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Controllogix Voltage/Current Input Module: Installation Instructions

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Installation Instructions

ControlLogix
Voltage/Current Input Module
(Catalog Number 1756-IF16)
To:

See page:

Obtain a User Manual

Identify the Module Components

Prevent Electrostatic Discharge

See Removal and Insertion Under Power (RIUP)

Understand Compliance to European Union Directive

Note the Power Requirements

Install the Module

Key the Removable Terminal Block/Interface Module

Wire the Module

Assemble the Removable Terminal Block and the Housing

12

Install the Removable Terminal Block onto the Module

12

Check the Indicators

14

Remove the Removable Terminal Block from the Module

15

Remove the Module

16

See 1756-IF16 Specifications

16

Hazardous Location information

18

Obtain a User Manual


This product also has a user manual (pub. no. 1756-6.5.9). To view it,
visit www.ab.com/manuals or www.theautomationbookstore.com
You can also purchase a printed manual by:
contacting your local distributor or Rockwell Automation
representative
visiting www.theautomationbookstore.com and placing
an order
Publication 1756-IN039C-EN-P - October 2000

2 ControlLogix Voltage/Current Input Module


calling 800.963.9548 (USA/Canada) or 001.320.725.1574
(outside USA/Canada)

Identify the Module Components


You received the following components with your order:
1756-IF16 module
Removable Terminal Block (RTB) door label
If you did not receive these components, contact your Rockwell
Automation sales office.
This module mounts in a ControlLogix chassis and uses a
separately-ordered RTB or a Bulletin 1492 Interface Module (IFM) to
connect all field-side wiring.
This module uses one of the following RTBs:
1756-TBCH 36 position Cage clamp RTB
1756-TBS6H 36 position Spring clamp RTB
Use an extended-depth cover (1756-TBE) for applications with heavy
gauge wiring or requiring additional routing space. When using an
IFM, consult the documentation that came with it to connect
all wiring.

IMPORTANT

Before you install your module, you should


have already:
installed and grounded a 1756 chassis and
power supply.
ordered and received an RTB or IFM and its
components for your application.

Publication 1756-IN039C-EN-P - October 2000

ControlLogix Voltage/Current Input Module 3

Prevent Electrostatic Discharge


ATTENTION

Electrostatic discharge can damage integrated circuits or


semiconductors if you touch backplane connector pins.
Follow these guidelines when you handle the module:
Touch a grounded object to discharge
static potential.
Wear an approved wrist-strap grounding device.
Do not touch the backplane connector or connector
pins.
Do not touch circuit components inside the module.
If available, use a static-safe work station.
When not in use, keep the module in its static-shield
box.

Removal and Insertion Under Power (RIUP)


WARNING

This module is designed so you can remove and insert it


under backplane power and field-side power. When you
remove or insert a module while field-side power is
applied, you may cause an electrical arc. An electrical
arc can cause personal injury or property damage
because it may:
send an erroneous signal to your systems field
devices, causing unintended machine motion or loss
of process control.
cause an explosion in a hazardous environment.
Repeated electrical arcing causes excessive wear to
contacts on both the module and its mating connector.
Worn contacts may create electrical resistance.
When you insert or remove the module while backplane
power is on, or you connect or disconnect the RTB with
field-side power applied, an electrical arc can occur. This
could cause an explosion in hazardous location
installations. Be sure that power is removed or the area is
non-hazardous before proceeding.

Publication 1756-IN039C-EN-P - October 2000

4 ControlLogix Voltage/Current Input Module

Understand Compliance to European Union Directive


If this product bears the CE marking, it is approved for installation
within the European Union and EEA regions. It has been designed
and tested to meet the following directives.

EMC Directive
This product is tested to meet Council Directive 89/336/EEC
Electromagnetic Compatibility (EMC) and the following standards, in
whole or in part, documented in a technical construction file:
EN 50081-2 EMC - Generic Emission Standard, Part 2 Industrial Environment
EN 50082-2 EMC - Generic Immunity Standard, Part 2 Industrial Environment
This product is intended for use in an industrial environment.

Low Voltage Directive


This product is tested to meet Council Directive 73/23/EEC Low
Voltage, by applying the safety requirements of EN 61131-2
Programmable Controllers, Part 2 - Equipment Requirements and
Tests.
For specific information required by EN 61131-2, see the appropriate
sections in this publication, as well as the following Allen-Bradley
publications:
Industrial Automation Wiring and Grounding Guidelines,
publication 1770-4.1
Automation Systems Catalog, publication B111
This equipment is classified as open equipment and must be installed
(mounted) in an enclosure during operation as a means of providing
safety protection.

Publication 1756-IN039C-EN-P - October 2000

ControlLogix Voltage/Current Input Module 5

Note the Power Requirements


This module receives power from the 1756 chasis power supply and
requires 2 sources of power from the backplane:
150mA at 5.1V dc
65mA at 24V dc
Add this current/power value (2.33W) to the requirements of all other
modules in the chassis to prevent overloading the power supply.

Install the Module


You can install or remove the module while chassis power is applied.
ATTENTION

The module is designed to support Removal and


Insertion Under Power (RIUP). However, when
you remove or insert an RTB with field-side power
applied, unintended machine motion or loss of
process control can occur. Exercise extreme
caution when using this feature.

1. Align circuit board with top and


bottom chassis guides.

2. Slide module into chassis until


module locking tabs click.
Locking tab

Printed
Circuit
Board

20861M

20862M

Publication 1756-IN039C-EN-P - October 2000

6 ControlLogix Voltage/Current Input Module

Key the Removable Terminal Block/Interface Module


Wedge-shaped keying tabs and U-shaped keying bands came with
your RTB to prevent connecting the wrong wires to your module.
Key positions on the module that correspond to unkeyed positions
on the RTB. For example, if you key the first position on the module,
leave the first position on the RTB unkeyed.
Key the Module

Key the RTB/IFM

1. Insert the U-shaped band as shown.


2. Push the band until it snaps in place.

1. Insert the wedge-shaped tab with rounded edge first.


2. Push the tab until it stops.

Wedge-shaped tab

U-shaped
bands
20850M

20851M

Reposition the tabs to rekey future module applications.

Wire the Removable Terminal Block


Wire the RTB with a 1/8 inch (3.2mm) maximum flat-bladed
screwdriver before installing it onto the module.
Shielded cable is required when using this module. We recommend
using Belden 8761 cable to wire the RTB. The RTB terminations can
accommodate 14-22 gauge shielded wire.

Connect grounded end of the cable


1. Ground the drain wire.
IMPORTANT

We recommend grounding the drain wire at the


field-side. If you cannot ground at the field-side, ground
at an earth ground on the chassis as shown.

Publication 1756-IN039C-EN-P - October 2000

ControlLogix Voltage/Current Input Module 7


A. Remove a length
of cable jacket
from the
connecting cable.

B. Pull the foil shield


and bare drain
wire from the
insulated wire.

C. Twist the foil shield


and drain wire
together to form a
single strand.

D. Attach a ground lug


and apply heat
shrink tubing to the
exit area.

20104-M

E. Connect the drain wire to a


chassis mounting tab.
4M or 5M (#10 or #12)
star washer

Use any chassis mounting


tab that is designated as a
functional signal ground.

4M or 5M (#10 or #12)
phillips screw and star
washer (or SEM screw)

Chassis mounting tab


Drain wire with ground lug

20918-M

2. Connect the insulated wires to the field-side.

Connect ungrounded end of the cable


1. Cut the foil shield and drain wire back to the cable casing and
apply shrink wrap.
2. Connect the insulated wires to the RTB.
Spring Clamp RTB
A. Strip 7/16 inch (11mm) maximum
length of wire.
B. Insert the screwdriver into the inner
hole of the RTB.

C. Insert the wire into the open


terminal and remove the
screwdriver.
20860-M

Cage Clamp RTB


A. Strip 3/8 inch (9.5mm) maximum length
of wire.
B. Insert the wire into the open terminal.
C. Turn the screw clockwise to close the
terminal on the wire.

20859-M

Publication 1756-IN039C-EN-P - October 2000

8 ControlLogix Voltage/Current Input Module

Wire the Module


You can only connect wiring to your module through an RTB or IFM.
The example below shows how to wire the module.
1756-IF16 Differential current wiring example
Channel 0

i
A

Shield
ground
Channel 3
2-Wire
Transmitter

i
A

IN-0

i RTN-0

IN-1

i RTN-1

IN-2

i RTN-2

IN-3

i RTN-3

RTN

10

RTN

IN-4

12 11

i RTN-4

IN-5

14 13

i RTN-5

IN-6

16 15

i RTN-6

IN-7

18 17

i RTN-7

IN-8

20 19

i RTN-8

IN-9

22 21

i RTN-9

IN-10

24 23

i RTN-10

IN-11

26 25

i RTN-11

RTN

28 27

RTN

IN-12

30 29

i RTN-12

IN-13

32 31

i RTN-13

IN-14

34 33

i RTN-14

IN-15

36 35

i RTN-15

Jumper
wires

40912-M

NOTES: 1. Use the following chart when wiring your module in differential mode
This channel:

Uses these terminals:

This channel:

Uses these terminals:

Channel 0

IN-0 (+), IN-1 (-) & i RTN-0

Channel 4

IN-8 (+), IN-9 (-) & i RTN-8

Channel 1

IN-2 (+), IN-3 (-) & i RTN-2

Channel 5

IN-10 (+), IN-11 (-) & i RTN-10

Channel 2

IN-4 (+), IN-5 (-) & i RTN-4

Channel 6

IN-12 (+), IN-13 (-) & i RTN-12

Channel 3

IN-6 (+), IN-7 (-) & i RTN-6

Channel 7

IN-14 (+), IN-15 (-) & i RTN-14

2.
3.
4.
5.

When operating in 4 channel, high speed mode, only use channels 0, 2, 4 and 6.
All terminals marked RTN are connected internally.
A 249 current loop resistor is located between IN-x and i RTN-x terminals.
If multiple (+) or multiple (-) terminals are tied together, connect that tie point to a RTN
terminal to maintain the modules accuracy.
6. Place additional loop devices (e.g. strip chart recorders, etc.) at either A location.
7. If separate power sources are used, do not exceed the specified isolation voltage.

Publication 1756-IN039C-EN-P - October 2000

ControlLogix Voltage/Current Input Module 9

1756-IF16 Differential voltage wiring example


Channel 0

Shield ground

Channel 3

Shield ground

IN-0

i RTN-0

IN-1

i RTN-1

IN-2

i RTN-2

IN-3

i RTN-3

RTN

10

RTN

IN-4

12 11

i RTN-4

IN-5

14 13

i RTN-5

IN-6

16 15

i RTN-6

IN-7

18 17

i RTN-7

IN-8

20 19

i RTN-8

IN-9

22 21

i RTN-9

IN-10

24 23

i RTN-10

IN-11

26 25

i RTN-11

RTN

28 27

RTN

IN-12

30 29

i RTN-12

IN-13

32 31

i RTN-13

IN-14

34 33

i RTN-14

IN-15

36 35

i RTN-15

40913-M

NOTES: 1. Use the following chart when wiring your module in differential mode
This channel:

Uses these terminals:

This channel:

Uses these terminals:

Channel 0

IN-0 (+) & IN-1 (-)

Channel 4

IN-8 (+) & IN-9 (-)

Channel 1

IN-2 (+) & IN-3 (-)

Channel 5

IN-10 (+) & IN-11 (-)

Channel 2

IN-4 (+) & IN-5 (-)

Channel 6

IN-12 (+) & IN-13 (-)

Channel 3

IN-6 (+) & IN-7 (-)

Channel 7

IN-14 (+) & IN-15 (-)

2. When operating in 4 channel, high speed mode, only use channels 0, 2, 4 and 6.
3. All terminals marked RTN are connected internally.
4. If multiple (+) or multiple (-) terminals are tied together, connect that tie point to a RTN
terminal to maintain the modules accuracy.
5. Terminals marked RTN and i RTN are not used for differential voltage wiring.
6. If separate power sources are used, do not exceed the specified isolation voltage.

Publication 1756-IN039C-EN-P - October 2000

10 ControlLogix Voltage/Current Input Module

1756-IF16 Single-ended current wiring example

Shield ground

2-Wire
Transmitter

i
A

IN-0

i RTN-0

IN-1

i RTN-1

IN-2

i RTN-2

IN-3

i RTN-3

RTN

10

RTN

IN-4

12 11

i RTN-4

IN-5

14 13

i RTN-5

IN-6

16 15

i RTN-6

IN-7

18 17

i RTN-7

IN-8
IN-9

20 19
22 21

i RTN-8
i RTN-9

IN-10

24 23

i RTN-10

IN-11

26 25

i RTN-11

RTN

28 27

RTN

IN-12

30 29

i RTN-12

IN-13

32 31

i RTN-13

IN-14

34 33

i RTN-14

IN-15

36 35

i RTN-15

Jumper
wires

40914-M

NOTES: 1. All terminals marked RTN are connected internally.


2. A 249 current loop resistor is located between IN-x and i RTN-x terminals.
3. For current applications, all terminals marked i RTN must be wired to terminals
marked RTN.
4. Place additional loop devices (e.g. strip chart recorders, etc.) at either A location.
5. If separate power sources are used, do not exceed the specified isolation voltage.

Publication 1756-IN039C-EN-P - October 2000

ControlLogix Voltage/Current Input Module 11

1756-IF16 Single-ended voltage wiring example

Shield ground

Shield ground

IN-0

i RTN-0

IN-1

i RTN-1

IN-2

i RTN-2

IN-3

i RTN-3

RTN

10

RTN

IN-4

12 11

i RTN-4

IN-5

14 13

i RTN-5

IN-6

16 15

i RTN-6

IN-7

18 17

i RTN-7

IN-8

20 19

i RTN-8

IN-9

22 21

i RTN-9

IN-10

24 23

i RTN-10

IN-11

26 25

i RTN-11

RTN

28 27

RTN

IN-12

30 29

i RTN-12

IN-13

32 31

i RTN-13

IN-14

34 33

i RTN-14

IN-15

36 35

i RTN-15

40915-M

NOTES: 1. All terminals marked RTN are connected internally.


2. Terminals marked i RTN are not used for single-ended voltage wiring.
3. If separate power sources are used, do not exceed the specified isolation voltage.

After completing field-side wiring, secure the wires in the strain relief
area with a cable-tie.

Publication 1756-IN039C-EN-P - October 2000

12 ControlLogix Voltage/Current Input Module

Assemble the Removable Terminal Block and the Housing


1. Align the grooves at the bottom of the housing with the side edges of the RTB.

Groove
Side edge of the RTB
Groove
Strain relief area
Side edge of the RTB
2. Slide the RTB into the housing until it snaps into place.

20858M

Install the Removable Terminal Block onto the Module


WARNING

The RTB is designed to support Removal and Insertion


Under Power (RIUP). However, when you remove or
insert an RTB with field-side power applied, unintended
machine motion or loss of process control can
occur. Exercise extreme caution when using this feature.
It is recommended that field-side power be removed
before installing the RTB onto the module.
When you remove or insert a module while field-side
power is applied, you may cause an electrical arc. An
electrical arc can cause personal injury or property
damage because it may:
send an erroneous signal to your systems field
devices, causing unintended machine motion or loss
of process control.
cause an explosion in a hazardous environment.
Repeated electrical arcing causes excessive wear to
contacts on both the module and its mating connector.
Worn contacts may create electrical resistance.
When you insert or remove the module while backplane
power is on, or you connect or disconnect the RTB with
field-side power applied, an electrical arc can occur. This
could cause an explosion in hazardous location
installations. Be sure that power is removed or the area is
non-hazardous before proceeding.

Publication 1756-IN039C-EN-P - October 2000

ControlLogix Voltage/Current Input Module 13


Before installing the RTB, make certain:
field-side wiring of the RTB has been completed.
the RTB housing is snapped into place on the RTB.
the RTB housing door is closed.
the locking tab at the top of the module is unlocked.
1. Align the side and top, bottom RTB guides with the
side, top and bottom module guides.

Module
guide

RTB guides
20853M

2. Press quickly and evenly to seat the RTB on the


module until the latches snap into place.

Locking
tab

20854M

3. Slide the locking tab down to lock the RTB


onto the module.

Publication 1756-IN039C-EN-P - October 2000

14 ControlLogix Voltage/Current Input Module

Check the Indicators


The indicators show CAL status (green) and a bi-colored LED for
module "OK" (red/green).

ANALOG INPUT
CAL
OK

20962-M

During power up, an indicator test is done and the following occurs:
The "OK" indicator turns red for 1 second and then turns to
flashing green if it has passed the self-test.
LED
indicators:

This
display:

Means:

Take this action:

OK

Steady
green light

The inputs are being


multicast and in normal
operating state.

None

OK

Flashing
green light

The module has passed


internal diagnostics but is not
actively controlled.

Configure the module.

OK

Flashing red
light

Previously established
communication has timed out.

Check controller and chassis


communication

OK

Steady red
light

The module must be replaced.

Replace the module.

CAL

Flashing
green light

The module is in calibration


mode.

None

This completes installation of the module. Use the information below


to remove the module.

Publication 1756-IN039C-EN-P - October 2000

ControlLogix Voltage/Current Input Module 15

Remove the Removable Terminal Block from the Module


WARNING

Shock hazard exists. If the RTB is removed from


the module while the field-side power is applied,
the module will be electrically live. Do not touch
the RTBs terminals. Failure to observe this caution
may cause personal injury.
The RTB is designed to support Removal and
Insertion Under Power (RIUP). However, when
you remove or insert an RTB with field-side power
applied, unintended machine motion or loss of
process control can occur. Exercise extreme
caution when using this feature. It is
recommended that field-side power be removed
before removing the module.
When you insert or remove the module while
backplane power is on, or you connect or
disconnect the RTB with field-side power applied,
an electrical arc can occur. This could cause an
explosion in hazardous location installations. Be
sure that power is removed or the area is
non-hazardous before proceeding.

Before removing the module, you must remove the RTB.


1. Unlock the locking tab at the
top of the module.

2. Open the RTB door and pull the


RTB off the module.

42517

20855M

Publication 1756-IN039C-EN-P - October 2000

16 ControlLogix Voltage/Current Input Module

Remove the Module


1. Push in top and bottom locking tabs.

2. Pull module out of the chassis.

20856M

20857M

1756-IF16 Specifications
Number of Inputs
Module Location
Backplane Current
Power Dissipation within Module
Thermal Dissipation
Input Range and Resolution

Data Format
Input Impedance
Voltage
Current
Open Circuit Detection Time

Overvoltage Protection
Normal Mode Noise Rejection1
Common Mode Noise Rejection

16 single ended, 8 differential


or 4 differential (high speed)
1756 ControlLogix Chassis
150mA @ 5.1V dc & 65mA @ 24V dc
(Total backplane power2.33W)
2.3W voltage
3.9W current
7.84 BTU/hr voltage
13.30 BTU/hr current
+/-10.25V 320V/cnt (15 bits plus sign bipolar)
0-10.25V 160V/cnt (16 bits)
0-5.125V 80V/cnt (16 bits)
0-20.5mA 0.32A/cnt (16 bits)
Integer mode (Left justified, 2s complement)
Floating point IEEE 32 bit
>1meg
249
Differential voltage - Positive full scale reading
within 5s
Single Ended/Diff. current - Negative full scale
reading within 5s
Single Ended voltage - Even numbered channels go
to positive full scale reading within 5s, odd numbered
channels go to negative full scale reading within 5s
30V dc voltage
8V dc current
>80dB at 50/60Hz
>100dB at 50/60Hz

Publication 1756-IN039C-EN-P - October 2000

ControlLogix Voltage/Current Input Module 17


Calibrated Accuracy at 25C
Gain Drift with Temperature
Input Offset Drift with Temp.
Module Error over Full Temp.
Range
Module Scan Time for All
Channels
(Sample Rate Module Filter
Dependent)
Module Conversion Method
Isolation Voltage
User to system
RTB Screw Torque (Cage clamp)
Module Keying (Backplane)
RTB Keying
Field Wiring Arm and Housing
Environmental Conditions
Operating Temperature
Storage Temperature
Relative Humidity
Conductors
Wire Size
Category
Screwdriver Width for RTB
Agency Certification
(when product or
packaging is marked)

Better than 0.05% of range - voltage


Better than 0.15% of range - current
15 ppm/degree C - voltage
20 ppm/degree C - current
45V/degree C
0.1% of range - voltage
0.3% of range - current
16 pt single ended - 16-488ms
8 pt differential - 8-244ms
4 pt differential - 5-122ms
Sigma-Delta
100% tested at 2550 dc for 1s
4.4 inch-pounds (0.4Nm)
Electronic
User defined
36 Position RTB (1756-TBCH or TBS6H)2
0 to 60C (32 to 140F)
-40 to 85C (-40 to 185F)
5 to 95% noncondensing
22-14 gauge (2mm2) stranded 2
3/64 inch (1.2mm) insulation maximum
23, 4
1/8 inch (3.2mm) maximum
Listed Industrial Control Equipment
Certified Process Control Equipment
Certified Class I, Division 2, Group A, B, C, D
Approved Class I, Division 2, Group A, B, C, D
Marked for all applicable directives
Marked for all applicable acts
N223

1
2
3
4

This specification is module filter dependent.


Maximum wire size will require extended housing - 1756-TBE.
Use this conductor category information for planning conductor routing as described in the system
level installation manual.
Refer to publication 1770-4.1 Industrial Automation Wiring and Grounding Guidelines.

Publication 1756-IN039C-EN-P - October 2000

18 ControlLogix Voltage/Current Input Module

Additional Notes
The ControlLogix system must be mounted within a suitable enclosure to
prevent personal injury resulting from accessibility to live parts. The interior of
this enclosure must be accessible only by the use of a tool.
This industrial control equipment is intended to operate in a Pollution Degree
2 environment, in overvoltage category II applications, as defined in IEC
publication 664A, at altitudes up to 2000 meters without derating.

Hazardous Location information


The following information applies when operating this equipment in
hazardous locations:
Products marked CL I, DIV 2, GP A, B, C, D are suitable for use in Class I
Division 2 Groups A, B, C, D, Hazardous Locations and nonhazardous
locations only. Each product is supplied with markings on the rating
nameplate indicating the hazardous location temperature code. When
combining products within a system, the most adverse temperature code
(lowest T number) may be used to help determine the overall temperature
code of the system. Combinations of equipment in your system are subject to
investigation by the local Authority Having Jurisdiction at the time
of installation.

WARNING

EXPLOSION HAZARD
Do not disconnect equipment unless power has
been removed or the area is known to be
nonhazardous.
Do not disconnect connections to this equipment
unless power has been removed or the area is
known to be nonhazardous. Secure any external
connections that mate to this equipment by using
screws, sliding latches, threaded connectors, or
other means provided with this product.
Substitution of components may impair suitability
for Class I, Division 2.
If this product contains batteries, they must only be
changed in an area known to be nonhazardous.

Publication 1756-IN039C-EN-P - October 2000

ControlLogix Voltage/Current Input Module 19

Informations sur lutilisation de cet quipement en environnements


dangereux :
Les produits marqus CL I, DIV 2, GP A, B, C, D ne conviennent qu une
utilisation en environnements de Classe I Division 2 Groupes A, B, C, D
dangereux et non dangereux. Chaque produit est livr avec des marquages
sur sa plaque didentification qui indiquent le code de temprature pour les
environnements dangereux. Lorsque plusieurs produits sont combins dans
un systme, le code de temprature le plus dfavorable (code de temprature
le plus faible) peut tre utilis pour dterminer le code de temprature global
du systme. Les combinaisons dquipements dans le systme sont sujettes
inspection par les autorits locales qualifies au moment de linstallation.

AVERTISSEMENT

RISQUE DEXPLOSION
Couper le courant ou sassurer que lenvironnement
est class non dangereux avant de dbrancher
lquipement.
Couper le courant ou sassurer que lenvironnement
est class non dangereux avant de dbrancher les
connecteurs. Fixer tous les connecteurs externes
relis cet quipement laide de vis, loquets
coulissants, connecteurs filets ou autres moyens
fournis avec ce produit.
La substitution de composants peut rendre cet
quipement inadapt une utilisation en
environnement de Classe 1, Division 2.
Sassurer que lenvironnement est class non
dangereux avant de changer les piles.

Publication 1756-IN039C-EN-P - October 2000

Publication 1756-IN039C-EN-P - October 2000


Supersedes Publication 1756-5.39 - September 1999

PN 957424-67
2000 Rockwell International Corporation. Printed in USA

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