187 DMR BearingIsolators 01

DMR
BEARING ISOLAT O R S
ProTech Labyrinth Seals

Unique Solutions For Extended Bearing Life
PROBLEM: PREMATURE BEARING
FAILURE
SOLUTION: PROTECH LABYRINTH

SEALS
Bearings are at risk whenever seals allow lubricant

leakage or contaminant intrusion into the housing.
Until now, there has been no comprehensive solution.
JM Clipper uniquely designed ProTech to protect

bearings with zero lubricant leakage and total
exclusion of contaminants. Only ProTech is based on a
simple, unitized, two-piece PTFE design with only two
O-Rings. Only ProTech has four unique designs that
provide outstanding performance and lower cost.
Partial Solutions
Standard radial lip seals are an acceptable solution
for most shafts sealing requirements; however, they
have two drawbacks in some applications. First,
standard radial lip oil seals are designed for one-way
performance. They keep lubricants in, but they do
not keep contaminants out. Second, they ride on the
shaft causing wear on both the shaft and the seal.
Eventually, this causes lubricant leakage.
Even though labyrinth seals were developed to
address these problems, they have performance
weaknesses. Not only are many labyrinth seals costly
and complicated, they also allow some contamination
to reach lubricants. (See extreme testing information
to follow.) The use of metal in labyrinth seals results
in costly designs, close tolerances, and difficult
installations. Some manufactures offer two-piece,
non-unitized labyrinth seals. However with one
exception, unitized labyrinth seals have at least three
components and up to four O-Rings.
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DMR
Multiple ProTech Designs

ProTech labyrinth seals are available in four designs to
meet virtually all application requirements standard
flanged design, non-flanged design, multi-port design
and split pillow block design. In addition, JM Clipper
offers other special designs for specific applications.
For example, we have stepped-shaft design generally
found on electric motors and some pumps.
Flanged General purpose

sealing in anged design. PTFE
material. Excludes heavy water
spray and dry contaminants from
the bearing cavity. Retains grease
and oil splash (oil level must be
below inboard oil drain-back or
non-ooded).
Benefits of Simplified Design

Compared to past approaches, the simple design of
ProTech provides important efficiencies:
Fewer working components
Significantly lower cost
Easy installation
Accommodates greater shaft misalignment and
eccentricity up to 0.020 TIR
Non-anged Specically
designed for ush mount applications. General purpose sealing in
non-anged design. PTFE material. Excludes heavy water spray
and dry contaminants from the
bearing cavity. Retains grease and
oil splash (oil level must be below
inboard oil drain-back or nonooded).
Easier to retrofit in standard bore housings

Self aligning
Requires no lubrication
Non contact means no wear and no heat build up
Tested for total exclusion of contaminants
Tested for zero oil leakage
Additional Benefits of PTFE Construction
Multi Port For use in applications where drain port cannot be

xed at six oclock position. PTFE
material. Excludes heavy water
spray and dry contaminants from
the bearing cavity. Retains grease
and oil splash (oil levelmust be
below inboard oil drain-back or
non-ooded).
Chemical resistance
Foreign materials will not stick to the seal
Low density reduces both initial torque consumption
and dynamic balance problems
Non-sparking
62
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Pillow Block Solid seal design

for sealing split pillow block
bearings. PTFE material. Excludes
heavy water spray and dry contaminants from the bearing cavity.
Retains grease and oil splash
(oil level must be below inboard oil
drain-back or non-ooded).
DMR
ProTech Designs
Total Eccentricity:
.020 TIR (0.51mm)
Design Breakthrough
Shaft Speed:
Up to 5,000 fpm
The standard ProTech is a single-port expulsion

design with and external flange or a flush-mount
design. In addition, ProTech is available in a multi-port
expulsion design for applications in which orientation
is a problem.
Pressure:
0 psi
Standard Operation Parameters Flanged and
Bore Width CHb:
.032 to .063 (0.81mm - 1.6mm
Non Flanged Designs
Compatibility:
Compatible with most bore and

shaft materials
Temperature Range: -40 degrees to 250 degrees F

(-40 degrees to 121 degrees C)
Chamfer Width Cha: .032 to .063 (0.81mm-1.6mm)
A Shaft Tolerances = +/- .002 (+/- .05mm)

B Bore Tolerances = +/- .002 (+/- .05mm)
FLANGED DESIGN
C - Cavity Width
Single expulsion port
D Seal Into Bore Depth
External flange
E Seal Width
Non-contact
F Overall Diameter (B + _)
Flanged Design
Non-Flanged
Shaft Size
Seal Depth
Into Bore(D)**
Seal
Width (E)
Seal Width
(D) = (E)
.5 (13mm) to
1.375 (35mm)
.312 (8mm)
.688 (17mm)
.563 (14mm)
1.376 (35mm)
to 2.125
(54mm)
.375 (10mm)
.750(19mm)
.563 (14mm)
2.126 (54mm)
to 4.0
(102mm)
.438 (11mm)
.815 (21mm)
.563(14mm)
Over 4.0
(102mm)
.438 (11mm)
.815 (21mm)
.625 (16mm)
* The depth & before & bore dimension will equal the total
width of the seal.
** Standard design only.
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DMR
SPLIT PILLOW BLOCK DESIGN NON-FLANGED DESIGN

Meets manufacturers
specifications
Single Port
Successfully tested for

taconite
Less space required

outside bore
Accommodates variations in Non-Contact

casting tolerances
EQUIPMENT MODIFICATION
If housing modification is required, this is the
recommended bore selection process:
Range of standard bore selection:
Smallest=shaft diameter + 0.625
Largest = shaft diameter + 1.500
Example Standard bore dimensions for a 2 shaft:
Smallest= 2 + 0.625 = 2.625
Largest = 2 + 1.500 = 3.500
Choose a bore dimension between 2.625 and
3.500. We recommend a 3.000 bore.
Specify on drawings to machine bore to
3.000 +/- .002.
Correct ProTech part number to order is
LSE-2000-3000-1-1
Ordering a Seal
ProTech Standard Sizes

Minimum Standard Shaft Size:
.500 (12.5mm) and up
Maximum Standard Shaft Size *:
6.0 (152mm)
Standard Cross Section:
.312 (8MM) to
.750 (19mm)
For Shaft Diameters Over 4:
.438 (11mm) to
.750 (19mm)
Non-Flange Cross Section:

Standard Seal Width:
Minimum Extension into Bore:
Measure a shaft, bore, and gland length.

Note any deviations from these dimensions outside
the bore (i.e. shaft step down or housing counter
bore).
Provide dimensional descriptions and distance from
the end of the housing.
A small sketch would be helpful.
.375 (10mm)to
.750 (19mm)
.688 (17mm) to
.815 (21mm)
Varies with shaft size
.312 (8mm) nominal
*Note: Special sizes are available.
ProTech Material Availability

Graphite-reinforced PTFE
Mineral-reinforced PTFE
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Step shaft diameter (if applicable)

Seal Shaft diameter
Location of step from CB housing (if applicable)
Location of step from end of housing (if applicable)
Bore Diameter
Counter bore diameter (if applicable)
Counter bore depth (if applicable) = minus
Gland depth
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DMR
Extreme Testing
Laboratory testing has significant advantages over fieldtesting. The lab effectively compresses time and more easily
explores limits. Before ProTech saw its first field test, we put
it through laboratory tests that were far more severe than
seals ever encountered in the field. ProTech has also been
tested by an independent lab.
ProTech and competitive seals were subjected to three
extreme in-house tests with ProTech clearly the seal of
choice.
Oil Leakage Test
1. Oil Leakage Test

ProTech and other seals were subjected to critical oil seal
testing using a test machine built to SAE J110 standards. One
hundred-hour tests were conducted with severe oil splash.
2. Water Exclusion Test
The test was modified by mounting five nozzles at various
positions relative to the exterior of the seal to simulate a most
severe external house down. Using water at pressures of 30
to 62 psi, these nozzles individually sprayed each seal from
a distance of 3 in both a static mode and while the shafts
rotated at various speeds up to 3525 rpm. The nozzles tried to
force water past the seal for nearly two hours.
Water Exclusion Test
3. Dust Exclusion Test

The test machine was modified with an enclosed chamber
containing a large quantity of fine dust and sand which was
vigorously agitated with the chamber attached to the outside
of each seal area. The equipment operated at speed up to
3525 rpm for a period of 70 hours in and environment that was
literally a dense dust storm.
Dust Exclusion Test
ProTech was the only seal that passed all three torture tests.
After lab testing, it was ready to confirm its performance
superiority in field trials.
Severe-Duty Electric Motor Applications
Based on outside testing, ProTech meets IEEE-841 standards
and exceeds under IP-56
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DMR
Extreme Test Results:

Material
Expulsion Method:
Design Type:
Brand:
PTFE
Single-Port
2-Pc. Unitized
JM Clipper
Brass
Single-Port
2-Pc. Non-Unitized
Brand A
PTFE
Multi-Port
3-Pc. Unitized
Brand B
Brass
Single-Port
3-Pc. Unitized
Brand C
Oil Leak Test
Pass
Fail
Pass
Fail
Water Pressure Test
Pass
Fail
Fail
Fail
Dust Test
Pass
Pass
Fail
Fail
CHARACTERISTICS
FEATURES
BENEFITS
The patented, unitized

design of JM Clipper
ProTech seal has many
unique features not found
in other labyrinth seals. Pro
Tech is a custom-blended
reinforced PTFE seal made
to perform in high speed,
high temperature, and
chemical environments.
Because of its noncontact design and PTFE
construction, the equipment
experiences negligible
energy loss.
PTFE Materials
Chemical resistant
Lower seal cost
Provides alternative materials for specific applications
Low coefficient of friction and low heat build up
Non-Contact Design
Virtually no torque consumption

Will not wear out or groove shafts
ProTech can replace

standard radial lip oil seals
when performance and
reliability are critical. In
addition, ProTech can be
made for a wide range of
industrial applications.
Multiple PTFE Compounds
Pulp and paper

Petrochemical
Food Service
No Lubrication Required
Can run dry because of non-contact design
High Shaft Speeds
Operates far beyond shaft speed limits of standard radial

lip seals
Liberal specifications for shaft and bore finish resulting
in low shaft cost
Complete exclusion of dust and water

Zero oil leakage
Fewer components
Two-Piece Unitized
Greatest Axial Movement
in Industry
Reduces a major factor causing labyrinth seal leakage
Fluorelastomer
O-Rings
Static elastomer seal for the most severeservices
ProTech is available
Precision-Machined Seal
in multiple designs to
meet specific design
requirements and geometry Available With or Without Flange
constraints.
Single and Multiple Expulsion
Ports
Exceeds IEEE-841
New Split Pillow Block Design
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Allows retrofit of most bore and shaft combinations

No tooling charges
Provides labyrinth sealing in restricted gland width
Available in multiple port if directional installation is a problem
Provides premium bearing protection on severe-duty electric
motors
Meets split pillow block OEM specifications
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DMR
ProTech Materials
Quality
ProTechs standard reinforced PTFE construction

provides a wide range of operating capabilities
including high or low temperatures and extreme
chemical environments. The addition of other PTFE
fillers extends the capability to special designs and
services with enhanced physical properties. Two
examples are large-diameter seals and food service
requirements.
ProTech is manufactured in our modern plastics

facility in New York State where the entire process
from raw materials to finished product is tightly
controlled. The highest quality and absolute
consistency from lot to lot are assured by:
Our many years of experience manufacturing goods
The use of only first-grade virgin PTFE resins
A very sophisticated system for controlling the
critical sintering process
Our special CNC production equipment
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67

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DMR

ProTech Labyrinth Seals

SOLUTION: PROTECH LABYRINTH

Bearings are at risk whenever seals allow lubricant

JM Clipper uniquely designed ProTech to protect

Multiple ProTech Designs

Flanged General purpose

Benefits of Simplified Design

Easier to retrofit in standard bore housings

Additional Benefits of PTFE Construction

Multi Port For use in applications where drain port cannot be

Pillow Block Solid seal design

.020 TIR (0.51mm)

The standard ProTech is a single-port expulsion

Standard Operation Parameters Flanged and

Bore Width CHb:

.032 to .063 (0.81mm - 1.6mm

Non Flanged Designs

Compatible with most bore and

Temperature Range: -40 degrees to 250 degrees F

A Shaft Tolerances = +/- .002 (+/- .05mm)

Single expulsion port

D Seal Into Bore Depth

SPLIT PILLOW BLOCK DESIGN NON-FLANGED DESIGN

Successfully tested for

Less space required

Accommodates variations in Non-Contact

ProTech Standard Sizes

.500 (12.5mm) and up

Maximum Standard Shaft Size *:

Standard Cross Section:

For Shaft Diameters Over 4:

Non-Flange Cross Section:

Minimum Extension into Bore:

Measure a shaft, bore, and gland length.

.312 (8mm) nominal

*Note: Special sizes are available.

ProTech Material Availability

Step shaft diameter (if applicable)

Oil Leakage Test

1. Oil Leakage Test

Water Exclusion Test

3. Dust Exclusion Test

Dust Exclusion Test

Extreme Test Results:

Oil Leak Test

Water Pressure Test

The patented, unitized

Virtually no torque consumption

ProTech can replace

Multiple PTFE Compounds

Pulp and paper

Can run dry because of non-contact design

High Shaft Speeds

Operates far beyond shaft speed limits of standard radial

Complete exclusion of dust and water

Reduces a major factor causing labyrinth seal leakage

Static elastomer seal for the most severeservices

Allows retrofit of most bore and shaft combinations