Jumbo Bags

STATUS OF FIBC INDUSTRY IN
INDIA
A presentation by
BULK PACK SEMINAR,

HYDERABAD
G S ANIL KUMAR, PRESIDENT IFIBCA
THURSDAY 08TH APRIL 2010
ABOUT IFIBCA
Indian Flexible Intermediate Bulk Container

Association (IFIBCA) was started in the year
2002
IFIBCA has its office managed by the PHD
Chamber of Commerce at Delhi
IFIBCA currently has 22 members who are all
manufacturers spread across the country
IFIBCAs role is to promote the usage of
FIBCs in India and act as a catapult to
promote FIBCs across the globe
BULK PACK SEMINAR,

HYDERABAD
ABOUT IFIBCA
IFIBCA takes up matters of common interest

to members on various legislations, trade
requirements.
The combined turnover of this member group
is about Rs.2000 crores
BULK PACK SEMINAR,

HYDERABAD
SUBJECTS COVERED
PACKAGING NEED FOR BULK

PACKAGING
FACTORS THAT DETERMINE SELECTION
OF FIBC
FIBC TYPES
PROCESS
STANDARDS AND CERTIFICATIONS
MARKET INDIA VIS--VIS THE WORLD
POTENTIAL MARKETS
BULK PACK SEMINAR,

HYDERABAD
PACKAGING SIZES
Small Packages 1 kg to 50 kg
Intermediate Packages 51 to 250
Bulk Packaging - > 250 Kgs
Full Container w/o without container liner.
Packaging medium transition and scale
BULK PACK SEMINAR,

HYDERABAD
WHY BULK PACKAGING ?
Changing Global Scenario

Multifold increase in capacity
Forward and Backward integration Ready mix concrete
Man power shortage and ease of handling
Cost Effectiveness
Environmental advantage pollution free
Closed loop operation no contact with material in
process.
Increased Productivity
BULK PACK SEMINAR,
HYDERABAD
BASIC QUALITY PARAMETER OF BULK PACKAGING
Aesthetics
Non Toxic / Contamination free
Strength to with stand transportation
Provide Shelf Life
Easy Filling / Discharge Facility
Minimum bulging for better storage planning
Full fill the SAFETY norm as per standard .
Fulfill the required volume storage
Dimension stability and Stackability
BULK PACK SEMINAR,

HYDERABAD
KINDS OF MATERIAL TRANSPORTED IN FIBCs
Free flowing powders, granules etc.,
BULK PACK SEMINAR,

HYDERABAD
Factors that determine the selection of

FIBC
Bulk Density of the product
Dangerous and Non dangerous goods
Flow characteristics of the product
Particle size and shape lamination, liner sift proof
Compatible with the material used for construction of

fibc pvc chemical reaction
BULK PACK SEMINAR,

HYDERABAD
Factors that determine the selection of

fibc contd..
Is it a food contact application
Filling temperature of the product
Method of filling, storage, handling
Number of trips that it is used single trip, multi trip
Environmental consideration recycling
Hazardous Material
BULK PACK SEMINAR,

HYDERABAD
10
Jumbo bag / FIBC various options
BULK PACK SEMINAR,

HYDERABAD
11
TYPES OF FIBCS
BULK PACK SEMINAR,

HYDERABAD
12
Jumbo Bag - baffle
BULK PACK SEMINAR,

HYDERABAD
13
Conductive Bag
BULK PACK SEMINAR,

HYDERABAD
14
Dissipative Bag
BULK PACK SEMINAR,

HYDERABAD
15
Form fit liner designed to hold shape
BULK PACK SEMINAR,

HYDERABAD
16
PROCESS FLOW CHART

Raw Material
8 Shuttle
Tape Plant
4-Shuttle
6 Shuttle
Raw Material
Narrow Loom
Twisting
Lamination
Braiding
Cutting
Printing
Raw Material
Liner Plant
Component Making
Stitching
Insertion of Liner &

Bag Folding
Baling
BULK PACK SEMINAR,

HYDERABAD
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Primary Process of making FIBC
BULK PACK SEMINAR,

HYDERABAD
18
Conversion of fabric to Bag
BULK PACK SEMINAR,

HYDERABAD
19
Various test equipment needed for fibc
BULK PACK SEMINAR,

HYDERABAD
20
International Standards for FIBCs
EN 1898
JIS Z 1651
AS 3668
ISO 21898 : 2004
ISI 14738
IEC 61340-4-4:2005 for Electrostatic applications
BULK PACK SEMINAR,

HYDERABAD
21
Testing requirement of fibcs
Cyclic top lift

Load to failure
Stacking
Drop
Tear propogation
Righting
Toppling
BULK PACK SEMINAR,

HYDERABAD
22
UN Certified Bags
It is the responsibility of the person offering a hazardous
material for transportation to ensure that such packaging
are compatible with their lading
Corrosive
Permeability
Softening
Premature aging
Embrittlement
BULK PACK SEMINAR,
HYDERABAD
23
Certifications by Indian FIBC Producers
American Institute of Baking (AIB)

British Retail Consortium (BRC)
ISO 9001
ISO 14000
ISO 22000
BULK PACK SEMINAR,

HYDERABAD
24
Indian FIBC in the Global Centrestage
Indian FIBC Industry is the third largest producer in

the world
Indian producers are supplying to virtually every
country across the globe
While the primary mode of selling overseas is
through resellers, direct supply to end users is
increasing.
Indian companies are now participating in worldwide
bids for supply across continents.
BULK PACK SEMINAR,

HYDERABAD
25
Potential Markets
As Jumbo bags gains prominence in the existing markets in India, there

is a lot of effort already being made to penetrate new markets which
have huge potential in the future. High Potential Markets
Cement: Infrastructure is growing at a phenomenal rate in India and

Cement being the basic raw material offers a huge potential as more
and more manufacturers start to adapt bulk transportation that will
facilitate cost savings, practical advantages as a result of lesser unit
cost of packing and substantial reduction in wastage.
Food: Several food and related products are being packed and
transported in Jumbo Bags. These include Organic and Regular Rice
exported in Jumbo Bags. Other significant developments are Sugar,
Cashew, Coffee, Gelatin, which are also exported in Jumbo Bags, and
has potential to reach huge volumes.
Alumina: The Country is today producing surplus alumina, which is

being exported. This trend is likely to continue with the establishment of
green field export oriented alumina refineries.
BULK PACK SEMINAR,

HYDERABAD
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FIBC consumption in the Packaging

Universe
BULK PACK SEMINAR,

HYDERABAD
27
Manufacturers and capacity About 50
BULK PACK SEMINAR,

HYDERABAD
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Current Indian Market Size
Source: PP/HDPEWovenSackNews,CompanyData.
BULK PACK SEMINAR,
HYDERABAD
29
World wise consumption and production

data
Source:Freedonia,PP/HDPEWovenSackNews,CompanyData.
BULK PACK SEMINAR,

HYDERABAD
30
India is one of the top 3 Countries in

Manufacture of FIBCs.
BULK PACK SEMINAR,

HYDERABAD
31
What Should the Customer Look For
Quality Good and not so good

Delivery
Service
Infrastructure Quality systems and test
facilities ?
Price While Price is always an important
factor, customer should be conscious about
his choice of supplier and his ability to meet
the safety standards.
BULK PACK SEMINAR,

HYDERABAD
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CHALLENGES OF INDIAN FIBC

INDUSTRY
Infrastructure
Port and other facilities to handle inbound and out bound cargo
Internal transportation more road dependent, poor rail cargo
facilities
Power
Severe shortage in most of the states
Labour
Development in all areas increasing demand for labour and
labour shortage
Finance
Cost of finance @ 10-12%
BULK PACK SEMINAR,

HYDERABAD
33
THANK YOU
BULK PACK SEMINAR,

HYDERABAD
34

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What is IFIBCA and what is its role?

What is IFIBCA and what is its role?

What are some factors that determine the selection of FIBCs?

What are some factors that determine the selection of FIBCs?

STATUS OF FIBC INDUSTRY IN

BULK PACK SEMINAR,

G S ANIL KUMAR, PRESIDENT IFIBCA

THURSDAY 08TH APRIL 2010

Indian Flexible Intermediate Bulk Container

BULK PACK SEMINAR,

THURSDAY 08TH APRIL 2010

IFIBCA takes up matters of common interest

BULK PACK SEMINAR,

THURSDAY 08TH APRIL 2010

PACKAGING NEED FOR BULK

BULK PACK SEMINAR,

THURSDAY 08TH APRIL 2010

BULK PACK SEMINAR,

THURSDAY 08TH APRIL 2010

WHY BULK PACKAGING ?

Changing Global Scenario

THURSDAY 08TH APRIL 2010

BASIC QUALITY PARAMETER OF BULK PACKAGING

Non Toxic / Contamination free

Strength to with stand transportation

Provide Shelf Life

Easy Filling / Discharge Facility

Minimum bulging for better storage planning

Full fill the SAFETY norm as per standard .

Fulfill the required volume storage

Dimension stability and Stackability

BULK PACK SEMINAR,

THURSDAY 08TH APRIL 2010

KINDS OF MATERIAL TRANSPORTED IN FIBCs

Free flowing powders, granules etc.,

BULK PACK SEMINAR,

THURSDAY 08TH APRIL 2010

Factors that determine the selection of

Bulk Density of the product

Dangerous and Non dangerous goods

Flow characteristics of the product

Particle size and shape lamination, liner sift proof

Compatible with the material used for construction of

BULK PACK SEMINAR,

THURSDAY 08TH APRIL 2010

Factors that determine the selection of

Is it a food contact application

Filling temperature of the product

Method of filling, storage, handling

Number of trips that it is used single trip, multi trip

Environmental consideration recycling

BULK PACK SEMINAR,

THURSDAY 08TH APRIL 2010

Jumbo bag / FIBC various options

BULK PACK SEMINAR,

THURSDAY 08TH APRIL 2010

BULK PACK SEMINAR,

THURSDAY 08TH APRIL 2010

Jumbo Bag - baffle