Doka Sheet
Doka Sheet
Doka Sheet
07/2007
999792002
Method statement
GB
General instructions
for compliant utilisation
This User Information booklet (Method Statement) is aimed at everyone who will be working
with the Doka product or system it describes. It
contains information on how to set up this system, and on correct, compliant utilisation of the
system.
This User Information booklet can also be used
as a generic method statement or incorporated
with a site-specific method statement.
Doka products are ONLY to be used in accordance with the Doka User Information booklets
or other technical documentation provided by
Doka.
The functional/technical instructions, safety
warnings and loading data must all be strictly
observed and complied with. Failure to do so
can cause accidents and severe (even lifethreatening) damage to health, as well as very
great material damage.
If any deviation from these instructions is contemplated, or any application which goes
beyond those described here, then revised
static calculations must be produced for checking, as well as supplementary assembly
instructions.
The customer is to ensure that the User Information booklet (Method Statement) provided
by Doka is available to all users, and that they
have been made aware of it and have easy
access to it at the usage location.
Always observe all industrial safety regulations
and other safety rules applying to the application and utilisation of our products in the country and/or region in which you are operating.
Many of the illustrations in this booklet show
the situation during formwork assembly and
are therefore not always complete from the
safety point of view.
The equipment/system must be inspected by
the customer before use, to ensure that it is in
suitable condition. Steps must be taken to rule
out the use of any components that are damaged, deformed, or weakened due to wear, corrosion or rot.
Only original Doka components may be used as
spare parts.
Combining our formwork systems with those
of other manufacturers could be dangerous,
risking damage to both health and property. If
you intend to combine different systems,
please contact Doka for advice first.
999792002 - 07/2007
999792002 - 07/2007
Symbols used
The following symbols are used in this booklet:
Important note
Failure to observe this may lead to malfunction or
damage.
Instruction
This symbol indicates that actions need to be taken
by the user.
Sight-check
Indicates that you need to do a sight-check to make
sure that necessary actions have been carried out.
Tip
Points out useful practical tips.
Miscellaneous
We reserve the right to make alterations in the interests of technical progress.
Unless otherwise stated, all dimensions are given
in cm.
Formwork sheet
3-SO
3-S eco
Surface:
Surface:
Synthetic melamine Synthetic melamine
resin glue
resin glue
Bonding:
Bonding:
Boilproof and
Boilproof and
weatherproof
weatherproof
Edges:
Edges:
Impregnating emul- Impregnating emulsion, Doka yellow
sion, Doka yellow
Example of use
9768-200-01
Dokadur sheets have the same structure as the 3-S plus formwork sheet, with the additional protection of high-grade PU edging all round.
Option of printing customer name on 3-SO, 3-S eco and Dokadur
sheets (indicated by the suffix "BS" in the article designation).
Doka structure panel have a brushed finish on the structure side,
with a Balcotan coating. This finish leaves clearly visible wood
structuring on the concrete.
Dimensional tolerances (new product at 12% residual moisture content of the wood)
Actual thickness
Length
Width
Nominal size
21 mm
27 mm
20.9 1.0 mm
26.4 1.0 mm
1.5 to 3.0 m 1.0 mm
3.5 to 6.0 m 1.5 mm
1.0 mm
Dimensional tolerances (new product at 12% residual moisture content of the wood)
Actual thickness
Length
Width
Nominal size
9 mm
18 mm
21 mm
9.3 0.5 mm 17.6 0.5 mm 20.4 1.5 mm
1.5 mm
1.5 mm
999792002 - 07/2007
Deflection diagrams
If moisture content is higher than shown in the diagrams below the modulus of elasticity diminishes
significantly (i.e. deformation increases), and this is
accompanied by a reduction in strength. This, in
consequence, means a reduction in the ability to
bear loads.
18 mm
3.0
25
9732-103
20
15
p [kN/m]
10
30
L
2.5
Deflection [mm]
2.0
7.5
40
50
1.5
5
L/500
1.0
60
2.5 kN/m
0.5 100 80
20
30
40
50
60
Span L [cm]
9792-210-01
Bending strength EJ = 3.1 kNm2/m (15% residual moisture content in the wood)
M ... Permissible bending moment
Q ... Permissible shear force
21 mm
3.0
21 mm
9732-101
p [kN/m]
L
Deflection [mm]
3.0
2.5
15
7.5
M
20
2.5
5
25
2.0
30
L/500
1.5
40
1.0
60
100
0.5
50
2.5 kN/m
40
50
60
70
0.5
Span L [cm]
9732-102
p [kN/m]
3.0
10
7.5
50
L/500
60
100 80
2.5 kN/m
30
40
50
60
Span L [cm]
Bending strength EJ = 4.7 kNm2/m (15% residual moisture content in the wood)
M ... Permissible bending moment
Q ... Permissible shear force
9 mm
15
25
2.5
30
10
2.0
40
1.5
L/500
50
7.5
60
1.0
100
80
5
2.5 kN/m
0.5
20
20
15
27 mm
3.5
20
40
1.0
80
Bending strength EJ = 7.82 kNm2/m (15% residual moisture content in the wood)
M ... Permissible bending moment
Q ... Permissible shear force
1.5
80
30
25
2.0
20
20
Deflection [mm]
Deflection [mm]
3.5
4.0
30
9732-104
p [kN/m]
10
4.0
30
40
50
60
70
80
Span L [cm]
Bending strength EJ = 15.4 kNm2/m (15% residual moisture content in the wood)
M ... Permissible bending moment
Q ... Permissible shear force
999792002 - 07/2007
9792-209-01
9792-201-01
Warning!
The uses illustrated below are prohibited,
as are other, similar uses!
9792-203-01
9792-202-01
9792-200-01
999792002 - 07/2007
Technical condition
Structural preconditions for use
Additional instructions
999792002 - 07/2007
9792-208-01
9792-208-02
Sheet stack
It can also be used in conjunction with the wheelaround Doka stacking pallet (for handling stacks
of panels with no need for a crane).
With strapping:
The Stacking strap 50 is three things in one - base
rest profile, lashing strap and edge protection.
Dokadur panels are delivered ex-works strapped
together with Stacking straps 50. Two Stacking
straps 50 are needed per stack of panels.
Dokadur panels 21mm 50 units
Dokadur panels 27mm 40 units
999792002 - 07/2007
[kg] Article n
Doka System
Formwork
sheets
Components
5.3
7.9
10.5
13.1
15.8
18.4
21.0
23.6
26.3
28.9
31.5
10.5
15.8
21.0
26.3
31.5
36.8
42.0
47.3
52.5
57.8
63.0
7.9
10.5
13.1
15.8
6.5
9.8
13.0
16.3
19.5
22.8
26.0
29.3
32.5
35.8
39.0
13.0
19.5
26.0
32.5
39.0
45.5
52.0
58.5
65.0
71.5
78.0
9.8
13.0
16.3
19.5
7.9
10.5
13.1
15.8
10.5
13.1
999792002 - 07/2007
186007000
186008000
186009000
186011000
186012000
186028000
186013000
186029000
186014000
186023000
186027000
186015000
186016000
186017000
186018000
186019000
186030000
186020000
186031000
186021000
186022000
186024000
186008100
186009100
186011100
186012100
187007000
187008000
187009000
187011000
187012000
187028000
187013000
187029000
187014000
187023000
187027000
187015000
187016000
187017000
187018000
187019000
187030000
187020000
187031000
187021000
187022000
187024000
187008100
187009100
187011100
187012100
186090000
186091000
186092000
186093000
186091100
186092100
9.8
13.0
16.3
19.5
6.3
12.8
13.0
16.3
12.8
187140000
187141000
187142000
187143000
187144000
187145000
187141100
187142100
187145100
2.0
2.5
4.2
5.3
186109000
186110000
186107000
186108000
2.5
3.1
5.2
6.5
187052000
187053000
187050000
187051000
13.1
15.8
21.0
26.3
31.5
26.3
31.5
42.0
52.5
63.0
184034000
184035000
184037000
184039000
184041000
184001000
184002000
184003000
184004000
184005000
16.3
19.5
32.5
39.0
32.5
39.0
65.0
78.0
184084000
184085000
184090000
184092000
184071000
184072000
184074000
184075000
45.9 185007000
55.1 185002000
66.2 185003000
[kg] Article n
Doka stacking pallet 1.55x0.85m
Doka-Stapelpalette 1,55x0,85m
Galvanised
Height: 77 cm
Max. load: 1100 kg
Follow the directions in the "Operating Instructions"!
47.3 185011000
56.7 185012000
Bolt-on castor set
42.0 586151000
33.5 586154000
Anklemm-Radsatz
Painted blue
Max. load: 1100 kg
24.4 185001000
29.3 185006000
11.0
13.8
11.0
13.8
186083000
186081000
186083100
186081100
13.5
16.9
13.5
16.9
187170000
187168000
187170100
187168100
1.0 185020000
3.0 185021000
899.0 580911000
185.0 580912000
22.0 580913000
5.3 580914000
Stacking strap 50
3.1 586156000
Doka-Trenn-Spritze
Stapelgurt 50
Powder-coated, blue
Perm. strapping force: 40 kN
10
999792002 - 07/2007
999792002 - 07/2007
11
The Doka range of formwork sheets For every site and every location
Doka has an extensive range of formwork sheets for the most varied areas of application.
The choice extends from sheets for building through to
panels with all-round seal for edges and surface.
Why not give us a call?
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