160 78-O1
160 78-O1
YMC2 MODEL A
WITH OPTIVIEW CONTROL CENTER
8.1415 in
LD14000
R-134a
Issue Date:
November 30, 2012
FORM 160.78-O1
ISSUE DATE: 11/30/2012
IMPORTANT!
SAFETY SYMBOLS
The following symbols are used in this document to alert the reader to specific situations:
Indicates a possible hazardous situation
which will result in death or serious injury
if proper care is not taken.
External wiring, unless specified as an optional connection in the manufacturers product line, is
not to be connected inside the OptiView cabinet. Devices such as relays, switches, transducers and
controls and any external wiring must not be installed inside the micro panel. All wiring must be in
accordance with Johnson Controls published specifications and must be performed only by a qualified
electrician. Johnson Controls will NOT be responsible for damage/problems resulting from improper
connections to the controls or application of improper control signals. Failure to follow this warning will void the manufacturers warranty and cause serious damage to property or personal injury.
Ensure power is removed from the input side of the VSD at all times when the chiller is under vacuum
(less than atmospheric pressure). The VSD maintains voltage to ground on the motor when the chiller
is off while voltage is available to the VSD. Insulating properties in the motor are reduced in vacuum
and may not insulate this voltage sufficiently.
JOHNSON CONTROLS
FORM 160.78-O1
ISSUE DATE: 11/30/2012
ASSOCIATED LITERATURE
MANUAL DESCRIPTION
FORM NUMBER
YMC2 Installation
160.78-N1
160.78-N2
50.20-NM5
2
2
160.78-PW1
160.78-PW2
160.78-RP1
YMC OptiView
2
OptiSpeed
TM
TM
JOHNSON CONTROLS
160.78-O2
160.78-RP3
FORM 160.78-O1
ISSUE DATE: 11/30/2012
SYSTEM NOMENCLATURE
Y M C 2 - S 0756 A A
YORK
Mod Level
Magnetic Bearing
Refrigerant R-134a
Centrifugal Chiller
S = Single Stage
T = Two Stage
Capacity in KW
COMPRESSOR NOMENCLATURE
M1 B - 197 F A A
Motor
Motor Design Level
Impeller Tip Diameter (mm)
Rotation
F = Forward
R = Reverse
VESSEL NOMENCLATURE
E A 25 14 271 B R 1 1 F C R
Vessel
E = Evaporator
C = Condenser
Heat Exchanger Mod Level
Nominal Inside Diameter (Inches)
Nominal Length (Feet)
Marketing Tube Number
Tube Code
B = 3/4" Code 1
C = 3/4" Code 2
D = 3/4" Code 3
E = 3/4" Code 4
2 = 1" Code 1
3 = 1" Code 2
4 = 1" Code 3
5 = 1" Code 4
Number of Passes
Water Side Pressure Code
1 = 150 psi
3 = 300 psi
Hyper
Amps
X = Factory Mount
R = Retrofit Model
H = YMC2 Chiller
40 = 380V 60Hz
50 = 400V 50Hz
46 = 460V 60Hz
68 = 415V 50Hz
D = Disconnect Switch
B = Circuit Breaker
Liquid DWP
15 = 150 psi
30 = 300 psi
JOHNSON CONTROLS
FORM 160.78-O1
ISSUE DATE: 11/30/2012
TABLE OF CONTENTS
Section 1 - System Fundamentals..........................................................................................................................7
System Components......................................................................................................................................... 7
Compressor..............................................................................................................................................7
Motor........................................................................................................................................................7
Heat Exchangers......................................................................................................................................8
Evaporator................................................................................................................................................8
Condenser................................................................................................................................................8
Water Boxes.............................................................................................................................................8
Refrigerant Flow Control..........................................................................................................................8
Optional Service Isolation Valves............................................................................................................. 8
Optional Hot Gas Bypass......................................................................................................................... 8
OptiViewTM Control Center........................................................................................................................ 8
Variable Speed Drive................................................................................................................................9
System Operation Description........................................................................................................................... 9
Capacity Control................................................................................................................................................ 9
Section 2 - System Operating Procedures........................................................................................................... 11
Pre-Starting..................................................................................................................................................... 11
Start-Up........................................................................................................................................................... 11
Chiller Operation............................................................................................................................................. 11
Condenser Water Temperature Control........................................................................................................... 11
Operating Logs................................................................................................................................................ 11
Operating Inspections..................................................................................................................................... 12
Daily.......................................................................................................................................................12
Weekly....................................................................................................................................................13
Monthly...................................................................................................................................................13
Semi-Annually (Or More Often As Required)......................................................................................... 13
Annually (More Often If Necessary)....................................................................................................... 13
Need For Maintenance Or Service.................................................................................................................. 13
Stopping The System...................................................................................................................................... 13
Prolonged Shutdown....................................................................................................................................... 13
Section 3 - Maintenance........................................................................................................................................15
Renewal Parts................................................................................................................................................. 15
Checking System For Leaks........................................................................................................................... 15
Leak Testing During Operation............................................................................................................... 15
Conducting R-22 Pressure Test...................................................................................................................... 15
Vacuum Testing............................................................................................................................................... 16
Vacuum Dehydration....................................................................................................................................... 17
Operation................................................................................................................................................17
Refrigerant Charging....................................................................................................................................... 18
Checking The Refrigerant Charge During Unit Shutdown............................................................................... 18
Handling Refrigerant For Dismantling And Repairs......................................................................................... 19
Megging The Motor......................................................................................................................................... 19
Condensers And Evaporators......................................................................................................................... 19
General...................................................................................................................................................19
Chemical Water Treatment..................................................................................................................... 19
Cleaning Evaporator and Condenser Tubes.......................................................................................... 19
Tube Fouling..........................................................................................................................................19
Tube Cleaning Procedures..................................................................................................................... 20
JOHNSON CONTROLS
FORM 160.78-O1
ISSUE DATE: 11/30/2012
LIST OF FIGURES
FIGURE 1 - YMC2 Chiller Components 7
FIGURE 2 - Compressor Prerotation Vanes9
FIGURE 3 - Refrigerant Flow-Thru Chiller10
FIGURE 4 - Liquid Chiller Log Sheets12
FIGURE 5 - Evacuation of Chiller15
FIGURE 6 - Saturation Curve17
LIST OF TABLES
TABLE 1 - System Pressures16
TABLE 2 - Refrigerant Charge18
TABLE 3 - Maintenance Requirements22
TABLE 4 - Operation Analysis Chart25
TABLE 5 - Analog Input Ranges (Low Pressure Chillers)27
JOHNSON CONTROLS
FORM 160.78-O1
ISSUE DATE: 11/30/2012
OPTIVIEW
CONTROL
PANEL
VSD PANEL
DIRECT-DRIVE
MOTOR
COMPRESSOR
MAGNETIC BEARING
CONTROLLER
CONDENSER
LIFTING
OPENINGS (4)
VSD
COOLANT
PIPING
EVAPORATOR
COMPACT
WATER
BOXES
LD14022
SIGHT
GLASS
SYSTEM COMPONENTS
The YORK Model YMC2 Centrifugal Liquid Chiller
is completely factory-packaged including evaporator,
condenser, compressor, motor, OptiViewTM Control
Center, and all interconnecting unit piping and wiring
(see Figure 1).
Compressor
The compressor is a single-stage centrifugal type powered by a hermetic electric motor, on a common shaft
with a cast aluminum, fully shrouded impeller. The impeller is designed for balanced thrust and is dynamically
balanced and over-speed tested. The compressor model
number includes gas path revision level at the end of the
model string. Gas path revision level A includes pre-rotation vanes. Gas path revisions B has fixed inlet vanes.
Motor
The compressor motor is a hermetic permanent magnet
high speed design with magnetic bearings. The compressor impeller is overhung from the end of the motor
shaft and has no bearings of it's own.
JOHNSON CONTROLS
FORM 160.78-O1
ISSUE DATE: 11/30/2012
Heat Exchangers
Evaporator and condenser shells are fabricated from
rolled carbon steel plates with fusion welded seams.
Heat exchanger tubes are internally enhanced type.
Evaporator
The evaporator is a shell and tube, hybrid falling film,
and flooded type heat exchanger. A distributor trough
provides uniform distribution of refrigerant over tubes
in the falling film section. Residual refrigerant floods
the tubes in the lower section. Suction baffles are located above the tube bundle to prevent liquid refrigerant
carryover into the compressor. A 2" liquid level sight
glass is located on the side of the shell to aid in determining proper refrigerant charge. The evaporator shell
contains dual refrigerant relief valves unless condenser
isolation is installed.
Condenser
The condenser is a shell and tube type, with a discharge
gas baffle to prevent direct high velocity impingement
on the tubes. A separate subcooler is located in the condenser to enhance performance. Dual refrigerant relief
valves are located on condenser shells and optional refrigerant isolation valves are available.
Water Boxes
The removable compact water boxes are fabricated of
steel. The design working pressure is 150 PSIG (1034
kPa) and the boxes are tested at 225 PSIG (1551 kPa).
Integral steel water baffles provide the required pass
arrangements. Stub-out water nozzle connections with
Victaulic grooves are welded to the water boxes. These
nozzle connections are suitable for Victaulic couplings,
welding or flanges, and are capped for shipment.
Plugged 3/4" drain and vent connections are provided
in each water box. Optional marine waterboxes are
available.
Refrigerant Flow Control
Refrigerant flow to the evaporator is controlled by a
variable orifice (refer to Figure 3).
A level sensor senses the refrigerant level in the condenser and outputs an analog voltage to the Microboard
that represents this level (0% = empty; 100% = full).
Under program control, the Microboard modulates a
variable orifice to control the condenser refrigerant
level to a programmed setpoint. Other setpoints affect
the control sensitivity and response. These setpoints
must be entered at chiller commissioning by a qualified
8
JOHNSON CONTROLS
FORM 160.78-O1
ISSUE DATE: 11/30/2012
LD15000
FORM 160.78-O1
ISSUE DATE: 11/30/2012
The YMC2 uses these mechanisms in a controlled order to maintain best efficiency.
COMPRESSOR
ROTOR COOLING
GAS VENT
(M1B-197FAA and M1B-205FAA)
HOT GAS
BYPASS VALVE
PRE-ROTATION
VANES
(M1B-197FAA and M1B-205FAA)
DISCHARGE
CHECK VALVE
SUCTION
DISCHARGE
LIQUID LEVEL
VALVE
ISOLATION
VALVE
EVAPORATOR
CONDENSER
SUCTION
BAFFLE
SUB-COOLER
ISOLATION
VALVE
LIQUID COOLING
FOR MOTOR STATOR
10
JOHNSON CONTROLS
FORM 160.78-O1
ISSUE DATE: 11/30/2012
CHILLER OPERATION
START-UP
1. If the chilled water pump is manually operated,
start the pump. The Control Center will not allow the chiller to start unless chilled liquid flow
is established through the unit. If the chilled liquid pump is wired to the Microcomputer Control
Center the pump will automatically start, therefore, this step is not necessary.
2. To start the chiller, press the RUN key on the
Home Screen on the display panel.
For display messages and information pertaining
to the operation of the OptiView Control Center, refer to the YMC2 OptiViewTM Control Center
Operations Manual (Form 160.78-O2).
Any malfunctions which occur during
SHUTDOWN are also displayed.
The coolant temperature inside any JCI-supplied liquid-cooled motor starter must be maintained above the
dewpoint temperature in the equipment room to prevent
condensing water vapor inside the starter cabinet. Therefore, an additional temperature-controlled throttle valve
is needed in the flow path for the starter heat exchanger
to regulate cooling above the equipment room dewpoint
for applications using cooling sources other than evaporative air-exchange methods, such as wells, bodies of
water, and chilled water. The temperature control valve
should be the type to open on increasing drive coolant
temperature, fail-closed, and set for a temperature above
dewpoint. It can be requested as factory-supplied on a
chiller order by special quotation.
JOHNSON CONTROLS
% Load
100
% Load
100 )
FORM 160.78-O1
ISSUE DATE: 11/30/2012
is available for this purpose. Figure 4 shows an example log sheet used by Johnson Controls Personnel
for recording test data on chiller systems. Log sheets
are available in pads of 50 sheets and may be obtained
through the nearest Johnson Controls office; request
the YMC2 Centrifugal Liquid Chiller Log Sheets (Form
160.78-MR1).
Daily
1. Check OptiView Control Center displays.
2. Check entering and leaving condenser water pressure and temperatures for comparison with job
design conditions. Condenser water temperatures
can be checked on the SYSTEM Screen.
An accurate record of readings serves as a valuable reference for operating the system. Readings taken when
a system is newly installed will establish normal conditions with which to compare later readings.
3. Check the entering and leaving chilled liquid temperatures and evaporator pressure for comparison with job design conditions on the SYSTEM
Screen.
For example, an increase in condenser approach temperature (condenser temperature minus leaving condenser water temperature) may be an indication of
dirty condenser tubes.
OPERATING INSPECTIONS
By following a regular inspection using the display
readings of the OptiView Control Center, and maintenance procedure, the operator will avoid serious operating difficulty. The following list of inspections and
procedures should be used as a guide.
Chiller Location
CENTRIFUGAL
LIQUID CHILLER LOG SHEET
System No.
Date
Time
Hour Meter Reading
O.A. Temperature Dry Bulb / Wet Bulb
Compressor
Discharge Temperature
ure
PRV % Open (If equipped)
pped)
Input Power
Motor
% Input FLA
% Motor FLA
DC Bus Voltage
perature
Magnetic Bearing Motor Housing Temperature
Controller
Rotor Elongation
Suction Pressure
Liquid
Evaporator
YM
N
CE
GA
IFU
TR
Return Temperature
Return Pressure
Flow Rate - GPM (If equipped)
Refrigerant
Liquid
Condenser
Discharge Pressure
Corresponding Temperature
perature
mperature
Subcooler Liquid Temperature
Supply Pressure
Return Temperature
...an Energy-Sa
ving
approach to you
r
Service needs..
.
Issue Date:
June 30, 2011
Form 160.78-MR1
(611)
New Release
Return Pressure
Flow Rate - GPM (If equipped)
Remarks:
LD16236
* NOTE: A
pad of 50 log sheets can be ordered from your local Johnson Controls branch by
requesting Form 160.78-MR1.
12
JOHNSON CONTROLS
FORM 160.78-O1
ISSUE DATE: 11/30/2012
leaving condenser and saturated condensing temperature should not exceed the difference recorded
for a new unit by more than 4F (2.2C)).
Weekly
1. Check the refrigerant charge. Refer to Checking
The Refrigerant Charge During Unit Shutdown in
SECTION 3 - MAINTENANCE.
Monthly
1. Leak check the entire chiller.
Semi-Annually (Or More Often As Required)
1. Check controls.
Annually (More Often If Necessary)
1. Evaporator and Condenser.
A. Inspect and clean water strainers.
B. Inspect and clean tubes as required.
C. Inspect end sheets.
2. Compressor Drive Motor.
A. Meg motor windings.
3. Inspect and service electrical components as necessary.
4. Perform refrigerant analysis.
NEED FOR MAINTENANCE OR SERVICE
If the system is malfunctioning in any manner or the
unit is stopped by one of the safety controls, refer to
the Operation Analysis Chart shown in Table 4 (SECTION 4 - TROUBLESHOOTING). After consulting
this chart, if you are unable to make the proper repairs
or adjustments to start the compressor or the particular
trouble continues to hinder the performance of the unit,
please call the nearest Johnson Controls District Office. Failure to report constant troubles could damage
the unit and increase the cost of repairs.
STOPPING THE SYSTEM
The OptiView Control Center can be programmed
to start and stop automatically (maximum - once each
day) whenever desired. Refer to the YMC2 OptiviewTM
Control Center Operation Manual (Form 160.78-O1).
To stop the chiller, proceed as follows:
JOHNSON CONTROLS
13
FORM 160.78-O1
ISSUE DATE: 11/30/2012
14
JOHNSON CONTROLS
FORM 160.78-O1
ISSUE DATE: 11/30/2012
SECTION 3 - MAINTENANCE
RENEWAL PARTS
For any required Renewal Parts, refer to the YMC2 Unit
Renewal Parts Manual (Form 160.78-RP1).
CHECKING SYSTEM FOR LEAKS
Leak Testing During Operation
The refrigerant side of the system is carefully pressure
tested and evacuated at the factory.
After the system has been charged, the system should
be carefully leak tested with a R-134a compatible leak
detector to be sure all joints are tight.
If any leaks are indicated, they must be repaired immediately. Usually, leaks can be stopped by tightening
flare nuts or flange bolts. However, for any major repair, the refrigerant charge must be removed. Refer to
Handling Refrigerant For Dismantling And Repairs in
this section.
CONDUCTING R-22 PRESSURE TEST
With the R-134a charge removed and all known leaks
repaired, the system should be charged with a small
amount of R-22 mixed with dry nitrogen so that a halide torch or electronic leak detector can be used to detect any leaks too small to be found by the soap test.
LD00949
JOHNSON CONTROLS
15
FORM 160.78-O1
ISSUE DATE: 11/30/2012
Section 3 - Maintenance
ABSOLUTE
PSIA
MILLIMETERS
OF MERCURY
(HG)
0"
14.6960
760.00
760,000
212
10.240"
9.6290
500.00
500,000
192
22.050"
3.8650
200.00
200,000
151
25.980"
1.9350
100.00
100,000
124
27.950"
0.9680
50.00
50,000
101
28.940"
0.4810
25.00
25,000
78
29.530"
0.1920
10.00
10,000
52
29.670"
0.1220
6.30
6,300
40
29.720"
0.0990
5.00
5,000
35
29.842"
0.0390
2.00
2,000
15
29.882"
0.0190
1.00
1,000
29.901"
0.0100
0.50
500
11
29.917"
0.0020
0.10
100
38
29.919"
0.0010
0.05
50
50
29.9206"
0.0002
0.01
10
70
29.921"
= 14.696 PSIA
= 760 mm Hg. absolute pressure at 32F
= 29.921 inches Hg. absolute at 32F
VACUUM TESTING
Ensure power is removed from the input
side of the VSD at all times when the
chiller is under vacuum (less than atmospheric pressure). The VSD maintains
voltage to ground on the motor when the
chiller is off while voltage is available to
the VSD. Insulating properties in the motor are reduced in vacuum and may not
insulate this voltage sufficiently.
After the pressure test has been completed, the vacuum
test should be conducted as follows:
1. Connect a high capacity vacuum pump, with indicator, to the system charging valve as shown in
16
MICRONS
BOILING
TEMPERATURES
OF
WATER
F
NOTES:
Water
Freezes
Figure 5 and start the pump. Refer to Vacuum Dehydration in this section.
2. Open wide all system valves. Be sure all valves to
the atmosphere are closed.
3. Operate the vacuum pump in accordance with
Vacuum Dehydration in this section until a wet
bulb temperature of +32F (0C) or a pressure of
5 mm Hg is reached. Refer to Table 1 for corresponding pressure values.
4. To improve evacuation circulate hot water, not
to exceed 125F (51.7C) through the evaporator
and condenser tubes to thoroughly dehydrate the
shells. If a source of hot water is not readily available, a portable water heater should be employed.
JOHNSON CONTROLS
FORM 160.78-O1
ISSUE DATE: 11/30/2012
Section 3 - Maintenance
the pressure in the system to a point where its saturation temperature is considerably below that of room
temperature, heat will flow from the room through the
walls of the system and vaporize the water, allowing
a large percentage of it to be removed by the vacuum
pump. The length of time necessary for the dehydration of a system is dependent on the size or volume of
the system, the capacity and efficiency of the vacuum
pump, the room temperature and the quantity of water
present in the system. By the use of the vacuum indicator as suggested, the test tube will be evacuated to
the same pressure as the system, and the distilled water
will be maintained at the same saturation temperature
as any free water in the system, and this temperature
can be observed on the thermometer.
If the system has been pressure tested and found to be
tight prior to evacuation, then the saturation temperature recordings should follow a curve similar to the
typical saturation curve shown as Figure 6.
The temperature of the water in the test tube will drop
as the pressure decreases, until the boiling point is
reached, at which point the temperature will level off
and remain at this level until all of the water in the
shell is vaporized. When this final vaporization has
taken place the pressure and temperature will continue
to drop until eventually a temperature of 35F (1.6C)
or a pressure of 5 mm Hg. is reached.
VACUUM DEHYDRATION
To obtain a sufficiently dry system, the following instructions have been assembled to provide an effective
method for evacuating and dehydrating a system in the
field. Although there are several methods of dehydrating a system, we are recommending the following, as
it produces one of the best results, and affords a means
of obtaining accurate readings as to the extent of dehydration.
The equipment required to follow this method of dehydration consists of a wet bulb indicator or vacuum
gauge, a chart showing the relation between dew point
temperature and pressure in inches of mercury (vacuum), (refer to Table 1) and a vacuum pump capable of
pumping a suitable vacuum on the system.
Operation
Dehydration of a refrigerant system can be obtained
by this method because the water present in the system
reacts much as a refrigerant would. By pulling down
JOHNSON CONTROLS
LD00474
FORM 160.78-O1
ISSUE DATE: 11/30/2012
Section 3 - Maintenance
While charging, every precaution must be taken to prevent moisture laden air from entering the system. Make
up a suitable charging connection from new copper
tubing to fit between the system charging valve and the
fitting on the charging drum. This connection should
be as short as possible but long enough to permit sufficient flexibility for changing drums. The charging
connection should be purged each time a full container
of refrigerant is connected and changing containers
should be done as quickly as possible to minimize the
loss of refrigerant.
Refrigerant may be furnished in cylinders containing
either 30, 50, 125, 1,025 or 1750 lbs. (13.6, 22.6, 56.6,
464 or 794 kg) of refrigerant.
REFRIGERANT CHARGING
The refrigerant charge is specified for each chiller model in Table 2. Charge the correct amount of refrigerant
and record the level in the evaporator sight glass.
M1-197FAA
M2-205FAA
EVAPORATOR
CONDENSER
EST. REFRIGERANT
CHARGE LBS (KGS) 1
EA2510
CA2110
570 (260)
EA2510
CA2510
625 (285)
EA2514
CA2514
860 (390)
EA2510
CA2110
555 (255)
EA2510
CA2510
610 (280)
EA2514
CA2514
860 (390)
1 Refrigerant charge quantity and weights will vary based on tube count.
* Refer to product drawings for detailed weight information.
18
JOHNSON CONTROLS
FORM 160.78-O1
ISSUE DATE: 11/30/2012
JOHNSON CONTROLS
Section 3 - Maintenance
19
Section 3 - Maintenance
20
FORM 160.78-O1
ISSUE DATE: 11/30/2012
JOHNSON CONTROLS
FORM 160.78-O1
ISSUE DATE: 11/30/2012
JOHNSON CONTROLS
Section 3 - Maintenance
COMPRESSOR
Maintenance for the compressor assembly consists of
observing the operation of the compressor.
If the control panel warns of excessive landings of the
magnetic bearing motor, notify the nearest Johnson
Controls office to request the presence of a Johnson
controls Service Technician. The technician can assess
the condition of the touchdown bearings using electronic tools.
ELECTRICAL CONTROLS
For information covering the OptiView Control
Center operation, refer to the YMC2 OptiViewTM Control Center Operations Manual (Form 160.78-O2).
21
FORM 160.78-O1
ISSUE DATE: 11/30/2012
Section 3 - Maintenance
Procedure
Record operating conditions (on applicable Log Form)
Daily
Weekly
Monthly
Yearly
Other
Clean tubes
X2
2-5 Years
For operating and maintenance requirements listed above, refer to appropriate service literature, or contact your local Johnson Controls
Service Office.
1
This procedure must be performed at the specified time interval by an Industry Certified Technician who has been trained and qualified to
work on this type of YORK equipment. A record of this procedure being successfully carried out must be maintained on file by the equipment
owner should proof of adequate maintenance be required at a later date for warranty validation purposes.
2
22
JOHNSON CONTROLS
FORM 160.78-O1
ISSUE DATE: 11/30/2012
PREVENTATIVE MAINTENANCE
It is the responsibility of the owner to provide the necessary daily, monthly and yearly maintenance requirements of the system.
IMPORTANT If a unit failure occurs
due to improper maintenance during the
warranty period; Johnson Controls will
not be liable for costs incurred to return
the system to satisfactory operation.
In any operating system it is most important to provide a planned maintenance and inspection of its functioning parts to keep it operating at its peak efficiency.
Therefore, the following maintenance should be performed when prescribed.
COMPRESSOR AND MOTOR
1. Check mounting screws and piping joint nuts frequently to insure tightness.
2. Meg motor windings annually to check for deterioration of windings.
LEAK TESTING
The unit should be leak tested monthly. Any leaks
found must be repaired immediately.
EVAPORATOR AND CONDENSER
Section 3 - Maintenance
JOHNSON CONTROLS
23
FORM 160.78-O1
ISSUE DATE: 11/30/2012
Section 3 - Maintenance
24
JOHNSON CONTROLS
FORM 160.78-O1
ISSUE DATE: 11/30/2012
SECTION 4 - TROUBLESHOOTING
POSSIBLE CAUSE
REMEDY
Insufficient
condensing water flow.
Remove obstruction.
System overload.
JOHNSON CONTROLS
25
FORM 160.78-O1
ISSUE DATE: 11/30/2012
26
JOHNSON CONTROLS
FORM 160.78-O1
ISSUE DATE: 11/30/2012
BY FACTOR
Capacity
3.516
Kilowatts (kW)
Power
Horsepower
0.7457
Kilowatts (kW)
Flow Rate
0.0631
Feet (ft)
0.3048
Meters (m)
Inches (in)
25.4
Millimeters (mm)
Weight
Pounds (lbs)
0.4538
Kilograms (kg)
Velocity
0.3048
2.989
Kilopascals (kPa)
6.895
Kilopascals (kPa)
Length
Pressure Drop
TEMPERATURE
To convert degrees Fahrenheit (F) to degrees Celsius
(C), subtract 32 and multiply by 5/9 or 0.5556.
Example: (45.0F - 32) x 0.5556 = 27.2C
To convert a temperature range (i.e., a range of 10F)
from Fahrenheit to Celsius, multiply by 5/9 or 0.5556.
Example: 10.0F range x 0.5556 = 5.6 C range
JOHNSON CONTROLS
27
800-861-1001
www.johnsoncontrols.com