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Parts Manual D6H 1 PDF

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INSTALLATION & PARTS MANUAL WINCH MODEL PA56 FOR D6H PS TRAC(S...

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INSTALLATION & PARTS MANUAL WINCH MODEL PA56 FOR D6H PS TRAC
Media Number - SEBP2370-01 | Publication Date - 01/10/1999 | Date
Updated - 04/08/2001
Mounting Gp
ENTIRE GROUP
Ref. Qty.

NPR Note

Part No.

Grp

Part Name
MOUNTING GP

INDIVIDUAL PARTS
Ref. Qty.

NPR Note GR# Part No.

Req. Part Name

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Qty.
1

NPR

119-0171

10

STUD (1 - 8 x 3 1/4 Gd8)

NPR

8S-5654

O-RING

NPR

002-3455

RETAINING RING

NPR

118-6595

PTO SHAFT

NPR

118-5863

COUPLING

NPR

7X-0405

CAPSCREW, HEX HEAD (1 - 8 x 2 3/4


Gd8)

NPR

7X-0450

NUT, HEX (1 1/8 - 7)

NPR

133-9224

STUD (1 1/8 - 7 X 4 3/4)

NPR

118-6929

ADAPTER, RH

10

NPR

118-6930

ADAPTER, LH

11

NPR

118-6537

PILOT, PTO

12

NPR

5P-2228

CAPSCREW, HEX HEAD (1/2 - 13 X


1)

13

NPR

119-1551

WASHER, HARDENED, 1 1/8

14

NPR

6V-8190

10

NUT, HEX (1 - 8)

SMCS Codes

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INSTALLATION & PARTS MANUAL WINCH MODEL PA56 FOR D6H PS TRAC
Media Number - SEBP2370-01 | Publication Date - 01/10/1999 | Date
Updated - 04/08/2001
Control Gp
ENTIRE GROUP
Ref. Qty.

NPR Note

Part No.

Grp

Part Name
CONTROL GP

INDIVIDUAL PARTS
Ref. Qty.

NPR Note GR# Part No.

Req. Part Name

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INSTALLATION & PARTS MANUAL WINCH MODEL PA56 FOR D6H PS TRAC(S... Page 6 of 7

Qty.
1

NPR N

123-4432

NPR

163-3199

NPR

123-4433

NPR

128-1994

NPR

123-4435

NPR

6V-8185

NPR

3B-4504

NPR

8T-9368

NPR

123-4439

NPR

123-4440

10

NPR

128-1995

11

NPR

128-1996

12

NPR

8T-4205

13

NPR

126-2826

14

NPR

128-1997

15

NPR

123-4424

16

NPR

126-5992

17

NPR

9F-5602

18

NPR

8F-9206

19

NPR

9S-8748

20

NPR

7H-3937

21

NPR

126-2799

22

NPR

126-2800

23

NPR

3B-4604

24

NPR

126-2798

25

NPR

126-2801

26

NPR

6V-8186

27

NPR

126-5990

28

NPR

126-2825

29

NPR

126-5991

CONTROL, DUAL AXIS EARLY DESIGN w/o Freespool


Qty is 1
CONTROL, DUAL AXIS - NEW
DESIGN w/o Freespool Qty is
1
CONTROL, FREESPOOL,
SINGLE AXIS w/o Freespool
Qty is 0
CONTROL BRACKET BASE
w/o Freespool Qty is 1
CAPSCREW, BUTTON SOCKET
HEAD w/o Freespool Qty is 11
NUT (1/4-20) w/o Freespool
Qty is 5
LOCKWASHER (1/4) w/o
Freespool Qty is 7
CAPSCREW, HEX HEAD (1/420 X 2 1/4) w/o Freespool
Qty is 0
DECAL, POWERSHIFT
CONTROL w/o Freespool Qty
is 1
DECAL, FREESPOOL
CONTROL w/o Freespool Qty
is 0
GASKET w/o Freespool Qty is
1
CONTROL BRACKET COVER
w/o Freespool Qty is 1
WASHER (1/4) w/o Freespool
Qty is 4
COVER w/o Freespool Qty is 1
CONSOLE PLATE w/o
Freespool Qty is 1
CONTROL CABLE - 90 IN.
(2286 MM) w/o Freespool Qty
is 2
MACHINE SCREW, CSK, OVAL
HEAD (8-32 X 1 1/4) w/o
Freespool Qty is 0
LOCKWASHER, CSK (8) w/o
Freespool Qty is 0
O-RING w/o Freespool Qty is
0
NUT (1/4-28) w/o Freespool
Qty is 0
LOCKWASHER, EXTERNAL
TOOTH (5/16) w/o Freespool
Qty is 0
CLEVIS w/o Freespool Qty is
0
CLEVIS PIN w/o Freespool
Qty is 0
COTTER PIN (1/16 X 1/2 w/o
Freespool Qty is 0
U-BOLT w/o Freespool Qty is
0
U-BOLT SPACER w/o
Freespool Qty is 0
NUT (5/16-24) w/o Freespool
Qty is 0
MACHINE SCREW, CSK, OVAL
HEAD (8-32 X 1/2) w/o
Freespool Qty is 0
BOOT, FREESPOOL LEVER
w/o Freespool Qty is 0
MACHINE SCREW, FLSTR
HEAD (1/4-28 X 1 7/16) w/o

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Freespool Qty is 0
BOOT RETAINER PLATE w/o
Freespool Qty is 0
LOCKWASHER, EXTERNAL
TOOTH (1/4) w/o Freespool
Qty is 6

30

NPR

126-2802

31

NPR

1H-3338

32

NPR

7R-5874

33

NPR

6V-8185

34

NPR

8T-9367

35

NPR

126-2821

36

NPR

126-2822

37

NPR

126-2823

38

NPR

126-2824

39

NPR

126-2818

40

NPR

126-2820

41

NPR

8T-4205

12

42

NPR

126-2803

43

NPR

163-3201

BOOT w/o Freespool Qty is 1

44

NPR N

163-3198

BRAKE-OFF DETENT KIT w/o


Freespool Qty is 0

KNOB w/o Freespool Qty is 1


NUT (1/4-20) w/o Freespool
Qty is 6
CAPSCREW, HEX HEAD (1/420 X 2) w/o Freespool Qty is
6
SLIDING LOCKSCREW w/o
Freespool Qty is 2
CABLE BUSHING w/o
Freespool Qty is 2
CABLE SUPPORT HOUSING,
OUTER w/o Freespool Qty is 1
CABLE SUPPORT HOUSING,
INNER w/o Freespool Qty is 1
CABLE ANCHOR, OUTER w/o
Freespool Qty is 1
CABLE ANCHOR, INNER w/o
Freespool Qty is 1
WASHER, FLAT-THIN(1/4)
w/o Freespool Qty is 12
CABLE CLAMP w/o Freespool
Qty is 1

Key:
N - EARLY DESIGN; PRIOR TO S/N 9900511, REPLACED POPPET-TYPE DETENT KIT
163-3198. KIT REPLACES EARLY DISIGN SPRING CLIP DESIGN WITH POPPET-TYPE
DETENT MECHANISM FOR BETTER RETENTION IN BRAKE-OFF POSITION. KIT
INCLUDES BOOT, SPRING, RESTRICTOR PLATE, POPPET LATCH, JAM NUT SCREWS
AND WASHERS. CONTROL LEVER SHAFT NOT INCLUDED IN KIT AND NOT
AVAILABLE SEPARATELY.

SMCS Codes

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INSTALLATION & PARTS MANUAL WINCH MODEL PA56 FOR D6H PS TRAC
Media Number - SEBP2370-01 | Publication Date - 01/10/1999 | Date

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Updated - 04/08/2001
WINCH CASE & COVERS
ENTIRE GROUP
Ref. Qty.

NPR Note

Part No.

Part Name

Grp

WINCH CASE & COVERS

INDIVIDUAL PARTS
Req.
Part Name
Qty.
CAPSCREW, HEX HEAD (1/2 - 13
12
NC X 1)

Ref. Qty.

NPR Note

Part No.

NPR

5P-2228

NPR

7H-4543

NPR

5P-9436

NPR

5P-1403

NPR

6L-9965

O-RING

NPR

5F-5434

VENT PLUG

NPR

118-5783

SIGHT GAUGE (INCLUDES ITEM 28)

NPR

118-6972

WINCH CASE - LOW PTO

NPR

123-4417

SERIAL NUMBER DATA PLATE

10

NPR

118-6598

COVER, TOP ACCESS

11

NPR

118-6316

GASKET

12

NPR

120-7541

STRAINER COVER

13

NPR

123-4401

CAUTION LABEL

14

NPR

118-6588

COVER, SIDE ACCESS

15

NPR

120-7543

GASKET

16

NPR

118-6298

TIE BOLT

17

NPR

118-6597

COVER, LOWER ACCESS

18

NPR

118-6317

GASKET

19

NPR

118-8382

DRAW BAR PIN

20

NPR

118-6314

SPACER TUBE

21

NPR

119-1623

LOCKWASHER (1 3/4)

2B-2623

22

DRIVE SCREW
PLUG, DRAIN (MAY BE
SUBSTITUTED FOR ITEM 7)
PLUG, OIL FILL (INCLUDES ITEM
27)

NUT, HEX HEAD (1 3/4 NC)


ELBOW (ONE, INSIDE WINCH
CASE)
CAPSCREW, HEX HEAD (1/2 - 13
NC X 1 SS)

23

NPR

3B-8822

24

NPR

6K-7917

15

25

NPR

3B-5320

COTTER PIN (3/8 X 3 IN.)

26

NPR

5M-6214

PLUG (1/8 NPT SQHD)

27

NPR

6V-5065

O-RING - FOR OIL FILL PLUG

28

NPR

3D-2824

O-RING - FOR OIL DRAIN & LEVEL


PLUG (ITEMS 3 & 7)

2B-7547

PLUG (3/8 NPT SQHD)

29

SMCS Codes

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All Rights Reserved.
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Configuration: INSTALLATION & PARTS MANUAL WINCH MODEL PA56 FOR
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INSTALLATION & PARTS MANUAL WINCH MODEL PA56 FOR D6H PS TRAC
Media Number - SEBP2370-01 | Publication Date - 01/10/1999 | Date

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Updated - 04/08/2001
Shaft Gp-Clutch
ENTIRE GROUP
Ref. Qty.

NPR Note

Part No.

Part Name

Grp

SHAFT GP-CLUTCH

INDIVIDUAL PARTS
Ref. Qty.

NPR Note

Part No.

Req.
Part Name
Qty.

NPR

2S-4078

O-RING (PART OF ITEM 14)

NPR

120-7630

BEARING CUP

NPR

119-2139

BALL BEARING, SHIELDED LOW PTO

NPR

119-2140

BEARING CUP

NPR

120-7635

BEARING CONE

NPR

119-2206

NEEDLE BEARING - INNER


RACE

NPR

119-1606

THRUST BEARING

NPR

119-2208

NEEDLE BEARING

NPR

119-1593

BEARING CONE

10

NPR

5P-2228

11

NPR

7X-0326

12

NPR

118-7225

13

NPR

120-7633

THRUST BEARING RACE

14

NPR

5P-1403

PLUG (CONTAINS ITEM 1)

15

NPR

102-0883

PLUG (1/4 NPT) EARLY

NPR

148-8407

PLUG, HEX, -6 ORB CURRENT

16

NPR

8M-4437

O-RING

17

NPR

120-7629

O-RING

18

NPR

119-1590

O-RING

19

NPR

119-1549

O-RING

20

NPR

119-1616

RETAINING RING

21

NPR

2D-6398

RETAINING RING

22

NPR

119-2171

BEARING RETAINER

23

NPR

119-1550

BACK-UP RING

24

NPR

147-2728

ROTARY SEAL SHAFT

25

NPR

118-5817

THRUST BEARING SPACER

26

NPR

119-1628

BACK-UP WASHER

27

NPR

119-2193

ROTARY SEAL

CAPSCREW, HEX HEAD (1/2 13 NC X 1)


CAPSCREW HEX HEAD (1/2 13 NC X 3)
CLUTCH SHAFT - 4 SHAFT
WINCH

28

NPR

118-6582

PINION GEAR - 18 TEETH - 4


SHAFT WINCH

29

NPR

118-6568

BRAKE HUB

30

NPR

118-5858

BEVEL GEAR SPACER

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31

NPR

118-5844

BEARING CARRIER

32

NPR

118-5852

PINION SPACER - 4 SHAFT


WINCH

33

NPR

118-5848

SHIM SET

34

NPR B

118-6647

SHIM .005 in. (.13 mm)

NPR B

118-6599

SHIM .007 in. (.18 mm)

NPR B

118-6600

SHIM .020 in. (.51 mm)

35

NPR

118-6951

CLUTCH SHAFT BEARING


CAR. - 4 SHAFT WINCH

36

NPR

118-5864

BRAKE HUB SPACER

37

NPR

120-7663

SLEEVE

38

NPR

4H-1440

ROLLPIN

Key:
B - AS REQUIRED

SMCS Codes

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INSTALLATION & PARTS MANUAL WINCH MODEL PA56 FOR D6H PS TRAC
Media Number - SEBP2370-01 | Publication Date - 01/10/1999 | Date

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Updated - 04/08/2001
Gear Gp-Bevel
ENTIRE GROUP
Ref. Qty.

NPR Note

Part No.

Part Name

Grp

GEAR GP-BEVEL

INDIVIDUAL PARTS
Ref. Qty.

NPR Note

Part No.

Req.
Part Name
Qty.

NPR

119-2141

BEARING ASSEMBLY

NPR

119-1617

BEARING, LOCK NUT

NPR

5P-2228

CAPSCREW, HEX HEAD (1/2 13 X 1)

NPR

119-1618

LOCKWASHER

NPR

118-5804

O-RING

NPR

123-4403

DOWEL PIN

NPR

119-2157

RETAINING RING

NPR

120-7638

OIL SEAL

NPR

118-8381

SEAL SPACER

10

NPR

118-6589

PUMP DRIVE PINION

11

NPR

118-5854

SHIM GASKET

12

NPR

118-7222

CARRIER

13

NPR B

118-5855

SHIM .005 in. (.13 mm)

14

NPR B

118-5856

SHIM .007 in. (.18 mm)

15

NPR B

118-5857

SHIM .020 in. (.51 mm)

16

NPR

118-7219

129-4652

NPR

118-7218

NPR N

119-2217

NPR N

129-4653

NPR N

119-2213

18

NPR

6F-0249

O-RING

19

NPR

1J-6473

RETAINING RING

20

NPR

119-2191

PLUG, BEVEL PINION

17

BEVEL PINION 26T STANDARD SPEED


BEVEL PINION 18T - SPECIAL
RATIO
BEVEL PINION 14T - SLOW
SPEED
BEVEL GEAR SET - 33/26T STANDARD SPEED
BEVEL GEAR SET - 38/18T SPECIAL RATIO
BEVEL GEAR SET - 39/14T SLOW SPEED

Key:
N - BEVEL GEAR SET INCLUDES ONE BEVEL PINION AND TWO BEVEL GEARS.

SMCS Codes

Copyright 1993 - 2010 Caterpillar Inc.

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INSTALLATION & PARTS MANUAL WINCH MODEL PA56 FOR D6H PS TRAC
Media Number - SEBP2370-01 | Publication Date - 01/10/1999 | Date

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Updated - 04/08/2001
Clutch As
ENTIRE GROUP
Ref. Qty.

NPR Note

Part No.

Part Name

Grp

CLUTCH AS

INDIVIDUAL PARTS
Ref. Qty.

Req.
Part Name
Qty.
CLUTCH ASSEMBLY INCLUDES ITEMS 1-16
PLUG, O-RING FLUSH 2
INCLUDES ITEM 15

NPR Note

Part No.

NPR

118-7210

NPR

9S-8007

NPR

3Y-9267

STEEL BALL

NPR

118-5851

SPRING

NPR

5S-3676

O-RING

NPR

120-7669

O-RING

NPR

119-2195

RETAINING RING

NPR

119-1534

RETAINING RING

NPR

118-6566

SPRING RETAINER

NPR

118-5849

CHECK VALVE SEAT

10

NPR

118-6323

PRESSURE PLATE

11

NPR N

118-8385

CLUTCH HOUSING

12

NPR

118-6547

DISC - FRICTION, BRONZE

13

NPR

118-6302

DISC - STEEL .093 in. (2.36


mm)

14

NPR

118-6594

CLUTCH PISTON

15

NPR

119-2189

O-RING

16

NPR

5H-3182

PIN

Key:
N - PART NO. 1188385 INCLUDES HOUSING 1207697 WITH TWO (2) STEEL BALLS
3Y9267 DRIVEN INTO DRILLED PASSAGES.

SMCS Codes

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INSTALLATION & PARTS MANUAL WINCH MODEL PA56 FOR D6H PS TRAC
Media Number - SEBP2370-01 | Publication Date - 01/10/1999 | Date

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INSTALLATION & PARTS MANUAL WINCH MODEL PA56 FOR D6H PS TRAC(S... Page 2 of 3

Updated - 04/08/2001
Brake As. - Standard
ENTIRE GROUP
Ref. Qty.

NPR Note

Part No.

Part Name

Grp

BRAKE AS. - STANDARD

INDIVIDUAL PARTS
Ref. Qty.

NPR Note

Part No.

NPR

120-7698

NPR

120-7630

Req.
Part Name
Qty.
BRAKE ASSEMBLY, STD INCLUDES ITEMS 1-20
1

BEARING CUP
CAPSCREW, HEX HEAD (3/8 16 X 1)
PLUG, HEX SOCKET (1/4 NPT EARLY)
PLUG, HEX HEAD (-6 ORB CURRENT)

NPR

4L-6454

NPR N

102-0883

NPR N

148-8407

NPR

119-1577

O-RING

NPR

4S-5898

O-RING

NPR

3Y-9267

STEEL BALL

NPR

119-1586

O-RING

NPR

123-4415

RETAINING RING

NPR

118-6323

PRESSURE PLATE - OUTER

10

NPR

119-1534

RETAINING RING

11

NPR

118-6587

PISTON RETAINER

12

NPR

118-5846

PRESSURE PLATE - INNER

13

NPR

118-6593

BRAKE PISTON

14

NPR N

118-6949

NPR N

118-6949

15

NPR

118-6547

16

NPR

118-6302

17

NPR

118-0550

18

NPR

118-7223

BRAKE CARRIER

19

NPR

119-2167

BRAKE SPRING

BRAKE HOUSING EARLY


(REQUIRES 2 OF ITEM 6)
BRAKE HOUSING CURRENT
(REQUIRES 1 OF ITEM 6)
DISC - FRICTION BRONZE
DISC STEEL - .093 in. (2.36
mm)
INSERT - NOT USED IN
CURRENT HOUSING

Key:
N - CURRENT BRAKE HOUSING MAY BE VISUALLY DISTINGUISHED FROM THE EARLY
DESIGN BY LOCATING THE -6 ORB PLUG IN THE "B" BRAKE PRESSURE PORT. THE
EARLY DESIGN USED A HEX-SOCKET HEAD 1/4 NPT PLUG.

SMCS Codes

Copyright 1993 - 2010 Caterpillar Inc.


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GRAPHIC #1
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INSTALLATION & PARTS MANUAL WINCH MODEL PA56 FOR D6H PS TRAC
Media Number - SEBP2370-01 | Publication Date - 01/10/1999 | Date

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Updated - 04/08/2001
Shaft Gp-Idler
Without Freespool
ENTIRE GROUP
Ref. Qty.

NPR Note

Part No.

Part Name

Grp

SHAFT GP-IDLER

INDIVIDUAL PARTS
Ref. Qty.

NPR Note

Part No.

Req.
Part Name
Qty.

NPR

119-0160

BEARING ASSEMBLY - INNER

NPR

119-0162

BEARING ASSEMBLY - OUTER

NPR

119-1547

O-RING

NPR

118-5859

LOCK PLATE

NPR

8T-9383

NPR

8T-8917

NPR

8T-4835

CAPSCREW, HEX HEAD (1/2 - 13 X 2)

NPR

038-7338

PLUG, SOCKET HEAD

NPR

120-7633

THRUST WASHER

10

NPR

118-6535

ADJUSTER

11

NPR

5H-3193

ROLLPIN

12

NPR

118-6584

PINION, SECOND REDUCTION

13

NPR

118-6976

GEAR, FIRST REDUCTION

14

NPR

118-6917

CARRIER, IDLER SHAFT

15

NPR

064-1609

SCREW, SOCKET HEAD

16

NPR

118-6586

COLLAR

CAPSCREW HEX HEAD (3/4 - 16 X 1


1/4)

17

NPR

2H-3740

CAPSCREW, HEX HEAD (1/2 - 13 X


3/4)
CAPSCREW, HEX HEAD (1/2 - 13 X 1
1/4)

SMCS Codes

Copyright 1993 - 2010 Caterpillar Inc.


All Rights Reserved.
Private Network For SIS Licensees.

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INSTALLATION & PARTS MANUAL WINCH MODEL PA56 FOR D6H PS TRAC
Media Number - SEBP2370-01 | Publication Date - 01/10/1999 | Date

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Updated - 04/08/2001
Shaft Gp-Idler
With Freespool
ENTIRE GROUP
Ref. Qty.

NPR Note

Part No.

Part Name

Grp

SHAFT GP-IDLER

INDIVIDUAL PARTS
Ref. Qty.

NPR Note

Part No.

Req.
Part Name
Qty.

NPR

119-0160

BEARING ASSEMBLY - INNER

NPR

119-0162

BEARING ASSEMBLY - OUTER

NPR

119-1547

O-RING

NPR

118-5859

LOCK PLATE

NPR

8T-9383

NPR

8T-8917

NPR

8T-4835

CAPSCREW, HEX HEAD (1/2 - 13 X 2)

NPR

038-7338

PLUG, SOCKET HEAD

NPR

120-7633

THRUST WASHER

10

NPR

118-6535

ADJUSTER

11

NPR

119-2170

BUSHING

12

NPR

118-6584

PINION, SECOND REDUCTION

13

NPR

118-7224

GEAR, FIRST REDUCTION

14

NPR

118-6917

CARRIER, IDLER SHAFT

15

NPR

039-2676

SHOULDER SCREW

16

NPR

9L-7469

COTTER PIN

17

NPR

119-1626

BALL PLUNGER

18

NPR

1B-4430

JAM NUT

19

NPR

2J-5038

ROD END

20

NPR

3K-9042

RETAINING RING

21

NPR

119-2184

SHIFT RAIL, INCLUDES ITEM 33

22

NPR

118-6567

YOKE

23

NPR

1D-5120

JAM NUT

24

NPR

118-5862

SHIFT COLLAR

25

NPR

118-6658

CABLE CONNECTOR

26

NPR

118-5785

BELLCRANK WELDMENT

CAPSCREW, HEX HEAD (1/2 - 13 X


3/4)
CAPSCREW, HEX HEAD (1/2 - 13 X 1
1/4)

27

NPR

0S-1594

CAPSCREW, HEX HEAD (3/8 - 16 X 1


G5)

28

NPR

4B-4280

WASHER (1/2)

29

NPR

118-6585

COLLAR

30

NPR

119-2210

PIN

31

NPR

5H-8853

O-RING

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32

NPR

119-2209

CONTROL CABLE ADJUSTER

33

NPR

119-0570

NYLON PELLET

34

NPR

3B-4506

LOCKWASHER (3/8)

SMCS Codes

Copyright 1993 - 2010 Caterpillar Inc.


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GRAPHIC #1
c957839

INSTALLATION & PARTS MANUAL WINCH MODEL PA56 FOR D6H PS TRAC
Media Number - SEBP2370-01 | Publication Date - 01/10/1999 | Date

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Updated - 04/08/2001
Drum Gp-Cable
ENTIRE GROUP
Ref. Qty.

NPR Note

Part No.

Part Name

Grp

DRUM GP-CABLE

INDIVIDUAL PARTS
Ref. Qty.

NPR Note

Part No.

Req.
Part Name
Qty.

NPR

119-2137

BALL BEARING

NPR

119-2203

BEARING CUP

NPR

119-2204

BEARING CONE

NPR

6K-7917

10

NPR

8T-8917

11

NPR

1S-6119

O-RING

NPR

123-4416

RETAINING RING

NPR

7M-2275

RETAINING RING

NPR

118-5866

OIL SEAL

10

NPR

119-0561

CAPSCREW, SOCKET HEAD (1/2 13 X 1 - SS)

11

NPR

118-7229

CABLE DRUM

12

NPR

118-7215

GEAR, 2ND REDUCTION

13

NPR

118-6583

SHAFT, 2ND REDUCTION

14

NPR

118-6968

BEARING CARRIER, COVER

15

NPR

118-6975

CAPSCREW, HEX HEAD (1/2 - 13 X


1 - SS)
CAPSCREW, HEX HEAD (1/2 - 13 X
1 1/4)

BEARING CARRIER, DRUM


SHIM SET 1 pair ea., .005 in., .007
in., 020 in. (.13 mm, .18 mm, .51
mm)
FERRULE 3/4 in. (19 mm) WIRE
ROPE
FERRULE 7/8 in. (22 mm) WIRE
ROPE

16

NPR

118-5847

1-2

17

NPR

118-6273

NPR

118-6275

NPR

118-6276

FERRULE 1 in. (25 mm) WIRE ROPE

19

NPR

119-0562

CAPSCREW, HEX HEAD (1/2 - 13 X


5 - SS)

20

NPR

4B-4280

WASHER (1/2)

SMCS Codes

Copyright 1993 - 2010 Caterpillar Inc.


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GRAPHIC #1
c957841

INSTALLATION & PARTS MANUAL WINCH MODEL PA56 FOR D6H PS TRAC
Media Number - SEBP2370-01 | Publication Date - 01/10/1999 | Date

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Updated - 04/08/2001
Control Gp-Hydraulic
ENTIRE GROUP
Ref. Qty.

NPR Note

Part No.

Part Name

Grp

CONTROL GP-HYDRAULIC

INDIVIDUAL PARTS
Ref. Qty.

NPR Note

Part No.

Req.
Part Name
Qty.

NPR

1D-5120

JAM NUT (3/4 - 16)

NPR

118-6318

FILTER BRACKET

NPR

030-7943

ELBOW - 45DEGREES - 8 VALVE


PORTS, A, B

NPR

3K-0360

O-RING FOR ITEM 3

NPR

118-6321

FILTER HEAD

NPR

118-6322

FILTER ELEMENT

NPR

8L-6557

ADAPTER 1/8 - NPT - 4

NPR

061-9463

ADAPTER - 8

NPR

7J-4026

ELBOW - 90DEGREES - 4 VALVE


PORT G

NPR

3J-1907

O-RING FOR ITEM 8

NPR

030-7948

ELBOW - 90DEGREES - B

NPR

3K-0360

O-RING FOR ITEM 9

NPR

8M-0505

ADAPTER VALVE PORTS P, T, C1,


C2

NPR

3K-0360

O-RING FOR ITEM 10

11

NPR

8M-0547

ADAPTER - 90DEGREES - 8

12

NPR

119-0131

CLEVIS YOKE

13

NPR

5H-8853

O-RING

14

NPR

9M-7958

CLAMP, SUCTION HOSE

15

NPR

118-7012

ACCUMULATOR ASSEMBLY SPRING TYPE (REF, PG. 25)

16

NPR

119-2164

SUCTION STRAINER

17

NPR

119-0156

CLEVIS PIN

18

NPR

3K-9042

RETAINING RING

19

NPR

118-6332

HOSE - VALVE TO GAUGE PORT

20

NPR

119-0115

HOSE 24 in. (610 mm) VALVE TO B

21

NPR

119-0116

HOSE 32 in. (813 mm) VALVE TO T

22

NPR

119-0117

HOSE 46 in. (1,168 mm) VALVE TO


CL

23

NPR

3B-4508

LOCKWASHER (1/2)

24

NPR

118-6313

ACCUMULATOR CLAMP BRACKET

10

25

NPR

118-6978

CONTROL VALVE ASSEMBLY (REF.


PG. 26)

26

NPR

158-6530

QUICK DISCONNECT

27

NPR

118-6264

SUCTION HOSE ASSEMBLY

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28

NPR

118-6265

CONNECTOR

29

NPR

118-5853

HOSE 16 in. (406 mm) VALVE TO


ACCUMULATOR

30

NPR

119-2209

ADJUSTER, CONTROL CABLE

31

NPR

9M-1311

JAM NUT (1/4 - 28)

32

NPR

030-7963

ADAPTER - 45DEGREES - 8 VALVE


PORTS P, T, C1, C2

33

NPR

119-0157

HITCH PIN

34

NPR

118-6558

LUBE TUBE

35

NPR

119-0161

CLAMP, LUBE TUBE

36

NPR

118-6270

CLAMP, LUBE TUBE

37

NPR

3J-7355

UNION - 4

38

NPR

119-0122

HOSE, LUBRICATION

39

NPR

5P-5007

REDUCER - 8 - 4 VALVE PORT P

40

NPR

119-0118

HOSE 17 in. (432 mm) PUMP TO


FILTER

41

NPR

5P-3166

TEE, SWIVEL - 8 VALVE PORT P

42

NPR

127-7025

SLEEVE

43

NPR

119-1535

SPRING

44

NPR

119-0118

HOSE 17 in. (432 mm) FLOW


CONTROL TO VALVE

45

NPR

118-6308

ACCUMULATOR MOUNTING ANGLE

46

NPR

119-0549

STUD (1/2 - 13 X 2 3/4)

47

NPR

118-6283

SUCTION STRAINER SHIELD

48

NPR

119-1520

STUD (1/2 - 13 X 2 1/4)

49

NPR

118-6284

SEAL RING .25 in. (6.4 mm) THICK

50

NPR

3J-4818

LOCKWASHER, SHAKEPROOF (1/2)

51

NPR

3H-3680

JAM NUT (1/2 - 13)

52

NPR

1F-7958

HEX NUT (1/2 - 13)

53

NPR

118-6300

HOSE 21 in. (533 mm) VALVE TO


CR

54

NPR

5M-6214

PLUG 1/8 NPT

55

NPR

8T-9043

CAPSCREW, HEX HEAD (5/16 - 18


X 7/8)

56

NPR

3B-4505

LOCKWASHER (5/16)

57

NPR

118-6286

1-2

SEAL RING .06 in. (1.5 mm) THICK

58

NPR

119-0572

ADAPTER - 1/2 NPT

59

NPR

0S-0509

CAPSCREW, HEX HEAD (3/8 - 16 X


3/4)

60

NPR

3B-4506

LOCKWASHER (3/8)

61

NPR

118-6277

FLOW CONTROL VALVE

62

NPR

118-6278

TUBE ASSEMBLY - FLOW CONTROL

63

NPR

3B-8822

ELBOW

64

NPR

118-5843

ADAPTER - 8

65

NPR

4R-6450

ELBOW 90DEGREES 1/2 NPT - 8

814-4986

O-RING

67

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INSTALLATION & PARTS MANUAL WINCH MODEL PA56 FOR D6H PS TRAC(S... Page 4 of 4

68

NPR

138-2407

CAPSCREW, BTN HD (10 - 24 X


5/8)

SMCS Codes

Copyright 1993 - 2010 Caterpillar Inc.


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c957843

INSTALLATION & PARTS MANUAL WINCH MODEL PA56 FOR D6H PS TRAC
Media Number - SEBP2370-01 | Publication Date - 01/10/1999 | Date
Updated - 04/08/2001
Shaft Gp-Fourth

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ENTIRE GROUP
Ref. Qty.

NPR Note

Part No.

Part Name

Grp

SHAFT GP-FOURTH

INDIVIDUAL PARTS
Ref. Qty.

NPR Note

Part No.

Req.
Part Name
Qty.

NPR

119-2173

ROLLER BEARING

NPR

119-1572

THRUST WASHER .062 in. (1.58 mm)

NPR

118-6651

CLUSTER GEAR 37/17 TEETH

NPR

8M-4986

O-RING

NPR

118-6297

SPACER

NPR

118-6533

COUNTERSHAFT PIN

NPR

118-6287

THRUST WASHER .217 in. (5.5 mm)

SMCS Codes

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GRAPHIC #1
c957845

INSTALLATION & PARTS MANUAL WINCH MODEL PA56 FOR D6H PS TRAC
Media Number - SEBP2370-01 | Publication Date - 01/10/1999 | Date
Updated - 04/08/2001
Pump Gp
ENTIRE GROUP
Ref. Qty.

NPR Note

Part No.

Part Name

Grp

PUMP GP

INDIVIDUAL PARTS
Req.

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Ref. Qty.

NPR Note

Part No.

Qty. Part Name

NPR

118-6979

NPR

123-4411

NPR

3B-7731

NPR

1H-9779

NPR

3B-4504

NPR

7X-0264

NPR

7X-0266

PUMP ASSEMBLY
ELBOW, 45DEGREES - 8 PRESSURE
SIDE
ELBOW, 45DEGREES 1/2 NPT
ADAPTER - LOW PTO
BARBED HOSE ADAPTER - LOW PTO
LOCKWASHER - 1/4
CAPSCREW, HEX HEAD 1/4 - 20 X 1
1/2 G8)
CAPSCREW, HEX HEAD 1/4 - 20 X 3
G8

SMCS Codes

Copyright 1993 - 2010 Caterpillar Inc.


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GRAPHIC #1
c957844

INSTALLATION & PARTS MANUAL WINCH MODEL PA56 FOR D6H PS TRAC
Media Number - SEBP2370-01 | Publication Date - 01/10/1999 | Date
Updated - 04/08/2001
Accumulator As
ENTIRE GROUP
Ref. Qty.

NPR Note

Part No.

Part Name

Grp

ACCUMULATOR AS

INDIVIDUAL PARTS
Ref. Qty.

NPR Note

1
2

Z
NPR

Part No.

Req.
Part Name
Qty.

(NONE)

ROD

096-8139

RETAINING RING

(NONE)

ROD GUIDE

(NONE)

SPRING

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INSTALLATION & PARTS MANUAL WINCH MODEL PA56 FOR D6H PS TRAC(S... Page 2 of 2

(NONE)

PISTON

NPR

119-0554

CAST IRON PISTON RING

NPR

118-0552

SEAL ASSEMBLY
TUBE ASSEMBLY

(NONE)

(NONE)

NPR

123-4413

NUT
SEAL KIT (CONTAINS ITEMS 2, 6 &
7)

Key:
Z - NOT SERVICED SEPARATELY

SMCS Codes

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Product: TRACK-TYPE TRACTOR
Model: D6H TRACK-TYPE TRACTOR 3ZF
Configuration: INSTALLATION & PARTS MANUAL WINCH MODEL PA56 FOR
D6H PS TRAC 3ZF00001-UP (MACHINE)

GRAPHIC #1
c957846

INSTALLATION & PARTS MANUAL WINCH MODEL PA56 FOR D6H PS TRAC
Media Number - SEBP2370-01 | Publication Date - 01/10/1999 | Date

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17/11/2010

INSTALLATION & PARTS MANUAL WINCH MODEL PA56 FOR D6H PS TRAC(S... Page 2 of 2

Updated - 04/08/2001
Valve As.-Control
ENTIRE GROUP
Ref. Qty.

NPR Note

Part No.

Part Name

Grp

VALVE AS.-CONTROL

INDIVIDUAL PARTS
Req.
Part Name
Qty.
DIRECTIONAL CONTROL
1
CARTRIDGE

Ref. Qty.

NPR Note

Part No.

NPR

119-1522

NPR

119-2129

SEAL KIT FOR ITEM 1

NPR

119-1523

BRAKE CONTROL CARTRIDGE

NPR

119-2127

SEAL KIT FOR ITEM 2

NPR

119-1525

SHUTTLE VALVE ASSEMBLY

NPR

119-1631

SEAL KIT FOR ITEM 3

NPR

119-0564

CHECK VALVE CARTRIDGE

NPR

119-2126

SEAL KIT FOR ITEM 4

NPR

119-1527

DIFFERENTIAL UNLOADING PILOT


VALVE CARTRIDGE

NPR

119-1630

SEAL KIT FOR ITEM 5

NPR

119-0170

DIF. UNLOADING VALVE REPAIR


KIT, INCLUDES ITEM 5

NPR

119-0169

UNLOADING POPPET ASSEMBLY

NPR

119-1577

O-RING

SMCS Codes

Copyright 1993 - 2010 Caterpillar Inc.


All Rights Reserved.
Private Network For SIS Licensees.

Wed Nov 17 13:34:46 UTC-0200 2010

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17/11/2010

INSTALLATION & PARTS MANUAL WINCH MODEL PA56 FOR D6H PS TRAC(S... Page 1 of 3

Shutdown SIS

Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6H TRACK-TYPE TRACTOR 3ZF
Configuration: INSTALLATION & PARTS MANUAL WINCH MODEL PA56 FOR
D6H PS TRAC 3ZF00001-UP (MACHINE)

GRAPHIC #1
c957847

INSTALLATION & PARTS MANUAL WINCH MODEL PA56 FOR D6H PS TRAC
Media Number - SEBP2370-01 | Publication Date - 01/10/1999 | Date
Updated - 04/08/2001
Fairlead As.
ENTIRE GROUP
Ref. Qty.

NPR Note

Grp

Part No.

Part Name
FAIRLEAD AS.

INDIVIDUAL PARTS

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17/11/2010

INSTALLATION & PARTS MANUAL WINCH MODEL PA56 FOR D6H PS TRAC(S... Page 2 of 3

Ref. Qty.

NPR Note

Part No.

NPR

118-7211

NPR

118-7213

NPR

118-6935

Req. Part Name


Qty.
3 ROLLER FAIRLEAD
ASSEMBLY
4 ROLLER FAIRLEAD
ASSEMBLY
1

FAIRLEAD FRAME
QTY SHOWN IS FOR 3
ROLLER, 4 ROLLER QTY IS 1

NPR

118-6649

ROLLER-VERTICAL
QTY SHOWN IS FOR 3
ROLLER, 4 ROLLER QTY IS 2

NPR

119-2174

BEARING CONE
QTY SHOWN IS FOR 3
ROLLER, 4 ROLLER QTY IS 8

NPR

119-2175

BEARING CUP
QTY SHOWN IS FOR 3
ROLLER, 4 ROLLER QTY IS 8

NPR

118-5803

DUST GUARD ASSEMBLY


QTY SHOWN IS FOR 3
ROLLER, 4 ROLLER QTY IS 8

NPR

119-2186

GREASE RETAINER
QTY SHOWN IS FOR 3
ROLLER, 4 ROLLER QTY IS 4

NPR

124-0763

ROLLER-HORIZONTAL
QTY SHOWN IS FOR 3
ROLLER, 4 ROLLER QTY IS 2

NPR

118-6648

SHAFT-VERTICAL
QTY SHOWN IS FOR 3
ROLLER, 4 ROLLER QTY IS 2

NPR

118-6604

SHAFT-HORIZONTAL
QTY SHOWN IS FOR 3
ROLLER, 4 ROLLER QTY IS 2

10

NPR

119-2211

WASHER
QTY SHOWN IS FOR 3
ROLLER, 4 ROLLER QTY IS 4

11

NPR

5M-6667

LOCK NUT
QTY SHOWN IS FOR 3
ROLLER, 4 ROLLER QTY IS 4
CAPSCREW, HEX HEAD (1/213 X 3/4)
QTY SHOWN IS FOR 3
ROLLER, 4 ROLLER QTY IS 4

12

NPR

8T-9383

13

NPR

3B-8489

GREASE FITTING
QTY SHOWN IS FOR 3
ROLLER, 4 ROLLER QTY IS 6

16

NPR B

120-7634

SHIM .030 IN (.8MM)


QTY SHOWN IS FOR 3
ROLLER, 4 ROLLER QTY IS 4

17

NPR

118-6298

TIE BOLT
QTY SHOWN IS FOR 3
ROLLER, 4 ROLLER QTY IS 1

18

NPR

119-1623

LOCK WASHER
QTY SHOWN IS FOR 3
ROLLER, 4 ROLLER QTY IS 1

19

NPR

2B-2673

NUT, HEX HEAD


QTY SHOWN IS FOR 3
ROLLER, 4 ROLLER QTY IS 1

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INSTALLATION & PARTS MANUAL WINCH MODEL PA56 FOR D6H PS TRAC(S... Page 3 of 3

20

123-4420

SHIM .125 IN (3.18 MM)


QTY SHOWN IS FOR 3
ROLLER, 4 ROLLER QTY IS 6

21

NPR

NPR

120-7536

174-4770

SPACER

QTY SHOWN IS FOR 3


ROLLER, 4 ROLLER QTY IS 4
4TH ROLLER KIT INCLUDES 3,
4, 5, 7, 9-13 & 21
QTY SHOWN IS FOR 3
ROLLER, 4 ROLLER QTY IS 0

Key:
B - USE AS REQUIRED

SMCS Codes

Copyright 1993 - 2010 Caterpillar Inc.


All Rights Reserved.
Private Network For SIS Licensees.

Wed Nov 17 13:35:18 UTC-0200 2010

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17/11/2010

INSTALLATION & PARTS MANUAL WINCH MODEL PA56 FOR D6H PS TRAC(S... Page 1 of 2

Shutdown SIS

Previous Screen
Product: TRACK-TYPE TRACTOR
Model: D6H TRACK-TYPE TRACTOR 3ZF
Configuration: INSTALLATION & PARTS MANUAL WINCH MODEL PA56 FOR
D6H PS TRAC 3ZF00001-UP (MACHINE)

GRAPHIC #1
c957848

INSTALLATION & PARTS MANUAL WINCH MODEL PA56 FOR D6H PS TRAC
Media Number - SEBP2370-01 | Publication Date - 01/10/1999 | Date

https://127.0.0.1/sisweb/servlet/cat.cis.sis.PController.CSSISConsistList?calledpage=/sis...

17/11/2010

INSTALLATION & PARTS MANUAL WINCH MODEL PA56 FOR D6H PS TRAC(S... Page 2 of 2

Updated - 04/08/2001
Guard Gp-Control Cable
ENTIRE GROUP
Ref. Qty.

NPR Note

Part No.

Part Name

Grp

GUARD GP-CONTROL CABLE

INDIVIDUAL PARTS
Part No.

Req.
Part Name
Qty.

128-1999

CABLE GUARD, RH

128-1998

CABLE GUARD, LH

Ref. Qty.

NPR Note

NPR

5P-2228

CAPSCREW, HEX HEAD (1/2 - 13 X 1)

NPR

3B-4508

LOCKWASHER, 1/2

NPR

8T-4223

WASHER (1/2)

SMCS Codes

Copyright 1993 - 2010 Caterpillar Inc.


All Rights Reserved.
Private Network For SIS Licensees.

Wed Nov 17 13:35:49 UTC-0200 2010

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17/11/2010

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