Air Bag Golf
Air Bag Golf
Air Bag Golf
Article Text
1997 Volkswagen Golf
For Cise Electronica Gral. Jose M. Bustillo 3243 Capital Federal Buenos Aires 1406
Copyright 1998 Mitchell Repair Information Company, LLC
Tuesday, August 13, 2002 08:12PM
ARTICLE BEGINNING
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saver tool will keep air bag system active and may cause
accidental deployment of air bag unit.
Disable air bag system before servicing any air bag system
or steering column component. See procedures under
DISABLING & ACTIVATING AIR BAG SYSTEM.
Because of critical operating requirements of system, DO NOT
attempt to service any air bag system component.
Air bag parts should not be left unattended. They should be
installed in vehicle immediately after obtaining them.
Air bag components which have been dropped more than 18
inches should not be used.
Chemical cleaners, oil and grease should not contact vinyl
covering on air bag unit.
DO NOT place stickers or covers on steering wheel.
Always disable air bag system before performing electric
welding on vehicle.
Air bag system can only be tested using Diagnostic Tester
(VAG 1551). Never use test light on air bag system.
MAINTENANCE INSPECTION
The air bag system must be inspected after 4 years from date
on safety compliance sticker, again after 8 years and every 2 years
thereafter. See Volkswagen Technical Service Bulletin 96-03.
1) Inspect all deployment doors for creaks or mechanical
damage. If cracks are found air bag must be replaced.
2) Check warning light to ensure that it lights for 3 seconds
when ignition is switched on, and then turn off. Light should not
flicker during test drive.
3) Check that air bag control module is securely installed
and fasteners are correctly tightened.
SPECIAL TOOLS
NOTE:
* Control Unit
* Spiral Spring
+--------------------------+-----------------------------------------
Inspect & If Damaged,
* Wiring Harness
Deploy)
+--------------------------+-----------------------------------------
Comments
* If any components are damaged or
+--------------------------------------------------------------------+
REMOVAL & INSTALLATION
Removal
1) Before proceeding, see SERVICE PRECAUTIONS. Disable air
bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM.
2) Air bag control unit is located under center of instrument
panel. See Fig. 3. Remove plastic screw covers on sides of console and
remove screws. Pull out and disconnect electric rear lid release
switch, then pull back on rear section of console to remove. Remove
hex nuts and then Phillips head screws (one on driver-side, two on
passenger-side). Lift rear of console slightly and pull back to
remove. See Fig. 4.
applies to Golf, GTI, Jetta with VR6 engine and Cabrio. Depress "Q" to
confirm. Air bag malfunction indicator light should go out.
5) Display should show 701 909 603 D AIRBAG ZAE and CODING
00068 WSC XXXXX. "X"s in second row, right side of screen represent
five digit dealer identification number. If message is not displayed
as described and an error is not displayed, repeat coding procedure.
If an error such as FUNCTION IS UNKNOWN OR CANNOT BE CARRIED OUT AT
THE MOMENT is displayed and air bag malfunction indicator light does
not go out, repeat coding procedure. If an error is still displayed,
replace air bag control unit. If display is normal, depress right
arrow button, and then depress "0" and "6" to select end output
function. Depress "Q" to confirm. Coding is complete. Disconnect VAG
1551 and verify that system is operating correctly. See
SYSTEM OPERATION CHECK.
CHECKING DEALER NUMBER
Removal
1) Before proceeding, see SERVICE PRECAUTIONS. Disable air
bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM.
2) Air bag unit is located on steering wheel hub. Turn
steering wheel to straight ahead position. Remove socket head
retaining bolts on rear of steering wheel. Lift off air bag unit from
steering wheel, and tilt air bag unit downward. Disconnect wiring
connector from air bag unit. See Fig. 5.
Removal
1) Before proceeding, see SERVICE PRECAUTIONS. Disable air
bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM.
2) Air bag unit is located on right side of instrument panel.
Remove passenger-side knee bar. Pull out right air vent. Remove 2 air
vent housing screws. Remove air vent housing. Unplug air vent housing
connector (vehicles with VR6 engine).
3) Remove 3 air bag unit cover bolts. Slide air bag unit
cover to right and remove. Remove retaining frame around outside of
air bag recess in instrument panel. Replace retaining frame if air bag
has deployed. Remove 4 air bag bolts. Remove passenger-side air bag
unit. Disconnect electrical connector. See Fig. 6.
Removal
1) Before proceeding, see SERVICE PRECAUTIONS. Disable air
bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM.
2) Remove driver-side air bag unit. See
AIR BAG UNIT (DRIVER-SIDE). Set front wheels straight-ahead. Remove
knee bolster panel and steering column lower trim. Pull foam tube back
and disconnect 2-pin wiring connector at base of steering column.
Removal
1) Before proceeding, see SERVICE PRECAUTIONS. Disable air
bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM.
2) Turn front wheels to straight-ahead position. Remove air
bag unit. See AIR BAG UNIT. Remove steering wheel hex nut. Mark
steering wheel and shaft for installation reference. Remove steering
wheel.
Installation
To install, reverse removal procedure. Tighten steering wheel
nut to specification. See TORQUE SPECIFICATIONS. Reactivate air bag
system. See DISABLING & ACTIVATING AIR BAG SYSTEM. Check air bag
malfunction indicator light to ensure system is functioning properly.
See SYSTEM OPERATION CHECK.
WIRE REPAIR
SELF-DIAGNOSTIC SYSTEM
Preliminary Steps
Control unit for air bag constantly monitors air bag system
and stores faults in its permanent fault memory. Memory will remain
even if battery is disconnected. Memory can be read and system tested
only with Diagnostic Tester (VAG 1551). See Fig. 8.
DIAGNOSTIC TESTS
Printer Display
Supply voltage too high. Signal too low.
Symptom
Air bag does not deploy.
Possible Cause
Alternator/voltage regulator defective. Weak or defective
battery. Air bag control unit faulty. Short in wiring.
Corrective Action
Repair or replace alternator/voltage regulator. Charge or
replace battery. Replace air bag control unit. Locate and repair short
in wiring.
CODE 00588 - DRIVER-SIDE AIR BAG IGNITER MALFUNCTION
Printer Display
Resistance value too large. Resistance value too small. Short
circuit to B+, Short circuit to ground.
Symptom
Driver-side air bag does not ignite.
Possible Cause
Igniter disconnected. Spiral spring defective. Driver-side
air bag defective. Control unit defective.
Corrective Action
Check and reconnect igniter. Check spiral spring. Replace
driver-side air bag unit. Replace control unit. Read measuring value
block
CODE 00589 - PASSENGER-SIDE AIR BAG IGNITER MALFUNCTION
Printer Display
Resistance value too large. Resistance value too small. Short
circuit to B+, Short circuit to ground.
Symptom
No. 1 igniter for passenger-side air bag does not ignite.
Possible Cause
Igniter disconnected. Passenger-side air bag defective.
Control unit defective.
Corrective Action
Printer Display
Short circuit.
Symptom
Igniter for air bag does not ignite.
Possible Cause
Air bag circuit wiring damaged. Control unit defective.
Corrective Action
Locate and repair damaged wiring. Replace control unit.
CODE 00595 - CRASH DATA STORED
Printer Display
None.
Symptom
Front impact.
Possible Cause
Air bags deployed.
Corrective Action
Replace control unit, air bag units, and spiral spring. Also,
check remaining SRS components for damage and replace as necessary.
CODE 00654 - LEFT SEAT BELT TENSIONER IGNITER MALFUNCTION
Printer Display
Resistance too large. Resistance too small. Short circuit to
B+. Short circuit to ground
Symptom
Igniter does not ignite.
Possible Cause
Air bag circuit wiring damaged. Left seat belt tensioner
igniter faulty. Control unit defective.
Corrective Action
Read measuring value block.
CODE 00655 -- RIGHT SEAT BELT TENSIONER IGNITER MALFUNCTION
Printer Display
Resistance too large. Resistance too small. Short circuit to
Printer Display
Short circuit to B+. Open/short circuit to ground.
Symptom
Indicator light stays on constantly or is inoperative.
Possible Cause
Defective bulb. Disconnected or damaged wiring. Instrument
panel insert defective. Control unit defective.
Corrective Action
Replace indicator light bulb. Check and repair indicator
light circuit wiring. Repair instrument panel insert. Replace control
unit.
CODE 65535 - CONTROL UNIT DEFECTIVE
Printer Display
Control module malfunctioning.
Symptom
Air bag system does not function.
Possible Cause
Defective control unit.
Corrective Action
Replace control unit.
MEASURING VALUE BLOCK READING
Application
15 (20)
37 (50)
Fig. 11:
Fig. 12:
END OF ARTICLE