated some global


and local controls are not available
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Introduction to ANSYS Meshing

Defeaturing

Customer Training Material

Not available for CutCell Meshing


Removes small geometry features meeting the tolerances
using Pinch or/and Automatic Mesh Based Defeaturing
controls in order to improve the mesh quality
quality. Not all meshing
methods can take advantage of these controls
Pinch Tolerance control removes small features at the mesh
level depending on the Pinch Tolerance value provided.
ANSYS Meshing offers global and manual pinch controls
Generate After Refresh for automatically generation of list for
small features after refreshing
Automatic Mesh Based Defeaturing (AMBD) when it is On
features smaller than or equal to the value of Defeaturing
Tolerance are removed automatically

AMBD Off

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AMBD On

L3-27

With Pinch

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Introduction to ANSYS Meshing

Statistics

Customer Training Material

Option to view the mesh quality metric


Exhaustive list of quality metrics
Orthogonal Quality mesh quality metrics New in AM 13.0!
Option to view the Mesh Metric chart
Intuitive controls available under Mesh Metric Chart
Various options to explore under the Controls

See
S lecture 5 ffor details

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Introduction to ANSYS Meshing


Customer Training Material

APPENDIX

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Inflation : Advanced Options

Customer Training Material

Gap Factor
Controls the size of Tet element to be filled in the gap
after inflation layers are generated
For Gap Factor of 1, gap is controlled such that a
tetra element with height matching the base element
size can fit in the gap
Applicable only when the Collision Avoidance is
Layer Compression or Stair stepping
Gap Factor = 0.5 (Default)

Gap Factor = 1

Higher Gap Factor means


more layer compression

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Introduction to ANSYS Meshing

Inflation : Advanced Options

Customer Training Material

Fix First Layer


Control for fixing the first layer height throughout
the model
No

Yes

Growth Rate Type


Three types
yp available
Exponential, Geometric, Linear

Controls the inflation layer height with selected


growth rate type

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Introduction to ANSYS Meshing

Inflation : Advanced Options

Customer Training Material

Growth Rate Type


Exponential

hn = h1 e( n1) p
Geometric (Default)

hn = h1 r ( n1)

(1 r n )
Hn = h1
1 r

Linear

hn = h1 [1 + (n 1)(r 1))]
(n 1)(r 1) + 2
Hn = nh1
2
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Where h1 is the initial layer height,


hn is the height of layer n, r is the
growth rate, p an exponent, and
Hn is the total height at layer n
L3-32

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Introduction to ANSYS Meshing

Inflation : Advanced Options

Customer Training Material

Maximum Angle
Controls the projection/imprinting of the inflation
layers on the adjacent faces

Maximum Angle = 140

Maximum Angle = 180

Adjacent Face Angle = 160

Higher Maximum Angle means more chances


of layer projection on adjacent faces
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Introduction to ANSYS Meshing

Inflation : Advanced Options

Customer Training Material

Fillet Ratio
Generates the inflation layers at corner with fillet
like smoothing, proportional to inflation height
Controls smoothing of corner nodes of inflation
layers for better quality
Fillet Ratio = 0

Fillet Ratio = 1

Higher Fillet Ratio means more


smoothing for corner nodes
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L3-34

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Introduction to ANSYS Meshing

Inflation : Advanced Options

Customer Training Material

Post Smoothing
Checks whether to perform smoothing on inflation
layers after generation
If set to Yes, it moves node locations with respect to
adjacent nodes to improve quality
Smoothing iterations control the number of
smoothing cycles to be perform after inflation layer
generation
Without Post
Smoothing

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With Post
Smoothing

L3-35

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Introduction to ANSYS Meshing

Inflation : Advanced Options

Customer Training Material

Maximum Height over Base


Controls the allowable ratio of last inflation layer
height over the base element size
Once this allowable value is reached, inflation
layers are grown but the cell height remains
constant
Valid values are from 0
0.1
1 to 5
5. The default is 1
1.0
0
Max Height over Base = 1

Higher
g
Max Height
g over
Base means thicker
inflation height
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Max Height over Base = 0.1

The value has been reached,


reached
the prism growing continues
with constant height
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Introduction to ANSYS Meshing

Advanced

Customer Training Material

Advanced group is not accessible for CutCell meshing


Shape Checking
quality
y criterion varies with the type
yp of p
physics
y
The q
For CFD uses a shape checking criterion based on the
element volume for any Non-CutCell meshing, and on the
orthogonal quality for CutCell meshing New in AM 13.0!

Mesh check fails if the above criteria is not met


Element Midsize Nodes
Control for creating element with (quadratic element) or
without (linear element) midsize node
Higher-order solution for Mechanical Analysis

Not required for CFD


Default option
p
Dropped
pp
See the Users Guide for more details

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