Cable Clamps 5.0

i
Contents
Introduction
CABUS Cable Clamps

Australian Made, Cast Alloy Clamps
Single Cable Clamps
One Bolt, Channel and Surface Mount (51 series)
Trefoil Cable Clamps
Two Bolt, Channel and Surface Mount (54 series)
Single Cable Clamps
Two bolt, Channel or Surface Mount (58 and 59 Series)
CABUS Special Cable Clamps
Clamps for Large Cables and Special Applications
Torgy ASEplas
Composite, Glass Reinforced Clamps
Single Cable Cleats
Two Bolt, Surface Mount (C-type)
Single Cable Cleats
Two Bolt, Channel Mount (U-type)
Trefoil Cable Cleats
10
Two Bolt, Surface Mount (T-type)
KOZ Products BV
Polyamide, Range Taking Clamps
11
Single Way Clamps
12
Two Bolt, Channel or Surface Mount (STC type)
Trefoil Clamps
14
Two Bolt, Surface Mount (Tri type)
Trefoil Clamps
15
Two Bolt, Stackable (Tri-eco type)
Mounting Blocks
16
Stackable Cable Support System (UNI type)

ii
CABUS Cable Clamps

Securing all types of cable is important from both the reliability and safety aspects as
insufficient or poor clamping can damage cables and cable accessories, putting your
network and people at risk!
Intertech Offers:
A complete range of CABUS clamps

available to suit most applications.
A full range of Fault Rated trefoil cable

clamps.
Fast and efficient service.
Expert staff with many years in the design

and manufacture of CABUS clamps.
Special designs also available.
CABUS 54 Series Clamp
Intertech is a major manufacturer and supplier of cable clamps to Australia and NZ.
54 Series Fault Rated trefoil clamps

carrying 33kV distribution cables in racked configuration
CABUS Cast Aluminium Single Cable Clamps 51 Series

The cast aluminium Supergrip Series clamps
are designed for use in applications using
Unistrut style channels. The unique interlocking design of the base and top prevents the
clamp opening under axial cable forces.
Features include:
The top-to-base interlock relieves

bending stress on the fixing bolt and
allows a higher clamping force without
kinking or pinching the cable.
The base fits into standard mounting

channels and provides automatic
alignment and prevents twisting under
load.
Self aligning, compact design makes

installation quick, simple and positive.
Non-magnetic for single core cables.
Clamp Dimensions:
Clamp
No.
Cable OD
(D)
(mm)
H
(mm)
W
(mm)
Bolt
Diameter1
(B)
(mm)
5125
19-25
31
41
10
5130
24-30
36
46
10
5135
29-35
41
51
10
5141
34-41
48
58
10
5147
40-47
54
64
10
5154
46-54
61
71
10
B
W
1 - Fixing bolt supplied by customer
Neoprene Inserts (NI)

Due to the small size of these clamps, neoprene inserts are not available. The internal
cable bearing surfaces are designed to prevent damage to the cable sheath.
2
CABUS Cast Aluminium Trefoil Cable Clamps 54 Series

Cast Aluminium Trefoil Clamps are designed for strength and ease of installation and
provide tested bursting strength cable fixing at economic prices.
Features of the widely specified 54 series include:
Cables can be laid directly onto the

fixed bases reducing cable
installation time.
Simple clamping with bolts which

fit into side slots in base and top.
Designed and tested for high bursting strength ranging to over 20kN.
Type test reports available upon
request.
Manufactured from silicone

aluminium alloy AC601 which
combines high strength, and out
standing corrosion resistance.
Cable diameters outside those

shown below can be accommodated by our design and build
service.
Neoprene inserts provide a

compressible cable bearing
surface.
Also available in manganese

bronze as special orders.
CABUS Cast Aluminium Trefoil Cable Clamps 54 Series

A
D
H
G
D
C
B
W
E
Clamp
No.
5420
Cable
OD (mm)
19-20
Fixing
Bolt1
58
73
16
35
51
Side
Bolt2
M8
81
M8
89
5427
25-27
68
80
22
38
71
5429
27-29
70
80
22
38
73
M8
89
5435
33.5-35
87
76
30
38
97
M10
M8
108
5437
35-37
87
80
32
38
97
M12
M10
111
5440
38-40
98
88
35
40
6.5
104
M12
M10
118
5442
40.5-42.5
102
94
35
41
6.5
111
M12
M10
124
5448
46-48
113
104
40
45
6.5
122
M12
M10
134
5452
50-52
122
112
40
45
6.5
127
M12
M10
143
5454
52-54
126
116
42
45
6.5
131
M12
M10
148
5456
54-56
130
121
45
47
6.5
135
M12
M10
151
5459
56.5-59
130
121
45
48
6.5
137
M16
M10
152
5463
60-63
152
140
50
60
160
M16
M12
180
5467
64-67
160
148
53
60
167
M16
M12
188
5471
67-71
169
156
57
61
177
M16
M12
197
5478
75-78
182
170
58
62
187
M16
M12
212
5482
79-82
191
180
62
62
9.5
199
M16
M12
228
5488
5495
84-88
93-95
202
218
190
204
66
71
65
67
10
12
201
223
M16
M16
M12
M12
235
253
1 - Fixing Bolt is customer supplied

2 - Side bolts are supplied with all clamps except 5420, 5427 and 5429. Standard bolt type is
304 stainless steel.

Neoprene inserts available for 54 series clamps. Add NI suffix to clamp no. i.e. 5454NI
Standard NI insert is 3mm thick. Other sizes are available upon request.
4
CABUS Cast Aluminium Single Cable Clamps 58 & 59 Series

Simple two-bolt fix and locate cable clamp suitable for either: Channel mount (58 series)
or Surface mount (59 series).
58 series channel mount design interlocks with standard UNISTRUT fixing channels.
Clamp
No.
Cable OD
(mm)
C
(mm)
W
(mm)
T
(mm)
H
(mm)
Fixing Bolt
Length (mm)
5857
50-57
77
99
45
69
60*
Fixing Bolt
Hole dia
(mm)
10
5864
56-64
84
106
45
76
60*
10
5870
62-70
90
112
45
82
70*
10
5877
68-77
97
119
45
89
75*
10
5884
75-84
105
127
50
96
75*
10
5955
50-55
70
93
45
67
10
5960
55-60
73
96
45
72
10
5967
61-67
80
105
45
79
10
5974
70-74
89
112
50
88
10
5978
73-78
92
114
50
94
10
5981
76-81
96
121
50
95
5987
82-87
102
126
50
101
5992
86-92
110
134
59
118
12
5998
91-98
114
138
55
125
10
59105
59123
101-105
118-123
124
149
154
185
65
52
120
170
12
12
*Fixing Bolts not supplied. Recommended Length based on fixing to channel with standard channel nut
(3/8 or M10 bolt)
C
C
T
58 Series
59 Series

Neoprene Inserts Available. Add NI to Clamp No. e.g. 5870NI
Standard NI insert is 3mm thick. Other sizes are available upon request.
5
CABUS Cast Aluminium Single Cable Clamps 60 Series

60 Series clamps are a special design for single point mounting of large diameter cables,
whether they are single core or three core.
The design uses a single fixing bolt and two clamping bolts, fitted with a spring system to
ensure constant pressure is applied to the clamp for the duration of its life and also reduces the chance of damage to the cable in the case of a fault.
The 60 series clamps are supplied with neoprene inserts as standard.
Clamp
No.
6095
Cable OD
(mm)
93 - 95
60112
106 - 108
A (mm)
E (mm)
H (mm)
F 12
166
50
151
M12
180
50
165
M12
1 - Fixing Bolt is customer supplied

2 - Standard bolt type is 304 stainless steel.
CABUS Special Clamps and Clamps for Large OD Cables to

200mm+
Intertech has many different special clamps available and can also design clamps for
specific purposes.
Cast and fabricated cable clamps to solve any clamping requirement
Large cable sizes 100mm OD to 200mm OD+ available
Cast marine grade alloy
High strength
Can be laboratory tested if required
Rapid production of non-standard clamps for special purposes
Neoprene liners available
Epoxy/plastic surface coatings for corrosive environments
Special foot mountings to allow angular adjustment for large cables
10
11
The KOZ Range of cable clamps are made from high strength glass-reinforced polyamide. This unique material provides excellent properties for cable clamps.
Clamp Properties Include:
Halogen free
High Tensile Strength, ranging up to 120N/mm2
Excellent Heat Resistance, with no loss of mechanical strength over the

temperature range of -40C to +135 C
UV Resistant for outdoor applications
Flame Retardant, tested to VDE 0304 Part 3
Chemical Resistant
The KOZ range of clamps have

been extensively tested by KEMA
and UL.
Tests covered include mechanical

strength, short circuit strength,
heat resistance and fire retardant
properties.
Single way, trefoil and flat style

clamps are available for cable diameters from 13 to 160mm.
12
KOZ Single Way Clamps ST Type

The ST and STC range of clamps are suitable for single and multi-core LV, MV and HV
cables.
KOZ ST Clamps
The ST range have a flat base and flat top, allowing for easy stacking of the clamps in
large installations. Fixing is by way of the two side clamping bolts.
Size
ST 18-26
ST 26-38
ST 36-52
ST 50-75
ST 75-100
ST 100130
Cable
OD
(mm)
18-26
26-38
36-52
50-75
75-100
100130
L
(mm)
B
(mm)
I
(mm)
D
(mm)
H
(mm)
h
(mm)
A
(mm)
Weight
(gm)
77
92
108
128
169
45
60
60
60
80
49
60
75
95
127
10.5
12.5
12.5
12.5
14.5
36-44
48-60
58-74
76-101
110-135
13.5
21
27
35
51
6
10
11
14
19
90
170
225
310
815
200
80
158
14.5
141-170
65
20
1000
13
KOZ STC Type Clamps

The STC range has a central fixing hole in the base, allowing central or side fixing
arrangements. The central fixing hole makes the clamp ideal of channel as well as
surface mounting.
Size
Cable
OD
(mm)
L
(mm)
B
(mm)
I
(mm)
d
(mm)
H1
(mm)
h
(mm)
A
(mm)
Weight
(gm)
STC 21-38
21-38
92
60
60
12.5
45-61
26
18
174
STC 36-52
36-52
107
60
75
12.5
57-72
33
18
237
STC 46-75
46-75
128
60
95
12.5
65-95
35
20
298
STC 72-100
72-100
172
80
127
14.5
91-119
51
22.5
768
STC 120-160
120-160
230
80
190
15.5
145-185
71
24
1,385
14
KOZ Trefoil Clamps TRI Type

The TRI and TRI eco range of clamps are suitable for three single-core LV, MV and HV
cables in a trefoil arrangement.
The TRI range have a flat base and a central fixing hole for either surface mounting or
channel mounting and are designed for high fault currents.
Size
TRI 25-40
TRI 38-53
TRI 53-66
TRI 67-82
TRI 82-98
TRI 99-120
TRI 121145
Cable
OD
(mm)
25-40
38-53
53-66
67-82
82-98
99-120
121145
L
(mm)
B
(mm)
I
(mm)
d
(mm)
H
(mm)
h
(mm)
A
(mm)
160
190
216
252
284
342
75
80
80
100
100
115
125
145
169
202
234
288
14.5
14.5
15
16.5
16.5
19.0
68-95
80-115
100-120
140-175
168-205
155-203
38
54
44
70
78
88
20
30
25
26
26
33
Weigh
t
(gm)
600
890
1120
1840
2515
3065
392
115
338
19.0
180-238
100
33
3607
15
KOZ TRI-eco Type Clamps

The TRI eco range are trefoil clamps designed for easy stacking.
The clamp base has a recessed area to accommodate an adjacent clamp top.
The TRI-eco design is for lower fault rating applications, up to 16.9kN.
Size
TRI eco
24-35
TRI eco
33-46
Cable
OD
(mm)
L
(mm)
B
(mm)
I
(mm)
d
(mm)
H
(mm)
h
(mm)
A
(mm)
C
(mm)
Weight
(gm)
24-35
136
70
101
11
54-78
35
20
40
315
33-46
156
70
121
11
58-90
41
20
50
385
16
KOZ Mounting Blocks UNI Type

The KOZ UNI system is designed for installations with large numbers of cables running
together.
The UNI system allows the cables to be installed in an organised and tidy configuration.
Size
Cable
OD
(mm)
L
(mm)
I
(mm)
A1
(mm)
E
(mm)
h
(mm)
B2
(mm)
B1
(mm)
UNI 3x13-32
13-32
186.5
32.25
60.5
62.75
43.0
45.0
61.0
UNI 4x13-32
13-32
246.5
32.25
60.5
62.75
43.0
45.0
61.0
UNI 4x30-47
30-47
345
44.5
85.0
87.5
65.0
50.0
66.0
UNI 3x45-67
45-67
356
117
117
118
50
55
17
CABLE CLAMP SELECTION

When choosing a Cable Clamp, the following factors should be considered:
Total mechanical load the clamp is expected to support.
Type of installation, such as horizontal runs, vertical runs, complex routes
Environmental conditions, indoor, outdoor, chemicals, salt-air etc.
Operating temperature of the cables and the ambient temperatures.
Material compatibility. i.e. the structure to which the clamp will be fixed.
Cable overall size, shape and configuration (flat, trefoil etc)
CORRECT SPACING
The following is the recommendations of IEE Wiring regulations for clamp spacing of
single cables up to 40mm in diameter as well as typical industry recommendations for
cables over 40mm diameter.
Overall Diameter of
Cable
SPACING OF SUPPORTS FOR SINGLE CABLES

Non-armoured rubber,
Armoured cables and
Mineral Insulated
PVC or Lead Sheathed Corrugated Aluminium
Cables
Cables
Sheathed Cables
Horizontal
Vertical
Horizontal
Vertical
Horizontal
Vertical
9mm
250
400
600
800
9 15mm
300
400
350
450
900
1200
15 20mm
350
450
400
550
1500
2000
20 40mm
400
550
450
600
40 50mm
600
800
900
1100
50 60mm
750
1000
950
1100
60 70mm
900
1200
1000
1200
> 70mm
1000
1400
1200
1400
Intertech Engineering Pty. Ltd.

Head Office
15 Sir Laurence Drive
Seaford, VIC 3198
AUSTRALIA
(P.O. Box 2117 Seaford DC VIC 3198)
Phone: +61 3 8770 5500
Fax: +61 3 9773 5666
E-mail: sales@intertecheng.com.au
V5.0
www.intertecheng.com.au
18

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i

CABUS Cable Clamps

One Bolt, Channel and Surface Mount (51 series)

Trefoil Cable Clamps

Two Bolt, Channel and Surface Mount (54 series)

Single Cable Clamps

Two bolt, Channel or Surface Mount (58 and 59 Series)

CABUS Special Cable Clamps

Clamps for Large Cables and Special Applications

Single Cable Cleats

Two Bolt, Surface Mount (C-type)

Single Cable Cleats

Two Bolt, Channel Mount (U-type)

Trefoil Cable Cleats

Two Bolt, Surface Mount (T-type)

Single Way Clamps

Two Bolt, Channel or Surface Mount (STC type)

Two Bolt, Surface Mount (Tri type)

Two Bolt, Stackable (Tri-eco type)

Stackable Cable Support System (UNI type)

CABUS Cable Clamps

A complete range of CABUS clamps

A full range of Fault Rated trefoil cable

Fast and efficient service.

Expert staff with many years in the design

Special designs also available.

CABUS 54 Series Clamp

54 Series Fault Rated trefoil clamps

CABUS Cast Aluminium Single Cable Clamps 51 Series

The top-to-base interlock relieves

The base fits into standard mounting

Self aligning, compact design makes

Non-magnetic for single core cables.

1 - Fixing bolt supplied by customer

Neoprene Inserts (NI)

CABUS Cast Aluminium Trefoil Cable Clamps 54 Series

Cables can be laid directly onto the

Simple clamping with bolts which

Manufactured from silicone

Cable diameters outside those

Neoprene inserts provide a

Also available in manganese

CABUS Cast Aluminium Trefoil Cable Clamps 54 Series

1 - Fixing Bolt is customer supplied

Neoprene Inserts (NI)

CABUS Cast Aluminium Single Cable Clamps 58 & 59 Series

Neoprene Inserts (NI)

CABUS Cast Aluminium Single Cable Clamps 60 Series

1 - Fixing Bolt is customer supplied

CABUS Special Clamps and Clamps for Large OD Cables to

Cast and fabricated cable clamps to solve any clamping requirement

Large cable sizes 100mm OD to 200mm OD+ available

Cast marine grade alloy

Can be laboratory tested if required

Rapid production of non-standard clamps for special purposes

Neoprene liners available

Epoxy/plastic surface coatings for corrosive environments

Special foot mountings to allow angular adjustment for large cables

High Tensile Strength, ranging up to 120N/mm2