INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

The Bookmarks panel will allow you to

quickly navigate to points of interest.
EC-C2
EC-C3

E-C60
E-C61

Click on any text that is BLUE and underlined.

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EC-C1

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located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

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CTRL / F

RENR1242-04
November 2005

3500B Engine for Electrical Power

Generation (EPG) with Electronic
Modular Control Panel (EMCP)
4GM171-UP
5XM1-UP
6PM1-UP
7KM1-UP
8RM175-UP

6HN138-UP
6PN249-UP
6WN114-UP
7RN428-UP
3LS1-UP

2005 Caterpillar, All Rights Reserved

3MS1-UP
3NS1-UP
1NW1-148
2HW1-311
2JW1-UP

4AW1-1089
5AW1-UP

Printed in U.S.A.

COMPONENT LOCATION
Component

Schematic
Location

Machine
Location

Component

Schematic
Location

Machine
Location

Alternator

I-8

Sensor - Engine Coolant Level

G-5

note 4

Batteries

K-7

note 1

Sensor - Engine Coolant Temp

G-2

14

Alternator - Breaker

I-9

J-12

note 5

Sensor - Engine Oil Press (Filtered)

G-1

15

Sensor - Engine Oil Press (Unfiltered)

G-1

16

Breaker - ECM (Engine Control)

I-7

Control - Engine

C-7

13

Sensor - Engine Speed (EMCP)

K-5

Sensor - Engine Speed Timing

E-4

17

Control - Speed

D-13

Control - Genset Status

J-13

note 5

Sensor - Fuel Filter Press (Filtered)

G-1

18

note 5

Sensor - Fuel Filter Press (Unfiltered)

G-1

19

Module - Loadshare

F-16

note 5

Sensor - L. Turbo Exhaust Temp

E-4

20

Module - Relay

I-13

note 5

Sensor - L. Turbo Inlet Press (note 3)

G-2

21

Motor - Prelube

G-5

Sensor - R. Turbo Exhaust Temp

E-4

22

Motor - Starter (1/2 Group)

I-9

Sensor - R. Turbo Inlet Press (note 3)

G-2

23

Motor - Starter (1/2 Group)

K-8

Sensor -Turbo Outlet Press

G-2

24

Potentiometer - Speed Adjustment

D-13

note 1

Solenoid - Air Shut-off (Left Side)

H-5

25

Relay - Air Shut-off

I-11

note 5

Solenoid - Air Shut-off (Right Side)

I-5

26

Relay - Start Aid Hold

C-12

note 5

Solenoid - Air Start (if equipped)

J-5

27

Relay - Start Aid Start

C-11

note 5

Solenoid - Cylinder Head (note 2)

C-3, E-3

28

Relay - Mag #1

G-11

note 5

Solenoid - Start Aid

H-5

29

Relay - Mag #2

G-11

note 5

Solenoid - Start Aid

H-5

30

Relay - Prelube (Master)

E-11

note 5

Switch - Disconnect

K-8

note 1

Relay - Prelube (Slave)

F-11

note 5

Switch - E Stop

D-11

note 5

H-5,G-5

Switch - E Stop

I-11

note 5

Sensor - Aftercooler Temp

G-2

10

Switch - Start Aid Auto/Man

D-11

note 1

Sensor - Atmospheric Press

G-2

11

Switch - Prelube Press

E-6

31

Sensor - Crankcase Press

G-1

12

Breaker - CB4

Resistor

Note1 : Customer supplied component.

Note2 : One located at each cylinder.
Note3 : Location marked with an "a" indicate the sensor location when the engine is NOT aquipped with an airshut-off
Note4 : Located at the radiator.
Note5 : Located in the insrtument box mounted on the generator.

PLUGS AND CONNECTORS

Page 1 of 2
40-Pin Deutsch Connector
110-6844 Seal

110-6847 Plug As.

or

110-6848 Plug As.

or
110-6847 Plug As.
(Service Replacement)

Wire Gauge

Pin #

Socket #

Notes

14

9W-0852

9W-0844

DT, DRC, HD, and Deutsch connectors.

16-18

8T-8729

8T-8730

DT, DRC, HD, and Deutsch connectors.

14-18

7N-7780

7N-7779

Surseal connectors only.

4-6

8N-1548

8N-1547

25-pin CE connectors only.

10

8N-1542

8N-1543

25-pin CE connectors only.

12-14

8N-1540

8N-1541

25-pin CE connectors only.

16-18

9X-6856
8N-1538

9X-6857
8N-1539

25-pin CE connectors only.

110-6848 Plug As.

Wire Gauge

Pin #

Socket #

14

9W-0852

9W-0844

16-18

8T-8729

8T-8730

9-Pin HD10 Receptacle

E

D
C
B

2-Pin Sure-Seal Plug

F
J
G

1
2

8T-8736 Receptacle

7N-9738 Receptacle

7N-9737 Plug
Wire Gauge

Pin #

Socket #

14-18

7N-7780

7N-7779

Wire Gauge

Pin #

Socket #

14

9W-0852

9W-0844

16-18

8T-8729

8T-8730

3-Pin DT Plug
102-8813 Seal

3E-3368 Wedge
3E-3307 Receptacle As.

104-2921 Plug As.

3E-3371 Wedge
102-8808 Plug Kit

102-8803 Receptacle Kit

Wire Gauge

Pin #

Socket #

14

9W-0852

9W-0844

16-18

8T-8729

8T-8730

2-Pin DT Plug
102-8812 Seal

3E-3365 Wedge

3 E-3362 Wedge

3E-3364 Plug As.

3E-3361 Plug As.

102-8807 Plug Kit

102-8802 Receptacle Kit

Wire Gauge

Pin #

Socket #

14

9W-0852

9W-0844

16-18

8T-8729

8T-8730

D86819

PLUGS AND CONNECTORS

Page 2 of 2
4-Pin DT Plug

102-8814 Seal

3E-3377Wedge

.
3E-3376 Receptacle As

3E-3374Wedge

3E-3373 Plug As
.

102-8809 Plug Kit

102-8804 Receptacle Kit

Wire Gauge

Pin#

14
16-18

9W-0852
8T-8729

Socket #
9W-0844
8T-8730

24

18

12

22
21

16

10

15

13

19

19

21

21 20 19

DEUTSCH D
IP
DRC16-24SA
USA

3E-4367 Ring

22

24 23 22

3E-8558 Bolt

24

24-Pin DRC Connector

9X-3265 Seal

7X-6222 Connector As .
Wire Gauge

Pin#

14

9W-0852

9W-0844

Socket #

16-18

8T-8729

8T-8730

9X-0145 Receptacle As
.

25-Pin CE Plug
18

18

17
16

20

16

15
25
22

24

21

14

23

12
11

10

3
4
5
21

25

23

12

11

22

24

13

13

2
20

19

15

14

17

3
19

6
7

10

3T-3044 or
8N-1518 Plug As
.

8N-1521 Endbell As
.

Wire Gauge

Pin #

4-6

8N-1548

Socket#
8N-1547

10

8N-1542

8N-1543

12-14

8N-1540

8N-1541

16-18

9X-6856
8N-1538

9X-6857
8N-1539

3T-3043 or
8N-1517 Receptacle As
.

40

30

20

10

10

40

40-Pin DRC Connector

35
31

36

25

26

16

15

11

21

5
1

36
35
31

35 34 33 32 31

DEUTSCH D
IP
DRC16-40S

3E-4367 Ring

40 39 38 37 36

3E-8557 Bolt

9X-3132 Seal

.
8T-9834 Connector As
Wire Gauge

Pin #

Socket #

14

9W-0852

9W-0844

16-18

8T-8729

8T-8730

.
9X-1343 Receptacle As

D86820

18

17

16

15

14

13

12

11

10

RD-6

314-PU-10

MTR BAT

BATTERIES
NOTE 1

RD-00
RD-00

MOTOR

DISCONNECT
SWITCH
7N-0718
NOTE 1

(6) 1/2 MOTOR GP.

8N-3896 (3512/6)
7C-0527 (3508)
BK-00
BK-00

POS NEG

POS NEG

BK-00

838-873

BK-18
RD-18

1
2

(9) EMCP ENGINE

SPEED SENSOR
6V-2455

BK-18
RD-18

CUSTOMER
SUPPLIED

L17

838-873

AIR SHUT
OFF RELAY
9X-8124
NOTE 5
ASOS
1

852-TN-10

F708-YL

130-GN/YL

E-STOP
111-1324
NOTE 5

109-RD-4

L7

87a

85
30

86
926-RD

SAR2
START AID
HOLD RELAY
3E-6477
NOTE 5

85

87
101-TN-14
87a

F707-WH
F710-BR
382-PK-14
926-RD

30

L11

C-KEY
PLUG AS.
101-0204

SERVICE
CONNECTOR
8T-8736

L15

SAR1
(3) ENGINE CONTROL

START AID
RELAY
3E-6477
NOTE 5

FOR 3512B/3516B ONLY

D-KEY
PLUG AS.
101-0205

C
B
A
E796-GN
993-BR
997-OR

GN-18 SIGNAL
YL-18 ANALOG RET
OR-18 +V ANALOG

C
B
A
F725-WH
993-BR
997-OR

GN-18 SIGNAL
YL-18 ANALOG RET
OR-18 +V ANALOG

GN-18 SIGNAL
YL-18 DIGITAL RET
OR-18 +V ANALOG
C
B
A
E795-YL
993-BR
997-OR

GN-18 SIGNAL
YL-18 ANALOG RET
OR-18 +V ANALOG
C
B
A
F737-YL
993-BR
997-OR

GN-18 SIGNAL
YL-18 ANALOG RET
OR-18 +V ANALOG
C
B
A
994-GY
993-BR
997-OR

GN-18 SIGNAL
YL-18 ANALOG RET
OR-18 +V ANALOG
C
B
A
A746-PK
993-BR
997-OR

GN-18 SIGNAL
YL-18 ANALOG RET
OR-18 +V ANALOG
C
B
A
A747-GY
993-BR
997-OR

GN-18 SIGNAL
YL-18 ANALOG RET
OR-18 +V ANALOG
C
B
A
F714-PK
993-BR
997-OR

GN-18 SIGNAL
YL-18 ANALOG RET
OR-18 +V ANALOG

WH-18 SIGNAL
BK-18 ANALOG RET
OR-18 +V ANALOG

1
2
A715-GY
G769-PU

YL
YL

YL
YL
1
2
A713-GN
G769-PU

YL
YL
1
2
A711-PU
F730-GY

YL
YL
1
2
A709-OR
F730-GY

YL
YL
1
2
A707-PU
F728-BR

YL
YL

C
B
A
F704-OR
998-BR
A700-OR

1
2

WH-18 SIGNAL
BK-18 DIGITAL RET
OR-18 +V DIGITAL

C
B
A
F703-GY
998-BR
A700-OR
D-KEY
PLUG AS.
101-0205

A705-YL
F728-BR

WH-18 SIGNAL
BK-18 DIGITAL RET
OR-18 +V DIGTAL

C
B
A
999-WH
998-BR
996-GN

YL
YL

WH-18 SIGNAL
BK-18 DIGITAL RET
OR-18 +V SPD/TIM

2
1
F724-PU
F723-PK

L1

RECEPT AS. (16)

9X-0352

D
A716-PU
G770-WH

893-GN
892-BR

150-RD
229-BK

1
2

86
87

150-RD
229-BK

YL
YL

SERVICE
CONNECTOR
COVER
8C-6354

A
B
C
D
E
F
G
H
J

A714-PK
G770-WH

NOTE: CIRCUITS J981-WH AND J982-OR MUST BE

TWISTED TOGETHER AND KEPT AS SHORT AS
POSSIBLE BETWEEN DIN RAIL AND OTHER DEVICES.

L1

L11

1
2

101-TN
101-TN

892-BR
893-GN
F722-OR

YL
YL

L9

L9

A712-BR
F731-OR

L15

999-WH
996-GN
998-BR
A700-OR
F703-GY
F704-OR

1
2

101-TN

L11

L11

L15

998-BR

F707-WH

L2

L2
F705-PK

SAS

101-TN-14

L3
L9

YL
YL

SPEED ADJUST
POTENTIOMETER
1K OHM
NOTE 1

L3
L9

A701-GY
F726-YL
A703-BR
A705-YL
F728-BR
A707-PU
A709-OR
F730-GY
A711-PU
A713-GN
G769-PU
A715-GY
A716-PU
G770-WH
A714-PK
A712-BR
F731-OR
A710-GY
A708-BR
F729-GN
A706-GY
A704-GN
F727-GN
A702-PU
A710-GY
F731-OR

L12

1
2

START AID AUTO/MAN SW

NOTE 1
8N-0694 2
MOMENTARY NOTE A
3
F720-GN
998-BR
1

L13

F724-PU
F723-PK

YL
YL

F719-BR

1A ES1 2A

L4

L4
L13

(28) CYLINDER
HEAD
SOL 15

A708-BR
F729-GN

998-BR

998-BR

(28) CYLINDER (28) CYLINDER (28) CYLINDER (28) CYLINDER (28) CYLINDER (28) CYLINDER
HEAD
HEAD
HEAD
HEAD
HEAD HEAD
SOL 13
SOL 9
SOL 11
SOL 3
SOL 5 SOL 7

1
2

F718-BU

F716-WH
F717-YL
113-OR
F720-GN

YL
YL

L15

L11

(28) CYLINDER
HEAD
SOL 1

A701-GY
A702-PU
A703-BR
A704-GN
A705-YL
A706-GY
A707-PU
A708-BR
F726-YL
F727-GN
F728-BR
F729-GN

SPEED CONTROL
9X-9591
NOTE 5

L12

L11

16
26
32
38
37
31
30
36
05
17
27
39

E-STOP
111-1324
NOTE 5

998-BR
F716-WH
F717-YL
F719-BR
F715-PU
113-OR
F702-GN
F722-OR
C465-OR-10
F705-PK
F720-GN
F710-BR
F707-WH
382-PK-14
926-RD
J982-OR
J981-WH

893-GN
892-BR
J982-OR
J981-WH

SOLENOID 1 POWER
SOLENOID 2 POWER
SOLENOID 3 POWER
SOLENOID 4 POWER
SOLENOID 5 POWER
SOLENOID 6 POWER
SOLENOID 7 POWER
SOLENOID 8 POWER
SOL 1&3 RETURN
SOL 2&4 RETURN
SOL 5&7 RETURN
SOL 6&8 RETURN

+B

893-GN
892-BR

L7

31
32
33
33
33
33
34
34
35
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49

995-BU
A751-YL
F713-OR
F714-PK
A747-GY
A746-PK
994-GY
F737-YL
E795-YL
F725-WH
E796-GN

(22) TURBO
EXHAUST
TEMP RH
163-7782

L9

31
32
33
33
33
33
34
34
35
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49

F702-GN
A747-GY
A746-PK
F713-OR
994-GY
F714-PK
F737-YL
995-BU
A751-YL
F703-GY
F704-OR
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
A701-GY
A702-PU
A703-BR
A704-GN
A705-YL
A706-GY
A707-PU
A708-BR
A709-OR
A710-GY
A711-PU
A712-BR
A713-GN
A714-PK
A715-GY
A716-PU
F726-YL
F727-GN
F728-BR
F729-GN
F730-GY
F731-OR
G769-PU
G770-WH

F702-GN
F722-OR

893-GN
892-BR
998-BR
998-BR
998-BR
998-BR
F716-WH
F717-YL
F719-BR
F715-PU
113-OR
F702-GN
F722-OR
C465-OR-10
F705-PK
F720-GN
F710-BR
F707-WH
382-PK-14
926-RD
J982-OR
J981-WH

(31) PRELUBE
PRESSURE
SWITCH
3N-1400
NOTE A
1
2

RATED SPEED (TERMS) 24

ATMOS PRES SNSR 20
TURBO OUTLET PRESSURE SNSR 23
TURBO INLET LH PRESSURE SNSR 14
OIL PRESSURE SNSR - FILTERED 08
TURBO INLET RH PRESSURE SNSR 02
FUEL PRESSURE SNSR-UNFILTERED 03
COOLANT TEMP SNSR 09
AFTERCOOLER TEMPERATURE SNSR 15
TURBO IN EXH LH TEMP SNSR 25
TURBO IN EXH RH TEMP SNSR 01
POUT 1 19
POUT 2 13
POUT 1 & 2 RETURN 07
POUT 3 29
POUT 3 RETURN 35
SOLENOID 1 POWER 16
SOLENOID 2 POWER 40
SOLENOID 3 POWER 26
SOLENOID 4 POWER 34
SOLENOID 5 POWER 32
SOLENOID 6 POWER 28
SOLENOID 7 POWER 38
SOLENOID 8 POWER 22
SOLENOID 9 POWER 37
SOLENOID 10 POWER 18
SOLENOID 11 POWER 31
SOLENOID 12 POWER 12
SOLENOID 13 POWER 30
SOLENOID 14 POWER 06
SOLENOID 15 POWER 36
SOLENOID 16 POWER 10
SOL 1&3 RETURN 05
SOL 2&4 RETURN 11
SOL 5&7 RETURN 17
SOL 6&8 RETURN 21
SOL 9&11 RETURN 27
SOL 10&12 RETURN 33
SOL 13&15 RETURN 39
SOL 14&16 RETURN 04

L11

998-BR

TIMING
CALIBRATION
CONNECTOR

998-BR

L6

L11

998-BR

L11

F705-PK

-B

F715-PU

(17) ENGINE
SPEED/
(20) TURBO
TIMING
EXHAUST
SENSOR
TEMP LH
129-6628 163-7782

101-TN-10
101-TN
PRELUBE RELAY
SLAVE
9X-8124
NOTE 5

PRELUBE RELAY
MASTER
PPRM
3E-6477
87a NOTE 5
87
30
101-TN
101-TN
86
85
101-TN

101-TN

L13 L14

L6

L6

L3

L14

PPRS
1

993-BR
997-OR

A706-GY
F729-GN

H401-PU

C465-OR-10

L8

L8

L13

L14

C
B
A

ENGINE COOLANT
LEVEL SENSOR
165-6634
NOTE 4

L16

L8

102-GN/YL
101-TN

+
LOAD SIGNAL
(FOR SETUP ONLY)
+
SPM SYNCHRONIZER INPUT
(OPTIONAL)
SPEED TRIM
POTENTIOMETER
(OPTIONAL)
10K, 10 TURN

RD-18 VS
BK-18 GND
GN-18 ALARM

ATTACHMENTS

L12

+
-

PULSE WIDTH MODULATED

OUTPUT SIGNAL
(TO ENGINE MOUNTED ECM)

A
B
C

H401-PU

F719-BR
C465-OR-10

AUXILIARY CONTACT 3
CUSTOM SUPPLIED
24 VDC POWER SUPPLY (FUSED)

844-80A
845-80B
846-80C

(16) ENGINE
OIL
PRESSURE
SENSOR
UNFILTD
194-6725

F713-OR
993-BR
997-OR

HARNESS AS.
111-0452

AIR SHUT-OFF
SWITCH (LH)
227-7483

L16

101-TN-10

102-GN/YL

A
B
C

844-80A
845-80B
846-80C

(15) ENGINE
(12) CRANK
OIL
(23) RIGHT
CASE
PRESSURE
(21) LEFT
TURBO
PRESSURE
SENSOR
TURBO
(19) FUEL SENSOR
(18) FUEL
INLET
(11) ATMOS
FILTD
(10) AFTER
PRESSURE INLET
PRESSURE (24) TURBO 194-6725 FILTER
161-9926 FILTER
COOLER
PRESSURE
PRESSURE
PRESSURE
SENSOR
SENSOR
OUTLET
TEMP
SENSOR
SENSOR
161-9926 SENSOR
161-9926 PRESSURE
SENSOR
161-9926
UNFILTD
FILTD
SENSOR
102-2240
194-6725
194-6725
194-6724

C
B
A

L5

L5

L7

LOAD SHARING LINES

COMMON TO ALL UNITS

+
-

(4) PRELUBE
MOTOR AS.
3T-7583

C465-OR-10

C465-OR-10

L2

+
-

(14) ENGINE
COOLANT
TEMP
SENSOR
102-2240

200-BK-10

TO AMMETERS, ECT.
ON SWITCHBOARD
(OPTIONAL)

OPEN FOR DROOP

RES1
RD-16
RD-16
(7) RESISTOR
9X-9584
RES2
RD-16
RD-16
(7) RESISTOR
9X-9584

MOTOR

AIR SHUT-OFF
SWITCH (RH)
227-7483

F716-WH/F717-YL
998-BR
113-OR

(30) START AID

SOL #2
9X-7137

200-BK-10

PRELUBE PRESSURE SWITCH

DIG SNSR PWR (8V)
DIG SNSR RETURN
DROOP SPD SIG (TERM D) SW10
ANA SNSR PWR (5V)
ANA SNSR RETURN
ENGINE SHUTDOWN SIGNAL 'C'SW2
ENGINE SHUTDOWN SIGNAL 'D'SW6
START/RUN/STOP1 SW3
ECM ON/OFF - KEYSWITCH INPUT
START/RUN/STOP2 SW4
START AID AUTO/MANUAL SW8
ENG SPEED/TIMING SIG
+V SPEED/TIMING
CAT DATA LINK (-)
CAT DATA LINK (+)
SECONDARY CAT DATA LINK (-)
SECONDARY CAT DATA LINK (+)
CRANKCASE PRESSURE SENSOR
OIL PRESSURE SNSR - UNFILTERED
FUEL PRESSURE SNSR - FILTERED
CAN DATA LINK (-) (UNUSED)
HSDL SHIELD GROUND (UNUSED)
CAN DATA LINK (+) (UNUSED)
SW9 (UNUSED)
SW7 (UNUSED)
D-OUT 5 - LOW SIDE (UNUSED)
D-OUT 3 - HIGH SIDE (UNUSED)
SPD PWM 1B- (UNUSED)
D-OUT 2 - HIGH SIDE (UNUSED)
SPD PWM 1B+ (UNUSED)

CW

BU
BK

A751-YL
993-BR
997-OR

200-BK-10

L4

1
2

WH-18 SIGNAL
BK-18 ANALOG RET
OR-18 +V ANALOG

L10

L15

SHIELD IS

382-PK
200-BK

2
1

L16

6 CONTROL SIGNAL LINES SHOULD BE TWISTED PAIRS.

TO BE TIED TO GROUND AT MODULE END ONLY.

F702-GN
998-BR
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX

(29) START AID

SOL #1
9X-7137

2
1

150-RD-14
150-RD-14
229-BK-14
229-BK-14
F724-PU
F723-PK
F710-BR
F707-WH
F718-BU
F705-PK
A700-OR
998-BR
F722-OR
997-OR
993-BR
F715-PU
F719-BR
F716-WH
113-OR
F717-YL
F720-GN
999-WH
996-GN
892-BR
893-GN
J982-OR
J981-WH
E795-YL
E796-GN
F725-WH
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX

5 POTENTIAL BURDEN IS 5VA PER PHASE

24 VDC POWER SUPPLY (+) 15

24 VDC POWER SUPPLY (-) 16
17
18
19
PWM OUTPUT SIGNAL (+)
20
PWM OUTPUT SIGNAL (-)
21
PWM OUTPUT SHIELD GND
22
LOAD SIGNAL (+) FOR SETUP ONLY
LOAD SIGNAL (-)/SPM SYNC SHIELD GND 23
SPM SYNCHRONIZER INPUT (+) 24
SPM SYNCHRONIZER INPUT (-) 25
26
SPEED TRIP POT HIGH
27
SPEED TRIM POT WIPER
28
SPEED TRIM POT LOW

BU
BK

1
2

844-80A
845-80B
846-80C

1
2

YL
YL

A
B
C

382-PK
200-BK

YL
YL

A
B
C

382-PK-14
200-BK-14
926-RD

DIODE AS.
1W-9070

1
2

844-80A
845-80B
846-80C

A
C
B

852-TN-14
200-BK-14

HARNESS AS.
119-8959

C465-OR-10

L5

382-PK-14
200-BK-14
926-RD

L9

(25) AIR SHUT-OFF

SOLENOID LH
233-8020

852-TN-10

C
B
A

852-TN-10
L9

04
06
05
11
12
18
40
22
20
21
35
29
13
36
30
02
24
08
23
14
25
38
32
03
09
01
07
31
37
17
10
15
16
19
26
27
28
33
34
39

4 THIS CONTROL CONTAINS INTERNAL BURDEN RESISTORS. THESE BURDEN

RESISTORS MUST BE CONNECTED ACROSS POWER SOURCE CURRENT
TRANSFORMERS WHENEVER UNIT IS RUNNING TO PREVENT LETHAL HIGH
VOLTAGE FROM DEVELOPING ON LEADS TO THESE TERMINALS.

852-TN-10

995-BU
993-BR
997-OR

MOUNTING GP.
126-9191

A703-BR
F726-YL

200-BK-4

A704-GN
F727-GN

101-TN-10
102-GN/YL-10
XXX-XXXX
XXX-XXXX
XXX-XXXX
XXX-XXXX
XXX-XXXX
852-TN-10
XXX-XXXX
XXX-XXXX
XXX-XXXX
XXX-XXXX
XXX-XXXX
XXX-XXXX
XXX-XXXX
XXX-XXXX
XXX-XXXX
XXX-XXXX
XXX-XXXX
XXX-XXXX
XXX-XXXX
XXX-XXXX
XXX-XXXX
XXX-XXXX
XXX-XXXX
124-TN-10
XXX-XXXX
304-WH-10
314-PU-10
XXX-XXXX
XXX-XXXX
XXX-XXXX
130-GN/YL-10

1
2

01
02
02
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
24
25
26
27
28
29
30

YL
YL

130-GN/YL-10

01
02
02
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
24
25
26
27
28
29
30

TO VOLTMETERS, ECT.
ON SWITCHBOARD
(OPTIONAL)

130-GN/YL
101-TN

3 CONTACTS TO CLOSE WHEN BREAKER CLOSES.

50-400 HZ
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
6
XXX-XX
XXX-XX

DIODE AS.
1W-9070

852-TN-14
200-BK-14

200-BK-10
200-BK-14

1
2

101-TN-10
130-GN/YL-10

SMMS1

F702-GN

2 POWER SOURCE CURRENT TRANSFORMERS SHOULD BE SIZED TO PRODUCE 5A

SECONDARY CURRENT WITH MAXIMUM GENERATOR CURRENT. CT BURDEN IS
ESSENTIALLY 0VA.

1
2
3
4
5
6
7
8
9
10
11
12
13
14

101-TN
101-TN-14

A
B
5
C
A CURRENT XFORMER
A AMMETER
B CURRENT XFORMER
4
B AMMETER
C CURRENT XFORMER
C
AMMETER
LOAD SHARE (+)
LOAD SHARE (-)
LOAD SHARE SHIELD GND
DROOP SWITCH CONTACT A
DROOP SWITCH CONTACT B

PHASE A: POTENTIAL TERMINAL 1, WITH RESPECT TO NEUTRAL, IN PHASE

WITH CT TERMINALS 4 TO .5
PHASE B: POTENTIAL TERMINAL 2, WITH RESPECT TO NEUTRAL, IN PHASE
WITH CT TERMINALS 6 TO .7
PHASE C: POTENTIAL TERMINAL 3, WITH RESPECT TO NEUTRAL, IN PHASE
WITH CT TERMINALS 8 TO .9

101-TN
101-TN-14

WOODWARD
LOADSHARE
MODULE
161-0797
NOTE 5

(26) AIR SHUT-OFF

SOLENOID RH
233-8020

(2) ALT
35A

50
50
50
51
52
53
L1
L3
GND
NOTES:
1 WITH A BALANCED THREE PHASE LOAD AND UTILITY POWER FACTOR, THE
CURRENT TRANSFORMERS SHOULD BE WIRED IN THE CORRECT POTENTIAL LEG
AND MUST BE PHASED AT THE CONTROL AS FOLLOWS:

BK-6
RD-6

RD-00
BK-00

304-WH-10
ALTCB
2
109-RD-4
109-RD-4
80A
(8) ALTERNATOR
BREAKER
171-2210
1

A701-GY
F726-YL

124-TN-10
1
SMMS1
MAG RELAY #1
9X-8124
NOTE 5
304-WH-10
314-PU-10

L5

200-BK-6

229-BK-14
229-BK-14
200-BK-10
200-BK-6

A702-PU
F727-GN

200-BK-6

101-TN-10
124-TN-10
109-RD-4
150-RD-14
150-RD-14

1
2

304-WH-10

MAIN BUS

200-BK-10

NON-ELECTRIC STARTER
ENGINES WITH 115-5163
POWER DISTRIBUTION BOX.

YL
YL

124-TN-10
124-TN-10
304-WH-10
314-PU-10

102-GN/YL

200-BK-10

BATTERY(+)
BATTERY(+)
BATTERY(-)
BATTERY(-)
TIMING CAL-FAN SPD(-)
TIMING CAL-FAN SPD(+)
START AID PULL-IN
START AID HOLD-IN

229-BK-14
229-BK-14
200-BK-10

L16

F719-BR

BK-00
229-BK-14
229-BK-14

F715-PU

C
GENERATOR

SMMS1

102-GN/YL

102-GN/YL

F716-WH/F717-YL
998-BR
113-OR

101-TN
101-TN-14

MAG RELAY #2
9X-8124
NOTE 5
SMMS2
2
1
314-PU-10
124-TN-10

CIRCUIT
BREAKER

150-RD-14
150-RD-14
229-BK-14
229-BK-14

(-)

200-BK-10
101-TN-10
102-GN/YL-10
102-GN/YL
102-GN/YL
SMMS1
852-TN-10

(+)
RD-6
BK-6

ES1

L13

161-0797

200-BK-10

F708-YL

20

130-GN/YL-10

852-TN-10

-4

BK
0-

101-TN-10
124-TN-10
102-GN/YL-10
130-GN/YL-10

113-OR
998-BR
F716-WH/F717-YL

L17

MOTOR

101-TN-10

L11

(13) ECM
BREAKER
6T-3643
ECMCB
1
2
15A

124-TN-10
101-TN-10
RD-00
150-RD-14
150-RD-14
109-RD-4

L5
L11

L13

ATTACHMENT WOODWARD LOADSHARE MODULE

MTR BAT

838-873

(27) RIGHT
AIR STARTER
SOLENOID
5N-8980

1
304-WH
2
200-BK
115-5163

101-TN-10
124-TN-10
109-RD-4
150-RD-14
150-RD-14

101-TN-10
124-TN-10

124-TN-10

SHIELD
BK-18
RD-18
844-80A
846-80C
893-GN
892-BR
845-80B

1
2
9
13
19
20
31
33

KEY SWITCH INPUT 1

DIGITAL RETURN 13
START/RUN/STOP 14
FUEL SHUT-OFF SOLENOID 15
GOVERNOR SYNC MOTOR 16
STARTING MOTOR LOCKOUT 18
AIR SHUT-OFF SOLENOID 19
BATTERY CHARGER CONTROL 21
RUN RELAY 24
CRANK TERMINATE RELAY 39

L17

(5) 1/2 MOTOR GP.

8N-3896 (3512/6)
7C-0527 (3508)

CHASSIS
STUD
EMCP ENGINE SPEED SENSOR
EMCP ENGINE SPEED SENSOR
ENGINE COOLANT LEVEL SENSOR VS
ENGINE COOLANT LEVEL SENSOR ALARM
CAT DATA LINK (+)
CAT DATA LINK (-)
ENGINE COOLANT LEVEL SENSOR GND
XXXXXXXXXXXXXXXX
RELAY MODULE (RM)
NOTE 5

L13

H401-PU

BATT POST (+) POST

BATT POST (-) POST
AUX. CONTACT - NORMALLY CLOSED
1
AUX. CONTACT - NORMALLY OPEN
4
SHUNT TRIP
22
GSC ALARM
35

852-TN-10

130-GN/YL

101-TN-10

CB4
NOTE 5
2
32A

L10

GENSET STATUS CONTROL MODULE (GSC)

NOTE 5

314-PU-10
304-WH-10

304-WH-10

101-TN-14
101-TN
101-TN-10
101-TN-10
101-TN
101-TN-10
130-GN/YL-10
130-GN/YL
130-GN/YL

BK-6
838-873
304-WH

838-873
304-WH

838-873

INJECTOR GP (16)
(28) CYLINDER
HEAD (28) CYLINDER (28) CYLINDER
(28) CYLINDER (28) CYLINDER (28) CYLINDER
SOL 2
(28) CYLINDER
HEAD HEAD
HEAD
HEAD HEAD
HEAD
SOL 12 SOL 14
SOL 10
SOL 4 SOL 6
SOL 8

(28) CYLINDER
HEAD
SOL 16

FOR 3508B ONLY

(+) BATTERY SUPPLY WIRES

INPUT SIGNAL WIRES TO ECM
OUTPUT SIGNAL WIRES FROM

NOTE BLOCK
L1
L2
L3
L4
L5
L6
L7
L8
L9
L10
L11
L12
L13
L14
L15
L16
L17

SENSOR SUPPLY VOLTAGE

INJECTOR WIRING
EXH TEMP SENSOR PWR/RTN
SPD/TIMING
TIMING CAL/FAN SPEED
COOLANT LEVEL
CRANKCASE/OIL/FUEL PRESSURES
ANALOG ENGINE SENSOR SIGNALS
ANALOG SENSOR PWR/RTN
START AID SOLENOID
STARTER SOLENOID
CAT/ATA DATA LINKS
SHUTDOWN/REMOTE START
SPEED CONTROL (+)BATTERY & (-)BATTERY
WOODWARD LOADSHARE INTERFACE
START AID PULL-IN/HOLD-IN
ECM (+)BATT/(-)BATT
BATTERY (-) & BATTERY (+) TO EMCP

SIGNAL PLUS
SIGNAL MINUS

(-) BATTERY / SENSOR RETURN

NOTE A: SWITCHES SHOWN IN NORMAL

RUNNING POSITION
NOTE B: UNLESS OTHERWISE SPECIFIED
ALL WIRES ARE 16 AWG

THIS SCHEMATIC IS FOR THE 3500B ENGINE FOR ELECTRICAL POWER

GENERATION (EPG) WITH ELECTRONIC MODULAR CONTROL PANEL (EMCP)
MEDIA NUMBER: RENR1242-04
SCHEMATIC PART NUMBER: 132-8096, CHANGE: 04,
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

18

17

16

15

14

13

12

11

10

COMPONENT LOCATIONS - STANDY POWER APPLICATIONS

VIEW ALL CALLOUTS

25

26

21

23

14
24

13

29

30

20

25

21

21

10
AIR

11

CLEANER

11
3

17

6
5
Left Side View

26

Front View

22

28

12

AIR

23

CLEANER

19
17

21

18
2

D86923

Rear View
D86924

16

Right Side View

15

COMPONENT LOCATIONS - PRIME POWER APPLICATIONS

VIEW ALL CALLOUTS

26

16

15
25
21

23

18

16

14

13

29

30

20

25

21

21

18
19
19
11

AIR
CLEANER

15
11

24

10

17
6
5
Left Side View

Front View

23

23

26

22

28

12

31

AIR
CLEANER

2
4

17
27

Rear View
D86927

D86926

Right Side View