VERSA IC

Control
Platform

99%

up to
Efficiency!

Can be vented with:

PVC, Centrotherm Polypropylene
or Stainless Steel.

MBTU Models
300A 400A 500A 700A 850A
CSA Certified Low Lead Content
Less Than .25% Lead

Ultra Low Emissions

Proudly assembled in the U.S.A

Xtreme Outdoor
Performance

Up to 99% part load!

XFyreT Condensing Modulating Boiler
- The Green Choice
Raypaks XFyreT is a natural extension of our successful XThermT
modulating vertical boiler line (1.0 to 4.0 Million BTUH). Raypak
offers state of the art features not found in other condensing boilers
and combines these desirable features into one complete boiler
package. A new leading edge in integrated control platform, the
VERSA ICT, fully integrates burner modulation, temperature control,
outdoor reset, ignition, safety, and individual fault monitoring.
VERSA ICT also includes a Modbus communication port as standard.
XFyre is outdoor certified. Utilizing cabinet and control protection
technology already proven in over 250,000 Raypak products, the
XFyre is a seasoned veteran of outdoor environments. Mechanical
engineers, architects and building owners now have extreme installation flexibility, high efficiency, space saving footprint, zero side
clearance, direct vent capability, inexpensive PVC or Polypropylene
venting, and full service access. Installers enjoy ease-of-commissioning, reliability, serviceability and long-term performance. Small
space, no longer a problem. Raypaks vertical water connections
allow the units to be installed side by side, further reducing the footprint on multi-boiler installations. Our compact design makes it possible to install up to 3.4 million BTUH in under 67 ft of floor space,
plus front and rear clearance. Tie them all together with our built-in
VERSA ICT Control and you may have a boiler system with a 20:1
turndown that operates at up to 99% thermal efficiency! This is an
Xtreme green retrofit system.

XFyre Combustion System

Modulation is nothing new to Raypak. We have been honing our
gas modulation experience for over 60 years. The Raypak XFyre will
precisely track the heating load with its built-in VERSA ICT
Integrated Control platform, eliminating costly overshooting.
Utilizing the latest European technology for the combustion-components, the optimum fuel-air ratio is maintained throughout the entire
range of the load-tracking operation. Our 5:1 turndown ensures
efficiency is maintained throughout the firing rate and actually
increases during part load, right when you want it! The XFyre automatically self-tunes to accommodate the widest range of gas supply
pressures. The high quality integrated blower-gas valve is self-correcting and allows smooth operation with fluctuating gas supply
pressures. The Raypak XFyre is cutting edge technology with atmospheric simplicity.

Vent Flexibility
Category IV - Category IV -CSA-certified 94%
efficiency at full fire for hydronic boilers and
95% for domestic water heaters (Up to 99% at
part load!). When the job requires high efficiency, XFyre meets your needs. Combined vent and
combustion air duct length of up to 200 equivalent feet. Models H7-300A thru 500A and WH7-300A thru 850A are
certified to use PVC, CPVC, polypropylene or stainless steel for your
project, depending on the return water temperature. The units above
ship PVC-ready. The D-33 kit adapts the unit in the field for
CentrothermT Polypropylene. Models H7-700A and H7-850A require
the use of stainless steel venting only.

Key Features

5 models from 300,000 to 850,000 BTUH

94% thermal efficiency hydronic and 95% water heaters
CSA Low Lead Certified
All models CSA indoor/outdoor certified
Small footprint, less than 9-1/2 square feet
Top water connections - allows side by side installation
All models are equipped with 316L welded stainless steel heat
exchanger and copper plumbing. ASME Section IV constructed
and stamped. National Board registered.
Multiple pump outputs - Boiler, System, and Indirect
Dual flame sensing - Remote flame sensor and spark ignition rod
Modulating gas valve and burner, up to 5:1 turndown
Meets all current Low NOx regulations, less than 20ppm
Whisper-quiet operation
On-board diagnostic center, real English, no codes.
0-10 VDC BMS Interface (setpoint or direct drive)
Built-in cascade function for up to 4 boilers
Built-in outdoor reset functionality
Complete cabinet protects all controls and wiring
Tough rust-resistant powder coat finish
Easy to service - air filter
Most models certified for PVC*, CPVC, polypropylene, or stainless
vent. H7-700A and H7-850A require stainless venting. *Max
170F return water & Max 180F setpoint at 9.0% CO2.

Suitable for altitudes up to 10,000 ft. (derate may apply)

Modbus BMS port

Options

Outdoor air sensor (B-32)

Indirect sensor
TruSealT direct vent kit (D-21 factory installed, D-22 Loose)
Condensate treatment kit (Z-12)

Model 700
1. Water Inlet
As low as 50F entering. All copper and brass factory
installed vertical plumbing connections. Vertical
plumbing allows boilers to be installed side by side or
in tight places if need be. Male NPT connections.
2. Water Outlet
All copper and brass factory installed vertical plumbing connections. Male NPT connections.
3. Direct Spark Ignition
XFyre's state-of-the-art combustion control system
utilizes the finest dual electrode igniter to start the
combustion cycle. After ignition, the spark rod also
acts as a second flame sensor.
4. VERSA ICT Board
The VERSA ICT, Integrated Control system is CSA listed and certified as a combined temperature, safety,
and ignition control device. Easy front access to all
field wiring. This includes outdoor sensor, DHW sensor, system alarm, Modbus BMS port and 0-10V DC
input connections. Each unit comes factory equipped
with cascade control capability. Simple, quick access
daisy chain of up to 4 boilers, link to Raypak Temp
Tracker Mod+ Hybrid Master control for up to 16.
4a. Control Interface
Large easy to read (3.5) LCD display. Will continuously monitor flame strength (a) sensor temps, BMS
signal (0-10V) set points, DeltaT, all safety signals, full
diagnostics and fault history for last 15 events.
Simple touch pad settings. Everything you need from
set-up to service is at your fingertips, all in one location.

5. Air Fuel Ratio Gas Valve

XFyre uses a German, precision manufactured, main
gas valve considered by most to be second to none.
This high tech gas valve works in perfect unison with
the combustion air blower. The result is smooth and
quiet light-offs while delivering a 5:1 turn down.
With this much flexibility, XFyre is the right boiler for
almost any size job.
6. Intake Air Filter
Every XFyre comes standard with a front access, easy
to service Merv 8 media, combustion air filter.
7. Manual Reset High Limit
This function is fully integrated into the VERSA ICT
control platform. (Not Shown)
8. Condensate Trap
The XFyre has a built-in condensate trap located at
the rear of the unit. The trap and the overfill condensate sensor are accessible through their own access
panel.
9. Vent Switch
Senses possible obstructions in the flue vent pipe.
(Not Shown)
10. Flow Switch
The XFyre keeps its flow switch safe and dry inside
the cabinet, which protects it during shipping and in
the boiler room.

Think Green

11. Duo Style Heat Exchanger

The XFyre uses a combined 316L stainless steel dual
chamber condensing and non condensing heat
exchanger. Weld-sealed technology eliminates gaskets and o-rings. Special glycol seals are not required
for hydronic applications. ASME Section IV constructed and stamped. National Board registered.
12. Flame Sense Electrode
After a call for heat, separate flame electrode monitors flame rectification. This helps to ensure proper
carry over while also constantly monitoring the flame.
(Not Shown)
13. Internal TruSealT Connection
Allows the XFyre to be direct vented up to 200 combined equivalent feet (vent and air intake) in a horizontal or vertical vent system. (Not Shown)
14. Smart Blower Technology
Utilizing a whisper quiet, all metal, technologically
advanced combustion blower. Air and fuel are
precisely mixed.
15. Weather-Proof Jacket
Heavy gauge galvanized steel with a UV-resistant
Polytuf powder coat finish is impervious to weather
and corrosion. Raypak has one of the finest, top-of the-line powder coat systems on the west coast
regardless of industry. We laugh at a 1000 hour salt
spray test. Independent test documentation available
upon request. (Not Shown)

Think Raypak

Xtreme Access
The XFyre is purpose built for the
contractor and service professional.

Completely serviceable from the front, top and both sides!

1. Flue Outlet
Category IV. Most models certified for PVC, CPVC,
polypropylene and stainless steel. These XFyres ship
PVC-ready, no extras to purchase! Models H7-700A
and H7-850A require stainless vent. (PVC vent requires

5. Direct Vent Capability

Every XFyre is direct vent capable. By installing an
optional combustion air adapter, your XFyre is ready
for direct vent. For factory installation, order (option
D-21) TruSealT at time of order.

max 170F return water & max 180F setpoint at 9.0%CO2)

2. High Voltage Wiring Box

120VAC main incoming power connections. Boiler
pump, system pump, and indirect DHW pump wiring.
3. Gas Inlet
The XFyre will operate at 100% full rate with gas pressures as low as 4.0w.c.
4. Condensate Drain and Trap
3/4-NPT PVC connection for condensate removal.
Inset photo shows condensate trap, overfill sensor and
pressure switch for the flue. Raypak offers optional
condensate treatment kits (option Z-12) that can be
plumbed between the heater and the drain.

Poly Vent

6. Easy Access Rating Plate Location

7. Gas Valve
Raypak uses German-made, high-quality gas valves,
considered the finest modulating gas valves produced
today. To the right of the gas valve is the boiler computer control center, which always keeps the blower,
gas valve, direct spark ignition and flame supervision
in perfect harmony.

8. Inlet and Outlet Connections and Flow Switch

The vertical inlet and outlet connections are all copper
and brass fitted with NPT male pipe thread connections. The flow switch is fully contained within the cabinet, protecting it from the elements and boiler room
mishaps. Servicing of the Flow switch can be done
from the top or left side.
9. Air Filter
Simple front access; just remove the front door. The filter just slides right out for quick and easy inspection
and replacement. The high-capacity filter is rated
MERV 8.
10. Low Voltage Knockouts
Separate conduit location for all sensor, communication, and low-voltage wiring to keep them as far away
from the line voltage as possible.

9
PVC Vent

Remove Front Door

Loosen wing-nuts
Pullout filter media
FRONT ACCESS INTAKE AIR FILTER

PHYSICAL DATA

Xtremely Small Footprint

Model
300A
400A
500A
700A
850A

A
Length

F
Mounting

28 - 1/4
30 - 3/4
37 - 1/4
47 - 3/4
54 - 1/4

27 - 9/16
29 - 3/4
36 - 1/4
47 - 1/16
53 - 9/16

Dimensions (in.)
G
H
NPT
NPT
3/4
1
1
1 - 1/4
1 - 1/4

Ship
Weight
(lbs.)

FootPrint
(ft2)

Amps*

Flue

T
C/A

4
4
4
6
6

4
4
4
6
6

8 - 1/2
7 - 1/16
8 - 1/2
10 - 9/16
10 - 9/16

410
465
505
550
580

4.3
4.7
5.7
7.3
8.3

3
4
4
5
5

1 - 1/2
2
2
2
2

For installations at elevations above 2,000 feet, derate may apply, please consult the factory for additional instructions. No mechanical changes required up to 10,000 feet.

MBTUH

Model MBTUH
Input
300A
400A
500A
700A
850A

300
399
500
700
850

CLEARANCES

Heater
Side
Front
Rear
Right
Left
Top
Floor*
Vent

Boiler
Output

MBTUH
Efficiency Input

282
375
470
658
799

94%
94%
94%
94%
94%

300
399
500
700
850

Certified
Minimum

Service
Minimum

24
24
0
0
12
0
1

24
24
0
0
24
-----

*Do not install on carpeting

Note: Local codes may require increased clearances

*Current Draw is for heater only.

(Supply breaker must have delayed trip.)

Water Heaters
Output

Efficiency

Minimum
Input

285
379
475
665
808

95%
95%
95%
95%
95%

60
80
100
140
170

XFyre
Model
300A
400A
500A
700A
850A

Standard Pump Models

H
WH
HP
Amps
HP
Amps
0012-1/8hp
0012-1/8hp
1611-1/4hp
1630-1/2hp
1630-1/2hp

1.3
1.3
5.7
6.9
6.9

1611-1/4hp
1630-1/2hp
1630-1/2hp
1634-1hp
1634-1hp

5.7
6.9
6.9
14.0
14.0

Note: Current draw (Amps) is for pump only

Max 75 equivalent feet
Water hardness above 15 gpg requires water softener.

Xtremely Easy to Wire

Xtremely Easy to Wire Front Control
Plugs For System Connections
XFyre has a front-mounted wiring center with plug connections for
all low-voltage control systems and sensor connections. The VERSA
ICT will allow cascading of up to four boilers, or DHW direct system, or if required a priority-based indirect DHW system. If additional boilers are needed it may be linked through its Modbus port
to Raypaks Temp Tracker Mod+ Hybrid Master Control, to sequence
up to 10 boilers. Also accepts 0-10VDC from BMS.

120VAC Wiring Center

The XFyres 120VAC wiring center is located on the rear of the boiler. All incoming line voltage and pump wiring are contained away
from the 24v control wiring. Wiring the boiler is simple and
straight forward.

120VAC Wiring Center

(rear of boiler)

Low Voltage
Wiring Center

Hydronic Boiler

TYPE H

XFyre
Model
300A
400A
500A
700A
850A

Rates Of Flow And Pressure Drops

30F
35F
Minimum Flow*
DP
DP
GPM
GPM
GPM DP
DT

20F
GPM

DP

28
38
47
66
80

17
18
16
30
40

19
25
31
44
53

8
7
7
13
17

16
21
27
38
46

6
5
5
9
12

14
19
24
34
41

5
4
4
7
10

39
39
39
39
39

Maximum Flow
DP
GPM
DT
36
47
56
70
80

28
29
23
34
40

16
16
17
19
20

*Closed systems only

TYPE WH

Water Heater
XFyre
Model

Water Hardness

Flow Rates
0-15 Grains Per Gallon
Minimum Flow Maximum Flow
DT GPM DP MTS SHL GPM DP DT GPM DP DT

300A
400A
500A
700A
850A

24
20
20
20
23

24
38
48
67
70

12
18
16
30
30

1.5
2
2
2
2

17
20
19
36
36

20
26
33
46
56

9
8
8
14
19

29
29
29
29
29

36
47
56
70
80

28
29
23
34
40

Do not use when

hardness exceeds
15 grains per gallon

16
16
17
19
20

MTS = Minimum Tube Size, inch.

SHL = System Head Loss, ft (based on max 75 equivalent ft. of piping).
DT = Temperature rise, F
DP = Pressure drop through heat exchanger, ft

Recovery Rates
Temperature Rise (F)

TYPE WH

XFyre
Model

300A
400A
500A
700A
850A

20

30

40

50

60

70

80

90

100

1728
2297
2879
4031
4894

1151
1532
1919
2687
3262

863
1149
1440
2015
2446

691
919
1151
1612
1958

576
765
959
1344
1632

494
656
823
1151
1398

432
575
720
1008
1224

384
511
640
896
1087

345
459
576
806
978

Xtreme Control
Boiler Control and
On-Board Diagnostic Center
VERSA ICT merges safety, ignition and temperature control,
outdoor reset and freeze protection, plus system monitoring,
alarm and diagnostics, and BMS transmission all in one
Integrated Control Platform. Easy front access to read, set up
and troubleshoot on a 3.5 LCD screen. The entire package is
CSA certified, and listed for each individual function.
Inlet and outlet sensors factory-installed in boiler. Remote sensor for system included. BMS all point diagnostics transmission
port. 0-10V DC setpoint input standard. Also can drive and
monitor external motorized auxiliaries such as extractors and
louvers. Additional connections for auxiliary functions
indirect DHW, and dry contact remote alarm relay are provided.

Outdoor Proven
Raypak is no stranger to the outdoor environment. Our touchpad is 100% waterproof and has been proven and perfected on our
pool products. No guesswork here, just one tough boiler ready to take on jobs that others have to walk away from.

Diagnostic Information
Safety Faults
Sensor Failure - 6
Condensate Full
Vent Temp Limit
Low Water Level
Low Water Flow
High Temperature Limit

Low Gas
High Gas
T Error
Blower Failure
Blower Speed
Low 24v Power
History to 15 Faults

Ignition Control Faults

Ignition Failure
False Flame Sense

Xtreme Firing Rates

Cascade up to 4 Boilers
Deliver up to 3.4 Million BTU at a 20:1 turndown rate!
The XFyre comes standard with a built-in Cascading Boiler Control. No other controls to buy, just daisy chain the units together
with 2 wire shielded cable (not supplied) that connect to the front-mounted low-voltage wiring board. Designate a Cascade
Master Boiler and set all the other boilers as Followers. Its that simple! The XFyre has built-in Lead Rotation control. This allows
rotation of the starting boiler so all boilers in the system remain active and the run times remain equal on each unit.

Water
Heaters
(Type WH)

Boilers
(Type H)

ASME Section IV, National Board Registered, 160 PSI H Stamp

Heat Exchanger Tubes

316L Stainless Steel

Stainless Steel

CSA Certified CA AB-1953 low lead

Pressure Relief Valve

(loose)

60 PSI
125 PSI
30, 45, 75, 150 PSI

V
v
V
v
V

v
V
V
v
V

Fully-Enclosed Controls
Combustible Floor Rated

v
V
V
v
v

v
V
V
v
v

120V Power Supply

On/Off Switch
Programmable Pump Time Delay, Single-Phase
Terminal Block Connections
(Front mounted)

Included in Controller
Enable / Disable
0-10 VDC Setpoint/Direct Drive Input

v
v
v
v
v

v
v
v
v
v

v
v
N/A
N/A
V

v
v
V
v
V

V
v
V
v
v
V
V
V
v

V
v
V
v
v
V
V
V
v

v
v
V
V

v
v
V
V

N/A
v
v
v
V
v
V
v
v
V

v
N/A
v
v
V
v
V
v
v
V

OPERATING CONTROLS

JACKET

HEAT EXCHANGER

Temperature & Pressure Gauge (Loose)

Pump

Indoor/Outdoor Certified
Vent Terminal

LCD diagnostic display with 15-Event History

VERSA ICT Control System
(Cascade up to 4 heaters)
External Multiple Boiler Controllers

SAFETIES

Direct Spark Ignition System

High/Low Gas Pressure Switches
Blocked Vent Switch
High Limit Switch

GAS TRAIN

Low Water Cut-Off, 24V

Flow Switch
Combination Gas Valve
Modulating Air Blower
Additional Safety Valve

OTHER

CSA-Certified Efficiency
Air Filter
TruSeal Direct-Vent
Alarm Contacts
CSD-1 / GE GAP Control System
Low NOx
Condensate Drain and Trap
Condensate Treatment Kit (Sales Option Z-12)
v v = Standard

120V, Single-Phase

Outdoor
Through-the-Wall

(up to 5:1 Turndown)

Outdoor Reset Sensor
DHW Indirect Sensor
TempTracker Mod+ Hybrid
(up to 5:1 Turndown)

1-try
3-try

Manual Reset, Fixed

Automatic Reset, Fixed
Adjustable
With Manual Reset and Test Buttons

Motorized (externally mounted)

Solenoid (externally mounted)
94% at Full Fire
95% at Full Fire
99% at Part Load

Meets all current requirements

V V = Optional

LLC

Raypak, Inc. 2151 Eastman Avenue, Oxnard, CA 93030 phone: (805) 278-5300 fax: (800) 872-9725 www.raypak.com
2009-2012 Raypak, Inc.

Cat. No. 1000.22I Effective: 09-01-15

Replaces: 04-15-15