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Air Bag Golf

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AIR BAG RESTRAINT SYSTEM

Article Text
1997 Volkswagen Golf
For Cise Electronica Gral. Jose M. Bustillo 3243 Capital Federal Buenos Aires 1406
Copyright 1998 Mitchell Repair Information Company, LLC
Tuesday, August 13, 2002 08:12PM

ARTICLE BEGINNING

1997 ACCESSORIES/SAFETY EQUIPMENT


Volkswagen - Air Bag Restraint System
Cabrio, Golf, GTI & Jetta
* PLEASE READ THIS FIRST *

WARNING: To avoid injury from accidental air bag deployment, read


and carefully follow all WARNINGS and SERVICE PRECAUTIONS.
NOTE:

Before disconnecting vehicle battery for any service


procedure, be sure to obtain radio activation code if
vehicle is equipped with anti-theft radio. If wrong code is
entered into radio after power restoration, radio may lock
and be rendered inoperable, even after subsequent entry of
correct code.

DESCRIPTION & OPERATION

The Supplementary Restraint System (SRS) is designed to


operate together with the seat belts. Air bags will activate if the
vehicle is in a frontal collision at approximately 9-12 MPH.
Main components of the air bag system include air bag control
unit, located behind center console at end of tunnel; driver-side air
bag unit, located in steering wheel; passenger-side air bag unit,
located in right side of instrument panel; data link connector (DLC),
located behind cover in instrument panel just below heating and
ventilation controls; air bag malfunction indicator lamp (MIL), in
instrument cluster; and spiral spring assembly under steering wheel,
in steering column. See Fig. 1.

Fig. 1: Exploded View of SRS Components


Courtesy of Volkswagen of America

AIR BAG RESTRAINT SYSTEM


Article Text (p. 2)
1997 Volkswagen Golf
For Cise Electronica Gral. Jose M. Bustillo 3243 Capital Federal Buenos Aires 1406
Copyright 1998 Mitchell Repair Information Company, LLC
Tuesday, August 13, 2002 08:12PM

Air bag control unit is capable of system self-diagnosis. Air


bag system components are monitored electrically. Any interferences in
operation can be detected. These interferences (faults) are then
stored in air bag control unit memory.
Self-diagnosis can only be performed when Diagnostic Tester
(VAG 1551) is connected to vehicle's Data Link Connector (DLC),
located behind cover in instrument panel, just below heating and
ventilation controls. See Fig. 2.

Fig. 2: Locating Data Link Connector (DLC)


Courtesy of Volkswagen of America
SYSTEM OPERATION CHECK

An air bag malfunction indicator lamp (MIL) is located on


left side of instrument cluster. MIL is used to indicate readiness of
system. This light comes on for approximately 3 seconds when ignition
is switched on, then goes out.
If MIL does not glow when ignition is on or does not go out
after 3 seconds, a fault probably exists in system. If a fault occurs
while ignition is on, it is stored in fault memory. MIL will then glow
and air bag system will be switched off. If MIL glows or flickers
while driving, air bag system should be tested. See
DIAGNOSIS & TESTING.
SERVICE PRECAUTIONS

* PLEASE READ THIS FIRST *

Observe these precautions when working with air bag systems:


*

DO NOT use computer memory saver tool. Using computer memory

AIR BAG RESTRAINT SYSTEM


Article Text (p. 3)
1997 Volkswagen Golf
For Cise Electronica Gral. Jose M. Bustillo 3243 Capital Federal Buenos Aires 1406
Copyright 1998 Mitchell Repair Information Company, LLC
Tuesday, August 13, 2002 08:12PM

*
*
*
*
*
*
*
*

saver tool will keep air bag system active and may cause
accidental deployment of air bag unit.
Disable air bag system before servicing any air bag system
or steering column component. See procedures under
DISABLING & ACTIVATING AIR BAG SYSTEM.
Because of critical operating requirements of system, DO NOT
attempt to service any air bag system component.
Air bag parts should not be left unattended. They should be
installed in vehicle immediately after obtaining them.
Air bag components which have been dropped more than 18
inches should not be used.
Chemical cleaners, oil and grease should not contact vinyl
covering on air bag unit.
DO NOT place stickers or covers on steering wheel.
Always disable air bag system before performing electric
welding on vehicle.
Air bag system can only be tested using Diagnostic Tester
(VAG 1551). Never use test light on air bag system.

MAINTENANCE INSPECTION

The air bag system must be inspected after 4 years from date
on safety compliance sticker, again after 8 years and every 2 years
thereafter. See Volkswagen Technical Service Bulletin 96-03.
1) Inspect all deployment doors for creaks or mechanical
damage. If cracks are found air bag must be replaced.
2) Check warning light to ensure that it lights for 3 seconds
when ignition is switched on, and then turn off. Light should not
flicker during test drive.
3) Check that air bag control module is securely installed
and fasteners are correctly tightened.
SPECIAL TOOLS

To avoid SRS deployment and personal injury or damage to SRS


system, use recommended tools for servicing. See SRS RECOMMENDED TOOLS
table.
SRS RECOMMENDED TOOLS TABLE
-----------------------------------------------------------Tool Name
Tool Number
Air Bag Igniter Unit ............................ VAG 1821
Air Bag Igniter Unit Adapter Cable ........... 357 971 419
Air Bag Igniter Adapter Kit .................... VAG 1594A
Diagnostic Tester ............................... VAG 1551
Scan Tool Adapter Harness ..................... VAG 1551/3
-----------------------------------------------------------DISABLING & ACTIVATING AIR BAG SYSTEM

WARNING: Wait about 10 minutes after deactivating air bag system

AIR BAG RESTRAINT SYSTEM


Article Text (p. 4)
1997 Volkswagen Golf
For Cise Electronica Gral. Jose M. Bustillo 3243 Capital Federal Buenos Aires 1406
Copyright 1998 Mitchell Repair Information Company, LLC
Tuesday, August 13, 2002 08:12PM

before servicing. Air bag system voltage is maintained for


several minutes after system is deactivated. Servicing
system before 10 minutes may cause accidental air bag
deployment and possible personal injury.
To disable air bag system, disconnect negative battery cable
and wait 10 minutes before working on vehicle. To activate system,
reconnect negative battery cable. Perform a system operational check
to ensure proper system operation. See SYSTEM OPERATION CHECK.
DISPOSAL PROCEDURES

DEPLOYED AIR BAG

Dispose of deployed air bag modules as you would any other


part. Handle air bag modules wearing gloves and safety glasses.
UNDEPLOYED AIR BAG

An undeployed air bag must be deployed before disposal. See


SCRAPPED VEHICLE.
SCRAPPED VEHICLE

NOTE:

Some vehicles to be scrapped may have an undeployed air bag.


Ensure following procedure is performed.

1) Before proceeding, follow service precautions. See


SERVICE PRECAUTIONS. Ensure vehicle is outside, away from other
vehicles and people. Disconnect negative battery cable.
2) Remove driver-side air bag module and unplug Red
connector. Connect Adapter Cable (357 971 419) to rear of air bag and
reinstall. Position wiring between air bag module and steering wheel.
Connect Air Bag Igniter (VAG 1821) to adapter cable and run cable
through window gap.
3) Stretch cables to 30 feet and connect to an external car
battery. Stand away from vehicle and depress igniter switch. An
explosion should be heard, and smoke may be visible inside vehicle.
Air bag unit will be hot after deployment, so wait 30 minutes and then
remove air bag module and dispose.
4) On passenger-side, remove knee bolster from under dash.
Cut off air bag unit connector and attach to Air Bag Igniter (VAG
1821). Run cables through window gap and extend cables to 30 feet.
Connect igniter to an external car battery and depress igniter switch.
An explosion should be heard, and smoke may be visible inside vehicle.
Air bag unit will be hot after deployment, so wait 30 minutes and then
remove air bag unit and dispose.
POST-COLLISION INSPECTION

POST-COLLISION AIR BAG SAFETY INSPECTION TABLE


+--------------------------------------------------------------------+

AIR BAG RESTRAINT SYSTEM


Article Text (p. 5)
1997 Volkswagen Golf
For Cise Electronica Gral. Jose M. Bustillo 3243 Capital Federal Buenos Aires 1406
Copyright 1998 Mitchell Repair Information Company, LLC
Tuesday, August 13, 2002 08:12PM

Replace After Deployment * Air Bag Module(s)

* Control Unit

* Control Unit Mounting Bracket

* Seat Belts In Use During Collision

* Spiral Spring

+--------------------------+-----------------------------------------
Inspect & If Damaged,
* Wiring Harness

Replace Component (Even

If Air Bag Did Not

Deploy)

+--------------------------+-----------------------------------------
Comments
* If any components are damaged or

bent, they must be replaced.

* DO NOT attempt SRS wiring repairs.

* Air Bag System can only be tested

using Diagnostic Tester (VAG-1551)

and Multimeter (US-1119).

* Replacement Year & Month appear on

a sticker located on driver side

sun visor. If sun visor is replaced,

SRS replacement information must be

transfered to new sun visor.

+--------------------------------------------------------------------+
REMOVAL & INSTALLATION

* PLEASE READ THIS FIRST *

WARNING: Failure to follow service precautions may result in air bag


deployment and personal injury. See SERVICE PRECAUTIONS.
After component replacement, check system operation. See
SYSTEM OPERATION CHECK.
NOTE:

Before disconnecting vehicle battery for any service


procedure, be sure to obtain radio activation code if
vehicle is equipped with anti-theft radio. If wrong code is
entered into radio after power restoration, radio may lock
and be rendered inoperable, even after subsequent entry of
correct code.

AIR BAG CONTROL UNIT

Removal
1) Before proceeding, see SERVICE PRECAUTIONS. Disable air
bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM.
2) Air bag control unit is located under center of instrument
panel. See Fig. 3. Remove plastic screw covers on sides of console and
remove screws. Pull out and disconnect electric rear lid release
switch, then pull back on rear section of console to remove. Remove
hex nuts and then Phillips head screws (one on driver-side, two on
passenger-side). Lift rear of console slightly and pull back to
remove. See Fig. 4.

AIR BAG RESTRAINT SYSTEM


Article Text (p. 6)
1997 Volkswagen Golf
For Cise Electronica Gral. Jose M. Bustillo 3243 Capital Federal Buenos Aires 1406
Copyright 1998 Mitchell Repair Information Company, LLC
Tuesday, August 13, 2002 08:12PM

Fig. 3: Removing Center Console & Air Bag Control Unit


Courtesy of Volkswagen of America.

Fig. 4: Removing Air Bag Control Unit


Courtesy of Volkswagen of America.

AIR BAG RESTRAINT SYSTEM


Article Text (p. 7)
1997 Volkswagen Golf
For Cise Electronica Gral. Jose M. Bustillo 3243 Capital Federal Buenos Aires 1406
Copyright 1998 Mitchell Repair Information Company, LLC
Tuesday, August 13, 2002 08:12PM

3) Remove footwell air vent and move safety catch on SRS


control module to unlock position. Remove electrical connector. If a
Temic control unit is used, unscrew Torx bolts with Snap-On Tools FXTR
30 socket and remove control unit. If Siemens control unit is used,
remove 3 nuts and remove control unit with bracket from mounting
studs. Remove 7 nuts and remove control unit from bracket.
4) Air bag ECM safety catch is fragile. Use care when
connecting and removing. If catch is damaged, it can be replaced using
part number 1 HO 972 516. If connector plug housing on airbag harness
is damaged, entire assembly is available as part number 701 972 515.
5) To replace connector plug housing, cut tie-strap on
housing and slide off plastic end cap. Slide connector plug housing
off pin retainer assembly. Install new housing over pin retainer
assembly, install end cap and new tie-strap.
6) If Siemens control unit is to be installed in a vehicle
previously equipped with he Temic control unit, the wiring harness
must also be replaced. Only the Siemens control unit and harness will
be supplied as replacement parts.
Installation
1) To install, reverse removal procedure. On Temic control
units, install Torx bolts and torque to 84 INCH Lbs. (10 N.m.). On
Siemens control units, tighten bracket mounting nuts to 15 Ft. Lbs.
(20 N.m) and control unit-to-bracket nuts to 80 INCH Lbs. (9 N.m). See
TORQUE SPECIFICATIONS.
2) If new control module is being installed in Golf, GTI,
Jetta with VR6 engine or Cabrio, control module will need to be coded.
See CODING AIR BAG CONTROL UNIT under DIAGNOSIS & TESTING. If not, go
to next step.
3) Reactivate air bag system. See
DISABLING & ACTIVATING AIR BAG SYSTEM. Check air bag malfunction
indicator light to ensure system is functioning properly. See
SERVICE PRECAUTIONS.
CODING AIR BAG CONTROL UNIT

1) If it is determined that air bag control unit is not


coded, first check if VAG 1551 will communicate. See CONNECTING
DIAGNOSTIC TESTER. If VAG 1551 will communicate, proceed to coding
procedure. If not, see CHECKING DEALER NUMBER first.
2) Depress PRINT button for a complete printout of functions.
Depress button "1" to access RAPID DATA TRANSMISSION operating mode.
Turn ignition switch to ON position. Depress buttons "1" and "5" to
insert address word AIR BAG. Depress "Q" button to enter data.
3) Display should show 701 909 603 D AIRBAG ZAE and CODING
00000 WSC 00000. A "D" must follow air bag identification number.
4) If "A" or "C" appears, an incorrect control unit has been
installed and must be replaced. If correct, press right arrow button
to step to next function. Display should show RAPID DATA TRANSFER HELP
and SELECT FUNCTION XX. Enter "0" and "7" to select code control
module. Depress "Q" to confirm. Display should show CODE CONTROL
MODULE Q and ENTER CODE NUMBER XXXXX. Enter code 00068. This code only

AIR BAG RESTRAINT SYSTEM


Article Text (p. 8)
1997 Volkswagen Golf
For Cise Electronica Gral. Jose M. Bustillo 3243 Capital Federal Buenos Aires 1406
Copyright 1998 Mitchell Repair Information Company, LLC
Tuesday, August 13, 2002 08:12PM

applies to Golf, GTI, Jetta with VR6 engine and Cabrio. Depress "Q" to
confirm. Air bag malfunction indicator light should go out.
5) Display should show 701 909 603 D AIRBAG ZAE and CODING
00068 WSC XXXXX. "X"s in second row, right side of screen represent
five digit dealer identification number. If message is not displayed
as described and an error is not displayed, repeat coding procedure.
If an error such as FUNCTION IS UNKNOWN OR CANNOT BE CARRIED OUT AT
THE MOMENT is displayed and air bag malfunction indicator light does
not go out, repeat coding procedure. If an error is still displayed,
replace air bag control unit. If display is normal, depress right
arrow button, and then depress "0" and "6" to select end output
function. Depress "Q" to confirm. Coding is complete. Disconnect VAG
1551 and verify that system is operating correctly. See
SYSTEM OPERATION CHECK.
CHECKING DEALER NUMBER

1) Depress PRINT button for a complete printout of functions.


Depress button "1" to access RAPID DATA TRANSMISSION operating mode.
Turn ignition switch to ON position. Depress buttons "1" and "5" to
insert address word AIR BAG. Depress "Q" button to enter data. Air bag
control unit serial number should appear on display.
2) If message AIRBAG CONTROL UNIT DOES NOT ANSWER appears on
screen, depress HELP button for printout of possible causes. Correct
any problems before proceeding. Repeat address word 15 (AIRBAG).
Depress "Q" button again to enter data.
3) Depress right arrow button. RAPID DATA TRANSMISSION and
SELECT FUNCTION should display on screen. Depress buttons "0" and "4"
to access dealer coding. Depress "Q" button to enter data. Display
should show DEALERSHIP CODE HELP on first line and 1 - DISPLAY 2 DELETE 3 - ENTER on second line. Enter 3 to input dealer
identification code, enter code and depress "Q" then return to CODING
AIR BAG CONTROL UNIT procedure.
AIR BAG UNIT (DRIVER-SIDE)

Removal
1) Before proceeding, see SERVICE PRECAUTIONS. Disable air
bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM.
2) Air bag unit is located on steering wheel hub. Turn
steering wheel to straight ahead position. Remove socket head
retaining bolts on rear of steering wheel. Lift off air bag unit from
steering wheel, and tilt air bag unit downward. Disconnect wiring
connector from air bag unit. See Fig. 5.

AIR BAG RESTRAINT SYSTEM


Article Text (p. 9)
1997 Volkswagen Golf
For Cise Electronica Gral. Jose M. Bustillo 3243 Capital Federal Buenos Aires 1406
Copyright 1998 Mitchell Repair Information Company, LLC
Tuesday, August 13, 2002 08:12PM

Fig. 5: Removing Driver-Side Air Bag


Courtesy of Volkswagen of America
Installation
To install, reverse removal procedure. Use new air bag
retaining screws. Tighten air bag unit retaining screws to
specification. See TORQUE SPECIFICATIONS. Reactivate air bag system.
See DISABLING & ACTIVATING AIR BAG SYSTEM. Check air bag malfunction
indicator light to ensure system is functioning properly. See
SYSTEM OPERATION CHECK.
AIR BAG UNIT (PASSENGER-SIDE)

Removal
1) Before proceeding, see SERVICE PRECAUTIONS. Disable air
bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM.
2) Air bag unit is located on right side of instrument panel.
Remove passenger-side knee bar. Pull out right air vent. Remove 2 air
vent housing screws. Remove air vent housing. Unplug air vent housing
connector (vehicles with VR6 engine).
3) Remove 3 air bag unit cover bolts. Slide air bag unit
cover to right and remove. Remove retaining frame around outside of
air bag recess in instrument panel. Replace retaining frame if air bag
has deployed. Remove 4 air bag bolts. Remove passenger-side air bag
unit. Disconnect electrical connector. See Fig. 6.

AIR BAG RESTRAINT SYSTEM


Article Text (p. 10)
1997 Volkswagen Golf
For Cise Electronica Gral. Jose M. Bustillo 3243 Capital Federal Buenos Aires 1406
Copyright 1998 Mitchell Repair Information Company, LLC
Tuesday, August 13, 2002 08:12PM

Fig. 6: Removing Passenger-Side Air Bag


Courtesy of Volkswagen of America
Installation
To install, reverse removal procedure. Tighten air bag unit
retaining bolts to specification. See TORQUE SPECIFICATIONS.
Reactivate air bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM.
Check air bag malfunction indicator light to ensure system is
functioning properly. See SYSTEM OPERATION CHECK.
SPIRAL SPRING

Removal
1) Before proceeding, see SERVICE PRECAUTIONS. Disable air
bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM.
2) Remove driver-side air bag unit. See
AIR BAG UNIT (DRIVER-SIDE). Set front wheels straight-ahead. Remove
knee bolster panel and steering column lower trim. Pull foam tube back
and disconnect 2-pin wiring connector at base of steering column.

AIR BAG RESTRAINT SYSTEM


Article Text (p. 11)
1997 Volkswagen Golf
For Cise Electronica Gral. Jose M. Bustillo 3243 Capital Federal Buenos Aires 1406
Copyright 1998 Mitchell Repair Information Company, LLC
Tuesday, August 13, 2002 08:12PM

Remove steering wheel. See STEERING WHEEL. Disconnect single


connectors from spiral spring and remove Phillips screws. Remove
spiral spring. See Fig. 7.

Fig. 7: Installing Spiral Spring Assembly


Courtesy of Volkswagen of America
Installation
1) New spiral spring assemblies have a cable tie which locks
assembly in its centered position. Cable tie must be removed before
installing new spring assembly.
2) To install spiral spring assembly, reverse removal
procedure. Reactivate air bag system. See
DISABLING & ACTIVATING AIR BAG SYSTEM. Check air bag malfunction
indicator light to ensure system is functioning properly. See
SYSTEM OPERATION CHECK.
STEERING WHEEL

Removal
1) Before proceeding, see SERVICE PRECAUTIONS. Disable air
bag system. See DISABLING & ACTIVATING AIR BAG SYSTEM.
2) Turn front wheels to straight-ahead position. Remove air
bag unit. See AIR BAG UNIT. Remove steering wheel hex nut. Mark
steering wheel and shaft for installation reference. Remove steering
wheel.

AIR BAG RESTRAINT SYSTEM


Article Text (p. 12)
1997 Volkswagen Golf
For Cise Electronica Gral. Jose M. Bustillo 3243 Capital Federal Buenos Aires 1406
Copyright 1998 Mitchell Repair Information Company, LLC
Tuesday, August 13, 2002 08:12PM

Installation
To install, reverse removal procedure. Tighten steering wheel
nut to specification. See TORQUE SPECIFICATIONS. Reactivate air bag
system. See DISABLING & ACTIVATING AIR BAG SYSTEM. Check air bag
malfunction indicator light to ensure system is functioning properly.
See SYSTEM OPERATION CHECK.
WIRE REPAIR

Manufacturer does not recommend repair on air bag system


wiring or component pigtail wiring. Wiring harness must be replaced if
found to be faulty.
DIAGNOSIS & TESTING

* PLEASE READ THIS FIRST *

WARNING: Failure to follow service precautions may result in air bag


deployment and personal injury. See SERVICE PRECAUTIONS.
After component replacement, check system operation. See
SYSTEM OPERATION CHECK.
NOTE:

Before disconnecting vehicle battery for any service


procedure, be sure to obtain radio activation code if
vehicle is equipped with anti-theft radio. If wrong code is
entered into radio after power restoration, radio may lock
and be rendered inoperable, even after subsequent entry of
correct code.

SELF-DIAGNOSTIC SYSTEM

Preliminary Steps
Control unit for air bag constantly monitors air bag system
and stores faults in its permanent fault memory. Memory will remain
even if battery is disconnected. Memory can be read and system tested
only with Diagnostic Tester (VAG 1551). See Fig. 8.

Fig. 8: Installing VAG (1551) & VAG (1551/3)


Courtesy of Volkswagen of America

AIR BAG RESTRAINT SYSTEM


Article Text (p. 13)
1997 Volkswagen Golf
For Cise Electronica Gral. Jose M. Bustillo 3243 Capital Federal Buenos Aires 1406
Copyright 1998 Mitchell Repair Information Company, LLC
Tuesday, August 13, 2002 08:12PM

Data Link Connector (DLC) for diagnostic tester is located


above cigarette lighter. To access connector, remove ashtray, and
slide small panel above cigarette lighter to left. The ADDRESS WORD
for testing air bag system is 15. For malfunctions that can be
detected, see VAG 1551 PRINT-OUT table.
VAG 1551 PRINT-OUT TABLE
-----------------------------------------------------------Code
Function
00532
2234 .......................... Supply (B+)Voltage
00588 ........................ Driver-Side Air Bag Igniter
00589 ..................... Passenger-Side Air Bag Igniter
00594 ........................... Air Bag Ignition Circuit
00595 .................................. Crash Data Stored
01025 .................. Malfunction Indicator Lamp Faulty
65535
1111 .................. Control Module Malfunction
-----------------------------------------------------------Ensure vehicle electrical system is operating within normal
voltage range. To ensure all faults are stored, allow vehicle to idle
in Neutral with parking brake fully applied. Remove cover located
under cigarette lighter to access diagnostic connectors. See Fig. 2.
Connecting Diagnostic Tester (VAG 1551)
Turn ignition switch to OFF position. Connect Adapter Harness
(VAG 1551/3) to DLC. Watch for display readout. Operating modes "1"
(rapid data transfer) and "2" (blink code output) should appear
alternately. If no display appears, check voltage supply to VAG 1551.
A minimum battery voltage of 10 volts is needed. Recharge battery as
necessary.
Accessing Fault Memory
1) Depress PRINT button for a printout of functions. Depress
button "1" to access RAPID DATA TRANSMISSION operating mode. Turn
ignition switch to ON. Depress buttons "1" and "5" to insert address
word AIR BAG. Depress "Q" button to enter data. Air bag control unit
serial number should appear on display.
2) If message AIRBAG CONTROL UNIT DOES NOT ANSWER appears on
screen, depress HELP button for printout of possible causes. Correct
any problems before proceeding. Repeat address word 15 (AIRBAG).
Depress "Q" button again to enter data.
3) Depress right arrow button. RAPID DATA TRANSMISSION and
SELECT FUNCTION should display on screen. Depress buttons "0" and "2"
to access fault memory. Depress "Q" button to enter data. Number of
faults stored (if any) will appear on screen.
4) Depress right arrow button. Stored faults will be
displayed and printed out. After last fault is displayed, depress
right arrow button again. Message RAPID DATA TRANSMISSION and SELECT
FUNCTION should appear on screen. Diagnose and correct air bag system
faults as necessary. See DIAGNOSTIC TESTS.

AIR BAG RESTRAINT SYSTEM


Article Text (p. 14)
1997 Volkswagen Golf
For Cise Electronica Gral. Jose M. Bustillo 3243 Capital Federal Buenos Aires 1406
Copyright 1998 Mitchell Repair Information Company, LLC
Tuesday, August 13, 2002 08:12PM

DIAGNOSTIC TESTS

CODE 00532 - LOW VOLTAGE SUPPLY SIGNAL

Printer Display
Supply voltage too high. Signal too low.
Symptom
Air bag does not deploy.
Possible Cause
Alternator/voltage regulator defective. Weak or defective
battery. Air bag control unit faulty. Short in wiring.
Corrective Action
Repair or replace alternator/voltage regulator. Charge or
replace battery. Replace air bag control unit. Locate and repair short
in wiring.
CODE 00588 - DRIVER-SIDE AIR BAG IGNITER MALFUNCTION

Printer Display
Resistance value too large. Resistance value too small. Short
circuit to B+, Short circuit to ground.
Symptom
Driver-side air bag does not ignite.
Possible Cause
Igniter disconnected. Spiral spring defective. Driver-side
air bag defective. Control unit defective.
Corrective Action
Check and reconnect igniter. Check spiral spring. Replace
driver-side air bag unit. Replace control unit. Read measuring value
block
CODE 00589 - PASSENGER-SIDE AIR BAG IGNITER MALFUNCTION

Printer Display
Resistance value too large. Resistance value too small. Short
circuit to B+, Short circuit to ground.
Symptom
No. 1 igniter for passenger-side air bag does not ignite.
Possible Cause
Igniter disconnected. Passenger-side air bag defective.
Control unit defective.
Corrective Action

AIR BAG RESTRAINT SYSTEM


Article Text (p. 15)
1997 Volkswagen Golf
For Cise Electronica Gral. Jose M. Bustillo 3243 Capital Federal Buenos Aires 1406
Copyright 1998 Mitchell Repair Information Company, LLC
Tuesday, August 13, 2002 08:12PM

Reconnect igniter. Replace passenger-side air bag. Replace


control unit. Read measuring value block
CODE 00594 - SHORT TO VOLTAGE

Printer Display
Short circuit.
Symptom
Igniter for air bag does not ignite.
Possible Cause
Air bag circuit wiring damaged. Control unit defective.
Corrective Action
Locate and repair damaged wiring. Replace control unit.
CODE 00595 - CRASH DATA STORED

Printer Display
None.
Symptom
Front impact.
Possible Cause
Air bags deployed.
Corrective Action
Replace control unit, air bag units, and spiral spring. Also,
check remaining SRS components for damage and replace as necessary.
CODE 00654 - LEFT SEAT BELT TENSIONER IGNITER MALFUNCTION

Printer Display
Resistance too large. Resistance too small. Short circuit to
B+. Short circuit to ground
Symptom
Igniter does not ignite.
Possible Cause
Air bag circuit wiring damaged. Left seat belt tensioner
igniter faulty. Control unit defective.
Corrective Action
Read measuring value block.
CODE 00655 -- RIGHT SEAT BELT TENSIONER IGNITER MALFUNCTION

Printer Display
Resistance too large. Resistance too small. Short circuit to

AIR BAG RESTRAINT SYSTEM


Article Text (p. 16)
1997 Volkswagen Golf
For Cise Electronica Gral. Jose M. Bustillo 3243 Capital Federal Buenos Aires 1406
Copyright 1998 Mitchell Repair Information Company, LLC
Tuesday, August 13, 2002 08:12PM

B+. Short circuit to ground


Symptom
Igniter does not ignite.
Possible Cause
Air bag circuit wiring damaged. Right seat belt tensioner
igniter faulty. Control unit defective.
Corrective Action
Read measuring value block.
CODE 01025 - AIR BAG INDICATOR LIGHT MALFUNCTION

Printer Display
Short circuit to B+. Open/short circuit to ground.
Symptom
Indicator light stays on constantly or is inoperative.
Possible Cause
Defective bulb. Disconnected or damaged wiring. Instrument
panel insert defective. Control unit defective.
Corrective Action
Replace indicator light bulb. Check and repair indicator
light circuit wiring. Repair instrument panel insert. Replace control
unit.
CODE 65535 - CONTROL UNIT DEFECTIVE

Printer Display
Control module malfunctioning.
Symptom
Air bag system does not function.
Possible Cause
Defective control unit.
Corrective Action
Replace control unit.
MEASURING VALUE BLOCK READING

1) VAG 1551 Scan Tool connected. Operation mode: RAPID DATA


TRANSFER: Address word -15- for Airbag entered. Press arrow right
button.
2) RAPID DATA TRANSFER: Select function XX indicated on
display (clear for function selection).Press buttons "0" and "8" to
select Read Measuring Value Block Function.
3) RAPID DATA TRANSFER: 08 - Read Measuring Value Block

AIR BAG RESTRAINT SYSTEM


Article Text (p. 17)
1997 Volkswagen Golf
For Cise Electronica Gral. Jose M. Bustillo 3243 Capital Federal Buenos Aires 1406
Copyright 1998 Mitchell Repair Information Company, LLC
Tuesday, August 13, 2002 08:12PM

indicated on display. Press "Q" button to confirm input.


4) Read measuring value block, Input display group number XX
indicated on display. Select group number. Press "Q" to confirm input.
5) Display will show 4 groups of 4 digit numbers (Display
Content) that indicate the problem areas detailed in DISPLAY CONTENT
table. See Fig. 9.
6) If all values in display fields are OK, press left arrow
button to clear for function selection.

Fig. 9: Read Measuring Value Block (1 Of 2)


Courtesy of Volkswagen of America

Fig. 10: Read Measuring Value Block (2 Of 2)


Courtesy of Volkswagen of America
TORQUE SPECIFICATIONS

TORQUE SPECIFICATIONS TABLE


------------------------------------------------------------

AIR BAG RESTRAINT SYSTEM


Article Text (p. 18)
1997 Volkswagen Golf
For Cise Electronica Gral. Jose M. Bustillo 3243 Capital Federal Buenos Aires 1406
Copyright 1998 Mitchell Repair Information Company, LLC
Tuesday, August 13, 2002 08:12PM

Application

Ft. Lbs. (N.m)

SRS Mounting Bracket .............................


Steering Wheel Nut ...............................

15 (20)
37 (50)

INCH Lbs. (N.m)


Driver-Side Air Bag Unit-To-Steering
Wheel Screws
................................... 58 (7)
Knee Bolster-To-Instrument Panel Bolts
........
14 (1.5)
Passenger-Side Air Bag Unit-To-Instrument
Panel Bolts ..................................... 58 (7)
SRS Control Module-To-Mounting Bracket
Siemens ......................................... 80 (9)
Temic .......................................... 84 (10)
-----------------------------------------------------------WIRING DIAGRAMS

AIR BAG RESTRAINT SYSTEM


Article Text (p. 19)
1997 Volkswagen Golf
For Cise Electronica Gral. Jose M. Bustillo 3243 Capital Federal Buenos Aires 1406
Copyright 1998 Mitchell Repair Information Company, LLC
Tuesday, August 13, 2002 08:12PM

Fig. 11:

SRS Wiring Diagram (Cabrio)

AIR BAG RESTRAINT SYSTEM


Article Text (p. 20)
1997 Volkswagen Golf
For Cise Electronica Gral. Jose M. Bustillo 3243 Capital Federal Buenos Aires 1406
Copyright 1998 Mitchell Repair Information Company, LLC
Tuesday, August 13, 2002 08:12PM

Fig. 12:

SRS Wiring Diagram (Golf, GTI & Jetta)

END OF ARTICLE

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