The Effects of Bread Making Process and Wheat Qual
The Effects of Bread Making Process and Wheat Qual
The Effects of Bread Making Process and Wheat Qual
net/publication/222663795
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5 authors, including:
Knut Kvaal
Per Lea
SEE PROFILE
SEE PROFILE
1, N-1430
INTRODUCTION
French bread (baguettes or pain Parisian) is typically characterised by a crisp eggshell crust
34 mm thick, an open and random crumb cell
structure, a full-bodied flavour, a high specific
volume (mL/g) and a relatively high crust:crumb
ratio due to the diameter and the length of the
loaves1,2.
74
74
Baguette P.
making
Baardseth
and et
wheat
al. quality
substances that contribute to the taste of the baguettes4,5. However, there are no published studies
on the eect of mixing and fermentation time
on volume, pore structure and texture of French
bread.
Critical phases of French bread production follow fermentation. In this phase it is important to
avoid degassing the dough if an open and random
pore structure in the crumb is to be achieved1,2.
This is unlike most other bread baking processes,
which aim to obtain an even, fine pore structure
in the crumb. A further increase in gas and consequent enhancement of bubble size occurs during
the proofing stages which is the time from dough
dividing to baking in the oven. Aromatic substances also build up during the proofing stage46.
The cutting of the dough surface after the final
proof is an integral part of processing of French
bread and leads to a characteristic product. Cutting releases stresses in the dough during baking,
i.e. increases crust area during dough expansion
and in the bake out, gives an attractive appearance
to the loaf and improves the flavour7.
In determining the baking potential of flour,
both protein content and protein quality are important. Although protein quality is complex, it is
known that a major factor in determining the
protein quality is the composite of the high molecular weight (HMW) glutenin subunits8,9.
The present study focuses on how the baking
process and flour quality aect the characteristics
of French baguettes produced by traditional and
industrially modified methods. The following factors were investigated using a full factorial design:
flour quality, a modified industrial process versus
a traditional French process, mixing time and
proofing time. Baguette quality was assessed by
sensory and image analysis.
Flour
A full factorial experimental design16 without replicates was set up and 32 baguette productions were
performed in random order. The main experiment
consisted of two factors, namely the four flour
qualities and the industrial versus the traditional
process. The two other factors, mixing and
proofing time were nested within each process,
both at two levels.
Experimental baking
Figure 1 shows scheme for the traditional French
baking process (P1) and the modified industrial
process (P2).
The flour temperature (8 C), water temperature
(12 C for 2+4 min mixing times, 04 C for
2+8 min mixing times) and completion of mixing
dough temperature (24 C) were recorded together
Wheat variety
%
flour source protein
Tjalve
Folke
Baguette flour
A
Baguette flour
B
HMW glutenin
subunits
Zeleny
WA DU
sedimentation (%) (BU)
DS Peak
(BU) time
(min)
127
90
102
2, 7+9, 5+10
2, 6+8, 2+12
2, 7+8, 2+12
48
28
12
624
609
560
25
17
17
60 536
110 262
70 280
121
39
606
20
80 564
Process 2
Industrial modified
process
Recipe
0.9% yeast
1% salt
soft dough conditions 500 BU 6%
0.8 ascorbic acid
Recipe
0.3% yeast
1% salt
stiff dough conditions 500 BU +5%
0.8 ascorbic acid
Mixing time:
2 + 4 min (125 wh)
2 + 8 min (300 wh)
Mixing time:
2 + 4 min (180 wh)
2 + 8 min (400 wh)
20 min fermentation
Rough dividing
treatment
15 min pre-proofing
Figure 1
2).
Proofing time:
65 min
80 min
Proofing time:
150 min
165 min
Baking
270C
220C
10 min
Baking
250C
220C
10 min
Flow sheet of the two processestraditional French process (process 1) and modified industrial process (process
Table II Average energy input (Wh) used for doughs from four flours and two processes
Mixing
time
Tjalve
Folke
Baguette flour A
Baguette flour B
Process 1
(soft dough)
2+4 min
2+8 min
110
290
115
255
145
355
130
280
Process 2
(sti dough)
2+4 min
2+8 min
160
385
160
360
215
440
180
440
Porosity
Area of cut surface
Elasticity
Odour intensity
Fresh odour
Flavour intensity
Fresh flavour
Salt flavour
Firmness
Moistness
Crispness of the crust
Definition
Glossiness on the crust surface
No intensity=non-glossy (matt) on the crust
High intensity=high glossiness on the crust
Crackle formation on the crust (after baking a fine network of cracks appears on the crust
like in pottery)
No intensity=no crackles, smooth, even crust
High intensity=crackles and uneven crust
Pore structure in the crumb measured using Dallmanns pore table19
No intensity=dense pore structure
High intensity=open and random pore structure
Cuts on the crust so the dough can expand to increase the crust area of the bread
No intensity=little expansion of the crumb
High intensity=high expansion of the crumb
Slices able to retain the shape after squeezing
No intensity=no elasticity, slices do not retain shape after squeezing
High intensity=high elasticity, slices retain shape after squeezing
Total odour intensity of the sample
No intensity=no odour
High intensity=strong odour
Fresh odour
No intensity=no fresh odour
High intensity=distinct fresh odour
The strength of total flavour in the sample
No intensity=no flavour
High intensity=strong flavour
Fresh flavour
No intensity=no fresh flavour
High intensity=distinct flavour
Related to the flavour of sodium chloride
No intensity=no salty flavour
High intensity=distinct salty flavour
Relates to the force needed to bite through the crust and the crumb
No intensity=little force needed to bite through
High intensity=high force needed to bite through
Fluid feeling in the mouth after 3 to 4 bites
No intensity=no moistness, no fluidity after 3 to 4 bites
High intensity=distinct moistness, much fluidity after 3 to 4 bites
Mechanical texture properties related to the ability of samples to retain the shape
No intensity=no crispness, tough
High intensity=distinctly crisp, fragile
Image analysis
Images of the baguettes were produced using a
Canon EX2 video camera. The images were recorded with the Screen Machine II frame grabber.
The signal from the camera was composed of
luminance and chrominance signals (Y/C or Hi8).
This signal is common in semi-professional cam-
Statistical analysis
Several ANOVA models were employed to investigate the eects of the dierent factors. First,
an overall model including: Process, Assessor and
Flour was used. Of these, Assessor and all interaction
terms involving the Assessor were regarded as random eects, whereas the remaining eects were
regarded as fixed. Mixing time and Proofing time were
nested within the Process eect. Since these factors
cannot be compared for the two processes. Thus
a given mixing time will act dierently on a soft
dough vs a stier dough as seen by the dierent
mixing energies (Fig. 1). In addition, for proofing
time there were dierent time settings for the two
processes. Separate models for each Process were
employed using the following factors: Assessor,
Flour, Mixing time, Proofing time. For the attributes
with a significant Flour eect, the dierences were
studied in more detail by Tukeys Multiple Comparison Test. As the fixed eects were on two
levels only, it was not necessary to apply for these
eects. The multivariate Principal component analysis (PCA) that treats all variables simultaneously21, was performed to obtain an overview
of the sensory data using the Unscrambler software
(CAMO A/S, Trondheim, Norway). In PCA, the
information in the data is projected down to a
small number of new variables called principal
components (PCs), which are linear combinations
of the original data. The dierent PCs are orthogonal to each other, and are estimated to give,
in decreasing order, the best description of the
variability in the data. The first few PCs will
contain most of the relevant information in the
data. The PCs are described by loadings for the
variables and scores for the samples. The data are
modelled in terms of significant factors, plus errors
or residuals.
Image analysis using the angle measure technique (AMT)22 has been shown to be feasible for
modelling sensory porosity23. The images of the
baguette slices from 32 doughs presented to three
random panellists giving a total of 96 data sets were
vectorized by AMT and modelled with sensory
attributes and process variables (Y-variables) using
principal component regression (PCR). The feature extraction method of AMT provides a data
vector (X-variables) for each image. Principal
com- ponent regression (PCR)24 was performed
to pre- dict the baking process and sensory
property (Y- variables) from image analyses (Xvariables). PCR combines PCA and traditional
multiple regression analyses. First PCA is
performed among the X- variables (the image
variables). Thereby, the few first significant PCs
from the PCA analyses are used as X-variables in
a traditional multiple regression analyses. In this
way the multicollineary problem among the
original X-variables is solved. The reference
values were represented by the mean sensory
attributes over all panellists. Each of the three
data sets consisted of 32 images, and the mean
sensory attributes (Y) were the same for each of
the three data sets. Two of the data sets were
used as calibration sets and one was the test set.
Cross validation among the three data sets shows
similar results. We also used a test set validation,
and plotted the designed variable loading and
RESULTS AND
DISCUSSION
PCA of sensory attributes
Principal component analysis (PCA) of the sensory attributes of baguettes showed that 56% of
the variations could be explained by the two
first principal components (PCs), 40% by the
first factor and 16% by the second factor. The
loadings plot of the two firsts PCs [Fig. 2(a)]
showed that texture attributes explained the
main variation among the baguettes tested in
this study. PC1 in the loadings plot separated
firmness and elasticity i.e. internal characteristics.
The corresponding scores plot [Fig. 2(b)] showed
that PC1 separated the two processestraditional
French at the right and industrially modified at
the left. Thus, baguettes made by the industrial
adapted process with rough mixing and handling
and sti dough (P2) were firmer, but less elastic
than baguettes made by the traditional French
process made with soft dough (P1) and gentle
mixing and handling. Baguettes with high intensity of elasticity also had a high porosity,
moistness and low firmness. Fresh odour and
flavour were also associated with the traditional
French process [Fig. 2(a)].
PC2 in the loadings plot separated the external
characteristics, glossiness and area of cut surface.
The cutting of the dough surface after final
proof is an integral part of processing French
bread. The two other external quality characteristics, crispness and crackles on the crust,
were highly correlated with the area of cut
surface. The eects of crust crackles were more
complex, but the scores plot shows flour quality
to be important [Fig. 2(b)]. High glossiness was
obtained on baguettes baked with Tjalve flour
(1), whereas baguettes with a high area of cut
surface were obtained with baguette flour A (3),
from French soft wheat.
Figure 2 Loading (a) and score plots (b) for the two first factors obtained by PCA for sensory attributes of baguettes
formulated from wheat flours of four dierent qualities and made by two dierent processes. The first number is flour quality
1 (Tjalve), 2 (Folke), 3 (Baguette flour A), 4 (Baguette flour B), the second number indicates the mixing time 1 (2+4 min), 2
(2+8 min), the third number indicates the proofing time 1 (65/180 min), 2 (80/165 min) and the fourth number 1 (traditional
process) and 2 (modified industrial process).
(a)
0.6
glossiness
0.5
0.4
elasticity
porosity
odour intensity
flavour intensity
PC2
0.2
moistness
salt flavour
firmness
0.1
fresh flavour
fresh odour
0.2
crispness of the crust
crackles
on the crust
Area of
cut surface
0.4
0.4
0.3
0.2
0.1
0
PC1
0.1
0.2
0.3
0.4
(b)
4
1121
3
1122
4121
1222
1212 1112
PC2
1111
4122
4111
2121
1211
2111 4211
4221
3111
4112 2221 3221
4222
3112
2112
1221
2122
2222
3122
3211
3121
4212
2211
3222
2212
3
4
3212
5
5
0
PC1
4
Process 2
Process 1
Figure 3 Images of slices of baguettes produced with four dierent flours (from top to bottomTjalve (1), Folke (2), baguette
flour A (3) and baguette flour B (4)) and two dierent processes (from left to rightprocess 2, mixing time 2+4 min and
2+8 min at proofing time 150 min, mixing time 2+4 min and 2+8 min at proofing time 165 min, process 1, mixing time
2+4 min and 2+8 min, fermentation time 20 min, pre-proofing time 15 min and proofing time 65 min, mixing time 2+4 min
and 2+8 min, pre-proofing 20 min+15 min and proofing time 80 min, see Fig. 1)
0.10
odour intensity
F2
F3
MT4
crackles
on the crust
0.05
area of
P1
PC2
salt flavour
cut surface
F1
0.05
PT1
moistness
PT2
glossiness
firmness
flavour intensity
P2
MT8
fresh odour
fresh flavour
area
0.10
F4
0.15
50
150
PC1
250
Figure 4 The PCR-modelling of sensory attributes and process variables based on features extracted from images. The
symbols in the loading plot are the four factors: Process P1 and P2; flour quality (F1=Tjalve, F2=Folke, F3=baguette flour
A, F4=baguette flour B), mixing time (MT4=2+4 min, MT8=2+8 min), proofing time (PT1=65/150 min, PT2=80/
165 min).
9
7
3
1
3
1
P2
P1
p = 0.0224
Fresh flavour
9
7
3
1
3
1
P2
P1
p = 0.0001
11
p = 0.0099
P1
P2
11
P2
p = 0.0001
5000
4000
2
9
Area mm
Elasticity
7
5
11
P1
p = 0.0001
11
Porosity
p = 0.0028
11
7
5
3
1
3000
2000
1000
P1
P1
P2
P2
Figure 5 Sensory attributes (crackles on the crust, porosity, elasticity, fresh flavour and crispness of the crust) and slice area
(mm2) aected significantly by process (P1 (traditional French) and P2 (modified industrial).
p = 0.0086
Porosity
9
7
Process 1 (traditional)
(a)
5
3
1
p = 0.0005
9
7
5
3
2+4
2+8
2+4
2+8
p = 0.0005
Porosity
9
7
3
1
3
65
80
p = 0.0001
65
80
Figure 6 Sensory attributes aected significantly by mixing time and proofing time within each process. (a) Process 1 mixing
time 2+4 min (125 wh) and 2+8 min (300 wh), and 20 min fermentation time, 15 min pre-proofing, proofing time 65 min and
80 min. (b) Process 2 mixing time 2+4 min (180 wh) and 2+8 min (400 wh), and proofing time 150 min and 165 min (see Fig. 1).
traditional French process compared with baguettes baked with the industrial adapted process
(Figs 35). Good French baguette quality is normally characterised by large volume and open
porosity25,26, which were obtained by baking with
the traditional French process. These results confirmed the importance of avoiding degassing of
the dough (gentle treatment) to achieve the open
and random pore structure of the crumb1,2. Baguettes produced by the traditional French process
also had significantly higher elasticity, crust crispness and crackles on the crust compared with
baguettes produced using the industrial adapted
process with sti dough and rough treatment (Figs
4 and 5). Furthermore, baguettes produced by the
traditional French process had significantly higher
fresh flavour (Fig. 5) which is due to higher concentration of yeast used in the recipe (09% vs
p = 0.0001
9
7
5
3
2+8
2+4
p = 0.0001
9
7
5
3
1
7
5
3
1
p = 0.0001
9
Porosity
Process 2 (industrial)
(b)
2+4
2+8
p = 0.0001
9
7
5
3
2+8
2+4
2+4
2+8
p = 0.0012
9
7
5
3
1
165
150
Proofing time (min)
Figure 6(b)
(a)
Area mm
P1
P2
2000
Porosity (image)
3000
1000
(b)
8
P1
6
4
P2
10
15
10
Protein %
3000
15
Protein %
(c)
Area mm
2500
2000
1500
1000
500
0
P1
P2
Figure 7 (a) Eect of flour quality on area of the baguette slices, measured in mm2 by image analysis, Tjalve (), Folke
(), baguette flour A () and baguette flour B (), (b) Eect of flour quality on porosity, measured by image analysis, and
(c) interaction between flour quality and process on slice area.
7
a b
6
ab
b b
ab
c bc
a
b b b
a
b
5
4
ab ab
b ab ab
ab
b b b
ab
a a
a
b
a
bc c
2
1
Glossiness
Crackles
Porosity
Surface
Elasticity
Fresh
odour
Fresh
flavour
Firmness
Juiciness
Crispness
Figure 8 Average values of each sensory attribute that were significantly dierent between baguettes baked from flours from
wheats of four dierent qualities. () Tjalve, (C) Folke, (C) baguette flour A, () baguette flour B. attributes, with no
significant level dierence according to Tukeys test are indicated by similar letter (ac).
Table IV ANOVA for each sensory attribute aected by the interaction between flour
quality and process, flour quality and mixing time, flour quality and fermentation/proofing
time. The p-value gives the lowest significance value at which the two groups are dierent
(i.e. if the p-value is less than 005, the two groups are significantly dierent at the 005
level)
Glossiness
Crackles on the crust
Porosity
Area of cut surface
Elasticity
Odour intensity
Fresh odour
Flavour intensity
Fresh flavour
Salt flavour
Firmness
Moistness
Crispness of crust
Flour
qualityprocess
Flour
qualitymixing
time
Flour
qualityfermentation
/proofing time
00020
00003
00001
00002
00074
03921
00679
01662
00369
01183
01414
04389
00003
00782
00112
00003
00002
02113
01585
01416
01974
00538
03129
02544
00243
00001
04600
01142
00323
02754
00642
08692
05884
06362
02198
05907
00036
07071
00001
Acknowledgements
Technical assistance from the bakers Alf O. Nielsen
and Leif A. Fardal is greatly appreciated. We also wish
to thank Grethe Enersen and Bjrg Narum Nilsen for
skilful technical assistance during image recording.
6
5
4
2
1
P1
P2
7
6
5
2
1
P2
5
4
2
1
P2
P1
P2
P2
P1
P1
P2
P1
P1
P2
P1
Elasticity
Porosity
Fresh flavour
Glossiness
11
9
7
5
3
Figure 9 Average values of the sensory attributes showing significant interaction (Table IV) between flour quality (()
Tjalve, () Folke, () baguette flour A, () baguette flour B) and process (P1 (traditional French) and P2 (modified industrial).
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