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    Biscuit Factory Set Up

    Uploaded by

    Kartik Goyal
    The document provides details on setting up a biscuit factory with an annual production capacity of 525 tons. It recommends acquiring 1,500 square meters of land and constructing an 800 square meter building. The key raw materials needed annually are 345 tons of wheat flour, 105 tons of sugar, and 62.28 tons of vegetable fat. The factory would require around 80 KVA of electricity and 3,000 kiloliters of water annually. It describes the biscuit manufacturing process and lists the major plant and machinery needed. The project is estimated to provide employment to 42 people and cost a total of $136,986.30.

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    © All Rights Reserved
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    Biscuit Factory Set Up

    Uploaded by

    Kartik Goyal
    656 views3 pages
    The document provides details on setting up a biscuit factory with an annual production capacity of 525 tons. It recommends acquiring 1,500 square meters of land and constructing an 800 square meter building. The key raw materials needed annually are 345 tons of wheat flour, 105 tons of sugar, and 62.28 tons of vegetable fat. The factory would require around 80 KVA of electricity and 3,000 kiloliters of water annually. It describes the biscuit manufacturing process and lists the major plant and machinery needed. The project is estimated to provide employment to 42 people and cost a total of $136,986.30.

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    Biscuit Factory Set Up report

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    The document provides details on setting up a biscuit factory with an annual production capacity of 525 tons. It recommends acquiring 1,500 square meters of land and constructing an 800 square meter building. The key raw materials needed annually are 345 tons of wheat flour, 105 tons of sugar, and 62.28 tons of vegetable fat. The factory would require around 80 KVA of electricity and 3,000 kiloliters of water annually. It describes the biscuit manufacturing process and lists the major plant and machinery needed. The project is estimated to provide employment to 42 people and cost a total of $136,986.30.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    656 views3 pages

    Biscuit Factory Set Up

    Uploaded by

    Kartik Goyal
    The document provides details on setting up a biscuit factory with an annual production capacity of 525 tons. It recommends acquiring 1,500 square meters of land and constructing an 800 square meter building. The key raw materials needed annually are 345 tons of wheat flour, 105 tons of sugar, and 62.28 tons of vegetable fat. The factory would require around 80 KVA of electricity and 3,000 kiloliters of water annually. It describes the biscuit manufacturing process and lists the major plant and machinery needed. The project is estimated to provide employment to 42 people and cost a total of $136,986.30.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
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    Biscuit Factory Set up

    Introduction
    Biscuit is an important item of bakery industry. It has now become a common item of
    consumption among all classes of people. With tea or coffee, biscuit makes a tasty nutritious
    snack. Biscuit is highly nutritious, easy to digest and can be preserved for a long time.
    By varying the ingredients and flavours it is possible to produce a variety of biscuits. About
    50 per cent of the total biscuit production in our country is of glucose variety, thin arrow root
    biscuits account for 10 per cent, salted variety around 5%, and sweet assorted variety like
    coconut cookies, cream biscuits, etc about 25%. Govt. agencies like ITDC, Defence,
    Railways, Airlines, etc. are the bulk consumers of biscuits. In recent years Bangladesh made
    biscuits have also found ready acceptance in the export market.

    Suggested Capacity
    The minimum economic capacity of a unit manufacturing biscuits is 525 tons per annum
    based on a single shift operation of 300 days working schedule in a year.

    Land and Building


    The unit may require about 1,500 sq.m. land with a covered area of about 800 sq.m. for
    setting up this project. Although in the cost of the project below it is proposed to purchase
    land and construct building, the unit should preferably acquire the land and building on rental
    basis.

    Raw Material
    The annual requirement of main raw materials for the manufacture of 525 tonnes biscuits
    per annum at 100% capacity utilisation is estimated as follows:
    1. Wheat flour
    345.00 M.T.
    2. Sugar
    105.00 M.T.
    3. Vegetable fat
    62.28 M.T.
    4. Liquid glucose
    8.16 M.T.
    5. Misc. items, milk powder, yeast, colours, flavours, coconut, fat, packaging materials, etc.

    Utilities
    The unit may require a total connected load of about 80 KVA and a maximum demand load
    of about 75 KVA. Its annual requirement of water is estimated at about 3,000 KL.
    Manufacturing Process
    The process of manufacture of biscuits is nearly the same as used for bread up to the
    fermentation period. In some cases such as vanilla wafers, fer-mentation is not done and
    therefore yeast is not required. Soda crackers are usually made by the sponge Dtugh process.
    The dough is then passed through biscuits moulding, stamping and cutting machines. The
    pieces are then baked in an oven such as reel :ven, band oven, travelling plate oven, steel
    mesh oven, etc.

    The baking takes place at 200-260C and the time taken varies between 3-15 minutes
    depending an the type and thickness of the biscuit being made. The baked biscuits are cooled
    and sorted. The defecrve biscuits are removed and the rest wrapped in waxed papers and
    packed. A typical ingredient mix for plain biscuits is given below:
    1. Flour
    200.00
    2. Fats and shortening
    50.00
    3. Sugar
    62.00
    4. Invert sugar syrup
    20.00
    5. Ammonium bicarbonate
    1.34
    6. Sodium bicarbonate
    1.80
    7. Non fat milk powder
    11.00
    8. Eggs
    as reqd
    9. Salt
    2.00
    10. Yeast
    2.66
    11. Flavour
    0.44
    12. Edible colours
    0.22

    Plant and Machinery


    The main items of equipment and machinery required for setting up this project are as
    follows:
    1.Flour sifter
    2.Sugar grinder
    3.Dough mixer, 100 kg cap.
    4.33" rotary moulder
    5.33" automatic rotary cutting and punching machine with standard accessories
    6.Dough brake with standard accessories
    7.33" x 70" oil fried baking oven with standard accessories
    8.Two-tier cooling conveyor with standard accessories
    9.Stacking and packing table
    1o.Oil spraying machine with heater
    11.Dough trolley
    12.Milk spray nozzles and air compressor
    13.Other miscellaneous and laboratory equipment

    Personnel
    The unit may provide employment to about 42 persons including factory workers and staff
    for factory supervision, administration and sales, and watch and ward, etc.

    Estimated Cost of Project


    The cost of a 525 tonnes per annum capacity biscuits project is estimated at $136986.3 as
    follows:

    1.
    2.
    3.

    Land and site development


    Buildings
    Plant and machinery

    $4109.58
    $21917.80
    $60273.97

    4. Technical know-how and engg. fees


    5. Miscellaneous fixed assets
    6. Preli

    $2054.7
    $8219.17

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