Gear Couplings
Gear Couplings
Gear Couplings
2
Greater Bore Capacity Higher Torque Ratings Designs to Meet a
Diverse Range of Needs
AGMA Popular Falk AGMA Popular Falk
Coupling Competitive LIFELIGN Coupling Competitive LIFELIGN G Standard Flanged
Size Brands Couplings Size Brands Couplings Sleeve
1 1.625 1.875 1 7,500 10,080 General purpose
series used on bulk
11/2 2.250 2.375 11/2 18,900 20,790 handling systems,
2 2.750 2.875 2 31,500 37,800 paper machines,
21/2 3.500 3.625 21/2 56,700 66,150 fans, pumps,
3 4.000 4.125 3 94,500 107,100 cranes mixers,
31/2 4.500 4.875 31/2 151,200 163,800 sugar mills, crush-
ers and many other
4 5.500 5.750 4 220,500 270,900
high-torque
41/2 6.000 6.750 41/2 302,400 371,700 applications.
5 6.625 7.375 5 434,700 500,900
GC Continuous
51/2 7.500 8.250 51/2 573,300 655,200 Sleeve
6 8.125 9.125 6 749,700 800,100 Used on high-
7 9.625 10.875 7 1,008,000 1,197,000 speed equipment
with low inertia
requirements.
G Large Flanged
Sleeve
For very high
torque applications,
including power
plants, mining,
cement, steel and
metal mills, paper,
sugar, rubber
and other large
industrial plants.
3
Lifetime Savings Reliable, convenient fasteners Selection
Lifelign Couplings are specially High-strength, Grade-8 fasteners Rexnord supplies a complete range
designed to remain your most provide added protection against of coupling designs including, gear
economical solution by extending coupling failure at the flange joint. disc, grid, elastomer, composite, and
maintenance intervals, reducing To assure the easiest possible fluid couplings.
wear and increasing service life. assembly and disassembly, fasteners Expertise
Advanced Lube System are zinc-coated to prevent corrosion
and feature non-turning locknuts, Rexnord’s extensive applications
Falk Long Term Grease (LTG) engineering expertise combines with
which allow
eliminates routine lubrication cycles our comprehensive product offering
one-
for up to 3 years. The location of the to assure that you wind up with the
wrench
lubrication hole in the sleeve best choice for the job…. and your
installa-
ensures that an adequate grease preferred requirements.
tion with
reservoir will be maintained close to
the gear mesh. Plus, Lifelign’s 4-
no Packaged System Design
washers Rexnord’s unmatched variety of gear
point seal contact provides better Falk-Rexnord Other
required. drives and power transmission com-
retention of lubricant, eliminating
the axial seal movement that can ponents allows us to develop com-
draw lubricant out of the coupling plete packaged systems for your
should misalignment occur. You Get More than power transmission needs. In many
Cost Savings with cases, pre-packaged systems offer
For added reliability our standard
Falk Lifelign Couplings drop-in installation or replacement,
seals handle a maximum continuous
Capacity minimizing installation time and
operating temperature of 250°F
costs.
(121°C) and a maximum intermit- Rexnord supplies the largest gear
tent temperature of 300°F (149°C). couplings in the world for low-speed,
Global Availability and Support
High temperature seals are avail- high-torque applications or where Rexnord’s has 900+ distributor loca-
able, extending maxi- bore capacities of 10” to 52” are tions and 300+ sales engineers,
mum temperatures to offering local availability on a global
required.
400°F (204°C) for con- basis.
tinuous Quality
3-Year Heavy-Duty Warranty
duty and Rexnord pours its own castings and
completely machines the Rexnord rewrote industry expecta-
500°F
components to assure maximum tions by offering the first 3-Year
(260°C)
product integrity with minimum lead Warranty, standard, on all “heavy-
for inter-
times. duty”products.
mittent use.
Triple crown protection Performance Online Support
Rexnord can supply alloy steels for Rexnord online support includes
Crowning at the root, tip and face of
hydraulic hub removal, increased spares information and pricing, serv-
each tooth helps minimize wear
wear resistance, or to increase ice data, product literature, quoting
damage due to misalignment. This
torque ratings by an average of 60% tools and engineering artwork.
triple-crown effect eliminates tip
loading, while also reducing for only about a 30% increase in
backlash and radial clearances. price. The torque boost can allow
smaller sizes to be used, thus signif-
icantly reducing overall costs.
4
Selection Guide 451-110, October 2006
Table of Contents Engineering Data
Recommended Commercial Keys for Bores with
Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 One & Two Keys — Inches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Available Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9 Maximum Bores — Inches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
How to Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11 Recommended Bore Tolerances, Falk Steel Coupling Hubs . . . . . . . . 52
Quick Selection Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13 Flanged Sleeve & Rigid Hub Details . . . . . . . . . . . . . . . . . . . . . . . . 53
Service Factors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-15 Sleeve Jack Bolt Holes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Puller Bolt Holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
CONTINUOUS SLEEVE GEAR COUPLINGS — Torsional Stiffness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Dimensions & Specifications WR2 Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Type GC02 Double Engagement . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Bore Ranges for Reduced Shank Dia. Hubs — Inches . . . . . . . . . . . . 54
Type GC05 Single Engagement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Puller Bolt Holes for Reduced Shank Dia. Hubs — Inches . . . . . . . . . 54
Type GC05 Floating Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Standard Filleted Keyways & Chamfered Keys . . . . . . . . . . . . . . . . . 55
STANDARD FLANGED SLEEVE GEAR COUPLINGS — Misalignment Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Dimensions & Specifications ALL TYPES
Type G20 Double Engagement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Recommended Hub Bores for Interference & Clearance Fit . . . . . . . . 57
Type G32 Spacer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Coupling Application Data Sheet . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Type G52 Single Engagement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Interchange Guide Flanged & Continuous Sleeve . . . . . . . . . . . . 59-60
Type G52 Floating Shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-23
Type GV20 Vertical Double Engagement . . . . . . . . . . . . . . . . . . . . . 24
Type GV52 Vertical Single Engagement . . . . . . . . . . . . . . . . . . . . . . 25
Types G62/G66 Brakewheel, Straight Bores & G63 Disc Brake . . . . . 26
Types G62 & G66 Brakewheel, Taper Bores . . . . . . . . . . . . . . . . . . . 27
Type GL20 Slide Double Engagement . . . . . . . . . . . . . . . . . . . . . . . 28
Type GL52 Slide Single Engagement . . . . . . . . . . . . . . . . . . . . . . . . 29
Type G70 Disconnect, Inching Drives . . . . . . . . . . . . . . . . . . . . . . . . 30
Type G72 Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Type GP20/52/82 Insulated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Type G82 Rigid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Type GV82 Rigid Thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Type GR20 Shear Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Factory Warranty We’re so confident in the performance and
Type G Mill Motor & Taper Bores . . . . . . . . . . . . . . . . . . . . . . . . . . 36
reliability of our latest generation of Falk gear drives that we’re
Engineering Data
Recommended Commercial Keys for Bores With One Key . . . . . . . . 37
backing this comprehensive offering with the best standard
Shaft Diameters & Ratings for NEMA 60 Hertz & 50 Hertz warranty in the business. Our full, 3-year Heavy-Duty Warranty
Metric Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 provides “shaft-to-shaft” protection on all Falk components –
Maximum Bores . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 including bearings and seals. It’s an industry first... and one more
Recommended Bore Tolerances, Falk Steel Coupling Hubs . . . . . . . . 38 powerful reason why Rexnord is your ultimate bottom-line drive
Flanged Sleeve & Rigid Hub Details . . . . . . . . . . . . . . . . . . . . . . . . . 39 and coupling value.H
Puller Bolt Holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Torsional Stiffness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
H Warranty extends for 3 years from date of shipment.
WR2 Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Standard Filleted Keyways & Chamfered Keys . . . . . . . . . . . . . . . . . . 40
Variable Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Misalignment Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
LARGE FLANGED SLEEVE GEAR COUPLINGS —
Dimensions & Specifications
Type
Type
G20 Double Engagement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
G52 Single Engagement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Basic Information
Install and operate Rexnord products in conformance with
Type G52 Floating Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 applicable local and national safety codes and per Rexnord
Type GV20 Vertical Double Engagement . . . . . . . . . . . . . . . . . . . . . 45
Type GV52 Vertical Single Engagement . . . . . . . . . . . . . . . . . . . . . . 46
installation manuals which are available upon request. Suitable
Type GL20-4 Slide Double Engagement . . . . . . . . . . . . . . . . . . . . . . 47 guards for rotating members may be purchased from Rexnord as
Type G70 Disconnect, Inching Drives . . . . . . . . . . . . . . . . . . . . . . . . 48 optional accessories. Consult your local Rexnord Representative
Type G82 Rigid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 for complete details.
Type GR20 Shear Pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
WARNING: Lock out power and remove all external loads from
the system before attempting to service any component in the
system. Locking out the power and removing the load will reduce
the possibility of unexpected motion or reaction in the system.
Falk Long Term Grease Benefits include: increased coupling
life, significantly extended re-lubrication intervals, reduced
maintenance costs, reduced downtime, superior lubrication, high
load carrying capabilities and it is usable up to 250°F (121°C).
Copyright 1992, 2006, Rexnord Industries, LLC. All Rights Reserved. Litho in U.S.A.
FALK, A-PLUS, LIFELIGN, OMNIBOX, RAM, RENEW, STEELFLEX, and ULTRAMITE For information on Falk Long Term Grease, request
are registered trademarks. Magnum Seal is a trademark of The Falk Corporation Form 840201B. Lifelign gear couplings are warranted for 3 years
for its rotary shaft sealing system for enclosed gear drives. Taper-Lock is a when lubricated with Falk LTG Long Term Grease.
registered trademark of a bushing under license. Viton is a registered trademark of
the DuPont Co..
The contents of this selection guide are subject to change without notice or
obligation. Information contained herein should be confirmed before placing orders.
1010 G 20
SIZE PRODUCT TYPE (Shrouded and Exposed Bolts)
CLASSIFICATION
The Type G20 double engagement, close coupled type has two
flex halves to accommodate both offset and angular
misalignment or a combination of the two, as well as end float. It
is ideal for all horizontal, close coupled applications including
fans, overhead cranes, conveyors, steel and paper mill
equipment. It is adaptable with limited end float kits for use on
electric motors, generators or any machines fitted with sleeve or
straight roller bearings. (See Page 19.)
Type GV20 vertical double engagement coupling is a standard
horizontal double engagement gear coupling modified to
accommodate the sleeve centering assembly. Recommended for
inclinations over 10°. (See Pages 24 and 45.)
The Type G Large Gear Coupling is available in all types for
capacities up to 72,450,00 lb-in., 8,185,000 Nm. (See Page
42.)
Types G32
SHEAR
Shear pin couplings are used for applications subject to jamming
PLATES and overload. When pins break, the equipment is physically
HARDENED
BUSHING
disconnected preventing damage. If desired shear settings are
unknown, the selection should be referred to the Factory. (See Pages
SHEAR PIN 35 and 50.)
SHEAR NOTCH
DIAMETER
Type GR20
· Shaft diameters. 2. SERVICE FACTOR: From Service Factor Table 4, Page 14 =1.5
3. REQUIRED MINIMUM COUPLING RATING:
· Shaft gaps.
1.5 x 26,923 lb-in = 40,385 lb-in
· Physical space limitations 4. TYPE: From Page 7, to connect close coupled shafts (.250"
gap) the double engagement Type 1025GC02 or Type
· Special bore or finish information and type of fit 1025G20 coupling is the selection. Refer to Pages 16 or 19 for
Exceptions are High Peak Loads, Brake Applications or high dimensions.
frequency axial sliding (greater than 5 per hour). For these 5. SIZE: From Page 16, a Size 1025GC02 or Page 19, a Size
conditions, use the Formula Selection Method on the next 1025G20 is the proper selection based on a torque rating of
page. Applications that require rapid changes in direction 66,150 lb-in exceeding the required minimum coupling rating of
or torque reversals should be referred to the Factory. 40,385 lb-in
1. RATING: Determine system torque. If torque is not given, 6. CHECK: Maximum speed capacity of 3,330 (1025GC02) and
calculate as shown below. 5000 (1025G20) rpm exceeds required speed of 1170 rpm.
HP x 63,000 Maximum bore capacity of 3.625" exceeds the actual shaft
System Torque (lb - in) = diameters.
rpm
Where: HP (Horsepower) is the actual or transmitted power TABLE 1 — Torque and Horsepower Ratings
required by the application (if unknown, use the motor or Coupling Size Torque Rating (lb-in) HP per 100 RPM
turbine nameplate rating) and RPM is the actual speed the
1010G/GC 10,080 16
coupling is rotating. 1015G/GC 20,790 33
2. SERVICE FACTOR: Determine the appropriate service factor 1020G/GC 37,800 60
1025G/GC 66,150 105
from Tables 4 and 5, Page 14 or Table 6, Page 15. 1030G/GC 107,100 170
1035G/GC 163,800 260
-
1040G 270,900 430
3. REQUIRED MINIMUM COUPLING RATING: Determine the 1045G 371,700 590
required minimum coupling rating as shown below: 1050G 500,900 795
1055G 655,200 1,040
Minimum Coupling Rating = S.F. (Service Factor) x Torque 1060G 800,100 1,270
(lb-in) 1070G 1,197,000 1,900
Torque Rating (lb-in– millions) HP per 100 RPM
4. TYPE: Refer to Pages 7-9 and select the appropriate coupling type. Coupling
1000 Series 2000 Series 1000 Series 2000 Series
5. SIZE: Determine proper size of type selected from Table 1 by
tracing down torque column to a value that is equal or greater 1080G 2080G 1.506 2.070 2,390 3,285
1090G 2090G 1.997 2.791 3,170 4,430
than that determined in Step 3 above. Then turn to the 1100G 2100G 2.747 3.919 4,360 6,220
dimension pages of appropriate coupling type selected and 1110G 2110G 3.654 5.393 5,800 8,560
check the following for the size selected. 1120G 2120G 4.914 6.880 7,800 10,920
1130G 2130G 6.363 8.190 10,100 13,000
6. Check: Coupling Capacities and Dimensions 1140G 2140G 8.064 10.080 12,800 16,000
A. Bores — Check shaft diameters against coupling maximum 1150G 2150G 9.702 11.970 15,400 19,000
1160G 2160G 11.592 14.490 18,400 23,000
bore. If bore is inadequate, consider the use of a reduced 1180G 2180G 14.679 18.900 23,300 30,000
key from engineering tables, or select a larger size coupling. 1200G 2200G 18.963 25.200 30,100 40,000
1220G 2220G 24.066 31.500 38,200 50,000
B. Speeds (rpm) — Check the operating rpm against the 1240G 2240G 30.744 39.690 48,800 63,000
coupling allowable speed. If catalogued values are 1260G 2260G 39.753 48.510 63,100 77,000
inadequate, consider balancing. Balancing may allow up to 1280G 2280G 51.660 59.850 82,000 95,000
50% increase in speeds shown. Contact the Factory with 1300G 2300G 59.850 72.450 95,000 115,000
complete application details.
C. Dimensions — Checks are: length of hubs and alignment
clearances against shaft lengths, outside diameter of
coupling against radial clearances
General Information
· Rexnord standards apply unless otherwise specified.
· Dimensions are for reference only and are subject to change without notice unless certified.
· Unless otherwise specified, Rexnord coupling hubs will be bored for an INTERFERENCE FIT without a setscrew. Clearance fit hubs with
a setscrew can be supplied if specified.
Reference Notes
† Peak torque capacity is two times the published rating.
‡ Consult Factory for higher speeds. Balancing may allow up to a 50% increase in speeds shown.
l Maximum bores are reduced for hubs furnished with an INTERFERENCE FIT and a setscrew over the keyway. Maximum bores may also be reduced when puller bolt holes are
required. Refer to Tables 13 & 14 on Page 38. Bore capacities can be increased beyond values shown if the coupling torque rating is reduced. Refer to the Factory.
Recommended key sizes for the listed maximum bores are shown in Table 11, Page 37, and Table 24, Page 51.
n Minimum bore is the smallest bore to which a RSB (rough stock bore) hub can be bored. Depending upon coupling size, rough stock bore hubs may have only a blind centering
hole or a through hole that will permit remachining of the hubs to the minimum bores specified.
LUBRICATE
THRU SLEEVE
MINIMUM
CLEARANCE
REQUIRED
FOR
ALIGNING GAP
C C
D A
D
LUBRICATE
THRU SLEEVE
J
M
MINIMUM
CLEARANCE
REQUIRED
FOR
ALIGNING
GAP
C L
D A
D
GAP C GAP
BETWEEN SHAFT ENDS
L BE L
A D SB
SD
GAP
ELASTOMER GAP
DISC FOR VERTICAL
APPLICATIONS - LOWER
COUPLING ONLY FOR
ALL SIZES
Pilot Hubs on Floating Shaft (FPPF)
MINIMUM CLEARANCE REQUIRED FOR ALIGNING
LUBRICATE THRU
LUBRICATE THRU SLEEVE
J SLEEVE
M
GAP L GAP
BETWEEN SHAFT ENDS L
C BE
A D SB
SD
Lube BE Min
Max Wt – Each Wt SIZE
SIZE Bore Min Clpg w/o Per A C D J L M Gap
H Bore n H
(sq Key) l Bore-lb Cplg PFFP FPPF
(oz)
1010GC 1.875 .50 7.7 .3 3.50 7.50 3.63 1.69 2.70 2.41 1.69 2.57 .125 1010GC
1015GC 2.375 .75 14.1 .7 4.30 9.25 4.13 1.94 3.40 3.00 2.01 3.19 .125 1015GC
1020GC 2.875 1.00 26 1.1 5.20 11.40 5.13 2.44 4.14 3.72 2.51 3.90 .125 1020GC
1025GC 3.625 1.25 48 1.8 6.44 13.30 6.44 3.03 5.14 4.30 3.03 4.55 .188 1025GC
1030GC 4.125 1.50 76 2.6 7.50 14.50 7.56 3.59 6.00 4.72 3.59 4.97 .188 1030GC
1035GC 4.875 2.00 115 3.4 8.50 16.25 8.88 4.19 7.00 5.25 4.19 5.50 .250 1035GC
Floating Shaft
Floating Shafts – Inches
Ass’y s
SIZE SB Shaft SD Shaft Weight WR2
H
Torque Rating End Dia Dia (lb-in) (lb-in2/in) Max BE (in) For Various RPM’s ¨
(lb-in)
1750 1430 1170 870 720 580 540 & Less
M M
GASKET
GAP
C C
D
F
A
BE Spacers in Stock
Without Limited End Float SIZE
3.500 4.375 4.500 5.000 7.000
1010G l l ... l ...
MINIMUM CLEARANCE REQUIRED FOR ALIGNING
1015G l ... ... l ...
1020G ... l ... l l
M
SPACER
1025G ... ... ... l l
EXPOSED 1030G ... ... ... l l
LUBRICATE
THRU SLEEVES
H H
GASKET
J SG SG
BETWEEN
BE
SHAFT
End Addition to Stock ENDS
SIZE SG
Float t BE Length Q EXPOSED
1015G .094 .0235 .088 BOLTS
1020G .094 .0235 .108
1025G .094 .0235 .145
1030G .094 .0235 .185
1035G .188 .047 .186
1040G thru 1070G .188 .047 None
© Refer to the Factory if these values exceed one-half the rotor end float or the
SG
equipment manufacturer’s specifications.
Q Couplings with stock spacers and limited end float must add applicable addition to
the BE (Between Shaft Ends) dimension. BE Type G31 Shrouded Bolts
NON-STOCK SPACER DESIGN
furnished only when
SIZES 1010 THRU 1070G32. specified on order.
LUBRICATE
THRU SLEEVE H H
Cplg Wt With
Torque Allow Max Borel Min No Bore-lb Lube
SIZE Rating Speed Bore Wt A B C D E F H J L M Q Gap SIZE
H H
(lb-in) † rpm ‡ Flex Rigid n
G51 G52 lb
Hub Hub
1010G 10,080 8,000 1.875 2.375 .50 9 10 .05 4.56 3.41 1.69 2.70 .10 3.30 .55 1.53 1.56 2.00 1.66 .156 1010G
1015G 20,790 6,500 2.375 2.938 .75 18 20 .09 6.00 3.92 1.94 3.40 .10 4.14 .75 1.88 1.82 2.40 1.92 .156 1015G
1020G 37,800 5,600 2.875 3.625 1.00 30 35 .15 7.00 4.90 2.44 4.14 .10 4.98 .75 2.34 2.30 3.00 2.40 .156 1020G
1025G 66,150 5,000 3.625 4.375 1.25 55 60 .26 8.38 6.12 3.03 5.14 .10 6.10 .86 2.82 2.90 3.60 3.00 .188 1025G
1030G 107,100 4,400 4.125 5.125 1.50 85 95 .40 9.44 7.24 3.59 6.00 .10 7.10 .86 3.30 3.46 4.20 3.56 .188 1030G
1035G 163,800 3,900 4.875 5.875 2.00 135 150 .60 11.00 8.43 4.19 7.00 .10 8.32 1.12 3.84 4.02 5.10 4.12 .218 1035G
1040G 270,900 3,600 5.750 7.250 2.50 200 220 1.03 12.50 9.56 4.75 8.25 .16 9.66 1.12 4.38 4.54 5.70 4.70 .281 1040G
1045G 371,700 3,200 6.750 8.125 3.00 285 300 1.25 13.62 10.75 5.31 9.25 .16 10.79 1.12 4.84 5.14 6.50 5.30 .312 1045G
1050G 500,900 2,900 7.375 9.000 3.50 400 430 2.00 15.31 12.17 6.03 10.00 .20 12.04 1.50 5.54 5.80 7.20 6.00 .344 1050G
1055G 655,200 2,650 8.250 10.000 4.00 555 580 2.50 16.75 13.76 6.62 11.00 .20 13.16 1.50 6.22 6.80 8.00 7.00 .344 1055G
1060G 800,100 2,450 9.125 11.000 4.50 ... 715 3.75 18.00 15.16 7.41 12.00 .26 14.41 1.00 6.66 7.34 9.00 7.60 .406 1060G
1070G 1,197,000 2,150 10.875 13.000 5.00 ... 1120 5.00 20.75 17.86 8.69 14.00 .33 16.73 1.12 7.70 8.67 10.50 9.00 .500 1070G
H See page 15 for General Information and other Reference Notes.
2000 2. From table below select a shaft diameter that has an assembly
torque rating equal to or greater than the system or selection
OPERATING SPEED – RPM
BALANCING OF
SHAFT REQUIRED torque determined in coupling selection.
1500
3. Check maximum “BE” for the shaft diameter selected and
running speed for shaft length required from table below. Refer
1000
to graph at left to determine if shaft requires balancing.
BALANCING
500 NORMALLY NOT 4. If the application shaft length exceeds the maximum “BE” listed,
REQUIRED select the next larger shaft diameter or the next larger size
coupling. Consult the Factory for higher speeds or longer shaft
10 20 30 40 50 60 70 80 lengths than listed below.
DISTANCE BETWEEN SHAFT ENDS – INCHES
Floating Shaft
Assembly
Maximum BE for Various RPM’s s
SIZE Torque SB SD Wt-lbs WR2
H Rating t 540
Shaft End Shaft per lb-in2
lb-in Diameter Diameter inch per inch 1750 1430 1170 870 720 580 or
Less
1010G 4,370 1.500 1.562 .54 .17 54 60 66 77 85 94 97
10,080 1.875 2.000 .89 .45 61 68 75 87 96 107 110
1015G 10,350 2.000 2.125 1.00 .57 63 70 77 90 99 110 113
20,790 2.375 2.500 1.39 1.09 69 76 84 97 107 119 123
1020G 20,200 2.500 2.625 1.53 1.32 70 78 86 100 110 122 126
37,800 2.875 3.000 2.00 2.25 75 83 92 107 117 131 135
1025G 39,500 3.125 3.250 2.35 3.10 78 87 96 111 122 136 140
66,150 3.625 3.750 3.13 5.50 84 93 103 119 131 146 151
1030G 75,300 3.875 4.000 3.56 7.12 87 96 106 123 136 151 156
107,100 4.125 4.250 4.02 9.07 89 99 110 127 140 156 160
1035G 118,000 4.500 4.750 5.02 14.16 95 105 116 134 148 165 169
163,800 4.875 5.000 5.56 17.38 97 107 119 138 152 169 174
1040G 215,300 5.500 5.750 7.36 30.40 104 115 128 148 163 181 187
270,900 5.750 6.000 8.01 36.05 106 118 130 151 166 185 191
1045G 279,500 6.000 6.500 9.40 49.65 111 123 136 157 173 193 198
371,700 6.750 8.000 14.24 113.92 123 136 150 175 192 214 220
1050G 335,300 6.375 6.500 9.40 49.65 111 123 136 157 173 193 198
500,900 7.375 8.000 14.24 113.92 123 136 150 175 192 214 220
1055G 335,300 6.375 6.500 9.40 49.65 111 123 136 157 173 193 198
655,200 7.875 8.000 14.24 113.92 123 136 150 175 192 214 220
1060G 632,000 7.875 8.000 14.24 113.92 123 136 150 175 192 214 220
800,100 8.500 8.560 16.30 149.33 127 141 156 181 199 221 228
1070G 632,000 7.875 8.000 14.24 113.92 123 136 150 175 192 214 220
1,197,000 9.500 9.560 20.34 232.31 134 149 165 191 210 234 241
H See page 15 for General Information and other Reference Notes.
© Assembly torque rating is limited by coupling size, shaft end diameter or both.
s Interpolate for intermediate speeds. Maximum BE is based on 70% of critical speed. Refer to the Factory for higher running speeds.
GAP SB GAP
L BETWEEN SHAFT ENDS L
F BE
A D
C F SD
MINIMUM CLEARANCE
REQUIRED FOR ALIGNING
M
GASKET GAP DISC FLEX HUB
GAP DISC
RIGID HUB RIGID HUB
FLEX HUB
GAP SB GAP
C BE BETWEEN SHAFT ENDS C
D
F
A F
L SD
LUBRICATE H H
THRU SLEEVES
GASKET For Sizes 1010G thru 1055G, Type
J Q G51 Shrouded Bolts furnished
only when specified on order.
Y M
J C
GAP
GASKET
B H
BE - BETWEEN
J SHAFT ENDS
C CENTERING
Y COMPONENT
KIT
A
F
LUBRICATE D
THRU SLEEVE
Use G52
at Top FLEX HUB
Y M
J C
GAP
B H
BE - BETWEEN
SHAFT ENDS CENTERING
GASKET
R COMPONENT
Floating L KIT
Minimum
Shaft Distance
Design Between RIGID HUB
Shafts
Use GV52
at Bottom
Downward Thrust Capacity of Support Button
Sizes 1010-1030GV = 10,000 lb
Sizes 1035-1070GV = 30,000 lb
MINIMUM CLEARANCE REQUIRED FOR ALIGNING MINIMUM CLEARANCE REQUIRED FOR ALIGNING
JC
MC MC MC
MD M MD M
RIGID HUB
BRAKE CL BRAKE CL NC DISC CL
NC
FLEX HUB
E
NB NB NB
GAP D AB D GAP F GAP D AC
C C F F C L A C C F
A A
AB
W W W
H H H
H H H LUBRICATE
THRU SLEEVE
J LUBRICATE J Q J
JB THRU SLEEVE JB
B B B
Double Engagement Type G62 Single Engagement Type G66 Double Engagement Type G63s
BRAKE CL BASE
BRAKE CL BRAKE CL NC BASE NC
NC BASE FLEX LINE
LINE RIGID LINE
FLEX HUB RIGID HUB
HUB FLEX HUB HUB FLEX HUB
AB AB
AB NB
NB NB
BORE
BORE
MAX.
MAX.
BORE
MAX.
GAP GAP
GAP
ZD ZD
ZD L ZE C ZE
C ZE
MOTOR END MOTOR END
MOTOR END
Double Engagement Type G62 Single Engagement Type G66 Single Engagement Type G66
(One Hub Taper Bored) (Flex Hub Taper Bored) (Rigid Hub Taper and C’ Bored)
Figure 1 Figure 2 Figure 3
Brakewheel Allow
Dia x Face Wheel CPLG Mill Speed Brake Brake Manufacturer NB Gap
SIZE & Catalog Number MA MC
t Rating
Drawing H Motor rpm lb-ft C L M MB MD NC ZD ZE
Number Size s Max Max
Dimensions t C-H E.C. & Fig Fig Fig Fig
AB x JB Co. M. G.E. West 1&3 2 1 2&3
8 x 3.25 330155 1015G 802 2,860 100 8 T-08 A100 TM83 1.94 1.82 2.40 4.50 2.90 .56 .61 1.47 .94 3.00 .625 .660
10 x 3.75 330156 1015G 803,804 2,290 200 10 T-10 A101 TM1035 1.94 1.82 2.40 5.00 2.90 .88 .92 2.03 1.00 3.50 .625 .660
13 x 5.75 330158 1020G 806 1,760 550 13 T-13 A102 TM1355 2.44 2.30 3.00 5.62 3.50 .75 .80 2.91 1.13 4.00 .625 .660
13 x 5.75 330159 1025G 808 1,760 550 13 T-13 A102 TM1355 3.03 2.90 3.60 6.25 4.10 1.12 1.14 3.19 1.25 4.50 .750 .750
16 x 6.75 330160 1025G 810 1,430 1000 16 T-16 A103 TM1665 3.03 2.90 3.60 6.38 4.72 .12 Q .14 2.69 1.38 4.50 .750 .750
19 x 8.75 330162 1030G 812 1,200 2000 19 T-19 A104 TM1985 3.59 3.46 4.20 7.00 5.88 .25 Q .23 3.31 1.50 5.00 .750 .750
19 x 8.75 330163 1035G 814 1,200 2000 19 T-19 A104 TM1985 4.19 4.02 5.10 7.12 6.58 .12 .12 3.47 1.63 5.00 1.000 .980
23 x 11.25 330164 1040G 816 995 4000 23 T-23 A105 TM2311 4.75 4.54 5.70 8.20 7.82 0 .05 4.59 1.75 5.50 1.000 1.050
23 x 11.25 330165 1040G 818 995 4000 23 T-23 A105 TM2311 4.75 4.54 5.70 8.31 8.26 .44 Q .39 Q 4.16 1.31 6.00 1.000 1.050
30 x 14.25 330166 1050G 820 765 9000 30 ... ... . 6.03 5.80 7.20 8.50 10.63 .44 Q .37 Q 5.38 1.75 6.75 1.312 1.360
30 x 14.25 330167 1050G 822 765 9000 30 ... ... . 6.03 5.80 7.20 9.62 9.76 .19 .25 6.00 2.37 7.25 1.312 1.360
H See page 15 for General Information and other Reference Notes.
© For standard AISE brakes.
s Based on maximum rim velocity of 6000 feet per minute.
Q Symbol indicates that Dimension NB and the brakewheel centerline are to the left of the hub face.
MINIMUM CLEARANCE REQUIRED FOR ALIGNING MINIMUM CLEARANCE REQUIRED FOR ALIGNING MINIMUM CLEARANCE REQUIRED FOR ALIGNING
GL M M GL M M GAP DISC
M M SLEEVE
SLEEVE (BOTH SIDES)
CENTER CENTER CENTER
PLATE PLATE PLATE
T T
C T C C C T T
T C C
D D D
F GAP F GAP F
GAP A
A A
E
C T L E
A C T L
F F A
D MIN. F F
GAP D MIN.
MAX. GAP
MAX.
FLEX H H
HUB RIGID FLEX
HUB H H
LUBRICATE J Q HUB RIGID
THRU GASKET LUBRICATE J Q HUB
SLEEVE BB THRU GASKET
SLEEVE B
Type GL52-1 Long Tooth Sleeve Type GL52-2 Long Tooth Sleeve
Reversed Std. Hub Cutoff Long Hub
Choosing an Assembly
Select the assembly that provides a Total “T” dimension from the table below equal to the application requirements.
GL52-1 — Moderate slide capacity, moderate price.
GL52-2 — Greatest slide capacity, highest price.
1010GL 10,080 5,300 1.875 2.375 .50 10 .03 4.56 1.69 2.70 .10 3.30 .55 1.53 1.56 1.66 1010GL
1015GL 20,790 4,300 2.375 2.938 .75 20 .05 6.00 1.94 3.40 .10 4.14 .75 1.88 1.82 1.92 1015GL
1020GL 37,800 3,700 2.875 3.625 1.00 35 .08 7.00 2.44 4.14 .10 4.98 .75 2.34 2.30 2.40 1020GL
1025GL 66,150 3,300 3.625 4.375 1.25 65 .14 8.38 3.03 5.14 .10 6.10 .86 2.82 2.90 3.00 1025GL
1030GL 107,100 2,900 4.125 5.125 1.50 95 .25 9.44 3.59 6.00 .10 7.10 .86 3.30 3.46 3.56 1030GL
1035GL 163,800 2,600 4.875 5.875 2.00 150 .40 11.00 4.19 7.00 .10 8.32 1.12 3.84 4.02 4.12 1035GL
1040GL 270,900 2,400 5.750 7.250 2.50 220 .60 12.50 4.75 8.25 .16 9.66 1.12 4.38 4.54 4.70 1040GL
1045GL 371,700 2,100 6.750 8.125 3.00 300 .75 13.62 5.31 9.25 .16 10.79 1.12 4.84 5.14 5.30 1045GL
1050GL 500,900 1,900 7.375 9.000 3.50 430 1.20 15.31 6.03 10.00 .20 12.04 1.50 5.54 5.80 6.00 1050GL
1055GL 655,200 1,800 8.250 10.000 4.00 580 1.60 16.75 6.62 11.00 .20 13.16 1.50 6.22 6.80 7.00 1055GL
1060GL 800,100 1,600 9.125 11.000 4.50 715 2.12 18.00 7.41 12.00 .26 14.41 1.00 6.66 7.34 7.60 1060GL
1070GL 1,197,000 1,400 10.875 13.000 5.00 1125 3.00 20.75 8.69 14.00 .33 16.73 1.12 7.70 8.67 9.00 1070GL
H See Page 15 for General Information and Reference Notes.
GAP
P C
AB
D AA
Driving Driven
End End
AE
2 PINS LOCATED T AD
180 APART MINIMUM CLEARANCE REQUIRED
FOR ALIGNING
AC
AA GAP M A
AB P C
F
D N
M M M
RIGID HUB
FLEX HUB
GAP E
A C L A
C C GAP
F F F
D D
H H H H
LUBRICATE LUBRICATE LUBRICATE
THRU SLEEVE THRU SLEEVE THRU SLEEVE
J J J Q
.125 .125
B B
INSULATOR
WASHERS
INSULATOR
BUSHINGS H H
Q Q
.125
B
INSULATOR
CENTER PLATE
E
L L
A
GAP
F
H H
Type G81 Shrouded Bolts furnished
only when specified on order. Sizes
Q Q 1060G and 1070G available only
B as Type G82.
L Q
GAP
E
H
H B
L
Q
RIGID COUPLING
U
X-DIAMETER PILOT HOLE THRU ONE
WALL IN EACH HUB AT 90 TO KEYWAY
FOR W-DOWEL. AFTER MOUNTING
HUBS, DRILL AND REAM THRU FOR .0010"T
MIXER SHAFT
TO .0005"L DOWEL FIT. STAKE DOWELS
IN PLACE.
Wt
Cplg
Torque Dowel
SIZE Rating Hub Bore Wt With
A B E F H L Q U Size
H Range l No Dowel Hole-Dia X Gap H
(lb-in) † Bore-lb Dia x Length +.0005
–-.0000
1010GV 10,080 1.375- 2.250 10 4.56 3.32 .10 3.30 .55 1.56 1.66 .38 .375 x 3.22 .3740 .344 .200 1010GV
1015GV 20,790 1.625- 2.750 20 6.00 3.84 .10 4.14 .75 1.82 1.92 .50 .500 x 4.06 .4990 .469 .200 1015GV
1020GV 37,800 2.500- 3.250 35 7.00 4.80 .10 4.98 .75 2.30 2.40 .75 .750 x 4.88 .7490 .719 .200 1020GV
1025GV 66,150 3.250- 4.000 60 8.38 6.00 .10 6.10 .86 2.90 3.00 1.00 1.000 x 5.98 .9990 .938 .200 1025GV
1030GV 107,100 3.500- 4.500 95 9.44 7.12 .10 7.10 .86 3.46 3.56 1.12 1.125 x 6.96 1.1240 1.063 .200 1030GV
1035GV 163,800 4.000- 5.250 155 11.00 8.24 .10 8.32 1.12 4.02 4.12 1.25 1.250 x 8.20 1.2490 1.188 .200 1035GV
1040GV 270,900 4.500- 6.250 225 12.50 9.40 .16 9.66 1.12 4.54 4.70 1.38 1.375 x 9.52 1.3740 1.313 .320 1040GV
1045GV 371,700 5.000- 7.000 310 13.62 10.60 .16 10.79 1.12 5.14 5.30 1.50 1.500 x 10.64 1.4990 1.438 .320 1045GV
1050GV 500,900 5.750- 7.750 450 15.31 12.00 .20 12.04 1.50 5.80 6.00 1.75 1.750 x 11.86 1.7490 1.688 .400 1050GV
1055GV 655,200 5.750- 8.500 620 16.75 14.00 .20 13.16 1.50 6.80 7.00 1.75 1.750 x 13.00 1.7490 1.688 .400 1055GV
1060GV 800,100 6.750- 9.250 740 18.00 15.20 .26 14.41 1.00 7.34 7.60 2.00 2.000 x 14.22 1.9990 1.938 .520 1060GV
1070GV 1,197,000 6.750-10.750 1180 20.75 18.00 .33 16.73 1.12 8.67 9.00 2.00 2.000 x 16.56 1.9990 1.938 .660 1070GV
H Refer to Page 15 for General Information and other Reference Notes.
© Dowels: diameters, +.000", -.001" material, AISI 4140 hardness, 310-350 HB; furnished by the Factory. Customer is responsible for checking and furnishing driven shaft with
satisfactory capacity.
SHEAR
PLATES
M M
HARDENED
BUSHING
SHEAR PIN
A
GAP
F
C C
AA D
X SHEAR NOTCH
DIAMETER
LUBRICATE THRU
SLEEVE - BOTH SIDES
H
B
1010G 4.00 .50 1.88 .73 1.69 .500 x .250 4.10 .50 2.38 3.00 1.56 .500 x .250 1010G
1015G 4.50 .75 2.38 1.00 1.94 .625 x .312 4.60 .75 2.94 3.38 1.82 .625 x .312 1015G
1020G 5.12 1.00 2.88 1.16 2.44 .750 x .375 5.22 1.00 3.75 4.00 2.30 .750 x .375 1020G
1025G 5.88 1.25 3.62 1.43 3.03 .875 x .438 5.98 1.25 4.38 5.62 2.90 .875 x .438 1025G
1030G 6.50 1.50 4.12 1.75 3.59 1.000 x .500 6.60 1.50 5.12 6.25 3.46 1.000 x .500 1030G
1035G 7.25 2.00 4.88 2.13 4.19 1.250 x .625 6.72 2.00 5.88 6.88 4.02 1.250 x .625 1035G
1040G 8.00 2.50 5.75 2.51 4.75 1.500 x .750 7.52 2.50 6.75 8.38 4.50 1.500 x .750 1040G
1045G 9.62 3.00 6.50 2.77 5.31 1.500 x .750 9.82 3.00 7.50 9.75 5.10 1.500 x .750 1045G
1050G 11.62 3.50 7.00 3.22 6.03 1.750 x .875 11.82 3.50 8.75 10.75 5.80 1.750 x .875 1050G
1055G 11.75 4.00 7.75 3.77 6.62 2.000 x 1.000 11.94 4.00 9.50 11.75 6.80 2.000 x 1.000 1055G
1060G 12.00 4.50 8.75 4.02 7.41 2.000 x 1.000 12.25 4.50 10.50 13.00 7.34 2.000 x 1.000 1060G
1070G 12.20 5.00 10.00 4.73 8.69 2.500 x 1.250 12.32 5.00 12.00 15.00 8.67 2.500 x 1.250 1070G
s This table specifies the taper bore limitations for the usual requirements. For hubs longer than those listed, refer to the Factory.
¨ Standard Long Hub length; consult the Factory for longer lengths.
ª Keyway shown is for maximum bore with square key.
TABLE 12 — Shaft Diameters & Ratings for NEMA 60 Hertz & 50 Hertz Metric Motors
NEMA 60 HERTZ MOTORS (hp)
T Frames TS Frames
Frame Size
143 145 182 184 213 215 254 256 284 286 324 326 364 365 404 405 444 445 284 286 324 326 364 365 404 405 444 445
Shaft Diameter .88 .88 1.13 1.13 1.38 1.38 1.63 1.63 1.88 1.88 2.13 2.13 2.38 2.38 2.88 2.88 3.38 3.38 1.63 1.63 1.88 1.88 1.88 1.88 2.13 2.13 2.38 2.38
Drip Proof 1 1/2 2-3 5 7 1/2 10 15 20 25 30 40 50 60 75 100 125 150 200 250 30 40 50 60 75 100 125 150 200 250
3600 RPM
Enclosed 1 1/2 2 3 5 7 1/2 10 15 20 25 30 40 50 60 75 . . . 100 125 150 25 30 40 50 60 75 . . . 100 125 150
Drip Proof 1 1 1/2-2 3 5 7 1/2 10 15 20 25 30 40 50 60 75 100 125 150 200 25 30 40 50 60 75 100 125 150 200
1800 RPM
Enclosed 1 1 1/2-2 3 5 7 1/2 10 15 20 25 30 40 50 60 75 . . . 100 125 150 25 30 40 50 60 75 . . . 100 125 150
TABLE 14 — Type G & GC Rigid Hub & Maximum Bores — Inches & Millimeters
INCHES MILLIMETERS — Fits Per Table 12
With One Square Key With One Rectangular Key Max. Bore l Max Bore l
SIZE
H Y=X Y=X Y=W/2 Int Fit w/ With Min Std Int Fit With
Max Max Max Setscrew Puller Bore w/Setscrew Puller
Bore Bore Bore Bore n
l W X l W X l W X Over Holes Per Fits Per Over Holes Per
Keyway Table 17 Table 15 Keyway Table 17
1010G 2.375 .625 .312 2.500 .625 .218 2.750 .625 .125 2.250 2.000 13 65 60 51
1015G 2.937 .750 .375 3.250 .750 .250 3.375 .875 .187 2.750 2.750 20 80 75 70
1020G 3.625 .875 .437 3.875 1.000 .375 4.000 1.000 .250 3.250 3.625 26 98 88 92
1025G 4.375 1.000 .500 4.625 1.250 .437 4.875 1.250 .250 3.875 4.375 32 118 107 111
1030G 5.125 1.250 .625 5.500 1.250 .437 5.875 1.500 .250 4.500 5.125 39 140 121 130
1035G 5.875 1.500 .750 6.500 1.500 .500 ... ... ... 5.500 5.875 51 163 150 150
1040G 6.750 1.750 .875 7.250 1.750 .750 ... ... ... 6.000 7.250 64 196 167 185
1045G 7.625 1.750 .875 8.125 2.000 .750 ... ... ... 7.000 8.125 77 216 190 205
1050G 8.750 2.000 1.000 9.000 2.000 .750 ... ... ... 8.250 9.000 89 235 220 228
1055G 9.750 2.000 1.000 10.000 2.500 .875 ... ... ... 8.750 10.000 102 266 230 250
1060G 10.500 2.500 1.250 11.000 2.500 .875 ... ... ... 9.750 11.000 115 290 260 280
1070G 12.000 3.000 1.500 13.000 3.000 1.000 ... ... ... 11.000 13.000 127 340 290 330
H See page 15 for General Information and other Reference Notes.
Shaded areas indicate maximum bores for standard keys recommended in Table 11.
W
X - HUB
Y - SHAFT
H H
X A
DIA. DIA.
S
DIA.
B.C. B.C.
DIA. E E DIA.
O BOLT HOLES
B B
ZD A MINUS B
CUTOFF A MINUS B
GAP GAP
TABLE 22 — Misalignment Capacity Q
FLEX HUB REVERSED
LONG FLEX HUB CUTOFF
Figure 4 Figure 5 Double Engagement
Single Engagement s
Recommended Angular Maximum
Maximum
TABLE 21 — Type G Only Variable Gap Installation
Operating Q Inches
SIZE Maximum
Coupling Gap H
SIZE C L P ZG Maximum
Parallel Angular Parallel Angular Recommended
H Std Std Max Max
t
Double Engagement Single Engagement
Offset-in. Inches Offset-in. Inches Installation
Operating
Q
Std Fig 1 Fig 2 Fig 3 Std Fig 4 Fig 5 P A Minus B P A Minus B A Minus B
A Minus B
1010G 1.69 1.56 4.00 .728 .125 .409 .267 1.581 .156 .298 .884 1010G .002 .006 .026 .071 .006 .035
1015G 1.94 1.82 4.50 1.000 .125 1.125 .625 2.125 .156 .656 1.156 1010GC .002 .003 .011 .071 .006 .035
1020G 2.44 2.30 5.12 1.160 .125 1.045 .585 2.445 .156 .616 1.316 1015G .003 .007 .034 .089 .007 .045
1025G 3.03 2.90 5.88 1.430 .188 1.328 .758 3.048 .188 .758 1.618 1015GC .002 .007 .017 .089 .007 .045
1030G 3.59 3.46 6.50 1.750 .188 1.768 .978 3.688 .188 .978 1.938 1020G .003 .009 .040 .108 .009 .054
1035G 4.19 4.02 7.25 2.130 .250 2.390 1.320 4.510 .218 1.288 2.348 1020GC .002 .009 .019 .108 .009 .054
1040G 4.75 4.54 8.00 2.510 .250 3.110 1.680 5.270 .281 1.711 2.791 1025G .004 .011 .050 .135 .011 .067
1045G 5.31 5.14 9.62 2.770 .312 3.372 1.842 5.852 .312 1.842 3.082 1025GC .002 .011 .024 .135 .011 .067
1050G 6.03 5.80 11.62 3.220 .312 4.012 2.162 6.752 .344 2.194 3.564 1030G .005 .013 .060 .157 .013 .079
1055G 6.62 6.80 11.75 3.770 .312 5.272 2.792 7.852 .344 2.824 4.114 1030GC .002 .013 .027 .157 .013 .079
1060G 7.41 7.34 12.00 4.020 .312 5.012 2.662 8.352 .406 2.756 4.426 1035G .006 .015 .072 .183 .015 .092
1070G 8.69 8.67 12.20 4.730 .375 5.915 3.145 9.835 .500 3.270 5.230 1035GC .003 .013 .032 .183 .015 .092
H See page 15 for General Information and other Reference Notes.
© Standard gap must be increased by the amount cut off the hub, or hubs, to 1040G .007 .018 .084 .216 .018 .108
maintain the correct flex hub tooth position. 1045G .008 .020 .094 .242 .020 .121
1050G .009 .022 .107 .262 .022 .131
1055G .011 .024 .123 .288 .024 .144
1060G .011 .026 .132 .314 .026 .157
1070G .013 .031 .155 .367 .031 .183
Q These maximum operating alignment limits are each based on 3/4 ° per flex half
coupling. Combined values of parallel and angular misalignment should not
exceed 3/4 °. Type GL slide couplings are limited to 1/4 ° per flex half.
s Do not use single engagement couplings to compensate for parallel
offset misalignment
M M
GAP
C C
D
F
N
A
LUBRICATE
THRU SLEEVE
J J
B
E
A GAP
F C L
D K
N
LUBRICATE
THRU SLEEVE
J
B
LUBRICATE
RIGID THRU SLEEVE LUBRICATE
HUB THRU SLEEVE
E
Rigid Hubs on Floating Shaft (FRRF)
N GAP GAP
BETWEEN SHAFT ENDS
A C BE C
FLEX
F
HUB
D K
L
LUBRICATE LUBRICATE
THRU SLEEVE THRU SLEEVE
FLEX
HUB J
SUPPORT
M
RING
J C
N
GAP
J C
M
D
F
A
Torque Rating
lb-in (millions) † Allow Max Min Cplg Wt Lube
SIZE Speed Bore One Bore With No Wt A B C D F J M N Gap
H
1000 2000 rpm ‡ Rect Key l n Bore-lb lb
Series Series
1080/2080GV 1.506 2.070 1,750 10.50 4.000 1550 28 23.25 20.02 9.82 14.00 22.50 9.56 11.81 14.50 .375
1090/2090GV 1.997 2.791 1,550 11.25 4.500 2170 37 26.00 22.26 10.88 15.50 25.25 10.44 12.88 16.50 .500
1100/2100GV 2.747 3.919 1,450 12.75 5.000 2870 46 28.00 24.50 12.00 17.50 27.50 11.56 14.00 18.50 .500
1110/2110GV 3.654 5.393 1,330 14.00 5.500 3700 54 30.50 26.74 13.12 19.50 29.50 12.69 15.12 20.50 .500
1120/2120GV 4.914 6.880 1,200 15.25 6.000 4660 66 33.00 28.26 13.88 21.50 32.50 13.44 15.88 22.50 .500
1130/2130GV 6.363 8.190 1,075 16.25 6.500 5720 98 35.88 29.99 14.62 23.00 34.88 14.25 17.12 24.00 .750
1140/2140GV 8.064 10.080 920 17.75 7.000 6850 109 38.00 31.71 15.48 25.00 37.00 14.88 18.00 26.00 .750
1150/2150GV 9.702 11.970 770 19.00 7.500 8300 131 40.50 33.75 16.50 27.00 39.50 16.06 19.00 28.00 .750
1160/2160GV 11.592 14.490 650 21.00 t 10.000 10380 311 43.75 35.75 17.38 29.00 42.75 16.50 19.75 30.00 t 1.000
1180/2180GV 14.679 18.900 480 24.25 t 11.250 13800 370 48.00 37.00 18.00 33.00 47.00 17.12 20.50 34.00 t 1.000
1200/2200GV 18.963 25.200 370 27.00 t 12.500 18920 500 53.50 43.25 21.12 36.50 51.50 20.25 25.00 38.00 t 1.000
1220/2220GV 24.066 31.500 290 30.00 t 13.750 25760 703 59.50 47.00 23.00 40.00 58.00 22.25 27.00 42.00 t 1.000
1240/2240GV 30.744 39.690 270 33.75 t 15.000 32200 751 64.25 50.50 24.75 44.50 62.25 23.88 28.50 46.00 t 1.000
1260/2260GV 39.753 48.510 250 37.00 t 16.250 39240 887 68.75 54.00 26.50 48.50 66.75 25.50 30.50 50.00 t 1.000
1280/2280GV 51.660 59.850 230 39.00 t 17.500 46720 991 73.50 55.48 27.24 52.50 71.00 26.25 31.25 54.00 t 1.000
1300/2300GV 59.850 72.450 220 42.00 t 18.750 54690 1101 77.75 57.00 28.00 56.50 75.25 27.00 31.50 58.00 t 1.000
H See page 15 for General Information and other Reference Notes.
© Reduced shank diameter hubs are available where required bore permits. See Table 33, Page 54, for selections.
A
FLEX (TOP POSITION ONLY)
F HUB
D
MINIMUM CLEARANCE
REQUIRED FOR ALIGNING
C M
CS
J
N
B
GAP
GASKET
E
BE
LUBRICATE
THRU SLEEVE L RIGID HUB
SHAFT
CENTERING
COMPONENTS
K
1080/2080G 1.506 2.070 1,750 10.50 13.25 4.00 1540 11 23.25 20.14 9.32 14.00 .31 22.50 9.56 17.75 9.80 11.31 14.50 1.52 8.82 1.02
1090/2090G 1.997 2.791 1,550 11.25 15.00 4.50 2170 14 26.00 22.33 10.31 15.50 .31 25.25 10.44 20.00 10.86 12.38 16.50 1.66 9.81 1.16
1100/2100G 2.747 3.919 1,450 12.75 15.50 5.00 2760 17 28.00 24.62 11.37 17.50 .38 27.50 11.56 20.88 12.00 13.38 18.50 1.90 10.75 1.28
1110/2110G 3.654 5.393 1,330 14.00 17.25 5.50 3610 20 30.50 26.88 12.49 19.50 .38 29.50 12.69 23.00 13.12 14.50 20.50 1.90 11.87 1.28
1120/2120G 4.914 6.880 1,200 15.25 19.00 6.00 4580 24 33.00 28.40 13.25 21.50 .38 32.50 13.44 25.50 13.87 15.25 22.50 1.90 12.63 1.28
1130/2130G 6.363 8.190 1,075 16.25 20.75 6.50 5670 37 35.88 30.00 13.86 23.00 .38 34.88 14.25 27.88 14.62 16.50 24.00 2.16 13.24 1.54
1140/2140G 8.064 10.080 920 17.75 22.00 7.00 6750 38 38.00 31.75 14.72 25.00 .38 37.00 14.88 29.50 15.50 17.38 26.00 2.16 14.10 1.54
1150/2150G 9.702 11.970 770 19.00 24.00 7.50 8270 46 40.50 33.75 15.74 27.00 .38 39.50 16.06 32.00 16.50 18.38 28.00 2.16 15.12 1.54
1160/2160G 11.592 14.490 650 21.00 t 26.00 t 10.00 10210 48 43.75 35.75 16.38 29.00 .50 42.75 16.50 34.88 t 17.38 19.00 30.00 t 2.77 15.63 2.02
1180/2180G 14.679 18.900 480 24.25 t 30.00 t 11.25 13380 56 48.00 37.00 17.00 33.00 .50 47.00 17.12 39.12 t 18.00 19.75 34.00 t 2.77 16.25 2.02
1200/2200G 18.963 25.200 370 27.00 t 33.25 t 12.50 18700 76 53.50 43.25 20.12 36.50 .50 51.50 20.25 43.12 t 21.12 24.25 38.00 t 2.77 19.38 2.02
1220/2220G 24.066 31.500 290 30.00 t 38.00 t 13.75 25750 120 59.50 47.12 21.88 40.00 .62 58.00 22.25 49.00 t 23.00 26.00 42.00 t 3.28 20.88 2.28
1240/2240G 30.744 39.690 270 33.75 t 40.00 t 15.00 31720 125 64.25 50.62 23.62 44.50 .62 62.25 23.88 51.76 t 24.75 27.50 46.00 t 3.28 22.62 2.28
1260/2260G 39.753 48.510 250 37.00 t 43.50 t 16.25 39070 135 68.75 54.12 25.38 48.50 .62 66.75 25.50 56.00 t 26.50 29.50 50.00 t 3.27 24.38 2.27
1280/2280G 51.660 59.850 230 39.00 t 46.25 t 17.50 46540 155 73.50 55.62 26.12 52.50 .62 71.00 26.25 60.26 t 27.24 30.25 54.00 t 3.27 25.12 2.27
1300/2300G 59.850 72.450 220 42.00 t 50.00 t 18.75 54480 170 77.75 57.12 26.88 56.50 .62 75.25 27.00 64.50 t 28.00 30.50 58.00 t 3.27 25.88 2.27
H See page 15 for General Information and other Reference Notes. Downward thrust capacity of lower supporting button for Sizes 1080 and larger is 87,000 pounds.
© Reduced shank diameter hubs are available where required bore permits. See Table 33, Page 54, for selections.
Q Dimension K may be an “as-cast” surface, depending upon coupling size and bore.
GAP DISC
(BOTH SIDES)
T T
C C
D
F
LUBRICATE A
THRU SLEEVE GAP
J J
GASKET
B
GAP
Driving Driven
P C
End End
AB
D AA
AE
FOR SIZES:
REGISTER RING 1140 THRU 1300
RIGID HUB
RIGID HUB
E
L L
A K
GAP
H H
Q Q
B
SHEAR PIN
REMOVAL PLATE
GAP
X
AA
PIN REMOVAL
TABLE 26 — Type G Large Flanged Sleeve Rigid Hub Maximum Bores — Inches
With One Key With Two Keys
Square Key Rectangular Key Square Key Rectangular Key
SIZE K
H Max Y=X Max Y=X Max Y=X Max Y=X t
Bore Bore Bore Bore
l W X l W X l W X l W X
1080/2080G 13.000 3.000 1.500 13.250 3.500 1.250 13.250 2.000 1.000 13.750 2.500 .875 17.750
1090/2090G 14.250 3.500 1.750 15.000 3.500 1.250 15.000 2.500 1.250 16.000 2.500 .875 20.000
1100/2100G 15.000 3.500 1.750 15.500 4.000 1.500 15.500 2.500 1.250 16.250 3.000 1.000 20.875
1110/2110G 16.250 4.000 2.000 17.250 4.000 1.500 17.000 3.000 1.500 18.000 3.000 1.000 23.000
1120/2120G 18.000 4.000 2.000 19.000 5.000 1.750 19.000 3.000 1.500 19.750 3.500 1.250 25.500
1130/2130G 19.250 5.000 2.500 20.750 5.000 1.750 20.500 3.500 1.750 21.750 3.500 1.250 27.875
1140/2140G 20.250 5.000 2.500 22.000 5.000 1.750 21.750 3.500 1.750 23.000 3.500 1.250 29.500
1150/2150G 22.000 5.000 2.500 24.000 6.000 2.000 23.500 4.000 2.000 24.750 4.000 1.500 32.000
1160/2160G 24.500 6.000 3.000 26.000 6.000 2.000 26.000 4.000 2.000 27.750 4.000 1.500 34.875
1180/2180G 27.750 7.000 3.500 30.000 7.000 2.500 28.750 5.000 2.500 31.000 5.000 1.750 39.125
1200/2200G 30.500 8.000 4.000 33.250 8.000 2.750 32.500 5.000 2.500 34.000 5.000 1.750 43.125
1220/2220G 35.000 9.000 4.500 38.000 9.000 3.000 37.000 6.000 3.000 39.750 6.000 2.000 49.000
1240/2240G 37.500 9.000 4.500 40.000 10.000 3.500 39.250 6.000 3.000 41.000 6.000 2.000 51.750
1260/2260G 40.000 10.000 5.000 43.500 11.000 3.750 41.500 7.000 3.500 44.500 7.000 2.500 56.000
1280/2280G 42.750 11.000 5.000 46.250 12.000 4.000 45.500 7.000 3.500 48.500 7.000 2.500 60.250
1300/2300G 46.000 11.000 5.500 50.000 12.000 4.000 49.000 7.000 3.500 52.000 8.000 2.750 64.500
H See page 15 for General Information and other Reference Notes.
© See Table 33, Page 54 for maximum bores of couplings with reduced shank diameter hubs.
Shaded areas indicate maximum bores for standard keys recommended in Table 24, Page 51.
TABLE 34 — Flex Hub Puller Bolt Holes for Reduced Shank Diameter Hubs — Inches
SIZE Inches SIZE Inches
H H
N B.C. Tap Size N B.C. Tap Size
25.50 22.50 41.50 36.50 2-4.5 UNC
1160/2160G 20.75 17.75 1.500-6 UNC 1240/2240G 34.00 29.00
29.50 26.00 45.50 40.50
1180/2180G 24.00 20.50 1.500-6 UNC 1260/2260G 37.25 32.25 2-4.5 UNC
1220/2220G 37.50 33.00 2-4.5 UNC 1300/2300G 53.50 48.50 2-4.5 UNC
30.75 26.25 44.00 39.00
B FD FD
GAP
A MINUS B
B FD
A MINUS B GAP
Additional Comments:
A
A B.C.
B.C.
C GAP C GAP
Exposed Bolt — Falk G20 (1000 Series) Half & Other Half Shrouded Bolt — Falk G10 (1000 Series) Half & Other Half
Lifelign and Rexnord are registered trademarks of Rexnord Industries, LLC. Falk is a trademark of
Rexnord. All rights reserved.