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ISO 22000 - Documentation Requirement Summary

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The key takeaways from the document are that it outlines the documentation requirements and procedures that must be established and followed to comply with the ISO 22000 food safety standard. This includes defining the food safety management system scope, establishing food safety policies and objectives, controlling documents and records, ensuring management commitment and communication, implementing HACCP plans, and establishing traceability and product withdrawal systems.

The main documentation requirements according to the standard are to establish procedures to define controls on reviewing, approving, and changing documents as well as identifying, storing, protecting, retrieving, retaining, and disposing of records.

The main responsibilities of top management regarding food safety are to provide evidence of supporting food safety objectives, establish the food safety policy, conduct management reviews, and ensure availability of resources.

ISO 22000 Food Safety

Management System
Documentation Requirement Summary
Serial
No.

Section
No.

Section
Name

Food
Safety
Manage
ment
System
Food
Safety
Manage
ment
System
Food
Safety
Manage
ment
System
Documen
tation
Require
ments
Documen
tation
requirem
ents
Manage
ment
Responsi
bility

Compliance
with relevant
Intraweb
Document

Sub
Section
No.

Sub
Section
Name

4.1

General
Require
ments

The organization shall define the scope of the


Food safety management system.

4.2.1 (a)

General

Food safety policy

4.2.1 (a)

General

Objectives related to food safety policy

4.2.2

Control
of
documen
ts
Control
of
records

A documented procedure shall be established to


define controls on review of documents, approval
of documents, availability of documents, change
control etc.

Intra web policy


(ISO 9001 4.2.3)

A documented procedure shall be established to


define the controls needed for the identification,
storage, protection, retrieval, retention time and
disposition of records.

Intra web policy


(ISO 9001 4.2.4)

Manage
ment
Commit
ment

Top management shall provide evidence


showing food safety is supported by the business
objectives of the organization,

SPL vision and


mission

4.2.3

5.1

Description

c) establishing the food safety policy,


d) conducting management reviews, and
e) ensuring the availability of resources

ISO 22000 Food Safety


Management System
3

Manage
ment
Responsi
bility

5.1

Manage
ment
Commit
ment

Top management shall provide the food safety


policy,

SPL food safety


policy and food
safety manual

5.2

Food
Safety
Policy

Top management shall define, document and


communicate its food safety policy

Food safety
policy and food
safety manual

Manage
ment
Responsi
bility
Manage
ment
Responsi
bility

5.6.1 (a)

External
Commun
ication

Procedure for communication with

External
Commun
ication

Procedure for communication with

Manage
ment
Responsi
bility

5.6.1 (b)

Manage
ment
Responsi
bility
Manage
ment
Responsi
bility
Manage
ment
Responsi
bility
Manage
ment
Responsi

5.6.1 (c)

External
Commun
ication

suppliers and contractors,


b) customers or consumers
c) Statutory and regulatory authorities

customers or consumers (in particular in relation


to production information including instructions
regarding intended use, specific storage
requirements, and shelf life) this also includes
enquiries, contracts or order handling
mechanism, customer feedback and customer
complaints.
Procedure for communication with

Vender
evaluation, shop
opening form,
distributor notice
forms, customer
feedback forms
Vender
evaluation, shop
opening form,
distributor notice
forms, customer
feedback forms

Statutory and regulatory authorities

5.6.2 (a)

Internal
Commun
ication

The food safety team is informed about products


or new products.

New products,
reciepeies

5.6.2 (b)

Internal
Commun
ication

The food safety team is informed about raw


materials, ingredients and services

Raw materials
Change in
ingredients

5.6.2 (c)

Internal
Commun
ication

The food safety team is informed production


systems and equipment;

Production
processes

ISO 22000 Food Safety


Management System
9

bility
Manage
ment
Responsi
bility
Manage
ment
Responsi
bility
Manage
ment
Responsi
bility
Manage
ment
Responsi
bility
Manage
ment
Responsi
bility
Manage
ment
Responsi
bility
Manage
ment
Responsi
bility
Manage
ment
Responsi
bility
Manage
ment
Responsi
bility
Manage
ment

5.6.2 (d)

Internal
Commun
ication

The food safety team is informed about


production premises, location of equipment,
surrounding environment;

Engineering
drawings

5.6.2 (e)

Internal
Commun
ication

The food safety team is informed about cleaning


and sanitation programmes;

Fumigation
Cleaning
Hygeiene

5.6.2 (f)

Internal
Commun
ication

The food safety team is informed about


packaging, storage and distribution systems;

5.6.2 (g)

Internal
Commun
ication

The food safety team is informed about


personnel qualification levels and/or allocation of
responsibilities and authorizations;

5.6.2 (h)

Internal
Commun
ication

The food safety team is informed about


statutory and regulatory requirements;

5.6.2 (i)

Internal
Commun
ication

The food safety team is informed about


knowledge regarding food safety hazards and
control measures;

5.6.2 (j)

Internal
Commun
ication

The food safety team is informed about


customer, sector and other requirements that the
organization observes;

5.6.2 (k)

Internal
Commun
ication

The food safety team is informed about


relevant enquiries from external interested
parties;

5.6.2 (l)

Internal
Commun
ication

The food safety team is informed about


complaints indicating food safety hazards
associated with the product;

5.6.2 (m)

Internal
Commun

The food safety team is informed about


other conditions that have an impact on food

Logistics

PSQCA
PFA
PCSIR

ISO 22000 Food Safety


Management System

Responsi
bility
Manage
ment
Responsi
bility
Resource
Manage
ment
Resource
Manage
ment

ication

safety

Emergen
cy
prepared
ness and
response
Human
Resource
- General
Compete
nce,
awarenes
s&
training
Compete
nce,
awarenes
s&
training
Compete
nce,
awarenes
s&
training
Pre
requisite
program
mes

Procedure to manage potential emergency


situations and accident that can impact food
safety

7.2.3 (b)

Pre
requisite
program
mes

Lay-out of premises, including workspace and


employee facilities

7.2.3 (c)

Pre

Supplies of air, water, energy and other utitlieis

5.7

14

6.2.1

15

15

Resource
Manage
ment

6.2.2 (b)

15

Resource
Manage
ment

6.2.2 (c)
6.2.2 (g)

16

7.2.3 (a)

16

16

Planning
&
Realizati
on of
safe
products
Planning
&
Realizati
on of
safe
products
Planning

6.2.2 (a)

Appropriate education, training, skills and


experience shall be maintained.
Documentation of necessary competencies for
personnel whose activities have an impact on
food safety

Provide training or take other action to ensure


personnel have the necessary competencies

ensure that personnel responsible for monitoring,


corrections and corrective actions of the food
safety management system are trained and
appropriate training records are maintained.
Construction and layout of buildings and
associated utilities

BCP, DRP, First


Aid plan

HR records

ISO 22000 Food Safety


Management System

16

16

16

16

16

16

&
Realizati
on of
safe
products
Planning
&
Realizati
on of
safe
products
Planning
&
Realizati
on of
safe
products
Planning
&
Realizati
on of
safe
products
Planning
&
Realizati
on of
safe
products
Planning
&
Realizati
on of
safe
products
Planning
&
Realizati

requisite
program
mes

7.2.3 (d)

Pre
requisite
program
mes

Supporting services, including waste and sweage


disposal

7.2.3 (e)

Pre
requisite
program
mes

The suitability of equipment and its accessability


for cleaning, maintenance and preventive
maintenance.

7.2.3 (f)

Pre
requisite
program
mes

Management of purchased materials (e.g. raw


materials, ingredients, chemicals and
packaging), supplies (e.g. water, air, steam and
ice), disposals (e.g. waste and sewage) and
handling of products (e.g. storage and
transportation)

7.2.3 (h)

Pre
requisite
program
mes

Cleaning and sanitizing

7.2.3 (i)

Pre
requisite
program
mes

Pest control

7.2.3 (j)

Pre
requisite
program

Personnel hygiene

ISO 22000 Food Safety


Management System

18

19

on of
safe
products
Planning
&
Realizati
on of
safe
products

mes

7.3.3.1

Raw
material,
ingredien
ts &
product
contact
material

Planning
&
Realizati
on of
safe
products

7.3.3.2

Character
istics of
end
product

Planning
&
Realizatio
n of safe
products

7.4.3

Hazard
Assessm
ent

All raw materials, ingredients and productcontact materials shall be described in


documents to the extent needed to conduct the
hazard analysis including the following, as
appropriate:
a) biological, chemical and physical
characteristics;
b) composition of formulated ingredients,
including additives and processing aids;
c) origin;
d) method of production;
e) packaging and delivery methods;
f) storage conditions and shelf life;
g) preparation and/or handling before use or
processing;
h) food safety-related acceptance criteria or
specifications of purchased materials and
ingredients appropriate to their intended uses.
The organization shall identify statutory and
regulatory food safety requirements related to the
above.
The characteristics of end products shall be
described in documents to the extent needed to
conduct the hazard analysis, including
information on the following, as appropriate:
a) product name or similar identification;
b) composition;
c) biological, chemical and physical
characteristics relevant for food safety;
d) intended shelf life and storage conditions;
e) packaging;
f) labeling relating to food safety and/or
instructions for handling, preparation and usage;
g) method(s) of distribution
Methodology used for hazard assessment shall
be described.

Raw materials
sheets

Product
brochures

QA/QC
assessment sheets

ISO 22000 Food Safety


Management System
20

21

22

Planning
&
Realizati
on of
safe
products
Planning
&
Realizati
on of
safe
products

7.3.5.1

Flow
diagrams

Flow diagrams shall be prepared for the products


or process categories covered by the food safety
management system.

7.5

Establish
ing the
operation
al
Prerequis
ite
Program
me
(PRPs)

Planning
&
Realizati
on of
safe
products

7.6.1

HACCP
Plan

The operational PRPs shall be documented and


shall include the following information for each
program:
a) food safety hazard(s) to be controlled by the
program ;
b) control measure(s);
c) monitoring procedures that demonstrate that
the operational PRPs are implemented;
d) corrections and corrective actions to be taken
if monitoring shows that the operational PRPs
are not in control;
e) responsibilities and authorities;
f) record(s) of monitoring
The HACCP plan shall be documented and shall
include the following information for each
identified critical control point (CCP):
a) food safety hazard(s) to be controlled at the
CCP
b) control measure(s)
c) critical limit(s)
d) monitoring procedure(s)
e) corrections and corrective action(s) to be
taken if critical limits are exceeded
f) responsibilities and authorities;
g) record(s) of monitoring

ISO 22000 Food Safety


Management System
7

7.6.5

Actions
when
monitori
ng results
exceeds
critical
limits

Documented proceures shall be established and


maintained for the appropriate handling of
potentially unsafe products to ensure that they
are not released until they have been evaluated.

Actions
when
monitori
ng results
exceed
critical
limits
Traceabil
ity
system

Documented procedures shall be established


and maintained for the appropriate handling of
potentially unsafe products to ensure that they
are not released until they have been evaluated.

23

Planning
&
Realizati
on of
safe
products

7.6.5

26

Planning
&
Realizati
on of
safe
products

7.9

27

Planning
&
Realizati
on of
safe
products

7.10.1

Control
of nonconformi
ty Correctio
ns

The organization shall establish and apply a


traceability system that enables the identification
of product lots and their relation to batches of
raw materials, processing and delivery records.
The traceability system shall be able to identify
incoming material from the immediate suppliers
and the initial distribution route of the end
product.
The organization shall ensure that when critical
limits for CCP(s) are exceeded, or there is a loss
of control of operational PRP(s), the products
affected are identified and controlled with regard
to their use and release.
A documented procedure shall be established
and maintained defining
a) the identification and assessment of affected
end products to determine their proper handling,
and
b) a review of the corrections carried out

Damage and
quarantine

ISO 22000 Food Safety


Management System
27

Planning
&
Realizati
on of
safe
products
Planning
&
Realizati
on of
safe
products
Planning
&
Realizati
on of
safe
products

7.10.1

27

27

27

Planning
&
Realizati
on of
safe
products

7.10.3.2

27

Planning
&
Realizati
on of
safe
products

7.10.4

7.10.2

7.10.3.2

Control
of nonconformi
ty Correctio
ns
Correctiv
e actions

All corrections shall be approved by the


responsible persons.

Documented procedures shall specify


appropriate actions to identify and eliminate the
cause of detected nonconformities, to prevent
recurrence, and to bring the process or system
back into control after nonconformity is
encountered.

Damage
inspection
qurantine

Handling
of
potentiall
y unsafe
products

evaluatio
n for
release
Handling
of
potentiall
y unsafe
products

evaluatio
n for
release
Withdra
wals

The results of sampling, analysis and/or other


verification demonstrate that the affected lot of
product complies with the identified acceptable
levels for the food safety hazar(s) concerned.

Qurantine

Documented procedure for reprocessing or


further processing within or outside the
organization to ensure that the food safety
hazard is eliminated or reduced to acceptable
levels and procedure for destruction and/or
disposal as waste.

Damage
inspection and
distruction and
reprocessing
policy

Documented procedures for product withdrawals


and recalls as well as control on affected lots.

DOP
JDs

ISO 22000 Food Safety


Management System
8.3

Control
of
monitori
ng and
measure
ments

Records of results of calibration and verification


shal be maintained.

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