Industria 4.0 - IoT

Industry 4.
0: Tendencias tecnolgicas
para una nueva realidad industrial
Dr.-Ing. Jorge Posada
Vicomtech-IK4
Associate Director
jposada@vicomtech.org
11
Something is happening in Industry.
22
33
44
Industrie 4.0/Industrial Internet
55
New Trend: Smartization

Smart phones
Smart Homes
Smart Cars
Market
Pull
Smart Factories
Technology
Push
Source: DFKI, Industrie 4.0
66
New Trend: Mass Customization
Internet Of Thing and Services

Using Internet portals to configure and order personalized products
Service-based manufacturing control based on CPSS
77
Relationship Product - Service
From: acatech
88
99
.
.
.
.
Production
order
User
Needs
Personalized
Kitchen
Nobilia: 2600 Kitchen per day, 14 Million variants.

1010
1111
From Traditional Factory Industry 4.0

shorter product
life cycles
PLC
setup
setup
individualized
products
SCADA
production
international
competition
production
monolitic
quality demand
fixed locations
Ethernet
hierarchical
wired
unknown
positions
Adaptado de DFKI IFS
Industrie 4.0
1212
CPPS +
Data & Knoweldge
Information and
communication
technologies
Industry 4.0 key aspects

IT-enabled mass customization of manufactured products, in which production
must adapt to short batches or even individual needs
automatic and flexible adaptation of the production chain to changing
requirements
tracking and self-awareness of parts and products and their communication with
machines and other products;
improved human-machine interaction (HMI) paradigms, including coexistence with
robots or radically new ways to interact and operate in Factories
production optimization due to Internet of Things (IoT) enabled communication in
smart factories
radically new types of services and business models contributing to changing ways
of interaction in the value chain.
1313
INDUSTRIE 4.0: THREE DIMENSIONS
Vertical
Horizontal
1414
End-To-End
Adapted from Siemens IFS
Industrie 4.0
Vertical Dimension in Industrie 4.0
Vertical integration allows CPS be used to create flexible and

reconfigurable manufacturing systems. The setting for the vertical
integration is the Factory. It refers to the integration of various
Information Technology systems at different hierarchical levels
during a manufacturing process
1515
Horizontal Dimension in Industrie 4.0
Horizontal integration refers to exchanging and managing information

across different agents around a manufacturing process such as
resources management system, logistics, marketing, or inter-company
value chains.
1616
End-to-End Dimension inIndustrie 4.0
End-to-End Dimension: ICT systems in end-to-end digital integration

refers to a holistic digital engineering view, and proposes to close the
gap between product design and manufacturing and the customer
(Product Lifecycle Management), from the product design and
development, through production planning, production engineering,
production and associated services
1717
Industrial Internet
People
Advanced
Analytics
(Data)
Smart Machines
1818
Supporting Technologies
1919
Additive Manufacturing
2020
New Manufacturing process

Adding material instead of removing material.
Enhance personalized production.
Manufacturing of complex geometries.
2121
Challenges
Reduce manufacturing time and cost

New design methodologies (software)
Improve process monitoring (Machine tools)
Allow manufacturing through mixing materials
2222
Colaborative Robotics
People at Work
Use robots in collaboration with human operators
Increase productivity
Ease dangerous tasks for humans
Source: Trumpf
2323
Collaborative Robotics Sample
2424
Collaborative Robotics
Challenges
Improve communication between humans and robots
Develop natural interfaces (gestures, speech..)
Increase safety mechanisms
2525
Computer Vision
2626
Computer Vision
Computer Vision
Use of cameras for analyzing the environment.

Automatic Inspection in manufacturing.
Automatic production control.
Complement human inspection.
Improves safety and security.
2727
Computer Vision Sample
2828
Big Data
From BIG DATA
Source: GE
To KNOWLEDGE
2929
Big Data
A better use of data
Tools for converting data to information, knowledge and experience.

Re-use of experience allow to improve and optimice production.
Empowerment of people in different roles in manufacturing.
Huge amount of data requires high-end computation.
Cloud-computing makes high-end computation affordable.
3030
Big Data
Challenges
Increase real-time production data collection.
Harmonize and synchronice heterogeous data.
Creation of standards for enhance interoperability
3131
Cyber-Physical-Systems
3232
REAL
VIRTUAL
3333
Cyber-Physical-Systems sample
3434
Challenges
Creation of standards for enhancing interoperability between
production facilities.
Improve Cyber-security.
3535
Visual Computing as Key Enabling Technlology
2013 - 2014
3636
2013 - 2014
3737
3838
3939
4040
Integration Dimensions
4141
Product and Production
4242
Human Factors
4343
Augmented Reality
Information(Mes, ERP,
CAD/CAM..)
Context(Location, production
state, rol)
Digital
World
Physical
World
4444
Augmented Reality Sample
4545
Augmented Reality Sample
4646
Augmented Reality
Challenges
Improve interaction displays
Improve ergonomics
Improve techniques for auto-localization
4747
Conclusions
Industry 4.0 and Industrial Internet are changing the way in which
we understand production and manufacturing, and opens new
possibilities for companies to act and grow in a globalised world
Mass customization, flexible adaptation of production chain,
tracking & self-awareness of products, improved HMI paradigms are
importantaspects of this new paradigm
There are important advances in key technologies that redefine
not only the production, but also the services that can be generated,
allowing new niches for value generation.
4848
4949

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Industry 4.

Something is happening in Industry.

Something is happening in Industry.

Something is happening in Industry.

Industrie 4.0/Industrial Internet

New Trend: Smartization

New Trend: Mass Customization

Internet Of Thing and Services

Relationship Product - Service

New Trend: Mass Customization

New Trend: Mass Customization

Nobilia: 2600 Kitchen per day, 14 Million variants.

From Traditional Factory Industry 4.0

Industry 4.0 key aspects

INDUSTRIE 4.0: THREE DIMENSIONS

Vertical Dimension in Industrie 4.0

Vertical integration allows CPS be used to create flexible and

Horizontal Dimension in Industrie 4.0

Horizontal integration refers to exchanging and managing information

End-to-End Dimension inIndustrie 4.0

End-to-End Dimension: ICT systems in end-to-end digital integration

New Manufacturing process

Reduce manufacturing time and cost

Collaborative Robotics Sample

Use of cameras for analyzing the environment.

Computer Vision Sample

From BIG DATA

A better use of data

Tools for converting data to information, knowledge and experience.

Visual Computing as Key Enabling Technlology

Product and Production

Augmented Reality Sample

Augmented Reality Sample

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