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PWL5631 (Encore Automatic Spray Gun)

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Encore

Automatic Powder Spray Gun

Lightweight, compact gun provides 100 kV and the highest


transfer efficiency available for venturi-based coating systems.
Designed for use with the Nordson iControl
integrated control system, the Encore automatic
gun is one of the lightest and most compact powder
application tools in the industry. In addition, at 100 kV, it
provides the highest transfer efficiency available today for
venturi-based coating systems.
With the Encore automatic gun and Select Charge
technology, finishers can achieve superior coating coverage
and efficiency. The gun provides an air-purge cleanable design
for fast, easy cleaning, without gun disassembly, a requirement
today for quick color change powder coating applications.

Operator Selectable Coating Modes


and Digital Flow Control for Superior
Performance
Precise control of gun current is critical to ensure optimal
powder charge and the quality and efficiency of any powder
coating operation. The combination of Automatic Feedback
Current (AFC) control with Select Charge technology for
various coating modes provides the highest level of flexibility
and operating parameter control.

The iControl integrated control system features useradjustable AFC control to optimize system performance
over the widest variety of part profiles and configurations.
In the AFC mode, the controller automatically adjusts
electrostatic voltage output to maintain the optimal powder
charge and external field strength regardless of the gun-topart distance for uniform
powder deposition across the
part. This provides the most
consistent, overall coating
coverage and highest finish
quality possible.
In addition, the latestgeneration iControl system
incorporates Encores
Smart Flow pneumatic
control capability an easy,
intuitive method of setting
powder flow to achieve
optimum coating efficiency
and performance. With
Smart Flow, optimum velocity of the spray pattern for the
particular part being coated is set first; then, the powder
output level is set to achieve the desired film thickness on
the part. A Classic Flow mode is also available for setting
flow and atomizing air independently.

Encore Automatic Powder Spray Gun


Tube and Bar Mount Versions Meet
Application Requirements

Easy Access Cleaning


and Maintenance

The Encore automatic gun is available in both tube


mount and bar mount configurations to meet various
application needs. Tube mount versions accommodate
varying powder spray
booth widths for coating
very small to very large products.
A bar mount version, provides a more
compact and lightweight option. The bar
mount version is ideal for use on a robot
and in applications that do not require
ultra-fast color-change.

The Encore automatic guns aerodynamic shape and


smooth, engineered-material external surfaces facilitate
fast, easy powder blow-off during system color change.

The bar mount gun also


offers an adjustable
gun mounting bracket that enables 180-degree pitch
positioning capability. This can create angles from
90-degrees up (from parallel to gun bar) to 90-degrees
down to efficiently coat the tops and bottoms of
three-dimensional parts. Lead and lag positioning
is also available.
In all configurations, the
guns width is only 1.93 in.
(4.90 cm), minimizing surface
area to clean during color change.
It also minimizes the necessary
automatic gun slot widths in
powder booths for improved
booth airflow control.

The gun is easily disassembled for routine maintenance


to check for wear on all powder-contact parts. The
integral voltage multiplier is user replaceable.

Features and Benefits


Automatic Feedback Current control delivers

higher, more consistent, transfer efficiency.


Integral-power-supply is designed to deliver
optimal voltage 100 kV for automatic

applications.
Compact, lightweight for ease of operation.
Superior Faraday-cage penetration and
recoating capability to accommodate a wide

range of coating requirements.


Specially engineered materials used in
powder-contact parts minimize wear and

impact fusion.
Easy access powder pathway design makes

routine cleaning and maintenance fast and


uncomplicated.
Largest selection of nozzle choices available

in the industry.

For more
information,
speak with
your Nordson
representative
or contact
your Nordson
regional office.
United States
Amherst, Ohio
+1.800.626.8303 Phone
+1.888.229.4580 Fax
Canada
Markham, Ontario
+1.905.475.6730 Phone
+1.800.463.3200 Phone
+1.905.475.8821 Fax
Europe
Erkrath, Germany
+49.211.9205.141 Phone
+49.211.9252.148 Fax
Japan
Tokyo, Japan
+81.3.5762.2700 Phone
+81.3.5762.2701 Fax
Asia/Australia/
Latin America
Amherst, Ohio
+1.440.985.4000 Phone
24-hour message service:

Optional ion collector is available which, in

+1.440.985.4797

select applications, can


improve the
smoothness and
appearance
of cured powders.
Tube mount and bar mount
configurations available for added versatility.

Specifications
Dimensions:
Height
Width
Length

Weight

6.60 cm (2.60 in)


4.90 cm (1.93 in)
5' tube mount: 165.9 cm (65.31 in)
6' tube mount*: 195.9 cm (77.12 in)
Bar mount: 43.4 cm (17.10 in)
5' tube mount: 2.02 kg (4.45 lbs)
6' tube mount*: 2.37 kg (5.23 lbs)
Bar mount: 651 g (1.44 lbs)

* Limited by application requirements


8

Nordson Corporation
300 Nordson Drive
Amherst, Ohio 44001, USA

+1.440.985.4000
nordson.com

ACCREDITED

ATEX

2011 Nordson Corporation


All Rights Reserved
PWL-11-5631
Issued 2/11

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