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    AP QP Checklist

    Uploaded by

    Martin Boiani
    The document outlines the key elements and calculations involved in Advanced Product Quality Planning (APQP). It provides formulas to calculate program need dates for each element by accounting for the time required to complete individual tasks and obtain necessary approvals. The goal is to work backwards from key dates like Production Validation to determine the latest dates that preceding elements can be finished without delaying the overall program.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    AP QP Checklist

    Uploaded by

    Martin Boiani
    227 views6 pages
    The document outlines the key elements and calculations involved in Advanced Product Quality Planning (APQP). It provides formulas to calculate program need dates for each element by accounting for the time required to complete individual tasks and obtain necessary approvals. The goal is to work backwards from key dates like Production Validation to determine the latest dates that preceding elements can be finished without delaying the overall program.

    Original Description:

    An APQP Checklist for reference

    Original Title

    AP Qp Checklist

    Copyright

    © © All Rights Reserved

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    The document outlines the key elements and calculations involved in Advanced Product Quality Planning (APQP). It provides formulas to calculate program need dates for each element by accounting for the time required to complete individual tasks and obtain necessary approvals. The goal is to work backwards from key dates like Production Validation to determine the latest dates that preceding elements can be finished without delaying the overall program.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    227 views6 pages

    AP QP Checklist

    Uploaded by

    Martin Boiani
    The document outlines the key elements and calculations involved in Advanced Product Quality Planning (APQP). It provides formulas to calculate program need dates for each element by accounting for the time required to complete individual tasks and obtain necessary approvals. The goal is to work backwards from key dates like Production Validation to determine the latest dates that preceding elements can be finished without delaying the overall program.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    You are on page 1of 6

    APQP

    Program Need Date (PND) Calculations

    Element
    23) PSW Part Delivery at MRD
    This is the latest date that
    PSW material must be
    received at the customer
    plant.
    22) Production Part
    Approval
    PPAP must be submitted
    and approved prior to PSW
    parts being delivered to
    customer plant Production
    Validation MRD.

    Questions/Formula
    What is the Production Validation MRD?

    21) Production
    Validation (PV) Testing
    PV Testing must be
    complete, analyzed and
    formatted for inclusion in
    the PPAP package.

    a) How many days are needed to compile the PPAP submission once
    all requirements are completed (i.e., testing, control plans, etc.)?

    20) Preliminary Process


    Capability Studies
    These must be completed,
    analyzed and formatted
    for inclusion into the PPAP
    package. This should be
    done prior to PV testing.

    a) How many days to complete PV Testing?


    b) How many days does the customer require to review data?

    19) Production Control


    Plan

    a) How many days will it take to analyze data specifically for the capability
    studies?

    This must be completed


    and signed off for
    inclusion in the PPAP
    package.

    a) How many days to ship parts once PSW is approved?


    b) How many days does the customer require to review the Production
    Part Approval package (PPAP)?
    Formula:
    #23 PND

    a
    -

    Formula:
    #22 PND

    b
    -

    a
    -

    Formula:
    #21 PND

    PND

    PND

    PND

    17) Packaging Specifications


    This must be complete in
    order to ship PSW parts
    to PV MRD.

    a) How many days to receive sufficient quantities of packaging once it is


    approved?
    b) How many days to ship parts for packaging?

    a
    -

    15) Pre-Launch Control


    Plan

    PND

    5
    2

    PND

    a) How many days required to train and post instructions for operators?
    b) How many days to build PTR parts?

    b
    -

    2
    5

    PND
    =

    a) How many days to post control plan?


    b) How many days to build PTR parts?

    Orginator: Supplier / Contact (phone)


    310501029.xls

    a) How many days to compile PPAP information once completed?

    Formula:
    #18 PND

    5
    5

    18) Production Trial


    Run (PTR)
    This build generates data
    for Ppk studies and parts
    for PV Testing.

    16) Operator Process


    Instructions
    This must be in place for
    Production Trial Run.

    PND

    Formula:
    #23 PND

    Formula:
    #22 PND

    Formula:
    #20 PND

    Program
    Need Date
    (PND)

    Page 1 of 6
    Date Printed: 03/18/2016 12:50:44

    7
    5
    Date Created: 2/27/98
    Date Revised: 2/27/98

    APQP
    Program Need Date (PND) Calculations

    Element
    This must be completed
    and signed off by
    customer prior to PTR.

    Questions/Formula
    c) How many days for customer to review?
    Formula:
    #18 PND

    a
    -

    b
    -

    a) How many days to include GR&R data in Pre-Launch Control Plan?

    13) Process FMEA


    This must be completed
    prior to PND for Pre-Control
    Plan and Operator Process
    Instructions to ensure
    FMEA are updated in the
    PLCP or OPI prior to PTR.

    a) How many days does it take to include added controls or process


    actions from the FMEA in the Pre-Launch Control Plan or Operator
    Process Instructions?

    12) Manufacturing Process


    Flow Chart
    This must be completed
    prior to PFMEA (used to
    start the FMEA process)

    a) How many days to complete PFMEA?

    11) Team Feasibility


    Commitment
    This must be completed
    prior to ordering tooling
    for Production Trial Run.

    a) How many days to build PTR parts?


    b) How many days will it take to train operators on tools?
    c) How many days to order tooling?

    Formula:
    #15 PND

    a
    -

    Formula:
    #15 PND

    PND
    =

    a
    -

    PND
    =

    a
    -

    9) Prototype Builds
    This changes throughout
    the program.
    8) Prototype Build
    Control Plan
    This must be completed
    and signed off prior to first
    Prototype Build (update as
    necessary).

    PND

    Formula:
    #18 PND

    PND

    Formula:
    #13 PND

    14) Measurement
    Systems Evaluation
    This must be completed
    prior to finalization of the
    Pre-Launch Control
    Plan.

    10) Drawings and


    Specifications
    This must be finalized to
    build or revise production
    tooling for Production
    Trial Run.

    Program
    Need Date
    (PND)

    b
    -

    5
    5
    5

    PND

    a) How many days will it take to build or revise tools, deliver and prove out?
    Formula:
    #18 PND

    a
    -

    PND
    =

    What is the next Prototype Build date?

    a) When is the earliest Prototype Build MRD?


    b) How many days will it take to build and test prototype parts?
    c) How many days required for reviewing and approving Prototype Build
    Control Plan?
    Formula:
    a

    b
    -

    Orginator: Supplier / Contact (phone)


    310501029.xls

    c
    -

    5
    5

    PND
    =

    Page 2 of 6
    Date Printed: 03/18/2016 12:50:44

    Date Created: 2/27/98


    Date Revised: 2/27/98

    APQP
    Program Need Date (PND) Calculations

    Element
    7) Facilities, Tools and
    Gages
    This must be in place and
    proven out for PTR.

    Program
    Need Date
    (PND)

    Questions/Formula
    a) How many days to build parts?
    b) How many days will it take to train operators and perform Trial Runs?

    5
    5

    Formula:
    b
    -

    PND
    -

    6) Subcontractor APQP
    Status
    This is an ongoing
    activity.

    No Program Need Date

    5) Design Verification
    Plan (DVP)
    This must be in place for
    first Prototype Build.

    a) When is the earliest Prototype Build MRD?


    b) How many days will it take to communicate requirements on DVP to
    necessary personnel?
    Formula:
    a

    b
    -

    PND
    =

    4) Design Reviews
    This is an ongoing
    activity.

    PND could be date of next scheduled review.

    3) Design FMEA
    This must be completed
    prior to DVP.

    a) How many days will it take to develop DVP?


    Formula:
    #5 PND

    PND
    =

    2) Customer Input
    Requirements

    These will vary from supplier to supplier and from commodity to commodity. No formula
    works for all.

    1) Sourcing Decision

    Suppliers should keep in mind they are communicating last possible dates these elements
    can be completed (or delivered to them) and not adversely affect the program.

    Orginator: Supplier / Contact (phone)


    310501029.xls

    Page 3 of 6
    Date Printed: 03/18/2016 12:50:44

    Date Created: 2/27/98


    Date Revised: 2/27/98

    APQP
    Program Need Date (PND) Calculations

    Element
    23) PSW Part Delivery at IPD
    This is the latest date that
    PSW material must be
    received at the customer
    plant.
    22) Production Part
    Approval
    PPAP must be submitted
    and approved prior to PSW
    parts being delivered to
    customer plant Production
    Validation MRD.

    Questions/Formula
    What is the Production Validation MRD?

    21) Production
    Validation (PV) Testing
    PV Testing must be
    complete, analyzed and
    formatted for inclusion in
    the PPAP package.

    a) How many days are needed to compile the PPAP submission once
    all requirements are completed (i.e., testing, control plans, etc.)?

    20) Preliminary Process


    Capability Studies
    These must be completed,
    analyzed and formatted
    for inclusion into the PPAP
    package. This should be
    done prior to PV testing.

    a) How many days to complete PV Testing?


    b) How many days does the customer require to review data?

    19) Production Control


    Plan

    a) How many days will it take to analyze data specifically for the capability
    studies?

    This must be completed


    and signed off for
    inclusion in the PPAP
    package.

    a) How many days to ship parts once PSW is approved?


    b) How many days does the customer require to review the Production
    Part Approval package (PPAP)?
    Formula:
    #23 PND

    a
    -

    Formula:
    #22 PND

    b
    -

    a
    -

    Formula:
    #21 PND

    PND
    =

    a
    -

    Formula:
    #20 PND

    PND
    =

    b
    -

    a
    -

    PND
    =

    PND
    =

    18) Production Trial


    Run (PTR)
    This build generates data
    for Ppk studies and parts
    for PV Testing.

    a) How many days to compile PPAP information once completed?

    17) Packaging Specifications


    This must be complete in
    order to ship PSW parts
    to PV MRD.

    a) How many days to receive sufficient quantities of packaging once it is


    approved?
    b) How many days to ship parts for packaging?

    Formula:
    #22 PND

    a
    -

    Formula:
    #23 PND

    PND
    =

    a
    -

    16) Operator Process


    Instructions
    This must be in place for
    Production Trial Run.

    Program
    Need Date
    (PND)

    b
    -

    PND
    =

    a) How many days required to train and post instructions for operators?
    b) How many days to build PTR parts?
    Formula:
    #18 PND

    a
    -

    Orginator: Supplier / Contact (phone)


    310501029.xls

    b
    -

    PND
    =

    Page 4 of 6
    Date Printed: 03/18/2016 12:50:44

    Date Created: 2/27/98


    Date Revised: 2/27/98

    APQP
    Program Need Date (PND) Calculations

    Element
    15) Pre-Launch Control
    Plan
    This must be completed
    and signed off by
    customer prior to PTR.

    Program
    Need Date
    (PND)

    Questions/Formula
    a) How many days to post control plan?
    b) How many days to build PTR parts?
    c) How many days for customer to review?
    Formula:
    #18 PND

    a
    -

    b
    -

    c
    -

    PND
    =

    14) Measurement
    Systems Evaluation
    This must be completed
    prior to finalization of the
    Pre-Launch Control
    Plan.

    a) How many days to include GR&R data in Pre-Launch Control Plan?

    13) Process FMEA


    This must be completed
    prior to PND for Pre-Control
    Plan and Operator Process
    Instructions to ensure
    FMEA are updated in the
    PLCP or OPI prior to PTR.

    a) How many days does it take to include added controls or process


    actions from the FMEA in the Pre-Launch Control Plan or Operator
    Process Instructions?

    12) Manufacturing Process


    Flow Chart
    This must be completed
    prior to PFMEA (used to
    start the FMEA process)

    a) How many days to complete PFMEA?

    11) Team Feasibility


    Commitment
    This must be completed
    prior to ordering tooling
    for Production Trial Run.

    Formula:
    #15 PND

    a
    -

    Formula:
    #15 PND

    a
    -

    Formula:
    #13 PND

    9) Prototype Builds
    This changes throughout
    the program.
    8) Prototype Build
    Control Plan
    This must be completed
    and signed off prior to first
    Prototype Build (update as
    necessary).

    PND
    =

    a
    -

    PND
    =

    b) How many days will it take to train operators on tools?


    c) How many days to order tooling?
    Formula:
    #18 PND

    a
    -

    10) Drawings and


    Specifications
    This must be finalized to
    build or revise production
    tooling for Production
    Trial Run.

    PND
    =

    b
    -

    c
    -

    PND
    =

    a) How many days will it take to build or revise tools, deliver and prove out?
    Formula:
    #18 PND

    a
    -

    PND
    =

    What is the next Prototype Build date?

    a) When is the earliest Prototype Build MRD?


    b) How many days will it take to build and test prototype parts?
    c) How many days required for reviewing and approving Prototype Build
    Control Plan?
    Formula:
    a

    b
    -

    Orginator: Supplier / Contact (phone)


    310501029.xls

    c
    -

    PND
    =

    Page 5 of 6
    Date Printed: 03/18/2016 12:50:44

    Date Created: 2/27/98


    Date Revised: 2/27/98

    APQP
    Program Need Date (PND) Calculations

    Element
    7) Facilities, Tools and
    Gages
    This must be in place and
    proven out for PTR.

    Program
    Need Date
    (PND)

    Questions/Formula
    a) How many days to build parts?
    b) How many days will it take to train operators and perform Trial Runs?
    Formula:
    #18 PND

    a
    -

    b
    -

    PND
    =

    6) Subcontractor APQP
    Status
    This is an ongoing
    activity.

    No Program Need Date

    5) Design Verification
    Plan (DVP)
    This must be in place for
    first Prototype Build.

    a) When is the earliest Prototype Build MRD?


    b) How many days will it take to communicate requirements on DVP to
    necessary personnel?
    Formula:
    a

    b
    -

    PND
    =

    4) Design Reviews
    This is an ongoing
    activity.

    PND could be date of next scheduled review.

    3) Design FMEA
    This must be completed
    prior to DVP.

    a) How many days will it take to develop DVP?


    Formula:
    #5 PND

    a
    -

    PND
    =

    2) Customer Input
    Requirements

    These will vary from supplier to supplier and from commodity to commodity. No formula
    works for all.

    1) Sourcing Decision

    Suppliers should keep in mind they are communicating last possible dates these elements
    can be completed (or delivered to them) and not adversely affect the program.

    Orginator: Supplier / Contact (phone)


    310501029.xls

    Page 6 of 6
    Date Printed: 03/18/2016 12:50:44

    Date Created: 2/27/98


    Date Revised: 2/27/98

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