Study On Maintenance Management & Maintenance of Tools .

Introduction:
Maintenance Management is an orderly and systematic approach to planning,

organizing, monitoring and evaluating maintenance activities and their costs. A
good maintenance management system coupled with knowledgeable and capable
maintenance staff can prevent health and safety problems and environmental
damage; yield longer asset life with fewer breakdowns; and result in lower
operating costs and a higher quality of life.
This document provides general information and guidance on establishing
Maintenance Management. It describes a system framework from the initial step of
inventory gathering to preparing a community maintenance budget for asset
maintenance planning and monitoring.
Objects:
To keep the machine clean .
To keep the machine plant, tools in a perfect working .
To make the machine run more smoother.
To provide high production.
To increase the productivity of the machine.
To meet the satisfactory result.
To decrease the maintenance cost .
Maintenance point:
Needle breakage
Sinker breakage
Cam Position
Greasing
Types of Management:
The word Operation is usually linked with Maintenance. To put these terms in
context, Operation is the performance of work or services and the provision of
materials and energy to ensure the day-to-day proper functioning of an asset, e.g.,
the work activities, associated chemicals and electricity to run a water treatment
plant. As such, it has a direct but simple impact on the cost of operating an asset.
Maintenance is the work performed on an asset such as a road, building, utility or
piece of equipment to preserve it in as near to its original condition as is practical
and to realize its normal life expectancy. This Technical Information Document, as
its name implies, concentrates on maintenance management systems only.
In general, maintenance can be classified into the following categories:
Routine - ongoing maintenance activities such as cleaning washrooms,
grading roads and mowing lawns, which are required because of continuing
use of the facilities.
Preventive - periodic adjustment, lubrication and inspection of mechanical
or other equipment to ensure continuing working condition.
Major projects such as floor replacement, re-roofing, or complete repainting which are performed once every few years.
Emergency - unexpected breakdowns of assets or equipment. These are
unpredictable or reactive type of maintenance and are more difficult to
schedule than the above three categories.
Maintenance types are given below:
Capital replacement
Provision of stand by capacity
Break down maintenance
Schedule maintenance
Planned maintenance
Preventive maintenance
The parts are describe below which are we have done in the lab :
Capital replacement:
Capital replacement is done if analysis shows that the repairing of equipments
more economical .If it is seen that the repairing cost of machines more equal or a
little less buying a new one, then old one is replaced .
Provision of stand by capacity :
Stand by capacity is provided for items of equipments that are critical to produce
.It is an economical maintenance practices to install such spare parts in the
machine to keep production running while original m/c parts are under overhauling
or replacing .
Break down maintenance :
Break down maintenance can occurs due to the following two reasons :
a. Due to unpredictable failure of components which can not be prevented .
b. Due to gradual wear and tear extend by regular inspection ,known as
preventive maintenance .From experience it can be decides that ,when a part
should be replaced ,so that breakdown can be avoided .
Schedule maintenance :
Schedule maintenance system provides for inspection ,overhead ,lubrication and
surviving of certain maintenance at predetermined dates overhauling of machine
cleanings of tanks and bobbins while wash of buildings are generally do in this
manner .
Planned maintenance :
Planned maintenance shows the work contained in a future job ,make a schedule of
works on the basis of priority and arrange essential materials and manpower to
release machine in time .
Preventive maintenance :
Preventive maintenance sometimes termed as planned maintenance or Schedule
maintenance systematic plant maintenance etc .it is an extremely important
function for the reduction of maintenance cost and to keep the good operational
condition of equipment and hence increases the reliability .Preventive maintenance
aims to located the sources of trouble and to remove them before the breakdown
occurs .Thus it is based on the ideas prevention is better than cure .
Gearing and oiling :

Gearing and oiling is the regular maintenance and it is essential maintenance for
any kind of machine .A machine need change gear and reed oiling by lubricant of
machine equipments .
Preparing a Maintenance Plan:

Depending on the application and design of a maintenance system, the format and
steps of preparing a maintenance plan can vary. The key steps in preparing a
typical maintenance plan are:
Prepare an asset inventory - identifying the physical features (e.g., area, material,
etc.) of all assets (e.g., schools, roads, etc.) which require maintenance.
Identify maintenance activity and tasks - defining the type of maintenance task
(activity) to be performed on each asset and what work should be done under each
activity.
Identify the frequency of the task - determining how often the activities should be
performed (frequency of service); this is important particularly in preventive type
of maintenance. Emergency or reactive type of repairs is unpredictable, but with
good preventive maintenance, the frequency of emergency situations occurring
may be reduced.
Estimate the time required to complete the task - indicating how long each task
should take to complete.
Develop an annual work schedule - planning what time the maintenance work for
the entire year should take place.
Prepare and issue a work order - identifying what, when, where and by whom
maintenance work is to be done.
Determine a Budget - determining the costs for all maintenance activities by
calculating labour hours, material, equipment, and contracting costs.
Maintenance of Tools:
In weaving or knitting technology, the tools are very useful parts in everyday
working. Every tool has special function to work. By using these tools we can
maintain the machine working capability. For change the machine setting we need
tools. For repair the parts or machine we need tools. So their names and functions
are very important to know. In this assignment I have given some tools name and
its end uses. These are important both weaving and knitting.
Different types of Tools:

Serial no
Name of Tools
Figure
End use
01
Oil Gun
For giving oil/lubricate

into machine parts
02
Single head
Spanner
To adjust Nut/Bolt
03
Double Head
Spanner
To adjust Nut/Bolt
8 x 10 mm
04
Double Head
Spanner
To adjust Nut/Bolt
13 x 17 mm
05
Adjustable
Wrench
To adjust Nut/Bolt for

various diameter
Wrench set
06
2, 4, 6, 8, 10, 12
mm
Serial no
Name of Tools
07
Driver
08
Iro Spanner
Figure
End use
Tight/loose the screw
Turning bar
09
5/6
10
T type
Wrench
To adjust m/c parts
11
Over fall Bolt
Serial no
Name of Tools
To adjust m/c parts
Figure
End use
Scale
For measurement
12
13
Adjust wrench
Adjust screw
Driver
14
3 mm
To adjust m/c parts
Scissor
For cutting
15
Serial no
Name of Tools
Figure
End use
Wheel wrench
16
2.5 mm
To adjust m/c parts
17
Single head
Spanner
To adjust Nut/Bolt
10 x 12 mm
18
Brush
19
Spade
20
Double head
spanner
To clean m/c parts
To adjust Nut/Bolt
5.5 x 7 mm
Conclusion:
There is a lot of work required to set up a successful

maintenance management system. However, once it is in place, most of the data
and calculations remain the same from year to year. Changes are required only
when there is an addition or deletion to the inventory or when cost increases and
estimates need to be corrected. In these cases, the appropriate work orders and
schedule must be revised and the labour, equipment, material and contract costs
updated for the New Year. There are numerous computerized maintenance
management systems available in the commercial market to assist in effectively
managing the maintenance of on-reserve assets. And also the above tools are very
important in the weaving and knitting machine maintenance. All types of repair as
well as maintenance can be done by the above tools.

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What are the objectives of machine maintenance?

What are the objectives of machine maintenance?

What are the different types of maintenance?

What are the different types of maintenance?

Introduction:

Maintenance Management is an orderly and systematic approach to planning,

Gearing and oiling :

Preparing a Maintenance Plan:

Different types of Tools:

For giving oil/lubricate

To adjust Nut/Bolt for

Tight/loose the screw

To adjust m/c parts

Over fall Bolt

To adjust m/c parts

To adjust m/c parts

To adjust m/c parts

To clean m/c parts

There is a lot of work required to set up a successful

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