Rotating DC Motors Part II
Rotating DC Motors Part II
Rotating DC Motors Part II
Ia
+
+
-
VDC
Ea = K
The output power can be calculated from the power balance equation above, or from the
product of output torque and angular velocity:
POUT = Tload
Mechanical power is often expressed in units of horsepower, hp. This is a non-SI unit of
power equal to 746 watts. If torque is expressed in Nm and angular velocity is
expressed in units of radians per second, then the units out of POUT = Tload will be
expressed in watts. To convert to horsepower, simply divide the answer in watts by 746.
A power conversion diagram is a useful tool to document the power flow in a motor. It
clearly shows that the input power is electrical and that the output power is mechanical.
The power developed, P d , denotes the change from electrical to mechanical power.
PIN = VDC I a
=
Pd E=
T d
a Ia
Pelec loss = I a Ra
2
POUT = Tload
II.3 Efficiency
Efficiency of a system can be generally defined as the ratio of power output relative to
power input. In DC motors this becomes the mechanical power out relative to the
electrical power in:
= POUT / PIN
The expression for power out, POUT = Tload , can be recast to provide a simple equation
for efficiency as follows. Earlier in this chapter, developed torque was given as
Td = K I a . Multiplying both sides of this equation by the angular velocity, , gives:
Td = Kv Ia
But T d equals the power developed, P d . Thus:
Pd = KvIa
Back EMF was also defined earlier as Ea = K . Hence, we can arrive at a new
equation for mechanical power developed as shown at the dashed line in Figure 2 above:
=
Pd T=
K I=
Ea I a
d
a
In many cases the friction losses will be small compared to the armature loss. If we
assume that mechanical losses can be ignored, the efficiency of a DC motor can be
expressed simply as the ratio of back EMF to applied voltage because:
Td = Tload + Tmech loss
and if:
Tmech loss = 0
then:
Td = Tload
hence:
= Tload=
T=
POUT
K I=
Ea I a
d
a
and
=
POUT
Ea I a
Ea
=
(100 %)
=
(100 %)
(100 %)
PIN
VDC I a
VDC
Again, this final equation assumes all mechanical losses are ignored.
mechanical
Power equation
P in = V DC I a
P elec loss = I a 2 R a
P d = Ea * Ia = Td = Kv Ia
Ea = Kv
Td = Kv Ia
= P out / P in
(P out = P load )
(T = P / , or, P = T )
Example II-1: A permanent magnet DC motor is rated for 25 V, 2 A and 1300 rpm. If the machine
is 90% efficient at rated conditions find Ra and K if Tmech loss = 0.0334 N m .
SOLUTION: We use the given rated electrical information to determine the power into the motor.
PIN = VDC I a = (25V )(2 A) = 50 W
The efficiency value then enables us to calculate the output power at rated conditions.
POUT = (0.90)(50 W ) = 45 W
We can calculate the power loss at rated conditions by
P mech loss = Tmech loss
1300 rev 1 min 2 rad
= (0.0334 N m)
min 60 s 1 rev
= 4.55 W
The power developed must be
Pd = Pmech loss + P OUT
Pd = 4.55 W + 45 W = 49.55 W
Now, we can solve for K .
Pd = Td = K I a
49.55 W = K (2 A) 1300 rpm
30
K = 0.182 V s
To find Ra :
V
=
Ra I a + Ea
DC
=
V
Ra I a + K
DC
25 =Ra (2 A) + (0.182 V s ) (1300)
30
=
Ra 0.11
A power conversion diagram shows another approach to this problem if we consider electrical power
loss in the armature.
PIN = VDC I a
=
Pd E=
T d
a Ia
Pelec loss = I a Ra
2
POUT = Tload