Manual Bv20
Manual Bv20
Manual Bv20
Innovative Technology
Secure Banknote Handling Solutions Of The Future
Page 1 of 48
Copyright Innovative Technology Limited 2007
Revision History
INNOVATIVE TECHNOLOGY LTD
Title:
Drawing No
GA716
MLC
Issue
Issue 1
Release Date
15/10/2007
29/07/2007
Modified By
MLC
First Issue
MS Word 2000
Comments
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Copyright Innovative Technology Limited 2007
CONTENTS
1.
INTRODUCTION ......................................................................................................................... 5
2.
3.
4.
5.
5.2
5.3
6.
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
7.
8.
MECHANICAL INSTALLATION................................................................................................. 29
9.
10.
10.1
Re-Calibration ........................................................................................................................ 31
SUPPORT TOOLS .................................................................................................................... 32
Configuration Cards. .............................................................................................................. 32
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Copyright Innovative Technology Limited 2007
10.3
10.4
10.5
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Copyright Innovative Technology Limited 2007
1. Introduction
This manual describes the operation of the BV20 Bank note Validator as fitted with Firmware
Version 4.00 or greater.
CAUTIONS:
THIS PRODUCT MUST BE FITTED WITH A 2 AMP FUSE BEFORE USE.
THE BV20 VALIDATOR IS PIN FOR PIN COMPATIBLE WITH NV7/8/9/10, BUT NOT
PIN FOR PIN COMPATIBLE WITH THE NV2/3/4/4X OR 5 SERIES PRODUCTS.
DUE TO DIFFERENT NOTE CYCLE TIMES THERE MAY BE TIMING DIFFERENCES
FROM THE NV PRODUCTS.
We recommend that you study this manual as there are many new features permitting new uses and
more secure applications.
If you do not understand any part of this manual please contact the factory, contact details are below,
for assistance. In this way we may continue to improve our product.
WARNING
ONLY SUITABLY TRAINED PERSONNEL SHOULD CARRY OUT ANY WORK ON THIS
EQUIPMENT IN ACCORDANCE WITH ALL CURRENT LOCAL, NATIONAL AND
INTERNATIONAL HEALTH AND SAFETY REGULATIONS.
Smiley and the ITL Logo are international registered trademarks and they are the property of Innovative
Technology Limited.
Innovative Technology has a number of European and International Patents and Patents Pending protecting
this product. If you require further details please contact the factory.
Innovative Technology is not responsible for any loss, harm, or damage caused by the installation and use of
this product. This does not affect your local statutory rights. If in doubt please contact Innovative Technology for
details of any changes
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Copyright Innovative Technology Limited 2007
2. Scope of Document
This document is intended for those who will:
1.
2.
CAUTIONS:
DO NOT POLISH THE LENS AS THIS MAY ALTER THE OPTICAL CHARACTERISTICS.
Innovative Technology Ltd has a policy of continual product improvement. As a result the products
supplied may vary from the specification described here.
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Copyright Innovative Technology Limited 2007
Minimum
Maximum
+3oC
+50oC
5%
Electrical Supply
Supply Voltage (V DC) Absolute Limits
MDB IF5 Version Supply Voltage
Supply Ripple Voltage
Supply Currents:
Sleep (Low Power Mode)
Standby
Validating
Peak (Motor Stall)
Minimum
+11.5V
+18V
0
Maximum
+14.2V
+48V DC or 34V AC
0.25V @100 Hz
1.2mA
150mA
540mA
1700mA
Logic Low
0V To +0.5V
0.6V
Logic High
+3.7 V +12V
Pull up voltage of host
interface
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Copyright Innovative Technology Limited 2007
4. General Description
BV20 Validator - the next generation of ITL Bank Note Validators
The BV20 Bank Note System is a compact note-validating machine (see figure 1), suitable for most
money machines. It will accept up to 16 different denominations of notes in the serial control mode.
Configuration
Function Button
Expansion Port
Clips
BEZEL
Note Output Path
Figure 1 The BV20 with Vertical Bezels
The BV20 Validator leaves the factory preset to at least one currency so that it is ready for immediate
installation. If it is required to change the currency data set this may be done using the PC based
Validator Management software.
New currencies and applications are being tested all the time, please refer to our web site or contact
the factory for information concerning specific currencies if they are not already included on our
approved list.
The BV20 is designed for easy installation in most machines.
Interfacing the Validator is very simple, with the choice of the following protocols:
SSP
PULSE
PARALLEL
BINARY
CCTALK
SIO
MDB
NIS
IF30
IF31
IF32
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Copyright Innovative Technology Limited 2007
Configuration Button
16 Pin Connector
External
hardware Clip
External
Hardware Clip
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Copyright Innovative Technology Limited 2007
Pin
Name
Vend 1
Vend 2
Vend 3
Vend 4
Description
Inhibit 1
Inhibit 2
Inhibit 3
Inhibit 4
10
BV20 is validating and stacking output. Active low while the BV20 is
reading, transporting or stacking a note.
Busy
Escrow
11
Do Not Connect
12
Do Not Connect
13
Do Not Connect
14
Do Not Connect
15
+Vin
16
0V
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Copyright Innovative Technology Limited 2007
Power Status
Powered ON
Press Once
Powered ON
Press Twice
(Within Half a second)
Powered ON
Powered OFF
Function
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Copyright Innovative Technology Limited 2007
The modules attach to the back of the BV20 and are held in place by the expansion port clips and a
single fixing screw.
For unit and cable dimensions please see diagrams below.
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Copyright Innovative Technology Limited 2007
DRAWING NO.
ISSUE
CN307
4
6
3
PVC tubing
(Thickness: 1mm)
(Diameter: 6mm)
(Black)
5
10
(Front View)
10
8
280
4
1
OF
3
5
CON3
(Top View)
6
Crimp
6744-2001 (tin plated)
2033-2001 (tin plated)
6743-2001 (tin plated)
10
10
Housing
Leotronics 6740-1061 (2x3way 4.20mm pitch, receptacle)
Leotronics 2010-2051 (1x5way 2.00mm pitch, socket)
Leotronics 6740-2061 (2x3way 4.20mm pitch, plug)
Terminal
CON1
CON2
CON3
Connectivity by conductor
Colour
Comments
Length
(mm)
Red
Black
Yellow
Brown
Orange
+Vin
DC Power Return/GND
Master Receive
Master Transmit
Comms Common
11
Gauge
(AWG)
24
24
24
24
24
12
CON3
Pin
1
2
4
5
6
13
12
13
CON2
Pin
5
4
3
2
1
14
15
23/07/07
A Lunsong
ISSUE NO.
MOD NO.
DATE
MOD BY
C.A.D. GENERATED
MOD'S TO BE DONE VIA MAGNETIC MEDIA
DO NOT SCALE
IF IN DOUBT, ASK!
NOT TO SCALE
All dimensions
in mm 2mm
L
TITLE
MATERIAL
FINISH
DATE
CHECKED
DATE
23/07/07
A Lunsong
TOOL NO.
16
14
15
CON1
Pin
1
2
4
5
6
17
LTD
4
5
TECHNOLOGY
(Front View)
PROPERTY
IS
THE
Cable tie
(Rear View)
11
DRAWING
CON2
(Bottom View)
10
4
1
INNOVATIVE
6
3
IN
THIS
16
CONTAINED
17
COPYRIGHT
347
20
10
CON1
(Top View)
400
DRAWING NO.
ISSUE
CN311
300
(Rear View)
10
10
10
Cable tie
OF
7
8
9
10
Crimp
AMP 794137-1 (tin plated)
-
11
Colour
Comments
12
Gauge
(AWG)
22
22
22
22
22
22
22
Orange
Red
Black
White
Brown
Blue
Green
13
12
13
14
CON2
Pin
14
CON1
Pin
2
3
4
6
7
8
06/08/07
A Lunsong
ISSUE NO.
MOD NO.
DATE
MOD BY
C.A.D. GENERATED
MOD'S TO BE DONE VIA MAGNETIC MEDIA
DO NOT SCALE
IF IN DOUBT, ASK!
NOT TO SCALE
All dimensions
in mm 2mm
L
TITLE
MATERIAL
FINISH
DATE
CHECKED
DATE
06/08/07
A Lunsong
P
TOOL NO.
16
15
15
17
PROPERTY
8
9
10
Housing
AMP 172169-1 (1x5way 2.00mm pitch, housing)
M5 ring terminal, sheared
Connectivity by conductor
11
DRAWING
Terminal
CON1
CON2
IN
THIS
PVC tubing
(Thickness: 1mm)
(Diameter: 7mm)
(Black)
307
16
CONTAINED
IS
THE
CON2
17
COPYRIGHT
Stripped
and tinned
LTD
10
TECHNOLOGY
25
5
INNOVATIVE
227
CON1
(Top View)
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Minimum
+11.5V
+18V
0
Maximum
+14.2V
+48V DC or 34V AC
0.25V @100 Hz
1.2mA
150mA
540mA
1700mA
Low power Mode can be used with all none serial communication protocols to reduce the power
consumption of the BV20 when idle. When the BV20 is in this state the current consumption is
reduced to approximately 1.2mA. The BV20 goes into low power mode approximately 4 seconds after
the validator is powered up and remains in this state until a note is entered (Time A). Following a note
insertion the BV20 returns to Low Power mode approximately 1 second after the Busy line goes High
(After credit is given or note is rejected). (Time B)
Low Power mode uses 3 control lines: Vend Pin 1, Inhibit Pin 5 and Busy Pin 9
Inhibit
0V
Busy
A
0V
Vend
Validating
Stacking
0V
Sleep
Vend / Credit
Wake Up
Enabled
Validator
Note Inserted
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Copyright Innovative Technology Limited 2007
THE BV20 DOES NOT SUPPORT THE SIMPLE SERIAL DATA OUT ONLY MODE AS
AVAILABLE ON NV4 AND EARLIER MODELS NV2 AND NV3. IT ONLY SUPPORTS THE
SERIAL DATA INPUT/OUTPUT MODE.
THE HOST MACHINE DOES NOT ECHO MESSAGES BACK TO THE VALIDATOR.
THE BV20 DOES NOT OPERATE IN TRUE RS232 MODE. (ONLY TTL LEVEL).
To use Serial Input/Output mode The SIO interface must be programmed into the validator via the
Configuration Cards (See Appendix D Configuration Cards) or via the ITL BNV Currency Manager
program.
There are 4 different combinations of SIO available
SIO 300 Baud
SIO 300 Baud (Disabled at Start up) - A software enable must be sent to enable the validator.
SIO 9600 Baud
SIO 9600 Baud (Disabled at Start up) - A software enable must be sent to enable the validator.
The data is formatted as follows for 300 Baud
1-start bit - 8 data bits - 2 stop bits
Vend 1 (pin 1)
Idle
Start
Bit 0
Bit 1
Bit 2
Bit 3
Bit 4
Bit 5
Bit 6
Bit 7
Stop
=20dec
Stop
Idle
3.3ms
Figure- 4 Typical Serial Output: Transmission of the value 20 (decimal), Note not recognized
The data is formatted as follows for 9600 Baud
1-start bit - 8 data bits - 1-stop bits
Vend 1 (pin 1)
Idle
Start
Bit 0
Bit 1
Bit 2
Bit 3
Bit 4
Bit 5
Bit 6
Bit 7
Stop
=20dec
Idle
0.1ms
Figure- 5 Typical Serial Output: Transmission of the value 20 (decimal), Note not recognized
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Copyright Innovative Technology Limited 2007
MESSAGE
DECIMAL VALUE
MESSAGE
DECIMAL VALUE
Inhibit C1
131
Note Accept on C1
Inhibit C2
Inhibit C3
Inhibit C4
Inhibit C5
Inhibit C6
Inhibit C7
Inhibit C8
Inhibit C9
Inhibit C10
Inhibit C11
Inhibit C12
Inhibit C13
Inhibit C14
Inhibit C15
Inhibit C16
Un-inhibit C1
Un-inhibit C2
Un-inhibit C3
Un-inhibit C4
Un-inhibit C5
Un-inhibit C6
Un-inhibit C7
Un-inhibit C8
Un-inhibit C9
Un-inhibit C10
Un-inhibit C11
Un-inhibit C12
Un-inhibit C13
Un-inhibit C14
Un-inhibit C15
Un-inhibit C16
Enable serial escrow mode
Disable serial escrow mode
Accept Escrow
Reject Escrow
Status
Enable all
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
170
171
172
173
182
184
Note Accept on C2
Note Accept on C3
Note Accept on C4
Note Accept on C5
Note Accept on C6
Note Accept on C7
Note Accept on C8
Note Accept on C9
Note Accept on C10
Note Accept on C11
Note Accept on C12
Note Accept on C13
Note Accept on C14
Note Accept on C15
Note Accept on C16
Note Not Recognised
Mechanism running slow
Strimming attempted
Channel 5 Note Rejected (fraud channel)
STACKER Full or Jammed
Abort During Escrow
Note may have been taken to clear jam
Validator Busy
Validator Not Busy
Command Error
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
20
30
40
50
60
70
80
120
121
255
Disable all
185
190
191
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Copyright Innovative Technology Limited 2007
Validator
Validator Busy
Validator Ready
Accept on Channel 2
Validator Busy
Validator Ready
Note not recognised
Validator Ready
Inhibit C4
Channel 4 Inhibited
Uninhibit C4
Channel 4 Inhibited
Status Report
Status Requested
Inhibit status Channels 1-8
Inhibit status Channels 916
Escrow On (=1) / Off (=0)
Decimal Value
120
121
2
120
121
20
121
134
134
154
154
182
182
Byte 1
Byte 2
Byte 3
170
170
Validator Busy
Validator Ready
Accept on Channel 2
120
121
2
172
Accept Escrow
Accept on Channel 2
Host
Inhibit C4
Uninhibit C4
Status Request
Enable Escrow
Mode
Accept Note in
Escrow
172
2
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Copyright Innovative Technology Limited 2007
Benefits:
For detailed information and full protocol specification please refer to SSP Interface Specification ITL
(Drawing GA 138), this is available from the ITL website
www.innovative-technology.co.uk.
To help in the software implementation of the SSP, ITL can provide DLL controls and Visual Basic
applications on request. Please contact
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Copyright Innovative Technology Limited 2007
Receive
Transmit
Figure 6 MDB Opto Isolated Input / Output circuits BV20 MDB Slave
The BV20 banknote Validators have a unique address 00110XXX binary (30H). The VMC polls the
bus to detect presence of the BV20 Validator or get information on the current status of the Validator.
The Validators will respond when asked for activity with an acknowledgment, a negative
acknowledgment or a specific reply, depending on its current status. Bus crashes are avoided as the
Validators respond to being polled only by the VMC.
The international country code must be set for the country in which the Validators will be operating.
This is either the international telephone code for that country, or the country code taken from
ISO4217. The code is represented as two bytes. The initial digit signifies the source of the code. 0
signifies the telephone code is used, 1 signifies ISO4217 has been used.
For the USA the country code is 00 01, or 18 40
For Great Britain the code is 00 44, or 18 26.
The scaling factor must also be specified for each Validator. All accepted note values must be evenly
divisible by this number.
This number would be set to 100 (Hex 64) for the Euro or Great Britain.
The number of decimal places must also be programmed for each Validator
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15
0V
+12V
RX
TX
CCTalk Bus
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Copyright Innovative Technology Limited 2007
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8. Mechanical Installation
The BV20 validator is available with either a 66mm or 72mm Bezel.
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Copyright Innovative Technology Limited 2007
9. Routine Maintenance
The BV20 Validator has been designed to minimise any performance variation over time. Much of this
is achieved by careful Hardware and Software design.
However, depending upon the environment in which it is used the BV20 may at some time require
re-calibration.
9.1
Re-Calibration
The BV20 has an in-built self-calibration system that maintains the optical sensors at their best
operating point. However if the BV20 is disassembled for any reason it will need to be re-calibrated.
Re-calibration may only be performed under license from ITL, contact support@innovativetechnology.co.uk for further details.
This can be performed in conjunction with the diagnostics software option in the ITL BNV Currency
Manager Program and help menus supplied with this program.
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Copyright Innovative Technology Limited 2007
10.1
Configuration Cards.
For full details of the use and function of the Configuration Cards please see Appendix D
Configuration Cards
10.2
NOTE: The Validator must be set to Programming Mode (SSP) when connected to a computer
or DA3 and then returned to the original Settings when complete (See Chapter 5.2
Error! Reference source not found.).
ITL BNV Currency Manager 3.2.0 or Higher must be used to access the BV20 functions
The ITL BNV Currency Manager software offers the following functions:
Program the Validator by downloading pre-prepared currency data via the DA1 or DA2 kit.
Check the firmware version and currency set already loaded on a BV20 unit.
Adjust the channel and pulse configuration on a pre-programmed BV20 to your own
requirements.
Download a new version of firmware onto the BV20.
Use diagnostic functions to check Validators operation
The software will run on an IBM compatible Personal Computer with Pentium processor or
equivalent (see Appendix E PC System Specification for operating system requirements) and
requires a DA1 kit fitted to the serial port or DA2 kit fitted to the USB port. (See Appendix C
Interface Tools DA1 DA2)
10.3
The DA3 is a programming system designed to enable the programming of ITL Bank Note Validators
in the field without the use of a PC.
Once the DA3 has been programmed the user can:
Update the existing software within a validator to the latest versions using the BNV Match
Download function.
Test the functionality of the validator away from the Host machine.
For full DA3 operation and functionality details please refer to the DA3 User Manual (Document
number GA339)
Note: The BNV Overwrite download function is not available for the BV20 due to the
Firmware/Dataset file structure
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10.4
The Innovative Technology Ltd website provides the means to download new and updated currency
sets and new versions of firmware for the BV20. You can obtain these along with technical bulletins
by visiting www.innovative-technology.co.uk
10.5
E-mail Support
If the data you require is not available over the Internet Innovative Technology supports an e-mail
system to help customers with unusual requirements. The address is:
support@innovative-technology.co.uk
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Part No
Part Description
Qty
1
2
2
PM771
PM770
PM781
BV20 Case
Bezel 72mm
Bezel 66mm
1
1
1
3
3
4
5
6
PA775
PA776
PM787
PM775
SP162
1
1
1
3
3
7
8
9
10
11
PA771
PM774
SC113
PB243
PM773
1
1
1
1
1
12
13
14
14
14
15
PA774
PA773
MC253
PM533
PM772
LB155
Motor Assembly
Drive Axle Assembly
Gear Shaft
Helical Compound Gear
Compound Gear
Strim Sensor Label
1
1
1
1
1
1
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Escrow
Vend Signal
100m
100m
Escrow
Vend Signal
Inhibit rejection can be at any
time during the 30 second
decision period after completion
of the vend
Inhibit
If the host machine itself aborts the transaction by setting the corresponding inhibit input high, the
note is returned immediately. The sequence of operations is as follows:
The host machine sets pin 10 high to indicate that it wants the note. If this is not done within
30 seconds the Validator will return the note.
The Validator issues a 100ms pulse on the appropriate channel after pin 10 going high to
indicate final acceptance of the note. If the signal has not been received within 30 seconds it
indicates the customer has forcibly retrieved the note and the vend will be aborted.
The host machine sets pin 10 low in expectation of the next vend.
The host machine can force the return of the note to the customer by setting the inhibit line high, at
any time before the end of the 30 second time-out. For channels above 4, setting all the inhibits high
will cause a note reject.
In the event of a note being forcibly removed from the mouth of the BV20 during the 30-second
interval, the BV20 will go out of service for 45 seconds.
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Connecting of ITL Note Validators to a PC for the upgrade and user option setting of
Currency and
Firmware files.
Testing note acceptance of Note Validators independent of the host machine to confirm that
the validator is working.
DA2
DA2 adapter board
USB type-A to Type-B cable
DA2 to NV7-10 and BV cable
Power Cable
ITL Support CD-ROM
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IF 30
IF 31
CCTALK
SIO
PARALLEL
I/F Spare 4
NIS
IF 32
I/F Spare 1
I/F Spare 2
I/F Spare 3
High 50ms
High 100ms
Low 50ms
Low 100ms
Bill 1
Bill 5
Bill 2
Bill 6
Bill 3
Bill 7
Bill 4
Bill 8
High Speed
cctalk plain
Start Disabled
Low Power
Binary
Credit Hold
option spare 3
66mm
OK
BAD
204mm
MDB
GOOD
Speed
PULSE
Pulses Per
Dollar
SSP
V1.5
Options
Inhibits
Pulse Settings
Interface
_______________________________________
GA713-1-5
SSP
Pulse
MDB
IF 30
IF 31
cctalk
SIO
Parallel
spare
NIS
IF 32
spare
spare
spare
Flash count Pulse High Pulse Low Pulse per dollar High speed Disabled cctalk plain cctalk 8 bit low power binary Credit Hold
1
2
ms/10
ms/10
value
3 flash
3
4
5
6
1 flash
2 flashes
7
1 flash
2 flashes
8
1 flash
9
10
11
1 flash
12
13
14
For example:
A pulse inteface with 50ms high, 100ms low, 2 pulse per dollar will flash as follows 2,5,10,2
A SSP interface will only ever flash once
A cctalk interface with 16 bit checksum, no encryption wil flash 6,1
A cctalk interface with 8 bit checksum, no encryption wil flash 6,1,2
A Binary interface will flash 8,1
MDB
IF 30
MDB
IF 30
IF 31
CCTALK
IF 31
CCTALK
SIO
PARALLEL
SIO
PARALLEL
I/F Spare 4
NIS
I/F Spare 4
NIS
IF 32
I/F Spare 1
IF 32
I/F Spare 1
I/F Spare 2
I/F Spare 3
I/F Spare 2
I/F Spare 3
High 50ms
High 100ms
High 50ms
High 100ms
Low 50ms
Low 100ms
Low 50ms
Low 100ms
Bill 1
Bill 5
Bill 1
Bill 5
Bill 2
Bill 6
Bill 2
Bill 6
Bill 3
Bill 7
Bill 3
Bill 7
Bill 4
Bill 8
Bill 4
Bill 8
High Speed
cctalk plain
High Speed
cctalk plain
Start Disabled
Start Disabled
Low Power
Binary
Low Power
Binary
Credit Hold
option spare 3
Credit Hold
option spare 3
66mm
66mm
Pulse Settings
Options
Inhibits
204mm
Speed
Pulses Per
Dollar
204mm
PULSE
Pulses Per
Dollar
SSP
V1.5
PULSE
Interface
SSP
Speed
V1.5
Options
Inhibits
Pulse Settings
Interface
SSP
Parallel
Binary
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Encrypted CCtalk
Unencrypted Cctalk
with 8-bit Checksum
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MDB
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SIO 300-Baud
SIO 300-Baud
Starts Disabled
SIO 9600-Baud
Starts Disabled
SIO 9600-Baud
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