Asadullah - Barriers of Commercial Power Generation Using Biomass Gasification
Asadullah - Barriers of Commercial Power Generation Using Biomass Gasification
Asadullah - Barriers of Commercial Power Generation Using Biomass Gasification
art ic l e i nf o
a b s t r a c t
Article history:
Received 9 February 2013
Received in revised form
15 August 2013
Accepted 24 August 2013
Available online 19 September 2013
Gasication is one of the promising technologies to convert biomass to gaseous fuels for distributed
power generation. However, the commercial exploitation of biomass energy suffers from a number of
logistics and technological challenges. In this review, the barriers in each of the steps from the collection
of biomass to electricity generation are highlighted. The effects of parameters in supply chain management, pretreatment and conversion of biomass to gas, and cleaning and utilization of gas for power
generation are discussed. Based on the studies, until recently, the gasication of biomass and gas
cleaning are the most challenging part. For electricity generation, either using engine or gas turbine
requires a stringent specication of gas composition and tar concentration in the product gas. Different
types of updraft and downdraft gasiers have been developed for gasication and a number of physical
and catalytic tar separation methods have been investigated. However, the most efcient and popular
one is yet to be developed for commercial purpose. In fact, the efcient gasication and gas cleaning
methods can produce highly burnable gas with less tar content, so as to reduce the total consumption of
biomass for a desired quantity of electricity generation. According to the recent report, an advanced
gasication method with efcient tar cleaning can signicantly reduce the biomass consumption, and
thus the logistics and biomass pretreatment problems can be ultimately reduced.
& 2013 Elsevier Ltd. All rights reserved.
Keywords:
Supply chain management
Biomass pretreatment
Gasication
Gas cleaning
Electricity generation
Tar reforming
Contents
1.
2.
3.
4.
5.
6.
7.
8.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Biomass supply chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.
Biomass collection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.
Biomass transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pretreatment of biomass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.
Biomass drying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.
Grinding and densication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Biomass gasication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.
Updraft gasication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2.
Downdraft gasication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1.
Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.
Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.
Gasifying agent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.
Air fuel ratio and equivalence ratio (ER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1.
Physical gas cleaning method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.
Thermal process. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.
Catalytic hot gas cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Suitability of various types of biomass for gasifying in various types of gasiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Biomass gasication based power generation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1364-0321/$ - see front matter & 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.rser.2013.08.074
202
204
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205
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206
207
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208
208
208
208
209
209
209
210
210
210
202
1. Introduction
Gasication is one of the promising technologies to exploit
energy from renewable biomass, which is derived from all living
matters, and thus is located everywhere on the earth. Forest
residues such as dead trees and wood chips, agricultural residues,
municipal organic wastes, and animal wastes are common examples of biomass. The advantages of utilizing these biomasses for
energy could be accounted for as it is carbon neutral and homogeneously distributed all over the world. Therefore, the utilization
of biomass energy can provide dual benets: it can reduce carbon
dioxide (CO2) emission as well as increase fuel security as it is
produced locally. Despite the many advantages of biomass energy
it is not being used in commercial scale because of many
challenges associated with supply chain management and conversion technologies.
Although biomass is available locally all over the world it is
widely distributed across regions. For example, forest residues are
distributed throughout the forest and so are agricultural residues
in the rural area. In addition, biomass is excessively moist at the
source which makes it difcult to transport, irregular in size, and
thus difcult to feed into the conversion unit. Therefore, development of a biomass based power generation facility needs several
factors to be considered such as supply chain management [13],
pretreatment of biomass [46], conversion of biomass to fuel gas
[78], and, cleaning and utilization of fuel gas for power generation [912].
In the supply chain management, harvesting, collection, rening and transportation of biomass are key issues to be facilitated
by the supply chain operation management. Since raw biomass,
especially agricultural biomass, is excessively wet (4 50 wt%), it is
not feasible to store it at the place of origin [13]. In other words,
transportation of raw biomass is cost intensive [14]. Therefore, for
sustainable supply of biomass to the biomass based power generation system needs optimum supply chain management, adopting available technologies. In addition, since the origin of biomass
is often in the rural area, the entire supply chain system requires
extensive involvement of the local community. Therefore, the
success of biomass energy production also partly depends on the
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211
211
211
212
212
212
212
212
Table 1
Detail data related to collection, storage and delivery cost of biomass in different countries.
Biomass type
Origin of biomass,
region/country
Mode of delivery
Reference
Rice straw
Mixed agricultural biomass
Switch grass
Corn stover
Agricultural/forest
Agricultural/forest
Agricultural/forest
Crops
Wood
China
China
Great Plains, USA
Great Plains, USA
Italy
Spain
Portugal
India
Japan
Bulky
Bulky
Bulky
Bulky
Dense and high moisture
Bulk/dense
Bulk/dense
Bulky
Dense
9.22
11.29
7583
6075
44/98
30/66
28/36
26-27
166
[27,34]
[35]
[28]
[28]
[29]
[29]
[29]
[30]
[31]
Multi-collection center
Supply region 9
203
Table 2
Different models for transportation of different biomasses.
Biomass type
Physical
nature of
biomass
Comments
Reference
Switch grass
Corn stalk
Wheat straw
Bulky
[38]
Switchgrass
Bulky
Cotton stock
Bulky
Switchgrass
Bulky
Algorithm-based management
policies were simulated
Discrete event simulation
procedure
Woody biomass
Dense
Cotton stock
Bulky
Bulky
Dense/
bulky
Dense/
bulky
[39]
[41]
[41]
[43]
[45]
[46]
[46]
[13]
204
Table 3
Methods of biomass drying and their efciencies.
Types of dryers
Mode of
feeding
Capacity
of drying
Heat source
Capital
cost
Comments
Reference
Perforated oor
dryer
Rotary drier
Batch
Low
Low
Belt conveyer
Continuous High
Solar dryer
Rotary dryer for
lament type of
biomass
Bubbling bed drum
dryer
Thermal screw dryer
Batch
Low
Continuous Low
High
High
[59]
Continuous Large
Cylindrical air
heater
Recycled heat
from ue gas
Recycled heat
from ue gas
Sun
Hot air
Batch
Steam
Low
Hot air
Low
Continuous High
High
High
[60]
[57]
[61]
[62]
[63]
[64]
205
Table 4
Comparison of physical properties of loose and densied biomass.
Type of densication
Name of biomass
Bulk density kg m 3
Particle density kg m 3
Reference
None
Saw dust
Wood chip
Straw biomass
47.7
209273
4660
[70]
[75,76]
[70]
Pellet
Saw dust
Straw biomass
606
360500
1234
600850
[77]
[78]
Briquette
Saw dust
Rice husk
Palm ber
505
410
250
1000
[78]
3. Pretreatment of biomass
3.1. Biomass drying
Fig. 1. Different forms of densied biomass: (a) bale, (b) briquette, and (c) pellet.
Association Report [47], where the time based and distance based
transportation costs were estimated. The results suggested that
the industrial cellulosic wastes produced as byproducts are
cheaper than that of the harvested biomass as feedstocks for
206
Fig. 2. Conceptual diagram of multiple steps in (a) updraft and (b) downdraft gasier.
4. Biomass gasication
Gasication is the key technology of biomass based power
generation. However, there are a number of key technological
challenges that retard the commercial application of biomass
gasication for power generation. For power generation, the
purpose of biomass gasication is to produce a combustible
producer gas to run the engine, which rotates the generator shaft.
However, the engines have some specic requirements for accepting fuel gas. For instance, the producer gas must have a certain
percentage of burnable gas (420% CO and 410% H2), a minimum
207
Table 5
Gas composition and tar content in the product gas from different biomass gasication in up-draft gasier under different conditions.
Reference
Biomass
Gasication
temperature
(oC)
Equivalence
ratio
LHV
HHV MJ
(MJNm 3) (Nm 3)
Cedar wood
Cedar wood
700900
650950
00.3
00.3
133.2
6.512.1
2.43.5
10
[84]
3.53.9
10
[84]
0.471.92
45
[85]
6.59.0
212
3.62
5.14
15
60
[86]
[87]
17
15
[88]
Mesquite wood
2.7
Juniper wood
2.7
Rice straw
700850
0.070.25
725925
Agroland willow and one
800820
agriculture residue Dry Distillers
Grains
Wood chip Coconut shell
700900
0.350.39
0.3
Power
range
(kW)
[82]
[83]
Table 6
Gas composition and tar content in the product gas from different biomass gasication in down-draft gasier under different conditions.
Biomass
Gasication
temperature (1C)
Equivalence
ratio
Tar content
(g Nm 3)
HHV/LHV
(MJ Nm 3)
Power range
(kW)
Reference
Bagasse
Hazelnut
shells
Wood
waste
Biomass
Biomass
1040
1000
0.35
0.3760.40
5.0
50
45
[89]
[90]
9001050
0.2000.35
4.56.25
15
[91]
4900
0.27
0.26
0.045
6.5
11.11
10
[92]
[48]
208
5. Operating variables
5.1. Temperature
In the gasication of biomass, temperature is one of the most
important parameters that can control the gas composition, tar
concentration, reaction rate, ash build-up etc. Therefore, it needs
to be highly controlled [93]. Low temperature gasication is
attributed to high tar content (Fig. 3) and low CO and H2 content
in the product gas [94,95]. On the other hand, high temperature
gasication leads to a desired high yield of CO and H2, while
reducing the tar content (Fig. 3). However, two major problems
limit high temperature gasication above 1000 1C: (1) the ash
melting, especially when high ash containing biomass is used such
as rich and wheat straw (ash content around 20%) and (2) the
requirement of stringent reactor specication. Therefore, numerous studies have been conducted to investigate the gas composition, tar concentration and other requirements within the
temperature range of 750900 1C. For instance, an attempt has
been made to produce H2 for charging a solid oxide fuel cell (SOFC)
from sawdust in a downdraft gasier at a temperature range of
7501150 1C under atmospheric pressure [96]. An increase in CO
and H2 content and a decrease in CO2 and CH4 were observed
when temperature was increased from 650 to 800 1C in a bubbling
uidized bed gasier. The raising of temperature from 750 to
850 1C in a uidized bed gasier signicantly reduced the tar
209
Table 7
Effect of temperature on the gas composition and tar content in the product gas.
Catalyst type
Operating
temperature (1C)
Tar removal
Reference
Dolomite
Olivine
Fe/Olivine
Ni/Al2O3
Rh/CeO2
Rh/CeO2/SiO2
Rh/CeO2/SiO2
Sewage sludge
Sewage sludge
Wood
Wood
Cellulose/cedar wood
Cellulose
Cedar wood, Jute stick,
Bagasse, Rice straw
Cedar wood
850
850
855890
780
550
500
550700
76
50
38
48.27
100
100
100
[103]
[103]
[104]
[105]
[106,107,108]
[109,110]
[111,112]
Rh/CeO2/SiO2, Ni/Al2O3,
Dolomite, non-catalyst
Ni/Ca12Al14O33 or
12CaO 7Al2O3
Ni MnOx/Al2O3
Ni(x wt%)/CeZrO2
Primary bed
Primary bed
Primary bed
Primary bed
Primary bed
Primary bed
Primary/Secondary
bed
Primary/Secondary
bed
Primary/secondary
bed
Secondary bed
Secondary bed
550700
Toluene
500800
550650
500900
100
Toluene 100 1-methylnaphthalene, 90
[115]
[116]
Ilmenite
Fe/Char
Fe/Char
Secondary bed
Secondary bed
Secondary bed
Cedar wood
Toluene,
1-methylnaphthalene
Mallee wood
Mallee wood
Mallee wood, 4.4 kg h 1
600850
500850
900
76
95
97
[117]
[118,119,120]
[121]
ER
mol of air
mol of fuel
From Eq. (2), it seems that the higher ER creates more oxidation
environment in the gasier, and thus attributed to lower caloric
product gas. On the other hand, lower ER results in higher caloric
product gas; however, the tar yield is considerably higher. The
higher concentration of burnable gas composition and lower tar
concentration in the product gas is of prime importance for
downstream application. Therefore, the process optimization is
the focus of biomass gasication research.
The thermodynamic analysis to evaluate the effect of ER on
energy efciency in different biomass gasication was carried out
and it was found that the efciency decreased with increasing the
ER [97]. In one study, it was found that the energy efciency of the
gasication system increased until the optimum ER (0.25), while it
was decreased at higher ER [50].
6. Gas cleaning
The biomass gasication gas consists of a mixture of CO, H2,
CO2, CH4, N2, water vapor, and some impurities such as tar
(aromatic hydrocarbon species), particulate matter, sulfur compounds, hydrochloric acid, ammonia, and alkali metal species.
The gas composition and impurities vary depending on the
biomass feedstock, gasier design, gasifying agents, and gasication conditions. However, in general, the impurities concentration,
especially tar and particulate matter, often remains above the
acceptable range for some specic downstream applications such
as internal combustion engine, turbine, fuel cell, chemical conversion by FischerTropsch synthesis etc. Based on many studies, the
loading limit for particles in the producer gas is strictly imposed
and it is varied based on the application. The internal combustion
engine can satisfactorily accept the particle concentration
o50 mg Nm 3 with size of o10 m, while it iso30 mg Nm 3
for gas turbine [5154]. Therefore, for most of the downstream
applications, the product gas is required to be cleaned. There are
210
the type and gasier design also vary widely. For example, most
wood species have ash contents below 2% [108] and are therefore
suitable fuels for xed bed gasiers. However, because of the high
volatile content of wood, an updraught gasier produces high tar
containing gas, which is unsuitable for engines but suitable for
direct burning. After intensive cleaning, the gas can be used for
engines; however, it is rather difcult to make the gas suitable
for engines. A downdraught gasier on the other hand can be
designed to produce tar-free product gas when fueled by wood
chips of low moisture content. Using a relatively simple cleanup
train, the impurities can be removed and the gas can be used in
internal combustion engines. However, in the case of sawdust, the
downdraught gasier also produces excess tars and in addition
creates an inadmissible pressure drop in the gasier.
Agricultural residues, especially in developing countries, are
major sources of biomass available for gasication. Some agricultural residues like coconut shells [122] and maize cobs [123] are
the best documented and unlikely to create serious problems in
xed bed gasiers. Palm kernel shell (PKS), available in Malaysia
and Indonesia, is also suitable for gasication. However, some
berous biomasses like coconut husk and empty fruit bunch (EFB)
[124] are reported to present bridging problems in the feeder
section. These biomasses can be gasied after pretreatment. Most
of the herbaceous biomasses have ash contents more than 10%,
which often causes slugging problems in downdraught gasiers
[125]. The ash content in rice husks is even higher (420%), and
this is probably the most difcult biomass for gasication. The
xed bed updraft gasier probably can gasify most of the agricultural biomasses. However, the cost and complexity of the uidized
bed, maintenance and labor costs, and the environmental consequences (disposal of tarry condensates) involved in cleaning the
gas, reduce the cost effectiveness and prevent engine applications
[126].
Among different gasiers, downdraught equipment seems to
be less complex and cheaper to install. It is easy to operate and it
creates fewer environmental difculties. However, the technology
developed so far related to downdraft gasiers is inadequate to
handle agricultural residues (with a few exceptions) without
installing expensive additional devices. Fluidized bed gasiers on
the other hand show great promise in gasifying a number of
difcult agricultural wastes. However, only semi-commercial
installations are currently available and operating experience is
extremely limited. It seems that more studies are required for both
types of gasiers for individual biomass gasication.
Raw biomass
Gas engine
211
Electricity
Electricity
Pre-treatment
Gasicaon
Gas cleaning
Gas turbine
Electricity
Boiler
Steam
turbine
Fig. 4. Flow sheet diagram for power generation using biomass gasication gas.
212
(E) The discount rate of 8% has been assumed for calculating BCR.
In this case the IRR has been calculated as 19%. Thus considering all these criteria it can be concluded that the BGBPP is
economically viable.
14. Conclusions
Biomass gasication can be considered as one of the competitive ways of converting distributed and low value lignocellulosic
biomass to fuel gas for combined heat and power generation, fuel
cell and synthetic diesel production. However, from the collection
of biomass to the utilization of fuel gas for downstream application the process suffers numerous problems that slow down the
commercial exploitation of biomass based energy technology.
To overcome the logistic problems and to meet the power requirement at the remote areas, the distributed power generation at the
location where biomass is abundant could be more economic.
In order to reduce the technical problems, a small size (110 MW)
of the plant could be suggested. The mixed gasifying agent, for
instance, air and steam, could provide suitable gas composition for
gas engines with higher thermal efciency. The utilization of a
catalyst, especially, a cheap and active catalyst for gas cleaning can
provide the required gas quality for gas engines. However, more
research is required to overcome the technical barriers of biomass
gasication based power generation for commercialization.
Acknowledgment
This research is nancially supported by the Research Management Institute, Universiti Teknologi Mara under the Project no.
600-RMI/DANA5/3/RIF(110/2012) and Ministry of Higher Education, Malaysia under the Project no. 600-RMI/PRGS/5/3(3/20/
2011).
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