SK300 BACnet-150814

Steam Humidifier
SK300 Series BACnet

Installation Instructions and User Manual
SK300 BACnet-150814.docx
SK300 Steam Humidifier

Foreword
Neptronic Company Overview
Founded in 1976, were a private corporation that designs, manufactures and distributes products for the HVAC
industry. Our product line includes intelligent controllers, electronic actuators, actuated valves, humidifiers and electric
heaters.
Our products are designed and manufactured by over 250 dedicated employees in our 7,500 m2 (80,000 ft2) state-ofthe-art facility located in Montreal, Canada. Using a vertical integration model, our entire manufacturing chain is under
one roof from software and hardware development, to SMT circuit board assembly, to sheet metal fabrication, to
product testing ensuring that our products are engineered to last.
We currently hold several national and international patents and with our continued commitment to research and
development, we provide innovative products and technologies for the ever-evolving challenges of the HVAC industry.
Exporting over 70% of our sales, we have an exclusive distribution network around the globe that provides
comprehensive solutions to our worldwide customers.
About the Manual

These installation and operation instructions have been developed to facilitate the installation of the Steam Humidifier.
The strict application of these instructions will ensure the conformity of your installation and operation as
per the manufacturer's recommendations.
The application of these instructions is one of the conditions for the application of the warranty.
The application of these instructions does not ensure, at any time conformity to procedures, regulation or
local codes, regarding electric installation and connection to local water supply.
This product has been declared to conform to the applicable Canadian and American safety standards and directives
and bear the CSA (c) & (us) mark. The Certificate of Conformity, CSA is available, upon request with the
manufacturer.
2015: All rights reserved. This document cannot be reproduced totally or partially by any means whether, electronic,
mechanical, photocopy, recording or other, without prior written authorization of Neptronic.
Electricity
All work concerned with electrical installation MUST only be performed by skilled and qualified
technical personnel such as an electrician or a technician with appropriate training). The customer
is always responsible for ensuring the suitability of the technical personnel.
Please observe the local regulations concerning the provision of electrical installations.
Correct Use
Neptronic systems and its products are designed only for humidification use. Any other application is not considered
appropriate for the intended purpose. The manufacturer cannot be made liable for any damage resulting from incorrect
use.
General Warranty
To view the complete Neptronic General Conditions of Sale and Warranty, go to www.neptronic.com/Sales-Conditions.
www.neptronic.com
Page | i

Handling and Lifting

Lifting or handling MUST be carried out by trained and qualified personnel. Ensure that the lifting
operation has been properly planned, assessed for risk and that the equipment has been checked by
a competent Health & Safety representative, and effective control measures are in place.
It is the customers responsibility to ensure that the operators are trained in handling heavy goods and
to enforce the relevant lifting regulations.
The Steam Humidifier MUST always be handled and lifted with care and should remain in its original
packaging for as long as possible prior to installation.
The Steam Humidifier package may be carried using a forklift from the underside. Caution should be
exercised to ensure balanced load before lifting.
Unpacking
The Steam Humidifier is shipped inside carton boxes or in a wooden crate. Remove packing and skids prior to
commissioning.
Lists
Illustrations
Illustration 1 - Overview of the Humidifier ......................................................................................................................... 1
Illustration 2 - Steam Humidifier with Space Distribution Unit ........................................................................................... 3
Illustration 3 - Weather Proof Enclosure............................................................................................................................ 4
Illustration 4 - Positioning the Humidifier ........................................................................................................................... 5
Illustration 5 - Weather Proof Enclosure Unit .................................................................................................................... 7
Illustration 6 - Steam Absorption Manifold (S.A.M) Horizontal Duct ................................................................................. 7
Illustration 7 - Steam Absorption Manifold (S.A.M.E2) Horizontal Duct ............................................................................ 8
Illustration 8 - Steam Absorption Manifold (S.A.M. or S.A.M.E2 ) Vertical Duct ............................................................... 8
Illustration 9 - Multi Steam System .................................................................................................................................... 8
Illustration 10 - Duct Hole Dimensions and Minimum Distance ........................................................................................ 9
Illustration 11 - 1 (35mm) Diameter Pipe Placement: Horizontal Duct ...................................................................... 10
Illustration 12 - 2 (51mm) Diameter Pipe Placement: Horizontal Duct ...................................................................... 10
Illustration 13 - Eyelet Orientation ................................................................................................................................... 10
Illustration 14 - 1 (35mm) Diameter Pipe Placement: Vertical Duct .......................................................................... 11
Illustration 15 - 2 (51mm) Diameter Pipe Placement: Vertical Duct .......................................................................... 11
Illustration 16 - Steam Output Connections: Typical Installation ..................................................................................... 12
Illustration 17 - Steam Output Connection: Incorrect Installation .................................................................................... 12
Illustration 18 - Steam Separator (S trap) Installation ..................................................................................................... 13
Illustration 19 - SDU mounted on Humidifier ................................................................................................................... 14
Illustration 20 - SDU Remote Installation ........................................................................................................................ 15
Illustration 21 - Plumbing Connections ............................................................................................................................ 16
Illustration 22 - Water Supply Connections ..................................................................................................................... 17
Illustration 23 - Weather Proof Enclosure Plumbing: Front View .................................................................................... 18
Illustration 24 - Weather Proof Enclosure Plumbing: Side View ..................................................................................... 18
Illustration 25 - One and Three Phase Power Connections ............................................................................................ 19
Illustration 26 - Connection to HRO20 humidistat or HRO20 with remote humidity sensor (SHR10 or SHC80)............ 20
Illustration 27 - Humidity controlled by humidifier with SHR10 or SHC80 as space sensor ........................................... 21
Illustration 28 - VAV system with humidity controlled by humidifier using Hi limit sensor and space sensor ................. 21
Illustration 29 - Control Signal 0 to 10 Vdc ...................................................................................................................... 22
Illustration 30 - Common Alarm Connections .................................................................................................................. 22
Illustration 31 - Controls Placement (Steam Dispersed into a Duct or AHU) .................................................................. 23
Illustration 32 - BACnet Interface PCB and Port ............................................................................................................. 24
Illustration 33 - Display Features: Front Panel ................................................................................................................ 25
Illustration 34 - Metal deposit dislodge during operation ................................................................................................. 33
Illustration 35 - Water Level Sensor ................................................................................................................................ 33
Illustration 36 - Water Level Sensor and Protection Chamber ........................................................................................ 34
Illustration 37 - Exploded View of Humidifier ................................................................................................................... 36
www.neptronic.com
Page | ii

Tables
Table 1 - Dimensions and Weight of SDU ........................................................................................................................ 3
Table 2 - Weather Proof Enclosure: Dimensions and Weight ........................................................................................... 4
Table 3 - Output and Power Consumption ........................................................................................................................ 4
Table 4 - Dimensions for Drilling Holes ............................................................................................................................. 6
Table 5 - Recommendation for S.A.M Distribution Pipes .................................................................................................. 9
Table 6 - Dimensions for Plumbing Connection .............................................................................................................. 16
Table 7 - Humidifier Front Panel Display Description ..................................................................................................... 25
Table 8 - Scroll Mode Display Description ...................................................................................................................... 26
Table 9 - Diagnostic Mode Display Descriptions............................................................................................................. 27
Table 10 - Model Description and Part Numbers ............................................................................................................ 37
Table 11 - Model, Heater Element, Transformer, and Voltage Description .................................................................... 38
Contents
Handling and Lifting ........................................................................................................................................................ii
Overview............................................................................................................................................................................ 1
List of Accessories Supplied .......................................................................................................................................... 1
Visual Overview ............................................................................................................................................................. 1
Available Options ........................................................................................................................................................... 2
BACnet Network Communication Options ................................................................................................................. 2
Description of Components ........................................................................................................................................... 2
Humidifier with Space Distribution Unit ......................................................................................................................... 3
Dimensions and Weight ............................................................................................................................................. 3
Weather Proof Enclosure............................................................................................................................................... 4
Weather Proof Enclosure - Dimensions and Weight.................................................................................................. 4
Output and Power Consumption - Humidifier ................................................................................................................ 4
Mechanical Installation ...................................................................................................................................................... 5
General Recommendations ........................................................................................................................................... 5
Location ...................................................................................................................................................................... 5
Positioning .................................................................................................................................................................. 5
Wall Mounting............................................................................................................................................................. 6
Positioning and Mounting Weather Proof Enclosure Unit .......................................................................................... 7
General Recommendations ....................................................................................................................................... 7
Steam Dispersion System ............................................................................................................................................. 7
Steam Dispersion System Selection .......................................................................................................................... 7
Positioning S.A.M and S.A.M.E2................................................................................................................................ 9
Placement of Steam Pipe in Horizontal Duct ........................................................................................................... 10
Placement of Steam Pipe in Vertical Duct ............................................................................................................... 10
Steam Output Connections ............................................................................................................................................. 12
Installation .................................................................................................................................................................... 12
General Recommendations ......................................................................................................................................... 12
Position of Steam Output ............................................................................................................................................. 13
Small Cabinet ........................................................................................................................................................... 13
Medium Cabinet ....................................................................................................................................................... 13
Large Cabinet ........................................................................................................................................................... 14
Installation - Humidifier with SDU ................................................................................................................................ 14
Remote Installation of SDU ...................................................................................................................................... 15
www.neptronic.com
Page | iii

Maintenance of the SDU .......................................................................................................................................... 15
Plumbing Connections .................................................................................................................................................... 16
Water Supply ............................................................................................................................................................... 16
Water Connections ...................................................................................................................................................... 17
Drain Connections ....................................................................................................................................................... 17
Weather Proof Enclosure Plumbing Connection ......................................................................................................... 18
Power Supply Connections ............................................................................................................................................. 19
Low Voltage Control Connections ............................................................................................................................... 20
Modulating Humidifier .............................................................................................................................................. 20
Common Alarm Connections ................................................................................................................................... 22
Controls Placement (Steam Dispersed into a Duct or AHU) ................................................................................... 22
BACnet Interface Setup ................................................................................................................................................... 24
DIP Switch Settings ..................................................................................................................................................... 24
DS1.1- Mode Selection ............................................................................................................................................ 24
DS1.2 and 3 - Baud Rate Selection ......................................................................................................................... 24
Display ............................................................................................................................................................................. 25
Front Panel .................................................................................................................................................................. 25
Modes Description .................................................................................................................................................... 26
OFF Mode ................................................................................................................................................................ 26
Scroll Mode .............................................................................................................................................................. 26
Diagnostic Mode....................................................................................................................................................... 27
Alarms ...................................................................................................................................................................... 27
Programming Mode .................................................................................................................................................. 28
Start-up Procedure .......................................................................................................................................................... 30
Service ............................................................................................................................................................................. 31
Clean the Evaporation Chamber ................................................................................................................................. 31
Exploded View and Bill of Material .................................................................................................................................. 36
Exploded View ............................................................................................................................................................. 36
Bill of Material .............................................................................................................................................................. 37
Troubleshooting ............................................................................................................................................................... 39
Notes ............................................................................................................................................................................... 46
www.neptronic.com
Page | iv

Overview
List of Accessories Supplied
The following accessories are supplied with the SK300 Steam Humidifier:
2 sets of keys.
2 adjustable collars for the connection of the steam hose for each steam output.
1 female compression fitting (19mm) hydraulic for the drain output of the evaporation chamber.
1 female compression fitting (13mm) hydraulic for the drain output of the drip pan.
1 female fitting and a braided hose for the water supply connection.
1 Installation Instructions and User Manual.
Visual Overview
Heater element
connector
Evaporation
chamber
nep
t r on
Internal Drain
Cooler chamber
ic
Evaporation
chamber
drain pump
Heater element
Level sensor
chamber
Access door to
mechanical
compartment
Water supply valve

Control panel
Electrical
compartment
Illustration 1 - Overview of the Humidifier
www.neptronic.com
Page | 1

Available Options
The following options are available when purchasing a SK300 humidifier:
Model
Suffix M (SK320M)
SF DI-APPLICATION
SF ULTRAPURE-DI
SDU-REM
Suffix B (SK320M-600-3B)
SK320M-600-3P
SF SK300 FANRELAY
Description
Modulating control humidifier
Humidifier for a system supplied with Deionised water or Reverse Osmosis water,
dissolved solids more than 1 ppm
Humidifier for a system supplied with Deionised water or Reverse Osmosis water,
dissolved solids more than 0.028 ppm
Space Distribution Unit mounted on humidifier (SDU) or remote installation
Network Communication System - BACnet
Stainless steel humidifier cabinet
Dry contact to activate an external fan relay on a call for humidity
BACnet Network Communication Options

The SK300 humidifier series is available with the BACnet communication module. The following options are available
with the BACnet network communication model.
Humidity demand (0 to 100%R.H.)
Room and duct humidity (0 to 100%R.H.)
Drain and service delay
PID adjustment
Setpoint adjustment
Humidity and temperature offset
Lock On capacity adjustment
Actual operating status
Alarm indications
For additional information, see the BACnet Communication Module User Guide at www.neptronic.com.
Description of Components
Evaporation Chamber. Assembly includes a metal cylinder and a cover equipped with one or several
heater elements. It is the most important part of the humidifier, which produces the steam.
Space Distribution Unit (SDU). Integrated steam distribution unit, optional on certain humidifiers.
Multi-Steam System. Custom made system for steam distribution. This system is designed to allow very
short absorption distances (less than 3 feet or 900mm) applications.
Steam Absorption Manifold (S.A.M.). Steam manifold adapted to air duct size, allows steam absorption in
relatively short distance (less than 5 feet or 1500mm) applications.
Steam Absorption Manifold with 2 Eyelets (S.A.M.E2). Steam manifold with two eyelets, adapted to
applications with restricted air duct dimensions that allow steam absorption in relatively short distance
(less than 5 feet or 1500mm) applications.
www.neptronic.com
Page | 2

Humidifier with Space Distribution Unit
Illustration 2 - Steam Humidifier with Space Distribution Unit
Dimensions and Weight

Table 1 - Dimensions and Weight of SDU
Dimensions of the Cabinet inch (mm)
Model
SK302
SK304
SK306
SK310
SK314
SK320
SK330
SK340
SK360
Weight lb (kg)
Empty
Full
SDU lb
(kg)
23 (597)
18 (470)
11 (292)
5 (140)
29 (737)
44 (20)
57 (26)
SDU-1
20 (9)
28 (724)
21 (533)
12 (318)
6 (165)
35 (890)
66 (30)
115 (52)
28 (724)
21 (533)
12 (318)
12 (324)
41 (1048)
66 (30)
115 (52)
SDU-2
25 (11)
SDU-3
45 (20)
31 (794)
32 (813)
12 (318)
110 (50)
205 (93)
www.neptronic.com
Page | 3

Weather Proof Enclosure

C
S te a m o u tle t
A lp h a n u m e ric
d is p la y w in d o w
H e a t s in k fo r
m o d u la tin g u n its o n ly
S u p p ly w a te r 1 /2 " N P T
(1 5 m m )
P o w e r s u p p ly
(k n o c k o u t h o le )
E le c tric a l c o n tro l
(k n o c k o u t h o le )
M a in d ra in 3 /4 " (2 0 m m )
P a n d ra in 1 /2 " (1 5 m m )
Illustration 3 - Weather Proof Enclosure
Weather Proof Enclosure - Dimensions and Weight

Table 2 - Weather Proof Enclosure: Dimensions and Weight
Dimensions of the Cabinet inch (mm)
Model
SK302
SK304
SK306
SK310
SK314
SK320
SK330
SK340
SK360
Weight lb (kg)
Empty
Full
28.5 (724)
25.8 (655)
11.3 (287)
66 (30)
79 (36)
34.5 (876)
29.8 (757)
13.3 (338)
95 (43)
144 (65)
34.5 (876)
40.8 (1036)
13.3 (338)
165 (75)
260 (118)
Output and Power Consumption - Humidifier

Table 3 - Output and Power Consumption
Steam
Model
Capacity
Power
lb/hr (kg/hr)
(KW)
240/1
SK302
6 (2.7)
2
8.5
SK304
12 (5.5)
4
17
SK306
18 (8)
6
26
SK310
30 (14)
10
SK314
40 (19)
13.5
SK320
60 (28)
20
SK330
90 (41)
30
SK340
120 (56)
40
SK360
180 (82)
60
Available, consult factory.
208/1
10
19
30
-
Consumption
Amperage (A)
208/3
480/1
480/3
4.5
11.5
8.5
5
16.5
13
7.2
28
12
38
16.5
25
36
50
72
600/1
3.5
7
10.5
-
600/3
4
6
10
13.5
20
30
40
60
Steam Output
Diameter
Qty
inch (mm)
1
1 (35)
1
1 (35)
1
1 (35)
1
1 (35)
1
1 (35)
2
1 (35)
2
1 (35)
2
2 (54)
3
2 (54)
Note: Program maximum steam output using the Lock On function in Program Mode on Modulating Humidifier.
WARNING: For Modulating Humidifier, maintain the maximum power of the electrical installations
according to the information in the Table 3 - Output and Power Consumption.
Do not consider a possible reduction of steam output due to modulation.
www.neptronic.com
Page | 4

Mechanical Installation
General Recommendations
WARNING: Risk of electric shock. Disconnect the appliance from electric supply before
commencing installation.
Note: Mechanical installation should conform to local codes and regulations.
Location
WARNING: The SK300 series humidifiers are designed for indoor installation only. For outdoor
installation, the SK300 must be installed using a Neptronic weather-proof enclosure (see
Positioning and Mounting Weather Proof Enclosure Unit on page 7). Failure to follow these
guidelines will void the warranty.
Consider the following points before deciding the location for the SK300 Steam Humidifier:
Plan a location that is easy to access and permits an easy inspection and servicing of the humidifier.
Do not install the humidifier where failure of the appliance could cause damage to the building structure or
to other expensive equipment.
The location should be well ventilated and the ambient temperature should not exceed 30C (85F).
Consider the total steam line length between the humidifier and the steam distributor based on the steam
line material type:
o
For flexible steam hose, total steam line should not exceed 16 feet (5 meters). For longer distances, use insulated
hard piping.
For insulated hard piping, the total steam line is determined by the humidifier capacity: one equivalent foot for each
lb/h capacity of the humidifier (0.67m for each kg/h), with a maximum of 50 feet (15m). For longer steam line runs,
consult factory.
Positioning
The front panel and the right side (electrical compartment) should be accessible in order to permit
servicing.
Leave a clearance of at least 48 (1.25m) to the front panel and 24 (0.6m) to the right side.
Mount the humidifier at a minimum height of 39 (1m) to 48 (1.2m) above floor level.
Leave a clearance of at least 10 (0.25m) under the humidifier for installation of water supply, drain piping,
and electrical connections.
24'
10'
(0,25 m)
(0,60 m)
39 to 48'
(1 to 1,2 m)
Illustration 4 - Positioning the Humidifier

www.neptronic.com
Page | 5

Wall Mounting
Caution: Risk of malfunction. The humidifier must be placed at an equal level.
Caution: Risk of overheating. Do not block the ventilation openings located on the top, front,
sides, and rear of the cabinet.
Check the strength of the chosen support or wall (bricks, concrete, stud partition wall) on which the humidifier will be
mounted. See the Dimensions and Weight section to know the weight of the unit.
Use the keyholes located on the back panel of the humidifier.
Before proceeding to perform the wall mounting, take off the Evaporation Chamber sub-assembly (see
Service section).
Drill holes for the upper anchors (holes with eyelet) into the support or wall as per dimensions specified in
Table 4 - Dimensions for Drilling Holes.
The holes dimensions (diameter and depth) should by in accordance with the recommendations of the
chosen anchors.
Table 4 - Dimensions for Drilling Holes

Model
SK302
SK304
SK306
SK310
SK314
SK320
SK330
SK340
SK360
Dimensions in inches (mm)

C
D
E
8 (202)
5 3/16 (165)
19 (516)
10 (254)
8 (203)
24 (625)
11 (276)
8 (203)
10 (254)
4 (102)
12 (305)
10 (265)
27 (698)
11 (276)
22 43/64 (576)
Install bolt anchors, if required.
Screw-on the 2 or 3 upper screws (holes with eyelet) of a minimum diameter of #10 (6mm) (screws are not
supplied).
Leave a clearance between head screws and the wall, in order to permit the mounting of the humidifier.
Use the keyholes located on the back panel of the humidifier.
Hang the humidifier on 2 or 3 screws. It is preferable to keep the front door open during this operation.
Based on the size and weight of the humidifier, you may need the help of another person.
When the humidifier is positioned on the upper screws, tighten the screws to secure the humidifier.
If applicable, install and secure lower screws.
www.neptronic.com
Page | 6

Positioning and Mounting Weather Proof Enclosure Unit

20" (51cm )
m inim um
24" (60cm )
m inim um
cm )
(1 0 7
4 2 " im u m
m in
24"(60cm )
m inim um
Illustration 5 - Weather Proof Enclosure Unit
Plan a location that is easy to access and permits an easy inspection and servicing of the humidifier.
Do not install the humidifier where failure of the appliance could cause damage to the building structure or
to other expensive equipment.
Maintain the following minimum clearances while installing to enable access for inspection and servicing.
Side
Top
Both sides
Front
Minimum Clearance
20 (51 cm)
24 (60 cm)
42 (107 cm)
The humidifier is designed to be installed directly on the floor/roof or a curb.
Provide a level, solid foundation for the humidifier.
Ensure that the floor/roof beneath the humidifier is water proof to withstand any water spillage during
servicing or if a problem occurs.
Attach the SK enclosure securely and safely.
Steam Dispersion System

Steam Dispersion System Selection
In order to prevent the accumulation of condensation in air ducts, Neptronic has designed four basic configurations of
steam distribution systems to provide you with the most economical solution for any particular application.
Steam Absorption Manifold (S.A.M) Horizontal Duct

The S.A.M system is suitable for installations where absorption distances are short, less than 5 feet (1500mm), and/or
low duct temperatures are in effect.
air
Illustration 6 - Steam Absorption Manifold (S.A.M) Horizontal Duct

www.neptronic.com
Page | 7

Steam Absorption Manifold (S.A.M.E2) Horizontal Duct
The S.A.M.E2 system is suitable for installations where absorption distances are short, less than 5 feet (1500mm)
and/or low duct temperatures are in effect. SAME2 are used in applications with restricted duct dimensions.
air
900
Illustration 7 - Steam Absorption Manifold (S.A.M.E2) Horizontal Duct
Steam Absorption Manifold (S.A.M. or S.A.M.E2 ) Vertical Duct
air
air
S.A.M or S.A.M.E2 systems for vertical ducts are used where the absorption distances are normal and the requirement
is for an economical and efficient solution.
45
S.A.M.
S.A.M.E2.
45
45
Illustration 8 - Steam Absorption Manifold (S.A.M. or S.A.M.E2 ) Vertical Duct
Multi Steam System

The Multi-Steam system should be installed in critical locations in air handling systems, particularly where absorption
distances are very short, less than 3 feet (900mm), or low air duct temperatures are in effect. The Multi-Steam is
custom made to the dimensions of duct or AHU.
Instructions to install Multi-Steam system are described in a specific installation instructions manual enclosed with the
Multi-Steam system.
air
Illustration 9 - Multi Steam System
www.neptronic.com
Page | 8

Positioning S.A.M and S.A.M.E2

Duct Mounting
Steam manifold should be mounted and secured through the side of the air handling unit or duct. Provision should be
made for safe accessibility, ideally with an observation light and window. Ensure that the construction of the duct wall
is suitable enough to support the steam pipe for the duration of the installation life.
Dimension of hole size in the duct must be as follows:
Steam Manifold Hole Size A
1 (35mm)
2 (51mm)
2 (51mm)
3 (78mm)
5'
(120mm)
4' minimum
(102mm)
5'
(120mm)
Illustration 10 - Duct Hole Dimensions and Minimum Distance

WARNING: Risk of condensing. Ensure that the minimum distance at the end of the manifold
is at least 4" (102mm) from the top of the duct.
Recommendation for S.A.M Distribution Pipes

Table 5 - Recommendation for S.A.M Distribution Pipes
Max Capacity
Outlet
Model
Diameter
lb/hr
kg/hr
Qty
in (mm)
SK302
6
2.7
SK304
12
5.5
SK306
18
8
1
SK310
30
14
SK314
40
19
SK320
60
28
SK330
90
41
2
SK340
120
56
SK360
180
82
3
For higher static pressure, contact the manufacturer.
www.neptronic.com
Distribution Pipes
Min
Max
Length
Length
in (mm)
in (mm)
12 (300)
24 (600)
24 (600)
48 (1200)
32 (750)
64 (1500)
Max Static Pressure

in. of
water
(Pa)
1245
1 (35)
2 (51)
Page | 9

Placement of Steam Pipe in Horizontal Duct

1 (35mm) Diameter Pipe
1 Pipe
2 Pipes
6' minimum
(150mm)
H
10' minimum
(250mm)
air
H
10' minimum
(250mm)
air
3' minimum
(80mm)
1/3 H
8'
(200mm)
Illustration 11 - 1 (35mm) Diameter Pipe Placement: Horizontal Duct

2 Pipes
3 Pipes
2/5 H
H
10' minimum
(250mm)
air
1/3 H
H
24' minimum
(600mm)
air
1/5 H
8'
(200mm)
Illustration 12 - 2 (51mm) Diameter Pipe Placement: Horizontal Duct

Note: 2 (51mm) steam pipe must be supported on the end by appropriate duct hanger or strap (supplied by
others).
Placement of Steam Pipe in Vertical Duct
45
S.A.M
air
air
air
Eyelet Orientation
45
S.A.M.E2
Illustration 13 - Eyelet Orientation
www.neptronic.com
Page | 10

1 Pipe
2 Pipes
W
24 minimum
(600mm)
W
10 minimum
(250mm)
1/4 W
1/2 W
1/4 W
1/2 W
Illustration 14 - 1 (35mm) Diameter Pipe Placement: Vertical Duct
1/4 W
2 Pipes
3 Pipes
W
24 minimum
(600mm)
W
36 minimum
(900mm)
1/2 W
1/4 W
1/6 W
1/3 W
1/3 W
1/6 W
Illustration 15 - 2 (51mm) Diameter Pipe Placement: Vertical Duct
www.neptronic.com
Page | 11

Steam Output Connections

Installation
6
5
1
3
15 %
1
4
3
2
Humidifier
1 Clamps
2 Flexible Hose
3 Rigid Copper Pipe
4 Insulation
5 Steam Distribution Manifold
6 Duct
7 Long Radius Copper Pipe
Illustration 16 - Steam Output Connections: Typical Installation
Follow these general installation rules in order to avoid any condensation accumulation, which can cause severe water
accumulation in the duct or a humidifier malfunction.
Caution: Risk of malfunction. Avoid kinks, sags, and areas where condensate can be trapped.
The slope of the steam hose (rigid or flexible) should not be less than 15% (7 horizontal lengths for 1
vertical length) in order to ensure continuous drainage of condensation back to humidifier or to a steam
trap.
The lowest point of any steam hose or rigid pipe must be the humidifier. If the humidifier cannot be the
lowest point of the piping, install a steam trap(s) (S Type) at the lowest point(s) of the steam supply piping.
The steam separator (S trap) should be installed higher than the static pressure of the system by at least
2 (51 mm).
Illustration 17 - Steam Output Connection: Incorrect Installation

www.neptronic.com
Page | 12

15%
15%
Steam outlet
15%
8"
Use "S" separator

when ceiling space is
limited and you need
to create 15% slopes
8'
(203mm)
Use S separator when

the steam distributor is
lower than the humidifier
steam outlet
Illustration 18 - Steam Separator (S trap) Installation
The total length of the steam hose or rigid pipe should not exceed 16 feet (5 meters). Longer runs will
result in added condensation losses and may result in system malfunction. Whenever possible, use
insulated copper piping. Flexible steam hose should be used for short runs (up to 16 feet or 5 meters) or
for interconnecting between the rigid pipes.
If you are using a rigid copper pipe, use insulation to diminish condensate build-up.
Position of Steam Output

Small Cabinet
Models
SK302
SK304
SK306
4 5/16 (110)
4 13/16 (122)
Medium Cabinet
Models
SK310
SK314
SK320
SK330
www.neptronic.com
4 (102)
5 5/8 (143)
5 9/32 (134)
4 (102)
5 5/8 (143)
Page | 13

Large Cabinet
Models
SK340
SK360
7 (179)
7 (179)
5 3/16 (132)
5 11/16 (144)
Installation - Humidifier with SDU
The SDU should be installed in an environment where the air is relatively clean. This will avoid the blower
from getting clogged with dust.
The humidifier should be mounted such that the SDU fan section is at least 78 (2 meters) above the floor.
A minimum clearance of 18 (0.45 meters) from the ceiling should be allocated to avoid ceiling and wall
condensation.
If additional ventilation is not present, the fan should have a clearance from the ceiling of at least 54 (1.35
meters). Proper ventilation must be observed to avoid ceiling and wall condensation.
Without
18'
additional
ventilation (0,45 m)
54' (1,35 m)
78'
(2 m)
Illustration 19 - SDU mounted on Humidifier
www.neptronic.com
Page | 14

Remote Installation of SDU

The SDU can be installed in a different location from the humidifier (remote SDU). Follow the piping recommendations.
Mount the SDU to the wall on brackets (not supplied); do not drill mounting holes through the cabinet of
the SDU.
Connect the steam hose(s) to the bottom inlet(s) of the SDU to the top of the steam outlet(s) of the
humidifier.
Secure the hose(s) with the supplied hose clamp.
Connect the condensate hose to the bottom of the SDU to an open drain.
Connect the electrical wires from the SDU to the top of the humidifier. Field wiring must conform to local
codes.
The fan of the SDU will operate for a period of four minutes after steam production has stopped to prevent
condensation.
Avoid any obstruction of the ventilation openings on top of the SDU.
Without
18'
additional
ventilation (0,45 m)
54' (1,35 m)
Field wiring
(by others)
4'
(0.10m)
Field piping
(not supplied)
2nd pipe
for SDU2 or SDU3
78'
(2 m)
Illustration 20 - SDU Remote Installation
Maintenance of the SDU

Clean the blower if there is an accumulation of dust.
www.neptronic.com
Page | 15

Plumbing Connections
Plumbing Installation should conform to Local and National Codes.
Any installation work must be carried out by suitably qualified personnel.
The SK300 humidifier can operate with soft or hard water. Therefore, for normal operation, pre-treatment of water is
not necessary.
SK300 Humidifier
C
B
D
A
3/4" (22mm)
1/2" (15mm)
Minimum
20"
(500mm)
M in im um bu
ild in g side dr
ain of 1- "
(4 0m m )
Minimum 8"
(200mm)
Illustration 21 - Plumbing Connections

Table 6 - Dimensions for Plumbing Connection
A
Dimensions inches (mm)

C
6 (165)
2 (51)
7 (184)
7 (179)
Model
SK302
SK304
SK306
SK310
SK314
SK320
SK330
SK340
SK360
9 (232)
4 (105)
1 (44)
1 (44)
9 (248)
4 (105)
1 (44)
1 (44)
9 (248)
4 (105)
1 (44)
Water Supply
Water Inlet Specifications

o
Inlet water pressure: 10 to 70 psig (0.7 to 4.8 bars)
Maximum temperature: 85F (30C) maximum
3/8'' standard copper water line connection
A shutoff valve (not supplied) should be installed in the water supply line close to the humidifier to facilitate
servicing.
It is recommended to install a standard water strainer in the water supply line.
www.neptronic.com
Page | 16

Water Connections
Follow the steps below:
1.
Connect 3/8'' (10mm) copper pipe to the bottom 3/8'' (10mm) compression fitting (supplied).
2.
Place the swivel top 3/4" (10mm) fitting to the male threaded part of the valve and tighten it with fingers.
Caution: Risk of damage to the valve. Do not use wrench to tighten swivel.
Fill valve
(Intern)
Base plate of
humidifier
Male threaded part of
the valve
Swivel top
Compression
fitting
Water line 3/8' (10mm) pipe

(by others)
Illustration 22 - Water Supply Connections
Drain Connections
Evaporation chamber water drain temperature: 140F (60C).
Standard hydraulic compression fittings: a (evaporation chamber drain) and a (Pan drain).
2 hydraulic pipes located under the humidifier (see Illustration 21 - Plumbing Connections) must be
connected to the drain pipe.
Use standard copper hydraulic pipes and .
Ensure that the drain pipe dimension is sufficient, especially if more than one humidifier is evacuating into
the same drain line.
www.neptronic.com
Page | 17

Weather Proof Enclosure Plumbing Connection

Supply water 1/2" NPT
(15mm)
Electrical control
(knockout hole)
Power supply
(knockout hole)
Pan drain 1/2" (15mm)
Main drain 3/4" (20mm)
Silicone tubing provided for

connection to side outlets
Illustration 23 - Weather Proof Enclosure Plumbing: Front View
Power supply
(knockout hole)
Supply water 1/2" NPT

(15mm)
Pan drain 1/2" (15mm)
Electrical control
(knockout hole)
Main drain 3/4" (20mm)
Illustration 24 - Weather Proof Enclosure Plumbing: Side View
www.neptronic.com
Page | 18

Power Supply Connections

Caution: Risk of electric shock. Disconnect the Humidifier from the electric supply before
proceeding with the connection.
WARNING: Risk of fire. Do not interchange the power terminal block designated L1, L2 and L3
with low voltage terminal block designated 1, 2 and 3.
An external over current protection and disconnect circuit breaker should be installed on the supply,
adjacent to the humidifier.
A knock-out (not supplied) should be installed at the bottom of the electrical compartment of the humidifier
for strain relief of the supply cable.
Ensure that the size of the wire conductors is appropriate for the current supplied.
Ensure that each terminal connection is properly secured.
The ground conductor should be equipped with a ring terminal and should be connected directly to the
electrical panel on the indicated location.
PHASE 1
L1 L2
GND
One Phase
Connection
PHASE 3
Use only copper conductors.
PHASE 2
PHASE 2
The wiring to the humidifier should be done by a qualified electrician, and should conform to the
procedure, regulation and local codes.
PHASE 1
L1 L2 L3
GND
Three Phase
Connection
Illustration 25 - One and Three Phase Power Connections
www.neptronic.com
Page | 19

Low Voltage Control Connections

Modulating Humidifier
Humidity Control by Humidistat (External Mode)
Note: If interlock is not used, jumper between terminal F and 5 must be installed.
If the humidifier is equipped with a Space Distribution Unit (SDU), the PD switch is already factory
wired inside the SDU, do not wire the terminal #2.
F
14
16
COM
24 VAC
MOD
% RH
H R O 20
1
NC
NO
COM
A larm
C ontact
P D sw itch
H igh Lim it
24 V A C
Interlock *
Illustration 26 - Connection to HRO20 humidistat or HRO20 with remote humidity sensor (SHR10 or SHC80)
www.neptronic.com
Page | 20

Humidity Control by Humidifier (Internal Mode)
Humidity controlled by humidifier, using SHR10 or SHC80 as space sensor.
Note: If the humidifier is equipped with a Space Distribution Unit (SDU), the PD switch is already
factory wired inside the SDU, do not wire the terminal #2.
S H R 1 0 o r S H C 80
1
% RH
24 VAC
COM
NC
NO
COM
A larm
C o n tact
P D sw itch
H igh Lim it
24 V A C
Interlock *
Illustration 27 - Humidity controlled by humidifier with SHR10 or SHC80 as space sensor

VAV system with humidity controlled by humidifier, using SHC80 as Hi-limit duct sensor and SHR10 or SHC80 as
space sensor.
Note: If an interlock is not used, a jumper must be installed between terminal F and 5.
% RH
SHR10 or SHC80
24 VAC
SHC80
(high limit)
COM
% RH
24 VAC
COM
NC
NO
COM
Alarm
Contact
PD switch
High Limit
24 VAC
Interlock *
Illustration 28 - VAV system with humidity controlled by humidifier using Hi limit sensor and space sensor
www.neptronic.com
Page | 21

Control Signals
Select the control signal through the menu. Wire the control input to terminal 3 and 4 as indicated in the illustration.
Control Signal 0-10 Vdc
F 1
5 6 7
0-10 or
Vdc
+ or
0-20 or
mA
2-10
Vdc
2-20
mA
Illustration 29 - Control Signal 0 to 10 Vdc
Common Alarm Connections
A volt free contact is provided in the form of both a Normally Open and Normally Closed contact that will
switch on, in the event an alarm is activated on the SK300 humidifier.
Wherever possible, it is recommended to use the Normally Closed contact. This contact will open in the
event of a humidifier fault.
These contacts should be used to switch a low voltage, ideally 24V, with a switching current of no more
than 3 Amps.
F
Common
Normally Open
Normally Closed
Illustration 30 - Common Alarm Connections
Controls Placement (Steam Dispersed into a Duct or AHU)

A typical humidifier control system should include the following along with the humidifier:
A wall or return duct humidistat
A high limit duct humidistat
An air proving switch
Placement of these devices is critical to the proper operation of the overall system.
www.neptronic.com
Page | 22

The return duct humidistat must always be located before any outside air intake, in order to ensure
accurate sensing of the air from the humidified space.
Alternatively, a room humidistat can be used. The room humidistat should be located on an inside wall or
column. It should not be near any discharge air from supply ducts or sources of heat or cold.
The airflow switch must be positioned to accurately open on a loss of air flow, to prevent the humidifier
from running when there is no air to absorb humidity.
The high limit humidistat must be positioned far enough, 6 minimum (1.8m), downstream of the steam
dispersion manifold(s) to prevent it from getting wet, but still allows it to accurately prevent over
humidification of the duct that could result in condensation.
6' minimum
(1.8m)
air
air
air
air
Return SHC80
Humidity sensor
Or room HRO20
humidistat
Air flow switch

Steam dispersion
manifold
High limit SHC80 for
VAV application only
High limit humidistat
Illustration 31 - Controls Placement (Steam Dispersed into a Duct or AHU)
www.neptronic.com
Page | 23

BACnet Interface Setup

The BACnet Interface PCB is located on the top right corner inside the electrical compartment. The DIP switches DS2
are set to OFF position (factory configuration).
BACnet Interface PCB
Illustration 32 - BACnet Interface PCB and Port

DIP Switch #
DS2.1
DS2.2 (End of Line)
DS2.3
Status
OFF = Disable | ON = Enable
DIP Switch Settings

DS1.1- Mode Selection
DIP Switch #
DS1.1
DS1.2 & 3
DS1.4, 5, &6
Mode
OFF = Operational Mode (factory configured) | ON = Configuration Mode
Baud Rate Selection
Not Used
DS1.2 and 3 - Baud Rate Selection

DIP Switch Position
DS1.2
DS1.3
OFF
OFF
ON
OFF
OFF
ON
ON
ON
www.neptronic.com
Baud Rate
9600
19200
38400
76800 (factory configured)
Page | 24

Display
Illustration 33 - Display Features: Front Panel
Front Panel
The following are the display features of the Front Panel and their description:
Table 7 - Humidifier Front Panel Display Description
Options
Alphanumeric Display
Push/Power Button
Up and Down Arrow
Buttons
Power Indicator
Description
The Alphanumeric display indicates all the operation parameters and error
messages.
The Push button is used to access program mode.

- Used to increase the control parameters of the humidifier.
- Used to decrease the control parameters of the humidifier.
- The humidifier is powered by electricity and the switch is at the AUTO
position.
O - The humidifier is disconnected from the power supply.
www.neptronic.com
Page | 25

Options
Check Indicator
Fill Indicator
Steam Indicator
Description
- The CHECK indication is normally off. It will be activated as a warning during
abnormal conditions of operation.
(blinking) - If the CHECK indication is on, it means that maintenance is
required. The running hours have exceeded the Service hours. See Service
section on page 31.
O - No abnormal conditions of operation.
- Indicates that the water supply (fill) valve is open.

O - Indicates that the water supply (fill) valve is closed.
(blinking) - On Modulating model, the STEAM indicator blinks ON and OFF in
proportion to the percentage of steam output percentage the humidifier is
generating. This proportion is displayed on the display. When the output reaches
100%, the indicator will stop blinking.
O - Indicates that steam is not being produced.
Auto - Position AUTO (I)
Humidifier will generate steam based on demand from the humidistat.
Switch Auto/Off/Drain
Drain Indicator
OFF - Position OFF (O) - Humidifier will shut off.

DRAIN - Position DRAIN
Humidifier will stop operating and the evaporation chamber will drain the water
out. This will be done typically at regular service.
- Indicates that the drain pump is on, either as a result of an automatic drain
cycle or because the front panel switch is manually set to DRAIN.
O - Indicates that the drain pump is off.
Modes Description
OFF Mode
When the rocker switch is in the OFF position, the display shows the model of the humidifier and the program version
number as follows:
SKB 3XX
NEP r1.5
Scroll Mode
When the rocker switch is in the AUTO position, the display scrolls the following information every 6 seconds:
Table 8 - Scroll Mode Display Description
Display and Description
Notes
Only on modulating humidifiers (suffix M). Percentage of
HUMIDITY 45.2%
relative humidity.
Percentage of relative humidity
DEMAND 92%
Control signal input response from 0 to 100%.
Percentage of demand
Output 100%
Output capacity of the humidifier.
Percentage of output
Corresponds 100% to optimum water level in the evaporation
WATR LVL 92%
chamber.
Percentage of water level
WATR TMP 65 C
Temperature of water inside the evaporation chamber.
Temperature of water in Celsius scale
www.neptronic.com
Page | 26

Diagnostic Mode
When the following conditions occur, the diagnostic messages override the scrolling information:
Table 9 - Diagnostic Mode Display Descriptions
Display
Description
Values
Displays
the
SSR
temperature.
SSR TmP 40 C
Adjust the water temperature offset.
Default: 0, Range: -10C to +10C
WTR TOFF 100 C
Displays the water level frequency.
WTR FREQ 8000 Hz
Adjust the water level offset.
Default: 0%, Range: -10% to +10%
WTR LOFF 100%
Displays the foaming probe value.
FOAM PRB 207
Default:
5 mins
SK302/304/306
Adjust the drain time.
7 mins
SK310/314/320/330
Drn Tm Out 5 min
8 mins
SK340/360
Range: 4 to 16 mins
Adjust the delay to drain out the humidifier from its
Default: 72Hrs, Range: 1 to 250 Hrs
remaining water when there is no demand. Drain
No Demnd 72 HRS
remaining water to prevent the growth of bacteria.
Adjust the holding temperature of the evaporation
Default: OFF
Hold Tmp OFF
chamber for a faster response to demand.
Range: 15C to 90C or OFF
Adjust
the
anti
freezing
temperature
of
the
evaporation
Anti-Frz OFF
Default: OFF
chamber of humidifier that has to be installed in the
Range: from 4C to 10C or OFF
weather proof enclosure.
Default: OFF
ALARM Beep ON
Adjust the alarm beep.
Range: ON or OFF
Default: Celsius
T Unit CELSIUS
Adjust the temperature unit scale between Celsius and
Range: Celsius/Fahrenheit
Fahrenheit.
Default: 25 (legible LCD)
CONTRAST 25
Adjust the contrast level of LCD display.
Range: 0 to 40
Displays the humidifier model and revision number of the
SKB 3xx
installed program.
NEP r1.5
Alarms
Display
AIR FLOW OPEN
HI LIMIT CUT-OUT
DRAIN CYCLE
OVER HEATED
PROBE DEFECTED
NO LEVEL
CLEANING REQUIRED
SERVICE UNIT NOW
FOAMING CYCLE
DRN/PROBE BLOCK
KLIXON OPEN
PCB FUSE OPEN
24 VAC SHORTED
24 VDC SHORTED
REFILL TIME OUT
WATR TMP DEFECTED
SSR OVER HEATED
www.neptronic.com
Description
Indicates that the airflow is not detected by the air pressure switch (Modulating unit only).
Indicates that the humidity level has exceeded the setpoint on the high limit humidistat.
Indicates that the unit is in the automatic drain mode.
Indicates that the temperature inside the container has exceeded the boiling temperature.
The humidifier has shut off automatically.
Indicates that the water level sensor is not operational. The humidifier has shut off
automatically.
Indicates that the water has not reached the level probe.
Indicates that the humidifier has reached the number of hours of operation and requires
cleaning of the evaporation chamber. No interruption to the operation of the humidifier.
Indicates that the humidifier has reached the number of hours of operation and requires
service. The operation of the humidifier has been interrupted.
Indicates that the Anti Foam Energy Conservation (AFEC) has detected foam. The unit
drains for a few minutes and returns to normal operation.
Indicates that the unit has been drained but the water level does not decrease. The
humidifier has shut off automatically.
Indicates that the temperature in the evaporation chamber exceeded the preset temperature
set by the high temperature switch.
Indicates that the internal 24Vac is shorted.
Indicates that the external 24Vac (for humidity) controller is shorted or over loaded.
Indicates that the internal 24Vdc (probe or fan) is shorted.
Indicates that the time to fill the evaporation chamber has exceeded the preset time in the
microprocessor.
Indicates that the water temperature sensor is not present or is defective.
Indicates that the temperature of the SSR is too high. Verify the operation of the cooling fan.
Page | 27

Display
INTERLCK OPEN
END OF SEASON
Description
Indicates that the interlock safety is open. The humidifier has stopped functioning.
Indicates that the humidifier will be in stand-by mode. When there is no humidity demand for
a period of more than 72 hours, the humidifier will drain the water from the evaporation
chambers automatically and will be in stand-by mode.
Programming Mode
To access the Programming Mode, push the
button. To move to the next program function, push the button twice.
Use the
and
buttons to make any selection.
The changes made in the Program Mode are saved into a non-volatile memory. When the humidifier is in the menu
driven Program Mode, the normal operation of the humidifier is halted. To resume normal operation, exit the menu
program mode by pressing the
1.
button until the alphanumeric display is clear.
"control external"
Default: External
Range:
Internal, External, Com Port
Select the control mode.
2.
If you select External, the humidifier receives control demand from the control input.
If you select Com Port, the humidifier receives control demand from the BACnet communication port.
"SP SOURC INTERNAL"

Default: Internal
Internal, External, Com Port
Range:
Select the source for room humidity setpoint.
3.
"SETPOINT 40% RH"

10% to 90%
Range:
Select the relative humidity setpoint.
4.
"DUCT SRC DISABLE"

Default: Disable
Disable, External, Com Port
Range:
Select the source for duct's high limit relative humidity (control Internal only).
5.
"DUCT SP 80% RH"

10% to 90%
Range:
Select the high limit relative humidity setpoint (duct source External only).
6.
"DRAIN 8 HRS"
Default:
4 hours
Range:
1 to 24 hours
Increment: 1 hour
Select the frequency for drain cycle. Generally, the harder the water is, higher the drain cycle frequency
should be. Drain cycle setting does not affect the AFEC system.
7.
"RUNNING 0645 HRS"

Number of running hours (information display only)
Indicates the number of hours the humidifier has been running since the last servicing.
After every service, reset the number of hours of operation to zero by pressing the
,
simultaneously for 30 seconds. This will reset the number of hours of operation to zero.
www.neptronic.com
buttons
Page | 28

8.
"SERVICE 1000 HRS"

Default:
1000 hours
Range:
400 to 1500 hours
Increment: 100 hours
Set the number of hours of operation before the humidifier calls for servicing. Generally, the harder the water
is, the lesser the number of hours of operation before servicing can be initiated.
9.
"LOCK ON 80% PWR"

Default:
100%
Range:
0 to 100%
Increment: 1%
Select the output span, the rate at which the humidifier delivers 80% of the maximum rated output at full
demand.
10.
"RESET ALRM NO"

Default:
Range:
No
Yes/No
Select Yes or No to enable or disable the reset alarm option by pressing the
simultaneously.
11.
and
buttons
"CTRL INP 2-10 VDC"

Default: 2 to 10 Vdc
Range:
0 to 10 Vdc, 2 to 10 Vdc, 0 to 20mA, 4 to 20 mA
Select control input signal.
12.
"HUM. INP"
Range:
Select humidity input signal.
13.
"DUCT INP 2-10 VDC"

Range:
Select duct humidity input signal.
14.
"SKB 3XX NEP R1.5"

Revision level of the installed program (information display only)
www.neptronic.com
Page | 29

Start-up Procedure
We recommend to strictly following this Start-up procedure in order to avoid any anomaly resulting from wrong
cleaning of the components. In case of problem or discrepancy, see the Troubleshooting section.
1.
Ensure that the mechanical, electric and plumbing connection are done and secured.
2.
Ensure that the low voltage control circuit is done and correct.
3.
Turn the water shutoff valve on (outside the humidifier) and check that the drain connections are connected to
the main drain line with sufficient diameter.
4.
Turn the power on to the humidifier from the circuit breaker disconnect switch. The POWER indicator should
be on.
5.
Press the front switch to the AUTO (I) position.

Perform a manual cleaning cycle.
a.
Press the rocker switch to the drain down position

evaporation chamber.
b.
Press the rocker switch upward to the Auto (I) position

The Fill
c.
6.
. The humidifier initiates a drain cycle and empties the
. The humidifier fills the evaporation chamber with water.
light is illuminated.
Press the rocker switch to drain down position
again to empty the chamber.
Your humidifier is now fully operational.
www.neptronic.com
Page | 30

Service
The humidifier requires a regular maintenance service to ensure efficient and trouble-free running. Regular service
involves cleaning the evaporation chamber and its components manually. Generally, frequency of cleaning can range
from 2 months to once in a year. However, the cleaning frequency depends on the following specific factors:
Quality of water
Frequency of automatic drain cycles
Demand placed on the humidifier
All SK300 humidifiers are programmed for a 1000 hours of operation. This is a default factory setting.
To view the number of hours the humidifier has run and the number of service hours, press the menu
the front panel several times till you view the information on the digital display.
button on
At the end of 1000 hours of operation, the red LED

on the front panel starts blinking on off continuously. This
indicates that the humidifier is due for service. The humidifier operates for an additional 50 hours and the LED
continues to blink on and off. At the end of the 50 additional hours, the red LED stays on continuously. Though the
humidifier continues to run, it is important to service the humidifier at the earliest.
Clean the Evaporation Chamber

Cleaning the Evaporation Chamber involves the following steps:
Stage 1 - Shut down electrical supply and disassemble the humidifier
Stage 2 - Remove and clean the evaporation chamber
Stage 3 - Reassemble the evaporation chamber
Stage 4 - Restart the humidifier
Pre-requisite for cleaning the Evaporation Chamber

Before you commence the cleaning procedure, ensure that the evaporation chamber is cool and comfortable to handle
as the evaporation chamber and its contents can be extremely hot and can cause burning. If it is hot, allow the
evaporation chamber to cool by initiating a drain cycle.
1.
Press the rocker switch to the drain down position

evaporation chamber.
2.
Press the rocker switch upward to the Auto (I) position

water. The Fill
3.
. The humidifier initiates a drain cycle and empties the
. The humidifier fills the evaporation chamber with
Press the rocker switch to drain down position
again to empty the chamber.
At the end of the drain cycle, check the temperature of the evaporation chamber. To check the temperature, open the
front door of the humidifier and touch the chamber with the back of your hand. If it is cool enough to handle, shut down
the electrical supply. If not, repeat the drain cycle till it is cool enough. If further drain cycle is not required, press the
rocker switch to OFF (O) position .
www.neptronic.com
Page | 31

Stage 1 - Shut down electrical supply and disassemble the humidifier
Caution: Risk of electric shock. Shut down the electric supply of the humidifier.
Disconnect the power at the External Breaker/Fused Disconnect before commencing
servicing
1.
Press the Power
2.
Remove the power supply to the humidifier at the disconnect switch or the breaker.
3.
Disconnect the power connector to the heating elements.

Model
SK302 to 306
SK310 to SK36
button on the control panel to switch off the humidifier.
Method
Unscrew the connector
Squeeze the locking ears of the high voltage connector and pull it apart
4.
Remove the clip-on level sensor board located on the chamber cover.
5.
Disconnect the wire connector to the high temperature safety cut-out .
6.
Loosen the steel clamps that hold the steam hose in place with a 5/16" (8mm) nut driver or a standard screw
driver.
7.
Loosen the compression brass connectors using an adjustable wrench and a 11/16" (17mm) key. Unscrew
the brass nut and slide it back.
Disconnect power
Disconnect heating elements
Remove clip-on level sensor
Disconnect high temperature

safety cut-out
Loosen steel clamps
Loosen brass connectors
Stage 2 - Remove and clean the evaporation chamber

1.
Slide out the boiling chamber.

The evaporation chamber still contains few inches of water, tilt it slightly to ensure that you do not
spill this water on yourself.
Ensure that your footing is secure when lifting the evaporation chamber. Evaporation chambers in large
humidifiers such as SK340 and SK360 may weigh more than 35 lbs (15 kgs). Seek assistance from another
person while removing the chamber.
2.
Uncouple the clamp connectors.

Model
SK302 to 306
SK310 to SK36
3.
Method
Unlatch the three latches located around the evaporation chamber.
Turn the four or eight latches located around the evaporation chamber.
Open the lid along with the elements inside.

Do not clean the heating element. They are self-cleaning. Any mineral accumulation breaks off and
falls to the bottom during the course of operation.
www.neptronic.com
Page | 32

Illustration 34 - Metal deposit dislodge during operation
Remove the residue that has accumulated inside the chamber.
Rinse the chamber with water only. Do not use any acid or vinegar.
Do not scrape off the walls of the chamber.
Ensure that the fill drain aperture is not blocked.
4.
Check the gasket and ensure that it is in good shape. Replace the gasket if it is dry, torn or hardened.
5.
Replace the lid back on the chamber.

Uncouple clamp connectors
Open lid with heating element

Check the gasket
Water Level Sensor
The water level sensor is encased in a chamber that protects the sensor. If the sensor has been operating correctly
prior to the service shut down and has not displayed the probe defected and over heated errors, do not clean the sensor.
Illustration 35 - Water Level Sensor

If the sensor has displayed the probe defected and over heated errors, then clean the sensor.
To clean the sensor, perform the following steps:
1.
Remove the chamber from the unit by unscrewing the two screws that hold the chamber. These screws are
located on the chamber itself.
2.
Remove the chamber carefully without touching or damaging the water level sensor.
3.
Clean the sensor using a soft cloth.
www.neptronic.com
Page | 33

The water level sensor is covered by a thin layer of Teflon. Any scratch or damage to this layer
results in non functioning of the humidifier.
4.
Clean the protection chamber in the same way as the evaporation chamber.
5.
Reattach the chamber to the cover by tightening the screws on top of the cover.
Illustration 36 - Water Level Sensor and Protection Chamber
www.neptronic.com
Page | 34

Stage 3 - Reassemble the humidifier
1.
Mount the boiling chamber back into the unit.
2.
Tighten the compression brass connectors.
3.
Reconnect the steam hose.
4.
Reconnect the clip-on level sensor.

Reconnect the clip-on level sensor only when the power is disconnected. If, for any reason, you did
not connect the level sensor during the reassembling, ensure to disconnect the power first, and then
reconnect.
5.
Reconnect the high temperature safety cut-out wire.
6.
Reconnect the heating elements.
7.
Turn the power back on at the disconnect switch or the breaker

Reconnect steam hose
Tighten brass connectors
Reconnect high temperature

safety cut-out
Reconnect heating elements
Reconnect clip-on level sensor
Turn the power on
Stage 4 - Restart and reset the humidifier

1.
Power up the humidifier. The
2.
Press the
3.
Set the front panel switch to AUTO. The humidifier initiates a fill cycle, the
humidifier starts producing steam as soon as there is a demand.
www.neptronic.com
button to enter the Programming mode and reset the Running hours.
indicator is illuminated. The
Page | 35

Exploded View and Bill of Material

Exploded View
S D U C a b in e t
P la s tic
g ril
S te a m T ra p A s s e m b ly
X
U
V
T
AA
S
R
P
G
I
N
J
O
I
G
B
F
F
D
D
C
M
K
Z
A
E v a p o ra tio n c h a m b e r b a s e
S K 3 1 0 to S K 3 6 0
E v a p o ra tio n c h a m b e r b a s e
S K 3 0 2 to S K 3 0 6
Illustration 37 - Exploded View of Humidifier
www.neptronic.com
Page | 36

Bill of Material
Table 10 - Model Description and Part Numbers
Item
Description
Container of evaporation chamber
Cover of evaporation chamber
Evaporation chamber gasket
Heater element
Level sensor chamber
Washer (elements)
Model
Part number
SK302 to 306
SW CONTSMA-ASSY
SK310 to SK330
SW CONTMED-ASSY
SK340 & SK360
SW CONTLAR-ASSY
SK302 to 306 (1 phase)
SP 4018-M
SK304 to 306 (3 phases)
SP 4019-M
SK310 & SK314
SP 4183A
SK320 & SK330
SP 4183B
SK340
SP 4186
SK360
SP 4185A
SK302 to 306
SP 1008
SK310 to SK330
SP 1021
SK340 & SK360
SP 1022
See Table 11 - Model, Heater Element, Transformer,
and Voltage Description
SK302 to 306
SP 4196-M
SK310/314/320/340
SP 4197-M
SK330 & SK360
SP 4198-M
SK302 to SK360
SP 1005
S/S hex. Jam nut (elements)
SK302 to SK360
SP 2330
High temperature switch (klixon)
Foam sensor
Water level sensor
SK302 to SK360
SK302 to 306
SK310/314/320/340
SK330 to SK360
SK302 to 306
SK310/314/320/340
SK330 & SK360
SP 3035
SW FOAMSM-ASSY
SW FOAMMED-ASSY
SW FOAMLG-ASSY
SW SK300BPROBSMA
SW SK300BPROBMED
SW SK300BPROBMED
Water supply valve
SK302 to SK360
SP 6007
Fill and drain trap assembly
SK302 to 306
SK310 to SK330
SK340 & SK360
SK302 to SK360
SW TRAPSMA-P
SW TRAPMED-P
SW TRAPLAR-P
SP 1023A
SP 1023B
SP 1027
NW SK300BDISPSS
SW SKSWITCH-ASSY
Silicone tubing
Silicone tubing
PCV tubing
Alphanumeric display
''AUTO/OFF/DRAIN'' rocker switch
SK302 to SK360
Terminal block and high voltage connectors
SK302 to SK360
Cooling fan
Transformer
SK302 to SK360
SP 3007
Refer to Table 11 - Model, Heater Element,
Transformer, and Voltage Description
50 A
SP 3102
90 A
SP 3103
125 A
SP 3105
R
S
Contactor
Solid State Relay
SK302 to SK360
Main Printed Circuit Board
SK302 to SK360
NW SK300BMAIN-TES
BACnet Interface Printed Circuit Board
SK302 to SK360
NW SK300BBACNETSS
SDU fan
Transformer
www.neptronic.com
SDU I
SW FANSDU1-RET
SDU II
SW FANSDU2-RET
SDU III
SP 3010
Page | 37

Item
Description
Fuse inside SDU
Drain pump
Model
SDU I and SDU 2
SDU 3
SK302 to SK360
Part number
SP 5105
SP 5106
SP G4101
Table 11 - Model, Heater Element, Transformer, and Voltage Description

Model
Voltage
240V/1
208V/1
SK302
480V/1
600V/1
240V/1
208V/1
208V/3
SK304
480V/1
480V/3
600V/1
600V/3
240V/1
208V/1
208V/3
SK306
480V/1
480V/3
600V/1
600V/3
208V/3
SK310
480V/3
600V/3
208V/3
SK314
480V/3
600V/3
208V/3
SK320
480V/3
600V/3
480V/3
SK330
600V/3
208V/3
SK340
480V/3
600V/3
480V/3
SK360
600V/3
Available, please consult factory.
www.neptronic.com
D
Heater element
SW 5932
SW 5933
SW 5934
SW 5935
SW 5937
SW 5940
SW 5924
SW 5941
SW 5923
SW 5942
SW 5925
SW 5938
SW 5943
SW 5933
SW 5944
SW 5934
SW 5945
SW 5935
SW 5959
SW 5958
SW 5957
SW 5946
SW 5947
SW 5948
SW 5950
SW 5951
SW 5952
SW 5939
SW 5950
SW 5951
SW 5952
SW 5939
R
Transformer
SP 3310
SP 3308
SP 3321
SP 3341
SP 3310
SP3308
SP3308
SP 3321
SP 3321
SP 3341
SP 3341
SP 3310
SP3308
SP3308
SP 3321
SP 3321
SP 3341
SP 3341
SP 3308
SP 3321
SP 3341
SP 3308
SP 3321
SP 3341
SP 3321
SP 3341
SP 3321
SP 3341
SP 3321
SP 3341
SP 3321
SP 3341
S
Contactor
SP 3029
SP 3029
SP 3029
SP 3029
SP 3029
SP 3029
SP 3080
SP 3029
SP 3080
SP 3029
SP 3080
SP 3100
SP 3220
SP 3080
SP 3029
SP 3080
SP 3029
SP 3080
SP 3220
SP 3080
SP 3080
SP 3027
SP 3080
SP 3080
SP 3100
SP 3080
SP 3027
SP 3220
SP 3220 (2x)
SP 3027
SP 3027 (2x)
SP 3220 (2x)
X
SDU Transformer
SP 3312
SP 3305
SP 3329
SP 3349
SP 3312
SP 3305
SP 3305
SP 3329
SP 3329
SP 3349
SP 3349
SP 3312
SP 3305
SP 3305
SP 3329
SP 3329
SP 3349
SP 3349
SP 3305
SP 3329
SP 3349
SP 3305
SP 3329
SP 3349
SP 3352
SP 3353
SP 3352
SP 3353
-
Page | 38

Troubleshooting
Humidifier does not operate (Power Off)
Indicator
Power
Check
Fill
Steam
Drain
Status
OFF
OFF
OFF
OFF
OFF
Display (blank)
Cause
The humidifier is not powered.
Wires harnesses inside the humidifier are not secured properly.
Corrective Action
Check for the main power supply and fuses.
Check the transformer and the low voltage fuse.
Check the high temperature switch, the wires harnesses and the main PC board.
Humidifier does not operate (Power On)

Indicator
Power
Check
Fill
Steam
Drain
Status
BLINK
OFF
OFF
OFF
OFF
Display
Cause
The rocker switch is at the OFF position.
Wire harness from the LED display panel to the main PC board is not secured properly.
Corrective Action
Press the rocker switch to the AUTO position.
Check the white color wire harness.
Press the RESET button on the main PC board.
www.neptronic.com
Page | 39

Humidifier does not produce steam (No Demand)
Indicator
Power
Check
Fill
Steam
Drain
Status
Display
ON
OFF
OFF
OFF
OFF
Cause
Modulating humidifier: no analog signal.
On/Off humidifier: no demand from humidistat .
Control wires are not properly secured to the terminal blocks.
Corrective Action
Verify the setting of the humidistat.
Verify the connections of the wires to the control terminal blocks.
Humidifier does not produce steam

Indicator
Power
Check
Fill
Steam
Drain
Status
ON
OFF
OFF
OFF
OFF
Display
Cause
Air flow is not detected by air pressure switch .
Corrective Action
Check the fan operation.
Verify the wires to the control terminal blocks #1 & 2.

Indicator
Power
Check
Fill
Steam
Drain
Status
ON
ON
OFF
OFF
OFF
Display
Cause
High limit humidistat is open.
Corrective Action
Check the operation of the high limit humidistat.
Verify the wires to the control terminal blocks #1 & 2.
www.neptronic.com
Page | 40

No water inside the evaporation chamber or Humidifier does not stop draining
Indicator
Power
Check
Fill
Steam
Drain
Status
Display
ON
ON
ON
OFF
OFF
Cause
Humidifier is filling water but has not reached yet or does not reach the high limit of the water level sensor.
Humidifier is not filling water.
Corrective Action
Verify if the drain valve is open.
Check if the shutoff valve on the water supply line is open.
Verify the operation of the fill valve.
Check that the fill valve strainer and the external strainer are not blocked.
Humidifier is always on Foam cycle

Indicator
Power
Check
Fill
Steam
Drain
Status
ON
ON
ON
OFF
ON
Display
Cause
Excessive foaming condition inside the evaporation chamber.
Foaming sensor is grounded.
Corrective Action
Verify the quality of the supply water.
Verify if chemical products were used to clean the evaporation chamber during maintenance. Rinse the
chamber properly with water.
Check the setting of the Drain cycle. Reduce the time between Drain cycles.
Humidifier is operating and the CHECK light is blinking

Indicator
Power
Check
Fill
Steam
Drain
Status
ON
BLINK
OFF
ON
OFF
Display
Cause
The running hours have exceeded the Service hours.
Corrective Action
Service the evaporation chamber, see Service section.
Reset the Running hours to cancel the blinking of the CHECK light.
www.neptronic.com
Page | 41

Humidifier is not operating and the CHECK light is ON
Indicator
Power
Check
Fill
Steam
Drain
Status
Display
ON
ON
OFF
OFF
OFF
Cause
The electronic temperature sensor inside the water level sensor had sensed abnormal temperature.
Corrective Action
Verify if the humidifier was operating below the standard water level and then replace the water level
sensor, item J.
Humidifier is not operating and the CHECK light is ON

Indicator
Power
Check
Fill
Steam
Drain
Status
ON
ON
OFF
OFF
OFF
Display
Cause
The water level sensor is damaged.
Corrective Action
Replace the water level sensor, item J.
Humidifier does not drain and the CHECK light is ON

Indicator
Power
Check
Fill
Steam
Drain
Status
ON
ON
OFF
OFF
OFF
Display
Cause
During a Drain or Foaming cycle, the water level sensor has sensed that the water level has not
decreased.
Corrective Action
Verify that the drain pump, the fill and drain water pipe connection, the water level sensor chamber are not
obstructed.
www.neptronic.com
Page | 42

Humidifier does not operate and the CHECK light is ON
Indicator
Power
Check
Fill
Steam
Drain
Status
Display
ON
ON
OFF
OFF
OFF
Cause
The high temperature switch has detected abnormal temperature.
Corrective Action
Verify if the humidifier was operating below the standard water level.
Replace item J water level sensor, if necessary.
Press the manual reset to close the Klixon.

Indicator
Power
Check
Fill
Steam
Drain
Status
Display
ON
ON
OFF
OFF
OFF
Cause
The internal 24vac of the humidifier is shorted.
Corrective Action
Verify the internal wiring and connections.
Replace the fuse.

Indicator
Power
Check
Fill
Steam
Drain
Status
ON
ON
OFF
OFF
OFF
Display
Cause
The external 24Vac provided to the humidifier is shorted.
Corrective Action
Check the external wiring.
www.neptronic.com
Page | 43

Indicator
Power
Check
Fill
Steam
Drain
Status
Display
ON
ON
OFF
OFF
OFF
Cause
The water level sensor or the cooling fan is shorted.
Corrective Action
Verify the connection of water level sensor and cooling fan.
Replace the water level sensor (item J) or the cooling fan (item Q), if necessary.

Indicator
Power
Check
Fill
Steam
Drain
Status
ON
ON
OFF
OFF
OFF
Display
Cause
Time lapse between two refills is too long when the humidifier is producing steam.
Corrective Action
Verify the water level sensor and water level chamber and clean, if necessary.
Reset the Alarm. See Alarms.

Indicator
Power
Check
Fill
Steam
Drain
Status
Display
ON
ON
OFF
OFF
OFF
Cause
Water temperature is defective.
Corrective Action
Verify the connection the to water level sensor.
Replace the water level sensor item J, if necessary.
www.neptronic.com
Page | 44

Indicator
Power
Check
Fill
Steam
Drain
Status
Display
ON
ON
OFF
OFF
OFF
Cause
The temperature on the SSR is too high.
Corrective Action
Verify the cooling fan is operational and the air vents are free of dirt.
Replace the cooling fan (item Q), if necessary.

Indicator
Power
Check
Fill
Steam
Drain
Status
ON
OFF
OFF
OFF
OFF
Display
Cause
The interlock contact is open.
Corrective Action
Check the interlock switch.
Verify the wires to the control terminal blocks #F & 5.
www.neptronic.com
Page | 45
Notes
400 Lebeau blvd, Montreal, Qc, H4N 1R6, Canada

www.neptronic.com
Toll free in North America: 1-800-361-2308
Tel.: (514) 333-1433
Fax: (514) 333-3163
Customer service fax: (514) 333-1091
Monday to Friday: 8:00am to 5:00pm (Eastern time)

SK300 BACnet-150814

Uploaded by

Copyright:

Available Formats

SK300 BACnet-150814

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

SK300 BACnet-150814

Uploaded by

Copyright:

Available Formats

Steam Humidifier

SK300 Series BACnet

SK300 Steam Humidifier

About the Manual

SK300 Steam Humidifier

Handling and Lifting

SK300 Steam Humidifier

SK300 Steam Humidifier

SK300 Steam Humidifier

1 Installation Instructions and User Manual.

Water supply valve

Illustration 1 - Overview of the Humidifier

SK300 Steam Humidifier

BACnet Network Communication Options

Humidity demand (0 to 100%R.H.)

Room and duct humidity (0 to 100%R.H.)

Drain and service delay

Humidity and temperature offset

Lock On capacity adjustment

Actual operating status

SK300 Steam Humidifier

Humidifier with Space Distribution Unit

Illustration 2 - Steam Humidifier with Space Distribution Unit

Dimensions and Weight

SK300 Steam Humidifier

Weather Proof Enclosure

Illustration 3 - Weather Proof Enclosure

Weather Proof Enclosure - Dimensions and Weight

Output and Power Consumption - Humidifier

SK300 Steam Humidifier

Illustration 4 - Positioning the Humidifier

SK300 Steam Humidifier

Use the keyholes located on the back panel of the humidifier.

Table 4 - Dimensions for Drilling Holes

Dimensions in inches (mm)

Install bolt anchors, if required.

Use the keyholes located on the back panel of the humidifier.

If applicable, install and secure lower screws.

SK300 Steam Humidifier

Positioning and Mounting Weather Proof Enclosure Unit

Illustration 5 - Weather Proof Enclosure Unit

The humidifier is designed to be installed directly on the floor/roof or a curb.

Provide a level, solid foundation for the humidifier.

Attach the SK enclosure securely and safely.

Steam Dispersion System

Steam Absorption Manifold (S.A.M) Horizontal Duct

Illustration 6 - Steam Absorption Manifold (S.A.M) Horizontal Duct

SK300 Steam Humidifier

Illustration 7 - Steam Absorption Manifold (S.A.M.E2) Horizontal Duct

Steam Absorption Manifold (S.A.M. or S.A.M.E2 ) Vertical Duct

Illustration 8 - Steam Absorption Manifold (S.A.M. or S.A.M.E2 ) Vertical Duct

Multi Steam System

Illustration 9 - Multi Steam System

SK300 Steam Humidifier

Positioning S.A.M and S.A.M.E2

Illustration 10 - Duct Hole Dimensions and Minimum Distance

Recommendation for S.A.M Distribution Pipes

Max Static Pressure

SK300 Steam Humidifier

Placement of Steam Pipe in Horizontal Duct