Acrobat Document2 PDF
Acrobat Document2 PDF
Acrobat Document2 PDF
Rev. No.
Description of Revision
Prepared
By
Date
PS
Checked / Approved
By
Date
28-Apr-2014
RB
6-May-2014
Rev. No.
1
No. of Pages
15
P12-11007
P12-11007-PDC
1
Table of Contents
1.
Introduction ...................................................................................... 3
2.
3.
4.
5.
6.
7.
Liquid Levels...................................................................................... 7
8.
9.
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1. Introduction
This document is intended to describe the process design for the HP Separators (MBD-1000/ 1010/
1020/ 1030).
Notes:
1.
2.
3.
4.
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3. Process Description
Further details of the internals are given below:
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Case 2
Case 3
Case 4
1075.00
100.00
1075.00
100.00
1075.00
100.00
1075.00
100.00
225.0
17.2
3.12
0.014000
225.0
17.2
3.12
0.014000
225.0
17.2
3.12
0.013000
225.0
17.2
3.12
0.012000
1500.0
43.40
0.490
1500.0
43.40
0.490
1834.0
44.20
0.540
2205.3
44.80
0.580
250.0
63.20
0.850
250.0
63.20
0.850
306.4
63.20
0.850
368.3
63.20
0.850
Environment
Pressure (psig)
Temperature (F)
Gas
Flow rate (MMSCFD)
MW
Density (lb/ft)
Viscosity (cP)
Oil
Flow rate (bbl/d)
Density (lb/ft)
Viscosity (cP)
Water
Flow rate (bbl/d)
Density (lb/ft)
Viscosity (cP)
5. Vessel Summary
Number of vessels
Horizontal or Vertical
Vessel internal diameter (mm /ft)
Tan to Tan Length (mm/ ft)
Head type
Four (4)
Horizontal
2134 / 7
6198 / 20 4
Elliptical
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6. Nozzle Schedule
Location (mm/ ft)1
+ 965/ 3-2
+ 4776 / 15-8
Nozzle
A
B
4 / 97.28
4 / 97.28
+1575 / 5-2
Water Outlet
M1
M2
24/ 609.6
24 / 609.6
Downstream head
+ 2568 / 8-5
Manway
Manway
+ 4877 /
16-
Description
Inlet
Gas Outlet
Notes
Top Box
Gas Box (existing)
Oil Outlet
Vortex Breaker
(existing)
Water Outlet Extension
Vortex Breaker
(existing)
7. Liquid Levels
Level
HHLL
HLL
NLL
LLL
LLLL
Weir
HIL
NIL
LIL
LLIL
Elevation1
(mm)
1016
914
813
762
610
610
457
381
178
102
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8. Internal Details
8.1 CDS Inlet CycloneTM
Inlet Cyclone
Number of Cyclones
Cyclone Internal Diameter (mm)
Cyclone Bottom Elevation (mm)1
Distributor Box Centreline elevation (mm)1
Inlet Arrangement
Four (4)
500 / 150
245
1700
Top Box
1.
2.
#1
Full
2134
36
30
1865 mm
Flat
New baffle
#2
Part
1116
21
30
2065 mm
Flat
Existing baffle to be
shifted downstream to
the new location2
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8.7 Accessibility
All internals are installable and removable via the manway. Client is requested to inform FMC
about the available space around the separator and accessibility to the manway. Obstructions near
the vessel and manway must be clearly indicated prior to design. This in order to prevent that
parts of the internals will not be able to enter the vessel.
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9. Process Guarantee
Based on the equipment being stored, erected and operated in accordance with FMC instructions
we guarantee the following.
Liquid Entrainment in Gas
The overall liquid carryover at high-high liquid level, neglecting the effect of condensation across
the vessel due to pressure drop, will not exceed 0.1 USG/MMSCF.
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Flow :
Density :
Viscosity :
Surface tension :
1500.0
43.40
0.490
20.00
Water
bbl/d
lb/ft
cP
dyne/cm
250.0
63.20
0.850
70.00
Gas
bbl/d
lb/ft
cP
dyne/cm
225.0 MMRft/d
3.12 lb/ft
0.014 cP
Vessel data
2 or 3 phase :
Internal diameter :
Tan to Tan length :
Hemi or 2:1 heads :
Split Flow? :
End or Central Inlet :
Maximum pitch :
Mist eliminator :
Cyclone or vane mist eliminator :
Vane type :
Sizing K factor :
3
2.134
6.198
E
N
C
0.00
Y
C
CDS 250
0.150
m/s
4.230
24.70
1544
1016
m
m
mm
mm
m
m
(H/E)
(c/v)
Inlet Cyclone :
Mesh Agglomerator :
Mesh thickness :
Coalescer Plate Pack :
Plate Spacing :
Plate Angle :
Plate Length :
Weir Plate :
Tan to Weir Length :
Liquid separating length :
Gas separating length :
Y
Y
0.100
N
0.010
45
1.000
Y
4.305
4.198
4.198
528 mm
444 mm
1.016 m
m
m
m
m
m
m
Nozzle Table
Fluid Inlet
Mesh Coalescer
Spira-flow 80 cyclones
Gas Outlet
Oil Outlet
Water Outlet
N.B
(in)
I.D
(m)
Minimum I.D
(m)
Velocity
(m/s)
rho-v
(kg/ms)
Pressure drop
(mbar)
12
0.289
0.285
16.37
0.56
13950
16
21% NFA
12
4
4
0.289
0.097
0.097
0.310
0.051
0.021
16.32
0.37
0.06
13315
140
3
54
40
'K' value
0.157
Volume between
levels
(m)
Residence
time
(mins)
1.52
1.48
3.83
0.74
2.11
1.85
9.19
8.96
23.13
4.44
12.75
11.17
Liquid levels
Gas space above
HHLL
1.118
0.565
m
m/s
Level
Level
(m)
Vessel fill
(%)
HHLL
HLL
NLL
NLL
LLL
LLLL
1.016
0.914
0.813
0.813
0.762
0.610
47.6
42.8
38.1
38.1
35.7
28.6
Top of weir
0.610
28.6
1.32
47.74
HIL
NIL
NIL
LIL
LLIL
0.457
0.381
0.381
0.178
0.102
21.4
17.9
17.9
8.3
4.8
0.60
1.97
1.33
0.36
0.28
21.64
71.36
48.22
13.08
10.06
Axial velocity
(m/s)
0.003
0.001
Reynolds
Number
m/s
Interval
HLL to
NLL to
NLL to
LLL to
LLLL to
Liquid Outlet to
HHLL
HLL
NIL
NLL
LLL
LLLL
HIL
NIL
NIL
LIL
LLIL
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Case number : 2
Case title : Case 2
Including head volume : y
Process summary
Oil
Pressure =
1075.00 psig
Temperature =
100.0 F
Flow :
Density :
Viscosity :
Surface tension :
1500.0
43.40
0.490
20.00
Water
bbl/d
lb/ft
cP
dyne/cm
250.0
63.20
0.850
70.00
Gas
bbl/d
lb/ft
cP
dyne/cm
225.0 MMRft/d
3.12 lb/ft
0.014 cP
Vessel data
2 or 3 phase :
Internal diameter :
Tan to Tan length :
Hemi or 2:1 heads :
Split Flow? :
End or Central Inlet :
Maximum pitch :
Mist eliminator :
Cyclone or vane mist eliminator :
Vane type :
Sizing K factor :
3
2.134
6.198
E
N
C
0.00
Y
C
CDS 250
0.150
4.230
24.70
1544
1016
m
m
(H/E)
(c/v)
m/s
Inlet Cyclone :
Mesh Agglomerator :
Mesh thickness :
Coalescer Plate Pack :
Plate Spacing :
Plate Angle :
Plate Length :
Weir Plate :
Tan to Weir Length :
Liquid separating length :
Gas separating length :
Y
Y
0.100
N
0.010
45
1.000
Y
4.305
4.198
4.198
528 mm
444 mm
1.016 m
m
m
mm
mm
m
m
m
m
m
m
Nozzle Table
Fluid Inlet
Mesh Coalescer
Spira-flow 80 cyclones
Gas Outlet
Oil Outlet
Water Outlet
N.B
(in)
I.D
(m)
Minimum I.D
(m)
Velocity
(m/s)
rho-v
(kg/ms)
Pressure drop
(mbar)
12
0.289
0.285
16.37
0.56
13950
16
21% NFA
12
4
4
0.289
0.097
0.097
0.310
0.051
0.021
16.32
0.37
0.06
13315
140
3
54
40
'K' value
0.157
Volume between
levels
(m)
Residence
time
(mins)
1.52
1.48
3.83
0.74
2.11
1.85
9.19
8.96
23.13
4.44
12.75
11.17
Liquid levels
Gas space above
HHLL
1.118
0.565
m
m/s
Level
Level
(m)
Vessel fill
(%)
HHLL
HLL
NLL
NLL
LLL
LLLL
1.016
0.914
0.813
0.813
0.762
0.610
47.6
42.8
38.1
38.1
35.7
28.6
Top of weir
0.610
28.6
1.32
47.74
HIL
NIL
NIL
LIL
LLIL
0.457
0.381
0.381
0.178
0.102
21.4
17.9
17.9
8.3
4.8
0.60
1.97
1.33
0.36
0.28
21.64
71.36
48.22
13.08
10.06
Axial velocity
(m/s)
0.003
0.001
Reynolds
Number
m/s
Interval
HLL to
NLL to
NLL to
LLL to
LLLL to
Liquid Outlet to
HHLL
HLL
NIL
NLL
LLL
LLLL
HIL
NIL
NIL
LIL
LLIL
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Case number : 3
Case title : Case 3
Including head volume : y
Process summary
Oil
Pressure =
1075.00 psig
Temperature =
100.0 F
Flow :
Density :
Viscosity :
Surface tension :
1834.0
44.20
0.540
20.00
Water
bbl/d
lb/ft
cP
dyne/cm
306.4
63.20
0.850
70.00
Gas
bbl/d
lb/ft
cP
dyne/cm
225.0 MMRft/d
3.12 lb/ft
0.013 cP
Vessel data
2 or 3 phase :
Internal diameter :
Tan to Tan length :
Hemi or 2:1 heads :
Split Flow? :
End or Central Inlet :
Maximum pitch :
Mist eliminator :
Cyclone or vane mist eliminator :
Vane type :
Sizing K factor :
3
2.134
6.198
E
N
C
0.00
Y
C
CDS 250
0.150
m/s
4.230
24.70
1544
1016
m
m
mm
mm
m
m
(H/E)
(c/v)
Inlet Cyclone :
Mesh Agglomerator :
Mesh thickness :
Coalescer Plate Pack :
Plate Spacing :
Plate Angle :
Plate Length :
Weir Plate :
Tan to Weir Length :
Liquid separating length :
Gas separating length :
Y
Y
0.100
N
0.010
45
1.000
Y
4.305
4.198
4.198
528 mm
438 mm
1.016 m
m
m
m
m
m
m
Nozzle Table
Fluid Inlet
Mesh Coalescer
Spira-flow 80 cyclones
Gas Outlet
Oil Outlet
Water Outlet
N.B
(in)
I.D
(m)
Minimum I.D
(m)
Velocity
(m/s)
rho-v
(kg/ms)
Pressure drop
(mbar)
12
0.289
0.285
16.38
0.56
14103
16
21% NFA
12
4
4
0.289
0.097
0.097
0.310
0.051
0.021
16.32
0.45
0.08
13315
141
3
54
40
'K' value
0.156
Volume between
levels
(m)
Residence
time
(mins)
1.52
1.48
3.83
0.74
2.11
1.85
7.52
7.33
18.92
3.63
10.43
9.13
Liquid levels
Gas space above
HHLL
1.118
0.565
m
m/s
Level
Level
(m)
Vessel fill
(%)
HHLL
HLL
NLL
NLL
LLL
LLLL
1.016
0.914
0.813
0.813
0.762
0.610
47.6
42.8
38.1
38.1
35.7
28.6
Top of weir
0.610
28.6
1.32
38.95
HIL
NIL
NIL
LIL
LLIL
0.457
0.381
0.381
0.178
0.102
21.4
17.9
17.9
8.3
4.8
0.60
1.97
1.33
0.36
0.28
17.65
58.22
39.34
10.67
8.21
Axial velocity
(m/s)
0.004
0.001
Reynolds
Number
m/s
Interval
HLL to
NLL to
NLL to
LLL to
LLLL to
Liquid Outlet to
HHLL
HLL
NIL
NLL
LLL
LLLL
HIL
NIL
NIL
LIL
LLIL
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Case number : 4
Case title : Case 4
Including head volume : y
Process summary
Oil
Pressure =
1075.00 psig
Temperature =
100.0 F
Flow :
Density :
Viscosity :
Surface tension :
2205.3
44.80
0.580
20.00
Water
bbl/d
lb/ft
cP
dyne/cm
368.3
63.20
0.850
70.00
Gas
bbl/d
lb/ft
cP
dyne/cm
225.0 MMRft/d
3.12 lb/ft
0.012 cP
Vessel data
2 or 3 phase :
Internal diameter :
Tan to Tan length :
Hemi or 2:1 heads :
Split Flow? :
End or Central Inlet :
Maximum pitch :
Mist eliminator :
Cyclone or vane mist eliminator :
Vane type :
Sizing K factor :
3
2.134
6.198
E
N
C
0.00
Y
C
CDS 250
0.150
m/s
4.230
24.70
1544
1016
m
m
mm
mm
m
m
(H/E)
(c/v)
Inlet Cyclone :
Mesh Agglomerator :
Mesh thickness :
Coalescer Plate Pack :
Plate Spacing :
Plate Angle :
Plate Length :
Weir Plate :
Tan to Weir Length :
Liquid separating length :
Gas separating length :
Y
Y
0.100
N
0.010
45
1.000
Y
4.305
4.198
4.198
528 mm
434 mm
1.016 m
m
m
m
m
m
m
Nozzle Table
Fluid Inlet
Mesh Coalescer
Spira-flow 80 cyclones
Gas Outlet
Oil Outlet
Water Outlet
N.B
(in)
I.D
(m)
Minimum I.D
(m)
Velocity
(m/s)
rho-v
(kg/ms)
Pressure drop
(mbar)
12
0.289
0.285
16.39
0.56
14273
16
21% NFA
12
4
4
0.289
0.097
0.097
0.310
0.051
0.021
16.32
0.55
0.09
13315
143
3
54
40
'K' value
0.155
Volume between
levels
(m)
Residence
time
(mins)
1.52
1.48
3.83
0.74
2.11
1.85
6.25
6.10
15.73
3.02
8.67
7.59
Liquid levels
Gas space above
HHLL
1.118
0.565
m
m/s
Level
Level
(m)
Vessel fill
(%)
HHLL
HLL
NLL
NLL
LLL
LLLL
1.016
0.914
0.813
0.813
0.762
0.610
47.6
42.8
38.1
38.1
35.7
28.6
Top of weir
0.610
28.6
1.32
32.40
HIL
NIL
NIL
LIL
LLIL
0.457
0.381
0.381
0.178
0.102
21.4
17.9
17.9
8.3
4.8
0.60
1.97
1.33
0.36
0.28
14.69
48.44
32.73
8.88
6.83
Axial velocity
(m/s)
0.005
0.002
Reynolds
Number
m/s
Interval
HLL to
NLL to
NLL to
LLL to
LLLL to
Liquid Outlet to
HHLL
HLL
NIL
NLL
LLL
LLLL
HIL
NIL
NIL
LIL
LLIL
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