Installation and Operating Instructions
Installation and Operating Instructions
Installation and Operating Instructions
Operating Instructions
Busch LLC
516 Viking Drive
Virginia Beach, VA 23452
Phone: (757) 463-7800
Fax: (757) 463-7407
P/N 0872.900.823 /
0511
TABLE OF CONTENTS
Page
GENERAL
Identification
Operating Principles
2
2
1.0
1.1
1.2
1.3
1.4
1.5
INSTALLATION
Unpacking
Location
Power Requirements
Vacuum Connections and Drip Legs
Oil Filling
2
2
2
2
3
3
2.0
2.1
2.2
2.3
2.4
2.5
2.6
OPERATION
Start-up
Gas Ballast
Process Gas
Stopping Pump
Water-Cooled Pumps (optional)
Oxygen Service Pumps
4
4
4
5
5
5
5
3.0
3.1
3.1.1
3.1.2
3.1.3
3.1.4
3.2
3.3
3.4
3.5
3.6
3.7
ROUTINE MAINTENANCE
Pump Oil
Oil Filter
Oil Type and Quantity
Oil and Filter Change
Oil Flushing procedure
Automotive-Type Oil Filter
Exhaust Filter
Inlet Flange
Vacuum Inlet Filter (optional)
Routine Maintenance Schedule
Overhaul Kit/Filter
6
6
6
6
6
7
8
8
9
9
9
9
4.0
TROUBLESHOOTING
5.0
14
Technical Data
Parts List
Illustration of R 5 0025-0040
Illustration of R 5 0063-0101
Illustration of R 5 0250
14
15
16
17
18
We reserve the right to change the product at any time without any form of notification. The information in this publication is accurate to the best of our ability at the time of printing. Busch LLC will not be responsible for errors
encountered when attempting to perform tasks outlined in this publication which is copyright protected.
1
GENERAL
Identification
For model identification, see the nameplate mounted on
the side of the exhaust box.
RAXXXX-CXXX-XXXX
1.2
When ordering parts, it is helpful to include the identification code stamped into the side of the cylinder as well
as the serial number from the nameplate.
Operating Principles
All reference (Ref. XXX) numbers listed in the text and
on illustrations throughout this manual are related to the
drawings and parts list shown later in this publication.
INSTALLATION
1.1
Unpacking
Power Requirements
Location
Gas ballast
(RA)
Exhaust
Exhaust filter
Inlet
Inlet screen
Anti-suckback valve
Vane
Exhaust valve (RA)
Rotor
Automotive type
spin-on filter
Install a drip leg and drain on the vertical pipe near the
pump inlet. Also, when installing discharge piping, a
drip leg should be installed. Drain the drip legs often to
remove any condensation which may have collected.
1.5
Oil Filling
Start the pump and immediately close the inlet. Run the
pump for a few minutes before checking the oil level
again. With the pump shut off, the oil level should be
visible in the oil sight glass (Ref. 83), between the "MIN"
and "MAX" mark.
- Oil Filling
Add oil, if necessary, but only add it when the pump has
been shut off and the circulating oil has had sufficient
time to return to the oil sump.
The strict use of Busch oils and parts from the day of
purchase can extend the life of the vacuum pump.
2.2
Replace the oil fill plug (Ref. 88), making sure that the
gasket (Ref. 89) is in place and properly seated and
secured. Some pumps are equipped with an exhaust
pressure gauge as an integral part of the oil fill plug.
Switch the power back into the "on" position.
2.0
OPERATION
2.1
Start-up
Gas Ballast
2.3
Process Gas
Thermostatic
valve
Stopping Pump
To stop the pump, turn off the power. The pump has a
built-in, anti-suck-back valve (Ref. 251 thru 255) to prevent the pump from rotating backwards when it is shut
off.
Fig. 2 - Water-cooled Pump
All R 5 Series pumps are vented internally to atmospheric pressure through venting holes that are next to
the exhaust valve assembly.
2.5
(a) Rotate the valve adjustment screw counterclockwise to cause the valve to open at a higher temperature. This makes the pump run hotter.
3.0
See Section 1.5 - Oil Filling for details on oil type and
quantity.
ROUTINE MAINTENANCE
R 5 Series pumps require very little maintenance; however, to insure optimum pump performance, the following steps are recommended.
3.1
Pump Oil
Excessive Heat
When the pump is subjected to operating conditions
that will cause the oil to be heated above 210F, the oil
will carbonize and become contaminated after a relatively low number of operating hours. The higher the
temperature, the quicker the oil becomes contaminated.
6
If the oil temperature is too severe, Busch R570 (synthetic) or R590 (semi-synthetic) oil should be used to
withstand the elevated temperatures. If synthetic oil is
used, the pump should be flushed with Busch R568 oil.
Contact the factory for instructions on the flushing procedure. Auxiliary oil cooling is the most practical
approach to a severe heating problem.
Drain all of the oil from the pump. The more contaminated oil you remove now the more effective the oil
flushing will be.
Oil change intervals can only be established by experience with the pump operating in the actual conditions
(see previous paragraph for some of the conditions).
Develop the oil change interval by periodically checking
an oil sample removed from the pump. When the oil
sample has become dark in color (from solids and carbonized particles) or is milky looking (from water), it is
time to discard it. As mentioned before, a thorough
flushing may be required.
Remove the oil filter (Ref. 100) and install a new one. It
is recommended that you do not change the exhaust filter or filters until after the flushing to prevent contamination of any new filters.
Fill the exhaust box with the proper amount of flushing
oil (Busch R-568).
If possible run the pump with the inlet closed and off of
the process. Run the pump for approximately six hours,
shut the pump off and drain a small sample of oil into a
clear container.
If after the second flushing the oil still remains black the
pump may have too much contaminated oil in it to flush
out properly. There may be residue remaining in the
lines and cooler that will not flush out. An overhaul will
be necessary.
If after the second six hour period the oil still remains
clear to amber in color drain it, change the oil filter and
fill with the regular oil. At this point also change the
exhaust filters.
Run the pump with a fresh charge of the oil to be used
in your application (not R-568), and monitor the operating conditions closely. Check for noise, overheating
and oil condition until a regular oil change schedule can
be established.
Exhaust Filter
Inlet Flange
Also, a filter kit containing oil drain plug, gaskets, automotive-type oil filter (where applicable), exhaust filter,
and synthetic baffle strainer (where applicable), is available from the factory.
When ordering, please specify pump size and model (a
4-digit suffix after size), and serial number.
If the pump is equipped with a special vacuum inlet filter in applications where powder, dust or grit is present,
the filter cartridge should be cleaned on a weekly basis,
or as required, depending on the amount of foreign particles to which the pump is exposed.
3.6
Overhaul Kit/Filter
4.0
TROUBLESHOOTING
4.1
Trouble
Possible Cause:
Note: Lack of proper maintenance can result in
blocked filters, radiators, oil lines, etc. This condition
can lead to excessive heat causing mechanical failure
or ignition of the oil vapors.
Possible Cause:
Vacuum system or vacuum piping not leak-tight.
Remedy:
Check hose and pipe connections for possible leak.
Possible Cause:
Possible Cause:
Remedy:
Remedy:
Clean wire mesh inlet screen. Install inlet filter if problem repeats frequently.
Possible Cause:
Possible Cause:
Remedy:
Shut off the pump, add the necessary oil, or if oil seems
contaminated, drain balance of oil from pump,
exchange automotive oil filter, and refill with fresh oil.
Flush if necessary.
Remedy:
Free vanes or replace with new ones following disassembly and assembly steps outlined in the
Maintenance and Repair Manual or contact the nearest
Busch Factory Service Center.
Possible Cause:
Possible Cause:
Remedy:
Remedy:
Replace automotive-type oil filter, exchange oil, if necessary, and refill with fresh oil.
Possible Cause:
Inlet valve plate (Ref. 251) stuck in closed or partially
open position due to contamination.
Possible Cause:
Remedy:
Internal parts worn or damaged.
Disassemble inlet valve and screen. Clean as required.
Remedy:
Possible Cause:
Follow disassembly and assembly steps outlined in the
Maintenance and Repair Manual and replace worn or
damaged parts or contact the nearest Busch Factory
Service Center.
Oil tubing fittings are loose and leaking. Oil return line
broken on RC model.
Remedy:
Possible Cause:
Replace or retighten the oil fittings or oil tubing.
Replace only with same size tubing.
Possible Cause:
Remedy:
Shaft seal leaking.
Follow disassembly and assembly steps outlined in the
Maintenance and Repair Manual on resetting the radial
clearance correctly or contact the nearest Busch
Factory Service Center.
Remedy:
Replace the shaft seal following disassembly and
assembly steps outlined in the Maintenance and Repair
Manual. Check the shaft seal. It should have a spring
installed inside and around the shaft sealing lip.
Possible Cause:
Internal parts worn or damaged.
10
Remedy:
Remedy:
4.2
Possible Cause:
Possible Cause:
Pump runs in the wrong direction.
Trouble
Possible Cause:
Remedy:
Correct the oil level and quality per Section 1.5 and use
recommended motor oil.
Remedy:
Possible Cause:
Remedy:
Replace exhaust filters, maintain proper oil condition,
oil level, and use only Busch recommended vacuum oil
and filters.
Possible Cause:
Possible Cause:
Remedy:
Remedy:
Contact the factory in Virginia Beach, Va. for recommendations or proper filter cartridge.
4.3
Possible Cause:
Loose connection in motor terminal box; not all motor
coils are properly connected. Motor operates on two
phases only.
Trouble
Remedy:
Check motor wiring diagram for proper hookup, especially on motors with six internal motor windings, tighten and/or replace loose connections.
Possible Cause:
Oil too heavy (viscosity too high) or ambient temperature below 5 degrees C (41F).
Possible Cause:
Foreign particle in pump; the vanes broken; the bearing
11
is seizing.
Remedy:
Possible Cause:
4.4
Remedy:
Trouble
Note: An oil filling plug with pressure gauge is provided on all R 5 Series pumps, so that the pressure in front
of the exhaust filters can be monitored. The green field
indicates that the filters are still effective. Back pressure that causes a continuous reading in the red field
requires immediate change of exhaust filters (Ref. 120).
Possible Cause:
Exhaust filter is not properly seated with O-ring (Ref.
121) in filter base or filter material is cracked.
Remedy:
4.5
Check condition and check for proper seating of
exhaust filters. Replace if necessary. Also, check filter
spring clips for tightness.
Trouble
Possible Cause:
Coupling insert worn.
Exhaust filter is clogged with foreign particles.
Remedy:
Remedy:
Replace coupling insert in motor/pump coupling.
Replace exhaust filter.
Possible Cause:
Possible Cause:
Bearing noise.
The oil return valve (Ref. 275) is stuck open on RA/RB
pumps. Proper function is that when blowing into check
valve, it should close. When applying vacuum on it,
check valve should open.
Remedy:
Follow disassembly and assembly steps outlined in the
Maintenance and Repair Manual and replace bearings.
Possible Cause:
Remedy:
Vanes stuck.
Remedy:
Possible Cause:
4.6
Trouble
Remedy:
Shut pump down during break periods or install an additional oil return line assembly. Check that oil return
valve (Ref. 275) is free and drains oil back into the
Possible Cause:
Pump was operated for an extended period of time in
the wrong rotation.
Remedy:
Inspect vanes and replace.
Possible Cause:
Possible Cause:
Not enough air ventilation to the pump.
Liquid carryover into the pump cylinder broke vanes
while pump was running, or oil broke vanes on start-up.
Remedy:
Clean motor and pump air grills. Do not install the
pump in an enclosed cabinet unless a sufficient amount
of cool air is supplied to the pump. On pumps with oil
cooling coils, clean outside fin assembly. Bring ambient
air temperature down.
Remedy:
(a)
Possible Cause:
Automotive-type oil filter clogged and pump does not
receive enough oil.
(c)
Built-in, anti-suck-back valve (Ref. 250 through
255) leaking while pump was shut down and vacuum
was left in manifold. Clean valve seat and check that
anti-suck-back valve holds vacuum on inlet when pump
is shut down.
Remedy:
Change automotive oil filter.
Possible Cause:
Not enough oil in oil reservoir, or badly burned oil is
used for pump lubrication.
4.8
Trouble
Remedy:
Drain and refill only with Busch recommended oil.
Increase oil change intervals.
Possible Cause:
Note: On some high temperature applications, it may
be necessary to change to a high temperature oil such
as R590 or R570. Contact the factory for recommendations.
4.7
Trouble
Pump is seized.
Possible Cause:
Possible Cause:
Pump operated without oil and vanes are broken.
Remedy:
Remedy:
Remedy:
Remove the oil cooler and flush. Pump may have to be
disassembled completely to correct a severely contaminated condition.
5.0
0025
0040
0063
0100
0101
0250
18
26
36
56
71
170
20
28
41
63
77
180
70
70
70
71
71
81
1 1/2
10
1 1/2
N/A
1.4
1.4
2.5
2.7
2.7
1 1/4
1 1/4
1 1/4
1 1/4
1 1/4
15
15
15
15
15
15
0.5
0.5
0.5
0.5
0.5
0.5
106
120
172
198
198
460
Notes: *Because various motor types might be available and/or used on your specific pump, you should always refer to the motor nameplate
to verify HP, volts, amps, frame size, etc. or consult the factory.
14
Description
Ref
Description
Ref
Description
1
5
15
18
22
25
26
30
31
35
42
43
46
47
49
50
53
54
57
58
60
63
64
65
66
75
78
79
80
83
84
88
89
90
95
96
99
100
105
106
107
108
115
120
121
125
126
130
136
137
138
139
140
141
142
143
144
145
146
148
149
150
Cylinder
Socket set screw
Rotor
Bearing sleeve
Vane
Endplate, motor side
Endplate, fan side
Bearing
Spacer, bearing to Seal
Shaft seal
Retainer ring
Screw, hex head
Gasket-ring
Plug
O-ring
O-ring
Screw, hex head
Lockwasher
Hex head screw
Lockwasher
Taper pin
Plug
Gasket-ring
Shaft key
Shaft key
Exhaust box
Baffle, expanded metal
Demister pad
Sheet metal baffle
Oil sight glass
Gasket ring, sight glass
Oil fill plug
Gasket ring, fill plug
Exhaust pressure gauge
Oil drain plug
O-ring
Pipe nipple
Oil filter
Cover, exhaust box
Gasket, exhaust box cover
Screw, exhaust box
Lockwasher
Exhaust filter bracket
Exhaust filter
O-ring
Filter spring assembly
Filter spring screw
Strainer
Gasket, exh. box service block
Lockwasher
Screw
Service block
Exhaust cover plate
Exhaust cover gasket
Socket head cap screw
Lockwasher
Retaining ring
Housing, exhaust port
Screw, exhaust housing
Service block oil baffle
Socket head cap screw
Lockwasher
151
152
159
161
162
163
164
165
166
168
169
175
176
185
186
187
189
190
191
205
206
207
208
221
222
223
224
225
230
231
232
238
239
241
242
244
247
250
251
252
253
254
255
260
261
265
266
270
271
275
276
284
285
286
288
289
290
291
292
293
297
300
301
302
306
307
311
312
313
315
320
321
322
323
326
331
333
340
341
342
345
353
360
390
391
392
393
400
401
402
409
411
413
415
416
417
419
421
422
423
424
425
430
431
436
440
470
471
472
473
474
475
476
477
478
479
15
16
From BMC T111.108.952(1)C
17
From BMC T111.108.954(1)D
/0101
18
From BMC T111.506.442D
www.busch-vacuum.com
Australia
Busch Australia Pty. Ltd.
30 Lakeside Drive
Broadmeadows, Vic. 3047
Tel: (03) 93 55 06 00
Fax: (03) 93 55 06 99
Norway
Busch Vakuumteknikk AS
Hestehagen 2
1440 Drbak
Tel: 64 98 98 50
Fax: 64 93 66 21
Austria
Busch Austria GmbH
Industriepark Nord
2100 Korneuburg
Tel: 02262 / 756 65-0
Fax: 02262 / 756 65-20
Poland
Busch Polska Sp. z o.o.
UI. Chopina 27
87800 Wtoctawek
Tel: (054) 2315400
Fax: (054) 2327076
Belgium
Busch N.V./Busch SA
Kruinstraat 7
9160 Lokeren
Tel: (0)9 / 348 47 22
Fax: (0)9 / 348 65 35
Brazil
Busch do Brasil Ltda.
Rod. Edgard Mximo Zambotto, Km 64
13240-000 Jarin-SP
Tel: (55) 11-4016 1400
Fax: (55) 11-4016 1077
Singapore
Busch Vacuum Singapore Pte Ltd
20 Shaw Road
#01-03 Ching Shine Building
Singapore 36 79 56
Tel: (65) 6 408 0866
Fax: (65) 6 288 0877
Canada
Busch Vacuum Technics Inc.
1740, Boulevard Lionel Bertrand
Boisbriand (Montral)
Qubec J7H 1N7
Tel: 450 435 6899
Fax: 450 430 5132
Ireland
Busch Ireland Ltd.
A10-11 Howth Junction Business Centre
Kilbarrack, Dublin 5
Tel: 00353 1 832 1466
Fax: 00353 1 832 1470
China
Busch Vacuum (Shanghai) Co., Ltd
18 Bin Yang Road, Shanghai
China 200235
Tel: +86 21 6436 1919
Fax: +86 21 5031 5766
Czech Republic
Busch Vakuum s.r.o.
Pra kova 10
619 00 Horn Herpice
Brno
Tel.: +420 543 42 48 55
Fax: +420 543 42 48 56
Denmark
Busch Vakuumteknik A/S
Parallelvej 11
8680 Ry
Tel: +45 87 88 07 77
Fax: +45 87 88 07 88
Finland
Busch Vakuumteknik Oy
Sinikellonpolku 3
01300 VANTAA
Tel: 09 774 60 60
Fax: 09 774 60 666
France
Busch France S.A.
Parc Technologique
de Bois Chaland CE 2922
91029 Evry Cedex
Tel: 01 69 89 89 89
Fax: 01 60 86 16 74
Germany
Dr.-Ing. K. Busch GmbH
Schauinslandstr. 1
79689 Maulburg
Tel: (0 76 22) 6 81-0
Fax: (0 76 22) 6 81-194
e-mail: sec.bu@busch.de
Italy
Busch Italia S.r.l.
Via Ettore Majorana, 16
20054 Nova Milanese
Tel: 0362 370 91
Fax: 0362 370 999
Japan
Nippon Busch K.K.
1-23-33, Megumigaoka
Hiratsuka City, Kanagawa
Japan 259-1220
Tel: 0463-50-4000
Fax: 0463-50-4004
Korea
Busch Korea Ltd.
392-1 Yangji-Ri, Yangji-Myun,
Yongin-si, Kyunggi-Do
Tel: 031) 321-8114
Fax: 031) 321 4330
Malaysia
Busch (Malaysia) Sdn Bhd.
6 Jalan Taboh 33/22
Shah Alam Technology Park
Section 33
40400 Shah Alam
Selangor D. E.
Tel: 03 5122 2128
Fax: 03 5122 2108
Netherlands
Busch B.V.
Pompmolenlaan 2
3447 GK Woerden
Postbus 2091
3440 DB Woerden
Tel: (0)348 - 462300
Fax: (0)348 - 422939
New Zealand
Busch New Zealand Ltd.
Unit D, Arrenway Drive
Albany, Auckland 1311
P O Box 302696
North Harbour, Auckland 1330
Tel: 0-9-414 7782
Fax: 0-9-414 7783
Spain
Busch Ibrica S.A.
C/. Peneds, 47-49
08192 Sant Quirze del Valls
Tel: 93 721 77 77
Fax: 93 721 42 07
Sweden
Busch Vakuumteknik AB
Brta Industriomrde
435 33 Mlnlycke
Tel: 031 - 338 00 80
Fax: 031 - 338 00 89
Switzerland
Busch AG
Waldweg 22
4312 Magden
Tel: 061 / 845 90 90
Fax: 061 / 845 90 99
Taiwan
Busch Taiwan Corporation
8F, No.5, Lane 155, Sec. 3, Pei Shen Rd.
Shen Keng Hsiang,
Taipei Hsien,
Taiwan (222), R.O.C
Tel: (02) 2662 0775
Fax: (02) 2662 0796
Turkey
VAKUTEK
Emlak Kredi Ishani No: 179
81130 skdar-Istanbul
Tel: (216) 310 0573
Fax: (216) 343 5126
United Kingdom
Busch (UK) Ltd
Hortonwood 30-35
Telford
Shropshire
TF1 7YB
Tel: 01952 677 432
Fax: 01952 677 423
USA
Busch LLC
516 Viking Drive
Virginia Beach, VA 23452
Tel: (757) 463-7800
Fax: (757) 463-7407