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Series Series Series: Operator Manual Operator Manual

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CAP-837

June, 2015
Rev. B

Nx Series
iCommand – Touch Controller

OPERATOR MANUAL

WARNING
Personal injury and/or equipment damage will be result by failing to pay attention to the vital safety information and instructions
in this manual. Carefully read, understand, and retain all safety information and instructions before operating this compressor.
General information

Limitation of liability
Information on these operating instructions
All information and instructions in this manual have
These instructions enable you to use the machine
been compiled taking account of the applicable
safely and efficiently. The instructions are a compo-
standards and regulations, state-of-the-art technol-
nent part of the machine and must be accessible for
ogy and our years of knowledge and experience.
staff at all times.
The manufacturer assumes no liability for damages
Staff must have carefully read and understood the-
caused by:
se instructions before starting all work. The basic
prerequisite for safe working is compliance with all  failure to adhere to these instructions
the safety instructions and instruction for actions  improper use
included in these operating instructions.
 use of unqualified staff
The local occupational health and safety regulations
 unauthorized conversions
and general safety rules for operational area of the
machine also apply.  technical modifications
The instructions for the machine do not cover op-  use of non-approved spare parts
eration of the controller. Therefore, the instructions The actual scope of supply may differ from the de-
and content of the instructions for the controller in scriptions and illustrations in these instructions in
question must also be taken into account. the case of special designs, the inclusion of addi-
tional ordering options or as a result of the latest
technical modifications.
Copyright
The obligations agreed in the contract of supply, the
These instructions are protected by copyright and manufacturer's general terms and conditions of
for internal purposes only. business and delivery and the legal regulations
These instructions must not be made available to valid at the time of completion of the contract apply.
third parties, reproduced in any way -
even excerpts - and the content must not be uti-
lized and/or communicated, except for internal pur- Customer service
poses, without the written permission of the manu- Our Customer Service department is available to
facturer. provide technical information.
Any infringement shall be subject to compensation In addition, our employees are always interested in
for damages. We reserve the right to assert further receiving new information and hearing of your expe-
claims. riences from usage which could be valuable for the
improvement of our products.

CAP-837 3
Table of contents

1 Safety .......................................................................................................................................................5
1.1 Symbols in these instructions .........................................................................................................5
1.2 Proper use ......................................................................................................................................6
1.3 General safety ................................................................................................................................7
1.4 Safety devices ................................................................................................................................7
1.4.1 Position of the safety devices ...................................................................................................7
1.4.2 Description of the installed safety devices ................................................................................8
1.5 Environmental protection ...............................................................................................................8
1.6 Instructions on the machine ...........................................................................................................9

2 ICOMMAND - TOUCH ...........................................................................................................................11


2.1 Overview of the ICOMMAND - TOUCH .......................................................................................11
2.2 Brief description............................................................................................................................11
2.3 Operating modes ..........................................................................................................................12
2.4 Display structure...........................................................................................................................13
2.5 Switching the compressor on/off ..................................................................................................21
2.6 Access to the menu system .........................................................................................................21
2.6.1 Code input ...............................................................................................................................21
2.6.2 Access to the menu system without a code ............................................................................22
2.6.3 Access to the menu system code 1 ........................................................................................23
2.7 Menu system ................................................................................................................................24
2.7.1 "Control" menu ........................................................................................................................25
2.7.2 "Operating parameters" menu ................................................................................................26
2.7.3 "Maintenance / counter" menu ................................................................................................28
2.7.4 "Timer" menu ..........................................................................................................................30
2.7.5 "Configuration" menu ..............................................................................................................37
2.7.6 "Factory settings" menu ..........................................................................................................43
2.7.7 "Fault log" menu ......................................................................................................................44
2.7.8 "Diagnostics" menu .................................................................................................................44
2.7.9 "LLC configuration" screen......................................................................................................44
2.7.10 "SD - Card" menu ....................................................................................................................50
2.8 Messages .....................................................................................................................................51
2.8.1 Overview .................................................................................................................................51
2.8.2 Warning ...................................................................................................................................51
2.8.3 Fault messages .......................................................................................................................54
2.8.4 Maintenance messages ..........................................................................................................56

3 Index ......................................................................................................................................................57

CAP-837 4
Safety

1 Safety
This section is a summary of import ant safety as-
pects to ensure optimum protection of the personnel CAUTION!
and safe and trouble-free operation. This combination of symbol and signal
The owner, lessor or operator of this com- word indicates a possibly hazardous
pressor is hereby notified a nd forewarned that situation which may cause minor or
failure to observe these safety precautions may light injuries if not avoided.
result in injury and/or property damage.
FS Curtis does not mean to imply that the following
safety precautions are all-inclusive or that the ob- NOTICE!
servance of these precautions will prevent all injury
or property damage. This combination of symbol and signal
word indicates a possibly hazardous
FS Curtis expressly disclaims responsibility or
situation which may cause material
liability for any injury or property damage caused by
damage if not avoided or possible
failure to follow these specified precautions or by
hazards for the environment.
failure to exercise ordinary caution and due care
required in operating or handling this equipment
even though not expressly specified.
Safety instructions in action sequences
Safety instructions may relate to certain, individual
1.1 Symbols in these instructions instructions for actions. These safety instructions
Safety instructions are embedded in the instruction for action so that
they do not interrupt the flow of reading when per-
The safety instructions and safety information in
forming the action. The signal words described
these instructions are denoted by symbols. The
above are used.
safety instructions are prefaced by signal words
which express the extent of the risk. Example:

1. Unfasten the screw.


DANGER!
2.
This combination of symbol and signal CAUTION!
word indicates a directly hazardous Risk of entrapment on the cover!
situation which will lead to serious or
even fatal injuries if not avoided.

Close the cover carefully.

3. Tighten the screw.


WARNING!
This combination of symbol and signal
word indicates a possibly hazardous Special safety instructions
situation which may lead serious or
The following symbols are used in conjunction with
even fatal injuries if not avoided.
the safety instructions in order to draw attention to
particular hazards:

CAP-837 5
Safety

Warning – high-voltage. 1.2 Proper use


The machine is designed and constructed exclu-
sively for the proper use described here.
Warning – explosive
substances. The screw compressor serves exclusively to gener-
ate compressed air in an environment not subject to
Warning – danger zone. explosion. The screw compressor must be supplied
exclusively with cool, dry and dust-free cooling air.

Do not operate the compressor in excess of its


Tips and recommendations rated pressures and speeds indicated on the
compressor nameplate.
This symbol indicates tips and
recommendations and information for
efficient and fault-free operation. The proper use also includes adherence to all de-
tails in this manual.
Any use beyond the proper use or other type of use
Further markings counts as misuse.
The following markings are used in these instruc-
tions for emphasizing instructions for actions, re- WARNING!
sults, lists, cross references and other elements: Danger due to misuse!
- The compressed air may not be
Marking Explanation
used for breathing without
1.,2.,3, Identifies step-by-step instruc- appropriate after-treatment.
tions. - The compressed air may not be
used directly for pharmaceutical or
 Identifies a state or automatic sanitary purposes or for the direct
sequence as result of steps. handling of food without appropriate
after-treatment.
Identifies references to chapters
in this manual and to other valid - The screw compressor may not be
documents. operated outdoors.
- The screw compressor or individual
Identifies random numerations components may not be rebuilt,
and list entries. modified or re-equipped.

[Key] Indicates names of keys, buttons - The screw compressor may not be
and other operating controls. used in an atmosphere subject to
explosion.
- The intake of media other than cool,
dry and dust-free cooling air is
forbidden.

Claims of any type for damage due to misuse are


excluded.

CAP-837 6
Safety

1.3 General safety 1.4 Safety devices


1. Read and understand all the instructions found in
this manual before operating your compressor. WARNING!
2. Disconnect the main power source before Danger to life from nonfunctional
working on or performing any maintenance safety devices!
procedures on this unit. Use a lock out and tag
out process. If safety devices are not functioning or
3. Do not attempt to remove any parts, break any are disabled, there is a danger of grave
connection, loosen oil fill plug or drain plug until the injury or death.
unit has been shut down and air pressure has been - Check that all safety devices are
relieved. fully functional and correctly
4. Do not operate the compressor in excess of its installed before starting work.
rated pressures and speeds indicated on the com-
pressor nameplate. - Never disable or bypass safety
5. Do not remove guards, shields, or screens while devices.
the compressor is in operation. If removed for - Ensure that all safety devices are
maintenance replace before resuming operation. always accessible.
6. Observe the delivery pressure gauge daily to be
sure the automatic control system is operating
within proper limits.
7. Periodically check all safety and relief devices for
proper operation. 1.4.1 Position of the safety devices
8. Use compressed air properly. Pressurized air can The following illustrations show the position of the
cause serious injury to personnel. safety devices.
9. Be sure that no tools, rags or loose parts are left
in or on the compressor or drive parts.
10. Do not use flammable solvents for cleaning
parts.
11. Exercise cleanliness during maintenance and
when making repairs. Keep dirt away from parts and
exposed openings by covering with clean cloth or
Kraft paper.
12. Do not install a shut-off valve in the discharge
line without installing a pressure relief valve
between the shut-off and the compressor package.
13. Do not operate the compressor in areas where
there is a possibility of flammable or toxic
substances entering the system.
14. Never disconnect (or jump) the air discharge
temperature switch or any other safety device and
attempt to operate the compressor.
15. Know what mode of operation the compressor is
in before working around the unit. The power may Fig. 1: Emergency stop button (1) on the screw
be on but the machine not running if it is in the auto compressor 18–37 kW with tank (optional)
restart mode. Adhere to note #2 above.

CAP-837 7
Safety

1.4.2 Description of the installed Do not change the pressure setting of the pres-
sure relief valve, restrict the function of the re-
safety devices lief valve or replace the relief valve with a plug.
Emergency stop button
1.5 Environmental protection

NOTICE!
Danger to the environment from
incorrect handling of pollutants!
Incorrect handling of pollutants,
particularly incorrect waste disposal,
may cause serious damage to the
environment.
Fig. 2: Emergency stop button - Always observe the instructions
below regarding handling and
By pressing the emergency stop button, the ma-
disposal of pollutants.
chine is stopped by an immediate switching off of
the power supply. After an emergency stop button - Take the appropriate actions
has been pressed, it must be unlocked by turning it immediately if pollutants escape
so that switching on is possible. accidentally into the environment. If
in doubt, inform the responsible
municipal authorities about the
WARNING!
damage and ask about the
Danger to life from an unauthorized
appropriate actions to be taken.
restart!
An uncontrolled restart of the machine
may cause serious injuries including The following chemicals are used:
death.
Oil
- Before switching the machine back
on, make sure the cause of the Oils can contain substances that are harmful to the
emergency stop has been removed environment. They must not be allowed to escape
and all safety devices have been into the environment. Catch replaced oils in suitable
installed and function properly. containers and dispose of in accordance with appli-
cable local, state and federal regulations
- Do not unlock the EMERGENCY-
STOP button until there is no more
danger. Lubricants
Lubricants such as greases and oils can contain
harmful substances. They must not be allowed to
Relief valves
escape into the environment. Dispose of lubricants
Relief valves are unburdening equipment for areas in accordance with applicable local, state and fed-
under pressure such as boilers, pressure vessels eral regulations.
and pipes. In case of an impermissible pressure
increase, relief valves bleed off gases, vapors or
liquids into the atmosphere.

CAP-837 8
Safety

1.6 Instructions on the machine Hazardous Voltage

WARNING!
Danger of injury from illegible
symbols!
Stickers and signs can become dirty or
otherwise obscured over time, with the
result that dangers cannot be
recognized and the necessary
operating instructions cannot be
complied with. This, in turn, poses a
risk of injury.
- All safety, warning and operating
instructions must always be
maintained in a completely legible
condition.
- Damaged signs or stickers must be
replaced immediately.

Direction of rotation

There is a direction of rotation sticker on the drive


unit and on the cooling air ventilator. This sticker
shows the appropriate direction of rotation.

CAP-837 9
Safety

Brief instructions for operation


This sticker is on the enclosure and contains brief
instructions for operation.

CAP-837 10
iCommand – Touch

iCommand - Touch

2 ICOMMAND - TOUCH

2.1 Overview of the ICOMMAND - TOUCH

No. Key/icon Description of function


Displays settings and operating
1 Display
parameters.

Serves to switch on the compres-


2
sor.

Serves to switch off the compres-


3
sor.

During the start, the control displays for about three seconds, a wel-
come screen. The display changes automatically to the basic display.
The control unit has a resistant color touch screen. A slight tap on the
respective operating controls - using a finger or stylus - is sufficient to
perform the desired entry. Glove operation is also possible.

2.2 Brief description


The ICOMMAND - TOUCH controller serves
 to display operating data
 to switch on/off the compressor
 to program the compressor

CAP-837 11
iCommand – Touch

iCommand - Touch

2.3 Operating modes


Overview Three operating modes can be set using the controller.

Operating mode Description


Automatic operation After reaching the switch-off pressure,
the system switches to idle for the
duration of the idle time (run-on). After
the run-on time has elapsed, the mo-
tor switches off. The compressor can
start up by itself at any time if the ma-
chine drops below the switch-on pres-
sure.

Load/idle operation The compressor switches between


"Load" and "Idle" operation; i.e. there
is an unlimited run-on.

Lead lag control mode The switch on/off pressure set is not
(LLC operation) taken into account by the controller.
The compressor is controlled by a
master controller.

Safety pressure The safety pressure is the sum of the set maximum pressure + 14
PSI. If the pressure exceeds the value of the safety pressure, the
compressor is switched off with a fault message. If the maximum
pressure is exceeded by 7 PSI, a warning appears on the display.

CAP-837 12
iCommand – Touch

iCommand - Touch

2.4 Display structure


Overview

Fig. 3: ICOMMAND - TOUCH basic display

This illustration contains, for illustration purposes, a


combination of symbols, which are not possible in a real
system.

The settings and operating parameters are shown in the display. Five
buttons (Fig. 3/5–9) are located on the right-hand side of the basic
display, which allows access to all important functions and information
for the system.

CAP-837 13
iCommand – Touch

iCommand - Touch

No. Key/ic Description of function


on
1 This symbol shows the current system state.

2 "State" Display of the current screen

3 By tapping the "Information" button a switch


occurs into the type plate.

4 This button is used to select the display lan-


guage in the basic display.

5 Button with display of the current pressure and


to open the "Pressure" screen.

6 Button with display of the current temperature


and to open the "Temperature" screen.

7 Button with display of the system state and to


open the "State" screen

8 Button to open the "Graphics" screen

9 Button to open the menu system

10 Display of date and time

11 Timer pressure times active display


Timer compressor active display

12 SD - Card (indicates if a SD - card is inserted)

13 Communication on RS485 active display

14 Ventilator display

15 Frost protection display

16 Load valve open display

CAP-837 14
iCommand – Touch

iCommand - Touch

17 Motor runs display

18 "Remote" display: Remote On/Off is activated


"Restart" display: Automatic restart is activated

19 Button "?" to open the symbol explanation

20 State display

21 If this symbol is shown, then the compressor is


an inverter.

22 Display "LLC mode activated" (display of the


master controller)

CAP-837 15
iCommand – Touch

iCommand - Touch

System state The current state of the system is shown in all display pages in the
upper left corner via the following three symbols:

No message is present, if the smiley face is shown. The system func-


tions flawlessly.

As soon as a warning or maintenance message is present, the smiley


face is replaced by a flashing warning triangle.

The flashing tool signals a fault (the compressor is switched off).


Messages are also shown in the system diagram in order to detect the
source location of the warning, maintenance or fault. Below the sys-
tem diagram a status line is located, which provides constant infor-
mation about the operating mode of the system.

Navigation Navigation of the individual screens is done via the button in the title
line:

The "Home" button leads back to the basic display from any display
page (not available in the basic display). A possibly earlier entered
code is deleted.

The arrow to the left leads, depending on context, backs a page or


level.

The arrow to the right leads, depending on context, one page further.

CAP-837 16
iCommand – Touch

iCommand - Touch

Buttons in the basic display


The buttons in the basic display are allocated as follows:
 "Pressure" (Fig. 4/1) button to open the "Pressure" screen
 "Temperature" (Fig. 4/2) button to open the "Temperature"
screen
 "State" (Fig. 4/3) button to open the "State" screen
 "Graphics" (Fig. 4/4) button to open the "Graphics" screen
 "Menu" (Fig. 4/5) button to open the "Menu" screen
Fig. 4: "Basic display" screen

"Pressure" screen
The current measured value of the pressure sensor is displayed
in the "Pressure" screen. A tap on the "Pressure" button graph-
ically displays the pressure.

Fig. 5: "Pressure" screen

All pressure values of the entire system are compiled on the oth-
er pages (scrolling is done using the arrow key).

Fig. 6: "Pressure" screen

"Temperature" screen
The current measured value of the final compressor temperature
is displayed in the "Temperature" screen. A tap on the "Tempera-
ture" button graphically displays the temperature course. All tem-
perature values of the entire system are compiled on the other
pages (scrolling is done using the arrow key).

Fig. 7: "Temperature" screen

CAP-837 17
iCommand – Touch

iCommand - Touch

"Air circuit" and "Oil circuit"


screen
Tap the "State" button and the compressor stage is shown. The air
circuit and oil circuit are displayed schematically.

Fig. 8: "Air circuit" screen

Tap the button to the "right" to get to the "Oil circuit" screen.

Fig. 9: "Oil circuit" screen

"Graphics" screen
The "Graphics" button initially leads to an overview of all existing
graphical evaluation. The pressure, temperature, air quantity, usage
and maintenance intervals are displayed.

Fig. 10: "Graphics" screen

In the "Pressure" screen the pressure of the system is graphically


displayed.

Fig. 11: "Pressure" screen

CAP-837 18
iCommand – Touch

iCommand - Touch

In the "Temperature" screen the temperature of the system is


graphically displayed.

Fig. 12: "Temperature" screen

In the "Air quantity" screen the air quantity is displayed in cubic feet
per hour.

Fig. 13: "Air quantity" screen

In the "Usage" screen the amount of operating hours, on-load hours,


off-load hours and ready hours are graphically displayed.

Fig. 14: "Usage" screen

In the "Maintenance interval" screen the time to the next maintenance


for the oil filter, suction filter, oil separator, compressor and motor are
graphically displayed.

Fig. 15: "Maintenance interval" screen

CAP-837 19
iCommand – Touch

iCommand - Touch

Menu" screen
The "Menu" button allows access to the menu system. All setting pa-
rameter are located here.

Fig. 16: "Code input" screen

Representation of the graphics


The measured values for the pressure and the final compressor tem-
perature are saved regularly. The collected data is graphically dis-
played. Within the graph surface the display area can be zoomed into
by pulling on the rectangle using your fingers (Zoom iin).
n).
The following option are available in the x direction:
 Max: All available data points are displayed. Both axes are ideally
adjusted for this.
Fig. 17: "Pressure" screen
 10 min, 30 min, 1 h: The respective section is displayed. Using the
arrow keys allows scrolling in the x d
direction
irection by a quarter of the
selected interval.
 X-Auto: The values from the menu Display parameter  Graphs
 X-Auto assumed.
 Manually: This option allows to select date and time and set them
to the desired value.
The y-axis is initially scaled with the values from the menu Display
parameter  Graphs. The upper as well as the lower limit can be
changed. Input is done via a keypad. Tap the double arrow at the y-
axis and the limits are reset to the values from the men
menu.
u.

CAP-837 20
iCommand – Touch

iCommand - Touch

2.5 Switching the compressor on/off


Switching the compressor on 1. Press .

Switching the compressor off 1. Press .

During the switch-off process, the compressor initially


switches to "Off load" (motor running, however the
compressor is not compressing any air; a flashing dot
appears on the screen) for the duration of the off time.
Only then does the compressor switch off (the motor
stops).

2.6 Access to the menu system


2.6.1 Code input

After a tap on the "Menu" button the "Code input" screen appears".
A keypad appears to enter the access code or function code. Using
the "Correction" (Fig. 18/1) button the code can again be deleted in
part. Using the "Enter" (Fig. 18/2) button the code number is con-
firmed, the Home button in the title line cancels the input. Once the
correct code has been confirmed, the screen switches into the menu
level or the associated function is performed. Codes are available for
Fig. 18: "Code input" screen different functions.
The number for the day code is displayed in the input field (Fig. 18/3).

Code Code Access level/ Description


type function
--- Menu Without code The menu system is dis-
played in whole. Setting can
not be changed. The "Lock
touch" function is accessi-
ble.

1 Menu Customer The menu system is dis-


played in whole. Setting can
be changed. The "Lock
touch" function is accessi-
ble.

CAP-837 21
iCommand – Touch

iCommand - Touch

2.6.2 Access to the menu system without a code


In the menus all changeable parameter can be selected via a button
(see Fig. 19).

Fig. 19: "Main menu" screen

When accessing the menu system without a code only a value in the
display is released. Instead of a button, a light blue field (Fig. 20) ap-
pears.
The main menu includes the following submenus:
 Control
 Operating parameters
Fig. 20: "Control" screen (can not be  Maintenance counter
changed)  Timer
 Display parameters
 Configuration
 Factory settings
 Fault log
 LLC
 Diagnostics
 SD-Card

CAP-837 22
iCommand – Touch

iCommand - Touch

2.6.3 Access to the menu system code 1


Parameter input
When accessing the menu system with code "1" settings are
available in the controller. If a code is entered, all values are
highlighted in white (Fig. 21) and can be changed by selection
on the individual buttons. For example, if the "Cut-out pressure"
button is selected in the "Control" screen, then the submenu is
reached (Fig. 22), in which the stop pressure can be set.

Fig. 21: "Control" screen (can be


changed)

1 Input field
2 Display of the setting range
3 Display of the default settings
A keypad appears in the submenu and numeric parameters can
be set. It appears as soon as a value is entered. Left at the
edge the possible setting range, the default setting as well as a
brief explanation text is displayed.
Fig. 22: "Control" screen After input the new value can be accepted or deleted:

Accept input and leave

Correct input

Discard input and close input page

CAP-837 23
iCommand – Touch

iCommand - Touch

2.7 Menu system


Overview
The main menu includes the following submenus:
 Control ( Chapter 2.7.1 ‘"Control" menu’ on page 30)
 Operating parameters ( Chapter 1.5 ‘Environmental protection’
on page 32)
 Maintenance / counter ( Chapter 2.7.3 ‘"Maintenance / counter"
menu ’ on page 34)
Fig. 23: "Main menu" screen  Timer ( Chapter 1.6 ‘Instructions on the machine’ on page 36)
 Display parameters ( Chapter 0 ‘"Display parameters" menu’ on
page 39)
 Configuration ( Chapter 2.7.5 ‘"Configuration" menu’ on page 43)
 Factory settings ( Chapter 2.7.6 ‘"Factory settings" menu’ on
page 49)
 Fault log ( Chapter 2.7.7 ‘"Fault log" menu’ on page 50)
 Diagnostics ( Chapter 2.7.8 ‘"Diagnostics" menu’ on page 50)
 LLC ( Chapter 4.7.10 ‘"LLC" menu’ on page 50)
 SD-Card ( Chapter 4.7.11 ‘"SD - Card" menu’ on page 55)

CAP-837 24
iCommand – Touch

iCommand - Touch

2.7.1 "Control" menu


This menu contains the following parameter:

Parameter Value setting/Initial setting/Remarks Compressor State


type
Start-up pressure Lower limit for the pressure regulation. All Editable
Setting range: 51 PSI – Stop pressure minus 1 PSI
Initial setting: depending on compressor type

Cut-out pressure Upper limit for the pressure regulation. All Editable
Setting range: depending on compressor type, however at
least 1 PSI above the start-up pressure
Initial setting: depending on compressor type

Start-up Lower limit for the pressure control when switching to the se- All Editable
pressure 2 cond pressure range.
Setting range: 51 PSI – Stop pressure minus 1 PSI
Initial setting: depending on compressor type

Cut-out pressure Upper limit for the pressure control when switching to the se- All Editable
2 cond pressure range.
Setting range: depending on compressor type, however at
least 1 PSI above the start-up pressure
Initial setting: depending on compressor type

Minimum pres- The "Minimum pressure warning" is triggered when the pres- All (only dur- Editable
sure sure during LLC operation (slave) falls below the minimum ing LLC op-
pressure. As long as the warning is present or is not acknowl- eration)
edged, the compressor switches to internal pressure control.
Setting range: 51 PSI – Stop pressure minus 1 PSI
Initial setting: 0 PSI (no minimum pressure monitoring)

CAP-837 25
iCommand – Touch

iCommand - Touch

2.7.2 "Operating parameters" menu


This menu contains the following parameters:

Parameter Value setting/Initial setting/Remarks Com- State


pressor
type
Automatic Automatic restart after power failure. All Editable
restart Setting range: Yes/No
Initial setting: No

Remote Specifies the possibility to switch the system on or off remotely. If yes, All Editable
On/Off switching on and off can be done via a digital input. If no, a respectively
programmed digital input will be ignored.
Setting range: Yes/No
Initial setting: No

Remote Specifies the possibility to trigger an external load request via a digital input. All Editable
Load / Idling If yes, switching on and off can be done via a digital input. If no, a respec-
tively programmed digital input will be ignored. On a LLC slave it is thereby
specified as if the input signal
Setting range: Yes/No
Initial setting: No

Circulation Activate/deactivate the circulation for anti-freeze protection. The actual cir- All Editable
culation start/stop depends on the temperature limits found in the heating /
ventilation menu.
Setting range: Yes/No
Initial setting: No

Operating Selection of the operating mode Specifies the behavior during load change. All Editable
mode During Off-/On-load the motor runs continuously, during automatic opera-
tion the motor will be completely stopped (while considering the required
stopping time), if the load requirement is missing.
Setting range: Automatic/On-load/Off-load
Initial setting: Automatic

Switch. cy- Activating or deactivating the switch cycles monitoring. All Editable
cles moni- Setting range: Yes/No
tored
Initial setting: No

CAP-837 26
iCommand – Touch

iCommand - Touch

Parameter Value setting/Initial setting/Remarks Com- State


pressor
type
Max. no. of During activated switch cycles monitoring: maximum amount of permitted All Editable
motor starts motor starts per hour.
Setting range: 1 – 60 /h
Initial setting: depends on compressor type

Lead lag During operation with an external LLC (as LLC slave) Local pressure toler- All Editable
control ance is ignored. However, maximum pressure is still monitored. Two inputs
with the LLC - OK function and Remote Load / Idling (=external load re-
quirement) are required to trigger via digital signals. Furthermore, the pa-
rameter "Remote Load / Idling" must be set to "Yes" (see above).
Setting range: Yes/No
Initial setting: No

CAP-837 27
iCommand – Touch

iCommand - Touch

2.7.3 "Maintenance / counter" menu


2.7.3.1 Maintenance intervals
This menu contains the following parameters:

Parameter Value setting/Initial setting/Remarks Com- State


pressor
type
Suction filter Time interval in which the suction filter should be serviced. All Display
maintenance in- Setting range: 0 – 30000 h
terval
Initial setting: 2000 h

Oil/oil filter Time interval in which the oil or oil filter should be serviced. All Display
maintenance Setting range: 0 – 30000 h
interval
Initial setting: 2000 h

Oil separator Time interval in which the oil separator should be serviced. All Display
maintenance Setting range: 0 – 30000 h
interval
Initial setting: 4000 h

Motor mainte- Time interval in which the motor should be serviced. All Display
nance interval Setting range: 0 – 30000 h
Initial setting: 2000 h

Compressor Time interval in which the compressor should be serviced. All Display
maintenance in- Setting range: 0 – 30000 h
terval
Initial setting: 2000 h

Oil maintenance Time interval in which the oil should be serviced. All Display
interval Setting range: 0 – 30000 h
Initial setting: 8000 h

Universal 2 Freely usable maintenance interval Designation can be set in All Display
maintenance in- the Display parameter  Texts menu.
terval Setting range: 0 – 30000 h
Initial setting: 0 h

Universal 3 Freely usable maintenance interval Designation can be set in All Display
maintenance the Display parameter  Texts menu.
interval Setting range: 0 – 30000 h
Initial setting: 0 h

CAP-837 28
iCommand – Touch

iCommand - Touch

2.7.3.2 "Counter" menu


This menu contains the following parameters:

Parameter Value setting/Initial setting/Remarks Compresso State


r type
Operating hours Operating hours (Motor on) All Display
Setting range: 0 – 999999 h
Initial setting: 0 h

On-load hours On-load hours counter (Motor on, load valve open) All Display
Setting range: 0 - Operating hours
Initial setting: 0 h

Ready hours Ready hours counter (System on, motor off) All Display
Setting range: 0 – 999999 h
Initial setting: 0 h

Total delivery From the maximum air volume of the compressor and All Display
volume the on-load hours calculated air quantity of the com-
pressor.
Setting range: 0 – 999999999 ft³
Initial setting: 0 ft³

CAP-837 29
iCommand – Touch

iCommand - Touch

2.7.4 "Timer" menu


Overview

 Date/Time ( Chapter 2.7.4.1 ‘Date/Time screen’ on page 36)


 Switching times compr. ( Chapter 2.7.4.2 ‘"Switching times
compr." screen’ on page 36)
 Pressure times compr. ( Chapter 2.7.4.3 ‘"Pressure times
compr." screen’ on page 37)
Fig. 24: "Timer" screen  Switching times outputs ( Chapter 2.7.4.4 ‘"Switching times
outputs" screen ’ on page 38)

2.7.4.1 Date/Time screen


This menu is used to set time and date. The weekday for the date is
automatically calculated. In addition, it is also possible to activate the
automatic daylight saving time. This takes into account the conversion
rules for the CET (Central European Time).

Fig. 25: Date/Time screen

2.7.4.2 "Switching times compr." screen


In this menu, the start and stop of the compressor can be defined.

The timer can be activated and deactivated. The compressor is only


released for the programmed times, if the "Switching times compr." is
set to "On". There are 8 Switching times (Channel 1 - 8) available for
programming. These channels are connected with a wire connection,
meaning the compressor can operate, if at least one channel permits
this.
Any timely limitations are cancelled, if the "Switching times compr." is
Fig. 26: "Switching times compr." screen set to "Off". It is also possible to switch individual channels on or off.
(start page) The timer will n not
ot be considered during the analysis, if a programmed
channel is set to "Inactive". The set time however stay and can be
activated if needed.

CAP-837 30
iCommand – Touch

iCommand - Touch

In the displayed example (Fig. 27) the compressor would operate at


least from Monday to Friday from 1 pm to 10:30 pm. To switch the
compressor on for one or several days continuously, the respective
days must be selected and 00:00 must be entered for switching times.

Fig. 27: "Switching times compr." screen


for Channel 1

2.7.4.3 "Pressure times compr." screen


The timer can be activated and deactivated. The compressor operates
at the programmed time with the respectively set pressure range, if
the "Pressure times compr." is set to "On". There are 8 Switching
times available for programming. The pressure range of the first active
channel, which has a current valid time programmed always applies.
The compressor moves to the pressure range set in the "Control"
menu, if the "Switching times compr." is set to "Off". It is also possible
Fig. 28: "Pressure times compr." screen to switch individual channels on or off. The timer will not be consid-
(start page) ered during the analysis, if a programmed channel is set to "Inactive".
The set times and pressures however stay and can be activated if
needed.

In the example (Fig. 29) shown, the pressure range of the compressor
was set to 123–9.5 bar on the weekend between 10:15 am and 10:30
pm.
To switch on a pressure range for the compressor on for one or sev-
eral days continuously, the respective days must be selected and
00:00 must be entered for switching times.

Fig. 29: "Pressure times compr." screen


for Channel 1

CAP-837 31
iCommand – Touch

iCommand - Touch

2.7.4.4 "Switching times outputs" screen


Programming of the time schedule for the digital outputs is done anal-
ogous to the Switching times compressor. There are four schedules
available. These can be allocated to the digital outputs if required. Via
the "Timer Scheme 1" (Fig. 30/1) the channel overview for scheme 1
can be accessed.

Fig. 30: "Switching times outputs" screen

This channel overview shows that Channel 1 is presently active. Using


the "Channel 1 active" (Fig. 31/1) button the submenu for program-
ming Channel 1 can be accessed.

Fig. 31: "Switching times outputs" screen

In this (Fig. 32) the scheme of Channel 1 can be programmed.

Fig. 32: "Switching times output" screen


for Channel 1

"Display parameters" menu


Overview
This menu contains the following submenus:
 Dimensions / Offset ( Chapter 2.7.4.5 ‘"Dimensions / Offset"
screen’ on page 39)
 Diagrams ( Chapter 2.7.4.6 ‘"Diagrams" screen’ on page 40)
 Texts ( Chapter 2.7.4.7 ‘"Texts" screen’ on page 41)
 Screensaver ( Chapter 2.7.4.8 ‘"Screensaver" screen’ on
Fig. 33: "Display parameters" screen page 436)
 Lock screen ( Chapter 2.7.4.9 ‘"Lock Display" screen’ on page 43)

CAP-837 32
iCommand – Touch

iCommand - Touch

2.7.4.5 "Dimensions / Offset" screen


The pressure dimension, temperature dimension, volume and pres-
sure offset can be set in the "Dimensions / Offset" screen.

Fig. 34: "Dimensions / Offset" screen

Parameter Value setting/Initial setting/Remarks Compressor State


type
Pressure Display unit for all pressure values. All Editable
dimension Setting range: bar, MPA, psi
Initial setting: psi

Temperature Display unit for all temperatures. All Editable


dimension Setting range: °C, °F, K
Initial setting: °F

Volume Display unit for volume/air quantity. All Editable


Setting range: m³, ft³
Initial setting: ft³

Press. offset Offset of measured pressure value for display. All Display
Setting range: -7 – +7 psi
Initial setting: 0 psi

CAP-837 33
iCommand – Touch

iCommand - Touch

2.7.4.6 "Diagrams" screen


Settings for the illustration of the diagrams can be made in the
"Diagrams" screen.

Fig. 35: "Diagrams" screen

Parameter Value setting/Initial setting/Remarks Compressor State


type
Storage interval Specifies the recording interval for the flow diagrams. All Editable
Setting range: 1 – 60 s
Initial setting: 6s

X-Auto period Specifies the display period of the flow diagram when All Editable
selecting 'X-Auto'.
Setting range: 1 – 1440 min
Initial setting: 60 min

Line Pressure Y- Specifies the lower limit of the Y-axis after actuating All Editable
axis low the double arrow button (Y-restore) in the Mains
pressure flow diagram.
Setting range: 0 psi – Line Pressure Y-axis high
Default setting: 0 psi

Line Pressure Y- Specifies the upper limit of the Y-axis after actuating All Editable
axis high the double arrow button (Y-restore) in the Mains
pressure flow diagram.
Setting range: Line Pressure Y-axis low – 232 psi
Initial setting: 145 psi

Temperature Y- Specifies the lower limit of the Y-axis after actuating All Editable
axis low the double arrow button (Y-restore) in the tempera-
ture flow diagram.
Setting range: -58°F – Temperature Y-axis high
Default setting: 32 °F

Temperature Y- Specifies the upper limit of the Y-axis after actuating All Editable
axis high the double arrow button (Y-restore) in the tempera-

CAP-837 34
iCommand – Touch

iCommand - Touch

Parameter Value setting/Initial setting/Remarks Compressor State


type
ture flow diagram.
Setting range: Temperature graph low – 302 °F
Initial setting: 212 °F

Air flow Y-axis low Specifies the lower limit of the Y-axis after actuating All Editable
the double arrow button (Y-restore) in the volume
flow diagram.
Setting range: 0 ft³t – Air flow Y-axis high
Default setting: 0 ft³

Air flow Y-axis Specifies the upper limit of the Y-axis after actuating All Editable
high the double arrow button (Y-restore) in the volume
flow diagram.
Setting range: Air flow Y-axis low – 2354 cu ft³³
Initial setting: Max. air volume of the currently select-
ed system

2.7.4.7 "Texts" screen


This menu contains text about the type plate.

Fig. 36: "Texts" screen (Part 1/2)

Using the (Fig. 35/1) button the second part of the menu can be
accessed.

Fig. 37: "Texts" screen (Part 2/2)

CAP-837 35
iCommand – Touch

iCommand - Touch

2.7.4.8 "Screensaver" screen


In this menu the settings for the screensaver can be performed.

Fig. 38: "Screensaver" screen

Parameter Value setting/Initial setting/Remarks Compressor State


type
Screensaver Specifies if the Screensaver function is active. All Editable
active Should the screensaver be active, the screensaver
will be shown after the delay and dimmed to "Bright-
ness screensaver". A touch to the screen on any
place will activate the screensaver. The basic display
is then always displayed.
Setting range: Yes/No
Initial setting: Yes

Screensaver de- Here it is specified after what time period and without All Editable
lay operation the screensaver becomes active, meaning
the display is dimmed to the "Brightness screensav-
er" value and the screensaver is displayed.
Setting range: 0 – 60 min
Initial setting: 5 min

Brightness normal Specifies the brightness of the display during opera- All Editable
tion.
Setting range: 20 – 100 %
Initial setting: 80 %

Brightness Specifies the brightness of the display when the All Editable
screensaver screensaver is active.
Setting range: 0 – 100 %
Initial setting: 50 %

CAP-837 36
iCommand – Touch

iCommand - Touch

2.7.4.9 "Lock Display" screen


This function is used to clean the display without accidental triggering
operation. After this function has been started, the control cannot be
used for one minute.

This function is available regardless of code level.

Fig. 39: "Lock Display" screen

2.7.5 "Configuration" menu


Overview
This menu contains the following submenus:
 Communication ( Chapter 0 ‘"Communication" screen’ on
page 44)
 MK200 modules ( Chapter 2.7.5.1 ‘"MK200 modules" screen’ on
page 45)
 Inputs / Outputs ( Chapter 2.7.5.2 ‘"Inputs / Outputs" screen’ on
page 46)
Fig. 40: Configuration screen
 Heating / ventilation ( Chapter 4.7.6.4 ‘ "Heating / ventilation"
screen’ on page 46)
 Compressor type ( Chapter 2.7.5.3 ‘"Compressor type" screen’
on page 48)
"Communication" screen
This screen shows the settings for the communication.

Fig. 41: "Communication" screen

CAP-837 37
iCommand – Touch

iCommand - Touch

Parameter Value setting/Initial setting/Remarks Compressor State


type
RS485 protocol Specifies the protocol type on the RS485 networking All Display
interface.
Setting range: MODBUS / Standard

RS485 address Specifies the participants address in the RS485 All Display
network.
Setting range: 0 – 27
Initial setting: 1

RS485 baud rate Setting range: All Display


4800 / 9600 / 19200 / 38400 / 57600 / 115200
Initial setting: 19200

RS485 frame Specifies the protocol frame when networking via All Display
Modbus (data bits/parity/stop bits).
Setting range:
8/NONE/1, 8/NONE/2, 8/EVEN/1, 8/ODD/1
Initial setting: 8/NONE/1

RS485 access Specifies the authority for changes via the RS485 All Display
interface. Depending on setting, either no parameter
or only parameter with the respective code level can
be changed. Depending on the entered code, not all
settings are available.
Setting range: Read only, Read/write customer,
Read/write service, Read/write factory
Initial setting: Read/write service

CAP-837 38
iCommand – Touch

iCommand - Touch

2.7.5.1 "MK200 modules" screen


Overview
Different MK200 modules can be connected to the RS485 bus. Here,
each model must have its own address and each address must only
occur once. In principle 32 participants are possible. Whether the
ICOMMAND - TOUCH establishes a communication to a module and
monitors a fault of a module depends on the settings in this menu.

Fig. 42: "MK200 modules" screen

Parameter Value setting/Initial setting/Remarks Compressor State


type
MK200 Profibus Specifies if a Profibus is triggered on the MK200 All Display
module. Set address: 31.
Setting range: Yes/No
Initial setting: No

MK200 Accesso- Specifies if the expansion module on the MK200 All Display
ries module is being considered. The assignment of the
digital inputs and outputs of up to two accessory
modules of type 8E4RA can be selected via the Con-
figuration  Inputs/outputs submenu from a list of
possible freely selectable functions. Addresses: 4
and 5
Setting range: Yes/No
Initial setting: No

Number of ext. Amount of expansion modules connected to the All Display


module MK200 module bus. Addresses 8 to 30
Setting range: 0 – 23
Initial setting: 0

CAP-837 39
iCommand – Touch

iCommand - Touch

2.7.5.2 "Inputs / Outputs" screen


Overview
This menu is used to assign functions to the ICommand - Touch P
digital inputs and outputs and to the accessory modules.

Fig. 43: "Inputs ICommand - Touch"


screen (Part 1/2)

Eight digital inputs and seven digital outputs are available on the
ICommand - Touch P. These are preconfigured for the initial setting;
however it is possible to change if required. Output 1-4 of the
ICommand - Touch P can be preassigned, depending on compressor
type.

Fig. 44: "Inputs ICommand - Touch"


screen (Part 2/2)

4.6.6.4 "Heating / ventilation" screen


In the "Heating / ventilation" screen the heating or the ventilation can
be switched on and off and parameter can be set.

Fig. 45: "Heating / ventilation" screen

Parameter Value setting/Initial setting/Remarks Compressor State


type
Heating Specifies whether the compressor controls an oil All Display
heating system via the oil temperature.
Setting range: Yes/No
Initial setting: No

Ventilator Specifies if the compressor performs a 2-point con- All Display


trol for a ventilator.

CAP-837 40
iCommand – Touch

iCommand - Touch

Parameter Value setting/Initial setting/Remarks Compressor State


type
Setting range: Yes/No
Initial setting: No

Starting temp. Specifies the switch-on temperature for the heating All Display
heating system (programmable output).
Setting range: 36 °F – Shut-down temp. heating
Initial setting: 36 °F

Shut-down temp. Specifies the switch off temperature for the heating All Display
heating system (programmable output).
Setting range: Starting temp. heating – 176 °F
Initial setting: 46 °F

Starting temp. Specifies the starting temperature For the ventilator All Display
ventilation (programmable output).
Setting range: Shut-down temperature ventilation –
194 °F
Initial setting: 149 °F

Shut-down temp. Specifies the switch off temperature for the ventilator All Display
ventil. (programmable output).
Setting range: 32°F – Starting temp. ventilation
Initial setting: 122 °F

Starting temp. Specifies the switch-on temperature for the circula- All Display
circulation tion (compressor start without prompt).
Setting range: 34 °F – Shut-down temp. circul.
Initial setting: 59 °F

Shut-down temp. Specifies the switch-on temperature for the circula- All Display
circul. tion (off-load without prompt).
Setting range: Starting temp. circulation – 68 °F
Initial setting: 59 °F

CAP-837 41
iCommand – Touch

iCommand - Touch

2.7.5.3 "Compressor type" screen


This menu shows the settings for the compressor type.

Fig. 46: "Compressor type" screen

Parameter Value setting/Initial setting/Remarks Compressor State


type
Main type Specifies the compressor family for further compressor All Display
selection.

Compressor selec- Specifies the compressor. Caution! When changing this All Display
tion parameter the type-specific parameters are set to their
initial setting.

Inverter Specifies whether the motor is controlled via an inverter All Display
or via a Star/Delta.
Setting range: Yes/No
Initial setting: No

Pressure band Specifies the maximum pressure of the compressor All Display
selection Setting range: depending on compressor type
Initial setting: depending on compressor type

Max. air volume Specifies the max. air volume of the compressor All Display
Setting range: 0 – 2354 cu ft³
Initial setting: depending on compressor type

CAP-837 42
iCommand – Touch

iCommand - Touch

2.7.6 "Factory settings" menu


In the "Factory settings" menu the operating times and final compres-
sor temperature are displayed.

Fig. 47: "Factory settings" screen

Parameter Value setting/Initial setting/Remarks Compressor State


type
Start-up time Specifies the start-up time of the motor. All Display
Setting range: 3 – 30 s
Initial setting: depending on compressor type

Off time Specifies the minimum run on time during manual All Display
switch off of the compressor. This value is also used
during restart delays after power failure.
Setting range: 0 – 120 s
Initial setting: 120 s

Run on time Specifies the run on time of the compressor in All Display
automatic operation or when exceeding the specified
switching operations.
Setting range: 10 – 3600 s
Initial setting: depending on compressor type

Final temperature Specifies the minimum start temperature of the All Display
min. compressor
Setting range: 32 – 50 °F
Initial setting: 41 °F

Final temp. Specifies the upper threshold for the compressors final All Display
warning temperature.
Setting range: 194 – 230 °F
Initial setting: 221 °F

Final temperature Specifies the switch-off threshold for the All Display
limited to compressors final temperature (fault).
Setting range: 212 – 248 °F
Initial setting: 230 °F

CAP-837 43
iCommand – Touch

iCommand - Touch

2.7.7 "Fault log" menu


The last 20 messages are stored in the message memory. Here, the
newest messages appear first. Using the arrow buttons ( / )
scroll to older messages.
For each entry the following information is available:
 Entry number
 Warning or fault symbol
Fig. 48: "Messages" menu for massages,  Time the message cause appeared
faults and maintenance  Message in plain text
Currently still waiting - meaning not confirmed messages - are shown
flashing.
A new occurring message replaces the older entry once the message
memory is full.

2.7.8 "Diagnostics" menu


This menu contains the current states of the ICommand - Touch P
digital inputs and outputs.
When selecting this screen with the service code you can switch the
outputs on and off by tap. Due to safety reasons only the output can
be active.

Fig. 49: "Diagnostics" screen

"LLC" menu
2.7.9 "LLC configuration" screen
In this menu the settings for the lead lag control can be performed.

Fig. 50: "LLC configuration" screen


(overview)

CAP-837 44
iCommand – Touch

iCommand - Touch

Individual settings (e.g. switch-on times, switch-off and change inter-


vals) can be set in the "LLC configuration" (Fig. 50) screen.

Fig. 51: "LLC configuration" screen


(Part 1/2)

Using the button the second part of the menu can be screen
(Fig. 52) accessed.

Fig. 52: "LLC configuration" screen


(Part 2/2)

Parameter Value setting/Initial setting/Remarks Compressor State


type
Lead lag control Indicates if and how the communication for the LLC All Display
function should be done (or if a LLC module is avail-
able).
Setting range:
 No (no LLC)
 Digital (LLC via expansion module)
 RS485 (LLC via RS485 connection)
 When selecting "Digital" a LLC module is
expected at address 2
Initial setting: No

Baud rate Baud rate for communication on LLC via RS485 All Display
Setting range: 4800 / 9600 / 19200 / 38400 / 57600 /
115200
Initial setting: 19200

Change immedi- Specifies if the LLC series rotates immediately after All Display
ately the change interval is completed (recommended) or
only when the switch-on or switch-off threshold is
reached. Warning: If No, the change interval can be

CAP-837 45
iCommand – Touch

iCommand - Touch

Parameter Value setting/Initial setting/Remarks Compressor State


type
significantly exceeded.
Setting range: Yes/No
Initial setting: No

Remote LLC Specifies if the switching off for all the LLC masters All Editable
and connected slaves is possible via the ACP con-
trolled compressor stage. Switching on or off is done
via a respectively programmed digital input: "Remote
basic load cycle"
Setting range: Yes/No
Initial setting: No

Start pressure Specifies the (lower) threshold to switch-on a com- All Editable
pressor.
Setting range: 51 psi – (Stop pressure minus 1 psi)
Initial setting: Start-up pressure (from the "Control"
menu)

Stop pressure Specifies the (upper) threshold to switch-off a com- All Editable
pressor.
Setting range: (Switch-on pressure + 1 psi) – permis-
sible maximum pressure of the current compressor
type
Initial setting: Cut-out pressure (from the "Control"
menu)

Switch-on at Specifies from what calculated usage a control com- All Editable
pressor is switched on. Only if the functionality is
activated by setting a value larger than 0% for the
"Shut-down at" parameter.
Setting range: "Shut-down at" - 100%
Initial setting: 100 %

Switch-off at Specifies from which usage a control compressor is All Editable


switched off, if at least one more compressor is in
operation. Setting of 0% deactivates this function.
Setting range: 0 % – "Switch-on at"
Initial setting: 0 %

CAP-837 46
iCommand – Touch

iCommand - Touch

Parameter Value setting/Initial setting/Remarks Compressor State


type
Act. damping Specifies the minimum time of the first switch-on of a All Editable
initial compressor.
Setting range: 0 – 600 s
Initial setting: 5s

Deact. damping Specifies the minimum time of the first switch-off of a All Editable
initial compressor.
Setting range: 0 – 60 s
Initial setting: 2 s

Act. damping Specifies the time prior to switching on further com- All Editable
subsequent pressors (if the pressure continuous to drop after
having switch on).
Setting range: 1 – 600 s
Initial setting: 5 s

Deact. damping Specifies the minimum time prior to switching on All Editable
subsequent further compressors (if the pressure continuous to
rise after having switched off).
Setting range: 2 – 60 s
Initial setting: 2 s

Changeover int. Time between the change-over of the LLC for the All Editable
priority 1 compressor with priority 1.
Setting range: 1 – 168 h
Initial setting: 24 h

Changeover int. Time between the changeover of the LLC for the All Editable
priority 2 compressor with priority 2.
Setting range: 1 – 168 h
Initial setting: 24 h

Changeover int. Time between the changeover of the LLC for the All Editable
priority 3 compressor with priority 3.
Setting range: 1 – 168 h
Initial setting: 24 h

CAP-837 47
iCommand – Touch

iCommand - Touch

2.7.9.1 "LLC priorities" screen


This menu contains the settings for the priority assignments of the
individual compressors. The values set here only apply if no timer
channel of the timer LLC priorities is active.

Fig. 53: "LLC priorities" screen

Parameter Value setting/Initial setting/Remarks Compressor State


type
Priority compres- Specifies a priority level for each compressor in the All Editable
sor 1 – 5 LLC series. Compressors with high priority ware
preferred when switching on. Lead lag control only
takes place between compressors of the same priori-
ty.
Setting range: OFF (compressor is never switched
on) / Low / Normal / High
Initial setting: Normal

2.7.9.2 "Switching times LLC" screen


The switch-on/off times of the LLC are defined in this menu. This only
applies for the LLC master. Programming is done analogous to the
"Switching times compr." in section  Chapter 2.7.4.2 ‘"Switching
times compr." screen’ on page 36.

Fig. 54: "Switching times LLC" screen

CAP-837 48
iCommand – Touch

iCommand - Touch

2.7.9.3 "Pressure times LLC" screen


The pressure times of the LLC are defined in this menu (in-
crease/decrease). This only applies for the LLC master. Programming
is done analogous to the "Pressure times compr." in section
 Chapter 2.7.4.3 ‘"Pressure times compr." screen’ on page 37.

Fig. 55: "Pressure times LLC" screen

2.7.9.4 "Priority LLC" screen


The switch-on/off times of the priority switching of the LLC are defined
in this menu. This only applies for the LLC master. Programming is
done analogous to other timers such as "Switching times compr."
( Chapter 2.7.4.2 ‘"Switching times compr." screen’ on page 36).
The same priority levels as described in  Chapter 2.7.9.1 ‘"LLC
priorities" screen’ on page 53).

Fig. 56: "Priority LLC" screen

CAP-837 49
iCommand – Touch

iCommand - Touch

2.7.10 "SD - Card" menu


All functions with access to the SD - Card are located in this menu.
The respective card must be inserted for usage.

2.7.10.1 Save parameters

The current parameter set is written on the SD - Card. Insert a SD -


Card without write protection.

2.7.10.2 Load parameters

The parameter set of SD - Cards can be read with this function. The
SD - Card with the "ACPParam.par" must be inserted.
Start and stop data logging
This function starts data logging on the SD - Card. Insert a SD - Card
without write protection. The following data is also written:
 Time stamp
 System state
 Final temperature
 Oil temperature
Fig. 57: "SD - Card" screen  Air quantity
 State of all connected compressors (only on LLC)

Pressure, air quantity and temperatures are saved in the display pa-
rameter set on the control (bar/psi/Mpa, m³/ft³, °C/°F/Kelvin). States
are in the language that it is set. Per calendar day one file in csv for-
mat (delimiter symbol: tabulator) are created. The text of the button
changes from "Start data logging" (Fig. 57) to "Stop data logging"
(Fig. 58), if the data logging is activated. In this case, a currently run-
ning data logging can be stopped.
Fig. 58: "SD - Card" screen

CAP-837 50
iCommand – Touch

iCommand - Touch

2.8 Messages
2.8.1 Overview
A flashing warning triangle (Warning/Maintenance) or a tool symbol
(Fault) (Fig. 59/1) will appear in the left top of the basic display, if a
new message is present. In addition a message pop-up appears at
the bottom of the display the message in plain text (Fig. 59/2). The
message window can be closed with the quit button (Fig. 59/3).
The fault icon in the title psi flashes but only continues to flash until
the cause of the error has been corrected. By pressing on the warning
Fig. 59: "State" screen or fault icon in the title psi, the plain text message can be opened
again.

2.8.2 Warning
A flashing warning triangle or a tool symbol will appear in the left top
of the basic display, if a warning is present. In addition a message
pop-up appears at the bottom of the display the message in plain text.
The message window can be closed with the quit button. The warning
triangle stays in the title psi until the cause of the message has been
remedied. The message is displayed again after a tap on the warning
triangle. The compressor continuous to run.

Warning message Remarks Compressor type


W021: The maximum permissible compressor final tempera- All
Final temperature high ture (warning limit) has been exceeded (refer to the
"Factory settings" menu).

W022: Line pressure The pressure has exceeded the limit (max. permissi- All
high ble pressure – 7 psi).

W023: The minimum temperature required to start has been All


Temperature too low undercut (refer to the "Factory settings" menu).

W024: Minimum pressure has been undercut. Only relevant All


Low. press. threshold for LLC slave operation (see "Control" menu).

W025: Heating limitation warning: The "Fault overpressure" All


Check oil level/heat. input was triggered during active heating (Delay 0.5
s).

W026: Adjustment wrong At least one analogue input calibration value is incor- All
rect.

CAP-837 51
iCommand – Touch

iCommand - Touch

Warning message Remarks Compressor type


W033: Speed reduction The on "W034: "Speed reduction" programmed digital All
input was opened. Delay 1 s.

W034: Dryer The on "W034: Dryer" programmed digital input was All
opened.- no delay.

W036: Condensate drain The on "W036: "Condensate drain" programmed digi- All
tal input was closed.

W037: Air filter The on "W037: "Air filter" programmed digital input All
was closed. Monitoring starts after 15 minutes. Trig-
gering of warning without delay.

W038: Oil/oil filter The on "W038: "Oil/oil filter" programmed digital input All
was closed. Monitoring starts after 15 minutes. Trig-
gering of warning without delay.

W039: Oil separator The on "W039: "Oil separator" programmed digital All
input was closed. Monitoring starts after 15 minutes.
Triggering of warning without delay.

W044: Extension module At least one of the configured MK200 expansion mod- All
ules is not answering (possible addresses 8 to 30).

W045: The analogue output module on address 1 does not All


I/O-Module (Add.1) respond. This monitoring is only active, if this module
has been activated.

W046: The LLC module on address 2 does not respond. This All
I/O-Module (Add.2) monitoring is only active in LLC master operation dur-
ing digital control of the LLC slave.

W048: The expansion module on address 4 does not re- All


I/O-Module (Add.4) spond. This monitoring is only active, if this module
has been selected.

W049: The expansion module on address 5 does not re- All


I/O-Module (Add.5) spond. This monitoring is only active, if this module
has been selected.

W050: The Profibus module on address 31 does not re- All


Profib. Mod.(Adr. 31) spond. This monitoring is only active, if this module
has been selected.

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iCommand – Touch

iCommand - Touch

Warning message Remarks Compressor type


W055: Access SD-Card During the access to the SD - Card a fault occurred. All

W056: Ext. War. 1 The on W056: Ext. maint. 1 programmed digital input All
was opened.

W057: Ext. War. 2 The on W057: Ext. War. 2 programmed digital input All
was opened.

W058: Ext. War. 3 The on W058: Ext. War. 3 programmed digital input All
was opened.

W059: Ext. War. 4 The on W059: Ext. War. 4 programmed digital input All
was opened.

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iCommand – Touch

iCommand - Touch

2.8.3 Fault messages


A flashing tool symbol will appear in the left top of the basic display, if
a fault message is present. In addition a message pop-up appears at
the bottom of the display the message in plain text . The message
window can be closed with the quit button. The fault icon in the title psi
stays but only until the cause of the error has been corrected. The
compressor is switched-off.
By pressing on the symbol in the title psi, the plain text message can
be opened again.

Fault message Remarks Compressor type


E065: Power fail The power supply has failed (only if there is no "Auto- All
matic restart" function is programmed).

E066: Final temp. sen- Final compressor temperature outside measuring All
sor range. Sensor defective or cable break.

E067: Oil temperature Oil temperature measured values outside measuring All
sensor range. Sensor defective or cable break.

E068: Pressure sensor Pressure measured values outside measuring range. All
Sensor defective or cable break.

E070: Dew point sen- Dew point temperature outside of measuring range. All
sor Sensor defective or cable break.

E071: Emergency stop The Emergency OFF button was actuated. All

E072: Direction of rotation incorrect All


Rotation direction

E073: Motor temperature monitoring input was opened. Delay All


Motor temperature 1 s.

E074: Overcurrent Current monitoring input open. Delay 500 ms. All

E075: Over pressure Motor temperature monitoring input open. Delay 500 All
ms.

E076: Switch. cycles Only during active switch cycle monitoring. All
exceeded

E077: Compressor final temperature too high The temperature All


Final temperature high has exceeded the set maximum temperature.

CAP-837 54
iCommand – Touch

iCommand - Touch

Fault message Remarks Compressor type


E078: Network pressure too high. The pressure has exceeded All
Line pressure high the set upper limit.

E079: The system pressure switch digital input has not All
System pressure conf. opened after 35 s in on-load operation.

E095: The accessory module on address 4 (Type MK200 All


I/O-Module (Add.4) 8E4RA) does not respond. This monitoring is only ac-
tive, if this module has been selected.

E096: The accessory module on address 5 (Type MK200 All


I/O-Module (Add.5) 8E4RA) does not respond. This monitoring is only ac-
tive, if this module has been selected.

E108: Dew point dryer The dew point exceeded the permissible maximum All
while motor is running (if set in menu). Only if heating is
not active or not available.

E109: Dew point low The dew point cut short of the permissible minimum All
while motor is running (if set in menu). Only if heating is
not active or not available.

E110: Ext. Err. 1 The digital input programmed on "External fault 1" was All
triggered.

E111: Ext. Err. 2 The digital input programmed on "External fault 2" was All
triggered.

E112: Ext. Err. 3 The digital input programmed on "External fault 3" was All
triggered.

E113: Ext. Err. 4 The digital input programmed on "External fault 4" was All
triggered.

CAP-837 55
iCommand – Touch

iCommand - Touch

2.8.4 Maintenance messages


A flashing warning triangle will appear in the left top of the basic dis-
play, if a new maintenance warning is present. In addition a message
pop-up appears at the bottom of the display the message in plain text.
The message window can be closed with the quit button. The warning
triangle in the title psi stays but only until the maintenance has been
confirmed. The compressor continuous to run.

Maintenance Remarks Compressor type


messages
M001: Suction filter Time to next maintenance is less than 100 h All

M002: Oil/oil filter Time to next maintenance is less than 100 h All

M003: Oil separator Time to next maintenance is less than 100 h All

M004: Motor Time to next maintenance is less than 100 h All

M005: Compressor Time to next maintenance is less than 100 h All

M006: Dryer Time to next maintenance is less than 100 h All

M007: oil Time to next maintenance is less than 100 h All

Maintenance 2 is Time to next maintenance is less than 100 h All


universally usable

Maintenance 3 is Time to next maintenance is less than 100 h All


universally usable

M012: Battery The battery in the control should be replaced. All


maintenance

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iCommand – Touch

Index

3 Index

A E
Air Control controller AC P Emergency stop button .......................................... 8
Brief description .............................................. 11 Environmental protection
Code input ....................................................... 21 Coolant liquid...................................................... 8
Display structure ............................................. 13 Lubricants ........................................................... 8
fault messages ................................................ 54 Explanation of symbols .......................................... 5
Maintenance messages .................................. 56
Menu system ................................................... 24 L

Operating modes............................................. 12 Limitation of liability3

Overview ......................................................... 11 P
Safety pressure ............................................... 12 Proper use ............................................................. 6
Switching off .................................................... 21
Switching on .................................................... 21 R

Warning ........................................................... 51 Relief valves........................................................... 8

C S

Copyright ............................................................ 3 Safety ..................................................................... 5

Customer service ................................................ 3 Safety devices........................................................ 7


Symbols
on the machine ................................................... 9

U
Use ......................................................................... 6

CAP-837 57
Curtis-Toledo, Inc.
1905 Kienlen Avenue | St. Louis, Missouri 63133

www.fscurtis.com | info@fscurtis.com

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