Axisymmetric Problems
Axisymmetric Problems
Axisymmetric Problems
Axisymmetric
Problems
8.1
INTRODUCTION
z
sz + Dsz
H
Dz
sr
Chapter_08.pmd
269
sr + Dsr
D F
E
A
Fig. 8.1
sz
Dr
C
B
sq
An axisymmetric body
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z
Dz
z
rz
Dz
z
On face AEHD, the normal and shear stresses are sr and trz. On face BCGF,
r
rz
the stresses are sr +
Dr and trz +
Dr
r
r
For equilibrium in z direction
z
rz
r
z + z z r + 2 r + rz + r r (r + Dr) Dq Dz
trzr Dq Dz sz r +
r
Dq Dr + gz
2
r +
Dq Dr Dz = 0
2
z
rz
r
(r + Dr) Dr Dq Dz
r +
r z +
z
2
r
+ trz Dr Dq Dz + gz r + Dr Dq Dz = 0
2
Cancelling Dr Dq Dz and going to limits
z rz rz
+ gz = 0
+
+
r
z
r
(8.1)
r rz r
+ gr = 0
+
+
r
r
z
(8.2)
where gr is the body force per unit volume in r direction. Since the stress components
are independent of q, the equilibrium equation for q direction is identically satisfied.
For the problems that we are going to discuss in this chapter, we need expressions for the circumferential strain eq and the radial strain er.
Referring to Fig. 8.2(a), consider an arc AE at distance r, subtending an angle
Dq at the centre. The arc length is rDq. The radial displacement is ur. Consequently, the length of the arc becomes (r + ur) Dq. Hence, the circumferential
strain is
eq =
( r + ur ) r = ur
(8.3)
ur
r
(8.4)
r
The radial strain is, from Fig. 8.2(b),
er =
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Axisymmetric Problems
Dq E
A
r Dr B
ur +
ur
A
A
Dr
271
ur
r
r
(b)
(a)
Fig. 8.2
uz
z
(8.5a)
pa
(b)
(a)
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r r
+
=0
r
r
(8.5b)
Since r is the only independent variable, the above equation can be written as
d
( r r ) = 0
dr
Equation (8.1) is identically satisfied. From Hookes law
r = 1 ( r ) ,
E
or the stresses in terms of strains are
(8.5c)
= 1 ( r )
E
E
( r + ) = E 2 ( + r )
1 2
1
Substituting for er and eq from Eqs (8.3) and (8.4)
r =
r =
u
E dur
+ r
r
1 2 dr
(8.6a)
dur
E ur
+ dr
1 2 r
Substituting these in the equation of equilibrium given by Eq. (8.5c)
d
dr
or
(8.6b)
dur
dur
ur
r dr + ur r + dr = 0
dur
d 2 ur
du
u
du
+r
+ r r r =0
2
dr
dr
r
dr
dr
d 2 ur
1 dur ur
2 =0
r dr
dr
r
This can be reduced to
i.e.
d dur ur
+ =0
dr dr
r
d 1 d
(8.7)
(u r ) = 0
dr r dr r
If the function ur is found from this equation, the stresses are then determined
from Eqs. (8.6a) and (8.6b).
The solution to Eq. (8.7) is
or
ur = C1 r +
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272
C2
r
(8.8)
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273
r =
E
1 2
C1 (1 + ) C2 (1 ) 12
r
(8.9a)
E
1 2
1
C1 (1 + ) + C2 (1 ) r 2
(8.9b)
whence,
E
1 2
1
C1 (1 + ) C2 (1 ) a 2 = pa
E
1 2
1
C1 (1 + ) C2 (1 ) b2 = pb
C1 =
1 pa a 2 pb b 2
E
b2 a2
C2 =
1 + a 2b2
( p pb )
E b2 a2 a
r =
=
1 pa a 2 pb b 2
1 + a 2 b2 pa pb
r+
2
2
E
E
r b2 a2
b a
pa a 2 pb b 2
2
b a
pa a 2 pb b 2
2
b a
a 2 b 2 pa pb
a 2 b 2 pa pb
r2
r2
(8.10)
(8.11)
b2 a 2
(8.12)
b2 a 2
It is interesting to observe that the sum sr + sq is constant through the thickness of the wall of the cylinder, i.e. independent of r. Hence, according to
Hookes Law, the stresses sr and sq produce a uniform extension or contraction
in z direction, and cross-sections perpendicular to the axis of the cylinder remain
plane. If we consider two adjacent cross-sections, the deformation undergone
by the element does not interfere with the deformation of the neighbouring
element. Hence, the elements can be considered to be in a state of plane stress,
i.e. sz = 0, as we assumed at the beginning of the discussion. It is important to
note that in Eqs (8.10)(8.12), pa and pb are the numerical values of the compressive pressures applied.
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r =
pa 2
b2
b2 a 2
r2
(8.13)
pa 2
b2
+
1
b2 a 2
r2
(8.14)
( )max =
p a2 + b2
2
b a
(8.15)
sq
sr
b 2 + a2
b 2 a2
p
(a)
Fig. 8.4
(b)
Hence, (sq)max is always greater than the internal pressure and approaches this
value as b increases so that it can never be reduced below pa irrespective of the
amount of material added on the outside.
Cylinder Subjected to External Pressure
(8.11) and (8.12) reduce to
sr
sq
Chapter_08.pmd
a2
b2 a2
r2
a2
1 + 2
b a
r
(8.16)
pb 2
r =
274
pb 2
(8.17)
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275
Example 8.1 Select the outer radius b for a cylinder subjected to an internal
pressure p = 500 atm with a factor of safety 2. The yield point for the material (in
tension as well as in compression) is syp = 5000 kgf/cm2 (490000 kPa). The inner
radius is 5 cm. Assume that the ends of the cylinder are closed.
Solution The critical point lies on the inner surface of the cylinder, where
= p
s r = p,
b2 + a 2
2
b a
z = p
a2
b a2
2
(assumed)
In the above expressions, it is assumed that away from the ends, sz caused by p
is uniformly distributed across the thickness. The maximum and minimum principal
stresses are s1 = sq and s3 = sr. Hence,
1 = p b2
(
3)
2 1
b2 a2
tmax =
b=
Solution
(i) Maximum normal stress theory
Maximum normal stress = sq at r = a
= p
(b 2 + a 2 )
2
(b a )
or
p=
(b 2 + a 2 )
(b 2 a 2 )
y
N
350 106 100 25
= 1 p 22b 2
2 b a
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y
b2
=1
2
2
N
b a
2
275
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or
p=
p
a2
2
E (b a 2 )
b2
b2
1 + 2 1 2
a
a
p
( a 2 + b 2 ) (a 2 b 2 ) = y
NE
E (b2 a 2 )
or
350 106
p
125 + ( 0.25 75) =
(100 25)
1.5
350 106 75
= 121.7 103 kPa
1.5 143.75
p=
3
1/ 2
1
2 ( r ) 2 + 2 r
3
1/ 2
= 2
3
2
2
p (b 2 + a 2 )
2 (b + a )
p
p
(b 2 a 2 )
(b 2 a 2 )
2 y
3 N
1/ 2
or
(b 2 + a 2 )
2 4b 4
p 2
2 2
3
(b 2 a 2 )
(b a )
p
40000 125
5625
75
1/ 2
2 y
3 N
350
1.5
\
p = 100 103 kPa
(v) Energy of distortion theory
This will give a value identical to that obtained based on octahedral shear
stress theory, i.e. p = 100 103 kPa.
Example 8.3 A pipe made of steel has a tensile elastic limit sy = 275 MPa and
E = 207 106 kPa. If the pipe has an internal radius a = 5 cm and is subjected to an
internal pressure p = 70 103 kPa, determine the proper thickness for the pipe wall
4
according to the major theories of failure. Use a factor of safety N = .
3
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Axisymmetric Problems
Solution
(i) Maximum principal stress theory
Maximum principal stress = sq at r = a
=p
(b 2 + a 2 )
2
(b a )
y
N
or
20625
104
4
or
136.25b2 = 6906.25 104
\
b = 7.12 102 m = 7.12 cm
\ Wall thickness t = 2.12 cm
(ii) Maximum shear stress theory
tmax = 1 ( r ) at r = a
2
=
\
y
pb 2
=
(b 2 a 2 ) N
70 106 b 2
[b 2 (25 10 4 )]
3
275 106
8
or
70b2 = 103.13 b2 2578.1 104
\
b = 8.82 102 m = 8.82 cm
\ Wall thickness t = 3.82 cm
(iii) Maximum strain theory (with n = 0.25)
emax = 1 ( r ) at r = a
E
p
(a 2 + b 2 ) (a 2 b 2 ) = y
2
NE
E (b a )
2
70 106
(0.75 25 10 4 )
[b 2 (25 10 4 )]
3
275 106
4
1312.5 104 + 87.5b2 = 206.25b2 5156.25 104
+ (1.25 b 2 ) =
or
\
b = 7.38 102 m = 7.38 cm
\ Wall thickness t = 2.38 cm
(iv) Maximum distortion energy theory
From Eq. (4.12) with
s 1 = sq , s2 = 0, s3 = sr = p
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277
(1 + )
(22 + 2 r2 2 r )
6E
2
(1 + ) 2
1+ y
( + r2 r ) =
3E
E N2
2
\
i.e.
1
[ 2 + r2 + ( r )2 ]
12G
r2
r =
2y
N2
2
(b 2 + a 2 ) 2
(b 2 a 2 ) y
+1+ 2
p 2
=
2 2
(b + a 2 ) N 2
(b a )
2
y
Putting
= fy and simplifying one gets
p N
(3 f y2 ) b 4 + 2a 2 f y2 b 2 + (1 f y2 ) a 4 = 0
b2 =
=
With
2a 2 f y2
4a 4 f y4 4a 4 (1 f y2 ) (3 f y2 )
2 (3 f y2 )
a 2 f y2 (4 f y4 3)
2 (3 f y2 )
a = 5 102
fy =
275 106 3
70 106 4
= 2.946
\
b 2 = (63 or 13.4) 104 or b = 7.9 102 m = 7.9 cm
Wall thickness t = 2.9 cm
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279
1+
[(1 ) r ]
E
(8.18)
1+
[ (1 ) r ]
E
Solving for sq and sr
eq =
sq =
E
[ r + (1 ) ]
(1 2 ) (1 + )
(8.19a)
sr =
E
[(1 ) r + ]
(1 2 ) (1 + )
(8.19b)
On substituting for er and eq from Eqs (8.3) and (8.4), the above equations become
sq =
E
(1 2 ) (1 + )
ur
dur
dr + (1 ) r
(8.20)
sr =
E
(1 2 ) (1 + )
dur
ur
(1 ) dr + r
(8.21)
dur
dur
ur
(1 ) r dr + u r dr (1 ) r = 0
or
dur
d 2 ur ur
+r
=0
dr
r
dr 2
i.e.
d dur ur
+ =0
dr dr
r
This is the same as Eq. (8.7) for the plane stress case. The solution is the same as
in Eq. (8.8).
C2
r
where C1 and C2 are constants of integration. From Eqs (8.20) and (8.21)
u r = C1 r +
sq =
E
(1 2 ) (1 + )
C2
C1 + (1 2 ) r 2
(8.22a)
sr =
E
(1 2 ) (1 + )
C2
C1 (1 2 ) r 2
(8.22b)
Chapter_08.pmd
2 E
C
(1 2 ) (1 + ) 1
279
(8.22c)
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s r = pb
when r = b
E
(1 2 ) (1 + )
C2
C1 (1 2 ) a 2 = pa
E
(1 2 ) (1 + )
C2
C1 (1 2 ) b 2 = pb
Solving,
C1 =
(1 2 ) (1 + ) pb b 2 pa a 2
E
a 2 b2
and
C2 =
1 + ( pb pa ) a 2 b2
E
a2 b2
sq=
pa a 2 pb b 2
b2 a 2
pa a 2 pb b 2
b2 a 2
s z = 2
pa pb a 2 b 2
b2 a 2
(8.23)
r2
pa pb a 2 b 2
b2 a 2
(8.24)
r2
pb a 2 pa b 2
(8.25)
b2 a2
It is observed that the values of sr and sq are identical to those of the plane
stress case. But in the plane stress case, sz = 0, whereas in the plane strain
case,sz has a constant value given by Eq. (8.25).
8.3
The problem which will be considered now, involves two cylinders made of two
different materials and fitted one inside the other. Before assembling, the inner
cylinder has an internal radius a and an external radius c. The internal radius of
the outer cylinder is less than c by D, i.e. its internal radius is c D. Its external
radius is b. If the inner cylinder is cooled and the outer cylinder is heated, then
the two cylinders can be assembled, one fitting inside the other. When the cylinders come to room temperature, a shrink fit is obtained. The problem lies in determining the contact pressure pc between the two cylinders.
The above construction is often used to obtain thick-walled vessels to withstand high pressures. For example, if we need a vessel to withstand a pressure of
say 15000 atm, the yield point of the material must be at least 30000 kgf/cm2
(2940000 kPa). Since no such high-strength material exists, shrink-fitted composite
tubes are designed.
The contact pressure pc acting on the outer surface of the inner cylinder reduces
its outer radius by u1. On the other hand, the same contact pressure increases the
inner radius of the outer cylinder by u 2 . The sum of these two quantities,
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281
i.e. (u 1 + u2) must be equal to D, the difference in the radii of the cylinders. To
determine u1 and u2, we make use of Eq. (8.10), assuming a plane stress case.
For the inner tube
u1 =
or
1 1
E1
c 2 c + 1 + 1 a 2 c 2
pc 2
E1
c
c a2
pc
c a2
cpc
(1 1 ) c 2 + (1 + 1 ) a 2
E1 (c 2 a 2 )
u1 =
1 2
1 + 2 c 2b2
c2
+
p
c
c
E2
E2
c
b2 c 2
pc
2
b c2
cpc
(1 2 ) c 2 + (1 + 2 )b 2
E2 (b 2 c 2 )
u2 =
(1 1 ) c 2 + (1 + 1 ) a 2
E1 ( c 2 a 2 )
i.e.
cpc
(1 2 )c2 + (1 + 2 )b2 =
E2 (b2 c 2 )
(8.26a)
/c
1 c + a + 1
1
E1 c 2 a 2
E2
2
b2 + c2
+ 2
2
2
b c
(8.26b)
If the two cylinders are made of the same material, then E1 = E2 and n1 = n2.
Equation (8.26) will then reduce to
pc =
2
2
2
2
E (c a ) (b c )
2c 3
(b 2 a 2 )
(8.27)
It is important to note that in Eqs (8.26) and (8.27), D is the difference in radii
between the inner cylinder and the outer jacket. Because of shrink fitting, therefore, the inner cylinder is under external pressure pc. The stress distribution in the
assembled cylinders is shown in Fig. 8.6.
If the composite cylinder made up of the same material is now subjected to an
internal pressure p, then the two parts will act as a single unit and the additional
stresses induced in the composite can be determined from Eqs (8.13) and (8.14).
At the inner surface of the inner cylinder, the internal pressure p causes a tensile
tangential stress sq , Eq. (8.14), but, the contact pressure pc causes at the same
points a compressive tangential stress, Eq (8.17). Hence, a composite cylinder can
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sq
a
Fig. 8.6
sr
D
pc
support greater internal pressure than an ordinary one. However, at the inner
points of the jacket or the outer cylinder, the internal pressure p and the contact
pressure pc both will induce tensile tangential (i.e. circumferential) stresses sq .
For design purposes, one can choose the shrink-fit allowance D such that the
strengths of the two cylinders are equal. To determine this value of D, one can
proceed as follows.
Let a and c be the radii of the inner cylinder, and
c and b the radii of the jacket (see Fig. 8.7) c is
the common radius of the two cylinders at the
contact surface when the composite cylinder is
sq
a
+
experiencing an internal pressure p and the shrinkA B
sr
fit pressure pc. If the strengths of the two cylinc
b
ders are the same, then according to the maximum
shear stress theory, (s1 s3) at point A of the
inner cylinder should be equal to (s1 s3) at
point B of the outer cylinder. s1 and s3 are the
Fig. 8.7 Equal strength
maximum
and minimum normal stresses, which are
composite tube
respectively equal to sq and sr.
At point A, due to internal pressure p, from Eqs (8.13) and (8.14),
(sq sr)A = p
b2 + a 2
b2 a 2
= 2p
( p)
b2
b a2
2
Because of shrink-fitting pressure pc, at the same point, from Eqs (8.16) and (8.17),
(sq sr)A = 2 pc
c2
c a2
2
b2 2 p
c2
c
b2 a2
c2 a2
(8.28)
At point B of the outer cylinder, since the composite involves the same material, due to
the pressure p, from Eqs (8.13) and (8.14), and observing that r = c in these equations,
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283
a 2 (c 2 + b 2 ) a 2 (c 2 b 2 )
(sq sr)B = p 2 2
2 2
2
2
c (b a ) c (b a )
= 2p
a2b2
c (b 2 a 2 )
2
At the same point B, due to the contact pressure pc, from Eqs (8.13) and (8.14),
with internal radius equal to c and external radius b,
c2 + b2 c2 b2
(sq sr)B = pc 2
2
2
b c2
b c
b2
b c2
= 2 pc
a 2b2
b2
+ 2 pc 2
2
2
(b c 2 )
c (b a )
(8.29)
b2
c2
a 2b2
b2
p
p
p
2
=
2
+
2
c
c
c 2 (b 2 a 2 )
(b 2 a 2 )
(c 2 a 2 )
(b 2 c 2 )
b2
b2
c2
a 2b2
(8.30)
pc 2
p
+
=
2
2
2
2
2
2
2
2
(c a )
b c
(b a ) c (b a )
The shrink-fitting pressure pc is related to the negative allowance D through Eq.
(8.27) and it is this value of D that is required now for equal strength. Hence,
substituting for pc from Eq. (8.27), Eq. (8.30) becomes
or
2
2
2
2
b2
E (c a ) (b c ) b 2
c2
a 2b2
+
=
p
2
2
2 2
2
3
2
2
2
2
2
2
2c
(b a )
(b c ) (c a )
(b a ) c (b a )
or
2 2
2 2
4
pb 2 (c 2 a 2 )
E (2b c b a c )
=
2c 3
(b 2 a 2 )
c 2 (b2 a 2 )
D=
or
b 2 c (c 2 a 2 )
2p
E b2 (c 2 a 2 ) c 2 (b 2 c 2 )
(8.31a)
pc = p
sq sr = p
Chapter_08.pmd
2b 2
(b 2 a 2 )
283
(c 2 a 2 ) (b 2 c 2 )
1 2 2
2
2
2
2
b ( c a ) + c (b c )
6/18/2008, 2:26 PM
(8.31b)
or
1
sq sr = p 22b 2 1
2
2
b
(b a )
+ 2c 2
2
2
b c
c a
(8.32)
Therefore, for composites made of the same material, in order to have equal strength
according to the shear stress theory, the shrink-fit allowance D that is necessary
is given by Eq. (8.31a), and this depends on the internal pressure p. Further, D
depends upon the difference between the external radius of the inner cylinder and
the internal radius of the jacket. In other words, this depends on c(+) and c().
With a, b and p fixed, one can determine the optimum value of c for minimum
(sq sr) at A and B. From Eq. (8.32), the minimum value of (sq sr) is obtained
when the denominator of the second expression within the square brackets is a
maximum, i.e. when D is a maximum, where
b2 + c2
b2 c 2 c 2 a 2
Differentiating with respect to c and equating the differential to zero,
D=
2c (c 2 a 2 ) 2c3
2cb2
dD =
+
=0
dc
(b2 c 2 )2
(c 2 a 2 )2
1
1
(sq sr)min = p 2b
(b 2 a 2 )
b2
ab
+
b(b a) a(b a)
= p
or
(sq sr)min = p
2b2
(b a 2 )
2
(b a )
1 2b
b
(b a)
(8.33)
p
1
pc =
E
E
(8.34)
ab
Example 8.4 Determine the diameters 2c and 2b and the negative allowance D
for a two-layer barrel of inner diameter 2a = 100 mm. The maximum pressure
the barrel is to withstand is pmax = 2000 kgf/cm2 (196000 kPa). The material
is steel with E = 2(10)6 kgf/cm2 (196 105 kPa); syp in tension or compression is
6000 kgf/cm2 (588 103 kPa). The factor of safety is 2.
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285
6000 = 2000 b
ba
2
b = 3a
and
or,
pc = 610 kgf/cm (59780 kPa)
For the bronze tube, the circumferential stress is, from Eq. (8.14),
610 25 156.25
1+
sq =
(156.25 25)
r2
When r = 5 cm and r = 12.5 cm
sq = 842.4 kgf/cm2 (82555 kPa)
sq = 232.4 kgf/cm2 (22775 kPa)
The shaft experiences equal sr and sq at every point, from Eqs (8.16) and (8.17).
Hence,
s r = sq = 610 kgf/cm2 (59780 kPa)
Example 8.6 A compound cylinder made of copper inner tube of radii a = 10 cm
and c = 20 cm is snug fitted (D = 0) inside a steel jacket of external radius
b = 40 cm. If the compound cylinder is subjected to an internal pressure
p = 1500 kgf/cm2 (147009 kPa), determine the contact pressure pc and the values of
sr and sq at the inner and external points of the inner cylinder and of the jacket. Use
the following data:
E st = 2 106 kgf/cm2 (196 106 kPa),
Ecu = 1 106 kgf/cm2 (98 106 kPa),
nst = 0.3,
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ncu = 0.34
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Solution Since the initial shrink-fit allowance D is zero, the initial contact pressure is zero. When the compound cylinder is subjected to an internal pressure p,
the increase in the external radius of the copper cylinder under p and contact
pressure pc should be equal to the increase in the internal radius of the jacket
under the contact pressure pc,
i.e.
(ur ) p + (ur ) p at r = c = (u r ) p at r = c
c
c
cu
st
(u ) pc =
(ur)total =
1 cu pc c3
1 + cu a 2 c 2
pc
2
2
2
Ecu (c a )
Ecu
c (c a 2 )
pc c
2 pa 2 c
c 2 (1 cu ) + a 2 (1 + cu )
2
2
Ecu (c a ) Ecu (c 2 a 2 )
(u ) pc =
=
1 st
pc c3
1 + st c 2 b 2
pc
+
Est (b 2 c 2 )
Est
c (b 2 c 2 )
pc c
c 2 (1 st ) + b 2 (1 + st )
Est (b 2 c 2 )
2
2
Ecu (c a ) Ecu (c 2 a 2 )
=
or
pc c
c 2 (1 st ) + b 2 (1 + st )
Est (b 2 c 2 )
(c 2 + a 2 ) cu (c 2 a 2 ) (b 2 + c 2 ) + st (b 2 c 2 )
+
pc
Ecu (c 2 a 2 )
Est (b 2 c 2 )
= p
Ecu
2a 2
(c 2 a 2 )
With p = 1500 kgf/cm , a = 10, c = 20, b = 40, nst = 0.3, ncu = 0.34,
500 300 0.34 2000 + 1200 0.3 3000 100
pc
+
=
300 106
2 1200 106 300 106
Chapter_08.pmd
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6/18/2008, 2:26 PM
Axisymmetric Problems
287
Now, pc will act as an external pressure on the copper tube and as an internal
pressure on the steel jacket. For copper tube, from Eqs (8.11) and (8.12),
(i) Inner surface:,
sr at r = a is 1500 kgf/cm2 and,
sq at r = a is
=
(400 100)
100
(400 100)
= 279 kgf/cm2
For steel jacket, from Eqs (8.11) and (8.12),
(i) Inner surface:
sr at r = c is 433 kgf/cm2 and,
sq at r = c is
=
(1600 400)
400
(1600 400)
= 722 kgf/cm2
(ii) Outer surface:
sr at r = b is zero and,
sq at r = b is
=
(1600 400)
1600
(1600 400)
= 289 kgf/cm2
8.4
Consider a uniform sphere or spherical shell subjected to radial forces only, such
as internal or external pressures. The sphere or the spherical shell will then
undergo radial displacements only. Consider a particle situated at radius r before
deformation. After deformation, the spherical surface of radius r becomes a
surface of radius (r + ur) and the particle undergoes a displacement ur. Similarly,
another particle at distance (r + Dr) along the same radial line will undergo a
u
displacement ur + r r .
r
er =
Chapter_08.pmd
ur
r
287
6/18/2008, 2:26 PM
2 ( r + ur ) 2 r ur
=
2 r
r
This is the strain in every direction perpendicular to the radius r. Because of
complete symmetry, we can choose a frame of reference, as shown in Fig. 8.8.
ef =
sf
sr + Dsr
q
sr
f (ef)
r
(c)
r (er)
sf
sq
2q
q (eq)
s r + Dsr
sr
(a)
sf
2q
sq
sf
(b)
Fig. 8.8
Thus, the three extensional strains along the three axes are
ur
,
r
ur
u
(8.35)
,
= r
r
r
Because of symmetry, there are no shear stresses and shear strains. Let gr be the
body force per unit volume in the radial direction.
The stress equations of equilibrium can also be derived easily. Consider a
spherical element of thickness Dr at distance r, subtending a small angle 2q at
the centre. Because of spherical symmetry, s q = s f. For equilibrium in the
radial direction,
er =
2 r +
r2
r
r
2r sin 2 r +
2 r sin + r 4 2 r 2 r = 0
2
2
r
r
r
+ 2r r 2r + r 2 r = 0
r
Since r is the only independent variable, the above equation can be rewritten as
d 2
(r r ) 2r + r 2 r = 0
dr
Chapter_08.pmd
288
(8.36)
6/18/2008, 2:26 PM
Axisymmetric Problems
289
1 d (r 2 ) = 2
r
r
r 2 dr
From Hookes law
(8.37)
e r = 1 r ( + )
E
or
dur
= 1 ( r 2 )
E
dr
(8.38)
and
e f = 1 ( + r )
E
or
ur
= 1 (1 ) r
E
r
Equations (8.37)(8.39) can be solved. From Eq. (8.39)
(8.39)
u r = 1 (1 )r r r
E
Differentiating with respect to r
dur
1 (1 ) d (r ) d (r r )
=
E
dr
dr
dr
Subtracting the above equation from Eq. (8.38)
d ( r )
d ( r r )
+
+ r 2
dr
dr
Substituting for sf from Eq. (8.36)
0 = (1 )
2
d 2 (r 2 r )
d (r r )
1
d (r r ) = 0
(1 )
+
r
2
dr
r
dr
dr 2
2
If r sr = y,
(8.40)
d (r ) = d y = 1 dy 1 y
r
dr
dr r r dr r 2
Therefore, Eq. (8.40) becomes
d 2 y dy y
y dy
1
1 ) 2
+ 2 2 +
=0
(
2
r
dr
r dr
dr
r
r
d2y
y
2 2 =0
2
dr
r
This is a homogeneous linear equation with the solution
or
(8.41)
y = Ar 2 + B
r
Chapter_08.pmd
289
6/18/2008, 2:26 PM
B
r3
(8.42)
sf = 1 d Ar 2 + B = A B3
2r dr
r
2r
The constants A and B are determined from the boundary conditions.
(8.43)
a 3b 3
( pb pa )
b a
b a3
Thus, the general expressions for sr and sf are
A=
sr =
1
b a3
3
B=
a 3b 3
3
b pb + a pa + 3 ( pb pa )
r
3
1
a 3b 3 p p
3
b
p
a
p
( b a )
b
a
b3 a 3
2r 3
s r = pa
a3
b3
1
b3 a 3
r3
(8.45)
(8.46)
a3
b3
1
+
b3 a 3
2r 3
The above two equations can also be written as
sf = = pa
s r = pa
(8.44)
(8.47)
a3
13
3 3
3
1 (a / b ) b
r
sf = = pa
1
a3
1
+
1 ( a 3 / b3 ) b3 2r 3
In the case of a cavity inside an infinite or a large medium, b and the above
equations reduce to
a3
s r = pa 3
r
Chapter_08.pmd
290
(8.48)
6/18/2008, 2:26 PM
Axisymmetric Problems
291
a3
(8.49)
2r 3
The above equations can also be used to calculate stresses in a body of any
shape with a spherical hole under an internal pressure pa, provided the outer
surface of the body is free from pressure and provided that every point of this
outer surface is at a distance greater than four or five times the diameter of the
hole from its centre.
s f = = + pa
Solution From equations (8.46) and (8.47), the maximum tensile stress is due to
sf, which occurs at r = a. Hence,
3
3
sf = 3 5 3 1 + b 3
2 b 5
25
Equating this to the working stress s
53
b 53
3
b3
1 +
=2
2 53
\
b 6.3 cm
Hence, the thickness of the shell is 1.3 cm.
Example 8.8
1 d (r 2 ) 2 = 0
r
r
r 2 dr
given by Eq. (8.37), in terms of the displacement component ur, using Hooke's
law and straindisplacement relations.
Solution We have er = 1 ( r 2 )
E
e f = 1 (1 ) r
E
Solving for sr and sf,
sr =
E
(1 ) + 2
(1 + )(1 2 ) r
(8.50)
sf =
E
( r + )
(1 + )(1 2 )
(8.51)
Chapter_08.pmd
dur
dr
291
and =
ur
r
6/18/2008, 2:26 PM
E (1 )
(1 + )(1 2 )
u
E (1 )
d dur
+2 r =0
r
(1 + )(1 2 ) dr dr
or
8.5
d 2 ur 2 dur
2
2 + r dr 2 ur = 0
r
dr
(8.52)
When body forces are operative, the stress equation of equilibrium is, from
Eq. (8.36),
1 d r 2 2 + = 0
(8.53)
r
r
r
r 2 dr
where gr is the body force per unit volume. The problem of a sphere strained by
the mutual gravitation of its parts will now be considered . It is known from the
theory of attractions
gr = g r
a
where a is the radius of the sphere, r is the mass density, r is the radius of any
point from the centre and g is the acceleration due to gravity. Expressing the
equations of equilibrium in terms of displacement ur [Eq. (8.52)], we have
u
E (1 )
d dur
r
+ 2 r g = 0
r
a
(1 + ) (1 2 ) dr dr
(8.54)
C1
r2
C1
r
1 (1 + ) (1 2)
gr 3
10 E (1 )a
For a solid sphere, C1 should be equal to zero as otherwise the displacement will
become infinite at r = 0. The remaining constant is determined from the boundary
condition sr = 0 at r = a. From the general solution
dur
3(1 + ) (1 2 )
= C+
gr 2 ,
10 E (1 ) a
dr
and from Eq. (8.50)
sr =
Chapter_08.pmd
ur
(1 + ) (1 2 )
= C+
gr 2
10 E (1 ) a
r
E
(1 ) + 2
(1 + ) (1 2 ) r
292
6/18/2008, 2:26 PM
Axisymmetric Problems
u
dur
E
(1 ) + 2 r
r
(1 + ) (1 2 ) dr
E
(1 + ) (1 2 )
293
3(1 + ) (1 2 )
gr 2 + 2C
C (1 ) +
10 Ea
+
(1 + ) (1 2 )
gr 2
5E (1 )a
(3 ) (1 + ) (1 2 )
gr 2
C (1 + ) +
10 Ea (1 )
E
(1 + ) (1 2 )
C=
Hence,
(3 ) (1 2 )
ga
10 E (1 )
(3 ) 2
g
sr = 1
(a r 2 )
10 (1 )
a
(8.55)
(8.56)
(1 + ) (1 2 ) g 2 (3 ) 2
= 1
3r
a
10
E (1 )
a
(1 + )
The above value is zero when
r2 =
(3 ) 2
a
3(1 + )
Hence, if n is positive (which is true for all known materials), there is a definite
surface outside which the radial strain is an extension. In other words, for
1/ 2
(1 + )
r > a
3(1 + )
the radial strain er is positive though the radial stress sr is compressive everywhere. This result is due, of course, to the Poisson effect of the large circumferential stress, i.e. hoop stress, which is compressive.
Chapter_08.pmd
293
6/18/2008, 2:26 PM
8.6
We shall now consider the stress distribution in rotating circular disks which are
thin. We assume that over the thickness, the radial and circumferential stresses
do not vary and that the stress sz in the axial direction is zero. The equation of
equilibrium given by Eq. (8.5b) can be used, provided we add the inertia force
term rw 2r, i.e. in the general equation of equilibrium [Eq. (8.2)] we put the body
force term equal to the inertia term rw 2r, where w is the angular velocity of the
rotating disk and r is the density of the disk material. The z-axis is the axis of
rotation. Then;
r r
+
+ 2 r = 0
r
r
(8.57a)
d r + 2 r 2 = 0
( r)
dr
The strain components are, as before,
or
(8.57b)
dur
u
and = r
dr
r
From Hookes law, with sz = 0,
(8.58)
er =
e r = 1 ( r )
E
e q = 1 ( r )
E
From Eq. (8.58)
e r = d ( r )
dr
From Hookes law
1 ( ) = e = d (r ) = 1 d (r r )
r
r
E dr
dr
E r
(8.59)
Let
rsr = y
Then, from Eq. (8.57b)
(8.60a)
dy
+ 2 r 2
dr
Substituting these in Eq. (8.59) and rearranging
(8.60b)
d2y
dy
+r
y + (3 + ) 2 r3 = 0
2
dr
dr
The solution of the above differential equation is
r2
(8.61)
(3 + )
y = Cr + C1 1
2 r3
r
8
(8.62)
(3 + )
s r = C + C1 12
2 r3
8
r
(8.63)
Chapter_08.pmd
294
6/18/2008, 2:26 PM
Axisymmetric Problems
(1 + 3 )
sq = C C1 12
2 r3
8
r
The integration constants are determined from boundary conditions.
295
(8.64)
Solid Disk
For a solid disk, we must take C1 = 0, since otherwise the stresses sr and
sq become infinite at the centre. The constant C is determined from the condition
at the periphery (r = b) of the disk. If there are no forces applied there, then,
(sr)r = b = C
3+
2b 2 = 0
8
Hence,
3+
2b 2
8
and the stress components become
C=
sr =
3+
2 (b 2 r 2 )
8
(8.65a)
3+
1 + 3
(8.65b)
2b 2
2r 2
8
8
These stresses attain their maximum values at the centre of the disk, where
sq =
sr = =
3+
2b 2
8
(8.66)
C=
sr =
sq =
C1 =
3+
2a 2b 2
8
2 2
3+
2 b2 + a 2 a b2 r 2
8
(8.67)
2 2
3+
1 + 3 2
r
2 b 2 + a 2 + a b2
8
3+
ab where
3+
2 (b a) 2
8
The maximum circumferential stress is at the inner boundary, where
3+
1 2
(sq)max =
2 b 2 +
a
4
3 +
(sr)max =
Chapter_08.pmd
295
(8.68)
6/18/2008, 2:26 PM
(8.69)
(8.70)
Solution
(i) To calculate the shrink-fit pressure, we have from Eq. (8.27)
pc =
2 7.53
(37.52 0)
or
pc = 1044 kgf/cm2 (102312 kPa)
The tangential stress at the hole will be the largest stress in the system
and from Eq. (8.24)
sq =
1044 7.52
37.52
1
+
(37.52 7.52 )
7.52
1 + 3 2
= r
2 b 2 + a 2 + a b2
r
E 8
3+
r
2 2
b2 + a 2 a b2 r 2
Chapter_08.pmd
296
6/18/2008, 2:28 PM
Axisymmetric Problems
297
( 3 + ) (1 ) 2 b 2 + a 2 + 1 + b 2 a 2 1 + r 2
= r
1 r2
3 +
E
8
3.3 0.7
7.5
2
=
6
8
2.18 10
2
2
0.7
3.3
7.52
= 4052 106 rw 2
From equations (8.71), (8.65a) and (8.65b)
ushaft = r ( r )
E
=
1
2 r (3 + ) b 2 (1 + ) r 2
8E
0.7
2 7.5 (3.3 7.52 1.3 7.52 )
8 2.18 106
= 34 106 rw 2
Therefore,
(4052 34) 106 rw 2 = 0.0075
or
w 2 = 0.0075 106
1 981
4018 0.0081
= 226066 (rad/s)2
Therefore,
w = 475 rad/s or 4536 rpm
(iii) The stresses in the disk can be calculated from Eq. (8.68)
= 1170 rw 2
= 1170 0.0081 226066
981
= 2184 kgf/cm2 (214024 kPa)
Example 8.10 A flat steel turbine disk of 75 cm outside diameter and 15 cm inside
diameter rotates at 3000 rpm, at which speed the blades and shrouding cause a
tensile rim loading of 44kgf/cm2 (4312 kPa). The maximum stress at this speed is to
be 1164 kgf/cm2 (114072 kPa). Find the maximum shrinkage allowance on the
diameter when the disk and the shift are rotating.
Solution Let c be the radius of the shaft and b that of the disk. From Eq. (8.70),
the maximum circumferential stress due to rotation alone is
(sq)1 =
Chapter_08.pmd
3+
1 2
2 b 2 +
c
4
3 +
297
6/18/2008, 2:28 PM
= 1170 rw 2
Owing to shrinkage pressure pc, and the tensile rim loading pb, from Eq. (8.12)
(sq)2 =
2
pc c 2
b2 + 2 pb b
+
1
b2 c2
c2
b2 c2
= pc
7.52
37.52 + 2 44 37.5
+
1
37.52 7.52
7.52
37.52 7.52
= 1.08pc + 91.7
Hence, the combined stress at 7.5 cm radius is
sq = 1170rw 2 + 1.08pc + 91.7
This should be equal to 1164 kgf/cm2. Hence,
1.08 pc = 1164 1170rw 2 91.7
2
= 1164 1170 (100 ) 0.0081 91.7
981
= 1164 953.5 91.7
= 118.8
Hence,
pc = 110 kgf/cm2
The corresponding shrink-fit allowance is obtained from Eq. (8.27), i.e.
110 =
2 7.53
37.52
= 0.064 ED
or
D=
110 106
= 0.0008 cm
0.064 2.18
) (
) (
( h r )
r
h 2
r
h r + r r ( r + r ) + r + 2 h + 2 r + 2
h r r 2 h + h r sin = 0
2
2
Chapter_08.pmd
298
6/18/2008, 2:28 PM
Axisymmetric Problems
299
Dr
r
Dq
dr
Putting
y = rhsr
or
(8.72)
(8.73a)
dy
+ h 2 r 2
dr
The strain components remain as in Eq. (8.58), i.e.
dur
u
er =
and = r
dr
r
d
Hence,
er =
(r )
dr
From Hookes law and Eq. (8.59)
hs q =
(8.73b)
1 ( ) = 1 d (r r )
r
E r
E dr
Substituting for sr and sq from Eqs (8.73a) and (8.73b)
d2y
dy
dy
+r
y + (3 + ) 2 hr 3 r dh r
y = 0
(8.74)
dr
h dr dr
dr 2
In the particular case where the thickness varies according to the equation
y = Crn
(8.75)
in which C is a constant and n any number, Eq. (8.74) can easily be integrated.
The general solution has the form
y = mrn + 2 + Ara + Brb
r2
in which
m=
(3 + ) 2 c
( n + 3n + 8)
Chapter_08.pmd
299
6/18/2008, 2:28 PM
dur
dr
and =
ur
r
e r = d ( r ) = d ( r r )
dr
dr
Since er = eq , the above equation gives
we get
i.e.
dr
=0
dr
e r = constant
Hence, from Hooke's law, sr and sq are not only equal but also constant throughout the disk. Let sr = sq = s. Equilibrium Eq. (8.73) gives
hs = d (rh ) + h 2 r 2
dr
= h + r dh + 2 hr 2
dr
1
dh
1
2
or
= r
h dr
8.8
2 2
r + C1
2
2
2 2
r + C1 = C exp 2 r
h = exp
2
In Sec. 8.5 and 8.6, we assumed that the disk was thin and that it was in a state
of plane stress with sz = 0. It is also possible to treat the problem as a plane
strain problem as in the case of a uniformly rotating long circular shaft or a
cylinder. Let the z-axis be the axis of rotation. The equation of equilibrium is the
same as in Eq. (8.57):
d (r ) + 2 r 2 = 0
r
dr
The strain components are, as before,
er =
Chapter_08.pmd
dur
,
dr
300
ur
,
r
(8.76)
z =
uz
=0
z
(8.77)
6/18/2008, 2:28 PM
Axisymmetric Problems
301
1+
(1 ) r ]
E [
1+
(1 ) r ]
E [
From straindisplacement relations given in Eq. (8.77)
eq =
e r = d (r )
dr
and using the above expressions for er and eq , we get
d
[(1 )r r r ]
dr
With rsr = y, Eq. (8.76) gives for sq
(1 ) r =
(8.78)
dy
+ 2 r 2
dr
Substituting for sr and sq in Eq. (8.78)
sq =
(1 )
y
dy
2 r 2 = d
r
dr
dr
dy
2 3
(1 ) r dr + r y
3 2
d2y
dy
+r
y+
2 r 3 = 0
2
1
dr
dr
The solution for this differential equation is
or
r2
(3 2 )
y = Cr + C1 1
2 r 3
r 8(1 )
Hence,
and
Chapter_08.pmd
(3 2 )
s r = C + C1 12
2 r 2
8(1
(8.79a)
(1 + 2 )
sq = C C1 12
2 r 2
8(1
(8.79b)
1
s z = 2C
2 r 2
2(1 )
(8.79c)
301
6/18/2008, 2:28 PM
K=
(3 2 )
2
8 (1 )
(3 2 )
8 (1 )
2
a 2b 2 r 2 2
2
(
a
+
b
)
r2
(8.80)
sq =
(3 2 )
8 (1 )
2
a 2b 2 1 + 2 2
2
2
( a + b ) + 2 3 2 r
r
(8.81)
sz =
(a 2 + b 2 ) (3 2 ) 2r 2 2
4 (1 )
(8.82)
(3 2 ) 2
1 + 2 2
2b + a 2
a 2
8 (1 )
3 2
(3 2 ) 2 2
b
4 (1 )
(8.83)
(ii) For a long solid shaft, the constant C1 must be equal to zero, since otherwise
the stresses would become infinite at r = 0. Using the other boundary condition
that sr = 0 when r = b, the radius of the shaft, we find that
C=
(3 2 )
2b 2
8 (1 )
(3 2 ) 2
(b r 2 ) 2
8 (1 )
(8.84)
sq =
(3 2 ) 2 1 + 2 2
b
r 2
8 (1 )
3 2
(8.85)
sz =
b 2 (3 2 ) 2r 2 2
4 (1 )
(8.86)
The value of sq at r = 0 is
(sq)max =
(3 2 ) 2 2
b
8 (1 )
(8.87)
Comparing Eq. (8.87) with Eq. (8.83), we find that by drilling a small hole
along the axis in a solid shaft, the maximum circumferential stress is doubled
in its magnitude.
Chapter_08.pmd
302
6/18/2008, 2:28 PM
Axisymmetric Problems
303
Fz = z 2 r dr
0
b2 (3 2 ) b 2 b4 2
4(1 )
= b4 2
2
Substituting the numerical values
0.3 30 4 0.0081 300 2 42
2
981
602
= 3120 kgf (31576 N) Tensile force
Fz =
pa a 2 pbb 2
2
b a
pa a 2 pbb 2
2
b a
2 2 p p
a
b
a b2
r b2 a 2
2 2 p p
a
b
+ a b2
r b2 a 2
sz = 0
The stress sr < 0 for all values of pa and pb, whereas sq can be greater or less
than zero depending on the values of pa and pb. sq is greater than zero if
pa >
pb b 2
+ 1
2 a 2
Chapter_08.pmd
303
pa (a 2 + b 2 ) 2 pb b 2
b2 a 2
6/18/2008, 2:28 PM
pa =
2 pa a 2 pb (a 2 + b 2 )
b2 a 2
1 p b 2 + 1
2 b a 2
(sq)min = 0
2
b2 + a 2
(ur)r = a = a pa 2
+ 2 pb 2 b 2
2
E b a
b a
b2 + a 2
(ur)r = b = b 2 pa 2 a 2 pb 2
2
E
b a
b a
(ii) Built-up cylinders: When the cylinders are of equal length, the contact pressure pc due to difference D between the outer radius of the inner tube and the
inner radius of the outer tube is given by
pc =
/c
1 c + a
1 + 1
2
2
E2
E1 c a
2
b2 + c2
b2 c 2 2
where E1, n1, a and c refer to the inner tubes modulus, Poissons ratio, inner
radius and outer radius respectively. E2,n2, c and b are the corresponding values
for the outer tube.
If E1 = E2 and n1 = n2, then
(b 2 c 2 )(c 2 a 2 )
pc = E3
b2 a 2
2c
(iii) For a sphere subjected to an internal pressure pa and an external pressure pb,
the radial and circumferential stresses are given by
sr =
1
b a3
3
a 3b 3
3
b pb + a pa + 3 ( pb pa )
r
3
a 3b 3 ( p p )
3
b
a
b pb + a pa
2r 3
(iv) For a thin solid disk of radius b rotating with an angular velocity w, the
stresses are given by
sq = =
sr =
1
b a3
3
3+
2 (b2 r 2 )
8
3+
1 + 3
2b 2
2 r 2
8
8
These stresses attain their maximum values at the centre r = 0, where
sq =
sq = r =
Chapter_08.pmd
304
3+
2b 2
8
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Axisymmetric Problems
305
(ur)r = b =
sr =
2 2
3+
2 b 2 + a 2 a b2 r 2
8
sq =
3+
2
8
2
a 2b 2 1 + 3 2
2
b + a + 2 3 + r
r
(sr)max = r at r = ab =
(sq)max = (at r = a) =
and
3+
2 (b a )2
8
3+
2
4
2 1 + 2
b + 3 + a
3+
1 2
2 a b 2 +
a
4E
3 +
(ur)r = b =
3+
1 2
2b a 2 +
b
4E
3 +
Dr2 = 0.007 mm
8.3 In Example 8.1, if one uses the energy of distortion theory, what will be the
external radius of the cylinder? The rest of the data remain the same.
[Ans. = 6.05 cm]
8.4 A thick-walled tube with an internal radius of 10 cm is subjected to an
internal pressure of 2000 kgf/cm2 (196000 kPa). E = 2 106 kgf/cm2
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Dr1 = 0.023 cm
8.5 A thick-walled tube is subjected to an external pressure p2. Its internal and
external radii are 10 cm and 15 cm respectively, n = 0.3 and E = 200000 MPa
(2041 103 kgf/cm2). If the maximum shear stress is limited to 200000 kPa
(2041 kgf/cm2), determine the value of p2 and also the change in the external
radius.
Ans. p 2 = 111 MPa (1133 kgf/cm2)
Dr2 = 0.19 mm
8.6 Determine the pressure p0 between the concrete tube and the perfectly rigid
core. Assume Ec = 2 106 kgf/cm2, rc = 0.16. Take r1/r2 = 0.5 (Fig. 8.10).
[Ans. p0 = 17.4 kgf/cm2]
r1
p = 12 kgf/cm 2 (1126 kPa)
r2
D = 0.014 cm
pc = 500 kgf/cm2
(49030 kPa)
8.8 Determine the radial and circumferential stresses due to the internal pressure p = 2000 kgf/cm2 (196,000 kPa) in a composite tube consisting of an
inner copper tube of radii 10 cm and 20 cm and an outer steel tube of
external radius 40 cm.nst = 0.3, ncu = 0.34, Est = 2 106 kgf/cm2 (196 106 kPa)
and Ecu = 106 kgf/cm2 (98 106 kPa). Calculate the stresses at the inner and
outer radius points of each tube. Determine the contact pressure also.
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Axisymmetric Problems
307
2
s r = 2000 kgf/cm (196000 kPa)
sr = 0
2
2
s t = 385 kgf /cm (37730 kPa)
2
s r = 248 kgf/cm (24304 kPa)
sr = 0
2
pc = 248 kgf/cm (24304 kPa)
sr = 0
2
s r = 173 kgf/cm (16954 kPa)
2
s r = 173 kgf/cm (16954 kPa)
sr = 0
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r4
r3
r1 r2
(2 p r r )
E (r r )
2
a b a
2
b
2
a
2 pb ab 2
Ans. ur =
E (b 2 a 2 )
pR
sq = =
2h
(sr) average = 1 p
R2
Ans. s r = p 1 3
R3
sq = sf = p 1 + 3
2r
(sq) at cavity = 3 p
2
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Axisymmetric Problems
309
8.15 A perfectly rigid spherical body of radius a is surrounded by a thick spherical shell of thickness h. If the shell is subjected to an external pressure p,
determine the radial and circumferential stresses at the inner surface of the
shell (b = a + h).
3(1 )b3 p
Ans. r =
3
3
2(1 2 )a + (1 + )b
2
(c)
2622
kgf/cm
(257129
kPa)
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