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Octavia Mk1 03 Body

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SKODA OCTAVIA MK1

Body
Body work

BODY ........................................................................................................................................................................................ 11
BODY WORK ............................................................................................................................................................................. 11
TECHNICAL DATA ............................................................................................................................................................................... 11
Vehicle identification data ....................................................................................................................................................... 11
SELF DIAGNOSIS, V.A.G INSPECTION SERVICE ........................................................................................................................... 12
SELF-DIAGNOSIS FUNCTION OF THE AIRBAG SYSTEM .................................................................................................................................. 12
Description of the system ......................................................................................................................................................... 12
Test preconditions for self-diagnosis ........................................................................................................................................ 14
Notes on performing airbag system diagnosis ......................................................................................................................... 14
Connect vehicle system tester -V.A.G 1552- and select address word Airbag ...................................................................... 15
Overview of selectable functions.............................................................................................................................................. 16
01 - Interrogating control unit version ......................................................................................................................................................16
02 - Interrogating fault memory ...............................................................................................................................................................17
03 - Actuator diagnosis .............................................................................................................................................................................17
04 - Overview of the control units ............................................................................................................................................................18
05 - Erasing fault memory .........................................................................................................................................................................20
06 - Ending output.....................................................................................................................................................................................20
07 - Coding airbag control unit ..................................................................................................................................................................20
08 - Reading measured value block ..........................................................................................................................................................21
09 - Fault table .......................................................................................................................................................................................... 22
Read table of measured value block .........................................................................................................................................................25
Parts inspection with test box -VAS 5056 C- .............................................................................................................................................31

DEACTIVATING AND ACTIVATING AIRBAG UNITS (ADAPTATION) ................................................................................................................... 33


Deactivating and activating passenger-side airbag units (adaptation) ................................................................................... 33
SELF-DIAGNOSIS FOR CONVENIENCE SYSTEM ........................................................................................................................................... 37
Description of the system ......................................................................................................................................................... 37
Summary of components for the convenience system units .................................................................................................... 37
Operation ................................................................................................................................................................................. 39
Connecting vehicle system tester -V.A.G 1552- and selecting the address word for the convenience system central control
unit -J393-................................................................................................................................................................................. 40
Overview of selectable functions.............................................................................................................................................. 41
Interrogating control unit version ............................................................................................................................................ 41
Overview of all the convenience system control units according to running date and generation ......................................... 42
Interrogating fault memory ..................................................................................................................................................... 47
Fault table for vehicles 09. 97 (1st generation convenience system) .................................................................................. 48
Fault table for vehicles 10. 97 (2nd generation convenience system) ................................................................................. 55
Fault table for vehicles 08.98 (2nd/5th generation convenience system), 05.01 (3rd generation convenience system) 65
Actuator diagnosis ................................................................................................................................................................... 77
Erasing fault memory ............................................................................................................................................................... 78
Ending output ........................................................................................................................................................................... 78
Coding control unit ................................................................................................................................................................... 78
Reading measured value block................................................................................................................................................. 79
Test table for vehicles 09. 97 (1st generation convenience system) ................................................................................... 80
Test table for vehicles 10. 97 (2nd generation convenience system) .................................................................................. 86

Test table for vehicles 08. 98 (2nd/5th generation convenience system) ........................................................................... 92
Test table for vehicles 05.01 (3rd generation convenience system) .................................................................................... 93
Adaptation ............................................................................................................................................................................... 99
SELF-DIAGNOSIS FOR CENTRAL LOCKING ............................................................................................................................................... 109
Description of the system ....................................................................................................................................................... 109
Operation ............................................................................................................................................................................... 109
Connect the vehicle system tester -V.A.G 1552- and select the address word for the central locking control unit -J110-..... 110
Overview of selectable functions............................................................................................................................................ 111
Interrogating control unit version .......................................................................................................................................... 111
Overview of all the central locking control units according to running date and generation ................................................ 112
Interrogating fault memory ................................................................................................................................................... 115
Fault table for vehicles 09.97 (1st generation central locking) ......................................................................................... 115
Fault table for vehicles 10.97 (2nd generation central locking) ........................................................................................ 120
Fault table for vehicles 08.98 (2nd/5th generation central locking), 05.01 (3rd generation central locking) .............. 125
Actuator diagnosis ................................................................................................................................................................. 130
Erasing fault memory ............................................................................................................................................................. 131
Ending output ......................................................................................................................................................................... 131
Coding control unit ................................................................................................................................................................. 132
Reading measured value block............................................................................................................................................... 133
Test table for vehicles 09. 97 (1st generation central locking) .......................................................................................... 133
Test table for vehicles 10. 97 (2nd generation convenience system) ................................................................................ 137
Test table for vehicles 08. 98 (2nd/5th generation central locking) .................................................................................. 141
Test table for vehicles 05.01 (3rd generation central locking) .......................................................................................... 142
Adaptation ............................................................................................................................................................................. 148
SELF-DIAGNOSIS ELECTRICALLY OPERATED SEAT WITH MEMORY ................................................................................................................. 156
Description of the system ....................................................................................................................................................... 156
Connect the vehicle system tester -V.A.G 1552- and select the address word for the seat height adjustment/driver .......... 156
Overview of selectable functions............................................................................................................................................ 158
Interrogating control unit version .......................................................................................................................................... 158
Interrogating fault memory ................................................................................................................................................... 158
Erasing fault memory ............................................................................................................................................................. 159
Ending output ......................................................................................................................................................................... 159
Fault table .............................................................................................................................................................................. 160
Reading measured value block............................................................................................................................................... 164
Test table ................................................................................................................................................................................ 164
BODY FRONT .......................................................................................................................................................................... 168
FRONT BODY................................................................................................................................................................................... 168
Summary of components of lock carrier with attached parts ................................................................................................ 168
Replace lock carrier ................................................................................................................................................................ 169
FRONT WING .................................................................................................................................................................................. 171
Summary of components of front wing.................................................................................................................................. 171
FRONT BONNET ............................................................................................................................................................................... 173

Summary of front bonnet components .................................................................................................................................. 173


Remove and install front flap lock .......................................................................................................................................... 173
Disassembling and assembling radiator grill ......................................................................................................................... 174
Summary of components actuation of front flap lock ............................................................................................................ 175
TAILGATE ....................................................................................................................................................................................... 177
Remove tailgate ..................................................................................................................................................................... 177
Removing the pressurized gas strut ....................................................................................................................................... 177
Degassing the pressurized gas strut ....................................................................................................................................... 178
Summary of components of tailgate lock............................................................................................................................... 180
FUEL TANK LID UNIT ......................................................................................................................................................................... 181
Summary of components of the fuel-tank lid unit .................................................................................................................. 181
FRONT DOOR, CENTRAL LOCKING .......................................................................................................................................... 182
FRONT DOOR .................................................................................................................................................................................. 182
Summary of components of front door .................................................................................................................................. 182
Removing and installing the front door.................................................................................................................................. 182
Door adjustment .................................................................................................................................................................... 184
Remove door window............................................................................................................................................................. 184
Remove and install window lifter ........................................................................................................................................... 185
Removing and installing window lifter motor ........................................................................................................................ 186
Summary of components of outer door handle ..................................................................................................................... 188
Remove and install outer door handle ................................................................................................................................... 188
Summary of components of door lock.................................................................................................................................... 190
Removing and installing the door lock ................................................................................................................................... 191
CENTRAL LOCKING SYSTEM ................................................................................................................................................................ 194
Removing and installing the tailgate control motor .............................................................................................................. 194
Removing and installing the setting element for the fuel tank cap ....................................................................................... 194
Summary of components of front door seals ......................................................................................................................... 195
REAR DOOR,SLIDING DOOR,WING DOORS,CENTRAL LOCKING ............................................................................................... 196
REAR DOOR .................................................................................................................................................................................... 196
Summary of components of rear door ................................................................................................................................... 196
Removing and installing the rear door ................................................................................................................................... 196
Door adjustment .................................................................................................................................................................... 198
Remove door window............................................................................................................................................................. 198
Remove window lifter ............................................................................................................................................................ 199
Summary of components of outer door handle ..................................................................................................................... 201
Remove and install outer door handle ................................................................................................................................... 201
Summary of components of door lock.................................................................................................................................... 204
Removing and installing the door lock ................................................................................................................................... 204
Summary of components of rear door seals .......................................................................................................................... 206
SLIDING ROOF ........................................................................................................................................................................ 207
SLIDING/TILTING ROOF ROCKWELL WITH GLASS PANEL ............................................................................................................................ 207
Summary of components of sliding/tilting roof with glass panel........................................................................................... 207

Remove glass panel for sliding/tilting roof ............................................................................................................................ 209


Install glass panel for sliding/tilting roof................................................................................................................................ 209
Glass roof pane for sliding/tilting roof (height adjustment) .................................................................................................. 210
Check E-drive (0 position).................................................................................................................................................... 211
Check parallel running and adjust .......................................................................................................................................... 212
Remove sun screen ................................................................................................................................................................. 214
Install sun screen .................................................................................................................................................................... 214
Removing and installing assembly unit .................................................................................................................................. 215
Cleaning the water drain hoses .............................................................................................................................................. 216
SLIDING/TILTING ROOF WEBASTO WITH GLASS PANEL ............................................................................................................................. 220
Summary of components of sliding/tilting roof with glass panel........................................................................................... 220
Remove glass panel for sliding/tilting roof ............................................................................................................................ 221
Install glass panel for sliding/tilting roof................................................................................................................................ 222
Glass roof pane for sliding/tilting roof (height adjustment) .................................................................................................. 223
Replacing the glass roof pane seal ......................................................................................................................................... 224
Removing and installing the sun visor .................................................................................................................................... 225
Removing and installing E-drive ............................................................................................................................................. 225
Setting electric drive mechanism (setting 0 position) ......................................................................................................... 226
Removing the rotary switch of the automatic preselection mechanism ................................................................................ 227
Check parallel running............................................................................................................................................................ 228
Setting the parallel running.................................................................................................................................................... 228
Removing and installing assembly unit .................................................................................................................................. 228
Adapting the E-drive............................................................................................................................................................... 230
Cleaning the water drain hoses .............................................................................................................................................. 230
BUMPER ................................................................................................................................................................................. 231
FRONT BUMPER............................................................................................................................................................................... 231
Summary of components of bumper 12.01 ....................................................................................................................... 231
Bondings of front bumper for vehicles 08.00 12.01 .......................................................................................................... 232
Summary of components of bumper 01.02 ....................................................................................................................... 233
REAR BUMPER ................................................................................................................................................................................ 235
Summary of components of rear bumper .............................................................................................................................. 235
Summary of components of rear bumper (Octavia Combi).................................................................................................... 236
Cutting out the opening for the trailer arm............................................................................................................................ 238
Drilling the openings for the parking aid sensors ................................................................................................................... 239
GLAZING/WINDOW MECHANISM ........................................................................................................................................... 241
GLUED WINDOWS ............................................................................................................................................................................ 241
Removing and installing glued windows ................................................................................................................................ 241
Summary of components of windscreen ................................................................................................................................ 242
Removing and installing windscreen ...................................................................................................................................... 242
Summary of components of rear window .............................................................................................................................. 246
Assembly overview of rear window (Octavia Combi) ............................................................................................................. 246
Removing and installing the rear window.............................................................................................................................. 247

Assembly overview of side window (Octavia Combi) ............................................................................................................. 248


Removing and installing side window (Octavia Combi) ......................................................................................................... 248
Prepare new window for fitting ............................................................................................................................................. 248
Glue sticker onto the new windscreen ................................................................................................................................... 250
Mounting instructions ............................................................................................................................................................ 251
Prepare flange for fitting ........................................................................................................................................................ 252
Glueing ................................................................................................................................................................................... 252
Waiting time .......................................................................................................................................................................... 253
Eliminating paint damage ...................................................................................................................................................... 254
Remove adhesive cement and clean ...................................................................................................................................... 254
Glue self-adhesive foil 4x4 onto the heatable rear window ................................................................................................... 254
Remove self-adhesive foil 4x4 from the heatable rear window ............................................................................................. 255
EXTERIOR EQUIPMENT ........................................................................................................................................................... 256
TRIM PANELS .................................................................................................................................................................................. 256
Removing and installing the plenum chamber cover 05.98 .............................................................................................. 256
Removing and installing the plenum chamber cover 06.98 .............................................................................................. 256
PROTECTIVE STRIPS .......................................................................................................................................................................... 258
Removing and installing protective side strips ....................................................................................................................... 258
WHEELHOUSE LINER......................................................................................................................................................................... 259
Removing and installing the front wheelhouse liner .............................................................................................................. 259
Removing and installing the rear wheelhouse liner ............................................................................................................... 259
ROOF DRIP MOULDING ..................................................................................................................................................................... 261
Removing and installing roof drip moulding .......................................................................................................................... 261
REAR-VIEW MIRROR ......................................................................................................................................................................... 262
Summary of components of rear-view mirror ........................................................................................................................ 262
TRAILER COUPLING........................................................................................................................................................................... 264
Summary of components trailer coupling .............................................................................................................................. 264
ROOF RACK .................................................................................................................................................................................... 266
Summary of components of roof rack (Octavia Combi) ......................................................................................................... 266
ROOF SPOILER ................................................................................................................................................................................. 268
Summary of the components - for the complete rear spoiler ................................................................................................ 268
Removing and installing complete rear spoiler ...................................................................................................................... 268
SELF-ADHESIVE FOILS OCTAVIA RS WRC ........................................................................................................................................... 270
Important instructions for glueing self-adhesive foils ............................................................................................................ 270
Remove self-adhesive foil ....................................................................................................................................................... 270
Summary of components of side self-adhesive foils ............................................................................................................... 270
Stick on side self-adhesive foils .............................................................................................................................................. 272
Summary of components of roof and engine hood self-adhesive foil .................................................................................... 274
Stick on roof and engine hood self-adhesive foils .................................................................................................................. 275
Summary of components of self-adhesive foils for rear bumper ........................................................................................... 277
Stick on self-adhesive foils for front and rear bumper ........................................................................................................... 278
Stick on the self-adhesive foils for the doors and the centre pillar ......................................................................................... 279
REAR SPOILER (FOR VEHICLES OCTAVIA SEDAN 4X4) ............................................................................................................................... 280
Summary of the components - for the complete rear spoiler ................................................................................................ 280

Removing and installing complete rear spoiler ...................................................................................................................... 280


REAR SPOILER (FOR VEHICLES OCTAVIA COMBI RS) ................................................................................................................................ 282
Summary of the components - for the complete rear spoiler ................................................................................................ 282
Removing and installing complete rear spoiler ...................................................................................................................... 282
Remove and install additional brake light (for vehicles Octavia Combi RS) ........................................................................... 283
DECORATIVE SHEETS TAXI................................................................................................................................................................. 285
Stick on decorative sheets and remove .................................................................................................................................. 285
DIMENSIONS OF HOLES FOR ROOF SIGN TAXI ........................................................................................................................................ 286
Summary of components of roof sign TAXI ............................................................................................................................ 286
INTERIOR EQUIPMENT ........................................................................................................................................................... 288
INTERIOR REAR-VIEW MIRROR ............................................................................................................................................................ 288
Removing and installing the interior rear-view mirror ........................................................................................................... 288
Repairing with glue ................................................................................................................................................................ 288
Removing and installing the interior mirror with rain sensor ................................................................................................ 289
STORAGE AREAS, COVERS, TRIM PANELS ............................................................................................................................................... 291
Summary of components of centre console 08.96 ............................................................................................................ 291
Summary of components of covering for handbrake lever 08.96 ..................................................................................... 291
Removing and installing footwell covering on driver's side ................................................................................................... 292
Summary of components of centre console 08.98 ............................................................................................................ 293
Summary of components of covering for handbrake lever 08.98 ..................................................................................... 294
Summary of components of the front armrest ....................................................................................................................... 294
Removing and installing the sun visor .................................................................................................................................... 295
Removing and installing the rear reading light ...................................................................................................................... 296
RECESSED HANDLE ........................................................................................................................................................................... 297
Removing and installing recessed handle .............................................................................................................................. 297
ENTRANCE PLATES ........................................................................................................................................................................... 298
Removing and installing sill panels ........................................................................................................................................ 298
NET PARTITION PANEL ...................................................................................................................................................................... 299
Summary of components ....................................................................................................................................................... 299
HOLDER FOR FIRE EXTINGUISHER......................................................................................................................................................... 301
Removing and installing holder for fire extinguisher ............................................................................................................. 301
DIMENSIONS OF HOLES FOR TAXI ....................................................................................................................................................... 302
Summary of components of printer ....................................................................................................................................... 302
Summary of components of the power socket ....................................................................................................................... 302
Roof aerial bore for TAXI two-way radio system .................................................................................................................... 303
Summary of components of switch for alarm system ............................................................................................................ 303
Summary of components for the off switch of the alarm system .......................................................................................... 304
Summary of components of microphone holder .................................................................................................................... 304
PASSENGER PROTECTION ....................................................................................................................................................... 305
SEAT BELTS ..................................................................................................................................................................................... 305
Removing and installing the front seat belt height adjustment ............................................................................................. 305
Remove and install front inertia reel and front seat belt fitting ............................................................................................ 305
Summary of components of inertia reel with front seat belt tensioner ................................................................................. 306

Summary of components of rear inertia reel ......................................................................................................................... 307


Remove and install rear seat belt height adjuster (Octavia Combi)....................................................................................... 308
Remove and install rear inertia reel (Octavia Combi) ............................................................................................................ 309
Summary of components - middle three-point seat belt at the rear ...................................................................................... 310
Safety instructions for work on seat belt tensioners .............................................................................................................. 311
Removing and installing the front seat belt buckle ................................................................................................................ 312
Removing and installing the rear seat belt buckle ................................................................................................................. 313
Removing and installing belt guide ........................................................................................................................................ 313
Inspect seat belts.................................................................................................................................................................... 314
AIRBAG SYSTEM .............................................................................................................................................................................. 316
Overview of fitting locations .................................................................................................................................................. 316
Safety precautions when carrying out repairs on the airbag system ..................................................................................... 316
Replacement of airbag units following an accident ............................................................................................................... 317
Removing and installing driver airbag unit ............................................................................................................................ 318
Removing and installing the steering wheel .......................................................................................................................... 320
Removing and installing restoring ring with slip ring ............................................................................................................. 321
Removing and installing passenger airbag unit ..................................................................................................................... 321
Removing and installing the side airbag crash sensor ........................................................................................................... 322
Removing and installing front passenger airbag key switch .................................................................................................. 323
Removing and installing side airbag units.............................................................................................................................. 323
Removing and installing airbag control unit -J 234-............................................................................................................... 325
DISPOSAL OF PYROTECHNICAL PARTS BEFORE SCRAPPING THE VEHICLE ........................................................................................................ 327
Dispose of the airbag units before scrapping the vehicle....................................................................................................... 327
Dispose of belt tensioner ........................................................................................................................................................ 328
TRIM, NOISE INSULATION....................................................................................................................................................... 329
DASH PANEL ................................................................................................................................................................................... 329
Removing and installing the dash panel 08.96 .................................................................................................................. 329
Removing and installing the dash panel 08.98 .................................................................................................................. 332
Removing and installing the central tube/dash panel ........................................................................................................... 336
Removing and installing the convenience system control unit .............................................................................................. 342
DOOR TRIM PANELS ......................................................................................................................................................................... 343
Summary of components of front door trim panel (with mechanical window lifter) ............................................................. 343
Removing and installing the front door trim panel ................................................................................................................ 343
Summary of components of front door trim panel (with power window lifter) ..................................................................... 344
Removing and installing the driver door trim panel ............................................................................................................... 345
Summary of components of rear door trim panel .................................................................................................................. 347
Removing and installing the rear door trim panel ................................................................................................................. 347
Removing and installing the damping foil of the door ........................................................................................................... 348
Remove window crank ........................................................................................................................................................... 349
Install window crank .............................................................................................................................................................. 350
PILLAR AND SIDE TRIM PANELS............................................................................................................................................................ 351
Summary of components of trim panel for pillar A ................................................................................................................ 351

Summary of components of trim panel for bottom pillar A ................................................................................................... 352


Removing and installing trim panels of pillar B ...................................................................................................................... 353
Removing and installing top trim panel of pillar C ................................................................................................................. 354
Removing and installing bottom trim panel of pillar C .......................................................................................................... 355
Removing and installing top trim panel of pillar C (Octavia Combi) ...................................................................................... 356
Removing and installing bottom trim panel of pillar C .......................................................................................................... 357
Removing and installing trim panel of pillar D (Octavia Combi) ............................................................................................ 358
LUGGAGE COMPARTMENT TRIM PANELS ............................................................................................................................................... 359
Removing and installing the trim panel for the luggage compartment floor ........................................................................ 359
Removing and installing side luggage compartment trim panel ........................................................................................... 360
Removing and installing the tailgate/luggage compartment covers ..................................................................................... 361
Removing and installing the tailgate trim panel for vehicles 07.00 .................................................................................. 362
Removing and installing the tailgate trim panel for vehicles 08.00 .................................................................................. 363
Removing and installing support for luggage compartment cover ........................................................................................ 364
Increased luggage compartment floor (Octavia Combi) - Summary of components ............................................................. 365
Luggage compartment-side trim panel (Octavia Combi) - Summary of components ............................................................ 366
Summary of components of tailgate/luggage compartment covers (Octavia Combi)........................................................... 367
Summary of components of tailgate trim panel (Octavia Combi) .......................................................................................... 368
Summary of components of support for the luggage compartment cover (Octavia Combi) ................................................. 369
Removing and installing foldable securing eyes in the luggage compartment (Octavia Combi 4x4 and RS) ........................ 370
MOULDED HEADLINER ...................................................................................................................................................................... 371
Removing and installing moulded headliner .......................................................................................................................... 371
Removing and installing moulded headliner (Octavia Combi) ............................................................................................... 374
ROOF NOISE INSULATION PANELS ........................................................................................................................................................ 376
Summary of components of the roof noise insulation panels ................................................................................................ 376
SEAT FRAMES ......................................................................................................................................................................... 378
MECHANICALLY ACTIVATED FRONT SEATS ............................................................................................................................................. 378
Removing seat ........................................................................................................................................................................ 378
Installing seat ......................................................................................................................................................................... 379
Removing seat height adjustment handle.............................................................................................................................. 379
Installing seat height adjustment handle ............................................................................................................................... 380
Remove the backrest rack from the seat rack ........................................................................................................................ 380
Assembling seat rack and backrest rack ................................................................................................................................ 383
Removing and installing seat height adjusting elements....................................................................................................... 383
THE ELECTRICALLY OPERATED SEAT WITH MEMORY ................................................................................................................................. 386
Removing and installing electrically operated seats .............................................................................................................. 386
Removing and installing the covers for electrically operated seats ....................................................................................... 386
Removing and installing control unit on electrically operated seats...................................................................................... 388
Removing and installing the operating unit for electrically operated seats........................................................................... 389
Removing and installing the seat length adjustment unit for electrically operated seats ..................................................... 390
Removing and installing the front seat height adjustment on electrically operated seats .................................................... 391
Removing and installing the rear seat height adjustment on electrically operated seats ..................................................... 392

Removing and installing the drive of the backrest inclination for electrically operated seats ............................................... 393
Removing and installing the drive of the backrest inclination for electrically operated seats ............................................... 394
REAR SEATS .................................................................................................................................................................................... 395
Removing and installing seat bench and backrest (separated).............................................................................................. 395
Removing and installing the seat bench with the child seat .................................................................................................. 397
Removing and installing the support RS (only Octavia Sedan)............................................................................................... 398
SEAT PADDING, COVERS ......................................................................................................................................................... 399
COVERS AND FRONT SEAT UPHOLSTERY ................................................................................................................................................ 399
Removing and installing front seat covers and upholstery .................................................................................................... 399
Removing and installing front backrest cover and upholstery ............................................................................................... 399
REAR SEAT COVERS AND UPHOLSTERY .................................................................................................................................................. 405
Removing and installing seat bench covers and upholstery (separated) ............................................................................... 405
Removing and installing covers and upholstery for rear backrests (separated) .................................................................... 406
Assembly overview of covers and upholstery for rear backrests (with armrest, separated).................................................. 408
Removing and installing covers and upholstery for rear backrests (with armrest, separated) .............................................. 410

10

Body
Body Work
Technical data
Vehicle identification data
Vehicle identification number M99

The vehicle identification number is type-punched


into the bulkhead of the engine compartment. After
opening the front flap the vehicle identification
number is visible through a window in the plenum
chamber cover.

The vehicle identification


number can also be found as of
04.99 at the bottom left of the
front window corner.
1 - Manufacturer's world code
2 - Internal code
3 - Type
4 - Internal code
5 - Model year
6 - Manufacturing plant
7 - Vehicle body number
Note
Detailed information on the
meaning of individual markings
BookletOctavia
Vehicle identification number
M00

11

The vehicle identification number is type-punched


into the bulkhead of the engine compartment. After
opening the front flap the vehicle identification
number is visible through a window in the plenum
chamber cover.

The vehicle identification number can also be found


bottom left of the front window corner.
1 - Manufacturer's world code
2 - Model and version
3 - Engine fitted
4 - Airbag system (does not apply for India)
4 - Identification character for manufacturing month
(applies for India)
5 - Vehicle type
6 - Internal code
7 - Model year
8 - Manufacturing plant
9 - Body number
Note
Detailed information on the meaning of individual
markings BookletOctavia

Self diagnosis, V.A.G Inspection Service


Self-diagnosis function of the airbag system
Description of the system
The airbag system comprises:
t Airbag control unit
t Sensors for side impact
t Driver airbag
t Front passenger airbag
12

t Driver and front passenger side airbags


t mechanically activated seat belt pretensioner for driver and front passenger
t Switch for the front passenger airbag (optional equipment for vehicles MJ03 )
The described airbag system consists of the actuators, driver airbag, passenger airbag, driver and passenger side
airbags and two front seat belt tensioners. These are directly ignited by the airbag control unit -J234- in the event
of a crash as soon as the given activation criteria are exceeded.
The belt tensioners are ignited independently of the signal from the airbag control unit in the event of a crash.
The operation of the airbag units can be activated or blocked via the self-diagnosis Chapter.
If the airbag unit on the front passenger side is deactivated, the fault relating to airbag deactivation is stored in the
fault memory and, after subsequent re-activation, it is erased (only for vehicles which do not have a key switch for
the front passenger airbags).
The switching on and off operations are undertaken by means of the key switch for the front passenger airbag if
the vehicle is fitted with such a key switch.
When activating the driver and front passenger front airbags the fault crash data stored is entered in the fault
memory and the airbag control unit must be replaced with a new original part.
If the control unit detects a side impact it ignites the side airbag unit on the impact side. The fault crash data side
airbag DS stored or crash data side airbag FPS stored is entered in the fault memory. These data can be erased
3x at the most, after which the control unit must be replaced with a new original part (valid for vehicles 08.00 ).
For vehicles 07.00 these data cannot be erased, the control unit must be replaced with a new original part.
Code the new control unit when it is put into service Chapter.
If the airbag unit is ignited, the control unit sends a signal to the convenience system or central locking control unit
and to the engine control unit. This function serves as a passive safety.
When the airbag unit is released:
t all doors are unlocked
t the interior lighting is switched on
t if the fuel delivery unit is disconnected1)
1)

Depending upon the control unit version

Check the control unit signal using actuator diagnosis Chapter.


The airbag control unit -J234- is located in the front section of the centre console Chapter. The control unit is
equipped with a fault memory.
The control unit detects faults in the airbag system and stores them in a permanent memory.
Faults due to a temporary line interruption or loose contact are also stored. These faults are displayed as sporadic
faults SP.
After the ignition is switched on, the airbag warning light -K75- comes on for about 4 seconds. If the warning light
then flashes for a further 12 seconds this indicates that a front passenger airbag unit has been electronically
blocked (only for vehicles which do not have a switch for the front passenger airbag).
t If warning light -K75- does not go out after 4 seconds there is a fault. Interrogate the fault memory Chapter.
t

If the warning light -K75- goes out and then lights up again then the control unit is not coded, the wrong control
unit has been fitted or a fault is stored in the memory. Interrogate the fault memory Chapter.

If the airbag warning light -K75- flashes continuously, it is then necessary to replace the airbag control unit -J234.

Initiate self-diagnosis at the start of fault finding and interrogate the fault memory using the diagnostic device V.A.G 1552-, -V.A.G 1551- or V.A.S 5051.
Note
t The following description applies for the vehicle system tester -V.A.G 1552- used with the program card 6.0.
t The use of vehicle diagnosis, measurement and information system V.A.S 5051 or fault read-out scan tool 13

V.A.G 1551- with program card 9.0 is almost identical except for specific deviations (e.g. other display, possibility
of using a printer).
t To end the diagnosis or to switch to another address word select function 06 End output.
All displayed error messages refer to a fault table on the possible causes as well as targeted repairs.
Faults in other control units may be stored (e.g. disconnected plug connections) during testing and fitting. This is
why the fault memories of all control units must be interrogated and then erased.
Therefore it is necessary to:
Enter address word 00 Automatic Test Sequence. The diagnostic unit -V.A.G 1552-, if necessary -V.A.G 1551checks the fault memory of all vehicle systems.
If the corresponding CU responds with its identification number, the number of faults and type or No fault
recognized appears in the display.
Eliminate possible faults and erase fault memory.
Vehicle system test
HELP
Enter address word XX

The following is displayed after completion of the test


sequence:

Test preconditions for self-diagnosis


l All fuses o.k.
l Battery voltage at least 9.0 volts

Notes on performing airbag system diagnosis


Special tools and workshop equipment required
t Vehicle system tester -V.A.G 1552t Diagnostic cable -V.A.G 1551/3, 3A, 3B oder 3Ct Multimeter, e.g. -V.A.G 1526 At Test box -VAS 5056- with adapter cable -VAS 5056/1- and -VAS 5056/2WARNING
Check correct fitting and tightness of the wiring and plug connections with the ignition off (also possibly disconnect
the plug connections).
Before disconnecting the airbag plug connections the mechanic must electrically discharge himself.
Do not perform any continuity tests or other measurements on the ignition circuits with the airbags and belt
tensioners connected!
For rectifying faults or determining the cause of the fault, always end self-diagnosis and then re-start it again before
separating and re-connecting the individual airbag components!
Only the front passenger airbags can be locked Chapter. Locking of the other airbag unit must only be
undertaken in exceptional circumstances and then only by written permission of the PST department (Czech
Republic) or the importer.
When checking the electrical wiring loom for airbag system for short-circuit or open circuit the airbag plug
connections must be disconnected, switch off the ignition and disconnect the battery to check the airbag control
unit!
When removing and installing the airbag units observe the safety instructions for work on airbag units Chapter.
When removing and installing belt tensioners observe the safety instructions for work on belt tensioners
Chapter.

14

Note
If the battery earth strap is disconnected and re-connected, carry out additional operations Electrical System
t
Rep. gr.27.
t

When disconnecting the battery all values programmed (adaptation values) in vehicle control units are erased.
When re-connecting the battery these values must again be programmed!

Connect vehicle system tester -V.A.G 1552- and select address word
Airbag
The connection for self-diagnosis is located in the storage compartment below the steering wheel.

Connect vehicle system tester V.A.G 1552- with connecting


line -V.A.G 1551/3- when the
ignition is switched off.

Readout on display:
Note
If there is no readout on the display: Operating instructions of vehicle system
t
tester.
t

Vehicle system test


HELP
Enter address word XX

The automatic test sequence may be entered with address word 00, i.e. the
fault memory of all self-diagnosable systems in the vehicle is interrogated.

Switch on ignition.
Readout on display:
Enter address word 15 Airbag.
Readout on display:
Confirm the entry with the key Q.

Vehicle system test


Enter address word XX

HELP

Vehicle system test


15 - Airbag

Readout on display:
Note
One of the following four displays will appear in the event of a communication set-up
t
failure between vehicle system tester -V.A.G 1552- and the control unit.
15

Vehicle system
test
Tester sends
address word 15

t Press the HELP button to display the possible fault causes.

Vehicle system test


HELP
The control unit does not respond!

Vehicle system test


HELP
C cable does not connect to pos. term.!

The ignition must be on!

Vehicle system test


->
The control unit does not
respond

Malfunctions occurred at the start of or during the program (external


sources of interference).
Check diagnostic cables as well as voltage supply.

Vehicle system test


->
Fault in communication set-up

After removing the possible fault cause re-enter address word 15 for
Airbag and confirm entry with key Q.
Read-out on display after entering address word 15:

Vehicle system test


Tester sends address word 15

and then the readout will appear:


The control unit identification number is displayed.

1J0 909 603 A


Coding 00065

Press key.

Readout on display:

AIRBAG VW 3 V02
->
WSC12345

Vehicle system test


HELP
The control unit does not respond!
Vehicle system test
Select function XX

HELP

Overview of selectable functions


Page
Chapter
Chapter
Chapter
Chapter
Chapter
Chapter
Chapter
Chapter

01 - Interrogating control unit version


02 - Interrogating fault memory
03-Actuator diagnosis
05 - Erasing fault memory
06 - End output
07 - Code control unit
08 - Read measured value block
10 - Adaptation

01 - Interrogating control unit version


Connect vehicle system tester -V.A.G 1552- and select address word 15 Airbag Chapter.
Readout on display:
Select function 01.

Vehicle system test


Select function XX

Readout on display:
Confirm the entry with the key Q.

HELP

Vehicle system test


Q
01 - Interrogating control unit version

Readout on display:
t Top line:
Control unit part no. (1J0 909 603 A)
System designation (AIRBAG -VW3-)

1J0 909 603 A


VW3 V02
->
Coding 00065
WSC12345

Version number -V02t Bottom line:

AIRBAG

Code number
Operating number (is automatically stored in the control unit when
servicing the actual system)
Press key.
Readout on display:

Vehicle system test

16

HELP

Select function XX

End output (function 06) Chapter.

02 - Interrogating fault memory


Connect vehicle system tester -V.A.G 1552- and select address word 15 Airbag Chapter.
Readout on display:

Vehicle system test


Select function XX

Select function 02.


Readout on display:

HELP

Vehicle system test


02 - Interrogating fault memory

Confirm the entry with the key Q.

The number of faults stored appears on the display.


X faults detected!

Press the buon to display the faults consecuvely.


Example:
The following appears in the display:

->
Source of interference: 00588

Press key.
The following appears in the display:

Rectify the faults by referring to the fault table


Chapter.

Ignition device for airbag (driver's side)


N95
Resistance too great

If No fault detected the program returns to its initial position after the
button is pressed.

No fault detected!
->

Readout on display:
If anything else appears on the display: Operating instructions
V.A.G 1552.
End output (function 06) Chapter.
Vehicle system test
HELP
Select function XX

Note
t If a fault is detected:
t 1. Remove fault.
t 2. Erase fault memory (Function 05).
t 3. Interrogate fault memory (Function 02) again.

03 - Actuator diagnosis
l

Before initiating the final control diagnosis for the airbag system, the complete function of the central locking
must be checked using the relevant final control diagnosis. Faults in the central locking must be eliminated.

The crash signal function can be checked with the final control diagnosis. This function serves as a passive safety.
When actuating the airbag, this opens the door locks and the tailgate lock using the central locking. At the same
time the interior lighting is switched on, if necessary the fuel pump is also disconnected.
Interrogate fault memory and erase.
Close the doors and the tailgate.
Put interior lighting switch in position door contact.
Connect vehicle system tester and select address word Airbag Chapter.
Readout on display:
Enter function 03.

Vehicle system test


Select function XX

Readout on display:
Confirm the entry with the key Q.

Vehicle system test


03-Actuator diagnosis

HELP

Q
Actuator diagnosis
->

Readout on display:
17

Crash signal

Note
The door locks and the tailgate lock are unlocked. The interior lighting is switched
on and if necessary the fuel pump is disconnected.
Press key.
Readout on display:

Actuator diagnosis
END

Press key.
Readout on display:
Press key.

Function unknown or cannot


be carried out at the moment

->

->

Readout on display:
End output (function 06) Chapter.
Note
After completion of the final control diagnosis select address word 00 automatic test
sequence and interrogate fault memory of all the control units and then erase (as the
faults may be stored during the test sequence).

04 - Overview of the control units


Number of
the CU 1)
1J0 909 603
B
1J0 909 603
A
1J0 909 608
AE
1J0 909 608
B
1J0 909 603
AT
1J0 909 603
AS
1J0 909 608
BE
1J0 909 608
BD
6Q0 909
601 0E
1C0 909 601
0E
1C0 909 601
2T
6Q0 909
601 0F
1C0 909 601
0F
1C0 909 601
31
6Q0 909
601 0T
1C0 909 601

Code
number
00066

Running Vehicle equipment


date
M99 Driver airbag

00065

M99 Driver and front passenger airbag units

16709

M99 Driver airbag, side airbags

00066

M99 Driver and front passenger airbag, side airbags

16724

M00

Driver airbag

16723

M00

Driver and front passenger airbag units

16965

M00

Driver airbag, side airbags

16964

M00

Driver and front passenger airbag, side airbags

12357
12357
12884
12358
12358
13105
12372
12372

09.00 Driver airbag, CAN databus line


04.01
05.01
05.03
06.03
09.00 Driver and front passenger airbag,
04.01 CAN databus line
05.01
05.03
06.03
09.00 Driver airbag, without CAN databus line
04.01
05.01
18

Vehicle system
test
HELP
Select function
XX

0T
1C0 909 601
32
6Q0 909
601 11
1C0 909 601
11
1C0 909 601
33
6Q0 909
605 07
6Q0 909
605 08
6Q0 909
605 0B
6Q0 909
605 0C
6Q0 909
605 0K
1C0 909 605
0K
1C0 909 605
1L
6Q0 909
605 0L
1C0 909 605
0L
1C0 909 605
1M
6Q0 909
605 0M
1C0 909 605
0M
1C0 909 605
1N
6Q0 909
605 0N
1C0 909 605
0N
1C0 909 605
1P
1C0 909 601
2G
1C0 909 601
34
1C0 909 601
2H
1C0 909 601
35
1C0 909 605
1G
1C0 909 605

13106
12593
12593
13107
12343
12344
12354
12355
12363
12363
12620
12364
12364
12621
12365
12365
12622
12366
12366

05.03
06.03
09.00 Driver and front passenger airbag, without CAN
04.01 databus line
05.01
05.03
06.03
09.00
02.01
09.00
02.01
09.00
02.01
09.00
02.01
02.01
04.01
05.01
05.03

Driver airbag, side airbags,


CAN databus line
Driver and front passenger airbag, side airbags,
CAN databus line
Driver airbag, side airbags, without CAN databus
line
Driver and front passenger airbag, side airbags,
without CAN databus line
Driver airbag, side airbags,
CAN databus line

06.03
02.01 Driver and front passenger airbag, side airbags,
04.01 CAN databus line
05.01
05.03
06.03
02.01 Driver airbag, side airbags, without CAN databus
04.01 line
05.01
05.03
06.03
02.01 Driver and front passenger airbag, side airbags,
04.01 without CAN databus line
05.01
05.03

12624

06.03

12871

05.02 Driver and front passenger airbag, CAN databus


05.03 line, key switch for the front passenger airbags

13108

06.03

12872

05.02 Driver and front passenger airbag, without CAN


05.03 databus line, key switch for the front passenger
06.03 airbags

13109
12615
12627

05.02 Driver and front passenger airbag, side airbags,


05.03 CAN databus line, key switch for the front
06.03 passenger airbags
19

1S
1C0 909 605 12616
1H
1C0 909 605 12628
1T
1)

05.02 Driver and front passenger airbag, side airbags,


05.03 without CAN databus line, key switch for the front
06.03 passenger airbags

Current control unit versions see Catalogue of Original Parts

05 - Erasing fault memory


Connect vehicle system tester -V.A.G 1552- and select address word 15 Airbag Chapter.
Requirements:
t Faults were eliminated.
t Fault memory was interrogated Chapter.
Readout on display:
Enter function 05.

Vehicle system test


Select function XX

Readout on display:
Confirm the entry with the key Q.
Readout on display:
Press key.
Readout on display:
Note

Vehicle system test


05 - Erasing fault memory

Vehicle system test


Fault memory was erased

Carefully follow the test sequence step by step: first interrogate the
fault memory and then erase.

->

Vehicle system test


Select function XX

t If this appears on the display then the test sequence is incorrect.


t

HELP

HELP

Vehicle system test


HELP
Select function XX
Caution!
Fault memory was not
interrogated

06 - Ending output
Select function 06.
Readout on display:
Confirm the entry with the key Q.

Vehicle system test


06 - End output

Readout on display:
Switch off ignition.
Disconnect plug connection from vehicle system tester V.A.G 1552-.

Vehicle system test


HELP
Enter address word XX

07 - Coding airbag control unit


Coding is only possible if a new control unit is used.
l The airbag warning light -K75- remains lit.
Connect vehicle system tester -V.A.G 1552- and select address word 15 Airbag Chapter.
Readout on display:
Enter function 07.

Vehicle system test


Select function XX

20

HELP

Readout on display:
Confirm the entry with the key Q.

Vehicle system test


07 - Code control unit

Readout on display:
Enter code number as specified in table Chapter.

Code control unit


Enter code number

Confirm the entry with the key Q.

Q
XXXXX (032767

Example:
If the coding is accurate, it displays the control unit identification number with 1J0 909 603 A
VW 3 V02
->
the relevant character index and the workshop code.
Coding 00065
WSC12345

Press key.
Readout on display:
Select function 06.

AIRBAG

Vehicle system test


Select function XX

HELP

Readout on display:
Confirm the entry with the key Q.
The airbag warning light -K75- must go out after max. 4 sec.
If the control unit rejects an entered code number the following message
will be displayed:

Vehicle system test


Q
06 - End output

Readout on display:
In this case the control unit was not programmed with the data required for the vehicle. In
this case the control unit cannot be coded. The airbag warning light -K75- does not go out
and remains lit. Check whether the right control unit was fitted on the vehicle (compare part
number and character index), or whether possibly a wrong code was entered.

Fault
->
Coding
XXXXX not
accepted

Repeat coding.

08 - Reading measured value block


Note
Pay attention to the notes on performing the airbag system diagnosis Chapter.

Connect vehicle system tester -V.A.G 1552- and select address word 15 Airbag
Chapter.

Readout on display:
Select function 08.

Vehicle system test


Select function XX

Readout on display:
Confirm the entry with the key Q.

HELP

Vehicle system test


08 - Read measured value block

Readout on display:
Desired display group number Chapterread table of measured value
block and confirm entry with key Q.

Read measured value block


HELP
Enter display group
number XXX

Readout on display:
The breakdown of the display contents in the individual display fields
Chapter, read table of measured value block
Is correctly displayed in all indicator fields.

Reading measured value


block 1
1
2
3
4

Press key.
Readout on display:
Note
Interrogate the fault memory after ending the function Reading
measured value block Chapter.
21

Vehicle system test


HELP
Select function XX

09 - Fault table
Note
All the possible faults which can be detected by the control unit -J234- and displayed on the vehicle system
t
tester -V.A.G 1552-, are listed in the table according to the 5-digit fault code.
t SAE code, may be displayed on the right next to the fault number (e.g. 4214), ignore.
t

If in the display of the vehicle system tester -Info in der Literatur- appears, look for the text required in the fault
table under the fault code.

After repair always interrogate the fault memory using the vehicle system tester -V.A.G 1552- and erase the
memory.

If parts are output as faulty: First of all test all feed lines and plug connections to these components as well as
t the earth connections according to current flow diagram. Replace the component only if this test does not
reveal any fault. This applies particularly if the fault is shown as sporadic (SP).
t Pay attention to the notes on performing the airbag system diagnosis Chapter.
Display -V.A.G 155200000
no fault detected
00532
Supply voltage

Signal too high

Possible cause of fault Rectifying fault


If after repair No fault detected is displayed, the self-diagnosis is
completed.
incorrect voltage supply Check cables, plug connections and fuses in
(must be in the range
accordance with the current flow diagram
7.8...21.1 V)
Current flow diagrams, Electrical fault
finding and Fitting locations
Check supply voltage
Voltage regulator or AC Check voltage regulator or AC generator
generator defective
Electrical System Rep. gr.27

00588
Ignition device for
airbag (driver's side) N95-

00589
Ignition device 1 for
airbag (front passenger
side) -N131-

Signal too low

Battery discharged or
Replace battery or charge battery
defective
Voltage regulator or AC Check voltage regulator or AC generator
generator defective
Electrical System Rep. gr.27

Short circuit to
positive

Wiring or plug
connections defective

Check cables, plug connections and fuses in


accordance with the current flow diagram
Current flow diagrams, Electrical fault
finding and Fitting locations

Driver-side airbag
igniter -N95- defective

Replace airbag unit driver side

Short circuit to
earth
Resistance too
great
Resistance too
small
Short circuit to
positive

Short circuit to
earth
Resistance too
great

Reading measured value block Chapter


Wiring or plug
connections defective

Check cables, plug connections and fuses in


accordance with the current flow diagram
Current flow diagrams, Electrical fault
finding and Fitting locations

Ignition device for


airbag front passenger
side -N131- defective

Replace the front passenger's airbag unit

Resistance too

Reading measured value block Chapter


22

00594
Airbag ignition circuits

small
Short circuit

Wiring or plug
connections defective

Check cables, plug connections and fuses in


accordance with the current flow diagram
Current flow diagrams, Electrical fault
finding and Fitting locations
Reading measured value block Chapter

00595
Crash data stored

Airbag units and belt


tensioner ignited

Erasing fault memory


Replace airbag control unit -J234 Replace airbag units and all damaged
components

01025
Fault lamp control
defective

Fault warning lamp


defective

Cables or plug
connections defective

Replace dash panel insert Electrical


System Rep. gr.90
Check cables, plug connections and fuses in
accordance with the current flow diagram
Current flow diagrams, Electrical fault
finding and Fitting locations
Replace airbag control unit -J234-

01044
Control unit wrongly
coded
01217
Ignition device side
airbag driver's side N199-1)

Short circuit to
positive
Short circuit to
earth
Resistance too
great

Resistance too
small
01218
Short circuit to
Ignition device side
positive
airbag front passenger Short circuit to
side -N200-1)
earth
Resistance too
great

Airbag control unit J234- defective


Missing or incorrect
coding of the airbag
control unit -J234Wiring or plug
connections defective

Ignition device side


airbag driver's side N199- defective

Coding control unit Chapter

Check cables, plug connections and fuses in


accordance with the current flow diagram
Current flow diagrams, Electrical fault
finding and Fitting locations
Replace side airbag unit driver's side

Reading measured value block Chapter


Wiring or plug
connections defective

Check cables, plug connections and fuses in


accordance with the current flow diagram
Current flow diagrams, Electrical fault
finding and Fitting locations

Ignition device side


Replace side airbag unit front passenger side
airbag front passenger's
side -N200- defective

Resistance too
small
01221
undefined switch Wiring or plug
Crash sensor side airbag status
connections defective
driver's side -G179-1)

Reading measured value block Chapter

implausible signal

Check cables, plug connections and fuses in


accordance with the current flow diagram
Current flow diagrams, Electrical fault
finding and Fitting locations
23

Check cables, plug connections and fuses in


accordance with the current flow diagram
Current flow diagrams, Electrical fault
finding and Fitting locations

Short circuit to
positive
Short circuit to
earth
defective

Crash sensor side airbag Replace crash sensor side airbag driver's side
driver's side -G179-G179defective
01222
undefined switch Wiring or plug
Check cables, plug connections and fuses in
Crash sensor side airbag status
connections defective accordance with the current flow diagram
on the front passenger's implausible signal
Current flow diagrams, Electrical fault
side -G180-1)
finding and Fitting locations
Short circuit to
positive
Short circuit to
earth
defective

01224
Control unit not suited
to vehicle
01226
Crash data side airbag
driver's side stored1)

Crash sensor side airbag Crash sensor side airbag front passenger's
front passenger's side side -G180- defective
G180- defective
wrong control unit used Install control unit in compliance with the
Catalogue of Original parts
Side airbag driver's side Erase fault memory Chapter2)
ignited
Replace airbag unit driver side and all
damaged components
Replace CU3)

01227
Crash data side airbag
front passenger's side
stored1)

Side airbag front


Erase fault memory Chapter2)
passenger's side ignited
Replace airbag unit front passenger side and
all damaged components
Replace CU3)

01228
Open circuit
Hexagon head cap scr.
Airbag deactivation. FPS Short circuit
-E224-

Wiring or plug
connections defective

undefined switch
status

Check cables, plug connections and fuses in


accordance with the current flow diagram
Current flow diagrams, Electrical fault
finding and Fitting locations
Replace key switch for deactivation of front
passenger side airbag Chapter

01280
Airbag front passenger
side OFF1)
01281
Airbag driver side OFF1)

Airbag front passenger


side deactivated

Blocking and activating the airbag units


Chapter

Airbag driver side


deactivated

Blocking and activating the airbag units


Chapter

01284
Side airbag driver side
OFF1)
01285
Side airbag front
passenger side OFF1)
01299
Data bus diagnostic
interface -J533-

Side airbag driver's side


deactivated
Side airbag front
passenger's side
deactivated
no communication Fault in CAN databus
cables
no setting or
incorrect setting
24

Blocking and activating the airbag units


Chapter
Test CAN databus lines Electrical System
Rep. gr.90
Read out Gateway fault memory Electrical
System Rep. gr.90

01312
Data BUS drive

defective

Cables or plug
connections defective

Check cables, plug connections and fuses in


accordance with the current flow diagram
Current flow diagrams, Electrical fault
finding and Fitting locations
test all control units using data BUS

01317
Control unit in dash
panel insert
-J258-

Control units using CAN


databus defective
no communication Cables or plug
Check cables, plug connections and fuses in
connections defective accordance with the current flow diagram
Current flow diagrams, Electrical fault
finding and Fitting locations
Replace dash panel insert Electrical
System Rep. gr.90

01578
Open circuit
Warning light for airbag
off on the front
Short circuit to
passenger side -K145- positive
065535
Control unit -J234defective

Dash panel insert


defective
Wiring or plug
connections defective

Control unit -J234defective

Check cables, plug connections and fuses in


accordance with the current flow diagram
Current flow diagrams, Electrical fault
finding and Fitting locations

replace the airbag control unit with a new


original part in compliance with the
Catalogue of Original parts

1)

Depending upon the control unit version Chapter.

2)

Erase fault memory (control unit may be used 3x at the most)

3)

If the fault memory can no longer be erased (warning light -K75- flashes continuously)

Read table of measured value block


Display group 001
Reading measured value block 1 Readout on display

Text
Text
Text
Text
1
2
3
4 Display field
Ignition device 1 for belt tensioner front passenger's side
-N154Ignition device 1 for belt tensioner driver's side -N153Passenger-side front airbag igniter 1 -N131Driver-side front airbag igniter -N95-

Specified
value
correct

Analysis
Chapter

correct
correct
correct

Chapter
Chapter
Chapter

Analysis of display group number 001


Display
Denomination
Readout on
Rectifying fault
field
display
1
Driver-side front airbag correct No fault.
igniter -N95too small Visual inspection of the cable guide.
Check the correct fitting and tightness of the plug connections of
the relevant circuit and again check on the display.
25

If the display content changes to correct, erase fault memory.


Disconnect the plug connection of the ignition device from the
airbag.
If the display content changes to too great:
Replace the airbag unit.
If the display read-out stays on too small:
Disconnect the plug connection from the restoring ring with slip
ring.
If the display content changes to too great:
Replace restoring ring with slip ring.
If the display read-out stays on too small:
Check cables of cable harness for short circuit or open circuit, or
replace cable harness.
too great

Disconnect the plug connection of the ignition device from the


airbag.
Fit the plug connection of the airbag igniter into the plug
connection of the test box -VAS 5056- Chapter.
If the display read-out changes to correct:
Replace the airbag unit.
If the display read-out stays on too great:
Disconnect the plug connection of the restoring ring with slip ring
from the cable harness.
Connect adapter cable -VAS 5056/2- of test box -VAS 5056- to
wiring loom of driver-side igniter in place of the contact ring with
slip ring Chapter.
If the display read-out changes to correct:
Replace restoring ring with slip ring.
If the display read-out stays on too great:
Press button on test box -VAS 5056-.
If the display read-out stays on too great:
Check cables of cable harness for short circuit or open circuit, or
replace cable harness.

to positive Visual inspection of the cable guide.


to earth
Check the correct fitting and tightness of the plug connections of
the relevant circuit and again check on the display.
If the display content changes to correct, erase fault memory.
If the display content does not change:
Check cables of cable harness for short circuit or open circuit, or
replace cable harness.
Replace the airbag unit.

Display
Denomination
field
2
Passenger-side front airbag
igniter 1 -N131-

Readout on Rectifying fault


display
correct No fault.
too small

Visual inspection of the cable guide.


Check the correct fitting and tightness of the plug
connections of the relevant circuit and again check on
26

the display.
If the display content changes to correct, erase fault
memory.
Separate plug connection from the airbag unit front
passenger side from the cable harness.
If the display content changes to too great:
Replace the front passenger's airbag unit.
If the display read-out stays on too small:
Check cables of cable harness for short circuit or open
circuit, or replace cable harness.
too great

Connect test box -VAS 5056- with cable -VAS 5056/1- to


wiring loom of passenger-side ignition circuit Chapter.
Press button on test box -VAS 5056-.
If the display content changes to too small:
Replace the front passenger's airbag unit.
If the display read-out stays on too great:
Check cables of cable harness for short circuit or open
circuit, or replace cable harness.

to positive Visual inspection of the cable guide.


to earth
Check the correct fitting and tightness of the plug

connections of the relevant circuit and again check on


the display.
If the display content changes to correct, erase fault
memory.
If the display content does not change:
Check cables of cable harness for short circuit or open
circuit, or replace cable harness.
Replace the airbag unit.
3

Ignition device 1 for belt


tensioner driver's side -N153-

correct
too great
too small

No fault.
Visual inspection of the cable guide.
Check the correct fitting and tightness of the plug
connections of the relevant circuit and again check on
the display.
If the display content changes to correct, erase fault
memory.
If the display content does not change:
Replace belt tensioner driver's side.

Replace damaged airbag units or belt tensioners.

Display
Denomination
Readout on
Rectifying fault
field
display
4
Ignition device 1 for belt
correct No fault.
tensioner front passenger's
too great Visual inspection of the cable guide.
side -N154too small
Check the correct fitting and tightness of the plug connections

of the relevant circuit and again check on the display. If the


display content changes to correct, erase fault memory.
If the display content does not change:
27

Replace belt tensioner front passenger's side.


Replace damaged airbag units or belt tensioners.
Display group 003
Reading measured value block 3 Readout on display
Text
Text
Text
Text
1
2
3
4
Display field
Specified value Analysis
1)
Switch for belt tensioner front passenger's side
activated
Ignore
deactivated
not installed
Switch for belt tensioner driver's side 1)
activated
Ignore
deactivated
not installed
1)
Sender for seat occupation front passenger
activated
Ignore
deactivated
not installed
Voltage supply
correct
Anchor
1)

Not installed on vehicles OCTAVIA

Analysis of display group number 003


Display Denomination Readout on
Rectifying fault
field
display
1
Voltage
correct No fault.
supply
Onboard voltage must be in the range 9...16 V.
Check the onboard voltage of the vehicle Current flow diagrams,
Electrical fault finding and Fitting locations
Inspect AC generator Current flow diagrams, Electrical fault finding and
Fitting locations
Check cables of cable harness for short circuit or open circuit, or replace
cable harness.

Check the plug connections of the cable harness for correct fitting and
tightness Current flow diagrams, Electrical fault finding and Fitting
locations

Display group 005


Reading measured value block 5 Readout on display
Text
Text
Text
Text
1
2
3
4
Display field
Specified value Analysis
1)
Ignition device for side airbag rear passenger side
Ignore
1)
Ignition device for side airbag rear driver side
Ignore
Ignition device for side airbag front passenger side -N200correct
Anchor
Ignition device for side airbag driver's side -N199correct
Anchor
1)

Not installed on vehicles OCTAVIA

Analysis of display group number 005


Display
Denomination
field
1
Ignition device for side
airbag driver's side -

Readout on
display
correct No fault.

Rectifying fault

28

N199too small Visual inspection of the cable guide.


too large
Check the correct fitting and tightness of the plug connections of
not fitted
the relevant circuit and again check on the display. If the display
content changes to correct, erase fault memory.
If the display content does not change:
Replace defective wiring or plug connections.
Replace defective side airbag unit drivers' side.
to positive Visual inspection of the cable guide.
to earth
Check the correct fitting and tightness of the plug connections of
the relevant circuit and again check on the display.
If the display content changes to correct, erase fault memory.
If the display content does not change:
Check cables of cable harness for short circuit or open circuit, or
replace cable harness.
Replace the airbag unit.

Display
Denomination
Readout on
Rectifying fault
field
display
2
Ignition device for side
correct No fault.
airbag front passenger side
-N200too small Visual inspection of the cable guide.
too large
Check the correct fitting and tightness of the plug connections
not fitted
of the relevant circuit and again check on the display. If the
display content changes to correct, erase fault memory.
If the display content does not change:
Replace defective wiring or plug connections.
Replace defective side airbag unit front passenger's side.
to positive Visual inspection of the cable guide.
to earth
Check the correct fitting and tightness of the plug connections

of the relevant circuit and again check on the display. If the


display content changes to correct, erase fault memory.
If the display content does not change:
Check cables of cable harness for short circuit or open circuit, or
replace cable harness.
Replace the airbag unit.
Display group number 010 (for vehicles of MJ 03 with key switch for the front passenger airbags)
Reading measured value block 10
Text
Text
Text
Text
1
2
3
4

Readout on display
Display field

Key switch for the front passenger airbag - condition of the


switch
Key switch for the front passenger airbags - switch off the front passenger
side airbag
29

Specified
value

Analysis

on
off
on
off

Anchor
Anchor

Key switch for the front passenger airbags - switch off the front passenger front
airbag

on
off

Anchor

Analysis of display group number 010


Display
Denomination
Readout
Rectifying fault
field
on display
1
Key switch for the front
on
No fault.
passenger airbags - switch off the
off
front passenger front airbag
too small Visual inspection of the cable guide.
too large
Check the correct fitting and tightness of the plug
not fitted
connections of the relevant circuit and again check on the
display. If the display content changes to On or Off,
erase fault memory.
If the display content does not change:
Replace defective wiring or plug connections.
Replace the defective key switch for the front passenger
airbag or the front airbag unit on the front passenger side.
2

Key switch for the front


passenger airbags - switch off the
front passenger side airbag

on
off

No fault.

too small Visual inspection of the cable guide.


too large
Check the correct fitting and tightness of the plug
not fitted
connections of the relevant circuit and again check on the
display. If the display content changes to On or Off,
erase fault memory.
If the display content does not change:
Replace defective wiring or plug connections.
Replace the defective key switch for the front passenger
airbag or the side airbag unit on the front passenger side.
3

Key switch for the front


passenger airbag - condition of
the switch

on
off

No fault.

too small Visual inspection of the cable guide.


too large
Check the correct fitting and tightness of the plug
not fitted
connections of the relevant circuit and again check on the
display. If the display content changes to On or Off,
erase fault memory.
If the display content does not change:
Replace defective wiring or plug connections.
Replace the defective key switch for the front passenger
airbags.

30

Parts inspection with test box -VAS 5056 CWith the test box -VAS 5056 C-, it is possible to inspect the individual components of the airbag system and
thereby determine which components are indeed defective.
Note
t Observe the safety instructions for working with airbag units Chapter and Chapter.
t

It is also possible to check the cable harness and plug connections in the airbag system without test box VAS 5056 C-, in which case you must:

Disconnect battery: if the battery earth strap is disconnected and reconnected, carry out additional operations
Electrical System Rep. gr.27.

t Unplug the relevant airbag unit.


t Unplug the cable harness of the airbag system from the airbag control unit -J234-.
t Check cable for open circuit or short-circuit, and possibly eliminate faults or replace cable harness.
t If no fault is found in the cable, replace the relevant airbag unit.
t

The cause of display read-out too small may be the incorrect function of the short-circuit bridge in the plug
connection of the connected airbag unit.

The cause of display readout too large may be an incorrect plug connection, e.g. contact resistance in the
plug connection of the connected airbag unit.

Connecting test box -VAS 5056 C- to front airbag driver's side


Remove the front airbag on the driver's side Chapter.
Removing bottom trim panel for steering-column control Chapter.
Connect the ignition plug for the airbag unit -1- to
the test box plug -VAS 5056 C-.
Disconnect the plug connection from the restoring
ring with slip ring.

Connect cable connector of test box -VAS 5056 Cto cable harness of the ignition circuit on the
driver's side.

1-

Insert the plug connection of the airbag ignition


device on the driver's side in the test box plug VAS 5056 C-

2 - Key
3 - Plug connection of restoring ring with slip ring
Connecting test box -VAS 5056 C- to front airbag
passenger side
Remove the glove compartment Chapter.
Disconnect the plug connection of the airbag unit
on the front passenger's side.

31

Connect cable connector of


test box -VAS 5056 C- to cable
harness of the ignition circuit
on the driver's side.
1 - Key
2 - Test box -VAS 5056 C3 - Cable of test box VAS 5056 C-

32

Deactivating and activating airbag units (adaptation)


The airbag control unit 8.00 allows the blocking (deactivation) of all airbag units in the vehicle. Blocking airbag
units on the front passenger side Chapter.
WARNING
At present the activation is only carried out on front passenger front airbag unit. If another channel is entered,
t other circuits are switched off and this fault can only be determined with the diagnostic unit, but not by the
warning light in the dash panel insert!
t

Locking of the other airbag unit must only be undertaken in exceptional circumstances and then only by written
permission of the PST department (Czech Republic) or the importer.

Deactivating and activating passenger-side airbag units (adaptation)


It is then necessary to deactivate the front airbag unit if it is intended to use a child seat on the front passenger
seat in which the child faces with its back to the direction of travel. In certain countries, national legislation
requires also deactivating the side airbags. The front passenger airbag unit must be activated again as soon as the
child seat is no longer required.
WARNING
Blocking the airbag must be performed in accordance with the legal requirements and regulations of the
t
country concerned.
t Pay attention to safety precautions when carrying out repairs on the airbag system Chapter.
For vehicles without a key switch for airbags
Blocking is performed using the diagnostic device -V.A.G 1552-, -V.A.G 1551- or V.A.S 5051. Blocking and activating
the front passenger airbags must be recorded in the registration card as well as in the service schedule and a
specified adhesive label must be affixed in the vehicle in case the airbag is blocked.
For vehicles with a key switch for airbags
For vehicles MJ03 which are fitted with the key switch for airbags, the switching on and off of the front
passenger airbag is performed by means of the key switch in the glove compartment. The driver operates the key
switch with the ignition key.
WARNING
When switching on and off the front passenger airbags, the ignition must be switched off.
Switching off the front passenger airbag is indicated by means of a warning light in the trim panel for interior
lights. Switching off of airbag using the key switch does not have to be registered or entered into the service
schedule. The specified adhesive label must not be affixed.
Blocking and activating airbag units on the front passenger side (for vehicles without a key switch for airbags)
Blocking is undertaken using the vehicle system tester -V.A.G 1552- in the function mode 10 Adaptation using
the corresponding channels.
Channel
01
Block front passenger front airbag unit

Note
On vehicles 07.00 the blocking of the side airbag is not performed by the airbag control unit.
l Test preconditions for self-diagnosis must be fulfilled Chapter.
l Pay attention to safety precautions when carrying out repairs on the airbag system Chapter.
33

Deactivating front passenger airbags


Special tools and workshop equipment required
t Cleaner Part No. D 009 401 04
t

For vehicles 07.00, set for deactivation of front passenger airbag part no. 1U0998521, the set has the
following two parts:

t Resistance plug connection


t Cable clamp
t Upholstery hose
t Information carrier
t Sticker
t For vehicles 08.00
t Insulating tape
t Adhesive label with blocking specification S00.5800.39.xx (xx - language number)
Remove glove compartment Chapter.
Disconnect the airbag unit plug connector.
Valid for vehicles 07.00:
Insert resistance plug connection into the plug connection of the cable harness.
Pull upholstery hose onto the plug connection and secure with cable clamp.
Valid for vehicles 08.00 :
Attach connector for airbag to the dash panel holder with adhesive tape.
Continued for all vehicles:
Install the glove compartment Chapter.
Continued for all countries:
Connect vehicle system tester and select address word Airbag Chapter.
The airbag warning light -K75- lights up.
Readout on display:

Vehicle system test


Select function XX

Enter function 10.


Readout on display:
Confirm the entry with key Q.

HELP

Vehicle system test


10 - Adaptation

Readout on display:
Adaptation
Enter channel number XX

Enter channel number 01.

Confirm the entry with key Q.


Readout on display:
Press key.
Readout on display:
Press key.
Readout on display:
Press key Q.
Readout on display:
Press key.
Readout on display:
Select function 06.

Channel 1
Adaptation
0 ->
FP airbag activated
WSC 12345 - - Channel 1
Adaptation
1 ->
FP airbag deactivated
WSC 12345 - - Channel 1
Adaptation
Store changed value?
Channel 1
Adaptation
Changed value stored
Vehicle system test
Select function XX

34

1 Q

1 ->

HELP

Readout on display:
Confirm entry with key Q.

Vehicle system test


06 - End output

The airbag warning light -K75- goes out.


Readout on display:
Select function 02 Interrogate fault memory Chapter.
Check deactivation of the relevant airbag units: Passenger-side front airbag is switched off see
fault No. 01280.
If other faults appear in the display, they should be rectified according to the fault table
Chapter.
Disconnect vehicle system tester -V.A.G 1552-.
For vehicles 07.00:
Insert orange information carrier in the diagnostic connection.
Note
The information carrier must remain inserted until the airbag is activated.
Continued for all vehicles:
Switch on ignition.
At first the warning light -K75- lights up for approx. 4 seconds and then flashes for approx. 12
seconds. This indicates that one of the ignition circuits is deactivated.
WARNING
On vehicles 08.00 the airbag system control unit can switch off any desired airbag unit. If a
channel other than 01 and 03 is entered, other circuits are switched off and this fault can only
be determined with the diagnostic unit, but not by the warning light in the dash panel insert!
Clean surface for sticker with cleaner -D 009 401 04- on airbag cover on front passenger side
next to the Airbag logo.

Make holes on the sticker e.g. using punch pliers and through this mark the deactivated
airbag unit. Affix the sticker on the dash panel under the logo Airbag on the front
passenger side.

After the passenger-side airbag units have been deactivated (switched off), it is then necessary
to complete the registration card for airbag system/belt tensioners. The original document
remains in the Service Department, the 1st copy is sent to the KODA Service Department
(Czech Republic) or to the Importer for registration (other countries), while the 2nd copy is
handed over to the customer (inserted into Service Book).
The deactivation must be recorded in the service schedule.
Note
Blocking the airbag must be performed in accordance with the legal requirements and
regulations of the country concerned.
Activating front passenger airbag
Remove glove compartment Chapter.
For vehicles 07.00:
Remove resistance plug connection from the plug connection of the cable harness.
Insert the plug of the cable harness into the airbag unit.
WARNING
The resistance plug connection must absolutely be removed for activation.
35

Vehicle system
test
HELP
Enter address
word XX

Remove the orange information carrier from the diagnostic connection.


For vehicles 08.00 :
Mount the airbag unit connector.
Install the glove compartment Chapter.
Connect the vehicle system tester and enter the address word 15 airbag Chapter,
function 10 and then enter the channel number 01.
The airbag warning light -K75- lights up.
Readout on display:
Press button.
Readout on display:
Press key.

Channel 1
Adaptation
1 ->
FP airbag deactivated
WSC 12345 - - Channel 1
Adaptation
0 ->
FP airbag activated
WSC 12345 - - -

Readout on display:

Channel 1
Adaptation
Store changed value?

Press key Q.
Readout on display:

Channel 1
Adaptation
Changed value stored

Press key.
Readout on display:
Select function 06.

0 Q

0 ->

Vehicle system test


Select function XX

HELP

Readout on display:
Confirm entry with key Q.

Vehicle system test


06 End output

The airbag warning light -K75- goes out.


Readout on display:
Switch off ignition.
Switch on ignition.
The airbag warning light -K75- lights up and must go out after approx. 4 seconds.
If the warning light does not go out:

Select address word 15 airbag and then function 02 interrogate fault memory
Chapter.

If other faults appear in the display, they should be rectified according to the fault table
Chapter.
If the warning light goes out
-V.A.G 1552- separate.
Pull the sticker off the airbag cover and remove.
After the passenger-side airbag units have been activated (switched on), it is then necessary to
complete the registration card for airbag system/belt tensioners. The original document
remains in the Service Department, the 1st copy is sent to the KODA Service Department
(Czech Republic) or to the Importer for registration (other countries), while the 2nd copy is
handed over to the customer (inserted into Service Book).
The activation must be recorded in the service schedule.

36

Vehicle system
test
HELP
Enter address
word XX

Self-diagnosis for convenience system


Description of the system
The convenience system comprises the electric equipment in the doors:
t electrical central locking system with SAFE function
t power-window lifter with jamming protection
t electrically adjustable and heated exterior mirror
It also comprises other systems in the vehicle:
t Cut-off delay for interior lamp
t Monitoring and disconnection of all interior and luggage compartment lights as a battery discharge protection
t Sliding roof closing function via outside closing command
t Radio control for anti-theft alarm system and central locking
The vehicles can be equipped with different types of convenience systems. Individual types differ by:
t Actuation
t Parts (control units, key pads, electrical installations etc.)
t inner function of the control units
t Diagnostic
Removing and installing the convenience system control unit Chapter.
WARNING
t When exchanging the parts pay attention not to interchange them, see Catalogue of Original Parts!
t Subsequently only electrical and electronic systems approved by the company koda a.s. can be installed!

Summary of components for the convenience system units

37

1 - Central control unit for convenience system -J393q It is located behind the lower part of the dash panel on the driver's side.
q Removing Chapter.
2 - Connector
q Installed in the rubber grommet between the door and the pillar A.
3 - Door control unit driver side for convenience system -J386q Fixed to the window lifter motor.
q Removing:
Remove window lifter motor Chapter.
4 - Door lock
q Removing Chapter.
5 - Connector
q Installed in the rubber grommet between the door and the pillar B.
6 - Door control unit rear left for convenience system -J388q Fixed to the window lifter motor.
q Removing:
Remove window lifter motor Chapter.
38

7 - Door lock
q Removing Chapter.
8 - Tailgate lock control
q Installed below the trim panel of the tailgate.
q Removing Chapter.
9 - Tank flap lock
q Removing Chapter.
10 - Door lock
q Removing Chapter.
11 - Door control unit rear right for convenience system -J389q Fixed to the window lifter motor.
q Removing:
Remove window lifter motor Chapter.
12 - Activating the sliding roof
q Removing Chapter.
13 - Interior lamp
q Removing Chapter.
14 - Door lock
q Removing Chapter.
15 - Connector
q Installed in the rubber grommet between the door and the pillar B.
16 - Door control unit front passenger side for convenience system -J387q Fixed to the window lifter motor.
q Removing:
Remove window lifter motor Chapter.
17 - Control unit for the airbag system
q Removing Chapter.
18 - Connector
q Installed in the rubber grommet between the door and the pillar A.

Operation
The central control unit for convenience system -J393- is located in the dash panel. It is equipped with a
fault memory. The connection for the self-diagnosis is located below the storage compartment under the
steering column.
The control unit detects faults and malfunctions in the convenience system and stores them in the permanent
memory.
Initiate self-diagnosis at the start of fault finding and retrieve the stored information using the vehicle system
tester -V.A.G 1552- oder -V.A.G 1551-.
Note
The following description applies for the vehicle system tester -V.A.G 1552- used with the program card
t
6.0.
t The use of vehicle diagnosis, measurement and information system V.A.S 5051 or fault read-out scan tool
39

-V.A.G 1551- with program card 9.0 is almost identical except for specific deviations (e.g. other display,
possibility of using a printer etc).
t To end the diagnosis or to switch to another address word select function 06 End output.
The displayed fault messages refer to a fault table including indications on the possible causes as well as
targeted repairs.
Faults due to a temporary line interruption or loose contact are also stored. These faults are displayed as
sporadic faults SP.
Function indicator
The optical Safe function indicator is a LED mounted in the lock button of the driver's door.

Connecting vehicle system tester -V.A.G 1552- and selecting the address
word for the convenience system central control unit -J393Special tools and workshop equipment required
t Vehicle system tester -V.A.G 1552- with cable -V.A.G 1551/3, 3A, 3B, 3CTest requirements:
t All fuses must be OK in compliance with the current flow diagram.
t Battery voltage at least 9 V.

Switch off ignition and connect


up vehicle system tester V.A.G 1552- using the
appropriate cable.
Switch on ignition.

Readout on display:

Vehicle system test


HELP
Enter address word XX

Enter address word 46 Central module convenience


system.
Readout on display:
Confirm entry with key Q.
Readout on display:

Vehicle system test


Q
46 - Central module convenience system
Vehicle system test
Tester sends address word 46

Note
t One of the following four displays will appear in the event of a communication
40

Vehicle system test

HELP
The control unit does
not respond!

set-up failure between vehicle system tester -V.A.G 1552- and the control unit.
t Press HELP key to display the possible fault causes.
The ignition must be on!

Vehicle system test


HELP
K cable does not connect to pos. term.

Malfunctions occurred at the start of or during the program (external


sources of interference).
Check diagnostic connection as well as voltage supply.
After removing the fault cause re-enter address word 46 for the function
Central module convenience system and confirm with the key Q.

Vehicle system test


->
Fault in communication
set-up

Vehicle system test


Tester sends address word 46

Read-out on display after entering address word 46:


The display shows the control unit identification number, e.g.:
If for example a further CU is displayed Chapter, interrogate
control unit version.
Press key.
Readout on display, e.g.: (Driver's door control unit)

Vehicle system test


->
No signal from the control
unit

1J0959799AH Central CU comf.


0001 ->
Coding 04097
WSC
XXXXX

1U4959801B 5N Door control unit

FS0002r ->

Press key.
Readout on display, e.g.: (Passenger's door control
unit)

1U4959802B 5Q Door control unit.


>

FS0002r -

Press key.
Readout on display, e.g.: (Door control unit RL)

1U0959811B 5Q Door control unit

HL0002r ->

1U0959812B 5Q Door control unit

HL0002r ->

Press key.
Readout on display, e.g.: (Door control unit RR)
Press key.

Readout on display:

Vehicle system test


HELP
The control unit does not respond!
Vehicle system test
Select function XX

HELP

Overview of selectable functions


Page
01 - Interrogating control unit version Chapter
02 - Interrogating fault memory
Chapter
03-Actuator diagnosis
Chapter
05 - Erasing fault memory
Chapter
06 - End output
Chapter
07 - Code control unit
Chapter
08 - Read measured value block
Chapter
10 - Adaptation
Chapter

Interrogating control unit version


The vehicles are equipped with different types (generations) of convenience system control units, which differ
from each other by error messages, measured value blocks and adaptation. In order to determine the type
(generation) of the convenience system, first of all the control unit identification number of the part at the vehicle
system tester must be read and this control unit must then be selected in the overview of the control units
41

Chapter. Here the running date of the production and the row number generation are indicated. This
information determines the further procedure of the repair.
Connecting vehicle system tester -V.A.G 1552- and selecting the address word for the convenience system
Chapter.
Readout on display:
Vehicle system test
Select function XX

Select function 01.

HELP

Confirm the entry with key Q.


Readout on display:

Vehicle system test


Q
01 - Interrogating control unit version

The vehicle system tester -V.A.G 1552- displays the control unit
identification number, e. g.:
t 1J0 959 799 AH = Part no. of the control unit
1J0959799AH Central CU comf.
0001 ->
Coding 04097
WSC
XXXXX

t Central CU comf. = System designation


t 0001 = Program status number
t Coding 04097 = Coding variant
t WSC = Workshop code
Press key.
Readout on display: (Driver's door control unit)

1U4959801B 5N Door control unit

FS0002r ->

Press key.
Readout on display, e.g.: (Passenger's door control
unit)

1U4959802B 5Q Door control unit.


>

FS0002r -

Press key.
Readout on display, e.g.: (Door control unit RL)

1U0959811B 5Q Door control unit

HL0002r ->

1U0959812B 5Q Door control unit

HL0002r ->

Press key.
Readout on display, e.g.: (Door control unit RR)
Press key.
Readout on display:

Vehicle system test


Select function XX

HELP

Overview of all the convenience system control units according to running


date and generation
Valid for vehicles 09. 97 (1st generation convenience system)
Central control unit part Program
Control unit function
no.
number
3B0 959 799 S 1)
V42
Control unit without radio control and alarm function
LHD
3B0 959 799 AA 1)
V42
Control unit without radio control and alarm function
RHD
3B0 959 799 R 1)
V42
Control unit with receiver for remote control and with alarm
function
LHD
1)
3B0 959 799 T
V42
Control unit with receiver for remote control and with alarm
function
RHD

42

Door control unit part


no.
1U6 959 793 1)
1U1 959 802 1)
1U4 959 811 1)
1U4 959 812 1)
1)

Denomination
Door control unit drive -J386Door control unit passenger J387Door control unit RL -J388Door control unit RR -J389-

Program
number
V42
V42
V42
V42

Control unit function


Door control unit, driver side
Door control unit passenger's
side
Door control unit RL
Door control unit RR

Current control unit versions see Catalogue of Original Parts

Valid for vehicles 10. 97 (2nd generation convenience system)


Central control unit part Program
Control unit function
no.
number
1J0 959 799L OW 1)
0002
Control unit without radio control and alarm function
limousine, LHD
1)
1J0 959 799L OZ
0002
Control unit without radio control and alarm function
limousine, RHD
1J0 959 799M OX 1)
0002
Control unit with receiver for remote control; without alarm
function
limousine, LHD
1)
1J0 959 799M OY
0002
Control unit with receiver for remote control; with alarm
function
limousine, LHD
1)
1J0 959 799M 10
0002
Control unit with receiver for remote control; without alarm
function
limousine, RHD
1)
1J0 959 799M 11
0002
Control unit with receiver for remote control; with alarm
function
limousine, RHD
1)
1J0 959 799L 29
0002
Control unit without radio control and alarm function
Combi, LHD/RHD
1)
1J0 959 799M 2A
0002
Control unit with receiver for remote control; without alarm
function
Combi, LHD/RHD
1)
1J0 959 799M 2B
0002
Control unit with receiver for remote control; with alarm
function
Combi, LHD/RHD

Door control unit part no. Denomination


Program number Control unit function
1)
1U4 959 801A OW
Door control unit DS 0022
Driver's door control unit, LHD
1U6 959 802A OZ 1)
Door control unit DS 0022
Driver's door control unit, RHD
1)
1U4 959 802A OW
Door control unit FP 0022
Passenger's door control unit, LHD
1)
1U6 959 801A OZ
Door control unit FP 0022
Passenger's door control unit, RHD
1)
1U0 959 811A OW
Door control unit RL 0022
Door control unit RL
1)
1U0 959 812A OW
Door control unit RR 0022
Door control unit RR
1)

Current control unit versions see Catalogue of Original Parts

For vehicles 08.98 (2nd/5th generation convenience system)


Central control Equipment Vehicle type and Control unit function
unit part no.1)
code
steering
43

1J0 959 799Q

5S
5B
5G3)

1J0 959 799N

1J0 959
799AH

5M3)
5T
5C
5T
5C
5H3)

1J0 959 799N

1J0 959
799AH

5N3)
5U
5D
5U
5D
5J3)

1J0 959 799N

1J0 959
799AH

5P3)
59
5E
59
5E
5K3)

1J0 959
799AH

5Q3)
5L2)3)
5R2)3)

1J0 959
799AH

7R3)
7Q3)

1J0 959 799N

5A2)
5F2)

1J0 959
799AH

5A2)
5F2)

Limousine
LHD/RHD
Combi LHD/RHD
Limousine
LHD/RHD
Combi LHD/RHD
Limousine
LHD/RHD
Combi LHD/RHD
Limousine
LHD/RHD
Combi LHD/RHD
Limousine
LHD/RHD
Combi LHD/RHD
Limousine
LHD/RHD
Combi LHD/RHD
Limousine
LHD/RHD
Combi LHD/RHD
Limousine
LHD/RHD
Combi LHD/RHD
Limousine
LHD/RHD
Combi LHD/RHD
Limousine
LHD/RHD
Combi LHD/RHD
Limousine
LHD/RHD
Combi LHD/RHD
Limousine/RHD
Combi/RHD

Control unit without radio control and alarm function

Control unit with receiver for remote control; without


alarm function
Control unit with receiver for remote control; without
alarm function

Control unit with receiver for remote control; with alarm


function (without interior monitoring)
Control unit with receiver for remote control; with alarm
function (without interior monitoring)

Control unit with receiver for remote control; with alarm


function (with interior monitoring)
Control unit with receiver for remote control; with alarm
function (with interior monitoring)

Control unit with receiver for remote control; with alarm


function (with interior monitoring) and alarm system with
independent power supply
Limousine/LHD Control unit with receiver for remote control; with alarm
function (with interior monitoring) and alarm system with
Combi/LHD
independent power supply
Limousine/RHD Control unit with receiver for remote control; with alarm
function (with interior monitoring) and alarm system with
Combi/RHD
independent power supply
Limousine/RHD Control unit with receiver for remote control; with alarm
function (with interior monitoring) and alarm system with
Combi/RHD
independent power supply

1)

Current control unit versions see Catalogue of Original Parts

2)

Design for Great Britain

3)

Design with tilting roof Webasto

44

Door control unit part no. 1) Denomination


Program number Control unit function
1U4 959 801B 5S
Door control unit DS 0001r
Driver's door control unit, LHD
1U6 959 802B 5S
Door control unit DS 0001r
Driver's door control unit, RHD
1U4 959 802B 5S
Door control unit FP 0001r
Passenger's door control unit, LHD
1U6 959 801B 5S
Door control unit FP 0001r
Passenger's door control unit, RHD
1U0 959 811B 5S
Door control unit RL 0001r
Door control unit RL
1U0 959 812B 5S
Door control unit RR 0001r
Door control unit RR
1)

Current control unit versions see Catalogue of Original Parts

Valid for vehicles 05.01 (3rd generation convenience system)


Central
Equipment Vehicle type and Control unit function
control unit
code
steering
part no.1)
1C0 959 799
3P
Limousine/LHD Control unit without radio control and alarm function, with
3Q
Limousine/RHD electric window lifters for all windows, dash panel insert with
CAN databus line.
4F
Combi/LHD
4G
Combi/RHD
CA
Limousine/LHD Control unit without radio control and alarm function, with
CB
Limousine/RHD electric window lifters for all windows, tailgate actuation by
DK
Combi/LHD microswitch, dash panel insert with CAN databus line.
DL
Combi/RHD
1C0 959 799
3R
Limousine/LHD Control unit without radio control and alarm function, only
A
3S
Limousine/RHD with front electric window lifters, dash panel insert with CAN
databus line.
4H
Combi/LHD
4J
Combi/RHD
CC
Limousine/LHD Control unit without radio control and alarm function, only
CD
Limousine/RHD with front electric window lifters, tailgate actuation by
DM
Combi/LHD microswitch, dash panel insert with CAN databus line.
DN
Combi/RHD
1C0 959 799
3T
Limousine/LHD Control unit without radio control and alarm function, with
D
electric window lifters for all windows, dash panel insert
without
CAN databus line.
3U
Limousine/RHD
4K
Combi/LHD
4L
Combi/RHD
1C0 959 799
3V
Limousine/LHD Control unit without radio control and alarm function, only
E
with front electric window lifters, dash panel insert without
3W
Limousine/RHD CAN databus line.
4M
Combi/LHD
4N
Combi/RHD
1C0 959 799
3X
Limousine/LHD Control unit with radio control; without alarm function, with
B
3Y
Limousine/RHD electric window lifters for all windows, dash panel insert with
CAN databus line.
4P
Combi/LHD
4Q
Combi/RHD
CE
Limousine/LHD Control unit with radio control; without alarm function, with
CF
Limousine/RHD electric window lifters for all windows, tailgate actuation by
DP
Combi/LHD microswitch, dash panel insert with CAN databus line.
DQ
Combi/RHD
45

1C0 959 799


A

1C0 959 799


F

1C0 959 799


E

1C0 959 799


C

3Z
40
4R
4S
CG
CH
DR
DS
41
42
4T
4U
43
44
4V
4W
3Y
3X
4Q
4P
CJ
DQ

1C0 959 799


G

42

1C0 959 799


B

4U
45
46

1C0 959 799


A

4X
4Y
CK
CL
DT
DU
47
48

1C0 959 799


F

4Z
50
CM
CN
DV
DW
49

Limousine/LHD Control unit with radio control; without alarm function, only
Limousine/RHD with front electric window lifters, dash panel insert with CAN
databus line.
Combi/LHD
Combi/RHD
Limousine/LHD Control unit with radio control; without alarm function, only
Limousine/RHD with front electric window lifters, tailgate actuation by
Combi/LHD microswitch, dash panel insert with CAN databus line
Combi/RHD
Limousine/LHD Control unit with radio control; without alarm function, with
electric window lifters for all windows, dash panel insert
Limousine/RHD without CAN databus line
Combi/LHD
Combi/RHD
Limousine/LHD Control unit with radio control; without alarm function, only
with front electric window lifters, dash panel insert without
Limousine/RHD CAN databus line
Combi/LHD
Combi/RHD
Limousine/RHD Control unit with radio control (315 Mhz); without alarm
Limousine/LHD function, with electric window lifters for all windows, dash
panel insert with CAN databus line
Combi/RHD
Combi/LHD
Limousine/RHD Control unit with radio control (315 Mhz); without alarm
Combi/RHD function, with electric window lifters for all windows, tailgate
actuation by microswitch, dash panel insert with CAN databus
line
Limousine/RHD Control unit with radio control (315 Mhz); without alarm
function, with electric window lifters for all windows, dash
Combi/RHD panel insert without CAN databus line
Limousine/LHD Control unit with radio control and alarm function, with electric
Limousine/RHD window lifters for all windows, dash panel insert with CAN
databus line
Combi/LHD
Combi/RHD
Limousine/LHD Control unit with radio control and alarm function, with electric
Limousine/RHD window lifters for all windows, tailgate actuation by
Combi/LHD microswitch, dash panel insert with CAN databus line
Combi/RHD
Limousine/LHD Control unit with radio control and alarm function, only with
Limousine/RHD front electric window lifters, dash panel insert with CAN
databus line
Combi/LHD
Combi/RHD
Limousine/LHD Control unit with radio control and alarm function, only with
Limousine/RHD front electric window lifters, tailgate actuation by microswitch,
Combi/LHD dash panel insert with CAN databus line
Combi/RHD
Limousine/LHD Control unit with radio control and alarm function, with electric
window lifters for all windows, dash panel insert without CAN
46

1C0 959 799


E

1C0 959 799


C

4A
51
52
4B
4C
53
54
4D
55
CP
DX

1C0 959
799G
1C0 959
799G

4E
56
45
4X

1)

Limousine/RHD databus line


Combi/LHD
Combi/RHD
Limousine/LHD Control unit with radio control and alarm function, only with
front electric window lifters, dash panel insert without CAN
Limousine/RHD databus line
Combi/LHD
Combi/RHD
Limousine/LHD Control unit with radio control (315 Mhz) and alarm function,
Combi/LHD only with front electric window lifters,
dash panel insert with CAN databus line
Limousine/RHD Control unit with radio control (315 Mhz) and alarm function,
Combi/RHD only with front electric window lifters, tailgate actuation by
microswitch, dash panel insert with CAN databus line
Limousine/RHD Control unit with radio control (315 Mhz) and alarm function,
only with front electric window lifters,
Combi/RHD dash panel insert without CAN databus line
Limousine/LHD Control unit with radio control (315 Mhz) and alarm function,
with electric window lifters for all windows,
Combi/LHD dash panel insert without CAN databus line

Current control unit versions see Catalogue of Original Parts

Door control unit part no. 1) Denomination


Program number Control unit function
1U4 959 801D
Door control unit DS
00022)
Driver's door control unit, LHD
3)
0003
Driver's door control unit, RHD
1U6 959 802D
Door control unit DS
00022)
3)
0003
1U4 959 802D
Door control unit FP
00022)
Passenger's door control unit, LHD
00033)
1U6 959 801D
Door control unit FP
00022)
Passenger's door control unit, RHD
00033)
1U0 959 811D
Door control unit RL
00022)
Door control unit RL
3)
0003
1U0 959 812D
Door control unit RR
00022)
Door control unit RR
3)
0003
1)

Current control unit versions see Catalogue of Original Parts

2)

CU with integrated relay from the company SIEMENS

3)

CU with integrated relay from the company TICO

Interrogating fault memory


Connecting vehicle system tester -V.A.G 1552- and selecting the address word for the convenience system
Chapter.
Readout on display:
Select function 02.
Readout on display:

Vehicle system test


Select function XX

HELP

Vehicle system test


02 - Interrogating fault memory

47

Confirm the entry with key Q.


The number of faults stored appears on the display.
Press the button to display the stored faults consecutively. Fault cause and
fault removal Chapter, Chapter or Chapter.
X faults detected!
->

Note
t If a fault is detected: 1. Rectify the fault.
t 2. Erase fault memory (Function 05).
t 3. Perform a functional test of the convenience system.
t 4. Interrogate fault memory (Function 02) again
If No fault detected the program returns to its initial position after the
button is pressed.

No fault detected!
->

Readout on display:
If anything else appears in the display: Operating instructions for
vehicle system tester
End output (function 06) Chapter.

Vehicle system test


HELP
Select function XX

Switch off ignition and disconnected vehicle system tester.

Fault table for vehicles 09. 97 (1st generation convenience system)


Note
Below is a list of all possible faults detected by the central control unit for convenience system -J393- and
t
displayed on -V.A.G 1552-, arranged according to their 5-digit fault code.
t

Before replacing components found to be defective first check the wiring and plug connections to these
components as well as the earth cables according to the current flow diagram.

t Check tight fit of all the plug connections on the relay plate.
t

After repair always interrogate the fault memory using the vehicle system tester -V.A.G 1552- and erase the
memory.

t The fault table may also display the fault type.


Readout on -V.A.G 155200000
No fault detected
65535
Control unit defective

Possible cause of fault

If after repair No fault detected is displayed, the self-diagnosis is completed.


t Control unit defective
t

00668
El. syst. voltage tml. 30
Signal too low

00849
S contact
undefined switch status

Rectifying fault

Replace control unit

Wiring or plug connections


defective

t Battery discharged

Check wiring and plug connections according to


the current flow diagram

Charging battery

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

Terminal 15 O.K., S contact


defective

Reading measured value block, display group


number 10 Anchor

t Wiring or plug connections


48

Check wiring and plug connections according to

defective
00928
CL lock unit on the driver's
side -F220implausible signal

the current flow diagram

t Locking unit defective

Replace locking unit

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

No supply voltage for CL on


driver's door

Inspect supply voltage


Check mechanism and ensure smooth operation

Resistance in the mechanism of


t the locking unit and control
elements
00929
CL lock unit on the
passenger's side -F221implausible signal

t Locking unit defective

Replace locking unit

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

No supply voltage for CL on


passenger's door

Inspect supply voltage


Check mechanism and ensure smooth operation

Resistance in the mechanism of


t the locking unit and control
elements
00930
CL lock unit
rear left - F 222
implausible signal

t Locking unit defective

Replace locking unit

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

No supply voltage for CL on


rear left door

Inspect supply voltage


Check mechanism and ensure smooth operation

Resistance in the mechanism of


t the locking unit and control
elements
00931
CL lock unit
rear right -F223-

t Locking unit defective

Replace locking unit

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

No supply voltage for CL on


rear right door

Inspect supply voltage


Check mechanism and ensure smooth operation

Resistance in the mechanism of


t the locking unit and control
elements
00932
Window lifter motor driver's
side -V147t Motor defective
implausible signal
Wiring or plug connections
t
defective
t

No supply voltage for CL on


driver's door
49

Replace motor
Check wiring and plug connections according to
the current flow diagram
Inspect supply voltage
Check mechanism and ensure smooth operation

t
00933
Window lifter motor front
passenger side - V148
implausible signal

Resistance in window lifter


mechanism

t Motor defective

Replace motor

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

No supply voltage for CL on


passenger's door

Inspect supply voltage


Check mechanism and ensure smooth operation

Resistance in window lifter


t
mechanism
00934
Window lifter motor rear
left - V26
implausible signal

t Motor defective

Replace motor

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

No supply voltage for CL on


rear left door

Inspect supply voltage


Check mechanism and ensure smooth operation

Resistance in window lifter


t
mechanism
00935
Window lifter motor rear
right - V27
implausible signal

t Motor defective

Replace motor

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

No supply voltage for CL on


rear right door

Inspect supply voltage


Check mechanism and ensure smooth operation

Resistance in window lifter


t
mechanism
00936
Window lifter switch in the
front passenger door - E107 t Switch defective
implausible signal
Wiring or plug connections
short-circuit to positive
t
defective

Replace switch
Check wiring and plug connections according to
the current flow diagram
Read measured value block, display group
number 005 Anchor

00937
Window lifter switch in the
rear left door - E52
implausible signal
short-circuit to positive

t Switch defective
t

Replace switch

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram
Read measured value block, display group
number 008 Anchor

00938
Window lifter switch in the
rear right door - E54
implausible signal
short-circuit to positive

t Switch defective
t

Replace switch

Wiring or plug connections


defective
50

Check wiring and plug connections according to


the current flow diagram

Read measured value block, display group


number 007 Anchor
00939
Motor for mirror
adjustment driver's side V149-

t Motor defective

Replace motor

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

No supply voltage on driver's


door

Inspect supply voltage

00940
Motor for mirror
t Motor defective
adjustment front passenger
Wiring or plug connections
side -V150t
defective
t
00943
Heated exterior mirror
driver's side -Z4-

00944
Heated exterior mirror on
front passenger side -Z5-

00945
Crash sensor for front airbag
-G190Short circuit to earth

No supply voltage on front


passenger door

t Mirror heating defective

Replace motor
Check wiring and plug connections according to
the current flow diagram
Inspect supply voltage

Replace exterior mirror

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

No supply voltage on driver's


door

Inspect supply voltage

Mirror heating (front passenger Replace exterior mirror


side) defective
Check wiring and plug connections according to
Wiring or plug connections
the current flow diagram
t
defective
Inspect supply voltage
t

No supply voltage on front


passenger door

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram
The outlet can also be checked with the final
control diagnosis for airbag Chapter

00946
Interior lamp
Short circuit to positive

00947
Switch for tailgate remote
release
Short circuit to earth

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

Interior light or one of the


reading lights defective

Replace light

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

t Switch defective

Replace switch

00948
Close sliding roof signal
51

Short circuit to earth


00949
Motor for CL tailgate LOCK
(locked)
undefined switch status

00950
Motor for CL tailgate
UNLOCK (unlocked)
undefined switch status

00951
Tailgate remote release
relay -J398Short circuit to positive
00952
Signal for driver's door open
Short circuit to positive
00953
Time limit of interior light
undefined switch status

Wiring or plug connections


defective

t Motor defective

Check wiring and plug connections according to


the current flow diagram
Replace motor

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

Lock control mechanism


defective

Check lock control mechanism and ensure


smooth operation

t Motor defective

Replace motor

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

Lock control mechanism


defective

Check lock control mechanism and ensure


smooth operation

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

t Defective

Replace interior light

00954
Terminal 50 relay
Short circuit to positive
t

Wiring or plug connections


defective

00955
Key 1 outside of reception
range
Adaption limit exceeded

t Key not adapted

00956
Key 2 outside of reception
range
Adaption limit exceeded

t Key not adapted

00957
Key 3 outside of reception
range
Adaption limit exceeded

t Key not adapted

Key was operated over 200


t times outside the reception
range

Key was operated over 200


t times outside the reception
range

Key was operated over 200


t times outside the reception
range
52

Check wiring and plug connections according to


the current flow diagram
Read measured value block, display group
number 013 Anchor
Perform adaptation Chapter

Read measured value block, display group


number 013 Anchor
Perform adaptation Chapter

Read measured value block, display group


number 013 Anchor
Perform adaptation Chapter

00958
Key 4 outside of reception
range
Adaption limit exceeded
00960
Key switch CL driver's side
Implausible signal
Short circuit to earth
00961
Key switch CL front
passenger side
Short circuit to earth

t Key not adapted


Key was operated over 200
t times outside the reception
range

Wiring or plug connections


defective

t Switch defective

Wiring or plug connections


defective

01135
Sensors for interior
monitoring
Open circuit in
wiring/defective

Read measured value block, display group


number 006 Anchor

Bulbs defective

Replace light bulb

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

Alarm horn defective

Replace alarm horn


Replace fuse

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

t Sensor -G273- defective

Replace sensor

t Sensor -G273- not installed

Check connection

Wiring or plug connections


defective

01179
Key programming wrong
01328
Convenience databus

Read measured value block, display group


number 003 Anchor

Replace switch

t Fuse defective
t

Perform adaptation Chapter

Replace switch

t Switch defective
01131
Turn signal control
Open circuit/short circuit to t
positive
t
short circuit to earth
01134
Alarm horn -H12undefined switch status t

Read measured value block, display group


number 013 Anchor

Check wiring and plug connections according to


the current flow diagram
Program key again Chapter, adaptation

Wiring or plug connections


defective

t Control units defective

Check wiring and plug connections according to


the current flow diagram
If the wiring is O.K. then:
Disconnect all doors and re-connect in sequence.
Pay attention to the measured value block.
Replace the CU blocking the data bus for
convenience functions
Read measured value block, display group
number 012 Anchor

01329
53

Data BUS Comfort in


emergency running mode

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram
If the wiring is O.K. then:
Disconnect all doors and re-connect in sequence.
Pay attention to the measured value block.
Replace the CU blocking the data bus for
convenience functions
Read measured value block, display group
number 012 Anchor

01330
Control unit for convenience
system
defective
t Control unit defective

Replace control unit


Erasing fault memory

t
no communication

01331
Door control unit driver's
side -J386defective

Fault in the communication


cable between CU

Perform a functional test

t Control unit defective

Check wiring between CU according to the


current flow diagram Current flow diagrams,
Electrical fault finding and Fitting locations

Replace control unit


Erasing fault memory

t
no communication

01332
Door control unit
passenger's side -J387defective

Fault in the communication


cable between CU

Perform a functional test

t Control unit defective

Check wiring between CU according to the


current flow diagram Current flow diagrams,
Electrical fault finding and Fitting locations

Replace control unit


Erasing fault memory

no communication

Fault in the communication


t
cable between CU

Perform a functional test

01333
Door control unit rear left J388defective
t Control unit defective

Check wiring between CU according to the


current flow diagram Current flow diagrams,
Electrical fault finding and Fitting locations

Replace control unit


Erasing fault memory

no communication

Fault in the communication


t
cable between CU

Perform a functional test

01334
Door control unit rear right J38954

Check wiring between CU according to the


current flow diagram Current flow diagrams,
Electrical fault finding and Fitting locations

defective

t Control unit defective

Replace control unit


Erasing fault memory

no communication

01362
Lock key button tailgate F124Short circuit to earth

Fault in the communication


t
cable between CU

Perform a functional test

Check wiring between CU according to the


current flow diagram Current flow diagrams,
Electrical fault finding and Fitting locations

Resistance in lock control


mechanism or lock cylinder

Check lock control mechanism and ensure


smooth operation

Wiring or plug connections


defective

Replace lock cylinder


Check wiring and plug connections according to
the current flow diagram
Read measured value block, display group
number 010 Anchor

01389
Unlock tailgate key button
Short circuit to earth

Resistance in lock control


mechanism or lock cylinder

Check lock control mechanism and ensure


smooth operation

Wiring or plug connections


defective

Replace lock cylinder


Check wiring and plug connections according to
the current flow diagram
Read measured value block, display group
number 010 Anchor

Fault table for vehicles 10. 97 (2nd generation convenience system)


Readout on -V.A.G 155200000
No fault detected
65535
Control unit defective

00849
S contact on ignition starter
switch D
undefined switch status

Possible cause of fault

Rectifying fault

If after repair No fault detected is displayed, the self-diagnosis is completed.


t Control unit defective

Replace control unit

Wiring or plug connections


defective

Check wiring and plug connections


according to the current flow diagram

Terminal 15 O.K., S contact


defective

Reading measured value block, display


group number 10 Anchor

Wiring or plug connections


defective

Check wiring and plug connections


according to the current flow diagram

00912
Front left window lifter switch - Wiring or plug connections
t
E40defective
implausible signal
Front left window lifter switch short circuit to earth
t
E40- defective
t

Front left window lifter switch


loose
55

Check wiring and plug connections


according to the current flow diagram
Replace front left window lifter switch E40 Check the attachment of the window lifter
switch

Read measured value block, display group


number 002 Anchor
00913
Front right window lifter switch Wiring or plug connections
t
in the driver's door -E81defective
implausible signal
Front right window lifter switch short circuit to earth
t
E81- defective
t

Front right window lifter switch


loose

Check wiring and plug connections


according to the current flow diagram
Replace front right window lifter switch E81 Check the attachment of the window lifter
switch
Read measured value block, display group
number 002 Anchor

00914
Rear left window lifter switch
in the driver's door -E53implausible signal
short circuit to earth

Wiring or plug connections


defective

Check wiring and plug connections


according to the current flow diagram

Rear left window lifter switch E53- defective

Replacing rear left window lifter switch

Rear left window lifter switch


t
loose
00915
Rear right window lifter switch
Wiring or plug connections
t
in the driver's door
defective
-E55Rear right window lifter switch implausible signal
t
E55- defective
short circuit to earth
Rear right window lifter switch
t
loose
00928
CL lock unit on the driver's side
-F220t Locking unit defective
implausible signal
Wiring or plug connections
t
defective
No supply voltage for CL on
t
driver's door

wrong equipment

Check the attachment of the window lifter


switch
Read measured value block, display group
number 002 Anchor
Check wiring and plug connections
according to the current flow diagram
Replacing rear right window lifter switch
Check the attachment of the window lifter
switch
Read measured value block, display group
number 002 Anchor
Read measured value block, display group
number 003 Anchor
Replace locking unit
Check wiring and plug connections
according to the current flow diagram
Inspect supply voltage

Resistance in the mechanism of


t the locking unit and control
elements

Check mechanism and ensure smooth


operation

t other locking unit type fitted 1)

Replace locking unit

00929
CL lock unit on the passenger's
side -F221t Locking unit defective
implausible signal
Wiring or plug connections
t
defective
No supply voltage for CL on
t
passenger's door
Resistance in the mechanism of
t the locking unit and control
elements
56

Read measured value block, display group


number 006 Anchor
Replace locking unit
Check wiring and plug connections
according to the current flow diagram
Inspect supply voltage
Check mechanism and ensure smooth
operation

wrong equipment
00930
CL lock unit
rear left - F 222
implausible signal

t other locking unit type fitted 1)

Replace locking unit

t Locking unit defective

Read measured value block, display group


number 008 Anchor

Wiring or plug connections


defective

Replace locking unit

No supply voltage for CL on rear


t
left door

wrong equipment
00931
CL lock unit
rear right -F223implausible signal

Check mechanism and ensure smooth


operation

t other locking unit type fitted 1)

Replace locking unit

t Locking unit defective

Read measured value block, display group


number 007 Anchor

Wiring or plug connections


defective

Replace locking unit

No supply voltage for CL on rear


t
right door

00933
Window lifter motor front
passenger side
-V148implausible signal

Inspect supply voltage


Check mechanism and ensure smooth
operation

t other locking unit type fitted 1)

Replace locking unit

t Motor defective

Replace motor

Wiring or plug connections


defective

Check wiring and plug connections


according to the current flow diagram

No supply voltage for CL on


driver's door

Inspect supply voltage

2)

No initialisation for automatic


lift/lower lift mechanism

t Motor defective

Check mechanism and ensure smooth


operation 2)

Carry out initialisation for automatic


lift/lower lift mechanism Body Work
Rep. gr.57

Replace motor

Wiring or plug connections


defective

Check wiring and plug connections


according to the current flow diagram

No supply voltage for CL on


passenger's door

Inspect supply voltage

t Window lifter mechanism stiff 2)


no setting or incorrect setting

Check wiring and plug connections


according to the current flow diagram

Resistance in the mechanism of


t the locking unit and control
elements

t Window lifter mechanism stiff


no setting or incorrect setting

Inspect supply voltage

Resistance in the mechanism of


t the locking unit and control
elements

wrong equipment
00932
Window lifter motor driver's
side -V147implausible signal

Check wiring and plug connections


according to the current flow diagram

No initialisation for automatic


lift/lower lift mechanism

57

Check mechanism and ensure smooth


operation 2)

Carry out initialisation for automatic


lift/lower lift mechanism Body Work
Rep. gr.57

00934
Window lifter motor rear left
-V26implausible signal

t Motor defective

Replace motor

Wiring or plug connections


defective

Check wiring and plug connections


according to the current flow diagram

No supply voltage for CL on rear


left door

Inspect supply voltage

t Window lifter mechanism stiff 2)


no setting or incorrect setting

No initialisation for automatic


lift/lower lift mechanism

00935
Window lifter motor rear right
- V27
t Motor defective
implausible signal
Wiring or plug connections
t
defective
t

No supply voltage for CL on rear


right door

t Window lifter mechanism stiff 2)


no setting or incorrect setting

00936
Window lifter switch in the
front passenger door - E107
implausible signal 3)
short circuit to positive

No initialisation for automatic


lift/lower lift mechanism

t Switch defective
t

Check mechanism and ensure smooth


operation 2)

Carry out initialisation for automatic


lift/lower lift mechanism Body Work
Rep. gr.58

Replace motor
Check wiring and plug connections
according to the current flow diagram
Inspect supply voltage
Check mechanism and ensure smooth
operation 2)

Carry out initialisation for automatic


lift/lower lift mechanism Body Work
Rep. gr.58

Replace switch

Wiring or plug connections


defective

t Switch loose

Check wiring and plug connections


according to the current flow diagram
Check switch fastening
Read measured value block, display group
number 005 Anchor

00937
Window lifter switch in the rear
left door - E52
t Switch defective
implausible signal 3)
Wiring or plug connections
short circuit to positive
t
defective
t Switch loose

Replace switch
Check wiring and plug connections
according to the current flow diagram
Check switch fastening
Read measured value block, display group
number 008 Anchor

00938
Window lifter switch in the rear
right door - E54
t Switch defective
implausible signal 3)
Wiring or plug connections
short circuit to positive
t
defective
t Switch loose

Replace switch
Check wiring and plug connections
according to the current flow diagram
Check switch fastening
Read measured value block, display group
number 007 Anchor

00939
58

Motor for mirror adjustment


driver's side -V149-

t Motor defective
t

Replace motor

Wiring or plug connections


defective

Check wiring and plug connections


according to the current flow diagram

t No supply voltage on driver's door Inspect supply voltage


00940
Motor for mirror adjustment
front passenger side - V150

t Motor defective

Replace motor

Wiring or plug connections


defective

Check wiring and plug connections


according to the current flow diagram

No supply voltage on front


passenger door

Inspect supply voltage

00943
Heated exterior mirror driver's t Mirror heating defective
side - Z4
Wiring or plug connections
t
defective

Replace exterior mirror


Check wiring and plug connections
according to the current flow diagram

t No supply voltage on driver's door Inspect supply voltage


00944
Heated exterior mirror on front Mirror heating (front passenger
t
passenger side -Z5side) defective
Wiring or plug connections
t
defective

00945
Crash sensor for front airbag G190Short circuit to earth

No supply voltage on front


passenger door

Wiring or plug connections


defective

Replace exterior mirror


Check wiring and plug connections
according to the current flow diagram
Inspect supply voltage

Check wiring and plug connections


according to the current flow diagram
The outlet can also be checked with the
final control diagnosis for airbag Chapter

00946
Interior light - W
Short circuit to positive

00948
Close sliding roof signal
Short circuit to earth
00949
Motor for CL tailgate LOCK
(locked)
implausible signal

Wiring or plug connections


defective

Interior light or one of the reading Replace light


lights defective

Wiring or plug connections


defective

t Motor defective
t

Check wiring and plug connections


according to the current flow diagram

Check wiring and plug connections


according to the current flow diagram
Replace motor

Wiring or plug connections


defective

Check wiring and plug connections


according to the current flow diagram

t Lock control mechanism defective Check lock control mechanism and ensure
smooth operation
00950
Motor for CL tailgate UNLOCK

t Motor defective

Replace motor
59

(unlocked)
implausible signal

Wiring or plug connections


defective

Check wiring and plug connections


according to the current flow diagram

t Lock control mechanism defective Check lock control mechanism and ensure
smooth operation
00952
Signal for driver's door open
Short circuit to positive
00953
Time limit of interior light
implausible signal

Wiring or plug connections


defective

Check wiring and plug connections


according to the current flow diagram

Wiring or plug connections


defective

Check wiring and plug connections


according to the current flow diagram

Interior light and reading light


wrongly connected

Check wiring and plug connections


according to the current flow diagram

t Defective
00954
Terminal 50 relay
Short circuit to positive

Wiring or plug connections


defective

00955
Key 1 outside of reception
range
Adaption limit exceeded

t Key not adapted

00956
Key 2 outside of reception
range
Adaption limit exceeded

t Key not adapted

00957
Key 3 outside of reception
range
Adaption limit exceeded

t Key not adapted

00958
Key 4 outside of reception
range
Adaption limit exceeded

t Key not adapted

01030
Lock the CL key switch on the
driver's
side
Short circuit to earth

Replace interior light

Key was operated over 200 times


outside the reception range

Key was operated over 200 times


outside the reception range

Key was operated over 200 times


outside the reception range

Key was operated over 200 times


outside the reception range

Wiring or plug connections


defective

Check wiring and plug connections


according to the current flow diagram
Read measured value block, display group
number 013 Anchor
Perform adaptation Chapter
Read measured value block, display group
number 013 Anchor
Perform adaptation Chapter
Read measured value block, display group
number 013 Anchor
Perform adaptation Chapter
Read measured value block, display group
number 013 Anchor
Perform adaptation Chapter

Read measured value block, display group


number 003 Anchor

t Switch defective

Replace switch

t Lock cylinder loose

Check lock cylinder

01031
Unlock the CL key switch on
the driver's
side
60

Implausible signal
Short circuit to earth

01032
Lock the CL key switch on the
passenger's
side
Short circuit to earth

01033
Unlock the CL key switch on
the passenger's
side
Implausible signal
Short circuit to earth

Wiring or plug connections


defective

Read measured value block, display group


number 003 Anchor

t Switch defective

Replace switch

t Lock cylinder loose

Check lock cylinder

Wiring or plug connections


defective

Read measured value block, display group


number 006 Anchor

t Switch defective

Replace switch

t Lock cylinder loose

Check lock cylinder

Wiring or plug connections


defective

Read measured value block, display group


number 006 Anchor

t Switch defective

Replace switch

t Lock cylinder loose

Check lock cylinder

01034
Window lifter: Thermo fuse
active, driver
t

Wiring or plug connections


defective

Read measured value block, display group


number 003 Anchor

Window lifter mechanism loose or Check mechanism


stiff
Check window lifter motor
t Resistance in window lifter motor
t

01035
Window lifter: Thermo fuse
active, passenger's side
t

Wiring or plug connections


defective

Read measured value block, display group


number 006 Anchor

Window lifter mechanism loose or Check mechanism


stiff
Check window lifter motor
t Resistance in window lifter motor
t

01036
Window lifter: Thermo fuse
active, RL
t

Wiring or plug connections


defective

Read measured value block, display group


number 008 Anchor

Window lifter mechanism loose or Check mechanism


stiff
Check window lifter motor
t Resistance in window lifter motor
t

01037
Window lifter: Thermo fuse
active, RR
t Wiring or plug connections
61

Read measured value block, display group

defective

number 008 Anchor

Window lifter mechanism loose or Check mechanism


stiff
Check window lifter motor
t Resistance in window lifter motor
t

01038
Central locking, thermo fuse
t

Wiring or plug connections


defective

Read measured value block, display group


number 014 Anchor

t Resistance in door locks

Check door locks

t another control unit fitted

Replace control unit

t Control unit wrongly coded

Check coding of the control unit

t Bulbs defective

Replace light bulb

01044
Control unit wrongly coded

01131
Turn signal control
Open circuit/short circuit to
positive

t
short circuit to earth
01134
Alarm horn -H12undefined switch status

01135
Sensors for interior monitoring
Open circuit

Wiring or plug connections


defective

t Alarm horn defective

Replace alarm horn

t Fuse defective

Replace fuse

Wiring or plug connections


defective

Check wiring and plug connections


according to the current flow diagram

Wiring or plug connections


defective

Replace sensor

t Sensor defective
defective
01141
Tailgate release switch -E165Short circuit to earth

01179
Key programming wrong

01328
Convenience databus

Check wiring and plug connections


according to the current flow diagram

Check connection
Check wiring and plug connections
according to the current flow diagram

t Sensor not connected

Wiring or plug connections


defective

Check wiring and plug connections


according to the current flow diagram

Tailgate release switch -E165defective

Replace tailgate release switch -E165-

Key adaptation was not carried


out correctly

Program key again Chapter, adaptation

Wiring or plug connections


defective

Check wiring and plug connections


according to the current flow diagram
If the wiring is O.K. then:
Disconnect all doors and re-connect in
sequence. Pay attention to the measured

62

Read measured value block, display group


number 003 Anchor

value block.
Replace the CU blocking the data bus for
convenience functions
Read measured value block, display group
number 012 Chapter
t Control units defective
01329
Data BUS Comfort in
emergency running mode

Wiring or plug connections


defective

replace relevant control unit


Check wiring and plug connections
according to the current flow diagram
If the wiring is O.K. then:
Disconnect all doors and re-connect in

sequence. Pay attention to the measured


value block.
Replace the CU blocking the data bus for
convenience functions
Read measured value block, display group
number 012 Anchor

01330
Control unit for convenience
system
defective
no communication

t Control unit defective

Replace control unit

t No meaning

The system is in order despite the fault


entry
Erasing fault memory
Perform a functional test

Supply voltage too great


supply voltage too small

t Supply voltage not o.k.

Check cables, plug connections and fuses in


accordance with the current flow diagram
Check supply voltage of CU

01331
Door control unit driver's side J386
defective
t Control unit defective
no communication

Replace control unit

t No meaning

The system is in order despite the fault


entry
Erasing fault memory
Perform a functional test
Read measured value block, display group
number 012 Anchor

Supply voltage too great


supply voltage too small

t Supply voltage not o.k.

Check cables, plug connections and fuses in


accordance with the current flow diagram
Check supply voltage driver's door

01332
Door control unit passenger's
side -J387defective
no communication

t Control unit defective

Replace control unit

t No meaning

The system is in order despite the fault


entry
63

Erasing fault memory


Perform a functional test
Read measured value block, display group
number 012 Anchor
Supply voltage too great
supply voltage too small

t Supply voltage not o.k.

Check cables, plug connections and fuses in


accordance with the current flow diagram
Check supply voltage front passenger door

01333
Door control unit rear left J388defective
no communication

t Control unit defective

Replace control unit

t No meaning

The system is in order despite the fault


entry
Erasing fault memory
Perform a functional test
Read measured value block, display group
number 012 Anchor

Supply voltage too great


supply voltage too small

t Supply voltage not o.k.

Check cables, plug connections and fuses in


accordance with the current flow diagram
Check supply voltage door RL

01334
Door control unit rear right J389defective
no communication

t Control unit defective

Replace control unit

t No meaning

The system is in order despite the fault


entry
Erasing fault memory
Perform a functional test

Supply voltage too great


supply voltage too small

t Supply voltage not o.k.

Read measured value block, display group


number 012 Anchor
Check cables, plug connections and fuses in
accordance with the current flow diagram
Check supply voltage door RR

01358
Switch for inside locking,
driver's side -E150Implausible signal
Short circuit to earth

Wiring or plug connections


defective

Check cables, plug connections and fuses in


accordance with the current flow diagram
Read measured value block, display group
number 005 Anchor

01362
Switch for tailgate: close -F124Short circuit to earth

Wiring or plug connections


defective

Check wiring and plug connections


according to the current flow diagram

Resistance in lock control


mechanism or lock cylinder

Check lock control mechanism and ensure


smooth operation
Replace lock cylinder

64

Read measured value block, display group


number 010 Anchor
01389
Open switch for tailgate -F124Implausible signal
Wiring or plug connections
t
Short circuit to earth
defective
t

Check wiring and plug connections


according to the current flow diagram

Resistance in lock control


mechanism or lock cylinder

Check lock control mechanism and ensure


smooth operation
Replace lock cylinder
Read measured value block, display group
number 010 Anchor

1)

A different Safe function in countries with special regulations

2)

It is possible that the door window in the window run is also stiff

3)

A fault arises if the key of the switch is pressed for longer than 5 minutes in one direction, i.e if both signals occur
simultaneously

Fault table for vehicles 08.98 (2nd/5th generation convenience system),


05.01 (3rd generation convenience system)
Readout on -V.A.G 155265535 1361)
No fault detected
65535 0001)
Control unit defective

Possible cause of fault


Rectifying fault
If after repair No fault detected is displayed, the self-diagnosis is completed.

Wiring or plug connections


defective

t Control unit CL defective

Replace control unit CL

00849
S contact on ignition starter
Terminal 15 O.K., S contact
t
switch D
defective
undefined switch status
Wiring or plug connections
t
defective
00912
Front left window lifter
switch
-E40implausible signal
short circuit to earth

Check wiring and plug connections according to


the current flow diagram

Read measured value block, display group


number 010 Chapter display field 1, 006
Chapter display field 3

Check wiring and plug connections according to


the current flow diagram

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

Front left window lifter switch E40- defective

Replace front left window lifter switch -E40-

Front left window lifter switch


t
loose

Check the attachment of the window lifter


switch

Read measured value block, display group


number 002 Chapter or 001 Chapter
display field 1

00913
Front right window lifter
switch in the driver's door Check wiring and plug connections according to
Wiring or plug connections
t
E81the current flow diagram
defective
implausible signal
t Front right window lifter switch - Replace front right window lifter switch -E81short circuit to earth
65

E81- defective
t

Front right window lifter switch


loose

00914
Rear left window lifter
Wiring or plug connections
switch in the driver's door - t defective
E53Rear left window lifter switch t
implausible signal
E53- defective
short circuit to earth
Rear left window lifter switch
t
loose

Check the attachment of the window lifter


switch

Check wiring and plug connections according to


the current flow diagram
Replacing rear left window lifter switch
Check the attachment of the window lifter
switch

00915
Rear right window lifter
switch in the driver's door
-E55implausible signal
short circuit to earth

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

Rear right window lifter switch E55- defective

Replacing rear left window lifter switch


Check the attachment of the window lifter
switch

wrong equipment

t Locking unit defective

Read measured value block, display group


number 002 Chapter display field 3 or
Chapter display field 2
Read measured value block, display group
number 003 Chapter or 009 Chapter
display field 1

Wiring or plug connections


defective

Replace locking unit

No supply voltage for CL on


driver's door

Check wiring and plug connections according to


the current flow diagram

Resistance in the mechanism of


t the locking unit and control
elements

Inspect supply voltage

t other locking unit type fitted 2)

Replace locking unit

00929
CL lock unit front passenger
side -F221t Locking unit defective
implausible signal
Wiring or plug connections
t
defective
t

wrong equipment

Read measured value block, display group


number 002 Chapter display field 4 or
Chapter display field 3

Rear right window lifter switch


t
loose

00928
CL lock unit driver's side F220implausible signal

Read measured value block, display group


number 002 Chapter or Chapter display
field 2

No supply voltage for CL on


passenger's door

Check mechanism and ensure smooth


operation

Read measured value block, display group


number 006 Chapter or 009 Chapter
display field 2

Replace locking unit


Check wiring and plug connections according to
the current flow diagram

Resistance in the mechanism of


t the locking unit and control
elements

Inspect supply voltage

t other locking unit type fitted 2)

Replace locking unit

00930
CL lock unit
rear left -F222-

Check mechanism and ensure smooth


operation

Read measured value block, display group


66

implausible signal

wrong equipment
00931
CL lock unit
rear right -F223implausible signal

wrong equipment

t Locking unit defective

number 008 Chapter or 009 Chapter


display field 3

Wiring or plug connections


defective

Replace locking unit

No supply voltage for CL on rear


left door

Check wiring and plug connections according to


the current flow diagram

Resistance in the mechanism of


t the locking unit and control
elements

Inspect supply voltage

t other locking unit type fitted 2)

Replace locking unit

t Locking unit defective


Wiring or plug connections
defective

Replace locking unit

No supply voltage for CL on rear


right door

Check wiring and plug connections according to


the current flow diagram

Resistance in the mechanism of


t the locking unit and control
elements

Inspect supply voltage

t other locking unit type fitted 2)

Replace locking unit

Check mechanism and ensure smooth


operation

Replace motor
Check wiring and plug connections according to
the current flow diagram

No supply voltage for CL on


driver's door

t Window lifter mechanism stiff

00933
Window lifter motor front
passenger side
-V148implausible signal

Read measured value block, display group


number 007 Chapter or 009 Chapter
display field 4

00932
Window lifter motor driver's
side
t Motor defective
-V147Wiring or plug connections
implausible signal
t
defective

no setting or incorrect
setting

Check mechanism and ensure smooth


operation

Inspect supply voltage


3)

Check mechanism and ensure smooth


operation 3)

missing or incorrectly set window Initialisation for automatic lift/lower lift


lifter mechanism
mechanism Chapter

t Motor defective

Replace motor

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

No supply voltage for CL on


passenger's door

Inspect supply voltage

t Window lifter mechanism stiff


no setting or incorrect
setting

00934
Window lifter motor rear
left
-V26implausible signal

t Motor defective

3)

Check mechanism and ensure smooth


operation 3)

missing or incorrectly set window Initialisation for automatic lift/lower lift


lifter mechanism
mechanism Chapter

Replace window lifter motor

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

No supply voltage for CL on rear


left door

Inspect supply voltage

67

Check mechanism and ensure smooth

t Window lifter mechanism stiff 3)


no setting or incorrect
setting

00935
Window lifter motor rear
right
-V27implausible signal

t Motor defective

missing or incorrectly set window Initialisation for automatic lift/lower lift


lifter mechanism
mechanism Chapter

Replace window lifter motor

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

No supply voltage for CL on rear


right door

Inspect supply voltage

t Window lifter mechanism stiff 3)


no setting or incorrect
setting

operation 3)

Check mechanism and ensure smooth


operation 3)

missing or incorrectly set window Initialisation for automatic lift/lower lift


lifter mechanism
mechanism Chapter

00936
Window lifter switch in the
front passenger door -E107- t Switch defective
implausible signal4)
Wiring or plug connections
short circuit to positive
t
defective
t Switch loose

Replace switch for window lifter


Check wiring and plug connections according to
the current flow diagram
Check switch fastening

00937
Window lifter switch in the
rear left door -E52implausible signal4)
short circuit to positive

t Switch defective
t

Replace switch for window lifter

Wiring or plug connections


defective

t Switch loose

Check wiring and plug connections according to


the current flow diagram
Check switch fastening

00938
Window lifter switch in the
rear right door -E54implausible signal4)
short circuit to positive

t Switch defective
t

Read measured value block, display group


number 008 Chapter or 005 Chapter
display field 1

Replace switch for window lifter

Wiring or plug connections


defective

t Switch loose

Check wiring and plug connections according to


the current flow diagram
Check switch fastening

00939
Motors for mirror
adjustment driver's side V149-

Read measured value block, display group


number 005 Chapter or 004 Chapter
display field 1

t Motor defective

Read measured value block, display group


number 007 Chapter display field 1 or 005
Chapter display field 3

Replace motors for mirror adjustment

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

No supply voltage on driver's


door

Inspect supply voltage

00940
68

Motors for mirror


t Motor defective
adjustment front passenger
Wiring or plug connections
side -V150t
defective
t
00941
Motor for mirror folding
driver's side -V121-

No supply voltage on front


passenger door

t Motor defective
Wiring or plug connections
defective

Check wiring and plug connections according to


the current flow diagram

No supply voltage on front


passenger door

Inspect supply voltage

No supply voltage on front


passenger door

t Mirror heating defective

Replace motor for mirror folding


Check wiring and plug connections according to
the current flow diagram
Inspect supply voltage

Replace exterior mirror

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

No supply voltage on driver's


door

Inspect supply voltage

Mirror heating (front passenger


side) defective

Replace exterior mirror

Wiring or plug connections


t
defective

00945
Crash sensor for front airbag
-G190Short circuit to earth

Inspect supply voltage

00944
Heated exterior mirror on
front passenger side -Z5-

Check wiring and plug connections according to


the current flow diagram

Replace motor for mirror folding

00942
Motor for mirror folding
t Motor defective
front passenger side -V122Wiring or plug connections
t
defective

00943
Heated exterior mirror
driver's side -Z4-

Replace motors for mirror adjustment

No supply voltage on front


passenger door

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram
Inspect supply voltage

Check wiring and plug connections according to


the current flow diagram
The outlet can also be checked with the final
control diagnosis for airbag Chapter

00946
Interior light - W
Short circuit to positive

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

Interior light or one of the


reading lights defective

Replace light

Control unit for convenience


system defective

Replace control unit for convenience system


Chapter

00947
Switch for tailgate remote
release -E18869

Short circuit to earth


00948
Close sliding roof signal
Short circuit to positive
00949
Motor for CL tailgate LOCK
(locked)
undefined switch status

00950
Motor for CL tailgate
UNLOCK (unlocked)
undefined switch status

00951
Tailgate remote release
relay -J398Short circuit to positive
00952
Signal for driver's door open
Short circuit to positive
00953
Time limit of interior light
implausible signal

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

t Motor defective

Replace motor for CL tailgate

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

Lock control mechanism


defective

Check lock control mechanism and ensure


smooth operation

t Motor defective

Replace motor for CL tailgate

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

Lock control mechanism


defective

Check lock control mechanism and ensure


smooth operation

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

Interior light and reading light


wrongly connected

Replace interior light

t Defective
00954
Terminal 50 relay
Short circuit to positive

Wiring or plug connections


defective

00955
Key 1
Adaption limit exceeded

t Key not adapted

00956
Key 2
Adaption limit exceeded

t Key not adapted

Check wiring and plug connections according to


the current flow diagram

Read measured value block, display group


number 013 Chapter or 011 Chapter
Key was operated over 200 times
t
outside the reception range
Perform adaptation Chapter
Read measured value block, display group
number 013 Chapter or 011 Chapter
Key was operated over 200 times
t
outside the reception range
Perform adaptation Chapter

00957
70

Key 3
Adaption limit exceeded

t Key not adapted

00958
Key 4
Adaption limit exceeded

t Key not adapted

01030
Lock the CL key switch on
the driver's
side
Short circuit to earth

01031
Unlock the CL key switch on
the driver's side
Implausible signal
Short circuit to earth

01032
Lock the CL key switch on
the passenger's
side
Short circuit to earth

01033
Unlock the CL key switch on
the passenger's
side
Implausible signal
Short circuit to earth

Read measured value block, display group


number 013 Chapter or 011 Chapter
Key was operated over 200 times
t
outside the reception range
Perform adaptation Chapter
Read measured value block, display group
number 013 Chapter or 011 Chapter
Key was operated over 200 times
t
outside the reception range
Perform adaptation Chapter

Wiring or plug connections


defective

Read measured value block, display group


number 003 Chapter or 007 Chapter

t Switch defective

Replace switch

t Lock cylinder loose

Check lock cylinder

Wiring or plug connections


defective

Read measured value block, display group


number 003 Chapter or 007 Chapter

t Switch defective

Replace switch

t Lock cylinder loose

Check lock cylinder

Wiring or plug connections


defective

Read measured value block, display group


number 006 Chapter or 007 Chapter

t Switch defective

Replace switch

t Lock cylinder loose

Check lock cylinder

Wiring or plug connections


defective

Read measured value block, display group


number 006 Chapter or 007 Chapter

t Switch defective

Replace switch

t Lock cylinder loose

Check lock cylinder

01034
Window lifter: Thermo fuse
active, driver
t

Wiring or plug connections


defective

Window lifter mechanism loose


or stiff

Resistance in window lifter


motor

01035
71

Read measured value block, display group


number 003 Chapter display field 2 or 001
Chapter display field 2

Check mechanism
Check window lifter motor

Window lifter: Thermo fuse


active, passenger's side
t

Wiring or plug connections


defective

Window lifter mechanism loose


or stiff

Resistance in window lifter


motor

Wiring or plug connections


defective

Window lifter mechanism loose


or stiff

Resistance in window lifter


motor

Wiring or plug connections


defective

Window lifter mechanism loose


or stiff

Resistance in window lifter


motor

Wiring or plug connections


defective

Read measured value block, display group


number 006 Chapter, display field 2 or 004
Chapter, display field 2

Check mechanism
Check window lifter motor

01036
Window lifter: Thermo fuse
active, RL

Read measured value block, display group


number 008 Chapter or 005 Chapter
display field 2

Check mechanism
Check window lifter motor

01037
Window lifter: Thermo fuse
active, RR

Read measured value block, display group


number 007 Chapter, display field 2 or 005
Chapter display field 4

Check mechanism
Check window lifter motor

01038
Central locking, thermo fuse

t Resistance in door locks

Read measured value block, display group


number 014 Chapter or 008 Chapter
display field 4

Check door locks


01044
Control unit wrongly coded
t another control unit fitted

Replace control unit

t Control unit wrongly coded

Check coding of the control unit

t Bulbs defective

Replace light bulb

01131
Turn signal control

t
01134
Alarm horn -H12undefined switch status
defective
no communication

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

t Alarm horn defective

Replace alarm horn

t Fuse defective

Replace fuse

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

t Alarm system with its own power Check alarm system with independent supply,
72

internal power supply


01135
Sensors for interior
monitoring
Open circuit

defective

supply defective

if necessary replace

Wiring or plug connections


defective

t Sensor defective

01179
Key programming wrong

01312
Databus drive

Check connection
Check wiring and plug connections according to
the current flow diagram

t Sensor not installed


01141
Tailgate release switch E165Short circuit to earth

Replace sensor

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

Tailgate release switch -E165defective

Replace tailgate release switch -E165-

Key adaptation was not carried


out correctly

Program key again Chapter, adaptation

t Databus lines defective

Read measured value block, display group


number 013 Chapter or 014 Chapter
Test databus lines Electrical System Rep.
gr.90

t Short circuit to positive


t Short circuit to earth
01328
Convenience databus

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram
If the wiring is O.K. then:
Disconnect all doors and re-connect in

sequence. While doing so observe measured


value block
Replace the CU blocking the data bus for
convenience functions
Read measured value block, display group
number 012 Chapter display field 1

t Control units defective

replace relevant control unit


01329
Data BUS Comfort in
emergency running mode

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram
If the wiring is O.K. then:
Disconnect all doors and re-connect in

sequence. While doing so observe measured


value block
Replace the CU blocking the data bus for
convenience functions
Read measured value block, display group
number 012 Chapter, display field 1

01330
Control unit for convenience
73

system
defective

t Control unit defective

Replace control unit

t Supply voltage not o.k.

Supply voltage too high


Supply voltage too low

Check communication cable between control


units in accordance with the current flow
diagram, or replace control unit
If the communication cable between the units
or control unit is O.K.:

Erasing fault memory


Perform a functional test
Check cables, plug connections and fuses in
accordance with the current flow diagram
Check supply voltage of CU
01331
Door control unit driver's
side -J386defective
no communication

t Control unit defective

Replace control unit

Communication cable between


t the control units or control unit
defective

Check communication cable between control


units in accordance with the current flow
diagram, or replace control unit
If the communication cable between the units
or control unit is O.K.:

Erasing fault memory

t Supply voltage not o.k.

Perform a functional test

Supply voltage too high


Supply voltage too low

Read measured value block, display group


number 012 Chapter, display field 2 or 012
Chapter display field 1

Check cables, plug connections and fuses in


accordance with the current flow diagram
Check supply voltage driver's door
01332
Door control unit
passenger's side -J387defective
no communication

t Control unit defective

Replace control unit

Communication cable between


t the control units or control unit
defective

Check communication cable between control


units in accordance with the current flow
diagram, or replace control unit
If the communication cable between the units
or control unit is O.K.:

Erasing fault memory

t Supply voltage not o.k.

Perform a functional test

Supply voltage too high


Supply voltage too low

Read measured value block, display group


number 012 Chapter or 012 Chapter
display field 2

Check cables, plug connections and fuses in


accordance with the current flow diagram
Check supply voltage front passenger door
01333
Door control unit rear left 74

J388defective
no communication

t Control unit defective

Replace control unit

Communication cable between


t the control units or control unit
defective

Check communication cable between control


units in accordance with the current flow
diagram, or replace control unit
If the communication cable between the units
or control unit is O.K.:

Erasing fault memory

t Supply voltage not o.k.

Perform a functional test

Supply voltage too high


Supply voltage too low

Read measured value block, display group


number 012 Chapter or 012 Chapter
display field 3

Check cables, plug connections and fuses in


accordance with the current flow diagram
Check supply voltage door RL
01334
Door control unit rear right J389defective
t Control unit defective
no communication

Replace control unit

Communication cable between


t the control units or control unit
defective

Check communication cable between control


units in accordance with the current flow
diagram, or replace control unit
If the communication cable between the units
or control unit is O.K.:

Erasing fault memory

t Supply voltage not o.k.

Perform a functional test

Supply voltage too high


Supply voltage too low

Read measured value block, display group


number 012 Chapter, display field 3 or 012
Chapter

Check cables, plug connections and fuses in


accordance with the current flow diagram
Check supply voltage door RR
01335
Seat/mirror position control
unit Driver's side
no communication

Communication cable between


t the control units or control unit
defective
Wiring or plug connections
t
defective

Check cables, plug connections and fuses in


accordance with the current flow diagram
Check or replace seat/mirror position control
t

If the communication cable between the units


or control unit is O.K.:

Erasing fault memory


Perform a functional test

01336
Group convenience data bus
75

Check communication cable between control


units in accordance with the current flow
diagram

Open circuit/short-circuit to t Line interruption or short-circuit


earth
01340
Mirror adjustment switch
implausible signal

Wiring or plug connections


defective

Check CAN databus comfort Electrical


system Rep. gr.90

Check cables, plug connections and fuses in


accordance with the current flow diagram
Read measured value block, display group
number 003 Chapter display field 1

01358
Switch for inside locking,
driver's side -E150Implausible signal
Short circuit to earth

Wiring or plug connections


defective

Check cables, plug connections and fuses in


accordance with the current flow diagram

01359
Switch for inside locking,
front passenger's side E198Implausible signal
Short circuit to earth

Wiring or plug connections


defective

Read measured value block, display group


number 005 Chapter, display field 2 or 007
Chapter display field 3

Check cables, plug connections and fuses in


accordance with the current flow diagram
Read measured value block, display group
number 007 Chapter display field 4

01362
Switch for tailgate: close F124Short circuit to earth

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

Resistance in lock control


mechanism or lock cylinder

Check lock control mechanism and ensure


smooth operation
Replace lock cylinder

01389
Open switch for tailgate F124Implausible signal
Short circuit to earth

Read measured value block, display group


number 010 Chapter or 008 Chapter
display field 3

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

Resistance in lock control


mechanism or lock cylinder

Check lock control mechanism and ensure


smooth operation
Replace lock cylinder

01483
Actuation
tailgate remote unlocking
76

Read measured value block, display group


number 010 Chapter or 008 Chapter
display field 3

implausible signal
01484
Lock the CL key switch
Short circuit to earth
01485
Unlock the CL key switch
Short circuit to earth

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

1)

Index which shows the type of fault.

2)

A different Safe function in countries with special regulations

3)

It is possible that the door window in the window run is also stiff

4)

A fault arises if the key of the switch is pressed for longer than 5 minutes in one direction, i.e if both signals occur
simultaneously

Actuator diagnosis
Connecting vehicle system tester -V.A.G 1552- and selecting the address word for the convenience system
Chapter.
Readout on display:
Enter function 03.
Readout on display:
Confirm entry with key Q.

Vehicle system test


Select function XX

HELP

Vehicle system test


03-Actuator diagnosis

Read-out on display: (only for control unit with alarm function Chapter,
interrogate control unit version)
Alarm horn sounds.
Read-out on display: (only for control unit with alarm function Chapter,
interrogate control unit version)
Turn signal lights come on.

Actuator diagnosis
->
Alarm horn H12
Actuator diagnosis
->
Turn signal control

Readout on display:
Actuator diagnosis
Interior light - W

Interior light comes on (in door contact position).

->

Press key.
Readout on display:
Sliding roof closes.

Actuator diagnosis
Close sliding roof signal

->

Press key.
Readout on display:
Actuator diagnosis
CL warning light Safe

The warning light in the door trim panel lights up.

->

Press key.
Readout on display:
The illumination for the switch in the door trim panel comes on.

Actuator diagnosis
->
Lighting/switches and instruments

Press key.
Readout on display:
Press key.

Actuator diagnosis
END

77

->

As necessary readout on display:

Function unknown or cannot


be carried out at the moment

Press key.
Readout on display:

Vehicle system test


Select function XX

Ending output Chapter.

->

HELP

Erasing fault memory


Requirements:
t Fault was eliminated.
t Fault memory was interrogated again.
t Functional test was performed.
Connecting vehicle system tester -V.A.G 1552- and selecting the address word for the convenience system
Chapter.
Readout on display:
Select function 05.
Readout on display:
Confirm entry with key Q.
Readout on display:
Press key.
Readout on display:
Note

Vehicle system test


Select function XX

HELP

Vehicle system test


05 Erase fault memory
Vehicle system test
The fault memory is erased

->

Vehicle system test


Select function XX

HELP

Vehicle system test


HELP
Select function XX

t If the following message is displayed the test sequence is incorrect:


t

Carefully follow the test sequence step by step: first interrogate the
fault memory, then erase.

Caution!
Fault memory was not
interrogated

Ending output
Select function 06.
Readout on display:
Confirm entry with key Q.

Vehicle system test


06 End output

Readout on display:
Switch off ignition.
Disconnect plug connection from vehicle system tester V.A.G 1552-.

Vehicle system test


HELP
Select function XX

Coding control unit


Connecting vehicle system tester -V.A.G 1552- and selecting the address word for the convenience system
Chapter.
Readout on display:
Enter function 07.
Readout on display:

Vehicle system test


Enter address word XX
Vehicle system test

78

Help

Confirm the entry with key Q.

07 - Code control unit

Readout on display:
Enter code number following table:
Table of codes for convenience system of 1st, 2nd and 2nd/5th
generation
Central locking system Individual door opening
Overall opening
Individual door opening1)
Overall opening1)
1)

Code control unit


Q
Enter code number XXXXX
32767)

(0

Code number
04096
04097
01024
01025

Valid for Switzerland

Table of codes for 3rd generation convenience system


Code number
Basic entry code (all vehicle equipments) Octavia
00002
Central locking without power-window lifter
00016
Central locking and electric window lifters (2 windows)
00064
Central locking and electric window lifters (4 windows)
00256
Individual door opening
00000
Overall opening
00001
In order to determine the code for the convenience system, it is necessary to add further codes to the basic entry
code depending upon vehicle equipment.
Example
Should be selected: Central locking, electric window lifters (2 windows) and overall opening.
00002 + 00064 + 00001 = 00067
For all vehicles:
Confirm the entry with key Q.
The control unit identification number Chapter, the control unit code number
and the workshop code (current versions of the control units see Catalogue of
Original Parts) are displayed.
If the indicated display content appears, the coding was successful.

1J0959799AH Central CU
comf.
0001 ->
Coding 04097
WSC XXXXX

If the control unit rejects an entered code number the following message will be
displayed:
In this case the control unit was not coded with the data required for the vehicle. Check
whether the right control unit was fitted on the vehicle (compare part number and
character index) and whether possibly a wrong code was entered.
Repeat coding.

FAULT
->
Coding XXXXX
not accepted

If the control unit cannot be coded (correct part number, correct code number) the
control unit must replaced with a new original part.
Ending output Chapter.

Reading measured value block


The measured value block is subdivided into 15 display groups. Each display group is subdivided into max. 4 display
fields.
Connecting vehicle system tester -V.A.G 1552- and selecting the address word for the convenience system
79

Chapter.
Readout on display:

Vehicle system test


Select function XX

Select function 08.


Readout on display:
Confirm the entry with key Q.

HELP

Vehicle system test


08 Read measured value block

Reading measured value


block
->
Enter display group
number XXX

Readout on display:
Desired display group number Chapter, Chapter, Chapter or
Chapter. Confirm the desired display group number with the key Q.
Readout on display:
The meaning of the display content in the individual display fields can be found
in the test table Chapter, Chapter, Chapter or Chapter.
End measured value block test:

Reading measured value


block 1
->
1
2
3
4

Press key.
Readout on display:
Note
Interrogate the fault memory after ending the function Reading
measured value block Chapter.

Vehicle system test


HELP
Select function XX

Test table for vehicles 09. 97 (1st generation convenience system)


Note
Proceed according to the following table to switch to another display group:
Transition in the display group -V.A.G 1552-V.A.G 1551higher
Press - button. Press the key 3
lower
Press - button Press the key 1
others
Press the key C Press the key C
Display group 001 for vehicles 09.97 (1st generation convenience system)
Display Denomination
field
1
Child safety catch
switch

Readout on Rectifying fault


display
on
Visual inspection of the cable guide.
off
Check the correct fitting and tightness of the relevant plug
not fitted
connections while observing the display. If the display content does
not change during testing, rectify fault or replace the relevant
component.
Erase fault memory.
Perform a functional test.
Interrogate the fault memory again.

1)

1)

Lock/unlock switch
(closed/opened)

Window lifter hall


signal driver's side

unlocking
locking
not activated
implausible
turns
Only operational with the ignition switched on
stands

Not installed on Octavia


80

Display group 002 for vehicles 09.97 (1st generation convenience system)
Display Denomination
Readout on Rectifying fault
field
display
1
Central switch for
opened
Visual inspection of the cable guide.
window lifter -E189closed
Check the correct fitting and tightness of the relevant plug
Switch driver's side not activated
connections while observing the display. If the display content does
implausible
not change during testing, rectify fault or replace the relevant
2
Central switch for
opened
component.
window lifter -E189closed
not activated Erase fault memory.
Switch front
implausible Perform a functional test.
passenger side
3
Central switch for
opened
Interrogate the fault memory again.
window lifter -E189closed
Switch RR
not activated
not fitted
implausible
4
Central switch for
opened
window lifter -E189closed
Switch RL
not activated
not fitted
implausible
Display group 003 for vehicles 09.97 (1st generation convenience system)
Display Denomination
field
1
Key switch driver's
side

Readout on Rectifying fault


display
opened
Visual inspection of the cable guide.
closed
Check lock mechanism.
not activated
Check the correct fitting and tightness of the relevant plug
implausible
connections while observing the display. If the display content does
not change during testing, rectify fault or replace the relevant
component.

Rotary latch switch


DD

Acknowledgement of
central
locking
Acknowledgement of
central
locking

Door open Erase fault memory.


door closed
Perform a functional test.
locked
unlocked

Interrogate the fault memory again.

safe
not safe

Display group 004 for vehicles 09.97 (1st generation convenience system)
Display Denomination
field
1
Mirror
adjustment
switch
2

Mirror selection
switch

Readout on Rectifying fault


display
pos. /X+ Visual inspection of the cable guide.
pos. /XCheck the correct fitting and tightness of the relevant plug connections
pos. /Y+
while observing the display. If the display content does not change during
pos. /Ytesting, rectify fault or replace the relevant component.
left
Erase fault memory.
right
Perform a functional test.
fold down
Interrogate the fault memory again.
81

Display group 005 for vehicles 09.97 (1st generation convenience system)
Display Denomination
field
1
Window lifter
switch PS

Readout on Rectifying fault


display
opened
Visual inspection of the cable guide.
closed
Check the correct fitting and tightness of the relevant plug connections
not activated
while observing the display. If the display content does not change
implausible
during testing, rectify fault or replace the relevant component.

Lock/unlock
opened
Erase fault memory.
button
closed
Perform a functional test.
(not installed on not activated
Octavia)
not fitted Interrogate the fault memory again.
implausible

Display group 006 for vehicles 09.97 (1st generation convenience system)
Display Denomination
field
1
Key switch PS

Rotary latch switch


PD

Readout on Rectifying fault


display
opened
Visual inspection of the cable guide
closed
Check the correct fitting and tightness of the relevant plug
not activated
connections while observing the display. If the display content does
implausible
not change during testing, rectify fault or replace the relevant
component.
Door open Erase fault memory.
door closed
Perform a functional test.
Interrogate the fault memory again.

CL
acknowledgement
FPS
CL
acknowledgement
FPS

locked
unlocked
safe
not safe

Display group 007 for vehicles 09.97 (1st generation convenience system)
Display Denomination
field
1
Window lifter switch in
rear right door -E54-

Rotary latch switch RR

CL acknowledgement RR

CL acknowledgement RR

Readout on Rectifying fault


display
opened
Visual inspection of the cable guide
closed
Check the correct fitting and tightness of the relevant plug
not activated
connections while observing the display. If the display content
implausible
does not change during testing, rectify fault or replace the
relevant component.
Door open Erase fault memory.
door closed
Perform a functional test.
locked
unlocked
safe
not safe

Interrogate the fault memory again.

Display group 008 for vehicles 09.97 (1st generation convenience system)
Display Denomination

Readout on Rectifying fault


82

field
1
Window lifter switch in
rear left door -E52-

Rotary latch switch RL

CL acknowledgement RL

CL acknowledgement RL

display
opened
Visual inspection of the cable guide.
closed
Check the correct fitting and tightness of the relevant plug
not activated
connections while observing the display. If the display content
implausible
does not change during testing, rectify fault or replace the
relevant component.
Door open Erase fault memory.
door closed
Perform a functional test.
locked
unlocked
safe
not safe

Interrogate the fault memory again.

Display group 009 for vehicles 09.97 (1st generation convenience system)
Display Denomination
field
1
Switch and instrument
lighting rheostat -E20-

Speed signal km/h

Readout on Rectifying fault


display
0...100% Visual inspection of the cable guide.
(in 16
Check the correct fitting and tightness of the relevant plug
steps)
connections while observing the display. If the display content
does not change during testing, rectify fault or replace the
relevant component.
km/h

Erase fault memory.


Perform a functional test.

41)

1)

Remote control key


opened Interrogate the fault memory again.
buttons (only on control
closed
unit
HDF1)
with radio control receiver Panic1)
and alarm function
Chapter)
Interior monitoring sensor
yes
(only on control unit
no
with radio control receiver not fitted
and alarm function
Chapter)

Not installed on OCTAVIA.

Display group 010 for vehicles 09.97 (1st generation convenience system)
Display Denomination
field
1
S contact

2
3

Mirror heating
Key switch
tailgate

Readout on Rectifying fault


display
activated Visual inspection of the cable guide.
not activated
Check the correct fitting and tightness of the relevant plug connections

while observing the display. If the display content does not change during
testing, rectify fault or replace the relevant component.
on
off

Erase fault memory.


Perform a functional test.

opened
Interrogate the fault memory again.
closed
not activated
implausible
83

Ignition

Terminal 15
on
Terminal 15
off

Display group 011 for vehicles 09.97 (1st generation convenience system)
Display Denomination
field
1
Engine hood and
radio contact switch

2
3
4

Tailgate switch

Readout on Rectifying fault


display
activated Visual inspection of the cable guide
deactivated
Check the correct fitting and tightness of the relevant plug
not installed
connections while observing the display. If the display content does
not change during testing, rectify fault or replace the relevant
component.
opened
closed

Release
sliding/tilting roof
Temperature
deactivation CL

yes
no
yes
no

Erase fault memory.


Perform a functional test.
Interrogate the fault memory again.

Display group 012 for vehicles 09.97 (1st generation convenience system)
Display Denomination
field
1
Check BUS

Readout on Rectifying fault


display
BUS O.K. Visual inspection of the cable guide
BUS N.O.K.
Check the correct fitting and tightness of the relevant plug connections

while observing the display. If the display content does not change during
testing, rectify fault or replace the relevant component.
If there is no change, disconnect all inner door connectors and connect
them again in sequence.
Pay attention to the measured value block.
If the display content changes, the relevant control unit must be replaced.
Erase fault memory.
Perform a functional test.
Interrogate the fault memory again.

Front
equipment

Driver
These display fields only indicate what the relevant vehicle equipment looks
driver + like
passenger
passenger
empty
Rear equipment
rl.
Here you can check, e.g. which control units are connected to the system
rl + rr
and which are activated or blocked
rr
empty
Auxiliary
Memory
equipment
empty

Display group 013 for vehicles 09.97 (1st generation convenience system)
Display Denomination
field
1
Fixed code known (only on control

Readout on
display
O.K.
84

Rectifying fault
If N.O.K.:

units with radio control receiver and


alarm function
Chapter)

Code in reception range

Algorithm

N.O.K.
Key code is outside of reception range. Re
no measured
initialise radio control via function 10
value
(Adaptation) Chapter
(key having just
not been
activated)
O.K.
If no measured value:
N.O.K.
Battery in key discharged, replace battery
no measured
Remote control defective, replace key
value
(key having just
not been
activated)
O.K.
N.O.K.
no measured
value
(key having just
not been
activated)

Display group 014 for vehicles 09.97 (1st generation convenience system)
Display Denomination Readout on Rectifying fault
field
display
1
Key number
1....4
When activating a key initialised by radio control, the position in which the
key was initialised is displayed here.
If the tester displays 0 even though a radio control button was pressed, the
key must be re-initialised via adaptation (function 10).
Display group 015 for vehicles 09.97 (1st generation convenience system)
Display Denomination
field
1
Last alarm source (only on control units with radio
control receiver and alarm function
Chapter)
2
Second last alarm source (only on control units
with radio control receiver and alarm function
Chapter)
3
3. last alarm source (only on control units with
radio control receiver and alarm function
Chapter)
4
4. last alarm source (only on control units with
radio control receiver and alarm function
Chapter)

Readout on Rectifying fault


display
Display
Only the last 4 activation zones of the
1....65535 anti-theft alarm system are displayed!
e.g. 64 = Engine hood contact switch
(possible alarm source see table below)

Possible alarm sources for vehicles 09.97 (1st generation convenience system)
Alarm sources
Tailgate contact switch
Rotary latch switch RL
Rotary latch switch RR
Rotary latch switch PD
Ignition
Interior monitoring

Display
1
2
4
8
16
32
85

Engine hood contact switch 64


Rotary latch switch DD
128
No alarm
255

Test table for vehicles 10. 97 (2nd generation convenience system)


Display group 001 for vehicles 10. 97 (2nd generation convenience system)
Display Denomination
field
1
Child safety catch
switch

Readout on Rectifying fault


display
on
Visual inspection of the cable guide.
off
Check the correct fitting and tightness of the relevant plug
not fitted
connections while observing the display. If the display content does
not change during testing, rectify fault or replace the relevant
component.
Erase fault memory.
Perform a functional test.
Interrogate the fault memory again.

Lock/unlock switch
(closed / opened)

Window lifter hall


signal driver's side

unlocking
locking
not activated
implausible
turns
Only operational with the ignition switched on.
stands

Display group 002 for vehicles 10. 97 (2nd generation convenience system)
Display Denomination
Readout on Rectifying fault
field
display
1
Central switch for
autom. Visual inspection of the cable guide.
window lifter -E189opening
Check the correct fitting and tightness of the relevant plug
Door switch driver's
man.
connections while observing the display. If the display content does
door
closing
not change during testing, rectify fault or replace the relevant
man.
component.
opening
autom. Erase fault memory.
closing Perform a functional test.
not
Interrogate the fault memory again.
activated
2
Central switch for
autom.
window lifter -E189opening
Switch front
man.
passenger side
closing
man.
opening
autom.
closing
not
activated
3
Central switch for
man.
window lifter -E189opening
Switch RR
man.
closing
86

not
activated
man.
opening
man.
closing
not
activated

Central switch for


window lifter -E189Switch RL

Display group 003 for vehicles 10. 97 (2nd generation convenience system)
Display Denomination
field
1
Key switch DS

2
3

1)

Readout on Rectifying fault


display
opened
Visual inspection of the cable guide.
closed
Check lock mechanism.
not activated
Check the correct fitting and tightness of the relevant plug
implausible
connections while observing the display. If the display content does
not change during testing, rectify fault or replace the relevant
component.

Rotary latch switch


WL thermo fuse DS

0 1)
1 2)

CL
acknowledgement
DS
CL
acknowledgement
DS

locked
unlocked

Erase fault memory.


Perform a functional test.
Interrogate the fault memory again.

safe
not safe

0 = Door closed

1 = Door opened
2)

0 = WL thermo fuse active (system disconnected)

1 = WL thermo fuse not active


Display group 004 for vehicles 10. 97 (2nd generation convenience system)
Display Denomination
field
1
Mirror
adjustment
switch

Mirror selection
switch

Readout on
display
not
activated
pos. X+
pos. Xpos. /Y+
pos. /Yleft
right

Rectifying fault
Visual inspection of the cable guide.

Check the correct fitting and tightness of the relevant plug connections
while observing the display. If the display content does not change during
testing, rectify fault or replace the relevant component.

Erase fault memory.


Perform a functional test.
Interrogate the fault memory again.

1)

Mirror ratchet
control 1)

not fitted

Not installed on Octavia.

Display group 005 for vehicles 10. 97 (2nd generation convenience system)
Display Denomination

Readout on Rectifying fault


87

field
1

1)

Window lifter
switch PS

Lock/unlock
switch 1)

Mirror ratchet
control FPS 1)

display
man. opening Visual inspection of the cable guide.
man. closing
Check the correct fitting and tightness of the relevant plug connections
not activated
while observing the display. If the display content does not change
implausible
during testing, rectify fault or replace the relevant component.
not activated Erase fault memory.
not fitted
Perform a functional test.
implausible
Interrogate the fault memory again.
not fitted

Not installed on Octavia.

Display group 006 for vehicles 10. 97 (2nd generation convenience system)
Display Denomination
field
1
Key switch PS

1)

Readout on Rectifying fault


display
opened
Visual inspection of the cable guide.
closed
Check the correct fitting and tightness of the relevant plug
not activated
connections while observing the display. If the display content does
implausible
not change during testing, rectify fault or replace the relevant
component.

Rotary latch switch


FPS
/ WL thermo fuse
FPS
CL
acknowledgement
FPS
CL
acknowledgement
FPS

0 1)
1 2)

Erase fault memory.


Perform a functional test.
Interrogate the fault memory again.

locked
unlocked
safe
not safe

0 = Door closed

1 = Door opened
2)

0 = WL thermo fuse active (system disconnected)

1 = WL thermo fuse not active


Display group 007 for vehicles 10. 97 (2nd generation convenience system)
Display Denomination
field
1
Window lifter switch in
rear right door -E54-

Rotary latch switch RR


WL thermo fuse RR

CL acknowledgement RR

CL acknowledgement RR

Readout on Rectifying fault


display
man.
Visual inspection of the cable guide.
opening
Check the correct fitting and tightness of the relevant plug
man. closing
connections while observing the display. If the display content
not activated
does not change during testing, rectify fault or replace the
implausible
relevant component.
0 1)
1 2)
locked
unlocked
safe
not safe

Erase fault memory.


Perform a functional test.
Interrogate the fault memory again.

88

1)

0 = Door closed

1 = Door opened
2)

0 = WL thermo fuse active (system disconnected)

1 = WL thermo fuse not active


Display group 008 for vehicles 10. 97 (2nd generation convenience system)
Display Denomination
field
1
Window lifter switch in
rear left door -E52-

1)

Readout on Rectifying fault


display
man.
Visual inspection of the cable guide.
opening
Check the correct fitting and tightness of the relevant plug
man. closing
connections while observing the display. If the display content
not activated
does not change during testing, rectify fault or replace the
implausible
relevant component.
0 1)
1 2)

Rotary latch switch RL


WL thermo fuse RL

CL acknowledgement RL

CL acknowledgement RL

locked
unlocked
safe
not safe

Erase fault memory.


Perform a functional test.
Interrogate the fault memory again.

0 = Door closed

1 = Door opened
2)

0 = WL thermo fuse active (system disconnected)

1 = WL thermo fuse not active


Display group 009 for vehicles 10. 97 (2nd generation convenience system)
Display Denomination
Readout on Rectifying fault
field
display
1
Switch and instrument 0...100% Visual inspection of the cable guide.
lighting rheostat -E20- (in 16 steps)
Check the correct fitting and tightness of the relevant plug
connections while observing the display. If the display content
does not change during testing, rectify fault or replace the relevant
component.
2

Speed signal km/h

Remote control key


buttons 1)
Interior monitoring
sensor 1)

km/h
Erase fault memory.
(0-255 km/h,
Perform a functional test.
after 2 km/h)
0-1-0-0 2) Interrogate the fault memory again.
yes
no
not fitted

1)

Only for control unit with receiver for remote control and alarm function Chapter.

2)

Opened, closed, HDF, Panic

0 = not actuated; 1 = actuated.


Display group 010 for vehicles 10. 97 (2nd generation convenience system)
Display Denomination
field
1
S contact

Readout on Rectifying fault


display
activated Visual inspection of the cable guide.
89

not activated

Mirror heating

Key switch
tailgate

Ignition

Check the correct fitting and tightness of the relevant plug connections
while observing the display. If the display content does not change during
testing, rectify fault or replace the relevant component.

on
Erase fault memory.
off
Perform a functional test.
not fitted
opened
Interrogate the fault memory again.
closed
not activated
implausible
Terminal 15
on
Terminal 15
off

Display group 011 for vehicles 10. 97 (2nd generation convenience system)
Display Denomination
Readout on Rectifying fault
field
display
1
Engine hood and
opened Visual inspection of the cable guide.
radio contact switch
closed
Check the correct fitting and tightness of the relevant plug
not
connections while observing the display. If the display content does
installed
not change during testing, rectify fault or replace the relevant
component.
2
3

Tailgate switch

opened
closed

Release sliding/tilting
roof

yes
no

Erase fault memory.


Perform a functional test.
Interrogate the fault memory again.

Display group 012 for vehicles 10. 97 (2nd generation convenience system)
Display Denomination
field
1
Check BUS

Readout on Rectifying fault


display
BUS O.K. Visual inspection of the cable guide.
BUS N.O.K.
Check the correct fitting and tightness of the relevant plug connections

while observing the display. If the display content does not change during
testing, rectify fault or replace the relevant component.
If there is no change, disconnect all inner door connectors and connect
them again in sequence.
Pay attention to the measured value block.
If the display content changes, the relevant control unit must be replaced.
Erase fault memory.
Perform a functional test.
Interrogate the fault memory again.

Front
equipment

Driver
These display fields only indicate what the relevant vehicle equipment looks
driver + like
passenger
passenger
empty
Rear equipment
rl.
Here you can check, e.g. which control units are connected to the system
rl + rr
and which are activated or blocked
rr
90

Auxiliary
equipment

empty
Memory
empty

Display group 013 for vehicles 10. 97 (2nd generation convenience system)
Display Denomination
field
1
Fixed code known 1)

1)

Code in reception range 1)

Algorithm 1)

Key number (key having


just been activated) 1)

Readout on display Rectifying fault


O.K.
If N.O.K.:
N.O.K.
Key code is outside of reception range. Re-initialise radio
no measured value control via function 10 (Adaptation) Chapter
(key having just not
been activated)
O.K.
If no measured value:
N.O.K.
Battery in key discharged, replace battery
no measured value
Remote control defective, replace key
(key having just not
been activated)
O.K.
N.O.K.
no measured value
(key having just not
been activated)
0...4
When activating a key initialised by radio control, the
position in which the key was initialised is displayed here.
If the tester displays 0 even though a radio control button
was pressed, the key must be re-initialised via adaptation
(function 10).

Only for control unit with receiver for remote control and alarm function Chapter.

Display group 014 for vehicles 10. 97 (2nd generation convenience system)
Display field Denomination
1
Voltage tml. 30

Readout on display Rectifying fault


Voltage V
Check voltage.

2
3

HDF switch and tailgate key switch1)


IRUE cut-off

CL thermo fuse - DS/FPS/RL/RR/tailgate

not activated
not intalled
on
off
1 1 1 1 1 2)

Interrogate the fault memory again.

Interrogate the fault memory again.


Check wiring and plug connections.

1)

Not installed on Octavia.

2)

0 = Disconnected

1= Operation
Display group 015 for vehicles 10. 97 (2nd generation convenience system)
Display Denomination
field
1
Last alarm source 1)
2
3
4

Second last alarm


source 1)
3. last alarm source 1)
4. last alarm source 1)

Readout on
display
Display
1....65535

Rectifying fault
Only the last 4 activation zones of the anti-theft alarm system
are displayed!
e.g. 64 = Engine hood contact switch
(possible alarm source see table below)

91

1)

Only for control unit with alarm function Chapter.

Possible alarm sources for vehicles 10. 97 (2nd generation convenience system)
Alarm sources
Display
Tailgate contact switch
1
Rotary latch switch RL
2
Rotary latch switch RR
4
Rotary latch switch PD
8
Ignition
16
Interior monitoring
32
Engine hood contact switch 64
Rotary latch switch DD
128
No alarm
255

Test table for vehicles 08. 98 (2nd/5th generation convenience system)


Display group 001 for vehicles 08. 98 Anchor (2nd generation convenience system)
Display group 002 for vehicles 08. 98 Anchor (2nd generation convenience system)
Display group 003 for vehicles 08. 98 Anchor (2nd generation convenience system)
Display group 004 for vehicles 08. 98 Anchor (2nd generation convenience system)
Display group 005 for vehicles 08. 98 Anchor (2nd generation convenience system)
Display group 006 for vehicles 08. 98 Anchor (2nd generation convenience system)
Display group 007 for vehicles 08. 98 Anchor (2nd generation convenience system)
Display group 008 for vehicles 08. 98 Anchor (2nd generation convenience system)
Display group 009 for vehicles 08. 98 Anchor (2nd generation convenience system)
Display group 010 for vehicles 08. 98 Anchor (2nd generation convenience system)
Display group 011 for vehicles 08. 98 Anchor (2nd generation convenience system)
Display group 012 for vehicles 08. 98 Anchor (2nd generation convenience system)
Display group 013 for vehicles 08. 98 Anchor (2nd generation convenience system)
Display group 014 for vehicles 08. 98 Anchor (2nd generation convenience system)
Display group 015 for vehicles 08. 98 (2nd/5th generation convenience system)
Display Denomination
field
1
Last alarm source 1)
2
3
4
1)

Second last alarm


source 1)
3. last alarm source 1)
4. last alarm source 1)

Readout on
display
Display
1....65535

Rectifying fault
Only the last 4 activation zones of the anti-theft alarm system
are displayed!
e.g. 64 = Engine hood contact switch
(possible alarm sources Chapter)

Only for control unit with alarm function Chapter.

Possible alarm sources for vehicles 08. 98 (2nd/5th generation convenience system)
Alarm sources
Tailgate contact switch
Rotary latch switch RR
Rotary latch switch RL
Rotary latch switch PD

Display
1
2
4
8
92

Ignition
16
Immobiliser
17
Interior monitoring
32
Engine hood contact switch 64
Rotary latch switch DD
128
No alarm
255
Display group 016 for vehicles 08. 98 (2nd/5th generation convenience system)
Display Denomination
field
1
Immobilizer key
detection 1)

Readout on Rectifying fault


display
yes
Visual inspection of the cable guide.
no
Check the correct fitting and tightness of the relevant plug
not fitted
connections while observing the display. If the display content does
not change during testing, rectify fault or replace the relevant
component.
Erase fault memory.
Adapt the ignition key to the immobilizer control unit.
Adapt or check the immobilizer control unit.

Automatic
deactivated
lock/unlock switch activated
1)
not installed

Tailgate
opened
- Safety catch 1)
closed
not installed

Visual inspection of the cable guide.


Check the correct fitting and tightness of the relevant plug
connections while observing the display. If the display content does
not change during testing, rectify fault or replace the relevant
component.
Perform a functional test.

Erase fault memory.


1)

Not installed on Octavia.

Test table for vehicles 05.01 (3rd generation convenience system)


Display group 001 for vehicles 05.01 (3rd generation convenience system)
Display Denomination
field
1
Central switch for
window lifter -E189Door switch driver's
door

WL thermo fuse DS

Child safety catch


switch

Readout on Rectifying fault


display
autom.
Visual inspection of the cable guide.
opening
Check the correct fitting and tightness of the relevant plug
autom.
connections while observing the display. If the display content does
closing
not change during testing, rectify fault or replace the relevant
man. opening
component.
man. closing
not activated Erase fault memory.
not installed Perform a functional test.
implausible
Interrogate the fault memory again.
yes
no
not fitted
on
off
not fitted

Display group 002 for vehicles 05.01 (3rd generation convenience system)
93

Display Denomination
field
1
Central switch for
window lifter -E189Switch front
passenger side

Readout on Rectifying fault


display
autom.
Visual inspection of the cable guide.
opening
Check the correct fitting and tightness of the relevant plug
autom.
connections while observing the display. If the display content does
closing
not change during testing, rectify fault or replace the relevant
man. opening
component.
man. closing
not activated Erase fault memory.
not installed Perform a functional test.
implausible
Interrogate the fault memory again.
Central switch for
autom.
window lifter -E189opening
Switch RR
autom.
closing
man. opening
man. closing
not activated
not installed
implausible
Central switch for
autom.
window lifter -E189opening
Switch RL
autom.
closing
man. opening
man. closing
not activated
not installed
implausible

Display group 003 for vehicles 05.01 (3rd generation convenience system)
Display Denomination
field
1
Mirror
adjustment
switch

Mirror selection
switch

Mirror ratchet
control DS

Mirror heating

Readout on
display
not activated
pos. X+
pos. Xpos. /Y+
pos. /Yleft
right
fold together
deactivated
not installed
implausible
folded
together
folded open
not fitted
on
off
not fitted

Rectifying fault
Visual inspection of the cable guide.

Check the correct fitting and tightness of the relevant plug connections
while observing the display. If the display content does not change
during testing, rectify fault or replace the relevant component.

Erase fault memory.


Perform a functional test.
Interrogate the fault memory again.

Display group 004 for vehicles 05.01 (3rd generation convenience system)
Display Denomination

Readout on Rectifying fault


94

field
1

Window lifter
switch PS

Window lifter
thermo fuse FPS

Mirror ratchet
control PS

display
autom.
Visual inspection of the cable guide.
opening
Check the correct fitting and tightness of the relevant plug
autom.
connections while observing the display. If the display content does
closing
not change during testing, rectify fault or replace the relevant
man. opening
component.
man. closing
not activated
not installed
implausible
yes
no
not fitted
folded
together
folded open
not fitted

Display group 005 for vehicles 05.01 (3rd generation convenience system)
Display Denomination
field
1
Window lifter switch
in rear left door -E52-

Readout on Rectifying fault


display
autom.
Visual inspection of the cable guide.
opening
Check the correct fitting and tightness of the relevant plug
autom.
connections while observing the display. If the display content does
closing
not change during testing, rectify fault or replace the relevant
man.
component.
opening
man. closing
not activated
not installed
implausible
Window lifter thermo
yes
fuse RL
no
not fitted
Window lifter switch
autom.
Visual inspection of the cable guide.
in rear right door -E54- opening
Check the correct fitting and tightness of the relevant plug
autom.
connections while observing the display. If the display content does
closing
not change during testing, rectify fault or replace the relevant
man.
component.
opening
man. closing
not activated
not installed
implausible
Window lifter thermo
yes
fuse RR
no
not fitted

Display group 006 for vehicles 05.01 (3rd generation convenience system)
Display Denomination
field
1
Voltage tml. 30
2

Ignition - tml.
15

Readout on
display
Voltage V
on
off

Rectifying fault
Check voltage.
Visual inspection of the cable guide.
95

S contact

no
Check the correct fitting and tightness of the relevant plug connections
communication while observing the display. If the display content does not change
activated
during testing, rectify fault or replace the relevant component.
deactivated Erase fault memory.
no contact
Perform a functional test.
Interrogate the fault memory again.

Speed signal
km/h

km/h
0-255

Display group 007 for vehicles 05.01 (3rd generation convenience system)
Display Denomination
field
1
Key switch driver's door
2

Readout on Rectifying fault


display
locking
Erase fault memory.
unlocking
Perform a functional test.
not activated
Interrogate the fault memory again.
Key switch - FPS
locking
unlocking
not activated
Lock/unlock
locking
Visual inspection of the cable guide.
switch - DD
unlocking
Check the correct fitting and tightness of the relevant plug connections
not activated
while observing the display. If the display content does not change
implausible
during testing, rectify fault or replace the relevant component.
Lock/unlock
locking
switch - FPD
unlocking Erase fault memory.
not activated Perform a functional test.
implausible Interrogate the fault memory again.

Display group 008 for vehicles 05.01 (3rd generation convenience system)
Display Denomination
field
1
Engine hood
contact switch

Key switch
tailgate

Tailgate contact
switch

Thermo fuse CL

Readout on
display
opened
closed
not installed
no
communication
locking
unlocking
not activated
implausible
opened
closed
no
communication
yes
no
not fitted

Rectifying fault
Visual inspection of the cable guide.
Check the correct fitting and tightness of the relevant plug
connections while observing the display. If the display content does
not change during testing, rectify fault or replace the relevant
component.
Erase fault memory.
Perform a functional test.
Interrogate the fault memory again.

Display group 009 for vehicles 05.01 (3rd generation convenience system)
Display field Denomination
Readout on display Rectifying fault
1
CL acknowledgement DD
locked
unlocked
safe
96

CL acknowledgement FPD

CL acknowledgement RL

CL acknowledgement RR

not fitted
locked
unlocked
safe
not fitted
locked
unlocked
safe
not fitted
locked
unlocked
safe
not fitted

Display group 010 for vehicles 05.01 (3rd generation convenience system)
Display field Denomination
Readout on display Rectifying fault
1
Rotary latch switch - DD
open
closed
2
Rotary latch switch PD
open
closed
3
Rotary latch switch RL
open
closed
4
Rotary latch switch RR
open
closed
Display group 011 for vehicles 05.01 (3rd generation convenience system)
Display Denomination
field
1
Immobilizer key
detection

Readout on Rectifying fault


display
yes
Visual inspection of the cable guide.
no
Check the correct fitting and tightness of the relevant plug connections
not fitted
while observing the display. If the display content does not change
no contact
during testing, rectify fault or replace the relevant component.
Automatic
opened
lock/unlock switch closed Erase fault memory.
Perform a functional test.
Release
yes
sliding/tilting roof
no
Interrogate the fault memory again.

2
3
4

Data BUS

Single wire Test databus cables Electrical System Rep. gr.90.


Two-wire

Display group 012 for vehicles 05.01 (3rd generation convenience system)
Display field Denomination
1
Equipment, driver's door
2
3
4

Readout on display Rectifying fault


01)
12)
Equipment, front passenger door
01)
12)
Equipment, door RL
01)
12)
Equipment, door RR
01)
12)

1)

No communication.

2)

Operation.
97

Display group 013 for vehicles 05.01 (3rd generation convenience system)
Display field Denomination
Readout on display Rectifying fault
1)
1
HDF switch and tailgate key switch
not activated
2
Tailgate contact switch
opened
closed
not installed
3
Illumination switche
0...100%
1)

Not installed on Octavia.

Display group 014 for vehicles 05.01 (3rd generation convenience system)
Display Denomination
field
1
Fixed code known 1)

1)

Code in reception range 1)

Algorithm 1)

Key number (key having


just been activated) 1)

Readout on display Rectifying fault


O.K.
If N.O.K.:
N.O.K.
Key code is outside of reception range. Re-initialise radio
no measured value control via function 10(Adaptation) Chapter.
(key having just
not been
activated)
O.K.
If no measured value:
N.O.K.
Battery in key discharged, replace battery.
no measured value
Remote control defective, replace key.
(key having just
not been
activated)
O.K.
N.O.K.
no measured value
(key having just
not been
activated)
0...4
When activating a key initialised by radio control, the
position in which the key was initialised is displayed here.
If the tester displays 0 even though a radio control button
was pressed, the key must be re-initialised via adaptation
(function 10).

Only for control unit with receiver for remote control and alarm function Chapter.

Display group 015 for vehicles 05.01 (3rd generation convenience system)
Display field Denomination
Readout on display Rectifying fault
1
Remote control key buttons
01)
12)
2
Interior monitoring sensor
yes
no
not fitted
3
IRUE cut-off
on
off
not fitted
1)

Not actuated

2)

Actuated

Display group 016 for vehicles 05.01 (3rd generation convenience system)
Display Denomination

Readout on

Rectifying fault
98

field
1
2
3
4
1)

Last alarm source

1)

display
Display
1....65535

Second last alarm


source 1)
3. last alarm source 1)
4. last alarm source 1)

Only the last 4 activation zones of the anti-theft alarm system


are displayed!
e.g. 32 = Engine hood contact switch
(possible alarm source see table below)

Only for control unit with alarm function Chapter.

Possible alarm sources for vehicles 05.01 (3rd generation convenience system)
Alarm sources
Display
Rotary latch switch DD
1
Rotary latch switch RL
2
Rotary latch switch RR
4
Rotary latch switch PD
8
Tailgate contact switch
16
Immobiliser - none, or wrong key
17
Interruption of the contact with the alarm system with independent supply 18
Engine hood contact switch
32
Ignition - tml. 15
64
Interior monitoring
128
No alarm
255

Adaptation
Valid for vehicles 07. 98 (1st and 2nd generation convenience system)
Channel number
Page
1)2)
00 - Adaptation of ignition keys with radio control, erase initialised keys
Anchor
01 - Adaptation of ignition keys with radio control, initialise initialised keys 1)2)
Anchor
2)
03 - Automatic lock/unlock: The vehicle is locked when a speed of 15 km/h is reached Anchor
04 - IRUE cut-off: To activate or deactivate the interior monitoring press CL-ZU twice 2) Anchor
05 - Unlock Horn tone off and on 2)
Anchor
06 - Lock Horn tone off and on 2)
Anchor
2)
07 - Unlock Turn signal lights flash off and on
Anchor
2)
08 - Lock Turn signal lights flash off and on
Anchor
1)

For vehicles 09.97.

2)

For vehicles 10.97 .

Adaptation of ignition keys with radio control


Note
t Only on control units with radio control receiver Chapter.
t

If new or additional ignition keys are required they must be adapted to the control electronics of the immobilizer
and convenience system.

t Always adapt all ignition keys, i.e. also the available ignition keys.
t The number of already adapted keys is displayed by selecting the function adaptation.
t The adaptation can be interrupted with key C of -V.A.G 1552-.
t The operating number (workshop code) of the -V.A.G 1552- is stored when adapting the ignition keys of the
99

immobilizer control.
Requirements:
t

All ignition keys must be available. If no old ignition key is available, see Lost key procedure, Electrical
System Rep. gr.96

Key fob with concealed secret number available. If not, see Determining the secret number Electrical
System Rep. gr.96

t Insert the mechanically operational ignition key in the ignition lock.


Connecting vehicle system tester -V.A.G 1552- and selecting the address word for the convenience system
Chapter.
Readout on display:
Enter function 10.
Readout on display:
Confirm the entry with key Q.

Vehicle system test


Select function XX

HELP

Vehicle system test


10 - Adaptation

Readout on display:

Adaptation
Enter channel
number XX

Enter channel number 00 (all the keys are erased with channel number 00) and
confirm entry with the Q key.
Readout on display:
Confirm the entry with key Q.
Readout on display:
Press key.
Readout on display:
Enter function 10.
Readout on display:
Confirm the entry with key Q.

Adaptation
Erase initialisation values?

Adaptation
Initialisation values erased

->

Vehicle system test


Select function XX

HELP

Vehicle system test


10 - Adaptation

Readout on display:

Adaptation
Enter channel
number XX

Enter channel number 01 (all the keys are erased with channel number 01) and
confirm entry with the Q key.
Readout on display:

Channel 1
Adaptation
Key
1
- - -

The top line shows how many keys need to be initialised (Standard = 1). Select
number of the keys using the keys and . Maximum number of all the initiated
keys = 4.
Read-out on the display: Number of radio control keys to be
initialised.
Confirm the entry with key Q.
Readout on display:

Press key.

Adaptation
3

Channel 1
Adaptation
Store changed value?

Confirm the entry with key Q.


Readout on display:

Channel 1
Key
-

Channel 1
Adaptation
Changed value stored

1 ->

3 Q
- -

3 Q

3 ->

Readout on display:
Switch off ignition and withdraw ignition key.
Press a button once on each of the radio control keys to be initialised (in the
example above on 3 keys)
Note
t All 3 keys (see example) must be initialised during a single initialisation
100

Vehicle system test


HELP
Select function XX

process.
t When adapting all keys never exceed the 30 second limit.
The ignition key adaptation is automatically terminated if:
t The number of keys to be adapted has been reached.
t

A button on a radio control key to be initialised has been pressed more than
once.

The allowed adaptation time of 30 seconds after switching on the ignition with
the 2nd key has been exceeded (fault is stored).

The required adaptation process is confirmed by a brief horn tone.


Switch on ignition.
Select function 02 Interrogate fault memory. The key adaptation has been
successfully completed if no fault was stored.
Select function 06 end output Chapter.
Perform a functional test of all radio control keys.
Auto - Lock/Unlock:The vehicle is locked when a speed of 15 km/h is reached
(activating or deactivating function)
Readout on display:
Enter function 10.
Readout on display:
Confirm the entry with key Q.
Readout on display:
Press keys 0 and 3.

Vehicle system test


Select function XX
Vehicle system test
10 - Adaptation

Select adaptation value with the keys and .


Confirm the entry with key Q.
Readout on display:
Confirm the entry with key Q.
Readout on display:
Press key.

Adaptation
Enter channel number XX

Readout on display:
Readout on display:

HELP

Channel 3
Adaptation
Automatic lock/unlock off

Channel 3
Adaptation
Automatic lock/unlock on
Channel 3
Adaptation
Store changed value?
Channel 3
Adaptation
Changed value stored

0 ->
- - -

1 Q
- - 1 Q

1 ->

Readout on display:
IRUE cut-off: To activate or deactivate the interior monitoring press
CL-ZU twice

Vehicle system test


HELP
Select function XX

Enter function 10.


Readout on display:
Confirm the entry with key Q.
Readout on display:
Press keys 0 and 4.

Vehicle system test


10 - Adaptation
Adaptation
Enter channel number XX

Readout on display:

Channel 4
Adaptation
0 ->
Interior monitoring off - - -

Select adaptation value with the keys and .


Readout on display:
Confirm the entry with key Q.
Readout on display:

Channel 4
Adaptation
1 Q
Interior monitoring
on - - Channel 4
Adaptation
Store changed value?

101

1 Q

Confirm the entry with key Q.


Readout on display:
Press key.

Channel 4
Adaptation
Changed value stored

1 ->

Readout on display:
Activate and deactivate the alarm when unlocking

Vehicle system test


Select function XX

HELP

Enter function 10.


Readout on display:
Confirm the entry with key Q.

Vehicle system test


10 - Adaptation

Readout on display:

Adaptation
Enter channel number XX

Press keys 0 and 5.


Readout on display:

Channel 5
unlocked

Select adaptation value with the keys and .


Readout on display:

Channel 5
unlocked

Confirm the entry with key Q.


Readout on display:

Press key.

Readout on display:
Confirm the entry with key Q.
Readout on display:
Press keys 0 and 6.

Readout on display:
Confirm the entry with key Q.
Readout on display:
Press key.

HELP

HELP

Vehicle system test


10 - Adaptation

Adaptation
Enter channel number XX
Channel 6
locked Beep

Select adaptation value with the keys and .


Confirm the entry with key Q.

1 ->

Vehicle system test


Select function XX

Readout on display:
Readout on display:

1 Q

Vehicle system test


Select function XX

Activate and deactivate the alarm when locking


Enter function 10.

0 ->
- - -

Adaptation
1 Q
Beep on
- - -

Channel 5
Adaptation
Changed value stored

Readout on display:
Readout on display:

Adaptation
Beep off

Channel 5
Adaptation
Store changed value?

Confirm the entry with key Q.


Readout on display:

Channel 6
locked Beep

Adaptation
0 ->
off
- - -

Adaptation
on
- - -

Channel 6
Adaptation
Store changed value?
Channel 6
Adaptation
Changed value stored

1 Q

1 Q

3 ->

Readout on display:
Activate and deactivate the turn signal lights when unlocking

Vehicle system test


Select function XX

HELP

Enter function 10.


Readout on display:
Confirm the entry with key Q.
Readout on display:
Press keys 0 and 7.
Readout on display:

Vehicle system test


10 - Adaptation

Adaptation
Enter channel number XX
Channel 7

102

Adaptation

0 ->

unlocked

Select adaptation value with the keys and .


Readout on display:

Channel 7
unlocked

Confirm the entry with key Q.


Readout on display:

Press key.

off

- - -

Adaptation
1 Q
Flashing
on
- - -

Channel 7
Adaptation
Store changed value?

Confirm the entry with key Q.


Readout on display:

Flashing

Channel 7
Adaptation
Changed value stored

1 Q

1 ->

Readout on display:
Vehicle system test
Select function XX

Activate and deactivate the turn signal lights when locking

HELP

Enter function 10.


Readout on display:

Vehicle system test


10 - Adaptation

Confirm the entry with key Q.


Readout on display:

Adaptation
Enter channel number XX

Press keys 0 and 8.


Readout on display:

Channel 8
Adaptation
locked
Flashing
off

Select adaptation value with the keys and .


Readout on display:
Readout on display:

Channel 8
Adaptation
Store changed value?

Confirm the entry with key Q.


Press key.

0 ->
- - -

Channel 8
Adaptation
1 Q
locked
Flashing
on
- - -

Confirm the entry with key Q.

Readout on display:

Channel 8
Adaptation
Changed value stored

Readout on display:
Adaptation for vehicles 08. 98 (2nd/5th and 3rd generation
convenience system)

1 Q

1 ->

Vehicle system test


HELP
Select function XX

Channel number
00 - Adaptation of ignition keys with radio control, erase initialised keys
01 - Adaptation of ignition keys with radio control, initialising new keys
03 - Automatic lock/unlock: The vehicle is locked when a speed of more than 15 km/h is reached
04 - Automatic lock/unlock: The vehicle is unlocked when the ignition key is removed from the ignition
lock
05 - IRUE cut-off: To activate or deactivate the interior monitoring press CL-ZU twice2)
06 - Unlock Horn tone off and on
07 - Lock Horn tone off and on
08 - Unlock Turn signal lights flash off and on
09 - Lock Turn signal lights flash off and on
10 - Alarm horn settings: Programming of the alarm reaction in the event of an alarm in compliance with
the applicable country legislation

Page
Anchor
Anchor
Anchor
Anchor
Anchor
Anchor
Anchor
Anchor
Anchor
Anchor

Adaptation of ignition keys with radio control


Perform a new key adaptation if the remote control has been pressed 200 times outside the reception range, or if
a new key is added to the key set:
1. - using an adapted ignition key
2. - using vehicle system tester -V.A.G 1552Adaptation using an initialised (adapted) ignition key
103

Insert the mechanically operational (adapted) ignition key in the ignition lock.
Switch on ignition.
Using the new key (to be initialised) mechanically lock the vehicle (e.g. the driver's door) and subsequently press
one of the radio buttons on the key.
Press the radio button repeatedly after an interval of more than one second (end key initialisation).
The required adaptation process is confirmed by a brief horn tone.
Note
If new or additional ignition keys are required they must be adapted to the control electronics of the immobilizer.
Adaptation with vehicle system tester -V.A.G 1552Note
t Only on control units with radio control receiver Chapter.
t

If new or additional ignition keys are required they must be adapted to the control electronics of the immobilizer
and convenience system Electrical System, Rep. Gr. 96.

t Always adapt all ignition keys, i.e. also the available ignition keys.
t The number of already adapted keys is displayed by selecting the function adaptation.
t The adaptation can be interrupted with key C of -V.A.G 1552-.
t

The operating number (workshop code) of the -V.A.G 1552- is stored when adapting the ignition keys of the
immobilizer control.

Requirements:
t

All ignition keys must be available. If no old ignition key is available, see Lost key procedure, Electrical
System Rep. gr.96

Key fob with concealed secret number available. If not, see Determining the secret number Electrical
System Rep. gr.96

t Insert the mechanically operational ignition key in the ignition lock.


Connecting vehicle system tester -V.A.G 1552- and selecting the address word for the convenience system
Chapter.
Readout on display:
Enter function 10.
Readout on display:
Confirm the entry with key Q.

Vehicle system test


Select function XX

HELP

Vehicle system test


10 - Adaptation

Readout on display:
Press keys 0 and 0 (all the keys are erased with channel number 00).

Adaptation
Enter channel number XX

Confirm the entry with key Q.


Readout on display:
Confirm the entry with key Q.
Readout on display:
Press key.
Readout on display:
Enter function 10.
Readout on display:
Confirm the entry with key Q.

Adaptation
Erase initialisation values?
Adaptation
Initialisation values erased
Vehicle system test
Select function XX
Vehicle system test
10 - Adaptation

Readout on display:
Press keys 0 and 1 (all the keys are erased with channel number 01).
104

->

HELP

Adaptation
Enter channel number XX

Readout on display:
Channel 1
Adaptation
Key
1
- - -

The top line shows how many keys need to be initialised (Standard = 1). Select
number of the keys using the keys and . Maximum number of all the initiated
keys = 4.

1 ->

Press key.
Read-out on the display: Number of radio control keys to be
initialised.
Confirm the entry with key Q.
Readout on display:
Confirm the entry with key Q.
Readout on display:
Press key.

Channel 1
Key
-

Adaptation
3

Channel 1
Adaptation
Store changed value?
Channel 1
Adaptation
Changed value stored

3 Q
- -

3 Q

3 ->

Readout on display:
Switch off ignition.
Press a button once on each of the radio control keys to be initialised (in the
example above on 3 keys)
Note
All 3 keys (see example) must be initialised during a single initialisation
t
process.
t When adapting all keys never exceed the 30 second limit.
The ignition key adaptation is automatically terminated if:

Vehicle system test


HELP
Select function XX

t the number of keys to be adapted has been reached.


t

a button on a radio control key to be initialised has been pressed more than
once.

the allowed adaptation time of 30 seconds after switching on the ignition with
the 2nd key has been exceeded (fault is stored).

The required adaptation process is confirmed by a brief horn tone.


Select function 02 Interrogate fault memory. The key adaptation has been
successfully completed if no fault was stored.
Perform a functional test of all radio control keys.
Auto - Lock/Unlock:The vehicle is locked when a speed of 15 km/h is reached
(activating or deactivating function)
Readout on display:
Enter function 10.
Readout on display:
Confirm the entry with key Q.
Readout on display:
Press keys 0 and 3.

Vehicle system test


Select function XX
Vehicle system test
10 - Adaptation

Select adaptation value with the keys and .


Confirm the entry with key Q.
Readout on display:
Confirm the entry with key Q.

Adaptation
Enter channel number XX

Readout on display:
Readout on display:

HELP

Channel 3
Adaptation
Automatic lock/unlock off

Channel 3
Adaptation
Automatic lock/unlock on
Channel 3
Adaptation
Store changed value?

105

0 ->
- - -

1 Q
- - 1 Q

Readout on display:
Press key.

Channel 3
Adaptation
Changed value stored

1 ->

Readout on display:
Automatic lock/unlock: The vehicle is unlocked when the ignition key is
removed from the ignition lock
Readout on display:
Enter function 10.
Readout on display:
Confirm the entry with key Q.
Readout on display:
Press keys 0 and 4.

Vehicle system test


Select function XX

Readout on display:
Confirm the entry with key Q.
Readout on display:
Press key.

Adaptation
Enter channel number XX

Select adaptation value with the keys and .


Confirm the entry with key Q.

HELP

Vehicle system test


10 - Adaptation

Readout on display:
Readout on display:

Vehicle system test


HELP
Select function XX

Channel 4
Auto-Unlock

Channel 4
Auto-Unlock

Adaptation
off

0 ->
- - -

Adaptation
1 Q
on
- - -

Channel 4
Adaptation
Store changed value?
Channel 4
Adaptation
Changed value stored

1 Q

1 ->

Readout on display:
IRUE cut-off: To activate or deactivate the interior monitoring press
CL-ZU twice

Vehicle system test


HELP
Select function XX

Enter function 10.


Readout on display:
Confirm the entry with key Q.
Readout on display:
Press keys 0 and 5.

Vehicle system test


10 - Adaptation
Adaptation
Enter channel number XX

Readout on display:

Channel 5
Adaptation
0 ->
Interior monitoring off - - -

Select adaptation value with the keys and .


Readout on display:
Confirm the entry with key Q.
Readout on display:
Confirm the entry with key Q.
Readout on display:
Press key.

Channel 5
Adaptation
1 Q
Interior monitoring
on - - Channel 5
Adaptation
Store changed value?
Channel 5
Adaptation
Changed value stored

1 Q

1 ->

Readout on display:
Activate and deactivate the alarm when unlocking

Vehicle system test


Select function XX

HELP

Enter function 10.


Readout on display:
Confirm the entry with key Q.
Readout on display:
Press keys 0 and 6.

Vehicle system test


10 - Adaptation

Adaptation
Enter channel number XX

Readout on display:

Channel 6

106

Adaptation

0 ->

unlocked

Select adaptation value with the keys and .


Readout on display:

Channel 6
unlocked

Confirm the entry with key Q.


Readout on display:

Press key.

Channel 6
Adaptation
Changed value stored

Readout on display:

Enter function 10.


Readout on display:
Confirm the entry with key Q.
Readout on display:
Press keys 0 and 7.

Readout on display:
Confirm the entry with key Q.
Readout on display:
Press key.

HELP

HELP

Vehicle system test


10 - Adaptation

Adaptation
Enter channel number XX
Channel 7
locked Beep

Select adaptation value with the keys and .


Confirm the entry with key Q.

1 ->

Vehicle system test


Select function XX

Readout on display:
Readout on display:

1 Q

Vehicle system test


Select function XX

Activate and deactivate the alarm when locking


Readout on display:

- - -

Adaptation
1 Q
Beep on
- - -

Channel 6
Adaptation
Store changed value?

Confirm the entry with key Q.


Readout on display:

Beep off

Channel 7
locked Beep

Adaptation
0 ->
off
- - -

Adaptation
on
- - -

Channel 7
Adaptation
Store changed value?
Channel 7
Adaptation
Changed value stored

1 Q

1 Q

3 ->

Readout on display:
Activate and deactivate the turn signal lights when unlocking

Vehicle system test


Select function XX

HELP

Enter function 10.


Readout on display:
Confirm the entry with key Q.
Readout on display:
Press keys 0 and 8.

Vehicle system test


10 - Adaptation
Adaptation
Enter channel number XX

Readout on display:

Channel 8
unlocked

Select adaptation value with the keys and .


Readout on display:
Confirm the entry with key Q.
Readout on display:
Confirm the entry with key Q.
Readout on display:
Press key.

Channel 8
unlocked

Adaptation
Flashing
off

0 ->
- - -

Adaptation
1 Q
Flashing
on
- - -

Channel 8
Adaptation
Store changed value?
Channel 8
Adaptation
Changed value stored

1 Q

1 ->

Readout on display:
Activate and deactivate the turn signal lights when locking

Vehicle system test


Select function XX

HELP

Enter function 10.


Readout on display:

Vehicle system test

107

10 - Adaptation

Confirm the entry with key Q.


Readout on display:

Adaptation
Enter channel number XX

Press keys 0 and 9.


Readout on display:

Channel 9
Adaptation
locked
Flashing
off

Select adaptation value with the keys and .


Readout on display:

Channel 9
Adaptation
1 Q
locked
Flashing
on
- - -

Confirm the entry with key Q.


Readout on display:

Channel 9
Adaptation
Store changed value?

Confirm the entry with key Q.


Readout on display:

Channel 9
Adaptation
Changed value stored

Press key.

0 ->
- - -

1 Q

1 ->

Readout on display:
Vehicle system test

Alarm horn settings: Programming of the alarm reaction in the event of an alarm HELP
in compliance with the applicable country legislation
Select function XX
Enter function 10.
Readout on display:

Vehicle system test


10 - Adaptation

Confirm the entry with key Q.


Readout on display:

Adaptation
Enter channel number XX

Press keys 1 and 0.


Readout on display:
Select adaptation value with the keys and
.
Readout on display:

Confirm the entry with key Q.


Readout on display:
Confirm the entry with key Q.
Press key.
Readout on display:

Channel 10
Adaptation
1 ->
Setting
Alarm horn
rest of Europe - -
-

Channel 10
Adaptation
2 Q
Setting
Alarm horn
Germany - - -

Readout on display:

Readout on display:

Channel 10
Adaptation
3 Q
Setting
Siren in Great Britain - - Channel 10
Adaptation
Store changed value?
Channel 10
Adaptation
Changed value stored
Vehicle system test
Select function XX

108

3 ->
HELP

3 Q

Self-diagnosis for central locking


Description of the system
The central locking comprises the electric equipment in the doors:
t electrical central locking system with SAFE function
It also comprises other systems in the vehicle:
t Cut-off delay for interior lamp
t

Monitoring and disconnection of all interior and luggage compartment lights as a battery discharge
protection

t Sliding roof closing function via outside closing command


t Radio control for anti-theft alarm system
The vehicles can be equipped with different types of central lockings. Individual types differ by:
t Actuation
t Parts (control units, key pads, electrical installations etc.)
t inner function of the control units
t Diagnostic
WARNING
When exchanging the parts pay attention not to interchange them, see Catalogue of Original Parts!
WARNING
Subsequently only electrical and electronic systems approved by the company koda a.s. can be installed!

Operation
The central locking control unit -J110- is located in the dash panel. It is equipped with a fault memory. The
connection for the self-diagnosis is located below the storage compartment under the steering column.
The control unit detects faults and malfunctions and stores them in the permanent memory.
Initiate self-diagnosis at the start of fault finding and retrieve the stored information using the vehicle system
tester -V.A.G 1552- oder -V.A.G 1551-.
Note
The following description applies for the vehicle system tester -V.A.G 1552- used with the program card
t
6.0.
The use of vehicle diagnosis, measurement and information system V.A.S 5051 or fault read-out scan tool
t -V.A.G 1551- with program card 9.0 is almost identical except for specific deviations (e.g. other display,
possibility of using a printer).
t To end the diagnosis or to switch to another address word select function 06 End output.
The displayed fault messages refer to a fault table including indications on the possible causes as well as
targeted repairs.
Faults due to a temporary line interruption or loose contact are also stored. These faults are displayed as
sporadic faults SP. If faults, displayed in this way, do not occur within 2 minutes after switching on the
ignition 50x, they are automatically erased from the fault memory.
Function indicator
109

The optical Safe function indicator is a LED mounted in the door molding of the driver's door.

Connect the vehicle system tester -V.A.G 1552- and select the address word
for the central locking control unit -J110Special tools, test equipment as well as aids required
t Vehicle system tester -V.A.G 1552t Diagnostic cable -V.A.G 1551/3, 3A, 3B oder 3CTest requirements:
t All fuses must be OK in compliance with the current flow diagram.
t Battery voltage at least 9 V.

Switch off ignition and connect


up vehicle system tester V.A.G 1552- using the
appropriate cable.
Switch on ignition.

Readout on display:

Vehicle system test


Enter address word XX

Enter address word 35 central locking.


Readout on display:
Confirm the entry with the key Q.
Readout on display:
Note
t

Vehicle system test


35 Central locking

Vehicle system test


Tester sends address word 35

One of the following four displays will appear in the event of a communication
set-up failure between vehicle system tester -V.A.G 1552- and the control unit.

t Press HELP key to display the possible fault causes.


The ignition must be on!

HELP

Vehicle system test


HELP
The control unit does
not respond!

Vehicle system test


HELP
K cable does not connect to pos. term.

Malfunctions occurred at the start of or during the program (external


sources of interference).

110

Vehicle system test


->
No signal from the control
unit

Check diagnostic connection as well as voltage supply.


After removing the possible fault causes re-enter address word 35 for
central locking and confirm entry with key Q.

Vehicle system test


->
Fault in communication setup

Vehicle system test


Tester sends address word 35

Read-out on display after entering address word 35:

1J0 962 258 Central


locking
V34 ->
Coding 04097
WSCXXXXX

The display shows the control unit identification number, e.g.: or further
displays interrogate control unit version, page Chapter.
Press key.
Readout on display:
Note
The ignition can be switched off after communication has been
established.

Vehicle system test


HELP
The control unit does not respond!
Vehicle system test
HELP
Select function XX

Overview of selectable functions


Page
01 - Interrogating control unit version Chapter
02 - Interrogating fault memory
Chapter
03-Actuator diagnosis
Chapter
05 - Erasing fault memory
Chapter
06 - End output
Chapter
07 - Code control unit
Chapter
08 - Read measured value block
Chapter
10 - Adaptation
Chapter

Interrogating control unit version


The vehicles are equipped with different types of generations of the central locking control units, which differ from
each other by error messages, measured value blocks and adaptation. In order to determine the type (generation)
of the central locking, first of all the control unit identification number of the part at the vehicle system tester
must be read and this control unit must then be selected in the overview of the control units Chapter. Here the
running date of the production and the row number generation are indicated. This information determines the
further procedure of the repair.
Connect the vehicle system tester -V.A.G 1552- and select the address word for the central locking control unit
Chapter.
Readout on display:
Vehicle system test
Select function XX

Select function 01.

HELP

Confirm entry with key Q.


Readout on display:

Vehicle system test


Q
01 - Interrogating control unit version

The display shows the control unit identification number, e.g. or other
displays Chapter, overview of the control units.
Press key.

1J0 962 258 Central locking


V34 ->
Coding 04097
WSCXXXXX

Readout on display:
t 1J0 962 258 = Part no. of the control unit
t Central locking = System designation

Vehicle system test


Select function XX

t V34 = Program status number


111

HELP

t Coding 04097 = Coding variant


t WSC = Workshop code

Overview of all the central locking control units according to running date
and generation
Valid for vehicles 09. 97 (1st generation central locking)
Control unit part No. Program number Control unit function
1J0 962 258 1)
V34
Control unit without radio control and alarm function
1)
1J0 962 258 A
V34
Control unit with receiver for remote control and alarm function
1)

Current control unit versions see Catalogue of Original Parts

Valid for vehicles 10. 97 (2nd generation central locking)


Control unit part Program
Control unit function
No.
number
1C0 962 258D 03 1) 0001
Control unit without radio control and alarm function,
Limousine
1C0 962 258E 05 1) 0001
Control unit with receiver for remote control; without alarm function,
Limousine
1)
1C0 962 258E 06 0001
Control unit with receiver for remote control and with alarm function,
Limousine
1)
1C0 962 258D 06 0001
Control unit without radio control and alarm function,
Combi
1C0 962 258E 0D 0001
Control unit with receiver for remote control; without alarm function,
1)
Combi
1C0 962 258E OE 0001
Control unit with receiver for remote control and with alarm function,
1)
Combi
1)

Current control unit versions see Catalogue of Original Parts

Valid for vehicles 08. 98 (2nd/5th generation central locking)


Control unit part No. Program
Control unit function
number
1C0 962 258J 06 1) 0002
Control unit without radio control and alarm function,
Limousine
1C0 962 258G 0J 1) 0002
Control unit with receiver for remote control; without alarm function
Limousine
1)
1C0 962 258N 0J
0002
Control unit with receiver for remote control; without alarm function
Limousine
1)
1C0 962 258G 0K
0002
Control unit with receiver for remote control and with alarm function
(without interior monitoring)
Limousine
1)
1C0 962 258N 0K
0002
Control unit with receiver for remote control and with alarm function
(without interior monitoring)
Limousine
1)
1C0 962 258G 0L
0002
Control unit with receiver for remote control and with alarm function
(with interior monitoring)
Limousine
1)
1C0 962 258N 0L
0002
Control unit with receiver for remote control and with alarm function
(with interior monitoring)
112

1C0 962 258G 0M

0002

1C0 962 258N 0M

0002

1C0 962 258J 07 1)

0002

1)2)

1)2)

1C0 962 258G 0N 1) 0002


1C0 962 258N 0N 1) 0002
1C0 962 258G 0P 1) 0002
1C0 962 258N 0P 1) 0002
1C0 962 258G 0Q 1) 0002
1C0 962 258N 0Q 1) 0002
1C0 962 258G 0R 1)2) 0002

1C0 962 258N 0R 1)2) 0002

1C0 962 258 J 08 1)3) 0002


1C0 962 258 N 0S 1)3) 0002
1C0 962 258 N 0T

0002

1C0 962 258 N 0U

0002

1C0 962 258 N 0V

0002

1)3)

1)3)

1)2)3)

1C0 962 258 J 09 1)3) 0002


1C0 962 258 N 0W
1)3)

0002

Limousine
Control unit with receiver for remote control and with alarm function
(with interior monitoring), with alarm system with independent power
supply
Limousine
Control unit with receiver for remote control and with alarm function
(with interior monitoring), with alarm system with independent power
supply
Limousine, RHD
Control unit without radio control and alarm function
Combi
Control unit with receiver for remote control; without alarm function
Combi
Control unit with receiver for remote control; without alarm function
Combi
Control unit with receiver for remote control and with alarm function
(without interior monitoring)
Combi
Control unit with receiver for remote control and with alarm function
(without interior monitoring)
Combi
Control unit with receiver for remote control and with alarm function
(with interior monitoring)
Combi
Control unit with receiver for remote control and with alarm function
(with interior monitoring)
Combi
Control unit with receiver for remote control and with alarm function
(with interior monitoring), with alarm system with independent power
supply
Combi
Control unit with receiver for remote control and with alarm function
(with interior monitoring), with alarm system with independent power
supply
Combi, RHD
Control unit without radio control and alarm function,
Limousine
Control unit with receiver for remote control; without alarm function
Limousine
Control unit with receiver for remote control and with alarm function
(without interior monitoring)
Limousine
Control unit with receiver for remote control and with alarm function
(with interior monitoring)
Limousine
Control unit with receiver for remote control and with alarm function
(with interior monitoring), with alarm system with independent power
supply
Limousine, RHD
Control unit without radio control and alarm function
Combi
Control unit with receiver for remote control; without alarm function
Combi
113

1C0 962 258 N 0X

0002

1C0 962 258 N 0Y

0002

1C0 962 258 N 0Z

0002

1)3)

1)3)

1)2)3)

1C0 962 258 N 1P 1)3) 0002

1C0 962 258 N 1Q


1)3)

0002

Control unit with receiver for remote control and with alarm function
(without interior monitoring)
Combi
Control unit with receiver for remote control and with alarm function
(with interior monitoring)
Combi
Control unit with receiver for remote control and with alarm function
(with interior monitoring), with alarm system with independent power
supply
Combi, RHD
Control unit with receiver for remote control and with alarm function
(with interior monitoring), with alarm system with independent power
supply
Limousine
Control unit with receiver for remote control and with alarm function
(with interior monitoring), with alarm system with independent power
supply
Combi

1)

Current control unit versions see Catalogue of Original Parts

2)

Design for Great Britain

3)

Design with tilting roof Webasto

Valid for vehicles 05.01 (3rd generation central locking)


Central control Code number Vehicle type and Control unit function
unit part no.1)
of the
steering
equipment
1C0 962 258 AA
18
Limousine/L Control unit without radio control and alarm function,
19
Limousine/R dash panel insert with CAN BUS line
1A
Combi/L
1B
Combi/R
1C0 962 258 AB
1C
Limousine/L Control unit with radio control and without alarm
1D
Limousine/R function, dash panel insert with CAN BUS line
1E
Combi/L
1F
Combi/R
1C0 962 258 AC
1D
Limousine/R Control unit with radio control (315 MHz) and without
2)
alarm function, dash panel insert with CAN BUS line
1F
Combi/R
1C0 962 258 AA
1G
Limousine
Control unit without radio control and alarm function,
dash panel insert without CAN BUS line
1H
Combi
1C0 962 258 AB
1J
Limousine
Control unit with radio control, without alarm function,
dash
panel insert without CAN BUS line
1K
Combi
1C0 962 258 AC
1J
Limousine
Control unit with radio control (315 MHz), without
2)
alarm function, dash panel insert without CAN BUS line
1K
Combi
1C0 962 258 AB
1L
Limousine/L Control unit with radio control, with alarm function,
1M
Limousine/R dash panel insert without CAN BUS line
1N
Combi/L
1P
Combi/R
1C0 962 258 AC
1M
Limousine/R Control unit with radio control (315 MHz), with alarm
2)
function, dash panel insert without CAN BUS line
114

1C0 962 258 AB

1C0 962 258 AC


2)

1P
1Q
1R
1S
1T
1R

Combi/R
Limousine/L
Limousine/R
Combi/L
Combi/R
Limousine/R

1T

Combi/R

Control unit with radio control, with alarm function,


dash panel insert with CAN BUS line

Control unit with radio control (315 MHz), with alarm


function, dash panel insert with CAN BUS line

1)

Current control unit versions see Catalogue of Original Parts

2)

Design for Singapore

Interrogating fault memory


Connect the vehicle system tester -V.A.G 1552- and select the address word for the central locking control unit
Chapter.
Readout on display:
Select function 02.

Vehicle system test


Select function XX

Readout on display:
Confirm the entry with key Q.

HELP

Vehicle system test


02 - Interrogating fault memory

The number of faults stored appears on the display.


Press the button to display the stored faults consecutively. Fault cause and
fault removal Chapter, Chapter or Chapter.
Note
t If a fault is detected:

X faults detected!
->

t 1. Remove fault.
t 2. Erase fault memory (Function 05).
t 3. Perform a functional test of the central locking.
t 4. Interrogate fault memory (Function 02) again.
If No fault detected the program returns to its initial position after the
button is pressed.

No fault detected!
->

Readout on display:
If anything else appears in the display: Operating instructions for
vehicle system tester.
End output (function 06) Chapter.

Vehicle system test


HELP
Select function XX

Switch off ignition and disconnected vehicle system tester.

Fault table for vehicles 09.97 (1st generation central locking)


Note
Below is a list of all possible faults detected by the central locking control unit -J110- and displayed on t
V.A.G 1552-, arranged according to their 5-digit fault code.
t

Before replacing components found to be defective first check the wiring and plug connections to these
components as well as the earth cables according to the current flow diagram.
115

t Check tight fit of all the plug connections on the relay plate.
t

After repair always interrogate the fault memory using the vehicle system tester -V.A.G 1552- and erase the
memory.

t The fault table may also display the fault type.


Readout on -V.A.G 155200000
no fault detected
65535
Control unit defective

00668
El. syst. voltage tml. 30
Signal too low

00849
S contact
Undefined switch status

00928
CL lock unit driver's side F220Implausible signal

Possible cause of fault


Rectifying fault
If after repair No fault detected is displayed, the self-diagnosis is completed.

Wiring or plug connections


defective

Check wiring and plug connections


according to the current flow diagram

t Control unit CL defective

Replace control unit CL

t Battery discharged

Charging battery

Wiring or plug connections


defective

Check wiring and plug connections


according to the current flow diagram

Terminal 15 O.K., S contact


defective

Read measured value block, display group


number 006 Anchor

Wiring or plug connections


defective

Check wiring and plug connections


according to the current flow diagram

t Locking unit -F220- defective

Replace locking unit

Wiring or plug connections


defective

No supply voltage for CL on driver's


door
Inspect supply voltage

Resistance in the mechanism of the Check mechanism and ensure smooth


locking unit and control elements
operation

Check cables, plug connections and door


locks in accordance with the current flow
diagram

Read measured value block, display group


number 004 Anchor
00929
CL lock unit front passenger
side -F221t Locking unit -F221- defective
Implausible signal
Wiring or plug connections
t
defective

Replace locking unit

Check cables, plug connections and door


locks in accordance with the current flow
diagram

No supply voltage for CL on


passenger's door

Resistance in the mechanism of the Check mechanism and ensure smooth


locking unit and control elements
operation

Inspect supply voltage

Read measured value block, display group


number 004 Anchor
00930
CL lock unit
rear left - F 222

t Locking unit -F 222- defective

Implausible signal

Wiring or plug connections


defective
116

Replace locking unit


Check wiring and plug connections
according to the current flow diagram

No supply voltage for CL on rear


left door

Inspect supply voltage

Check mechanism and ensure smooth


Resistance in the mechanism of the
operation
t
locking unit and control elements
Read measured value block, display group
number 003 Anchor
00931
CL lock unit
rear right -F223-

t Locking unit -F223- defective

Replace locking unit

Wiring or plug connections


defective

Check wiring and plug connections


according to the current flow diagram

No supply voltage for CL on rear


right door

Inspect supply voltage

Check mechanism and ensure smooth


Resistance in the mechanism of the
operation
t
locking unit and control elements
Read measured value block, display group
number 003 Anchor
00945
Crash sensor for front airbag
-G190Short circuit to earth

Wiring or plug connections


defective

Check wiring and plug connections


according to the current flow diagram
The outlet can also be checked with the final
control diagnosis for airbag Chapter

00946
Interior lamp
Short circuit to positive

Wiring or plug connections


defective

Interior light or one of the reading


lights defective

Check cables, plug connections and door


locks in accordance with the current flow
diagram

Replace light
Read measured value block, display group
number 004 Anchor

00947
Switch for tailgate remote
release
Short circuit to earth

Wiring or plug connections


defective

t Switch defective

Check wiring and plug connections


according to the current flow diagram
Replace switch

00949
Motor for CL tailgate LOCK - t Motor for CL tailgate defective
V 53
Wiring or plug connections
(locked)
t
defective

Replace motor for CL tailgate


Check wiring and plug connections
according to the current flow diagram

Undefined switch status

t Lock control mechanism defective

Check lock control mechanism and ensure


smooth operation

00950
Motor for CL tailgate
UNLOCK - V 53 (unlocked)

t Motor for CL tailgate defective

Replace motor for CL tailgate

t
Undefined switch status

Wiring or plug connections


defective

t Lock control mechanism defective


117

Check wiring and plug connections


according to the current flow diagram
Check lock control mechanism and ensure
smooth operation

00951
Tailgate remote release relay
-J398Short circuit to positive
00953
Time limit of interior light
Undefined switch status

Wiring or plug connections


defective

Check wiring and plug connections


according to the current flow diagram

Wiring or plug connections


defective

Check wiring and plug connections


according to the current flow diagram

t Defective
00954
Terminal 50 relay
Short circuit to positive

Wiring or plug connections


defective

00955
Key 1 outside of reception
range
Adaption limit exceeded

t Key not adapted

00956
Key 2 outside of reception
range
Adaption limit exceeded

t Key not adapted

00957
Key 3 outside of reception
range
Adaption limit exceeded

t Key not adapted

00958
Key 4 outside of reception
range
Adaption limit exceeded

t Key not adapted

00960
Key switch CL driver's side
Implausible signal
Short circuit to earth

Replace interior light

Key was operated over 200 times


outside the reception range

Key was operated over 200 times


outside the reception range

Key was operated over 200 times


outside the reception range

Key was operated over 200 times


outside the reception range

Wiring or plug connections


defective

t Switch defective

Check wiring and plug connections


according to the current flow diagram
Read measured value block, display group
number 008 Anchor
Perform adaptation Chapter
Read measured value block, display group
number 008 Anchor
Perform adaptation Chapter
Read measured value block, display group
number 008 Anchor
Perform adaptation Chapter
Read measured value block, display group
number 008 Anchor
Perform adaptation Chapter

Check wiring and plug connections


according to the current flow diagram
Replace switch
Read measured value block, display group
number 001 Anchor

00961
Key switch CL front
passenger side
Short circuit to earth

Wiring or plug connections


defective

t Switch defective

Check wiring and plug connections


according to the current flow diagram
Replace switch
Read measured value block, display group
number 002 Anchor

01131
Turn signal control
118

Open circuit/short circuit to t Bulbs defective


positive
Wiring or plug connections
t
defective
short circuit to earth
01134
Alarm horn -H12Undefined switch status

Replace alarm horn

t Fuse defective

Replace fuse

Wiring or plug connections


defective

01135
Interior monitoring sensor 1)
Open circuit in
t Sensor -G273- defective
wiring/defective
t Sensor -G273- not installed
t

Wiring or plug connections


defective

01179
Key programming wrong

Check wiring and plug connections


according to the current flow diagram

Replace sensor
Check connection
Check wiring and plug connections
according to the current flow diagram
Program key again Chapter, adaptation

Wiring or plug connections


defective

t Sliding roof motor -V1- defective


01362
Lock key button tailgate F124Short circuit to earth

Check wiring and plug connections


according to the current flow diagram

t Alarm horn defective

01356
Signal: close all windows and
sliding roof 2)
Short circuit to positive

Replace light bulb

Check wiring and plug connections


according to the current flow diagram
Replace sliding roof motor -V1-

Resistance in lock control


mechanism or lock cylinder

Check lock control mechanism and ensure


smooth operation

Wiring or plug connections


defective

Replace lock cylinder

Check cables, plug connections and door


locks in accordance with the current flow
diagram

Read measured value block, display group


number 004 Anchor
Read measured value block, display group
number 006 Anchor
01389
Unlock key button tailgate F124Short circuit to earth

Resistance in lock control


mechanism or lock cylinder

Check lock control mechanism and ensure


smooth operation

Wiring or plug connections


defective

Replace lock cylinder

Check cables, plug connections and door


locks in accordance with the current flow
diagram

Read measured value block, display group


119

number 004 Anchor


Read measured value block, display group
number 006 Anchor
1)

not installed on vehicles OCTAVIA.

2)

only the close sliding roof signal is used for OCTAVIA

Fault table for vehicles 10.97 (2nd generation central locking)


Readout on -V.A.G 155200000
no fault detected
65535
Control unit defective

00668
El. syst. voltage tml. 30
Signal too low

Possible cause of fault


Rectifying fault
If after repair No fault detected is displayed, the self-diagnosis is completed.

Wiring or plug connections


defective

Check wiring and plug connections according


to the current flow diagram

t Control unit CL defective

Replace control unit CL

t Battery discharged

Charging battery

Wiring or plug connections


defective

00849
S contact on ignition starter Terminal 15 O.K., S contact
t
switch -D
defective
Undefined switch status
Wiring or plug connections
t
defective
00928
CL lock unit driver's side F220-

t Locking unit -F220- defective

Implausible signal

Wiring or plug connections


defective

Check wiring and plug connections according


to the current flow diagram
Read measured value block, display group
number 006 Anchor
Check wiring and plug connections according
to the current flow diagram

Replace locking unit


Check cables, plug connections and door locks
in accordance with the current flow diagram

No supply voltage for CL on driver's Inspect supply voltage


door
Check mechanism and ensure smooth
Resistance in the mechanism of the
operation
t
locking unit and control elements Read measured value block, display group
t

t other locking unit type fitted 1)

number 001 Anchor


Replace locking unit

wrong equipment
00929
CL lock unit front passenger
side -F221t Locking unit -F221- defective
Implausible signal
Wiring or plug connections
t
defective
t

No supply voltage for CL on


passenger's door

Replace locking unit


Check cables, plug connections and door locks
in accordance with the current flow diagram
Inspect supply voltage

Check mechanism and ensure smooth


Resistance in the mechanism of the
operation
t
locking unit and control elements Read measured value block, display group
120

t other locking unit type fitted 1)

number 002 Anchor


Replace locking unit

wrong equipment
00930
CL lock unit
rear left - F 222

t Locking unit defective (F 222)

Implausible signal

Wiring or plug connections


defective

Check wiring and plug connections according


to the current flow diagram

No supply voltage for CL on rear


left door

Inspect supply voltage

Replace locking unit

Check mechanism and ensure smooth


Resistance in the mechanism of the
operation
t
locking unit and control elements Read measured value block, display group
t other locking unit type fitted 1)

number 003 Anchor


Replace locking unit

wrong equipment
00931
CL lock unit
rear right -F223-

t Locking unit -F223- defective

Replace locking unit

Wiring or plug connections


defective

Check wiring and plug connections according


to the current flow diagram

No supply voltage for CL on rear


right door

Inspect supply voltage

Resistance in the mechanism of the


t
locking unit and control elements
t other locking unit type fitted 1)

Check mechanism and ensure smooth


operation
Read measured value block, display group
number 003 Anchor

Replace locking unit


wrong equipment
00945
Crash sensor for front
airbag -G190Short circuit to earth

Wiring or plug connections


defective

Check wiring and plug connections according


to the current flow diagram
The outlet can also be checked with the final
control diagnosis for airbag Chapter

00946
Interior light - W
Short circuit to positive

00948
Signal: Close sliding roof
Short circuit to positive

Wiring or plug connections


defective

Check cables, plug connections and door locks


in accordance with the current flow diagram

Interior light or one of the reading


lights defective

Replace light

Wiring or plug connections


defective

Check wiring and plug connections according


to the current flow diagram

t Sliding roof motor -V1- defective


00949
Motor for CL tailgate -V53- t Motor for CL tailgate defective
121

Read measured value block, display group


number 004 Anchor

Replace sliding roof motor -V1 Replace motor for CL tailgate

LOCK
(locked)

t
Undefined switch status
Implausible signal
00950
Motor for CL tailgate -V53- t
UNLOCK (unlocked)
t
Undefined switch status
t
00952
Signal for driver's door
open
Short circuit to positive

Wiring or plug connections


defective

Check wiring and plug connections according


to the current flow diagram

Lock control mechanism defective

Check lock control mechanism and ensure


smooth operation

Motor for CL tailgate defective

Replace motor for CL tailgate

Wiring or plug connections


defective

Check wiring and plug connections according


to the current flow diagram

Lock control mechanism defective

Check lock control mechanism and ensure


smooth operation

Wiring or plug connections


defective

Check wiring and plug connections according


to the current flow diagram

t Rotary latch switch defective

Rotary latch switch DD


Read measured value block, display group
number 004 Anchor

00953
Time limit of interior light
Undefined switch status
Implausible signal

Wiring or plug connections


defective

t Defective
00954
Terminal 50 relay
Short circuit to positive

t Key not adapted

00956
Key 2 outside of reception
range
Adaption limit exceeded

t Key not adapted

00957
Key 3 outside of reception
range
Adaption limit exceeded

t Key not adapted

00958
Key 4 outside of reception
range
Adaption limit exceeded

t Key not adapted

Replace interior light

Wiring or plug connections


defective

00955
Key 1 outside of reception
range
Adaption limit exceeded

Check wiring and plug connections according


to the current flow diagram

Key was operated over 200 times


outside the reception range

Key was operated over 200 times


outside the reception range

Key was operated over 200 times


outside the reception range

Key was operated over 200 times


outside the reception range

01030
Lock the CL key switch on
the driver's
side
122

Check wiring and plug connections according


to the current flow diagram
Read measured value block, display group
number 009 Anchor
Perform adaptation Chapter
Read measured value block, display group
number 009 Anchor
Perform adaptation Chapter
Read measured value block, display group
number 009 Anchor
Perform adaptation Chapter
Read measured value block, display group
number 009 Anchor
Perform adaptation Chapter

Short circuit to earth

01031
Unlock the CL key switch on
the driver's
side
Implausible signal
Short circuit to earth

01032
Lock the CL key switch on
the passenger's
side
Short circuit to earth

01033
Unlock the CL key switch on
the passenger's
side
Implausible signal
Short circuit to earth

Wiring or plug connections


defective

Read measured value block, display group


number 001 Anchor

t Push-button defective

Replace button

t Lock cylinder loose

Check lock cylinder

Wiring or plug connections


defective

Read measured value block, display group


number 001 Anchor

t Push-button defective

Replace button

t Lock cylinder loose

Check lock cylinder

Wiring or plug connections


defective

Read measured value block, display group


number 002 Anchor

t Push-button defective

Replace button

t Lock cylinder loose

Check lock cylinder

Wiring or plug connections


defective

Read measured value block, display group


number 002 Anchor

t Push-button defective

Replace button

t Lock cylinder loose

Check lock cylinder

01038
Central locking, thermo
fuse
t

Wiring or plug connections


defective

Read measured value block, display group


number 005 Anchor

t Resistance in door locks

Check door locks

t another control unit fitted

Replace control unit

t Control unit wrongly coded

Check coding of the control unit

01044
Control unit wrongly coded

01131
Turn signal control
Open circuit/short circuit to t
positive
t
short circuit to earth
01134
Alarm horn -H12undefined switch status
t

Bulbs defective

Replace light bulb

Wiring or plug connections


defective

Check wiring and plug connections according


to the current flow diagram

Alarm horn -H12- defective

Replace alarm horn -H12-

t Fuse defective

Replace fuse
123

t
01135
Sensor for interior
monitoring
Open circuit

t Sensor -G273- not installed


t

defective
01141
Tailgate release switch E165implausible signal

Wiring or plug connections


defective

Wiring or plug connections


defective

t Sensor -G273- defective

Check wiring and plug connections according


to the current flow diagram

Check connection
Check wiring and plug connections according
to the current flow diagram
Replace sensor

Wiring or plug connections


defective

Check wiring and plug connections according


to the current flow diagram

Tailgate release switch -E165defective

Replace tailgate release switch -E165-

01179
Key programming wrong

Read measured value block, display group


number 006 Anchor
Program key again Chapter, adaptation
Read measured value block, display group
number 009 Anchor

01330
Control unit for
convenience system
defective

t Control unit defective

Replace control unit

t Supply voltage not o.k.

If the communication cable between the units


or control unit is O.K.:

Erasing fault memory


Perform a functional test
Check cables, plug connections and fuses in
accordance with the current flow diagram

Supply voltage too high


Supply voltage too low

Check supply voltage of CU


no communication
01362
Switch for tailgate: close F124Short circuit to earth

t No meaning

Resistance in lock control


mechanism or lock cylinder

Check lock control mechanism and ensure


smooth operation

Wiring or plug connections


defective

Replace lock cylinder


Check cables, plug connections and door locks
in accordance with the current flow diagram
Read measured value block, display group
number 006 Anchor

01389
Switch for tailgate: -F124Short circuit to earth

t Switch for tailgate defective

Check switch for tailgate, if necessary replace

t Resistance in lock control

Check lock control mechanism and ensure


124

Implausible signal
t

mechanism or lock cylinder

smooth operation

Wiring or plug connections


defective

Replace lock cylinder


Check cables, plug connections and door locks
in accordance with the current flow diagram
Read measured value block, display group
number 006 Chapter

t Switch for tailgate defective


1)

Check switch for tailgate, if necessary replace

A different Safe function in countries with special regulations

Fault table for vehicles 08.98 (2nd/5th generation central locking), 05.01
(3rd generation central locking)
Readout on -V.A.G 1552- Possible cause of fault
Rectifying fault
65535 136 1)
If after repair No fault detected is displayed, the self-diagnosis is completed.
No fault detected
65535 000 1)
Control unit defective
Wiring or plug connections
Check wiring and plug connections according to
t
defective
the current flow diagram
00668
El. syst. voltage tml. 30
Signal too low

t Control unit CL defective

Replace control unit CL

t Battery discharged

Charging battery

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

Signal too high

t Voltage regulator defective


t AC generator defective

00849
S contact on ignition
starter switch -D
Undefined switch status

Terminal 15 O.K., S contact


defective

Wiring or plug connections


defective

00928
CL lock unit driver's side F220t Locking unit -F220- defective
Implausible signal

Check AC generator and voltage regulator

Read measured value block, display group


number 008 Chapter, display field 1 or 006
Anchor, display field 1

Read measured value block, display group


number 008 Chapter, display field 1 or 006
Anchor, display field 1
Read measured value block, display group
number 006 Chapter, display field 1 or 006
Anchor, display field 3

Check wiring and plug connections according to


the current flow diagram

Replace locking unit

Wiring or plug connections


defective

Check cables, plug connections and door locks in


accordance with the current flow diagram

No supply voltage for CL on


driver's door

Inspect supply voltage

Resistance in the mechanism of


the locking unit and control

Read measured value block, display group

125

Check mechanism and ensure smooth operation

elements

number 001 Chapter or 009 Anchor, display


field 1

t other locking unit type fitted 2)

Replace locking unit

wrong equipment
00929
CL lock unit front
passenger side -F221-

t Locking unit -F221- defective

Implausible signal

Wiring or plug connections


defective

Check cables, plug connections and door locks in


accordance with the current flow diagram

No supply voltage for CL on


passenger's door

Inspect supply voltage

Replace locking unit

Check mechanism and ensure smooth operation

Resistance in the mechanism of


t the locking unit and control
elements

t other locking unit type fitted 2)

Replace locking unit

wrong equipment
00930
CL lock unit
rear left - F 222

t Locking unit defective (F 222)

Replace locking unit

Implausible signal

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

No supply voltage for CL on rear


left door

Inspect supply voltage

Read measured value block, display group


number 002 Chapter or 009 Anchor, display
field 2

Check mechanism and ensure smooth operation

Resistance in the mechanism of


t the locking unit and control
elements

t other locking unit type fitted 2)

Replace locking unit

wrong equipment
00931
CL lock unit
rear right -F223-

t Locking unit -F223- defective

Replace locking unit

Implausible signal

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

No supply voltage for CL on rear


right door

Inspect supply voltage

wrong equipment
00945
Crash sensor for front
airbag -G190Short circuit to earth

Read measured value block, display group


number 003 Chapter or 009 Anchor, display
field 3

Check mechanism and ensure smooth operation

Resistance in the mechanism of


t the locking unit and control
elements

t other locking unit type fitted 2)

Replace locking unit

Wiring or plug connections


defective

Read measured value block, display group


number 003 Chapter or 009 Anchor, display
field 4

Check wiring and plug connections according to


the current flow diagram
The outlet can also be checked with the final
control diagnosis for airbag Chapter

00946
126

Interior light - W
Short circuit to positive

00948
Signal: Close sliding roof
Short circuit to positive

Wiring or plug connections


defective

Check cables, plug connections and door locks in


accordance with the current flow diagram

Interior light or one of the


reading lights defective

Replace light

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

Read measured value block, display group


number 004 Chapter or 010 Anchor

t Sliding roof motor -V1- defective Replace sliding roof motor -V100949
Motor for CL tailgate -V53- t Motor for CL tailgate defective
LOCK
Wiring or plug connections
(locked)
t
defective
Undefined switch status

Lock control mechanism


defective

00950
Motor for CL tailgate -V53- t Motor for CL tailgate defective
UNLOCK (unlocked)
Wiring or plug connections
t
defective
Undefined switch status
Lock control mechanism
t
defective
00952
Signal for driver's door
open
Short circuit to positive

Wiring or plug connections


defective

t Rotary latch switch defective

Replace motor for CL tailgate


Check wiring and plug connections according to
the current flow diagram
Check lock control mechanism and ensure
smooth operation
Replace motor for CL tailgate
Check wiring and plug connections according to
the current flow diagram
Check lock control mechanism and ensure
smooth operation

Check wiring and plug connections according to


the current flow diagram
Rotary latch switch DD
Read measured value block, display group
number 004 Chapter or 010 Anchor

00953
Time limit of interior light
Undefined switch status
Wiring or plug connections
t
Implausible signal
defective
t Defective
00954
Terminal 50 relay
Short circuit to positive

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram
Replace interior light

Check wiring and plug connections according to


the current flow diagram

00955
Key 1 outside of reception t Key not adapted
Read measured value block, display group
range
Key was operated over 200 times number 009 Chapter or 014 Anchor
Adaption limit exceeded t
outside the reception range
Perform adaptation Chapter
00956
Key 2 outside of reception t Key not adapted
Read measured value block, display group
range
number 009 Chapter or 014 Anchor
Adaption limit exceeded t Key was operated over 200 times
127

outside the reception range

Perform adaptation Chapter

00957
Key 3 outside of reception t Key not adapted
Read measured value block, display group
range
Key was operated over 200 times number 009 Chapter or 014 Anchor
Adaption limit exceeded t
outside the reception range
Perform adaptation Chapter
00958
Key 4 outside of reception t Key not adapted
Read measured value block, display group
range
Key was operated over 200 times number 009 Chapter or 014 Anchor
Adaption limit exceeded t
outside the reception range
Perform adaptation Chapter
01030
Lock the CL key switch on
the driver's
side
Short circuit to earth

01031
Unlock the CL key switch
on the driver's
side
Implausible signal
Short circuit to earth

01032
Lock the CL key switch on
the passenger's
side
Short circuit to earth

01033
Unlock the CL key switch
on the passenger's
side
Implausible signal
Short circuit to earth

Wiring or plug connections


defective

Read measured value block, display group


number 001 Chapter or 007 Anchor

t Push-button defective

Replace button

t Lock cylinder loose

Check lock cylinder

Wiring or plug connections


defective

Read measured value block, display group


number 001 Chapter or 007 Anchor

t Push-button defective

Replace button

t Lock cylinder loose

Check lock cylinder

Wiring or plug connections


defective

Read measured value block, display group


number 002 Chapter or 007 Anchor

t Push-button defective

Replace button

t Lock cylinder loose

Check lock cylinder

Wiring or plug connections


defective

Read measured value block, display group


number 002 Chapter or 007 Anchor

t Push-button defective

Replace button

t Lock cylinder loose

Check lock cylinder

01038
Central locking, thermo
fuse
t

Wiring or plug connections


defective

t Resistance in door locks

Read measured value block, display group


number 005 Chapter, display field 1 or 008
Anchor, display field 4

Check door locks


128

01044
Control unit wrongly
coded

01131
Turn signal control
Open circuit/short circuit
to positive

t another control unit fitted

Replace control unit

t Control unit wrongly coded

Check coding of the control unit

t Bulbs defective

Replace light bulb

t
short circuit to earth
01134
Alarm horn -H12undefined switch status
defective

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

t Alarm horn -H12- defective

Replace alarm horn -H12-

t Fuse defective

Replace fuse

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

internal power supply

Alarm system with its own


power supply defective

Check alarm system with independent supply, if


necessary replace

01135
Sensor for interior
monitoring
Open circuit

t Sensor -G273- not installed

no communication

t
defective
01141
Tailgate release switch E165implausible signal

01179
Key programming wrong

01355
Signal close all windows 3)
Short circuit to positive

01356
Signal close all windows
and STR 3)

Wiring or plug connections


defective

t Sensor -G273- defective

Check connection
Check wiring and plug connections according to
the current flow diagram
Replace sensor

Wiring or plug connections


defective

Check wiring and plug connections according to


the current flow diagram

Tailgate release switch -E165defective

Replace tailgate release switch -E165-

Key adaptation was not carried


out correctly

Program key again Chapter

Wiring or plug connections


defective

Check cables, plug connections and fuses in


accordance with the current flow diagram

Lock control mechanism or lock


cylinder loose or stiff

Check lock control mechanism and ensure


smooth operation

Wiring or plug connections


defective

Check cables, plug connections and fuses in


accordance with the current flow diagram

t Lock control mechanism or lock


129

Read measured value block, display group


number 006 Chapter or 008 Anchor

Read measured value block, display group


number 009 Chapter or 014 Anchor

Check lock control mechanism and ensure

cylinder loose or stiff


Short circuit to positive
01362
Switch for tailgate: close F124Short circuit to earth

smooth operation

Resistance in lock control


mechanism or lock cylinder

Check lock control mechanism and ensure


smooth operation

Wiring or plug connections


defective

Replace lock cylinder


Check cables, plug connections and door locks in
accordance with the current flow diagram

t Switch for tailgate defective

Read measured value block, display group


number 006 Chapter or 008 Anchor
Check switch for tailgate, if necessary replace
01389
Switch for tailgate: -F124Short circuit to earth
Resistance in lock control
t
Implausible signal
mechanism or lock cylinder
t

Check lock control mechanism and ensure


smooth operation

Wiring or plug connections


defective

Replace lock cylinder


Check cables, plug connections and door locks in
accordance with the current flow diagram

t Switch for tailgate defective

Read measured value block, display group


number 006 Chapter or 008 Anchor
Check switch for tailgate, if necessary replace
1)

Index which shows the type of fault

2)

A different Safe function in countries with special regulations

3)

Not installed on Octavia

Actuator diagnosis
Connect the vehicle system tester -V.A.G 1552- and select the address word for the central locking control unit
Chapter.
Readout on display:
Enter function 03.
Readout on display:
Confirm the entry with key Q.

Vehicle system test


Select function XX

HELP

Vehicle system test


03 Actuator diagnosis

Read-out on display: (only for control unit with alarm function Chapter,
interrogate control unit version)
Alarm horn sounds.

Actuator diagnosis
->
Alarm horn H12

Press key.
Read-out on display: (only for control unit with alarm function Chapter,
interrogate control unit version)
Turn signal lights come on.

Actuator diagnosis
->
Turn signal control

Press key.
Readout on display:
Interior light comes on (in door contact position).

Actuator diagnosis
Interior light - W

130

->

Press key.
Readout on display:
Electrical window control is not available for this equipment.

Actuator diagnosis
Signal, open all windows

->

Press key.
Readout on display:
Sliding roof closes (if present). Electrical window control is not
available for this equipment.
Press key.

Actuator diagnosis
->
Signal close all windows and
sliding roof

Readout on display:
Actuator diagnosis
CL warning light Safe

The warning light in the door trim panel lights up.

->

Press key.
Readout on display:

Actuator diagnosis
END

Press key.
Readout on display:
Press key.

->

Function unknown or cannot


be carried out at the moment

Readout on display:

->

Vehicle system test


Select function XX

Ending output Chapter.

HELP

Erasing fault memory


Requirements:
t Fault was eliminated.
t Fault memory was interrogated again.
t Functional test was performed.
Connect the vehicle system tester -V.A.G 1552- and select the address word for the central locking control unit
Chapter.
Readout on display:
Select function 05.
Readout on display:
Confirm the entry with key Q.
Readout on display:
Press key.
Readout on display:
Note

Vehicle system test


Select function XX
Vehicle system test
05 Erase fault memory
Vehicle system test
The fault memory is erased
Vehicle system test
Select function XX

t If the following message is displayed the test sequence is incorrect:


t

HELP

Carefully follow the test sequence step by step: first interrogate the
fault memory, then erase.

Ending output
Select function 06.
131

->

HELP

Vehicle system test


HELP
Select function XX
Caution!
Fault memory was not
interrogated

Readout on display:
Confirm the entry with key Q.

Vehicle system test


06 End output

Readout on display:
Disconnect plug connection from vehicle system tester V.A.G 1552-.

Vehicle system test


HELP
Enter address word XX

Coding control unit


Connect vehicle system tester -V.A.G 1552- and enter address word for central locking system Chapter.
Readout on display:
Enter function 07.

Vehicle system test


Select function XX

Readout on display:
Confirm entry with key Q.

HELP

Vehicle system test


07 Coding control unit

Readout on display:
Coding control unit
Enter code number XXXXX

Enter code number following table:


Table of codes for central locking of 1st, 2nd and 2nd/5th generation
Central locking system Code number
Individual door opening
04096
Overall opening
04097
Table of codes for central locking of 3rd generation
Code number
Basic code number (for all equipments) Octavia
00002
Central locking without power-window lifter
00016
Central locking and electric window lifters (2 windows)
00064
Central locking and electric window lifters (4 windows)
00256
Individual door opening
00000
Overall opening
00001

Further code numbers must be added to the basic code number according to vehicle equipment in order to obtain
the final code numer.
Example
Should be selected: Central locking without electric window lifter with overall opening
00002 + 00016 + 00001 = 00019
For all vehicles
Confirm the entry with the key Q.
The control unit identification number, the code number and the
workshop code are displayed, e.g.:
If the indicated display content appears, the coding was successful.

1J0 962 258 Central locking


V 34 ->
Coding 04097
WSC 12345

If the control unit rejects an entered code number the following message will be
displayed:
In this case the control unit was not coded with the data required for the vehicle. Check
whether the right control unit was fitted on the vehicle (compare part number and
character index) and whether possibly a wrong code was entered.
Repeat coding.
If the control unit cannot be coded (correct control unit, correct code number) the
132

Fault
->
Coding XXXXX not
accepted

control unit is defective.


End funtion:
Press key.
Readout on display:
Select function 06.

Vehicle system test


Select function XX

HELP

Confirm the entry with key Q.


Readout on display:

Vehicle system test


06 End output

Confirm the entry with key Q.


Readout on display:

Vehicle system test


Select function XX

HELP

Reading measured value block


The measured value block is subdivided into 9 up to 16 display groups (according to the generation of the central
locking). Each display group is subdivided into max. 4 display fields.
Connect vehicle system tester -V.A.G 1552- and enter address word for central locking system Chapter.
Readout on display:
Select function 08.
Readout on display:
Confirm the entry with key Q.

Vehicle system test


Select function XX

HELP

Vehicle system test


08 Read measured value block

Readout on display:
Select desired display group number Chapter, Chapter, Chapter or
Chapter and confirm entry with key Q.

Reading measured value


block
->
Enter display group number
XXX

Readout on display:
The breakdown of the display contents in the individual display fields is available in
the test table. Test table Chapter, Chapter, Chapter or Chapter.
In order to display further measured value blocks:

C Press key, select desired display group number and confirm entry with key
Q.

Reading measured value


block 1
->
1
2
3
4

End measured value block test:


Press key.
Readout on display:
Note
Interrogate the fault memory after ending the function Reading
measured value block Chapter.

Vehicle system test


HELP
Select function XX

Test table for vehicles 09. 97 (1st generation central locking)


Note
Proceed according to the following table to switch to another display group:
Transition in the display group -V.A.G 1552-V.A.G 1551higher
Press - button. Press the key 3
lower
Press - button Press the key 1
others
Press the key C Press the key C
133

Display group number 001 for vehicles 09. 97 (1st generation central locking)
Display Denomination
field
1
Key switch driver's door

Lock/unlock switch 1)

Readout on Rectifying fault


display
opened
Visual inspection of the cable guide.
closed
Check lock mechanism.
not activated
Check the correct fitting and tightness of the relevant plug
implausible
connections while observing the display. If the display
content does not change during activation, rectify fault or
replace the relevant component.
not activated Erase fault memory.
Perform a functional test.

3
4

1)

Acknowledgement - driver's
door
Acknowledgement - driver's
door, SAFE funktion
activated

locked
unlocked
safe
not safe

Interrogate the fault memory again.

not installed on OCTAVIA

Display group number 002 for vehicles 09. 97 (1st generation central locking)
Display Denomination
field
1
Key switch front passenger
door

2
3

Readout on Rectifying fault


display
opened
Visual inspection of the cable guide.
closed
Check the correct fitting and tightness of the relevant plug
not activated
connections while observing the display. If the display
implausible
content does not change during activation, rectify fault or
not activated replace the relevant component.
locked
unlocked Erase fault memory.
Perform a functional test.

Lock/unlock switch 1)
Acknowledgement - front
passenger door

Interrogate the fault memory again.


4

1)

Acknowledgement - front
passenger door, SAFE funktion
activated

safe
not safe

not installed on OCTAVIA

Display group number 003


Display Denomination
field
1
Acknowledgement - Door
RR

Readout on Rectifying fault


display
locked Visual inspection of the cable guide.
unlocked
Check lock mechanism.
Check the correct fitting and tightness of the relevant plug
connections while observing the display. If the display content
does not change during activation, rectify fault or replace the
relevant component.

Acknowledgement - door
RR
SAFE funktion activated
Acknowledgement - Door
RL

safe
not safe

Erase fault memory.


Perform a functional test.

locked Interrogate the fault memory again.


unlocked
134

Acknowledgement - door
RL, SAFE funktion activated

safe
not safe

Display group number 004


Display Denomination Readout on Rectifying fault
field
display
1
Door switch - Door open Visual inspection of the cable guide.
FL
door closed
Check the correct fitting and tightness of the relevant plug connections while

observing the display. If the display content does not change during
activation, rectify fault or replace the relevant component.
2

Door switch - Door open Erase fault memory.


FR
door closed
Perform a functional test.
Interrogate the fault memory again.

Tailgate switch Door open


door closed

Display group number 005


Display Denomination
field
1
Temperature
deactivation CL

Readout on Rectifying fault


display
yes
Visual inspection of the cable guide.
no
Check the correct fitting and tightness of the relevant plug connections

while observing the display. If the display content does not change
during activation, rectify fault or replace the relevant component.

Speed signal 1)

km/h

Erase fault memory.


Perform a functional test.
Interrogate the fault memory again.

1)

Remote control
key buttons 1)
(electric opening of
the tailgate
and calling up the
alarm function)
Interior monitoring
sensor 1)

off
on
HDF
PANIC

Erase fault memory.


Perform a functional test.

Interrogate the fault memory again. If the display content does not
change during activation, rectify fault or replace the relevant
component.

yes
Erase fault memory.
no
Perform a functional test.
not fitted
Interrogate the fault memory again.

not installed on OCTAVIA

Display group number 006


Display Denomination
field
1
S contact

Readout on Rectifying fault


display
actuated Visual inspection of the cable guide.
not actuated
Check the correct fitting and tightness of the relevant plug connections

while observing the display. If the display content does not change during
activation, rectify fault or replace the relevant component.
Erase fault memory.
Perform a functional test.
Interrogate the fault memory again.
135

1)

Key number 1)

Key switch tailgate

opened
Visual inspection of the cable guide.
closed
Check the correct fitting and tightness of the relevant plug connections
not activated
while observing the display. If the display content does not change during
implausible
activation, rectify fault or replace the relevant component.

Ignition

Terminal 15 Erase fault memory.


on
Perform a functional test.
Terminal 15
Interrogate the fault memory again.
off

14

When activating a key initialised by radio control, the position in which the
key was initialised is displayed here.
If the tester displays 0 even though a radio control button was pressed, the
key must be re-initialised via adaptation -10-.

for alarm system, only for control unit 1J0 962 258A

Display group number 007


Display Denomination
field
1
Engine hood/radio
contact switch 1)

2
3
4

Tailgate contact
switch

Readout on Rectifying fault


display
activated Visual inspection of the cable guide.
deactivated
Check the correct fitting and tightness of the relevant plug
not installed
connections while observing the display. If the display content does
not change during activation, rectify fault or replace the relevant
component.
open
closed

Erase fault memory.

Sliding/tilting roof
locked

yes
no

Erase fault memory.

All windows opened

yes
no

2)

Perform a functional test.


Perform a functional test.

1)

for alarm system, only for control unit 1J0 962 258A

2)

not installed on OCTAVIA

Display group number 008


Display Denomination
Readout on display
field
1
Fixed code known 1)
O.K.
N.O.K.
no measured value
(key having just not
been activated)
2
Code in reception
O.K.
range 1)
N.O.K.
no measured value
(key having just not
been activated)
1)
3
Algorithm
O.K.
N.O.K.
no measured value
(key having just not
been activated)

Rectifying fault
If N.O.K.:
Key code is outside of reception range. Re-initialise radio
control via function 10(Adaptation) Chapter.

If no measured value:
Battery in key discharged, replace battery
Remote control defective, replace key

136

1)

for alarm system, only for control unit 1J0 962 258A

Display group number 009 for vehicles 09. 97 (1st generation central locking)
Display Denomination
field
1
Last alarm source 1)
2
3
4
1)

Readout on
display
Display
1....65535

Rectifying fault
Only the last 4 activation zones of the anti-theft alarm system
are displayed!
e.g. 64 = Engine hood contact switch
(possible alarm sources see table below)

Second last alarm


source 1)
3. last alarm source 1)
4. last alarm source 1)

for alarm system, only for control unit 1J0 962 258A

Possible alarm sources for vehicles 09. 97 (1st generation central locking)
Alarm sources
Display
Tailgate contact switch
1
Door switch RR
2
Door switch RL
4
Door switch FR
8
Ignition tml. 15
16
Interior monitoring sensor 1) 32
Engine hood contact switch 64
Rotary latch switch FL
128
1)

not installed on OCTAVIA

Test table for vehicles 10. 97 (2nd generation convenience system)


Display group number 001 for vehicles 10. 97 (2nd generation central locking)
Display Denomination
field
1
Key switch driver's door

Lock/unlock switch 1)

Readout on Rectifying fault


display
opened
Visual inspection of the cable guide.
closed
Check lock mechanism.
not activated
Check the correct fitting and tightness of the relevant plug
implausible
connections while observing the display. If the display
content does not change during activation, rectify fault or
replace the relevant component.
not activated Erase fault memory.
Perform a functional test.

3
4

1)

Acknowledgement - driver's
door
Acknowledgement - driver's
door, SAFE funktion
activated

locked
unlocked
safe
not safe

Interrogate the fault memory again.

Not installed on OCTAVIA

Display group number 002 for vehicles 10. 97 (2nd generation central locking)
Display Denomination
field
1
Key switch front passenger

Readout on Rectifying fault


display
opened
Visual inspection of the cable guide.
137

door

2
3

closed
Check the correct fitting and tightness of the relevant plug
not activated connections while observing the display. If the display
implausible
content does not change during activation, rectify fault or
not activated replace the relevant component.
locked
Erase fault memory.
unlocked
Perform a functional test.

Lock/unlock switch 1)
Acknowledgement - front
passenger door

Interrogate the fault memory again.


4

1)

Acknowledgement - front
passenger door, SAFE funktion
activated

safe
not safe

Not installed on OCTAVIA

Display group number 003 for vehicles 10. 97 (2nd generation central locking)
Display Denomination
field
1
Acknowledgement - Door
RR

Readout on Rectifying fault


display
locked Visual inspection of the cable guide.
unlocked
Check lock mechanism.
Check the correct fitting and tightness of the relevant plug
connections while observing the display. If the display content
does not change during activation, rectify fault or replace the
relevant component.

3
4

Acknowledgement - door
RR
SAFE funktion activated
Acknowledgement - Door
RL
Acknowledgement - door
RL, SAFE funktion activated

safe
not safe

Erase fault memory.


Perform a functional test.

locked Interrogate the fault memory again.


unlocked
safe
not safe

Display group number 004 for vehicles 10. 97 (2nd generation central locking)
Display Denomination
field
1
Door switch driver's door

Readout on Rectifying fault


display
Door open Visual inspection of the cable guide.
door closed
Check the correct fitting and tightness of the relevant plug connections

while observing the display. If the display content does not change
during activation, rectify fault or replace the relevant component.

Door switch - front Door open Erase fault memory.


passenger door
door closed
Perform a functional test.
Interrogate the fault memory again.

Door switch - RL, RR Door open


door closed

Display group number 005 for vehicles 10. 97 (2nd generation central locking)
Display Denomination
field
1
Temperature
deactivation CL

Readout on Rectifying fault


display
yes
Visual inspection of the cable guide.
no
Check the correct fitting and tightness of the relevant plug connections

while observing the display. If the display content does not change
during activation, rectify fault or replace the relevant component.
138

Speed signal 1)

km/h

Erase fault memory.


Perform a functional test.
Interrogate the fault memory again.

3
4

2)

Remote control
0-0-0-0
1)
key buttons
Interior
yes
monitoring sensor
no
not fitted

1)

Only for control unit with remote control and alarm function Chapter.

2)

Opened, closed, HDF, Panic

0 = not actuated; 1 = actuated.


Display group number 006 for vehicles 10. 97 (2nd generation central locking)
Display Denomination
field
1
S contact

Readout on Rectifying fault


display
actuated Visual inspection of the cable guide.
not actuated
Check the correct fitting and tightness of the relevant plug connections

while observing the display. If the display content does not change during
activation, rectify fault or replace the relevant component.
Erase fault memory.
Perform a functional test.
Interrogate the fault memory again.

1)

1)

Key number

14

When activating a key initialised by radio control, the position in which the
key was initialised is displayed here.
If the tester displays 0 even though a radio control button was pressed, the
key must be re-initialised via adaptation -10-.

Key switch tailgate

opened
Visual inspection of the cable guide.
closed
Check the correct fitting and tightness of the relevant plug connections
not activated
while observing the display. If the display content does not change during
implausible
activation, rectify fault or replace the relevant component.

Ignition

Terminal 15 Erase fault memory.


on
Perform a functional test.
Terminal 15
Interrogate the fault memory again.
off

Only for control unit with remote control and alarm function Chapter.

Display group number 007 for vehicles 10. 97 (2nd generation central locking)
Display Denomination
field
1
Engine hood/radio
contact switch 1)

2
3
4

Tailgate contact
switch
Close all windows
and sliding roof
All windows opened

Readout on Rectifying fault


display
opened Visual inspection of the cable guide.
closed
Check the correct fitting and tightness of the relevant plug connections
not

while observing the display. If the display content does not change
installed
during activation, rectify fault or replace the relevant component.
open
closed

Erase fault memory.


Perform a functional test.

yes
no
yes
139

2)

no
not
actuated.

1)

Only for control unit with remote control and alarm function Chapter

2)

Not installed on OCTAVIA

Display group number 008 for vehicles 10. 97 (2nd generation central locking)
Display field Denomination
1
Voltage tml. 30
2
3

1)

Readout on display Rectifying fault


Voltage V
Check voltage.

HDF switch and tailgate handle switch 1)


IRUE cut-off

not activated
not intalled
on
off

Interrogate the fault memory again.

Not installed on OCTAVIA

Display group number 009 for vehicles 10. 97 (2nd generation central locking)
Display Denomination
Readout on display
field
1
Fixed code known 1)
O.K.
N.O.K.
no measured value
(key having just not
been activated)
2
Code in reception
O.K.
range 1)
N.O.K.
no measured value
(key having just not
been activated)
1)
3
Algorithm
O.K.
N.O.K.
no measured value
(key having just not
been activated)
1)

Rectifying fault
If N.O.K.:
Key code is outside of reception range. Re-initialise radio
control via function 10(Adaptation) Chapter.

If no measured value:
Battery in key discharged, replace battery
Remote control defective, replace key

Only for control unit with remote control and alarm function Chapter

Display group number 010 for vehicles 10. 97 (2nd generation central locking)
Display Denomination
field
1
Last alarm source 1)
2
3
4
1)

Second last alarm


source 1)
3. last alarm source 1)
4. last alarm source 1)

Readout on
display
Display
1....65535

Rectifying fault
Only the last 4 activation zones of the anti-theft alarm system
are displayed!
e.g. 4 = Engine hood contact switch
(possible alarm sources Anchor)

Only for control unit with remote control and alarm function Chapter

Possible alarm sources for vehicles 10. 97 (2nd generation central locking)
Alarm sources
Display
Interior monitoring
2
Engine hood contact switch
4
Ignition tml. 15
8
140

Tailgate contact switch


16
Door switch RR, RL
32
Door switch front passenger 64
Door switch driver
128
No alarm
255

Test table for vehicles 08. 98 (2nd/5th generation central locking)


Display group number 001 for vehicles 08. 98 Anchor (2nd generation central locking)
Display group number 002 for vehicles 08. 98 Anchor (2nd generation central locking)
Display group number 003 for vehicles 08. 98 Anchor (2nd generation central locking)
Display group number 004 for vehicles 08. 98 Anchor (2nd generation central locking)
Display group number 005 for vehicles 08. 98 Anchor (2nd generation central locking)
Display group number 006 for vehicles 08. 98 Anchor (2nd generation central locking)
Display group number 007 for vehicles 08. 98 Anchor (2nd generation central locking)
Display group number 008 for vehicles 08. 98 Anchor (2nd generation central locking)
Display group number 009 for vehicles 08. 98 Anchor (2nd generation central locking)
Display group number 010 for vehicles 08. 98 Anchor (2nd generation central locking)
Display group number 010 for vehicles 08. 98 (2nd/5th generation central locking)
1 Last alarm source 1)

Display
1....65535

2 Second last alarm source


1)

Only the last 4 activation zones of the anti-theft alarm system are
displayed!
e.g. 4 = Engine hood contact switch
(possible alarm sources Anchor)

3 3. last alarm source 1)


4 4. last alarm source 1)
1)

Only for control unit with remote control and alarm function Chapter.

Possible alarm sources for vehicles 08. 98 (2nd/5th generation central locking)
Alarm sources
Display
Not fitted
1
Interior monitoring
2
Engine hood contact switch
4
Ignition tml. 15
8
Tailgate contact switch
16
Door switch RR, RL
32
Rotary latch switch front passenger 64
Door switch driver
128
No alarm
255
Display group number 011 for vehicles 08. 98 (2nd/5th generation central locking)
Display Denomination
field
1
Immobilizer key
detection 1)

Readout on Rectifying fault


display
yes
Visual inspection of the cable guide.
no
Check the correct fitting and tightness of the relevant plug
not fitted
connections while observing the display. If the display content does
not change during testing, rectify fault or replace the relevant
component.
141

Erase fault memory.


Adapt the ignition key to the control electronics of the immobilizer.
Check the control electronics of the immobilizer or adapt.
2

Automatic
deactivated
lock/unlock switch activated
1)
not installed

Tailgate
opened
- Safety catch 1)
closed
not installed

Visual inspection of the cable guide.


Check the correct fitting and tightness of the relevant plug
connections while observing the display. If the display content does
not change during testing, rectify fault or replace the relevant
component.
Perform a functional test.

Erase fault memory.


1)

Not installed on Octavia.

Test table for vehicles 05.01 (3rd generation central locking)


Display group number 001 for vehicles 05.01 (3rd generation central locking)
Display Denomination
field
1
Central switch for
window lifter -E189Door switch driver's
door

WL thermo fuse DS

Child safety catch


switch

Readout on Rectifying fault


display
autom.
Visual inspection of the cable guide.
opening
Check the correct fitting and tightness of the relevant plug
autom.
connections while observing the display. If the display content does
closing
not change during testing, rectify fault or replace the relevant
man. opening
component.
man. closing
not activated Erase fault memory.
not installed Perform a functional test.
implausible
Interrogate the fault memory again.
yes
no
not fitted
on
off
not fitted

Display group number 002 for vehicles 05.01 (3rd generation central locking)
Display Denomination
field
1
Central switch for
window lifter -E189Switch front
passenger side

Readout on Rectifying fault


display
autom.
Visual inspection of the cable guide.
opening
Check the correct fitting and tightness of the relevant plug
autom.
connections while observing the display. If the display content does
closing
not change during testing, rectify fault or replace the relevant
man. opening
component.
man. closing
not activated Erase fault memory.
not installed Perform a functional test.
implausible
Interrogate the fault memory again.
Central switch for
autom.
window lifter -E189opening
Switch RR
autom.
closing
man. opening
142

man. closing
not activated
not installed
implausible
Central switch for
autom.
window lifter -E189opening
Switch RL
autom.
closing
man. opening
man. closing
not activated
not installed
implausible

Display group number 003 for vehicles 05.01 (3rd generation central locking)
Display Denomination
field
1
Mirror
adjustment
switch

Mirror selection
switch

Mirror ratchet
control DS

Mirror heating

Readout on
display
deactivated
pos. X+
pos. /Xpos. /Y+
pos. /Ynot installed
implausible
left
right
fold together
deactivated
not installed
implausible
folded
together
folded open
not fitted
on
off
not fitted

Rectifying fault
Visual inspection of the cable guide.

Check the correct fitting and tightness of the relevant plug connections
while observing the display. If the display content does not change
during testing, rectify fault or replace the relevant component.

Erase fault memory.


Perform a functional test.
Interrogate the fault memory again.

Display group number 004 for vehicles 05.01 (3rd generation central locking)
Display Denomination
field
1
Window lifter
switch PS

Window lifter
thermo fuse FPS

Mirror ratchet

Readout on Rectifying fault


display
autom.
Visual inspection of the cable guide.
opening
Check the correct fitting and tightness of the relevant plug
autom.
connections while observing the display. If the display content does
closing
not change during testing, rectify fault or replace the relevant
man. opening
component.
man. closing
not activated Erase fault memory.
not installed Perform a functional test.
implausible
Interrogate the fault memory again.
yes
no
not fitted
folded
143

control PS

together
folded open
not fitted

Display group number 005 for vehicles 05.01 (3rd generation central locking)
Display Denomination
field
1
Window lifter switch
in rear left door -E52-

Readout on Rectifying fault


display
autom.
Visual inspection of the cable guide.
opening
Check the correct fitting and tightness of the relevant plug
autom.
connections while observing the display. If the display content does
closing
not change during testing, rectify fault or replace the relevant
man.
component.
opening
man. closing Erase fault memory.
not activated Perform a functional test.
not installed
Interrogate the fault memory again.
implausible
Window lifter thermo
yes
fuse RL
no
not fitted
Window lifter switch
autom.
in rear right door -E54- opening
autom.
closing
man.
opening
man. closing
not activated
not installed
implausible
Window lifter thermo
yes
fuse RR
no
not fitted

Display group number 006 for vehicles 05.01 (3rd generation central locking)
Display Denomination Readout on Rectifying fault
field
display
1
Voltage tml. 30
xx.x V
Check voltage.
2

Ignition - tml.
15

S contact

term. 15 on Visual inspection of the cable guide.


term. 15 off
Check the correct fitting and tightness of the relevant plug connections
no contact
while observing the display. If the display content does not change during
activated
testing, rectify fault or replace the relevant component.
deactivated
no contact Erase fault memory.
Perform a functional test.
Interrogate the fault memory again.

Speed signal
km/h

0-255
km/h

Display group number 007 for vehicles 05.01 (3rd generation central locking)
Display Denomination
field
1
Key switch -

Readout on Rectifying fault


display
locking
Visual inspection of the cable guide.
144

driver's door
2

unlocking
Check the correct fitting and tightness of the relevant plug connections
not activated while observing the display. If the display content does not change
Key switch - FPS
locking
during testing, rectify fault or replace the relevant component.
unlocking Erase fault memory.
not activated
Perform a functional test.
Interrogate the fault memory again.

Lock/unlock
switch - DD

Lock/unlock
switch - FPD

locking
unlocking
not activated
implausible
locking
unlocking
not activated
implausible

Display group number 008 for vehicles 05.01 (3rd generation central locking)
Display Denomination
field
1
Engine hood
contact switch

Key switch
tailgate

Tailgate contact
switch

Thermo fuse CL

Readout on Rectifying fault


display
open
Visual inspection of the cable guide.
close
Check the correct fitting and tightness of the relevant plug connections
not fitted
while observing the display. If the display content does not change
no contact
during testing, rectify fault or replace the relevant component.
locking
unlocking Erase fault memory.
not activated Perform a functional test.
implausible
open
Interrogate the fault memory again.
close
no contact
yes
no
not fitted

Display group number 009 for vehicles 05.01 (3rd generation central locking)
Display Denomination
field
1
CL
acknowledgement
DD
2

CL
acknowledgement
FPD

CL
acknowledgement
RL

CL
acknowledgement
RR

Readout on Rectifying fault


display
locked Visual inspection of the cable guide.
unlocked
Check the correct fitting and tightness of the relevant plug connections
safe

while observing the display. If the display content does not change
not fitted
during testing, rectify fault or replace the relevant component.
locked
unlocked Erase fault memory.
safe
Perform a functional test.
not fitted Interrogate the fault memory again.
locked
unlocked
safe
not fitted
locked
unlocked
safe
not fitted
145

Display group number 010 for vehicles 05.01 (3rd generation central locking)
Display Denomination
field
1
Rotary latch
switch - DD
2
Rotary latch
switch PD
3
Rotary latch
switch RL
4
Rotary latch
switch RR

Readout on Rectifying fault


display
open
Visual inspection of the cable guide.
closed
Check the correct fitting and tightness of the relevant plug connections

open
while observing the display. If the display content does not change during
closed
testing, rectify fault or replace the relevant component.
open
closed Erase fault memory.
Perform a functional test.
open
closed Interrogate the fault memory again.

Display group number 011 for vehicles 05.01 (3rd generation central locking)
Display Denomination
field
1
Immobilizer key
detection

Readout on Rectifying fault


display
yes
Visual inspection of the cable guide.
no
Test immobiliser Electrical System Rep. gr.96.
not fitted
no contact Re-initialise key via function 10 Adaptation Chapter.
Automatic
opened Visual inspection of the cable guide.
lock/unlock switch closed
Check the correct fitting and tightness of the relevant plug connections
not

while observing the display. If the display content does not change
installed
during testing, rectify fault or replace the relevant component.
Release
yes
Erase fault memory.
sliding/tilting roof
no
Perform a functional test.
Interrogate the fault memory again.

Data BUS

Single wire Test databus cables Electrical System Rep. gr.90.


Two-wire

Display group number 012 for vehicles 05.01 (3rd generation central locking)
Display Denomination
field
1
Equipment, driver's
door
2
Equipment, front
passenger door
3
Equipment, door RL
4

Equipment, door RR

1)

No communication.

2)

Operation.

Readout on Rectifying fault


display
01)
These display fields only indicate what the relevant vehicle
12)
equipment looks like.
1)
0
Here you can check, e.g. which control units are connected to
12)
the system and which are activated or blocked.
01)
12)
01)
12)

Display group number 013 for vehicles 05.01 (3rd generation central locking)
Display Denomination
Readout on Rectifying fault
field
display
1
HDF switch and
not
1)
tailgate key switch
activated
2
Tailgate contact
opened Visual inspection of the cable guide.
switch
closed
146

not
installed

Check the correct fitting and tightness of the relevant plug


connections while observing the display. If the display content does
not change during testing, rectify fault or replace the relevant
component.
Erase fault memory.
Perform a functional test.
Interrogate the fault memory again.

3
1)

Illumination switche

0100%

Not installed on Octavia.

Display group number 014 for vehicles 05.01 (3rd generation central locking)
Display Denomination
field
1
Fixed code known 1)

Code in reception range


1)

1)

Algorithm 1)

Key number (key having


just been activated) 1)

Readout on
display
O.K.
N.O.K.
no measured
value
(key having just
not been
activated)
O.K.
N.O.K.
no measured
value
(key having just
not been
activated)
O.K.
N.O.K.
no measured
value
(key having just
not been
activated)
04

Rectifying fault
If N.O.K.:
Key code is outside of reception range. Re-initialise radio
control via function 10(Adaptation) Chapter.

If no measured value:
Battery in key discharged, replace battery.
Remote control defective, replace key.

When activating a key initialised by radio control, the position


in which the key was initialised is displayed here.
If the tester displays 0 even though a radio control button
was pressed, the key must be re-initialised via adaptation
(function 10) Chapter.

Only for control unit with receiver for remote control and alarm function Chapter.

Display group number 015 for vehicles 05.01 (3rd generation central locking)
Display field Denomination
Readout on display Rectifying fault
3)
1
Remote control key buttons
01)
12)
2
Interior monitoring sensor 3)
yes
no
not fitted
3
IRUE cut-off 3)
on
off
not fitted

147

1)

Not actuated.

2)

Actuated.

3)

Only for control unit with receiver for remote control and alarm function Chapter.

Display group number 016 for vehicles 05.01 (3rd generation central locking)
Display Denomination
field
1
Last alarm source 1)
2
3
4
1)

Readout on
display
Display
1....65535

Second last alarm


source 1)
3. last alarm source 1)
4. last alarm source 1)

Rectifying fault
Only the last 4 activation zones of the anti-theft alarm system
are displayed!
e.g. 32 = Engine hood contact switch
(possible alarm source see table below)

Only for control unit with alarm function Chapter.

Possible alarm sources for vehicles 05.01 (3rd generation central locking)
Alarm sources
Display
Rotary latch switch DD
1
Rotary latch switch RL
2
Rotary latch switch RR
4
Rotary latch switch PD
8
Tailgate contact switch
16
Immobiliser - none, or wrong key
17
Interruption of the contact with the alarm system with independent supply 18
Engine hood contact switch
32
Ignition - tml. 15
64
Interior monitoring
128
No alarm
255

Adaptation
Valid for vehicles 07. 98 (1st and 2nd generation central locking)
Channel number
Page
1)2)
00 - Adaptation of ignition keys with radio control, erase initialised keys
Anchor
1)2)
01 - Adaptation of ignition keys with radio control, initialise initialised keys
Anchor
03 - Automatic lock/unlock: The vehicle is locked when a speed of 15 km/h is reached 2) Anchor
04 - IRUE cut-off: To activate or deactivate the interior monitoring press CL-ZU twice 2) Anchor
05 - Unlock Horn tone off and on 2)
Anchor
2)
06 - Lock Horn tone off and on
Anchor
07 - Unlock Turn signal lights flash off and on 2)
Anchor
2)
08 - Lock Turn signal lights flash off and on
Anchor
1)

For vehicles 09.97.

2)

For vehicles 10.97 .

Adaptation of ignition keys with radio control


Note
t Only on control units with radio control receiver and alarm function Chapter.
t If new or additional ignition keys are required they must be adapted to the control electronics of the immobilizer
148

and the central locking.


t Always adapt all ignition keys, i.e. also the available ignition keys.
t The number of already adapted keys is displayed by selecting the function adaptation.
t The adaptation can be interrupted with key C of -V.A.G 1552-.
t

The operating number (workshop code) of the -V.A.G 1552- is stored when adapting the ignition keys of the
immobilizer control.

Requirements:
t

All ignition keys must be available. If no old ignition key is available, see Lost key procedure, Electrical
System Rep. gr.96

Key fob with concealed secret number available. If not, see Determining the secret number Electrical
System Rep. gr.96

t Insert the mechanically operational ignition key in the ignition lock.


Connect vehicle system tester -V.A.G 1552- and enter address word for central locking system Chapter.
Readout on display:
Vehicle system test
Select function XX

Readout on display:
Enter function 10 Adaptation
Confirm the entry with key Q.

HELP

Vehicle system test


10 - Adaptation

Readout on display:
Adaptation
Enter channel number XX

Enter function 00 (all the keys are erased with channel number 00)
Confirm the entry with key Q.
Readout on display:

Adaptation
Erase initialisation values?

Confirm the entry with key Q.


Readout on display:
Press key.

Adaptation
Initialisation values erased

Readout on display:
Enter function 10 Adaptation
Readout on display:
Confirm the entry with key Q.

->

Vehicle system test


Select function XX

HELP

Vehicle system test


10 - Adaptation

Readout on display:

Adaptation
Enter channel number XX

Enter function 01 (all the keys are read with channel number 01)
Readout on display:

Channel 1
Adaptation
Key
1
- - -

The top line shows how many keys need to be initialised (Standard = 1). Select
number of the keys using the keys and . Maximum number of all the initiated
keys = 4.

1 ->

Press key.
Read-out on the display: Number of radio control keys to be
initialised.
Confirm the entry with key Q.
Readout on display:
Confirm the entry with key Q.
Readout on display:
Press key.

Channel 1
Key
-

Adaptation
3

Channel 1
Adaptation
Store changed value?
Channel 1
Adaptation
Changed value stored

3 Q
- -

3 Q

3 ->
Vehicle system test
HELP

Readout on display:
149

Select function XX

Switch off ignition.


Press a button once on each of the radio control keys to be initialised (in the
example above on 3 keys)
Note
All 3 keys (see example) must be initialised during a single initialisation
t
process.
t When adapting all keys never exceed the 30 second limit.
The ignition key adaptation is automatically terminated if:
t the number of keys to be adapted has been reached.
t

a button on a radio control key to be initialised has been pressed more than
once.

the allowed adaptation time of 30 seconds after switching on the ignition with
the 2nd key has been exceeded (fault is stored).

Select function 02 Interrogate fault memory. The key adaptation has been
successfully completed if no fault was stored.
Perform a functional test of all radio control keys.
Auto - Lock/Unlock:The vehicle is locked when a speed of 15 km/h is reached
(activating or deactivating function)
Readout on display:
Enter function 10.
Readout on display:
Confirm the entry with key Q.
Readout on display:
Press keys 0 and 3.

Vehicle system test


Select function XX
Vehicle system test
10 - Adaptation

Select adaptation value with the keys and .


Confirm the entry with key Q.
Readout on display:
Confirm the entry with key Q.
Readout on display:
Press key.

Adaptation
Enter channel number XX

Readout on display:
Readout on display:

HELP

Channel 3
Adaptation
Automatic lock/unlock off

Channel 3
Adaptation
Automatic lock/unlock on
Channel 3
Adaptation
Store changed value?
Channel 3
Adaptation
Changed value stored

0 ->
- - -

1 Q
- - 1 Q

1 ->

Readout on display:
IRUE cut-off: To activate or deactivate the interior monitoring press
CL-ZU twice

Vehicle system test


HELP
Select function XX

Enter function 10.


Readout on display:
Confirm the entry with key Q.
Readout on display:
Press keys 0 and 4.

Vehicle system test


10 - Adaptation
Adaptation
Enter channel number XX

Readout on display:

Channel 4
Adaptation
0 ->
Interior monitoring off - - -

Select adaptation value with the keys and .


Readout on display:

Channel 4
Adaptation
1 Q
Interior monitoring
on - - -

150

Confirm the entry with key Q.


Readout on display:

Channel 4
Adaptation
Store changed value?

Confirm the entry with key Q.


Readout on display:
Press key.

Channel 4
Adaptation
Changed value stored

1 Q

1 ->

Readout on display:
Activate and deactivate the alarm when unlocking

Vehicle system test


Select function XX

HELP

Enter function 10.


Readout on display:
Confirm the entry with key Q.

Vehicle system test


10 - Adaptation

Readout on display:

Adaptation
Enter channel number XX

Press keys 0 and 5.


Readout on display:

Channel 5
unlocked

Select adaptation value with the keys and .


Readout on display:

Channel 5
unlocked

Confirm the entry with key Q.


Readout on display:

Press key.

Readout on display:
Confirm the entry with key Q.
Readout on display:
Press keys 0 and 6.

Readout on display:
Confirm the entry with key Q.
Readout on display:
Press key.

HELP

HELP

Vehicle system test


10 - Adaptation

Adaptation
Enter channel number XX
Channel 6
locked Beep

Select adaptation value with the keys and .


Confirm the entry with key Q.

1 ->

Vehicle system test


Select function XX

Readout on display:
Readout on display:

1 Q

Vehicle system test


Select function XX

Activate and deactivate the alarm when locking


Enter function 10.

0 ->
- - -

Adaptation
1 Q
Beep on
- - -

Channel 5
Adaptation
Changed value stored

Readout on display:
Readout on display:

Adaptation
Beep off

Channel 5
Adaptation
Store changed value?

Confirm the entry with key Q.


Readout on display:

Channel 6
locked Beep

Adaptation
0 ->
off
- - -

Adaptation
on
- - -

Channel 6
Adaptation
Store changed value?
Channel 6
Adaptation
Changed value stored

1 Q

1 Q

3 ->

Readout on display:
Activate and deactivate the turn signal lights when unlocking

Vehicle system test


Select function XX

HELP

Enter function 10.


Readout on display:
Confirm the entry with key Q.
Readout on display:

Vehicle system test


10 - Adaptation
Adaptation

151

Press keys 0 and 7.

Enter channel number XX

Readout on display:

Channel 7
unlocked

Select adaptation value with the keys and .


Readout on display:
Confirm the entry with key Q.
Readout on display:
Confirm the entry with key Q.
Readout on display:
Press key.

Channel 7
unlocked

Adaptation
Flashing
off

0 ->
- - -

Adaptation
1 Q
Flashing
on
- - -

Channel 7
Adaptation
Store changed value?
Channel 7
Adaptation
Changed value stored

1 Q

1 ->

Readout on display:
Vehicle system test
Select function XX

Activate and deactivate the turn signal lights when locking

HELP

Enter function 10.


Readout on display:
Confirm the entry with key Q.
Readout on display:
Press keys 0 and 8.

Vehicle system test


10 - Adaptation
Adaptation
Enter channel number XX

Readout on display:

Channel 8
Adaptation
locked
Flashing
off

Select adaptation value with the keys and .


Readout on display:
Confirm the entry with key Q.
Readout on display:
Confirm the entry with key Q.
Readout on display:
Press key.

0 ->
- - -

Channel 8
Adaptation
1 Q
locked
Flashing
on
- - Channel 8
Adaptation
Store changed value?
Channel 8
Adaptation
Changed value stored

1 Q

1 ->

Readout on display:

Vehicle system test


Adaptation for vehicles 08. 98 (2nd/5th generation central locking), 05. 01 HELP
Select function XX
(3rd generation central locking)

Channel number
00 - Adaptation of ignition keys with radio control, erase initialised keys
01 - Adaptation of ignition keys with radio control, initialising new keys
03 - Automatic lock/unlock: The vehicle is locked when a speed of more than 15 km/h is reached
04 - Automatic lock/unlock: The vehicle is unlocked when the ignition key is removed from the ignition
lock
05 - IRUE cut-off: To activate or deactivate the interior monitoring press CL-ZU twice
06 - Unlock Horn tone off and on
07 - Lock Horn tone off and on
08 - Unlock Turn signal lights flash off and on
09 - Lock Turn signal lights flash off and on
10 - Alarm horn settings: Programming of the alarm reaction in the event of an alarm in compliance with
the applicable country legislation

Page
Anchor
Anchor
Anchor
Anchor
Anchor
Anchor
Anchor
Anchor
Anchor
Anchor

Auto - Lock/Unlock:The vehicle is locked when a speed of 15 km/h is reached (activating or deactivating function)
Readout on display:
Enter function 10.
Readout on display:

Vehicle system test


Select function XX
Vehicle system test

152

HELP

Confirm the entry with key Q.

10 - Adaptation

Readout on display:

Adaptation
Enter channel number XX

Press keys 0 and 3.


Readout on display:

Select adaptation value with the keys and .


Readout on display:
Confirm the entry with key Q.

Channel 3
Adaptation
Automatic lock/unlock on

Readout on display:

Channel 3
Adaptation
Store changed value?

Confirm the entry with key Q.


Readout on display:
Press key.

Channel 3
Adaptation
Automatic lock/unlock off

Channel 3
Adaptation
Changed value stored

Automatic lock/unlock: The vehicle is unlocked when the ignition key is


removed from the ignition lock
Enter function 10.
Readout on display:
Confirm the entry with key Q.

Select adaptation value with the keys and .

Channel 4
Auto-Unlock

Channel 4
Auto-Unlock

Readout on display:

Adaptation
off

0 ->
- - -

Adaptation
1 Q
on
- - -

Channel 4
Adaptation
Store changed value?

Confirm the entry with key Q.


Press key.

Adaptation
Enter channel number XX

Readout on display:

Readout on display:

HELP

Vehicle system test


10 - Adaptation

Press keys 0 and 4.

Confirm the entry with key Q.

1 Q

Vehicle system test


HELP
Select function XX

Vehicle system test


Select function XX

Readout on display:

Readout on display:

1 Q
- - -

1 ->

Readout on display:

Readout on display:

0 ->
- - -

Channel 4
Adaptation
Changed value stored

1 Q

1 ->

Readout on display:
IRUE cut-off: To activate or deactivate the interior monitoring press
CL-ZU twice

Vehicle system test


HELP
Select function XX

Enter function 10.


Readout on display:
Confirm the entry with key Q.

Vehicle system test


10 - Adaptation

Readout on display:

Adaptation
Enter channel number XX

Press keys 0 and 5.


Readout on display:

Channel 5
Adaptation
0 ->
Interior monitoring off - - -

Select adaptation value with the keys and .


Readout on display:

Channel 5
Adaptation
1 Q
Interior monitoring
on - - -

Confirm the entry with key Q.


Readout on display:

Channel 5
Adaptation
Store changed value?

Confirm the entry with key Q.


Readout on display:

Channel 5

Adaptation

153

1 ->

1 Q

Changed value stored

Press key.
Readout on display:

Activate and deactivate the alarm when unlocking

Vehicle system test


Select function XX

HELP

Enter function 10.


Readout on display:

Vehicle system test


10 - Adaptation

Confirm the entry with key Q.


Readout on display:

Adaptation
Enter channel number XX

Press keys 0 and 6.


Readout on display:

Channel 6
unlocked

Select adaptation value with the keys and .


Readout on display:

Channel 6
unlocked

Confirm the entry with key Q.


Readout on display:
Readout on display:
Readout on display:

Readout on display:
Press keys 0 and 7.

Readout on display:

Press key.

Channel 7
locked Beep
Channel 7
locked Beep

Confirm the entry with the key Q.

Readout on display:

HELP

Adaptation
Enter channel number XX

Select adaptation value with the keys and .

Confirm entry with key Q.

HELP

Vehicle system test


10 - Adaptation

Readout on display:

Readout on display:

1 ->

Vehicle system test


Select function XX

Confirm the entry with key Q.

1 Q

Vehicle system test


Select function XX

Activate and deactivate the alarm when locking

Readout on display:

0 ->
- - -

Adaptation
1 Q
Beep on
- - -

Channel 6
Adaptation
Changed value stored

Press key.

Enter function 10.

Adaptation
Beep off

Channel 6
Adaptation
Store changed value?

Confirm the entry with key Q.

Readout on display:

Adaptation
0 ->
off
- - -

Adaptation
on
- - -

Channel 7
Adaptation
Store changed value?
Channel 7
Adaptation
Changed value stored

1 Q

1 Q

3 ->

Readout on display:
Activate and deactivate the turn signal lights when unlocking

Vehicle system test


Select function XX

HELP

Enter function 10.


Readout on display:
Confirm the entry with key Q.
Readout on display:
Press keys 0 and 8.

Vehicle system test


10 - Adaptation
Adaptation
Enter channel number XX

Readout on display:
Select adaptation value with the keys and .
Readout on display:

Channel 8
unlocked

Channel 8

154

Adaptation
Flashing
off

Adaptation

1 Q

0 ->
- - -

Confirm the entry with key Q.

unlocked

Readout on display:

Channel 8
Adaptation
Changed value stored

Press key.

on

- - -

Channel 8
Adaptation
Store changed value?

Confirm the entry with key Q.


Readout on display:

Flashing

1 Q

1 ->

Readout on display:
Activate and deactivate the turn signal lights when locking

Vehicle system test


Select function XX

HELP

Enter function 10.


Readout on display:

Vehicle system test


10 - Adaptation

Confirm the entry with key Q.


Readout on display:

Adaptation
Enter channel number XX

Press keys 0 and 9.


Readout on display:

Channel 9
Adaptation
locked
Flashing
off

Select adaptation value with the keys and .


Readout on display:

Channel 9
Adaptation
1 Q
locked
Flashing
on
- - -

Confirm the entry with key Q.


Readout on display:

Channel 9
Adaptation
Store changed value?

Confirm the entry with key Q.


Readout on display:

Channel 9
Adaptation
Changed value stored

Press key.

0 ->
- - -

1 Q

1 ->

Readout on display:
Vehicle system test

Alarm horn settings: Programming of the alarm reaction in the event of an alarm HELP
in compliance with the applicable country legislation
Select function XX
Enter function 10.
Readout on display:

Vehicle system test


10 - Adaptation

Confirm the entry with key Q.


Readout on display:

Adaptation
Enter channel number XX

Press keys 1 and 0.


Readout on display:
Select adaptation value with the keys and
.
Readout on display:

Confirm the entry with key Q.


Readout on display:
Confirm the entry with key Q.
Press key.
Readout on display:

Channel 10
Adaptation
1 ->
Setting
Alarm horn
rest of Europe - -
-

Channel 10
Adaptation
2 Q
Setting
Alarm horn
Germany - - -

Readout on display:

Readout on display:

Channel 10
Adaptation
3 Q
Setting
Siren in Great Britain - - Channel 10
Adaptation
Store changed value?
Channel 10
Adaptation
Changed value stored
Vehicle system test
Select function XX

155

3 ->
HELP

3 Q

Self-diagnosis electrically operated seat with memory


Description of the system
The system consists of:
t Seat control unit
t Central control unit for convenience system
t Door control unit, driver side
t Door control unit passenger's side
t Switch unit in the driver seat
t electrical seat system
The system carries out the following functions:
t Seat height adjustment driver's side in the desired position with switches for the individual directions
t automatic seat height adjustment driver's side and rear-view mirror adjustment by selecting a memory
t

automatic seat height adjustment driver's side and rear-view mirror adjustment by unlocking the vehicle with
the remote control

The control unit for the electrically operated seat with fault memory is located in the lower area of the driver seat
frame
Operation of the electrically operated seat with memory operating instructions.
Seat initialisation
The seat initialisation has to be performed for the first connection of the seat to the supply voltage, when
replacing the control unit and the mechanism for the electrically operated seat.
The initialisation is performed by the backrest setting in the front limit stop when the driver door is open. Without
this initialisation, the seat memory cannot function. This initialisation must not be performed when the voltage is
below 10.5 volt, because the correct front stop identification would not be realised.
Note
If during manual seat operation, the sliding track happens to be stopped, actuate the track switch for the
appropriate direction again and cause the seat to move along the whole track.
If the seat was already initialised, the initialisation must not be performed again after disconnecting and
reconnecting the seat to the voltage.
The initialisation can be deactivated, if the backrest goes into the front stop and the switch is pressed for a further
5 seconds. The deactivated initialisation is indicated by a double tone signal. This deactivation is purposeful e.g. for
assembling a control unit, which is already used, in the new seat.
Note
t The following description applies for the vehicle system tester -V.A.G 1552- used with the program card 6.0.
t

Use of vehicle system tester -V.A.G 1551- with program card 9.0 is similar apart from certain specific differences
(e.g. different readouts in display, permits use of printer).

t To end the diagnosis or to switch to another address word select function 06 End output.
All displayed error messages refer to a fault table on the possible causes as well as targeted repairs.
Temporary faults are stored in the fault memory (line interruption or loose contact in the plug connections). These
faults are displayed as sporadic faults SP.

Connect the vehicle system tester -V.A.G 1552- and select the address word
156

for the seat height adjustment/driver


Special tools and workshop equipment required
t Vehicle system tester -V.A.G 1552t Diagnostic cable -V.A.G 1551/3, 3A, 3B oder 3CTest preconditions for self-diagnosis
l all fuses must be OK in compliance with the current flow diagram.
l Battery voltage at least 11.5 volts

Switch off ignition and connect


up vehicle system tester V.A.G 1552- using the
appropriate cable.
Switch on ignition.

Readout on display:
Enter address word 36.

Vehicle system test


Select address word XX

HELP

Read-out on display1):
1)

Valid for passenger seat

Vehicle system test


Q
36 - Seat adjustment - front passenger

Confirm the entry with key Q.


Readout on display:
Note
One of the following four displays will appear in the event of a communication sett
up failure between vehicle system tester -V.A.G 1552- and the control unit.

Vehicle system test


HELP
Tester sends address
word 36

t Press HELP key to display the possible fault causes.


The ignition must be on!

Vehicle system test


HELP
K cable does not connect to pos. term.

Malfunctions occurred at the start of or during the program (external


sources of interference).

Vehicle system test


->
No signal from the control
unit

Inspect the connection of the vehicle system tester, also check the communication
cable and the relevant vehicle system Current flow diagrams, Electrical fault
finding and Fitting locations.
After removing the possible fault cause re-enter address word 36 and confirm
157

Vehicle system test


->
Fault in communication
set-up

the entry with key Q.


Read-out on display after entering the address word 36
The vehicle system tester -V.A.G 1552- displays the control unit
identification number, e. g.:

Vehicle system test


Tester sends address word 36
3B1959760A
0003 ->

Seat adjustment

DS

Press key.
Readout on display:

Vehicle system test


Select function XX

HELP

Overview of selectable functions


Page
01 Interrogating control unit version Chapter
02 Interrogating fault memory
Chapter
05 Erasing fault memory
Chapter
06 Ending output
Chapter
08 Reading measured value block Chapter

Interrogating control unit version


Connect vehicle system tester V.A.G and select address word 36 Chapter.
Readout on display:
Select function 01.

Vehicle system test


Select function XX

Readout on display:

HELP

Vehicle system test


Q
01 - Interrogating control unit version

Confirm the entry with key Q.

The vehicle system tester -V.A.G 1552- displays the control unit
identification number, e. g.:
t 3B1959760A = Part no. of the control unit
3B1959760A
0003 ->

t Seat adjustment = System designation

Seat adjustment

t DS = Control unit of driver seat


t 0003 = Program status number
Press key.
Readout on display:

Vehicle system test


Select function XX

End output (function 06) Chapter.

HELP

Interrogating fault memory


Connect vehicle system tester -V.A.G 1552- and select address word 36 Chapter.
Readout on display:
Select function 02.
Readout on display:
Confirm the entry with key Q.

Vehicle system test


Select function XX

HELP

Vehicle system test


02 - Interrogating fault memory

The number of faults stored appears on the display.


X faults detected!

Press button to display the faults consecutively.


Example:
158

DS

The following appears in the display:

01008
035
Note: Emergency switch operated!

Rectify the faults by referring to the fault table


Chapter.

If No fault detected the program returns to its initial position after the
button is pressed.

No fault detected!
->

Readout on display:
If anything else appears on the display: Operating instructions
V.A.G 1552.
End output (function 06) Chapter.
Vehicle system test
HELP
Select function XX

Note
t If a fault is detected:
t 1. Remove fault.
t 2. Erase fault memory (Function 05).
t 3. Interrogate fault memory (Function 02) again.

Erasing fault memory


Connect vehicle system tester -V.A.G 1552- and select address word 36 Chapter.
Requirements:
t Faults were eliminated.
t Fault memory was interrogated Chapter.
Readout on display:
Select function 05.

Vehicle system test


Select function XX

Readout on display:

Vehicle system test


05 - Erasing fault memory

Confirm the entry with key Q.


Readout on display:
Press key.

HELP

Vehicle system test


Fault memory was erased

->

Readout on display:
End output (function 06) Chapter.

Vehicle system test


Select function XX

HELP

Note
Vehicle system test
HELP
Select function XX

t If this appears on the display then the test sequence is incorrect.


t

Carefully follow the test sequence step by step: first interrogate the
fault memory and then erase.

Caution!
Fault memory was not
interrogated

Ending output
Select function 06.
Readout on display:
Confirm entry with key Q.

Vehicle system test


06 - End output

Vehicle system test


HELP
Select address word XX

Readout on display:
Switch off ignition.
159

Disconnect plug connection from vehicle system tester V.A.G 1552-.

Fault table
Note
All the possible faults which can be detected by the control unit and displayed on the vehicle system tester t
V.A.G 1552- are listed in the table according to the 5-digit fault code.
t Ignore the SAE code that may appear on the right next to the fault code.
t

If Info in literature appears in the display of the vehicle system tester, look for the text required in the fault
table under the fault code.

If parts are output as faulty: First of all test all feed lines and plug connections to these components as well as
t the earth connections according to current flow diagram. Replace the component only if this test does not
reveal any fault. This applies particularly if the fault is shown as sporadic (SP).
Display -V.A.G 155265535
no fault detected
00668
Signal too high
El. syst. voltage tml. 30

Possible cause of fault Rectifying fault


If after repair No fault detected is displayed, the self-diagnosis is
completed.
incorrect supply voltage
Check cables, plug connections and fuses in
(must be in the range
accordance with the current flow diagram
10.5...16 V)
Current flow diagrams, Electrical fault
finding and Fitting locations
Check supply voltage

Signal too low

00994
Short circuit to
Front height adjustment positive
sender for driver seat G215Short circuit to
earth
Open circuit

00995
Short circuit to
Rear height adjustment positive
sender Driver seat G216Short circuit to
earth
Open circuit

00998

Voltage regulator or AC
generator defective

Check voltage regulator or AC generator


Electrical System Rep. gr.27

Battery discharged or
defective
Voltage regulator or AC
generator defective

Replace battery or charge battery

Wiring or plug
connections defective

Check cables, plug connections and fuses in


accordance with the current flow diagram
Current flow diagrams, Electrical fault
finding and Fitting locations

Sender defective

Replace sender -G215-

Wiring or plug
connections defective

Check wiring and plug connections according


to the current flow diagram Current flow
diagrams, Electrical fault finding and Fitting
locations

Wiring or plug
connections defective

Check cables, plug connections and fuses in


accordance with the current flow diagram
Current flow diagrams, Electrical fault
finding and Fitting locations

Sender defective

Replace sender -G216-

Wiring or plug
connections defective

Check wiring and plug connections according


to the current flow diagram Current flow
diagrams, Electrical fault finding and Fitting
locations

Check voltage regulator or AC generator


Electrical System Rep. gr.27

Motor for seat operation Check motor for seat operation for correct
160

Motor for backrest


adjustment Driver seat V4500999
Front height adjustment
motor Driver seat -V2901000
Rear height adjustment
motor Driver seat -V3001002
Button: front height
adjustment upwards,
driver's side -E208-

-V45- is loose or
defective

fitting and tightness, replace if necessary

Motor for seat operation Check motor for seat operation for correct
-V29- is loose or
fitting and tightness, replace if necessary
defective
Motor for seat operation Check motor for seat operation for correct
-V30- is loose or
fitting and tightness, replace if necessary
defective
Cables or plug
Check cables, plug connections and fuses in
connections loose or
accordance with the current flow diagram
defective
Current flow diagrams, Electrical fault
finding and Fitting locations

button loose or defective

Check button for correct fitting and


tightness, replace if necessary
Reading measured value block Chapter

01003
Short circuit to
Button: front height
earth
adjustment downwards,
driver's side -E209-

Cables or plug
connections loose or
defective

button loose or defective

Check cables, plug connections and fuses in


accordance with the current flow diagram
Current flow diagrams, Electrical fault
finding and Fitting locations
Check button for correct fitting and
tightness, replace if necessary
Reading measured value block Chapter

01004
Button: rear height
adjustment upwards,
driver's side -E210-

Short circuit to
earth

Cables or plug
connections loose or
defective

button loose or defective

Check cables, plug connections and fuses in


accordance with the current flow diagram
Current flow diagrams, Electrical fault
finding and Fitting locations
Check button for correct fitting and
tightness, replace if necessary
Reading measured value block Chapter

01005
Short circuit to
Button: rear height
earth
adjustment downwards,
driver's side -E211-

Cables or plug
connections loose or
defective

button loose or defective

Check cables, plug connections and fuses in


accordance with the current flow diagram
Current flow diagrams, Electrical fault
finding and Fitting locations
Check button for correct fitting and
tightness, replace if necessary
Reading measured value block Chapter

01006
Button: length
adjustment forwards,
driver seat -E212-

Short circuit to
earth

Cables or plug
connections loose or
defective

button loose or defective

Check cables, plug connections and fuses in


accordance with the current flow diagram
Current flow diagrams, Electrical fault
finding and Fitting locations
Check button for correct fitting and
tightness, replace if necessary
Reading measured value block Chapter

01007
Short circuit to
Button: length
earth
adjustment backwards,
driver seat -E213-

Cables or plug
connections loose or
defective

Check cables, plug connections and fuses in


accordance with the current flow diagram
Current flow diagrams, Electrical fault
finding and Fitting locations
Check button for correct fitting and
tightness, replace if necessary

161

button loose or defective Reading measured value block Chapter


01008
Note: Emergency switch
operated!
01009
Short circuit to
Length adjustment
positive
sender Driver seat G218-

Button MEM-OFF
switched on

Button MEM-OFF switched off

Wiring or plug
connections defective

Check cables, plug connections and fuses in


accordance with the current flow diagram
Current flow diagrams, Electrical fault
finding and Fitting locations

Short circuit to
earth
Open circuit

Sender defective

Replace sender -G218-

Wiring or plug
connections defective

Check wiring and plug connections according


to the current flow diagram Current flow
diagrams, Electrical fault finding and Fitting
locations

Short circuit to
positive

Wiring or plug
connections defective

Check cables, plug connections and fuses in


accordance with the current flow diagram
Current flow diagrams, Electrical fault
finding and Fitting locations

Short circuit to
earth
Open circuit

Sender defective

Replace sender -G219-

Wiring or plug
connections defective

Check wiring and plug connections according


to the current flow diagram Current flow
diagrams, Electrical fault finding and Fitting
locations

01010
Backrest adjustment
sender Driver seat G219-

01173
Seat length adjustment
motor Driver seat -V2801328
Data BUS Comfort

Motor for seat operation Check motor for seat operation for correct
-V28- is loose or
fitting and tightness, replace if necessary
defective
Cables or plug
Check wiring and plug connections according
connections defective
to the current flow diagram Current flow
diagrams, Electrical fault finding and Fitting
locations
If the wiring is O.K. then:
disconnect all doors and reconnect in
CU defective

sequence (while doing so observe measured


value block)
Replace the CU blocking the data bus for
convenience functions
Read measured value block, display group
number 012 Chapter

01329
Data BUS Comfort in
emergency running
mode

Cables or plug
connections defective

CU defective

Check wiring and plug connections according


to the current flow diagram Current flow
diagrams, Electrical fault finding and Fitting
locations
If the wiring is O.K. then:
disconnect all doors and reconnect in

sequence (while doing so observe measured


value block)
Replace the CU blocking the data bus for
convenience functions
Read measured value block, display group
number 012 Chapter

162

01330
No
Fault in the
Central control unit for communication communication cable
convenience system
between CU

CU for convenience
system defective
01331
No
Fault in the
Door control unit, driver communication communication cable
side -J386between CU

Check wiring between CU according to the


current flow diagram Current flow
diagrams, Electrical fault finding and Fitting
locations
Replace CU for convenience system
Chapter
Check wiring between CU according to the
current flow diagram Current flow
diagrams, Electrical fault finding and Fitting
locations

Replace control unit


Door control unit driver's
side defective
01332
No
Fault in the
Check wiring between CU according to the
Door control unit
communication communication cable
current flow diagram Current flow
passenger's side -J386between CU
diagrams, Electrical fault finding and Fitting
locations

01455
Short circuit to
Switch for backrest
earth
adjustment -E96-, to the
front

Replace control unit


Door control unit driver's
side defective
Cables or plug
Check cables, plug connections and fuses in
connections loose or
accordance with the current flow diagram
defective
Current flow diagrams, Electrical fault
finding and Fitting locations
Reading measured value block Chapter

01456
Switch for backrest
adjustment -E96-,
backwards

Short circuit to
earth

Cables or plug
connections loose or
defective

Check cables, plug connections and fuses in


accordance with the current flow diagram
Current flow diagrams, Electrical fault
finding and Fitting locations
Reading measured value block Chapter

01459
Button driver 1/seat
memory -E218-

Short circuit to
earth

Cables or plug
connections loose or
defective

button loose or defective

Check cables, plug connections and fuses in


accordance with the current flow diagram
Current flow diagrams, Electrical fault
finding and Fitting locations
Check button for correct fitting and
tightness, replace if necessary
Reading measured value block Chapter

01460
Button driver 2/seat
memory -E219-

Short circuit to
earth

Cables or plug
connections loose or
defective

button loose or defective

Check cables, plug connections and fuses in


accordance with the current flow diagram
Current flow diagrams, Electrical fault
finding and Fitting locations
Check button for correct fitting and
tightness, replace if necessary
Reading measured value block Chapter

01461
Button driver 3/seat
memory -E220-

Short circuit to
earth

Cables or plug
connections loose or
defective

Check cables, plug connections and fuses in


accordance with the current flow diagram
Current flow diagrams, Electrical fault
finding and Fitting locations
Check button for correct fitting and

163

button loose or defective

tightness, replace if necessary


Reading measured value block Chapter

Reading measured value block


Connect vehicle system tester -V.A.G 1552- and select address word 36 Chapter.
Readout on display:
Select function 08.
Readout on display:
Confirm the entry with key Q.

Vehicle system test


Select function XX

HELP

Vehicle system test


08 - Read measured value block

Readout on display:
Desired display group number Chapter, read table of measured value
block and confirm entry with key Q.

Read measured value block


HELP
Enter display group
number XXX

Readout on display:
The breakdown of the display contents in the individual display fields
Chapter, read table of measured value block
End measured value block test:

Reading measured value


block 1
1
2
3
4

Press key.
Readout on display:
Note
Interrogate the fault memory after ending the function Reading
measured value block Chapter.

Vehicle system test


HELP
Select function XX

Test table
Note
Proceed according to the following table to switch to another display group:
Transition in the display group -V.A.G 1552-V.A.G 1551higher
Press - button. Press the key 3
lower
Press - button Press the key 1
others
Press the key C Press the key C
Display group 001
Display Denomination
Readout on Rectifying fault
field
display
1
Memory button 1 0 (deactivated)
1 (activated)
Check the correct fitting and tightness of the cables and the relevant
plug connections while observing the display. If the display content
Memory button 2 0 (deactivated) does not change during testing, rectify fault or replace the relevant
1 (activated)
component.

Erase fault memory.


Memory button 3 0 (deactivated)
1 (activated) Perform a functional test.
Emergency switch
0 (closed)
Interrogate the fault memory again.
(MEM OFF)
1 (not closed)
164

0 (opened)
1 (closed)

driver's door
Key number

0/ 1/ 2/ 3/ 4
(0 = Key
deactivated)

Display group number 002


Display Denomination
field
1
Seat displacement
button

The current counter


reading for the seat
displacement
Button for the backrest
inclination

The current counter


reading for the backrest
inclination

Readout on Rectifying fault


display
forwards
backwards
Check the correct fitting and tightness of the cables and the
deactivated relevant plug connections while observing the display. If the
implausible
display content does not change during testing, rectify fault or
signal
replace the relevant component.
XXXXX
Erase fault memory.
Perform a functional test.
forwards Interrogate the fault memory again.
backwards
deactivated
implausible
signal
XXXXX

Display group number 003


Display Denomination
field
1
Raise the button for
the front seat

Current counter
reading for raising at
the front
Raise the button for
the rear seat

Current counter
reading for raising at
the rear

Readout on Rectifying fault


display
raise
lower
Check the correct fitting and tightness of the cables and the
deactivated relevant plug connections while observing the display. If the display
implausible
content does not change during testing, rectify fault or replace the
signal
relevant component.
XXXXX
Erase fault memory.
Perform a functional test.
Interrogate the fault memory again.
raise
lower
deactivated
implausible
signal
XXXXX

Display group number 004


Display Denomination
Readout Rectifying fault
field
on display
1
Mirror driver horizontal 0100 %
Check the correct fitting and tightness of the cables and the relevant
plug connections
while observing the display. If the display content
165
does not change during testing, rectify fault or replace the relevant
component.

2
3

potentiometer
Mirror driver vertical
potentiometer
Mirror front passenger
horizontal
potentiometer
Mirror front passenger
vertical potentiometer

Erase fault memory.


0100 % Perform a functional test.
0100 % Interrogate the fault memory again.

0100 %

Display group number 005


Display Denomination
field
1
Onboard voltage,
terminal 30
2
Inlet:
Terminal X

Switch for reversing


light

Readout on Rectifying fault


display
xx.x V
Onboard voltage must be in the range 10.5 - 16 V.
0 (inactive) Check the correct fitting and tightness of the cables and the relevant
1 (active) plug connections and check the display again. If the display content
does not change during testing, rectify fault or replace the relevant
component.
0 (inactive)
Erase fault memory.
1 (active)
Perform a functional test.
Interrogate the fault memory again.
0 (inactive)
Perform seat initialisation Chapter
1 (active)

Perform seat
initialisation
Reason for switching
off the seat
adjustment:
ocurring in the block

0 (inactive)
1 (active)

0 (inactive)
1 (active
Discontinued software
0 (inactive)
1 (active)
Running time of
engine exceeded
Display group number 006
Display Denomination
Readout on Rectifying fault
field
display
1
Condition of CAN BUS O.K.
Check the correct fitting and tightness of the cables and the relevant plug
databus
BUS N.O.K. connections and check the display again. If the display content does not
change during testing, rectify fault or replace the relevant component.
Erase fault memory.
Perform a functional test.
Interrogate the fault memory again.

166

167

Body front
Front body
Summary of components of lock carrier with attached parts
1 - Bumper strip
2 - Bumpers
3 - Lock carrier
must be installed free of stress
4 - 15 Nm
5 - Screw
6 - 8 Nm
7 - Ventilation grid
8 - 23 Nm
Accessible after removing the
ventilation grid -7-.
9 - 23 Nm
Accessible after removing the
bumper strip -1-.
Removing
Disconnect the plug
connections and the coolant

hoses, disconnect the plug


connection and unhook the
control cable for the flap lock.

Disconnect plug connection for


temperature sensor
Chapter.
Separate the hoses for the air
conditioning system (if
present).

Release screws -5-.


Release screws -4-.
Remove bumper strip -1- and
unscrew screws -9-.
Unhook ventilation grid -7- and
unscrew screws -8-.
Remove lock carrier -3- with
component parts.
Install
Installation is carried out in the
reverse order.

168

Replace lock carrier


Note
There is no need to separate the refrigerant circuit of the engine and the refrigerant circuit if the radiator and
condenser are fastened to the engine in a suitable manner.
Removing

Removing the bumper


Chapter.
Remove cross member
Chapter.

Remove headlights
Electrical System Rep.
gr.94
Disconnect the plug
connection and unhook the
cable for the flap lock.

Remove the screws -3- for the


lock carrier -1-.
Slacken top fixing screws -2-.

169

Unscrew screws -1- for


radiator bearing -3- and fasten
the radiator -4- to the engine
in a suitable manner.
Remove top fixing screws for
lock carrier.
Pull out lock carrier -2towards the front.

Remove the remaining


component parts for the lock
carrier.

Install
Installation is carried out in the
reverse order.

170

Front wing
Summary of components of front wing

1 - 6 Nm
2 - 6 Nm
3 - 4 Nm
4 - Wing
Removing:
Remove front wheel.
Removing the bumper Chapter.
Remove wheelhouse liner Chapter.
Remove turn signal lamp and side turn signal lamp Electrical System Rep. gr.94.
Screw out the fixing screws Item of the lock carrier on the relevant side.
Screw out the top fixing screws Item.
Remove the remaining fixing screws Item and Item and the wing Item.
Installing:
171

Installation is carried out in the reverse order.


5 - 6 Nm
6 - Noise insulation
q only for ATD, ARZ, AUM, ARX, AUQ engines
q Check fitting position
q Pay attention to dimension a = 450 mm.

172

Front bonnet
Summary of front bonnet
components
1 - Radiator grill
Removing:
Screw out screws -6- and -9- and remove radiator
grill.
Disassemble radiator grill in individual parts -2-, -3and -4- Chapter.
Installation is carried out in the reverse order.
After installation the radiator grill must be flush with
the front flap.
2 - Grid
3 - Radiator grill frame
4 - Trim strip
5 - Front flap
The tailgate can be adjusted by means of the oval
holes in the hinges.

After carrying out removal and installation or


adjustment work, perform corrosion protection
measures at the screws and hinges.

6 - 3.5 Nm
7 - 22 Nm
8 - Support
9 - 3.5 Nm

Remove and install front flap lock


Removing:
Unclip the control cable -1- on the lock.

173

Disconnect the plug


connection -2- from the
front bonnet.

Remove screws -3- (14


Nm).
Installing:
Installation is carried out in
the reverse order.
Adjusting:
l

Bonnet must be adjusted


flush to the body.

Observe uniform gap sizes


between bonnet and body.

Adjust the stop buffer and


l check the opening and
closing of the bonnet.

Disassembling and assembling radiator grill


Removing:
l Radiator grill removed from vehicle

Release the lower clips of the decorative strip


using a screwdriver in -direction of arrow A-.

Release upper clips of the decorative strip with


a screw driver in -direction of arrow B- and
remove decorative strip.

174

Release the clips -arrows- of the grid in direction of arrow A- with screwdriver und
remove grid from radiator grill frame.

Installing:
Installation is carried out in the reverse order.
Pay attention to the following.
Note
Clip individual parts of the radiator grille into
one another.

Summary of components actuation of front flap lock


1 - Control cable
Removing:
Remove control lever -5(located on the left side in the

footwell of the driver's side)


and lock -7-, unhook control
cable.
Tie up the string or anything
similar - approx. 1000 mm long
- on the control cable nipple
(control lever) and pull the
control cable out of the engine
compartment.
Installing:

Use the string or anything


similar as an insertion help and
install other parts.

2 - Clip
3 - Sealing grommet
4 - Screw
5 - Release handle
With inserted control cable.
6 - Adjusting nut
7 - Flap lock
Removing and installing
Chapter.
8 - 14 Nm
9 - 5 Nm
175

176

Tailgate
Remove tailgate
Remove the tailgate trim panel Chapter.
Disconnect the electrical plug connections and take the cable out of the flap.
Remove pressurized gas struts Chapter.

Unscrew fixing screws -1- of


hinges -2- and remove flap.
Tightening torque: 15 Nm
Note
Use a hexagon socket wrench
with its shorter leg shortened
by approx. 10mm and cover
t the paint surface at dangerous
points with the adhesive tape
in order not to damage the
paintwork.
t

2 mechanics are required for


the removal and installation.

Removing the pressurized gas strut


Open tailgate and support.

177

Use a screwdriver to raise


the locking element -2- and
pull the pressurized gas strut
off the ball stud -1-.
Note
If the pressurized gas struts are
to be re-used, do not remove
the release pin -2- fully from
the ball socket, otherwise it
will be damaged.
1 - Mounting bracket with ball
stud
2 - Release pin
3 - Pressurized gas strut

Degassing the pressurized gas strut

178

Clamp the pressurized gas


strut in the area x = 50 mm
in the vice.

WARNING
The pressurized gas strut
must only be clamped in this
area, otherwise there is a risk
of accident!
Saw open the strut cylinder
in the first third of the total

length of the cylinder,


starting from the piston side
edge.
Note
Wear safety goggles when
t
sawing.
t

Cover the sawn section with


a cloth.

Oil and cloth are disposed of


t in accordance with waste
disposal requirements.

179

Summary of components of tailgate lock

1 - Tension rod
2 - The tailgate lock
Removing:
Remove the tailgate trim panel
Chapter.
Release tension rod -1-.
Separate the relevant plug
connections.
Release screws -5-.
Press flap lock inwards and
remove.
Installation is carried out in the
reverse order.
3 - 25 Nm
4 - Latch striker
Bonnet must be adjusted flush
to the body.
The bonnet must open and
close free of stress.
5 - 25 Nm

180

Fuel tank lid unit


Summary of components of the fuel-tank lid unit

1 - Fuel tank lid unit


Consisting of cover, fuel tank
bowl and rubber sleeve.
Removing:
Remove setting element -6-.
Remove fuel-tank cap.
Unscrew bolt -2-.

Remove mounting part -3towards the front from the


side part.
Slide the fuel-tank lid unit
backwards and remove it
from the side part.

2 - Screw
3 - Mounting part
4 - Retaining bracket
welded to the body
5 - Screws
Release with Torxbit and
small open-end wrench.
6 - Positioning element
Removing:
Release screws -5-.

Pull the setting element with


locking rod out of the
mounting part -3-.

Separate the setting element


from the locking rod.
7 - Locking rod
Remove together with
setting element -6-.
8 - Gasket

181

Front door, central locking


Front door
Summary of components of front
door
1 - Exterior mirror
2 - Door
Removing and installing Chapter.
Setting Chapter.
3 - Catch bolt
40 Nm.
4 - Guide piece
Fitted onto the lifting strip of the window lifter -6-.
5 - Terminal
Inserted into the guide piece -4-.
6 - Window lifter
Removing and installing Chapter.
7 - 10 Nm
8 - Bottom door hinge
Screwed onto the door and the pillar A.
With door arrester.
9 - 32 Nm
10 - 10 Nm
Exterior mirror fixing screws
11 - Cap
For vehicles 12.99
12 - 20 Nm
For vehicles 12.99
13 - Nut, 30 Nm
For vehicles 01.00
14 - Top door hinge

Screwed onto the door and the pillar A. Hinge bolt


inserted into the box part and secured with grub
screw -12- or nut -13-.

15 - Base

Removing and installing the front door


Removing
Remove trim panel from the bottom of pillar A Chapter.
182

Pull off multi-pin connector -1from pillar A.


For vehicles 12.99

Remove cap and screw the grub screw -1- out of


the upper hinge.
For vehicles 01.00
Remove nut -2-.
For all vehicles
Release bottom screw -3-.
Lift door up and out of the hinge brackets.
Install
Installation is carried out in the reverse order.
Note

183

After the paintwork, the screws -1- and -2- must be


tightened to the specific torque when replacing the
doors.
1 - 32 Nm
2 - 22 Nm

Door adjustment
To correctly adjust the door release the door hinges on the pillars and door. Other adjusting measures, e.g.
aligning the doors towards the top are ineffective. The door will drop again at the following overpressures.
Slacken torx screws until the doors can be moved (e.g. -V.A.G 3320- with Torxbit -T45-).
l

The doors are correctly adjusted if in closed condition they are at an overall equal distance from the door
opening while they must not be positioned too far inwards or outwards and the contours must be aligned.

Remove door window


Removing door trim panel Chapter.
Detach damping foil Chapter.
Release inside window weatherseal from the flange.
Guide the door window as far to the top or bottom until the clamping jaws are in the assembly openings.

184

Slacken hexagonal nuts -1- and


press the clamping jaws apart
from each other.
Pull the door window to the
top, tilt it to the front and lift it
out of the window channel.

Remove and install window lifter


Removing door trim panel Chapter.
Detach damping foil Chapter.
Guide the door window as far to the top or bottom until the clamping jaws are in the assembly openings.

185

Slacken hexagonal nuts -1- and


press the clamping jaws apart
from each other.
Push door window upwards
and secure (e.g. with adhesive
tape).

Slacken the screws -2- of the


window lifter (10 Nm).
Unhook clips for Bowden
cables.
Separate the plug connection
at the power window lifter.
Slightly raise the window lifter
so that the screws -2- can be
pulled through the mounting
holes.

Pull the window lifter towards


the bottom out of the
assembly opening.

Removing and installing window lifter motor


Note
The front and rear window lifters are installed in the same way.
Removing door trim panel Chapter.
Detach damping foil Chapter.
Remove window lifter Chapter or Chapter.
Note
The window lifter motor can be removed in each position of the window lifter.

186

Release screws -arrows- and


remove motor.
Install new motor and tighten
screws -arrows- to 6.5 Nm.
Install the window lifter and
mount the door window.
Glue on the damping foil
Chapter.
Install door trim panel
Chapter.
Switch ignition on and off.
Switch on ignition again.
Guide door window to the top
up to the stop and activate the
window lifter switch for
approx. a further 3 seconds.
This completes the basic
setting and simultaneously
activates the automatic depth
run function.

187

Summary of components of outer door handle


1 - Door handle
Removing and installing
Chapter.
2 - Lock cylinder
Removing and installing
Chapter.
3 - Base
4 - Clamping ring
5 - Cap
6 - Screw
Moves the clamping ring -4-.
7 - Door handle inner part
Removing:
Remove door handle -1-.
Removing door trim panel
Chapter.
Unscrew bolt -8-.
Slide the door handle inner
part backwards and remove it.
Installation is carried out in the
reverse order.
Note
If the door handle inner part is
removed the screw -6- must not
be turned.
8 - Screw
M5x9 = 5 Nm
M5x12 = 2 Nm

Remove and install outer door handle


Special tools and workshop equipment required
t Square wrench or TORX 20
t Assembly device -T10118Removing

188

Remove trim panels -1-.


Release securing screw -3-.

Pull outer door handle -4- up to the stop in the


direction of operation -arrow A- and hold in
this position.

Turn the screw -5- in the given direction arrow B- until resistance can be felt.
Note
If the door handle inner part is removed the
screw -5- must not be turned.
Turn the lock cylinder -2- with the inserted
key -arrow C- and remove -arrow D-.
Note
On vehicles with radio control the front
passenger door lock is replaced by a trim.

Unclip the control cable -1from the door handle -2-.


Slide the door handle -2 backwards -arrow A- and
swivel it out of the door arrow B-.
Installing:
Swivel door handle into the
door.
For vehicles 05.98

189

Hang assembly device -T10118- in the spring


fixed to the door lock -arrow A- and hang the
spring in the lock lever -arrow B-.

For all vehicles


Further installation occurs in reverse order.
Note
The control cable must lock securely in the outer
door handle.

Summary of components of door lock

190

1 - Control cable for inside actuation


Hanging in the door handle inner part.
2 - Securing rod
3 - Securing knob
Screwed on.
4 - Door handle inner part
Removing and installing Chapter.
5 - Securing screw, 5 Nm
6 - Control cable for door handle
Hanging in the door handle.
7 - Base
8 - Latch striker
9 - 22 Nm
10 - 20 Nm
11 - Inner lock
Removing and installing Chapter.
Note
The removal and installation of the door lock is the
t
same with or without electric actuation.
For vehicles M 99 with remote control for
t central locking, no lock cylinders are used in the
front passenger door.

Removing and installing the door lock


Removing
Remove outer door handle Chapter.
Removing door trim panel Chapter.
Detach damping foil Chapter.
Remove window lifter Chapter.

191

Release screws -1-.


Tightening torque = 20 Nm.
Slacken fixing screws -2- of the
collision carrier and lower

collision carrier (the front


fixing screw is not illustrated in
the figure).

192

Unhook the retaining clip -4- of


the actuating cable -3-, take
the door lock with tension rod
-5- and actuating cable -3- out
of the door through the
assembly opening.
Install
Installation is carried out in the
reverse order.

193

Central locking system


Note
t The control motors for front and rear doors are part of the door locks and cannot be replaced separately.
t Remove and install door locks Chapter and/or Chapter.
t

After replacing the door lock with central locking motor, interrogate the fault memory and erase Chapter, selfdiagnosis for convenience system or Chapter, self-diagnosis for central locking.

Removing and installing the tailgate control motor


Remove the tailgate trim panel Chapter.

Disconnect plug connection -5.


Release screws -2-.

Remove the tension rod -3- of


the control motor -1- from the
rear flap lock -4-.

Remove control motor -1-.

Removing and installing the setting element for the fuel tank cap
Chapter

194

Summary of components of front door seals


1 - Top door seal
self-adhesive
2 - The door window pane
Removing Chapter.
3 - Outside window shaft seal
Fitted on the flange.
4 - Door
Removing and installing Chapter.
Setting Chapter.
5 - Outside door seal - front
6 - Clip
7 - Inside window shaft seal
Fitted on the flange.
8 - Window run
Buttoned in the window frame.
9 - Inside door seal
The joining must have a distance -A- from the door
bottom
-A- = 300 100 mm

195

Rear door,sliding door,wing doors,central locking


Rear door
Summary of components of rear door
1 - Rear door
Removing and installing Chapter.
Setting Chapter.
2 - Guide piece
Fitted onto the lifting strip of the window lifter -5-.
3 - Terminal
Inserted into the guide piece -2-.
4 - 10 Nm
5 - Window lifter
Removing Chapter.
6 - Catch bolt
40 Nm.
7 - Bottom door hinge
Screwed onto the door and the pillar B.
With door arrester.
8 - 32 Nm
9 - Cap
For vehicles 12.99
10 - Nut, 30 Nm
For vehicles 01.00
11 - 20 Nm
For vehicles 12.99
12 - Top door hinge

Screwed onto the door and the pillar B. Hinge bolt


inserted into the box part and secured with grub
screw -11- or nut -10-.

Removing and installing the rear door


Removing

196

Separate plug connection -1located in the grommet -2on the pillar B.

For vehicles 12.99

Remove cap and screw the grub screw -1- out


of the upper hinge.
For vehicles 01.00
Remove nut -2-.
For all vehicles
Unscrew bottom screw -3- out of the door.
Lift door up and out of the hinge brackets.
Install
Installation is carried out in the reverse order.
Note
After the paintwork, the screws -1- and -2t must be tightened to the specific torque when
replacing the doors.

The process for the rear door is identical for


Octavia Combi.

1 - 32 Nm
2 - 22 Nm

197

Door adjustment
To correctly adjust the door release the door hinges on the pillars and on the door. Other adjusting
t measures, e.g. aligning the doors towards the top are ineffective. The door will drop again at the following
overpressures.
t

The doors are correctly adjusted if in closed condition they are at an overall equal distance from the door
opening while they must not be positioned too far inwards or outwards and the contours must be aligned.

Remove door window


Removing door trim panel Chapter.
Detach damping foil Chapter.
Release inside window weatherseal from the flange.
Lower door window.

Unscrew screws -1- and -2- for


window staybar -3- and
remove window staybar from
the triangular plate -arrow-.
Remove window staybar.
Guide the door window as far
to the top until the clamping
jaws are in the assembly
opening -arrows-.

198

Slacken hexagonal nuts -1- and


press the clamping jaws apart
from each other.
Pull the door window -2towards the top and lift it out
of the window channel.

Remove window lifter


Removing
Removing door trim panel Chapter.
Detach damping foil Chapter.

Guide the door window as far to the top or bottom until the clamping jaws are in the assembly opening -arrows.

Slacken hexagonal nuts -1- and


press the clamping jaws apart
from each other.
Push the door window -2upwards and secure (e.g. with
adhesive tape).

199

Slacken the screws -1- (10


Nm).
Separate the plug connection
at the power window lifter.
Slightly raise the window lifter
-arrow A- so that the screws 1- can be pulled through the
mounting holes -2- -arrow B-.
Remove the window lifter
from the assembly opening.

200

Summary of
components of outer
door handle
1 - Door handle
Removing and installing
Chapter.
2 - Cover
3 - Base
4 - Cap
5 - Screw
Moves the clamping ring -6-.
6 - Clamping ring
7 - Door handle inner part
Removing:
Remove door handle -1-.
Removing door trim panel
Chapter.
Release screw -8-.
Slide the door handle inner
part backwards and remove it.
Installation is carried out in the
reverse order.
Note
If the door handle inner part is
removed the screw -5- must not
be turned.
8 - Screw
M5x9 = 5 Nm
M5x12 = 2 Nm

Remove and install outer door handle


Special tools and workshop equipment required
t Square wrench or TORX 20
t Assembly device -T10118Removing

201

Pull door handle -3- up to


the stop in the direction of
operation -arrow -A- and
hold it.
Remove cap -1-.

Turn the screw -4- in the


given direction -arrow Buntil resistance can be felt.

Note
If the door handle inner part is
removed the screw -4- must
not be turned.
Pull out cover -2--arrow C-.

Unclip the control cable -1from the door handle -2-.


Slide the door handle -2 backwards -arrow A- and
swivel it out of the door arrow B-.
Install
Swivel door handle into the
door.
For vehicles 05.98

202

Hang assembly device -T10118- in the spring


fixed to the door lock -arrow A- and hang the
spring in the lock lever -arrow B-.

For all vehicles


Further installation occurs in reverse order.
Note
The control cable must lock securely in the door
handle outside.

203

Summary of
components of door
lock
1 - Securing knob
Screwed on.
2 - Securing rod
3 - Linkage clip
4 - Control cable for inside
actuation
Hanging in the inside
actuation.
5 - Securing rod
6 - Door lock
Removing and installing
Chapter.
7 - Control cable for outside
actuation
Hanging in the door handle.
8 - 20 Nm
9 - 22 Nm
10 - Latch striker
11 - Base
12 - Elbow lever
13 - Straddle pin

Removing and installing the door lock


Removing
Door window must be closed.
Removing the door handle Chapter.
Removing door trim panel Chapter.
Detach damping foil Chapter.

204

Press through the straddle pin


-1- of the angle lever, remove
angle lever -2- from the door
and unhook the securing rod.
Unhook the retaining clips -3of the securing rod.

Absolutely remove the


straddle pin from the door
(rattling noises).

Release screws -2-.


Tightening torque = 20 Nm.
Pull the door lock -1- out of the
assembly opening.

205

Summary of components of rear


door seals
1 - Top door seal
self-adhesive
2 - Inside door seal
The joining must have a distance -A- from the door
bottom
-A- = 300 100 mm
3 - Window run
Buttoned in the window frame.
4 - Window staybar
5 - Triangular window
6 - 10 Nm
7 - Door
Removing and installing Chapter.
Setting Chapter.
8 - Clip
9 - Outside door seal - rear
10 - Inside window shaft seal
Fitted on the flange.
11 - 1 Nm
12 - The door window pane
Removing Chapter.

206

Sliding roof
Sliding/tilting roof Rockwell with glass panel
Summary of components of sliding/tilting roof with glass panel

207

1 - Glass panel for sliding/tilting roof (single-layer safety glass)


q Remove glass panel for sliding/tilting roof Chapter
q Install glass panel for sliding/tilting roof Chapter
q Adjust glass panel for sliding/tilting roof (height adjustment) Chapter
2 - Panel seal
q Adjust panel seal Chapter
q Sealing joint in the middle of the right lateral area
q Handle the clamp channel of the panel seal with lubricant (water) before installing
3 - Trim frame
4 - Sun screen
q Removing and installing sun screen roller Chapter and Chapter
5 - Assembly unit
q Removing and installing assembly unit Chapter
q The assembly unit comprises the following parts:
q U-frame (with guide ducts)
q Rear guides with cables
q Front guides
q

If necessary grease the guide ducts with special grease -G 052 778- only as otherwise the functions can not be
guaranteed

6 - Water drain hoses


q Clean the water drain hoses Chapter
7 - Hexagonal wrench for emergency operation
q clipped into the E-drive
8 - Draft deflector
q Open the cover towards the rear and unscrew the draft deflector
9 - Bearing for draft deflector
q Thread must point obliquely towards the rear
10 - Screws
11 - Countersunk screws (micro encapsulated)
q Fixing screws for electric drive mechanism
q always use new countersunk screws
q 3 Nm
12 - E-drive
q Check setting for the E-drive (0 position) Chapter
13 - Catch hook spring
14 - Hook
15 - Torx screw
q Torx screw insert -T25q 6 Nm
16 - Circlip

208

Remove glass panel for sliding/tilting roof


Tilt sliding/tilting roof

Slide sun screen roller


backwards -1-.
Slide trim frame -2backwards (clipped on in the

area of the front guides -3and guided in the rear area


by the studs -4-).

Unscrew the fixing screws 1- (torx screw insert T 25)


and remove.

Remove glass roof from the


top.
Remove trim frame (if
required).

Install glass panel for sliding/tilting roof


Glass roof must be fitted in the 0 position (glass roof closed).
Check parallel running, set if necessary Chapter.

209

Insert glass panel for


sliding/tilting roof from the top
and screw in the fixing screws
1-. Thus pay attention to the
correct fitting of the centering
pins -2- on the reverse side of
the circlips.
Tightening torque: 6 Nm
Note
Adjust the panel height after
tightening the fixing screws (6
Nm).
Setting the glass roof pane
height Chapter.

Check the position of the panel


seal, adjust if necessary
Chapter.

Slide the trim frame forwards


and clip it into the front guide.
Check perfect operation of the
sliding/tilting roof.

Glass roof pane for sliding/tilting roof (height adjustment)


Move the glass panel into the tilting position.
Slide the sun screen backwards to its maximum.
Slide trim frame backwards (clipped on in the area of the front guides and guided in the rear area by the studs).
Check parallel running, set if necessary Chapter.
Loosen all four screws of the glass panel (centering afloat in the roof opening).
Guide the glass panel in position closed.
Perform height adjustment of front and rear glass panel on both sides as follows:

210

Front roof pane adjustment:


A = 1 mm lower than the roof -2-1- = Glass panel
Arrow = direction of travel

Rear roof panel adjustment:


b = 1 mm higher than the roof -2Arrow = direction of travel
-1- = Glass panel
Tighten glass panel screws (6
Nm).
Slide trim frame forwards and
clip on (clipped on in the area
of the front guides and guided
in the rear area by the studs).

Check E-drive (0 position)

211

If the E-drive is replaced, it


must be installed in the 0
position (cover for
sliding/tilting roof closed).
Fit together plug connection
E-drive/wiring loom
sliding/tilting roof (before
installation).
Operate switch -1-, until the
0 position of the E-drive -2is reached: 0 position is
located between the final
switch-off points -A- and
B-. The final switch-off
point -B- is reached by
turning to the right and the
final switch-off point -A- is
reached by turning to the left
of the drive pinion.
Note
The 0 position is
automatically set by operating
the switch in the close
position.
-A- Final switch-off point,
panel tilting position = 2 turns
until 0 position.
-B- Final switch-off point,
panel tilting position = 8.25
turns until 0 position.

Check parallel running and adjust


Inspection
Guide the glass panel in position closed.
Slide the sun screen completely backwards by hand.
Slide trim frame backwards (clipped on in the area of the front guides and guided in the rear area by the studs).

212

The catch hooks (with roller) -1must be locked in the runners.


The bolts -2- must be within the
markings (notches) -arrows-.
If this not the case, adjust
parallel running as follows:
Adjusting:
Disconnect earth strap of the
battery.

Unhook cover -1- for E-drive in


-direction of arrow-.
Remove E-drive.

213

The catch hooks (with roller) -1must be locked in the runners.

Only slide the rear guides with


bolts -2- from front to back
between the notches -arrows-.

E-drive (0 position) install in


this position.

Always use new screws (fixing


screws are micro
encapsulated) 3 Nm.

Install glass panel for


sliding/tilting roof Chapter.

Remove sun screen


Glass panel and trim frame for sliding/tilting roof removed and sliding/tilting roof unit in closed
position.

Unclip the stops -2- of one


side and press the sun screen
to this side. Lever gliders -1
on the opposite side (from
front to back) out of the
guide ducts using a
screwdriver.

Swivel sun screen -3upwards out of the assembly


unit.

Arrow = direction of travel

Install sun screen

214

Insert sun screen into the roof opening. Insert


gliders of the sun screen (gliders are locked on

the sun screen) into the guide ducts. Insert


gliders -1- of the other side into the guide ducts
and fit the lateral stops -2-.
Arrow = direction of travel

Removing and installing assembly unit


Removing
Remove E-drive.
Remove the moulded headliner Chapter.
Pull off water drain hoses -arrows- from assembly unit.

215

Remove glass panel for


sliding/tilting roof for a better
assembly Chapter.

Note
The assembly unit can also be
removed completely with the
glass roof, the sun visor and the
trim frame.
Unscrew hexagon screws and
remove assembly unit from the
vehicle with the help of a
second mechanic.
Install
Position the assembly unit on
the rear supports and swivel to

the top (the three fixing bolts


must grip into the support
holes).
Screw on assembly unit (7.5
Nm).

Cleaning the water drain hoses


Front water drain hoses:
The front water drain hoses -1- run in the pillars A and terminate between the door and pillar A. Clean
from the sliding/tilting roof opening.

216

1 - Front water drain hose


2 - Water drain valve
Note
An approx. 2300 mm long
probe, self-made out of a
tachometer shift linkage core,
is recommended as an
auxiliary tool for cleaning.
Rear water drain hoses:
The rear water drain hoses -1run in the C pillars and
terminate at the side behind
the bumper. Clean from the
bottom hose end. The hoses
must not be removed.

217

1 - Water drain hose


2 - Water drain valve
Note
An approx. 2300 mm long
probe, self-made out of a
tachometer shift linkage core,
is recommended as an
auxiliary tool for cleaning.
Rear water drain hoses
(Octavia Combi)
The rear water drain hoses -1run in the pillars D and
terminate at the side behind
the shock absorber cover.
Clean from the bottom hose
end. The bumper does not
have to be removed.

218

1 - Water drain hose


2 - Water drain valve
Note
An approx. 2300 mm long
probe, self-made out of a
tachometer shift linkage core,
is recommended as an
auxiliary tool for cleaning.

219

Sliding/tilting roof Webasto with glass panel


Summary of components of sliding/tilting roof with glass panel

1 - Glass panel for sliding/tilting roof (single-layer safety glass)


q Remove glass panel for sliding/tilting roof Chapter
q Install glass panel for sliding/tilting roof Chapter
220

q Adjust glass panel for sliding/tilting roof (height adjustment) Chapter


2 - Gasket
q Replace panel seal Chapter
3 - Sun screen
q Remove and install sun screen Chapter
4 - Guard top
q removing Chapter
5 - Guard bottom
q removing Chapter
6 - Rain groove
q remove together with sliding block guide Item
7 - End part
q stick on with glue -AKL 450 005 058 - Screw
9 - Assembly unit
q removing and installing Chapter
q

U-frame (with guide nut); if necessary only grease the guide nuts with special grease -G 000 450 02- otherwise the
functions cannot be guaranteed.

10 - Support
11 - Spring
12 - E-drive
q removing and installing Chapter
q Check setting for the E-drive (0 position) Chapter
13 - Screw
14 - Rotary switch of the automatic preselection mechanism
15 - E-drive cover
q Hexagonal wrench for emergency activation is fixed to the cover
16 - Cover
17 - Draft deflector
18 - 4.5 Nm
19 - Sliding-block guide
20 - Sliding block with control cable
21 - Support

Remove glass panel for sliding/tilting roof


Slide sun screen backwards.
Tilt sliding/tilting roof.

221

Unclip bottom trim strip -1- at rear -arrow- and


pull forwards away from the roof frame
Unclip top trim strip -2- at front and middle
and unhook at rear.

Release screws -1-.


Remove glass roof from the top.

Install glass panel for sliding/tilting roof


Glass roof must be fitted in the 0 position (glass roof closed).

The sliding-block guide bolt axis must be flush with


the marking on the sliding-block guide -arrow-.

If the sliding-block guide axis is not flush with the


sliding-block guide then parallel running must be
adjusted for Chapter.

222

Insert glass panel for sliding/tilting roof from the


top and slightly tighten the fixing screws -1-.
Note
Only tighten the fixing screws after adjusting the
panel height (4.5 Nm).

Glass roof pane for sliding/tilting roof (height adjustment)


The 0 position of the sliding/tilting roof must be in proper order.
Tilt sliding/tilting roof.
Slide sun screen backwards.

Unclip bottom trim strip -1- at rear -arrow- and


pull forwards away from the roof frame.
Unclip top trim strip -2- at front and middle
and unhook at rear.
Slacken the screws -3- (4,5 Nm).

Close sliding/tilting roof, open and close again


(this sequence must be respected to obtain a
correct setting).

Perform height adjustment of front and rear


glass panel on both sides as follows:

223

Front roof pane adjustment:


a = 0...1 mm lower than the roof
Arrow = direction of travel

Rear roof panel adjustment:


b = 0...1 mm higher than the roof
Arrow = direction of travel
Tighten glass panel screws (4.5 Nm).
Adjust the left and right side symmetrically.
Note
Inspect the height adjustment by opening and
closing the sliding/tilting roof.
Tilt sliding/tilting roof.

Hook on top trim strip -2- at rear and middle


and clip on at front.
Slide the bottom trim strip -1- in direction of
arrow to the rear and clip on in the front area.

Replacing the glass roof pane seal


Remove glass roof pane for sliding/tilting roof Chapter.

224

Remove gasket -1- from glass panel.


Press new seal into the glass panel -2-.
Note
For easier mounting coat seal with lubricant (water).

Removing and installing the sun visor


Removing
Remove glass roof pane for sliding/tilting roof Chapter.
For easier mounting slide sun visor slightly backwards.

Lever off front and rear slide with a screwdriver


and take out sun visor -1- to the top.
Install
Installation is carried out in the reverse order.

Removing and installing E-drive


Removing
Disconnect earth strap of the battery.

225

Lever off E-drive cover with


device -3409-.
Note
The E-drive can only be
removed and installed when
the sliding/tilting roof closed.
Disconnect the plug
connection.

Release screws -arrows- and


remove drive.
Install
Installation is carried out in
the reverse order.
Note
Always replace the drive
screws with new ones (3.5
Nm).

Setting electric drive mechanism (setting 0 position)


Setting of the 0 position may be necessary if the drive was not removed in the 0 position or if the
sliding/tilting roof was opened or closed using the emergency operation mechanism.
Drive removed and wiring connected.
Turn the rotary switch of the automatic preselection mechanism to select roof tilted.
Turn the rotary switch of the automatic preselection mechanism to roof closed.
Turn the rotary switch of the automatic preselection mechanism to roof opened.
Turn the rotary switch of the automatic preselection mechanism to roof closed.
226

In 0 position install the drive with the sliding/tilting roof closed.

The 0 position is
recognizable through a

window -arrow A- on the


engine by the recess of the
ring gear -arrow B-.

Removing the rotary switch of the automatic preselection mechanism

227

Using the wedge -3409remove the E-drive cover.

Remove the automatic


preselection mechanism
switch from the cover.

Check parallel running


Remove glass roof pane for sliding/tilting roof Chapter.

The sliding-block guide bolt axis must be flush with


the marking on the sliding-block guide -arrow-.

Setting the parallel running


Half open glass panel for sliding/tilting roof.
Remove E-drive Chapter.
Manually slide glass panel for sliding/tilting roof backwards up to the stop.
Installing E-drive Chapter.

Removing and installing assembly unit


Removing
228

Removing the rotary switch of the automatic preselection mechanism Chapter.


Remove the moulded headliner Chapter.

Pull off water drain hoses -arrows- from assembly


unit -1-.
Screw out screws -2- and remove the assembly
unit from the vehicle.
Note
Removal and installation of the assembly unit is
carried out by 2 mechanics.
Install

Insert assembly unit -1- in the roof.


Align the assembly unit -1- in the roof frame and
screw in.

Check the proper routing of the lines and plug


connections of all electrical components on the
roof and if necessary adjust.

Tighten the screws -2- of the assembly unit -1with the drive -3- (8 Nm).
Fitting water drain hoses -arrows-.
Install the plug connection for the E-drive.

229

Adapting the E-drive


Switch on ignition.
For vehicles of MY 03

Using the wedge -3409remove the E-drive cover.


Pull out the plug for the Edriver at the roof opening.
Connect the plug connection
for the E-drive.
Insert the cover for the Edrive.
For all vehicles
Close sliding/tilting roof.
Press automatic preselection
mechanism in position roof

closed for minimum 3


seconds; the basic setting of
the drive is performed.

Cleaning the water drain hoses


Chapter

230

Bumper
Front bumper
Summary of components of bumper 12.01

1 - Lock carrier
2 - 1 Nm
q Wheelhouse liner attached.
3 - Cross member
Removing:
Remove bumper (Pos. 6).
Remove nuts (Pos. 12).
Remove screws (Pos. 14).
Installation is carried out in the reverse order.
4 - Nut
231

5 - 8 Nm
q Accessible after removing the bumper strip (Pos. 9).
6 - Bumpers
Removing:
Open front flap.
Remove screws (Pos. 2).
Disconnect bumper strip (Pos. 9).
Remove the screws (Pos. 5) on both sides.
Remove ventilation grid (Pos. 11).
Remove screws (Pos. 8).
Remove screws (Pos. 13).
Unclip plug connections if necessary.
Detach the washer nozzles of the headlamp cleaning system (only on vehicles with headlamp cleaning system).
Remove bumper to the front.
Installation is carried out in the reverse order.
7 - Temperature sensor
q Only for vehicles with multifunctional indicator.
8 - 1 Nm
9 - Bumper strip
10 - Spoiler
q Pressed on into the bumper clips.
q Must not be removed for removing the bumper.
q For vehicles 08.00 integrated in the bumper.
11 - Ventilation grid
12 - 20 Nm
13 - 1 Nm
14 - 23 Nm
15 - Support
q For vehicle 08.00 12.01
q Bondings Chapter

Bondings of front bumper for vehicles 08.00 12.01


The front bumper is sealed with self-adhesive support on the cooling fan bottom frame.
On vehicles 01.02 self-adhesive supports are replaced with holders (Pos. 16).
Work procedure
Clean head contact surfaces of the front bumper and cooling fan frame with degreased spirit solution.

232

First of all stick support -1- onto the radiator


frame -2-.
Observe these dimensions:
a = 24 mm
b = 17 mm
Install the front bumper.
Press bumper -3- on the radiator frame -2-.

Summary of components of bumper 01.02

1 - Lock carrier
2 - 1 Nm
233

q Wheelhouse liner attached.


3 - Cross member
Removing:
Remove bumper (Pos. 6).
Remove nuts (Pos. 12).
Remove screws (Pos. 14).
Installation is carried out in the reverse order.
4 - Nut
5 - 8 Nm
q Accessible after removing the bumper strip (Pos. 9).
6 - Bumpers
Removing:
Open front flap.
Remove screws (Pos. 2).
Disconnect bumper strip (Pos. 9).
Remove the screws (Pos. 5) on both sides.
Remove ventilation grid (Pos. 11).
Remove screws (Pos. 8).
Remove screws (Pos. 10).
Remove screws (Pos. 13).
Unclip plug connections if necessary.
Detach the washer nozzles of the headlamp cleaning system (only on vehicles with headlamp cleaning
system).
Remove bumper to the front.
Installation is carried out in the reverse order.
7 - Temperature sensor
q Only for vehicles with multifunctional indicator.
8 - 1 Nm
9 - Bumper strip
10 - 5 Nm
11 - Ventilation grid
12 - 20 Nm
13 - 1 Nm
14 - 23 Nm
15 - 5 Nm
16 - Bumper holder

234

Rear bumper
Summary of components of rear bumper

1 - Cross member
On vehicles with trailer coupling, replaced with trailer coupling frame.
Removing:
235

Remove bumper (Pos. 6).


Unscrew nut (Pos. 2) and remove cross member.
Installation is carried out in the reverse order.
2 - Nut, 20 Nm
3 - Cover strip below tail light
4 - 1 Nm
5 - Cover strip
q Pressed on into the bumper clips (Pos. 6).
6 - Bumpers
Removing:
Open tailgate.
Detach cover strip (Pos.).
Unscrew screws (Pos. 4), slide cover strip below the tail light (Pos. 3) in the direction of the centre of the
vehicle and remove.
Disconnect bumper strip (Pos. 8).
Remove side trim panel in luggage compartment and unscrew screws (Pos. 10).
Pull out bumper to the rear.
Note
Before removing the bumper it is necessary to disconnect plug of park sensors (if present).
The installation occurs in reverse order.
7 - Rear spoiler
q Pressed on into the bumper clips (Pos. 6).
q Slightly pull off the luggage compartment trim panel for unscrewing.
q For vehicles 08.00 integrated in the bumper.
8 - Bumper strip
q Pressed on into the bumper clips (Pos. 6).
9 - 1 Nm
10 - 8 Nm
q Accessible via the luggage compartment.
q Slightly pull off the luggage compartment trim panel for unscrewing.

Summary of components of rear bumper (Octavia Combi)

236

237

1 - Screw, 1 Nm
q Accessible via the luggage compartment.
q Slightly pull off the luggage compartment trim panel for releasing.
2 - Mounting strip
3 - Nut, 8 Nm
4 - Nut, 20 Nm
5 - Bumper strip
q Pressed on into the bumper clips (Pos. 6).
6 - Bumpers
Removing:
Open tailgate.
Remove luggage compartment side trim panel and unscrew screws (Pos. 1) and (Pos. 10).
Remove screws (Pos. 8 and Pos. 9).
Pull out bumper to the rear.
Installation is carried out in the reverse order.
Note
Before removing the bumper it is necessary to disconnect plug of park sensors (if present).
7 - Rear spoiler
q Pressed on into the bumper clips (Pos. 6).
q For vehicles 08.00 integrated in the bumper
8 - 1 Nm
9 - 1 Nm
10 - 8 Nm
q Accessible via the luggage compartment.
11 - Plastic nut
12 - Cross member
On vehicles with trailer coupling, replaced with trailer coupling frame.
Removing:
q Remove bumper (Pos. 6).
q Remove nuts (Pos. 4) and remove cross member.
Installation is carried out in the reverse order.

Cutting out the opening for the trailer arm


Remove the rear bumper Chapter.
Place the bumper on a soft felt base.

238

Cut out the cutouts for the tensioning sleeve of the


trailer arm carrier and the foldable socket,
according to the pre-embossed marking, e.g. using
a sharp knife.
After cutting out the opening, deep clean the
edges with a suitable tool.
Note
Avoid damage to the painted bumper side!

Drilling the openings for the parking aid sensors


Predrill the openings
Note
Avoid damage to the painted bumper side!
Removing the bumper Chapter.

Measure the centres for the reversing sensors and


mark them as shown in the fig.

239

Drill the openings with a diameter of 4 mm.


Use a step drill in order to drill the opening
(diameter 18 mm).

Drill the openings from the outer side of the


bumper with maximum precision. Remove possible
burrs from the inside and clean the openings.

Note
If the vehicle is also equipped with parking aid
sensors in the front bumper, the work procedure is
the same as for both rear bumpers.

240

Glazing/window mechanism
Glued windows
Removing and installing glued windows
Note
For safety reasons, re-using a cut-out windscreen is not permissible. The windscreen must always be replaced with
a new original part. The cut-out rear and side windows can be re-used after a thorough inspection.
Special tools and workshop equipment required
t Cutting cord or cutting wire holder, e.g. manufactured by the company Equalizer TWH 200 and DGE 100.
t Straightening knife e.g. -SB - 531- or glass scraper -SC - 170-.
t Device for inserting cutting cord or cutting wire.
t Spooler e.g. -V.A.G 1654A- with steering roller -V.A.G 1474/1-.
t Cutting wire e.g. -357 853 999 A-.
t Cutting cord e.g. -357 845 955-.
t Cup suction tool -V.A.G 1344- or tool manufactured by Equalizer -ESM-911-.
t Compressed air pistol, e.g. - V.A.S 5237-.
t Cartridge heating box e.g. -V.A.G 1939A-.
Adhesive materials

Spare part Purpose, application range


No.

2K Window glue
(PUR)

DA 004
600 A21)

1K Window glue
(PUR)
1K Window glue
(PUR)

Strong glueing of the windscreen, rear and side


windows. Adhesive hardens fast so the work must
be done swiftly and skillfully.
Strong glueing of the windscreen, rear and side
windows.
Strong glueing of the windscreen, rear and side
windows.

DH 009
1001)2)
DH 009
100
031)2)3)
Activator
D 181 801 Activates the previously sectioned original layer.
A1
Applicator
D 009 500 Apply primer and activator.
25
Primer for windows D 009 200 Priming the windows. Must be applied to window.
and painted
02
Is applied to paint before applying glue and sealant
surfaces.
(PUR).
Cleaning solution
D 009 401 For cleaning all surfaces to which primer or glue is
04
applied.
Glue remover
D 002 000 Removes residual glue.
10

Designation
manufacturer
comment
Caution: Comply with the
manufacturer's handling
instructions.
300 ml filling
110 ml small filling

Order volume 25 pieces

Must not be used on glued


surfaces before glueing.

1)

Observe waiting time Chapter.

2)

According to manufacturer's instructions heat up with cartridge heater e.g -V.A.G 1939-.

3)

Small cartridge 110 ml, for sealing work, or if the 300 ml cartridge is insufficient.

241

Summary of components of
windscreen
1 - Ceramic coating
2 - Windscreen
Remove windscreen Chapter.
Install windscreen Chapter.
3 - Dimension -a a = 41 mm
4 - Sealing section

Is part of the windscreen.


5 - Applying PUR (part of the pre-layering)
6 - PUR - adhesive cement
7 - Retaining plate for rear-view mirror
8 - Window pane adjuster

For adjusting the upper window gap.

Use the eccentric.

9 - Water collection strip


Roof drip
10 moulding

Removing and installing windscreen


WARNING
Wear protective goggles and gloves when cutting hardened PUR adhesive cement.
Removing undamaged windscreen
Remove water collection strips -3-.

242

Unscrew wiper arms -2-.


Mu = 20 Nm.
Remove the cooling water tank cover -1 Chapter.
Removing interior rear-view mirror -4- Chapter.
Remove trim panel of pillar A Chapter.

Unscrew sun visors -5- (Clearance between


window flange and moulded headliner is achieved
in this way).

Cover the painted surfaces along the window with


textile adhesive tape.
Pierce adhesive cement with the piercing needle in
the bottom left corner.
Pull cutting wire through the needle and attach
the wire end to the windscreen wiper support.
Insert cutting wire all around the windscreen
behind the sealing profile.

Attach spooler -V.A.G 1654A- to the inner side of


the windscreen and insert the other wire end into
the spooler.

Cut through the adhesive cement with spooler V.A.G 1654A-.

243

Offset spooler -V.A.G 1654A- and continue cutting.

Offset spooler -V.A.G 1654A- and attach steering


roller -V.A.G 1474/1- to the inner side of the
windscreen.

Note
Cut through the adhesive cement as long as the
cutting wire is guided in the steering roller V.A.G 1474/1-.

Remove steering roller -V.A.G 1474/1- and


continue cutting through adhesive cement.

244

Offset spooler -V.A.G 1654A- and attach steering


roller -V.A.G 1474/1- to the inner side of the
windscreen.

Note
Cut through the adhesive cement as long as the
cutting wire is guided in the steering roller V.A.G 1474/1-.
Remove steering roller -V.A.G 1474/1- and
continue cutting through adhesive cement.
Repeat procedure in the top left and bottom
corner.

Remove windscreen with the suction cup gripper,


e.g. -V.A.G 1344- or the one made by Equalizer ESM-911-.

Removing undamaged windscreen


Remove water collection strips -5-.
Unscrew wiper arms -2-.
Mu = 20 Nm.
Remove the cooling water tank cover -1 Chapter.
Removing interior rear-view mirror -3- Chapter.
Remove trim panel of pillar A Chapter.

Unscrew sun visors -4- (Clearance between


window flange and moulded headliner is achieved
in this way).

Cover the painted surfaces along the window with


textile adhesive tape.
Pierce adhesive cement with the piercing needle.
Draw cutting cord through the needle and insert
the cutting cord holders.

Cut out windscreen with cutting cord along the


circumference of the window.
Removing windscreen.
Install
Prepare new windscreen for fitting Chapter.
Prepare flange for fitting Chapter.
Mounting instructions Chapter.
Waiting time Chapter.

245

Summary of components of rear


window
1 - Dimension -a a = 3.61 mm
2 - Sealing section
3 - Rear window
4 - PUR - adhesive cement
5 - Bulb for high level brake light

Assembly overview of rear window (Octavia Combi)

Rear window (Octavia Combi) 09.03


1 - Rear window
2 - PUR - adhesive cement
3 - Sealing section
4 - Dimension -a a = 3.61 mm

246

Rear window (Octavia Combi) 10.03


1 - Rear window
2 - PUR - adhesive cement
3 - Stop
for installation of window
4 - Dimension -a a = 3.61 mm

Removing and installing the rear window


Removing undamaged window
Remove high level brake light.
Disconnect the plug connections of the heated rear window and press the contact tabs onto the window.
Further removal occurs as for the windscreen Chapter, remove windscreen.
Removing damaged window
WARNING
Wear protective spectacles and gloves.
Protect vehicle interior from glass splinters.
Disconnect the rear window heating.
Remove the glass residue.
Cover the painted surfaces along the window with textile adhesive tape.
Cut through the glue sealing compound (with glass residue) e.g. with the cutting tool e.g. -V.A.G 1561/10- (with
stop roll).
Installing rear window
Prepare new windscreen for fitting Chapter.
Prepare flange for fitting Chapter.
Mounting instructions Chapter.
Waiting time Chapter.

247

Assembly overview of side window


(Octavia Combi)
1 - Side window
2 - Sealing profile (part of the pre-layering)
3 - Trim strip
affixed to the sealing profile -2 is destroyed without side window when
removing
4 - Dimension -a a = 31.6 mm
5 - PUR - adhesive cement

Removing and installing side window (Octavia Combi)


Removing undamaged window
Note
The decorative strip Anchor Pos. 3 is removed together with the side window.
Remove trim panel of pillar C Chapter.
Remove trim panel of pillar D Chapter.
Further removal occurs as for the windscreen Chapter.
Removing damaged window
Removal is performed in the same way as for the damaged rear window Chapter.
Installing side window
Prepare flange for fitting Chapter.
Prepare new windscreen for fitting Chapter.
Observe mounting instructions Chapter.
Stick on side window.
Stick on side strip.
Coat the glued surface of the decorative strip with paint primer -D 009 200 02- and apply glue sealing compound
onto the pre-painted decorative strip after drying and glue decorative strip.
Observe waiting time Chapter.

Prepare new window for fitting


248

Windscreen 05.98
New windscreens are supplied with the sealing profile -PUR-.
1 - Sealing section
Wipe bead application surface with a dry, non-fluffy cloth
2 - Spacer catch
of the sealing profile
Stop for installation of window
3 - Applied bead
Applying bead Chapter
Respect dimensions:
a = 8 mm
b = 12 mm
4 - Glued windscreen
Windscreen 06.98
New windscreens are supplied with the sealing profile -PUR-.
1 - Glued windscreen
2 - Sealing section
Wipe bead application surface with a dry, non-fluffy cloth
3 - Spacer catch
of the sealing profile
Stop for installation of window
4 - Applied bead
249

Applying bead Chapter


Respect dimensions:
a = 8 mm
b = 12 mm
5 - Plenum chamber cover
Rear window (Octavia Combi) 09.03
New windscreens are supplied with the sealing profile -PUR-.
1 - Glued rear window
2 - Applied bead
Applying bead Chapter
Respect dimensions:
a = 8 mm
b = 12 mm
3 - Sealing section
Rear window (Octavia Combi) 10.03
1 - Glued rear window
2 - Applied bead
Applying bead Chapter
Respect dimensions:
a = 8 mm
b = 12 mm
3 - Stop
for installation of window
Side window (Octavia Combi)
New windscreens are supplied with the sealing profile -PUR-.
1 - Trim strip
affixed to the sealing profile -4 is destroyed without side window when removing
2 - Side window
3 - Applied bead side window
Applying bead Chapter
Respect dimensions:
a = 8 mm
b = 12 mm
4 - Sealing section
5 - Applied bead decorative strip
Applying bead Chapter
Respect dimensions:
a = 6 mm
b = 10 mm
Rear window
New windscreens are supplied with the frame sealing profile -PUR-.
1 - Sealing section
Wipe bead application surface with a dry, non-fluffy cloth
2 - Spacer catch
of the sealing profile
Stop for installation of window
3 - Applied bead
Applying bead Chapter
Respect dimensions:
a = 8 mm
b = 12 mm
4 - Rear window (tempered glass)

Glue sticker onto the new windscreen


250

Special tools and workshop equipment required


t Degreased white spirit solution
Note
The sticker with the safety instructions on the windscreen must be replaced with new original part if the
sticker is damaged or when changing the windscreen.
Clean inside of windscreen and degrease (e.g with degreased white spirit solution)
Remove the base paper from the sticker.

Stick sticker -1- onto the inside of the


windscreen
Dimension a = 102 mm (from the border of the
ceramic layer)

Mounting instructions
WARNING
Do not treat the sealing profile with primer or cleaning solution.

Apply a thin layer of


activator -AMV 181 800 02 onto the sealing profile -2with the aid of the applicator
-1--D 009 500 25- (felt ball
on wire).
Allow activator to work in
for at least 10 minutes.

251

Prepare flange for fitting


Cut back hardened PUR with the aid of e.g. the glass scraper SC - 170 or the straightening knife SB - 531
to approx. 1 mm thickness.
Apply a thin coat of activator to the cut back glue layer.
Allow activator to work in for at least 10 minutes.
Note
The remainder of the hardened adhesive cement serves as a base for newly applied adhesive cement. Keep
t
the surfaces to be glued clean and free from grease.
t The activator must not come into contact with paintwork, otherwise it will be damaged.
If the flange was only partly replaced or if the paintwork was damaged clean this area again after painting
and treat with primer.

Glueing
After completing the preparations cut the nozzle for applying the glue into shape as shown in the figure.
Dimension -a- 12 mm.
Bead width 8 mm.
Application direction -arrow-.
Note
t The bead section is dependent on the section of the nozzle and the application speed.
t

When using a 1K window pane adhesive -DH 009 100- or -DH 009 100 03-, preheat the glue cartridges
for 20 minutes in the warming box -V.A.G 1939A-.

t When using a 2K window pane adhesive -DH 004 300 05- mix the components with mixer -D 009 700-.
WARNING
Comply with the manufacturer's handling instructions.
Note
Use disposable gloves when working with glues and adhesive materials.

Apply the adhesive cement to the sealing section -1- perpendicularly to the window surface and all
252

around it.
Note
t Apply adhesive cement at a temperature of 10 to 30C.
t Open all vehicle windows before fitting the window into the frame.
Insert the window in the frame using double nipple gripper (V.A.G 1344), centre and press onto the
spacer catches.
WARNING
Fit the window immediately as otherwise the adhesive properties of the glue decrease considerably.
Insert window in frame with positioning wedges if necessary eccentrics (applies for windscreen).
Fix the window during hardening process with adhesive tape.
Any adhesive cement which was applied too thickly and is pressed out up to the heating filaments of the
rear window heating must be removed.

Waiting time
Note
t Waiting time: From fitting of the window until the vehicle is put into service.
t

The vehicle must stand on a flat surface during the waiting period at an ambient temperature above
15C.

A higher temperature and a greater relative humidity shorten the waiting time for the glue sealing
compound to harden.
Window type Vehicle
Window pane adhesive Waiting time
with airbag
DH 009 100
16 hours
Windscreen
DA 004 600 A2
3 hours
without airbag
DH 009 100
4 hours
t

253

Side windows
Rear window

DA 004 600 A2
DH 009 100
DA 004 600 A2
DH 009 100

3 hours
4 hours
3 hours
4 hours

WARNING
The vehicle is only safe for driving after the waiting time has expired.

Eliminating paint damage


The paint structure must be restored in accordance with the instructions in the Paint Repairs handbook and
if necessary anti-corrosion measures must be carried out according to the applicable repair technology of
koda.

Remove adhesive cement and clean


It is recommended to use glue remover -D 002 000 10-. Observe safety regulations while working.
WARNING
When cleaning the vehicle interior do not press against the freshly glued window.
Clean the paint surfaces with a dry cloth. Remove the glue residue with glue remover -D 002 000 10-.
Clean plastic coverings:
Allow the adhesive cement to harden (for approximately 1 hour) and then pull off.

Glue self-adhesive foil 4x4 onto the heatable rear window


Materials
t Degreased white spirit solution
Note
When working wear recommended proper protection (protective gloves).
Clean inside of tailgate windscreen and degrease (e.g with degreased white spirit solution).
Moisten inner window with water.
Remove the base paper from the sticker.

254

Stick the sticker onto the moistened inner


window.
Dimension -a- 125 mm.
Dimension -b- 125 mm.
Position -c-: Letters CTA must be on the
second heatable line from below.
Position -d-: The number 4 must be on the
third heatable line from below.
Smoothen writing over the applicator paper.
Remove applicator paper.
If necessary smoothen writing again (e.g. with
rubber cylinder).
Adhesive is dried after approx. one hour.

Remove self-adhesive foil 4x4 from the heatable rear window


Note
t Observe undamagability of the heated cross-wire for the rear window.
t When working wear recommended proper protection (protective gloves).
If necessary use the work sequence Chapter.
Materials
t Glue remover 3M Scotchcal 221
Slightly shake glue remover content and pour the specified quantity into the reservoir.
Apply a layer of glue remover evenly onto the foil with a brush or a roller.
Allow to work for approx. 15 minutes (glue remover forms a cohesive layer of jelly).
Remove foil in a sharp angle through extensive pulling.
Clean surface with spirit solution.

255

Exterior equipment
Trim panels
Removing and installing the plenum chamber cover 05.98

1 - Spreader clip
Two-piece.
2 - Plenum chamber cover
Two-piece.
Removing:
Remove windscreen wipers.
Unscrew top part of
spreader clips -1- a few
turns and pull out spreader
clips.
Pull off the windscreen
washer hoses.
Remove cover parts.
Installation is carried out in
the reverse order.
3 - Windscreen washer hose
4 - Cooling-water tank seal
Fitted on the flange.

Removing and installing the plenum chamber cover 06.98

256

1 - Plenum chamber cover


Two-piece.
Clipped into windscreen
sealing section -5-.
Removing:
Remove windscreen wipers.
Remove the right cover part
in the overlapping location

with the left cover part arrows- by pulling them in


the direction of the window.
Remove left cover part.
Pull off the windscreen
washer hoses.
Installation is carried out in
the reverse order.
2 - Cooling-water tank seal
Fitted on the flange.
3 - Windscreen washer hose
4 - Windscreen
5 - Windscreen sealing
section

257

Protective strips
Removing and installing protective side strips

1 - Front door protective strip


self-adhesive
2 - Rear door protective strip
self-adhesive
Removing
Heat adhesive protective
side strip with a hot air
blower for plastic (e.g. V.A.G 1416-) and pull off.
Install
Clean the adherend on the
outer panel with petrol, treat
with a silicone remover and
wipe dry.

Mark out the position of the


protective side strips on the
vehicle.

a = 205 mm
b = 237 mm
Note
If there are other protective
side strips on the vehicle, align
the protective side strips to be
replaced according to them.
Remove protective foil,
position the protective side
strip and press on with force
(before pressing on check
whether the position of the
protective side strip has
changed). The temperature
of the outer panel and the
protective side strips must
be of approx. 40C.

258

Wheelhouse liner
Removing and installing the front wheelhouse liner
Removing

Unscrew wheel, Mon = 110 Nm.


Remove torx screws -2- (1 Nm).
Pull out wheelhouse liner -1-.
Note
For vehicles with engine identification characters
ATD, ARZ, ARX, AUM, AUQ: When removing
the wheelhouse liner, the wheelhouse noise
insulation panel -3- can fall out. It must be reinserted, if necessary replace.
Install
Installation is carried out in the reverse order.

Removing and installing the rear wheelhouse liner


Removing

259

Unscrew wheel, Mon = 110


Nm.
Remove torx screws -2- (1
Nm).
Pull out wheelhouse liner 1-.
Install
Installation is carried out in
the reverse order.

260

Roof drip moulding


Removing and installing roof drip moulding
1 - Roof drip moulding
2 - Retaining clip
replace if damaged

Press together retaining clips


with pliers and remove from
the T bolt

3 - T bolt
welded on the body
4 - Front end piece
5 - Rivet
6 - Holding strip
7 - Cover strip
8 - Cover
Clipped in.
Covers the roof rack
supports.
9 - Rear end piece
Removing
Lever off roof drip moulding
-1- from the retaining clips 2- with device -3409(plastic wedge).
Install

Align roof drip moulding


and press into retaining clips
using the palms of the hand.

261

Rear-view mirror
Summary of components of rear-view mirror

1 - Cover
remove in right angle to the door frame
When removing and installing, separate or install the plug connection from the front treble speaker (if
present).
2 - Gasket
3 - 10 Nm
4 - Clip
5 - Door
6 - Mirror housing
7 - Mirror glass
262

Clipped on for both versions (manual and electric adjustment).


Removing:
Disconnect electric plug connection for electric mirror heating (if available).
Press out the mirror glass, first at the bottom then at the top (removal tool -MP 8-506- or -MP 8-602/1-).
Protect the mirror housing from damage.
Installing:
Installation is carried out in the reverse order.
Note
Make sure you only press the center of the glass - protective gloves must be worn.
8 - Activation (manual)
9 - Nut
10 - Screw
for manual mirror adjustment
2 Nm
11 - Operating button
for manual mirror adjustment
fitted on the operating mechanism
12 - Plug connection
for electric mirror adjustment
13 - Retaining clip
for manual mirror adjustment

263

Trailer coupling
Summary of components trailer coupling
1 - Trailer coupling frame
Removing:
Remove trailer arm -4-.
Insert the blind plug -3- in the trailer arm hole.
Remove the rear bumper Chapter.
Remove power socket -7-.
Remove screws -2-.
Installation is carried out in the reverse order.
Note
The trailer couplings manufactured by PEKA and by
PROF-SVAR are removed and installed in the same
way as there are only minor differences in shape and
function of the components.
2 - Bolt with spring washer, 80 Nm
3 - Blind plug
Insert in trailer arm hole.
4 - Trailer arm
Removing:
Open lock on trailer arm hole.
Remove arm.
Insert the blind plug -3- in the trailer arm hole.
Installation is carried out in the reverse order.
5 - Screw
6 - Washer
7 - Power socket
Removing:
Release screws -5-.
Disconnect electrical installation.
Installation is carried out in the reverse order.
Note
Use the type of power socket and the electric
installation according to the relevant national
legislation.
8 - Support
9 - 2.5 Nm
10 - Grommet for electric installation

264

265

Roof rack
Summary of components of roof rack (Octavia Combi)

1 - Roof rack
t Removing:
Remove the moulded headliner Chapter.
266

Remove cover Item.


Unscrew screws Item, lay aside threaded plates Item and take out roof rack.
t Installation is carried out in the reverse order.
Note
Holes for roof railing are on all the vehicles.
2 - 8 Nm
3 - Cover
4 - Threaded plate
t Removing:
Remove the moulded headliner Chapter.
Remove cover Item.
Unscrew screws Item, lay aside roof rack Item and take out threaded plates.
t Installation is carried out in the reverse order.
5 - Roof drip moulding

267

Roof spoiler
Summary of the components - for the complete rear spoiler
1 - Rear spoiler
2 - 5 Nm
3 - Adhesive cement

Removing and installing complete rear spoiler


Special tools and workshop equipment required
t 4 pin screws (approximately 15 mm long, sharply grinded at tip)
t Drill 6 mm
t Cutting wire with holder
t Adhesive cement -Terostat 9120- - white part no. HHA 381 013
t Universal cleaning solution part no. HHA 381 011
Removing the spoiler
268

Unscrew fixing screws from spoiler.


Cut off the spoiler from the tailgate (cut through the adhesive cement).
Remove the spoiler.
Installing the spoiler
Screw the pin screws into the spoiler.

Position the spoiler in the specified position:


a = 867 mm (measured from the window edge
to the spoiler edge)
Centre the spoiler on the tailgate.
Press the spoiler evenly, until pin screw tips
are pressed off in the paintwork.

Remove spoiler from the tailgate and make


holes for screws on the points marked by the
pin screws in the spoiler.

Remove pin screws.


Clean holes and protect against corrosion.
Clean the seating area of the spoiler as well as
the tailgate with universal cleaning agent while
observing the instructions for the adhesive
cement issued by the manufacturer.

Apply the adhesive cement all around the


coloured spoiler surface while observing the
instructions issued by the manufacturer.

Push the spoiler onto the tailgate and install


the fixing screws (5 Nm).
Remove any dirt present using a cleaner.
Note
The adhesive cement must dry for 2 hours. Do
t
not drive the vehicle in this time.
t

Do not drive into the carwash within 24 hours


of gluing on the spoiler.

269

Self-adhesive foils Octavia RS WRC


Important instructions for glueing self-adhesive foils
Note
This work procedure requires a second mechanic.
Special tools and workshop equipment required
t Degreased white spirit solution
t Shampoo solution (98% water, 2% shampoo)
t Hot-air blower e.g. -HLG - 600t Technical petrol
Prepare vehicle surface
Clean vehicle surface and degrease (e.g with degreased white spirit solution).
Spray vehicle surface with shampoo solution.
Prepare self-adhesive foils
Remove base paper from the self-adhesive foil.
Spray self-adhesive foil Item with shampoo solution when removing the applicator paper.
Rework the foils after glueing
Smoothen the foil with a spatula.
Dry foil with hot-air blower at an air temperature of max. 100C.
Remove the auxiliary markings according to the type of foil.
Note
Do not drive into the carwash within 24 hours after sticking on the foils.

Remove self-adhesive foil


Heat the foils which must be removed with hot-air blower at an air temperature of max. 100C.
Remove foils in a sharp angle through extensive pulling.
Clean off glue residues of foil from the vehicle with technical petrol.

Summary of components of side self-adhesive foils


Note
t Pay attention to the important instructions for glueing self-adhesive foils Chapter.
t Use shampoo solution for glueing (98% water, 2% shampoo).

270

1 - Rear shadow bumper


2 - Rear bumper
t Painted part
3 - Side shadow
4 - Fuel tank lid
5 - Rear side window shadow
6 - Rear side window feature
7 - Rear side window shadow
8 - Rear side window feature
9 - Rear door feature
t spray with shampoo solution when removing the applicator paper
10 - Shadow of the feature eyelet
11 - Front door writing
12 - Writing Years of Motorsport
13 - Front bumper
t Painted part
14 - Front shadow bumper
271

Stick on side self-adhesive foils


Rear door feature
Remove rear door handle Chapter.
Remove the fuel-tank lid unit Chapter.
Remove the rear door window seals Chapter.
Stick on auxiliary marking (green colour) -arrowsin the specified position:
-b- = about 148 mm from the rear door edge.
Install the rear door window seals Chapter.
Stick on feature -9- in the specified position:
The feature top side must be flush with the
window seal - bottom side.
Observe the distance -a- = about 187 mm from the
rear door edge.
Cut and unglue the remainder of the auxiliary
marking -arrows-.

Cut the foil -9- along the rear door (the foil
projection at the pillar C amounts to approx. 4
mm).

Cut out an opening for the tank filler neck with


projection (approx. 4 mm).
Form out foil projections.
Cut out an opening for the door handle catch.

Form out the foil with hot-air blower in the area of


the door handle catch in the door rib and in the
area of the fuel tank cap.

Install rear door handle Chapter.


Install fuel-tank lid unit Chapter.
Side shadow

Stick on the side shadow -3- in the specified


position:
-a- = approx. 12 mm.
Cut the foils -3- along the rear door (the projection
at the pillar C amounts to approx. 4 mm).
Form out the foil projections corresponding to the
pillar C.
Stick on shadow -10- in the middle of the foil
eyelet.
Self-adhesive foils on the rear window.

272

Stick on the side shadow -5- with distance -b(approx. 12 mm) from the feature top side rear
door -9-.
Stick on side window feature -6- with distance -b(approx. 12 mm) from the side shadow top side -5.

Stick on the side shadow -7- according to the


auxiliary marking of the feature -6--arrow A-.
Stick on side window feature -8- according to the
auxiliary markings of the shadow -7--arrows B-.

Cut the foils -5-, -6-, -7- and -8- along the rear door
(the projection at the pillar C amounts to approx. 4
mm).

Form out the foil projections corresponding to the


pillar C.
Writing 100 on the front doors

273

Stick on writing -11- on the upper edge of the rib


for the protective side strip and observe
dimensions:

Right door: -a- = approx. 265 mm


Left door: -b- = approx. 56 mm
Writing Years of Motorsport on the front doors

Stick on writing Years of Motorsport in the


auxiliary markings -arrows- of the writing -11-.

Summary of components of roof and engine hood self-adhesive foil


Note
t Pay attention to the important instructions for glueing self-adhesive foils Chapter.
t Use shampoo solution for glueing (98% water, 2% shampoo).

274

1 - Front bumper
q Painted part
2 - Writing Years of Motorsport
3 - Grey writing 100 years of Motorsport
4 - Red writing 100
5 - Writing WWW.SKODA-AUTO.COM
6 - Side features
7 - Middle feature
8 - Side writing koda Auto
9 - Rear writing koda Auto
10 - Writing V100
11 - Rear bumper
q Painted part

Stick on roof and engine hood self-adhesive foils


Writing koda Auto
275

Note
Do not interchange the right and left side when glueing.

Glue the writing -8- of the dummy plug for the


roof rack starting from the rear according to
the auxiliary markings -arrow-:
the left side of the letter -othe right side of the letter --

Fit together the writing koda Auto-8- with


the roof drip moulding according to the
auxiliary markings.

Feature koda Auto


Glue on the outer middle feature -7- in the roof
centre according to the auxiliary markings.

Stick on the inner middle feature in the centre


of the outer feature according to the auxiliary
markings.

Writing WWW.SKODA-AUTO.COM and


side features
Mark the centre of the roof edge above the
front window.

Stick on the writing -5- on the roof centre (arrow A- marks the middle of the writing -5-).

Place the writing -5- according to auxiliary


markings simultaniously to the roof edge arrows-.

Stick on the outer side features in the corner of


the roof according to the auxiliary markings.

Stick on the inner side features in the centre of


the outer feature according to the auxiliary
markings.

Writing koda Auto and writings on the side


V100
Mark the centre of the roof edge above the rear
window.

276

Stick on the writing -9- on the roof centre (arrow B- marks the middle of the writing -9-).

Place the writing -9- according to auxiliary


markings simultaniously to the roof edge arrows-.

Stick on writings V100 according to


auxiliary markings.
Writing 100 Years of Motorsport on the engine
hood

Mark the following points on the engine hood:


-a- = approx. 215 mm
-b- = approx. 73 mm
-c- = approx. 395 mm (measured from the edge
of the engine hood to the lower edge of the
character -t-)
Stick the foil -3- onto the engine hood
according to the marked points.
Stick the foils -2- and -4- into the writing -3according to the auxiliary markings.

Summary of components of self-adhesive foils for rear bumper

277

Note
Pay attention to the important instructions for
glueing self-adhesive foils Chapter.
1 - Rear bumper
Painted part
2 - Left shadow for rear bumper
3 - Writing WWW.SKODA-AUTO.COM
4 - Right shadow for rear bumper

Stick on self-adhesive foils for front and rear bumper


Glue a 12 mm wide auxiliary band -1- (e.g out
of textile) below the paint surfaces of the front
and rear bumper. If necessary, mark the 12 mm
distance from the paint surfaces.
Mark the centre of the rear bumper.
Mark the centre of the writing
WWW.SKODA-AUTO.COM.
Stick on the writing -3- in the centre of the
bumper.
Place the writing -3- onto the lower edge of the
auxiliary marking -1-.
Stick on the shadow for the rear bumper -2and -4-:
-a- = approx. 12 mm from the first and last
character edge of the writing -3-.
If necessary remove the auxiliary band -1-.
Glueing the shadow front bumper is identical to
the rear bumper, whereby the following must be
observed:
A projection of approx. 5 mm in the frame for
the vehicle identification plate.

278

Stick on the self-adhesive foils for the doors and the centre pillar
Note
Pay attention to the important instructions for glueing self-adhesive foils Chapter.
Lower the front and rear door windows.
Partly remove the window seals from the front and rear doors.
Front door

Stick foil -1- onto the front door.

Place the upper edge of the foil -1- simultaneously


with the edge of the window hole, whereby the
projection -a- = 5 mm must be kept.

Rear door
Stick the foil onto the rear door.

Place the upper edge of the foil 1 simultaneously


with the edge of the window hole, whereby the
projection of 5 mm must be kept.

Centre pillar
Stick foil -1- onto the centre pillar.

Position the lower edge of the foil -1simultaneously with the lower edge of the foil -2-arrows-.

Install window seals for the front and rear doors.


Pull up the front and rear door windows.

279

Rear spoiler (for vehicles Octavia Sedan 4x4)


Summary of the components - for the complete rear spoiler

1 - Rear spoiler
2 - Fitting sleeve
3 - Adhesive cement

Removing and installing complete rear spoiler


Special tools and workshop equipment required
t Cutting wire with holders e.g. -V.A.G 1351t Adhesive cement -Terostat 9120- - white part no. HHA 381 013
t Cleaning solution -HHA 381 011Removing the spoiler
Cut off the spoiler from the tailgate (cut through the adhesive cement).
Remove the spoiler.
Installing the spoiler

280

Remove dowel sleeve -1- and clips -2- from


the spoiler.
Clean the seating area of the spoiler as well as
the tailgate with universal cleaning agent -D

009 401 04- while observing the instructions


for the adhesive cement issued by the
manufacturer.

Apply the adhesive cement all around the


spoiler while observing the instructions issued
by the manufacturer.

Push the spoiler onto the tailgate (4.7 1 mm


from the tailgate edge to the spoiler edge).
The dimension 4.7 1 mm must be the same on
the left and the right side of the tailgate.
Secure position of the rear apron with
adhesive tape.
Remove any dirt present using a cleaner.
Note
The glue sealing mass must dry for 24 hours.
t
Do not drive the vehicle in this time.
t

Do not drive into the carwash within 24 hours


of gluing on the spoiler.

281

Rear spoiler (for vehicles Octavia Combi RS)


Summary of the components - for the complete rear spoiler

1 - Adhesive cement
2 - Spring holder
3 - Rear spoiler
4 - Additional brake light

Removing and installing complete rear spoiler


Special tools and workshop equipment required
t Cutting wire with holders e.g. -V.A.G 1351t Adhesive cement -Terostat 9120- - white part no. HHA 381 013
t Universal cleaning solution part no. HHA 381 011
Removing
Remove centre trim panel of tailgate Chapter.
Cut off the spoiler from the tailgate (cut through the adhesive cement).
Slacken two spring holders from the tailgate.
Detach plug for additional brake light and hose for spray nozzle and remove spoiler.
Note
Do not damage the painted surfaces.
Install
Clean the seating area of the spoiler as well as the tailgate with universal cleaning agent -HHA 381 011- while
observing the instructions for the adhesive cement issued by the manufacturer.
282

Apply the adhesive cement -1- all around the


spoiler while observing the instructions issued by
the manufacturer.

Connect the hose for the spray nozzle and the plug
for the additional brake light.

Place the spoiler onto the tailgate according to the


spring holders (4.7 1 mm from the tailgate edge
to the spoiler edge).

The dimension 4.7 1 mm must be the same on the


left and the right side of the tailgate.
Secure position of the rear apron with adhesive
tape.
Remove any dirt present using a cleaner.
Install centre trim panel of tailgate Chapter.
Note
The glue sealing mass must dry for 24 hours. Do
t
not drive the vehicle in this time.
t

Do not drive into the carwash within 24 hours of


gluing on the spoiler.

Remove and install additional brake light (for vehicles Octavia Combi RS)
Special tools and workshop equipment required
t Universal cleaning solution part no. HHA 381 011
t Silicone sealant -Wrth 892 310 91Removing
Cut off the upper surface of the additional brake light from the rear spoiler and tear off the additional
brake light towards the bottom.
Remove additional brake light from the spoiler.
Remove the plug for the additional brake light.
Install
Clean the seating area of the spoiler as well as the additional brake light with universal cleaning agent
HHA 381 011 while observing the instructions for the adhesive cement issued by the manufacturer.

283

Apply silicone sealant -1- to the spoiler while


observing the instructions of the manufacturer.
Connect the plug for the additional brake light.
Insert the additional brake light in the spoiler.
Secure position of the additional brake light
with adhesive tape.
Remove any dirt present using a cleaner.
Note
The adhesive cement must dry for 2 hours. Do
t
not drive the vehicle in this time.
t

Do not drive into the carwash within 24 hours


of gluing on the spoiler.

284

Decorative sheets TAXI


Stick on decorative sheets and remove
Special tools and workshop equipment required
t Degreased white spirit solution
t Technical petrol
t Shampoo solution (98% water, 2% shampoo)
t Hot-air blower
Stick on
Clean front and rear doors and degrease (e.g with degreased white spirit solution).
Spray front and rear doors with shampoo solution.
Remove base paper from self-adhesive foils 1-.

Stick self-adhesive foils -1- onto the front and


rear doors, pay attention to the following
points:

Place the upper edges of the foils onto the lower


edge of the door window seal.
Dimension a = 90 mm (joint between front/rear
door).
Wrap the projecting foil parts -1- around the
door edges (approx. 10 mm).
If necessary smoothen the foils (e.g. with
rubber cylinder).
The process for the right doors is identical.
Note
Do not drive into the carwash within 24 hours
after sticking on the foils.
Remove

Heat the foils which must be removed with


hot-air blower at an air temperature of max.
100C.

Remove foils in a sharp angle through


extensive pulling.
Clean vehicle surface with technical petrol.

285

Dimensions of holes for roof sign TAXI


Summary of components of roof sign TAXI

1 - Nut
2 - Washer
3 - Rubber base
4 - Roof sign TAXI
5 - Support
6 - 9 Nm
7 - Bracket for roof sign TAXI
8 - 7 Nm
9 - T-pin
a - 35 mm
b - 7.3 mm
c - 88 mm
286

q Valid for Octavia Combi


q Measure from the fifth T-pin
d - 11 mm
q Valid for Octavia
q Measure from the sixth T-pin
q Brake off T-pin Item after making the holes.
The diameter of the hole for screws and cables is 6 mm.
Note
Clean holes and protect against corrosion.

287

Interior equipment
Interior rear-view mirror
Removing and installing the interior rear-view mirror
Removing

Turn the interior rear-view mirror -2- in direction of arrow A- and dislodge from the
retaining plate -1- (clamping springs in mirror
base plate).
Install
Insert the interior rear-view mirror by approx.
90 turn to the right into the retaining plate -1-.

Turn the interior rear-view mirror -2- in direction of arrow B-, until the catch spring
locks.

Repairing with glue


Material:
t Glue set -D 000 703 A1Tools:
t Glass scraper e.g. -SC 170 On the outside of the windscreen, mark the position of the retaining plate, using a felt-tip pen for example.
Remove retaining plate from the mirror pedestal.
Remove old glue with wire brush from the retaining plate.
Place 360-400 grade sandpaper on a flat surface and sand the three separating knobs on the bonding
surface.
Sanded surfaces must be clean and free from grease.
Using the glass scraper, scrape the old glue and primer residues down to the ceramic layer on the
windscreen.
Clean the bonding surface with cleaning solution -D 009 401 04-.
WARNING
Do not damage the ceramic layer, as scratches will be permanently visible.
Cut a piece of nylon net fabric to the exact size of the mirror pedestal.
Note
A protective glove (rubber) must be worn.
288

Apply a generous layer of glue evenly on the retaining plate.


Fit a piece of nylon net fabric onto the retaining plate.
Continue applying adhesive by dabbing with the tube on the nylon.
Once the nylon is placed on the glue, you only have 30 seconds to press it onto the windscreen.
Press the retaining plate steadily onto the windscreen for 15 seconds (do not force).
Remove excess glue with a cloth.
Note
Mount the interior rear-view mirror after 15 minutes.

Removing and installing the interior mirror with rain sensor


Special tools and workshop equipment required
t Plastic wedge -3409Removing
Press apart pedestal halves -1- and -5- with the
aid of the -3409-.
Take connector -3- out of pedestal and
separate.
Pull pedestal -4- with mirror -6- downwards
and away from retaining plate -2--arrow-.
Install
Note
After removing the rain sensor (for example
changing the windscreen) a new rain sensor must
be installed so that perfect functioning can be
guaranteed.
Installation is carried out in the reverse order.
Attaching the pedestal retaining plate
Note
By applying the following repair procedure,
t you can avoid having to replace the windscreen
as done previously.
t

It is possible to reuse the old, fallen off


retaining plate.

Preparing windscreen

On the outside of the windscreen, mark the


position of the retaining plate, using a felt-tip
pen for example.

Any remaining glue or primer must be


removed down to the ceramic layer.
WARNING
Do not damage the ceramic layer, as scratches
will be permanently visible.
289

Clean the bonding surface with cleaning


solution -D 009 401 04-.
Leave to dry for min. 10 minutes.
Apply primer -D 009 200 02- to the glass.
Leave to dry for min: 10 minutes up to max. 1
hour.
Preparing the retaining plate for adhesive
Remove any residual adhesive.
Sand the adhesive surface with very fine
sandpaper (grade 800 - 1200).
Clean the bonding surface with cleaning
solution -D 009 401 04-.
Attaching the retaining plate
Apply adhesive -D 180 KD2 A1- directly to
the bonding surface of the retaining plate.
Glue bead diameter approx. 3 mm.
Immediately after application, press the
retaining plate onto the windscreen.

Arrange the retaining plate within the position


provided on the ceramic layer, and secure with
adhesive tape.

Carefully remove the adhesive tape after about


one hour.
Remove excess glue with a cloth and clean
with a cleaning solution.
Note
The interior rear-view mirror can be mounted
after a minimum of 2.5 minutes.

290

Storage areas, covers, trim panels


Summary of components of centre console 08.96

1 - Cigarette lighter
2 - Holder for cigarette lighter
3 - Front ashtray
4 - Gearshift lever knob
5 - Cover for gearshift
Clipped into centre console.
6 - 1.5 Nm
7 - Centre console
Removing:
Remove covering for the
handbrake lever Chapter.
Remove gearshift lever knob 4-.
Unclip cover -5- and remove
upwards.
Unscrew nuts -8-.
Release screws -6-.

Lift rear centre console from


the threaded bores -9- and lift
off from the gearshift lever.

Installation is carried out in the


reverse order.
8 - 2 Nm
9 - Screw-tucker

Summary of components of covering for handbrake lever 08.96

291

1 - Covering for the hand


brake lever
Removing:
Apply handbrake.

Pull the collar -2- towards


the top out of the clip
connection.

Pull out the rear ashtray -3towards the top.


Release screws -4-.
Pull the covering for the
handbrake lever towards the

rear and then remove it to


the top from the handbrake
lever.
Installation is carried out in
the reverse order.
2 - Collar for the handbrake
lever
Clipped into centre console.
To remove pull collar over
the handbrake lever.
3 - Rear ashtray
4 - 1.5 Nm

Removing and installing footwell covering on driver's side


Removing:

292

Screw out the screws.


Pull footwell covering -1out of holders -2-.
Installing:
Installation is carried out in
the reverse order.

Summary of components of centre console 08.98


1 - Collar for the shift lever
2 - Damping for gearshift (only for SDI)
3 - Surround
4 - Shift cover
5 - Front ashtray
6 - 1.4 Nm
7 - Centre console
Removing:
Remove covering for the handbrake lever
Chapter.
Pull out ashtray insert.
Remove collar for shift lever -1-.
Take off shift cover -4- including frame -3-.
Screw out screws -6- and remove front ashtray.
Release screws -8-.

Carefully slacken the trim panel of the 6 supports


which connect the centre console to the middle of
the dash panel, using a thin screwdriver.

Remove the trim panel from the supports towards


the rear and pull it over the gearshift lever.
Installation is carried out in the reverse order.
8 - 1.4 Nm
293

Summary of components of covering for handbrake lever 08.98


1 - Covering for the hand brake lever
Removing:
Remove armrest Chapter.
Apply handbrake.
Pull the collar -2- towards the top out of the clip
connection.
Pull out the rear ashtray -6- towards the top.
Release screws -7-.
Disconnect plug connection for cigarette lighter 4-.

Pull the covering for the handbrake lever towards


the rear and then remove it to the top from the
handbrake lever.

Installation is carried out in the reverse order.


2 - Collar for the handbrake lever
Clipped into centre console.
To remove pull collar over the handbrake lever.
3 - Grommet with illumination
4 - Cigarette lighter
5 - Cover
6 - Rear ashtray
7 - 1.4 Nm

Summary of components of the front armrest

294

1 - Armrest
Removing:
Remove trim panel -2- for
holder.
Release screw -11-.
Installation is carried out in the
reverse order.
2 - Holder cover
Removing:
Lift off left trim panel part.
Remove right trim panel part.
Installation is carried out in the
reverse order.
3 - Adapter
Removing:
Remove armrest -1-.
Release screw -4- and remove
adapter -3-.
Installation is carried out in the
reverse order.
4 - 14 Nm
5 - Covering for the hand brake
lever
6 - 18 Nm
7 - Support
Removing:
Remove armrest -1-.
Remove covering for the
handbrake lever Chapter.
Release screws -6-.
Remove bracket.
Installation is carried out in the
reverse order.
8 - Plate nut
9 - Adapter - 20 Nm
10 - 18 Nm
11 - 18 Nm

Removing and installing the sun visor


Removing:

295

Unhook sun visor -5- from the holder -8-.


Lever off cap -3- e.g. using an upholstery pin.
Release screw -2-.

Press sun visor retainer -4- in -the direction of


arrow A- and unhook retainer -4- in -direction
of arrow B-.

Unplug connector -1- for lamp (if present).


Take out sun visor -5-.
Release cap -7-.
Unscrew the screws -6- (2,5 Nm) and remove
the bracket -8-.
Installing:
Installation is carried out in the reverse order.

Removing and installing the rear reading light


Removing:

Remove reading light -1- in


the direction of arrow.
Disconnect plug connection
remove light.
Installing:
Installation is carried out in
the reverse order.

296

Recessed handle
Removing and installing recessed handle
Removing:

Fold down recessed handle 1-.


Release caps -3- with
screwdriver and open.

Release the screws -2- (1,5


Nm) and remove the
recessed handle -1-.

Installing:
Installation is carried out in
the reverse order.

297

Entrance plates
Removing and installing sill panels

1 - Clamp
2 - Entrance plate
Removing:
Pull out entrance plate with
clamps -1- upwards.
Installing:

Make sure the clamps -1are correctly positioned on


the entrance plate.

Press the entrance plate and


clamps onto the holders -3-.
3 - Support

298

Net partition panel


Summary of components

1 - Support
q To support the rosette Item.
2 - Screw
299

q 15 Nm
3 - Side luggage compartment cover
q With hole for rosette Item.
4 - Rosette
q To support the retaining bolt for the net partition panel Item.
q Inserted in holder Item and trim panel.
5 - Screw
6 - Support
q To fix the net partition panel Item to the armrest.
7 - Net partition panel
q

To remove from the vehicle, unlock the button Item push it to the right and fold open -arrow A- (the rear
backrests must be folded over in position for removing).

8 - Partition panel pipe


9 - Unlock button
10 - Suspension lugs
q Fasten with screws Item to the retaining bracket Item.
11 - Retaining bracket
q Fasten with screws Item to the body.
12 - Screw
q 15 Nm
13 - Screw
q 15 Nm

300

Holder for fire extinguisher


Removing and installing holder for fire extinguisher
The holder/inner part for fire
extinguisher can only be
t
removed from the vehicle
when the seat is removed.
1 - Screw
2 - Seat upholstery
3 - Holder/inner part
Removing:
Remove seat height
adjustment handle Chapter.
Removing upholstery and
cover from seat Chapter.
Remove screws -1- and take
out the holder.
Installing:
Installation is carried out in the
reverse order.
4 - 4.5 Nm
5 - Holder/outer part
Removing:

Unscrew bolts -6- and remove


the holder/outer part from the
holder/inner part -3-.

Installing:
Installation is carried out in the
reverse order.
6 - 10 Nm
7 - Protective cover/fire
extinguisher
Removing:

Unscrew screws -8- and


remove the protective case
from the holder/outer part -5-.

Installing:
Installation is carried out in the
reverse order.
8 - 10 Nm
9 - Seat rack

301

Dimensions of holes for TAXI

Summary of components of
printer
1 - Printer
2 - Screw
a - 36 mm
b - 38 mm
c - 112 mm
d - 16 mm
The diameter of the hole is 3 mm. Depth of the
hole 8 mm.

Summary of components of the


power socket
1 - Nut
2 - Socket
3 - Power socket
a - 60 mm
b - 30 mm
c - 4 mm
d - 27.8 mm
e - 16 mm

302

Roof aerial bore for TAXI twoway radio system


1 - Radio antenna
a - 210 mm
The diameter of the hole -b- is 13.2 mm.
Note
Clean holes and protect against corrosion.

Summary of components of switch


for alarm system
1 - Screw
2 - Switch for alarm system
3 - Shim
4 - Washer
5 - Nut
6 - Support
7 - Recessed axle
8 - Foot rest
a - 5 mm
The support -6- is located in the recessed axle -7for the foot rest -8-.

303

Summary of components for the


off switch of the alarm system
1 - Off switch for alarm system
a - 25 mm
b - 40 mm
The diameter of the hole for screws is 3 mm
Note
Clean holes and protect against corrosion.

Summary of components of
microphone holder
1 - Microphone
2 - Screw
3 - Microphone holder
a - 20 mm
b - 10 mm
c - 40 mm
The diameter of the hole for screws is 3.5 mm

304

Passenger protection
Seat belts
Removing and installing the front seat belt height adjustment

Note
t Inspect seat belts Chapter.
t

Remove the trim panels of


pillar B when necessary.

1 - Cap
mountable
2 - 35 Nm
3 - Top deflection fitting
4 - 22 Nm
5 - Seat belt height adjuster
6 - The belt guide
7 - 3 Nm
8 - Nut

Remove and install front inertia reel and front seat belt fitting

305

Note
t Inspect seat belts Chapter.
t

Remove the trim panels of the


pillars when necessary.

Screw the seat belt fitting on


the front seat belt height
t
adjustment on and off
Chapter.
1 - Front inertia reel
2 - 35 Nm
3 - Deflection fitting below
4 - 35 Nm
5 - Attachment point for inertia
reel
The retaining lugs determine
the position of the inertia reel

Summary of components of inertia reel with front seat belt tensioner

306

Note
Observe safety measures
t
Chapter.
t Inspect seat belts Chapter.
Remove trim panels of pillar B
t Chapter and entrance plates
Chapter.
Screw the seat belt fitting on
the front seat belt height
t
adjustment on and off
Chapter.
t Arrow F = direction of travel.
1 - Inertia reel with front seat
belt tensioner
2 - 35 Nm

The seat belt tensioner is


unblocked (activated) by
turning the fixing screw.

3 - 35 Nm
4 - Deflection fitting below
5 - Inertia reel attachment point
The retaining lugs determine
the position of the inertia reel

Summary of components of rear inertia reel

307

Note
t Inspect seat belts Chapter.
t

Remove the pillar and side trim


panels when necessary.

1 - Belt guide
Inserted in the support of the
luggage compartment cover
2 - Buckle latch/seat belt
3 - 35 Nm
4 - Deflection fitting below
5 - Inertia reel
The bottom deflection -4- and
the belt guide -1- must be

pulled through the support of


the luggage compartment
cover.

The retaining lugs -7determine the position of the


inertia reel

6 - 35 Nm
7 - Retaining lugs

Remove and install rear seat belt height adjuster (Octavia Combi)

308

Note
Inspect seat belts Chapter.
1 - 35 Nm
2 - Cap
Mounted.
3 - Top deflection fitting
4 - 1.5 Nm
5 - Top trim panel of pillar C
Removing Chapter.
6 - Seat belt height adjuster
7 - 22 Nm

Remove and install rear inertia reel (Octavia Combi)

309

Note
Inspect seat belts Chapter.
1 - Rear inertia reel
The position of the inertia reel is
determined by the holes for the
retaining lugs of the inertia reel 5-.
Removing:
Remove trim panel of pillar C
above Chapter.

Removing side trim panel in


luggage compartment
Chapter.

Remove screw -2- and take out


inertia reel.
2 - 35 Nm
3 - 35 Nm
4 - Deflection fitting below
5 - Holes for the retaining lugs

Summary of components - middle three-point seat belt at the rear

310

Note
t Arrow = direction of travel.
t Inspect seat belts Chapter.
The inertia reel is fitted out
with the interlock system - if
the backrest rack is folded
t forward, the inertia reel is
blocked. The inertia reel is
enabled if the backrest rack is
fully locked in place.
t

The retaining lugs determine


the position of the inertia reel.

If the backrest is folded


forward, the seat belt is
t
blocked and cannot be pulled
out.
1 - Rear panel
2 - Inertia reel/middle belt
Removing:
Remove the bottom deflection
fitting -4-.
Removing upholstery and
cover from seat Chapter.
Remove nut -7-.
Remove the belt from the rear
panel -1-.
Installing:
Installation is carried out in the
reverse order.
3 - 35 Nm
4 - Deflection fitting below
5 - Vehicle floor
6 - Belt buckle
Removing:
Fold back the rear panel -1-.
Remove screw -3-.
Installing:
Installation is carried out in the
reverse order.
7 - 35 Nm

Safety instructions for work on seat belt tensioners


t All inspection, removal and installation work must only be carried out by properly qualified personnel.
t Belt tensioner units must not be opened or repaired. Only ever use new original parts.
t The belt tensioner units which have fallen on the floor must not be reinstalled in the vehicle.
311

Seat belt tensioner units which are mechanically damaged (dents, cracks) should always be replaced with
original new parts.

Belt tensioners not be disposed of in the usual way for other scrap but must be sent to a specialist company
or to the importer for disposal in compliance with instructions from PST and environmental protection
t
regulations. This also applies to ignited belt tensioners (one cannot determine with absolute certainty
whether all of the 3 pyrotechnic charges on the belt tensioners have been ignited).
t The prescribed packaging should be used for storage and transport.
t

The belt tightener units should be installed immediately after being removed from their transport
packaging.

t Place the seat belt tensioner unit back in the transport packaging if the work is interrupted.
t It is not permitted to leave the seat belt tensioner unattended.
t

The seat belt tensioner unit must not be treated with grease, cleaning agents or similar products, and it
must not be exposed to temperatures above 100C, not even for short periods.

t The seat belt tensioner units must not be subject to impacts.


t

The seat belt tensioners must be removed before starting repair work (cutting, straightening and body
panelling work etc.).

Both seat belt tensioners together with the seat belts (the seat belts do not roll out anymore) must be
replaced following a car accident in which the seat belt tensioners were deployed.

As long as the seat belts are in their basic position (not in use) the seat belts are blocked and cannot be
deployed.

Before disposing of vehicles, the seat belt tensioners must be removed and sent for disposal in accordance
with the specifications.

t Do not use impact screw drivers to remove or install the seat belt tensioners.

Removing and installing the front seat belt buckle

Remove front seat Chapter.


1 - Front seat belt buckle
2 - 22 Nm
3 - Fixing piece
4 - Intermediate piece
5 - 40 Nm
6 - Distance piece

312

Removing and installing the rear seat belt buckle

Fold rear seat bench


forwards
1 - 40 Nm
2 - Rear seat belt buckle
3 - 40 Nm
4 - Lap belt fitting

Removing and installing belt guide


Remove the rear deflection fitting Chapter.

Unhook the catch peg of the


belt guide -1- with screwdriver.
Note
The catch peg is accessible
t from the luggage
compartment.
t

The catch peg locks in the


inertia reel.

Remove the guide belt -1from the inertia reel -arrow-.

313

Inspect seat belts


WARNING
The seat belt system must be inspected after every accident! If one of the inspection points reveals any
damage inform the customer that the seat belts must be replaced with new original parts.
Inspection points:
l Check seat belt.
l Check inertia reel - locking mechanism.
l Seat belt buckle - visual inspection.
l Seat belt buckle - functional check.
l Check deflection fittings and buckle latch.
l Check fixing parts and fixing points.
l Check inertia reel.
Note
Make a special note should the customer refuse to have a damaged seat belt replaced.
Checking the seat belt
Completely unreel the seat belt from the inertia reel or from the lap belt adjusting strip.
Check seat belt for:
l Soiling, if necessary wash with a mild detergent.
l Torn fraying on the edge of the belt.
l Cuts, tears or chafing spots.
l Cigarette burn stains or holes etc.
If there is damage, replace seat belt and buckle with a new original part.
Checking the inertia reel - locking mechanism
The inertia reel has two locking functions.
t

The first locking function is activated when the belt is drawn rapidly out of the inertia reel (belt
withdrawal acceleration).

Test
Draw the seat belt out of the inertia reel with a sudden sharp pull.
l If locking mechanism does not work - replace seat belt together with buckle with a new original part.
l

First check whether the belt feeds out and retracts smoothly, and whether the position of the inertia reel
has changed.

The second locking function is activated by a change in the vehicle's motion (vehicle-dependent locking
function).

Test
Put on seat belt.
Accelerate to 20 km/h and perform a full brake with the brake pedal.
l

Replace the seat belt and buckle with a new original part if the locking device does not lock the belt during
braking.

WARNING
For safety reasons, carry out this test on a section of road with no traffic so as not to endanger other road
314

users.
Seat belt buckle - visual inspection
Check belt buckle for fractures and flaking.
l If there is damage, replace seat belt and buckle with a new original part.
Seat belt buckle - functional check
Checking seat belt buckle:
Insert buckle latch in the belt buckle until there is an audible click. Check whether the locking mechanism
engages, by tugging forcefully on the seat belt.
l

If the buckle latch fails to lock into the buckle even once out of at least five tests, replace the seat belt and
buckle with a new orginal part.

Check buckle release:


Release seat belt by pressing the seat belt buckle button.
If the belt is loose, the latch must eject independently from the belt buckle.
l

Test at least 5 times. If the buckle latch fails to eject even once, replace the seat belt and buckle with a new
original part.

WARNING
Never use lubricants to make seat buckle buttons quieter or easier to operate.
Checking deflection fittings and buckle latches
When the belt system is burdened (seat belt attached in an accident) plastic-coated fittings will display fine
parallel score marks. Normal wear and tear due to frequent use is recognisable by smooth, even wear,
without scoring.
Check the plastic for deformation, flaking and cracking.
l In the event of scoring and/or damage, replace seat belt and buckle with a new original part.
Checking fixingings and fixing points
t Buckle flange deformed (stretched)
t Height adjuster does not work.
t Fixing points (seat, pillar, vehicle floor) warped, or thread damaged.
l If the parts are damaged, replace seat belt and buckle with a new original part.
l Replace fixing points.
Note
If there is damage not due to an accident, for example normal wear and tear, it is only necessary to replace
the part concerned with a new original part.

315

Airbag system
Note
Self-diagnosis for the airbag system Chapter.

Overview of fitting locations


1 - Airbag warning light (K 75)
2 - Passenger-side airbag unit
removing Chapter
deactivating and activating function (adjusting)
Chapter
3 - Key switch for front passenger airbag
Key switch for front passenger airbag is located in
the glove compartment
removing Chapter
4 - Driver side airbag unit
The passenger's side airbag unit is fitted in the
passenger seat
removing Chapter
deactivating and activating function (adjusting)
Chapter
5 - Driver airbag unit
removing Chapter
6 - Airbag control unit (J 234)
on the tunnel in the front part of the centre
console
removing Chapter
7 - Diagnostic connector
the storage compartment under the steering
wheel
8 - Crash sensor side airbag

the crash sensors for the side airbags on the driver


and passenger side are placed in the front area of
the B-cross member

removing Chapter

Safety precautions when carrying out repairs on the airbag system


t

Inspection, installation and repair work must only be carried out by properly qualified personnel for removal and
installation of the airbag.

Only operations described in this Workshop Manual may be carried out. It is absolutely prohibited to disassemble
the airbag units.
WARNING
316

The pyrotechnic propellant of the airbag units contains toxic substances. There is a risk of explosion if the airbag
unit is improperly handled!
Disconnect the earth strap of the battery before carrying out any work on the airbag system. After disconnecting
t the battery it is essential to wait one minute. The ignition must be switched on when connecting the airbag system
to a power source and no person should be present inside the vehicle.
t

The mechanic should electrically discharge himself before picking up (touching) the airbag unit. This is done by
touching earthed metal parts, such as e.g. water pipes or heating pipes.

t The airbag units should be installed immediately after being removed from the transportation packaging.
t If work is interrupted, place the airbag unit back in the transportation packaging.
t It is not permitted to leave the airbag unit unattended.
t

When removed, the driver and passenger side airbag units should be stored in such a way that the active side is
facing upwards.

t When removed, the side airbag units should be stored in such a way that the information carrier is facing upwards.
t Airbag units that have been dropped on a hard surface, or which are otherwise damaged, must not be fitted.
Defective airbag units of the airbag system which have not been ignited must be returned for disposal to a
t specialist company or to the importer in accordance with the instructions of PST and environmental protection
regulations. The specified transportation packaging should be used for this purpose.
t

The airbag units must not be treated with grease, cleaning agents or similar products, and must not be exposed to
temperatures above 100 C, not even for short periods.

t Dispose of the airbag units before scrapping the vehicle Chapter.


t

Inspections of the airbag system must only be performed with the test and measurement equipment provided as
otherwise there is a risk of the airbag unit being activated.

Furthermore the following basic guidelines apply to the side airbag units:
t

The use of commercially available protective seat covers is prohibited. The protective seat cover impairs the
operation of the side airbag.

t After exchanging the backrest cover, all harpoon clips must be replaced with new original clips.
t New harpoon clips must be fixed in the same fitting position as the clips were before exchanging.
t

In the event of damage to the backrest upholstery through tears, burn holes etc., the cover must always be
replaced with a new original part for safety reasons.

t After actuating the side airbag, the backrest upholstery must always be replaced with a new original part.

Replacement of airbag units following an accident


Registering parts of the airbag system
If a part of the airbag system is to be replaced using original parts the self-adhesive labels with the number should be
removed, placed on registration card no. 000 010 100 A and sent in for registration to the customer service network
(domestic) or the importer (in the case of other countries). The replacement of these parts must be recorded in the
service schedule:
t Central control unit for the airbag system
t Driver airbag unit
t Passenger-side airbag unit
t Driver side airbag unit
t Driver side backrest upholstery
t Front seat passenger side airbag unit
t Front passenger side backrest upholstery
t Crash sensor side airbag on the driver's side.
317

t Crash sensor side airbag on the front passenger's side


Accident with deployment of airbag
t The following should always be replaced:
-Control unit1)
-Driver side airbag unit2)
-Front passenger side airbag unit2)
-Side airbag unit on the driver's side2)
-Side airbag unit on the front passenger side2)
-Restoring ring with slip ring3)
-Driver side seat belt tensioner with seat belt2)
-Front passenger side seat belt tensioner with seat belt2)
-Crash sensor side airbag4)
1)

If the side airbag has been ignited, the control unit can be used again - up to three times (only valid for vehicles
09.00 ) Chapter.
2)

In the event of ignition.

3)

In the event of ignition of the driver airbag unit.

4)

In the event of ignition of the side airbag unit.

t If necessary (visual inspection) replace all damaged parts with new original parts.
t

If the airbag control unit and other damaged parts are replaced it is necessary to code the control unit again
Chapter.

Accident without deployment of airbag unit


t

If no fault is indicated by the airbag warning light -K 75-, it is not necessary to replace any parts of the airbag
system. Pay special attention to examining the seat belts.

t Replace all damaged parts if necessary (visual inspection) with new original parts.

Removing and installing driver airbag unit


Removing
Disconnect earth strap of the battery.

318

Turn steering wheel until one


of the holes -arrows A- is
located at the bottom.

Using a small screwdriver,


unhook the spring -arrow Bfrom the rear of the steering
wheel (through the hole).
Repeat process for the second
spring.
Pull out airbag unit and
carefully fold back.

Disconnect the plug connector


-arrow- from the airbag unit.

Lay aside the airbag unit in


such a way that the impact
absorber points upwards.

Install
Install airbag unit.
Switch on ignition.
Connect earth cable of the
battery.
WARNING
Nobody should be in the vehicle
when the battery is being
connected.
Note
If the battery earth strap is
disconnected and re-connected,
319

carry out additional operations


Electrical System Rep.
gr.27.

Removing and installing the steering wheel


Removing
Remove driver side airbag unit Chapter (only for vehicles with airbag).
Remove steering wheel centre (only on vehicles without airbag).
t The steering wheel centre is removed as well as the driver side airbag unit Chapter.
Put the wheels in straight-ahead position.
Disconnect the plug connection from the restoring ring.
Unscrew screw -1- and mark
the opposite position of the
steering wheel -2- and the
steering column -3-.
Remove steering wheel.
WARNING
Do not turn the restoring ring
t (valid for steering wheel with
airbag).
Ensure when removing the
steering wheel that the plug
connection below the
steering wheel does not get
trapped. It would ruin the
t restoring ring and the
deployment of the slip ring. In
case of damage, the restoring
ring (with slip ring) must be
replaced with a new original
part.
Install
Put the wheels in straightahead position.
Fit on steering wheel according
to markings and tighten the
screw -1- to tightening torque
50 Nm.
t

The screw is covered with


locking agent.

It can be used a maximum of


5x.

Each installation must be


marked with a punch mark on
the front side of the screw.

Insert steering wheel centre or


install airbag unit Chapter.
320

Removing and installing restoring ring with slip ring


Remove the steering wheel Chapter.
Note
t Only valid for steering wheel with airbag.
t

The restoring ring with slip ring must be removed and installed when the steering wheel is in centre position
(wheel in straightahead position).

t Do not turn the restoring ring (risk of the restoring ring fracturing while driving).
t

Restoring ring with slip ring are secured by a clip in the centre position when supplied as a replacement part.
Remove this clip just before installing the parts.

t If it is intended to re-install the restoring ring with slip ring, fix in rhe centre position with adhesive tape.

Disconnect plug connection -1.


Unhook -arrows A- catch.
Remove restoring ring -2-.
WARNING
Do not turn the restoring ring!

Removing and installing passenger airbag unit


Removing:
Disconnect earth strap of the battery.
Remove the glove compartment Chapter.
321

Release screws -1-.


Take out engine unit -2- with holders -3- downwards.
Disconnect the airbag unit plug connector.
Remove holder -3- from the airbag unit -2-.
Installing:
Install holder on the airbag unit.
t Ma = 10 Nm
Install the airbag unit with the holder in the vehicle cnd connect the plug connection.
t Ma = 10 Nm
Note
secure using a securing screw -Loctite 275-.
Install the glove compartment.
Switch on ignition.
Connect earth cable of the battery.
WARNING
t Nobody should be in the vehicle when the battery is being connected.
t

Opening the cover for the airbag unit in the dash panel is not permissible as longterm damage of the dash panel
can occur and the operation of the airbag unit can be affected.

Note
If the battery earth strap is disconnected and re-connected, carry out additional operations Electrical System
Rep. gr.27.

Removing and installing the side airbag crash sensor


Removing:
Disconnect earth strap of the battery.
Remove front seat Chapter.
Remove the entrance plate Chapter.
Roll up carpet at the front of the B-cross member.

322

Disconnect plug connection -1.


Release screws -2- of the crash
sensor -3-.
Tightening torque = 9 Nm.
Install
Installation is carried out in the
reverse order.
t

Switch on the ignition before


connecting the battery.

WARNING
Nobody should be in the vehicle
when the battery is being
connected.
Note
If the battery earth strap is
disconnected and re-connected,
carry out additional operations
Electrical System Rep.
gr.27.

Removing and installing front passenger airbag key switch


Removing
Disconnect earth strap of the battery.

Turn the key switch with the ignition key into the
middle position and carefully pull out the front
passenger airbag key switch -arrow-.

Disconnect the plug connection of the front


passenger airbag key switch.
Install
Installation is carried out in the reverse order.
t

Switch on the ignition before connecting the


battery.

WARNING
Nobody should be in the vehicle when the battery is
being connected.
Note
If the battery earth strap is disconnected and reconnected, carry out additional operations
Electrical System Rep. gr.27.

Removing and installing side airbag units


323

1 - Backrest rack
2 - 7 Nm
3 - Airbag unit
Take out of the backrest rack 1-.
4 - El. wire of the airbag unit
Take out of the clip -5-.
5 - Clip for electrical wire of
airbag
Take out of the backrest rack 1-.
6 - Airbag unit identification
sticker
Remove backrest rack -1-.
Removing:
Remove front seat from
vehicle Chapter.
Remove the backrest rack from
the seat rack Chapter.
Remove backrest cover
Chapter.
Fold open foam upholstery
Chapter.
Install
Insert new airbag unit in the
backrest rack.

Place the earth strap -1- of the


airbag unit -2- beneath the
screw below -3-.

Tighten the screws -3- of the


airbag unit to 7 Nm.

324

Stick the self-adhesive


identification sticker (smaller

one) from the airbag unit onto


the side of the backrest rack arrow-.

Secure electrical wiring -1- of


the airbag unit to the rack -3with the cable strap -2-.

Note
To avoid damaging the electrical
wiring of the airbag unit during
mounting it is drawn together
with adhesive tape. This tape
must only be removed after the
backrest and seat rack have been
fitted Chapter.
Pull onto backrest cover
Chapter.

Removing and installing airbag control unit -J 234-

325

1 - Control unit plug


2 - Nut
8 Nm
3 - Control unit
removing:
Disconnect earth strap of the
battery.
Remove right footwell
covering on driver's side.

If necessary, cut the carpet and


insulation matting around the
control unit.
Turn the locking element of
the control unit plug -1- as far
as possible until it locks again.

Disconnect plug connection -1.


Unscrew the nuts -2- (3x).
Remove control unit -3-.
Installing:
Installation is carried out in the
reverse order.
Note
When replacing the control
t
unit repeat coding Chapter.
If the battery earth strap is
disconnected and ret connected, carry out additional
operations Electrical System
Rep. gr.27.

326

Disposal of pyrotechnical parts before scrapping the vehicle


Before scrapping the vehicle parts, the airbag units and the belt tighteners must be disposed of safely
according to accident prevention regulations to protect against undesirable explosion (unintentional
ignition). It is essential to observe this condition since incorrect or unintentional ignition (e.g. scrapping
using a flame cutter) can lead to injury.

Dispose of the airbag units before scrapping the vehicle


Special tools and workshop equipment required
t Ignition system -V.A.G 1821t Cable connector from the set -V.A.G 1594t Cable - Part No. 357 971 419

The airbag units should be


ignited within the vehicle with
the doors closed.
Igniting the side airbag on the
driver's side
Removing the airbag unit
Chapter.

Disconnect the plug connection of the airbag unit -arrow-.


Connect cable to the airbag unit and install again the airbag unit. The cable lies between the airbag unit and the
steering wheel.
Connect the two-pin cable connector of the ignition system with the aid of the clutch cable from the connection
cable set.
Lay the ignition system through the gap in the door and connect to the external battery.
Ignite the airbag unit and dispose of it as scrap.
Igniting the side airbag on the front seat passenger's side
Fold open the cover for the passenger-side airbag unit.
Disconnect the plug connection.
Cut off the plug connection from the airbag unit and connect to the ignition system -V.A.G 1821-.
Lay the ignition system through the gap in the door and connect to the external battery.
Ignite the airbag unit and dispose of it as scrap.
Ignite the side airbag units
327

Disconnect the airbag plug connector below the front seat Chapter.
Connect the ignition system -V.A.G 1821- to the plug connector for the airbag unit, if necessary cut off from the
side airbag unit and connect to the ignition system.
Lay the ignition system through the gap in the door and connect to the external battery.
Ignite the airbag unit and dispose of it as scrap.
WARNING
All people should be at least 10 metres away from the vehicle when the voltage is applied and the airbags are
triggered.

Dispose of belt tensioner


Belt tensioners not be disposed of in the usual way for other scrap but must be sent to a specialist company
or to the importer for disposal in compliance with instructions from PST and environmental protection
regulations. This also applies to ignited belt tensioners (one cannot determine with absolute certainty
whether all of the 3 pyrotechnic charges on the belt tensioners have been ignited).

328

Trim, noise insulation


Dash panel
Removing and installing the dash panel 08.96
Removing
Disconnect earth strap of the battery.
Remove the steering wheel Chapter.

Release screws -2- and -3-.

Remove the trim panels -4and -5- from the steering


column.
Remove restoring ring
Chapter (for vehicles with
airbag).
Remove steering-column
control Electrical System
Rep. gr.94.

Removing the centre console


Chapter.
Note
The steering column can remain
installed.

329

Release cap -2-.


Unscrew the relevant screws
(1.4 Nm).
Note
One torx screw each is located at
the top and bottom in the air
vents which can only be reached
with a small torx screwdriver.
Remove cover for dash panel
insert -1-.

Release screws -1- (1,4 Nm).

Remove dash panel insert -2on both sides of the holders arrow-.

Disconnect the plug


connections.

330

Remove covers -1- and -2-.


Release screws -4- (1,4 Nm).

Remove light switch


Electrical System Rep.
gr.96.

Release screws -3- for fuse


holder (1.4 Nm).
Remove bottom part of dash
panel -5-.

Release screws -1- (1,4 Nm).


For vehicles of MY 03 (with
key switch for the front
passenger airbags)
Note
Pay attention to safety
precautions regarding repairs to
airbag system Chapter.

Disconnect the plug


connection of the front
passenger airbag key switch.

For all vehicles

Disconnect plug connection for


the glove compartment
lighting.

Remove glove compartment 2-.

331

Remove cover -1-.


Release screws -3- (1,4 Nm).
Remove centre dash panel -2-.
Disconnect the plug
connections.
Note
The radio or other additional
units can be installed when
removing.

Release screws (2 Nm).

Remove dash panel -1- from


the central pipe and take out
of the vehicle.

Install
Installation is carried out in the
reverse order.
For vehicles of MY 03 (with
key switch for the front
passenger airbags)
Switch on the ignition before
connecting the battery.
WARNING
Nobody should be in the vehicle
when the battery is being
connected.
Note
If the battery earth strap is
disconnected and re-connected,
carry out additional operations
Electrical System Rep.
gr.27.

Removing and installing the dash panel 08.98


Removing
Disconnect earth strap of the battery.
Removing the centre console Chapter.
332

Remove lower trim panel from the dash panel Chapter.


Position the steering wheel -1- in centre position (wheels in straightahead position).
Remove the steering wheel Chapter.

Release screws -2- and -3-.

Remove the trim panels -4and -5- from the steering


column.
Remove restoring ring
Chapter (only for vehicles
with airbag).
Remove steering-column
control Electrical System
Rep. gr.94.

Note
The steering column can remain
installed.

Release caps -2-.


Release screws -1- (1,4 Nm).
Pull out dash panel insert
frame -3-.

333

Release screws -1- (1,4 Nm).

Remove dash panel insert -2on both sides of the holders arrow-.

Disconnect the plug


connections.

Remove covers -1- and -2-.


Release screws -5- (1,4 Nm).

Remove light switch


Electrical System Rep.
gr.96.

Release screws -3- for fuse


holder (1.4 Nm).
Remove bottom part of dash
panel -4-.

334

Release screws -1- (1,4 Nm).


For vehicles of MY 03 (with
key switch for the front
passenger airbags)
Note
Pay attention to safety
precautions regarding repairs to
airbag system Chapter.

Disconnect the plug


connection of the front
passenger airbag key switch.

For all vehicles

Disconnect plug connection for


the glove compartment
lighting.

Remove glove compartment 2-.

Remove cover -1-.


Release screws (1.4 Nm).
Remove centre dash panel -2-.
Disconnect the plug
connections.
Note
The radio or other additional
t units can be installed when
removing.
The dash panel middle part is
installed with pre-tension.
t
More force must be applied for
releasing.

335

Carefully lever off cover -2with wedge -3409-.


Remove solar sensor -3-.
Separate the plug connection 4- from the solar sensor -3- by
levering it off (e.g. with
upholstery needle).
Unscrew the corresponding
screws (1.4 Nm) with screws 5- below the front passenger
side airbag unit.

Remove dash panel from the


central pipe -1- and take out of
the vehicle.

Install
Installation is carried out in the
reverse order.
Note
When placing the dash panel
onto the central pipe, pay
attention to the correct position
of the air distribution channel in
the air vents.
For vehicles of MY 03 (with
key switch for the front
passenger airbags)
Switch on the ignition before
connecting the battery.
WARNING
Nobody should be in the vehicle
when the battery is being
connected.
Note
If the battery earth strap is
disconnected and re-connected,
carry out additional operations
Electrical System Rep.
gr.27.

Removing and installing the central tube/dash panel


Note
The work sequence may differ slightly on individual models depending on the equipment version.
Removing
Remove the dash panel Chapter, if necessary Chapter.

336

Remove screws -2- (25 Nm)


and support -1-.

Detach bellows -2-, slacken air


guide -1- and remove.
Remove restoring ring with slip
ring Chapter.

Remove steering-column
control Electrical System
Rep. gr.94.

337

Unscrew screws -1- and


slacken cable harness with
clamps from the steering
column -2-.

Unscrew the corresponding


screws and remove the

convenience system control


unit -2- from the central pipe 1-.

338

Unscrew screws -1- (25 Nm)


and fold the steering column 2- downwards.

Remove screw -2- (7.5 Nm)


from the steering column on
the central pipe -1-.
Release all necessary earth
connections and all wiring
loom retaining clips.

Remove fuse box Electrical


System Rep. gr.97

339

Disperse the air bubbles on the


windscreen -2- out of the
central pipe -1-.

Slacken screw -2- on the


central pipe -1-.

340

Slacken screws -2- (10 Nm) on


the holder -1-.

Slacken screws -2- (25 Nm) on


the central pipe -1-.
Remove the plenum chamber
cover Chapter.
Remove windscreen
wiper/washer system
Electrical System Rep.
gr.92.

341

Unscrew screw -1- (25 Nm) in the plenum


chamber.
Remove the central pipe from the vehicle.
Install
Installation is carried out in the reverse order.

Removing and installing the convenience system control unit

The convenience system control


unit is located behind the lower
part of the dash panel on the
driver's side.
Removing
Remove lower part of dash
panel Chapter.
Disconnect controller.
Remove the fixing screw -1- of
the control unit -3-.
Remove the convenience
system control unit together
with the control unit holder -3from the dash panel.
Remove fixing screws for
control unit -2- (2.5 Nm) and
take out control unit -4- from
the holder -3-.
Install
Installation is carried out in the
reverse order.

342

Door trim panels


Summary of components of front door trim panel (with mechanical window
lifter)
1 - 1 Nm
2 - Inner door handle
Interrupt the operation before removing the trim
panel.
3 - 1 Nm
4 - Plastic nut
5 - Exterior mirror cover
6 - Damping foil
Removing and installing Chapter.
7 - Rosette
8 - Lateral retaining clip
Removing:
Pull out catch -arrow-.
9 - Bottom retaining clip
Removing:
Pull out catch -arrow-.
10 - 4 Nm
11 - Door handle
12 - Window crank
Removing and installing Chapter.
13 - Door trim panel
Removing and installing Chapter.
14 - Trim
Clipped in.

Removing and installing the front door trim panel


Removing:

343

Remove exterior mirror cover arrow A-.


Lever off door handle with
screwdriver -arrow B-.
Remove window crank
Chapter.
Remove bolts -1- and -10-.
Pull the door trim panel
towards the top out of the
inside window shaft seal arrow C-.

Unhook the control cable of


the door handle and separate
the plug connections.

Installing:
Installation is carried out in the
reverse order.

Summary of components of front door trim panel (with power window


lifter)
Note
The door trim panel on the front passenger side is similar to the door trim panel with mechanical window lifter, only
with other control elements.
1 - Door
2 - Exterior mirror cover
3 - Rosette
4 - Cover
Only driver's side.
5 - Recessed handle with convenience system operating panel
Only driver's side.
Removing Chapter.
6 - Door trim panel
344

Removing and installing Chapter.


7 - 0.7 Nm
8 - Mirror adjustment switch
9 - Cover
10 - 0.7 Nm
11 - Trim strip
12 - 4 Nm
13 - Bottom retaining clip
Removing:
Pull out catch -arrow-.
14 - Lateral retaining clip
Removing:
Pull out catch -arrow-.
15 - Damping foil
Removing and installing Chapter.

Removing and installing the driver door trim panel


Removing

Insert a small screwdriver in the lower gap


between the cover -1- and the recessed handle -2and carefully press off the cover in direction of the
door trim panel.
Press the recessed handle -2- out of the door trim
panel towards the top.

345

Pull in the lock -1- in direction of arrow and


disconnect the plug connection -2-.

Release screws (4 Nm).

Remove mirror adjustment switch with cover


Chapter Pos. -8 and 9- and disconnect the plug
connection.

Release screw Chapter Pos. -7-.

Remove exterior mirror cover Chapter Pos. -2and if necessary disconnect plug connection for
speakers.

Release screws Chapter Pos. -10-.

Pull out the door trim panel -3 towards the top out of the
inside window shaft seal -4and remove -arrow A-.
1 - Outside window shaft seal
2 - Door window

Unhook the control cable of


the door handle and separate
the plug connections.

Install
Installation is carried out in the
reverse order.
Note
When installing, pay attention to
the correct position of the door
trim panel in the inside window
shaft seal -arrow B-.

346

Summary of components of rear door trim panel

1 - Trim
Clipped in.
2 - Screw
3 - Guide for tension rod
4 - Door trim panel
Removing and installing Chapter.
5 - Plastic nut
6 - Damping foil
Removing and installing Chapter.
7 - Lateral retaining clip
Removing:
Pull out catch -arrow-.
8 - Bottom retaining clip
Removing:
Pull out catch -arrow-.
9 - 1 Nm
10 - 4 Nm
11 - Pull-up handle
12 - Window crank
Removing Chapter.

Removing and installing the rear door trim panel


Removing
Lever off the pull-up handle as done on the front door using a screwdriver Chapter.
Remove window crank (if present) Chapter.
Slacken all the screw connections Chapter.
Disconnect the plug connections.

347

Pull out the door trim panel -3towards the top out of the
inside window shaft seal -4-.

Unhook the control cable of


the door handle.
1 - Outside window shaft seal
2 - The door window pane
Install
Installation is carried out in the
reverse order.

Removing and installing the damping foil of the door


The damping foil protects the vehicle interior against noise, water leaking in and draught.
The damping foil -1- must always be carefully glued and crease-free. When replacing, clean the glue benches and
glue the new foil crease-free from bottom to top.
If bonding is not adequate, use double-sided adhesive tape e.g. -AKL 434 019 25-.
The bonding surface is shown as latched in the fig.
Removing

348

Remove door trim panel


Chapter or Chapter.
Remove all retaining clips
Chapter or Chapter.

Remove window crank

Slacken spacer ring -3- in direction of -A-.


Remove window crank -1- from window lifter
shaft -2-, arrow -B-.

349

Install window crank


The window crank must be parallel to the pull-up handle of the door trim panel when the window is
closed.

350

Pillar and side trim panels


Summary of components of trim panel for pillar A

1 - Trim panel of pillar A


Removing:
Slacken trim panel and
unhook retaining lug -4-.
Installing:

Check position and


condition of the clips -2- and
if necessary replace clips.

First hook in the retaining


lug -4-.
Press in the trim panel of
pillar A.
2 - Clip
Pressed in pillar A
3 - Gasket

Set the correct fitting


location after fitting the trim
panel

4 - Retaining lug

351

Summary of components of trim panel for bottom pillar A


Note

Before removing the bottom trim


panel of pil lar A on the left side,
the Bowden cable for the tailgate
lock must be removed
Chapter.
1 - Cap
Clipped in.
2 - 2.5 Nm
3 - Bottom trim panel of pillar A
The right side is illustrated
4 - Clip
Pressed in pillar A

352

Removing and installing trim panels of pillar B

1 - Cap
2 - 35 Nm
3 - Deflection fitting
4 - Top trim panel
Removing:
Unclip cap -1- upwards.
Unscrew deflection fitting
Chapter.
Release screw -9-.
Remove the trim panel from
the pillar B downwards.
Installing:
Check operation of the seat
belt height adjuster.
5 - Bottom trim panel
Removing:
Remove top trim panel of
pillar B -4-.

Remove trim panel from the


clips -6- starting at the top and
take out upwards.

Installing:

Ensure correct fitting position


of the clips -6- on the trim
panel.
First of all insert the trim panel
with the retaining lugs -8- at
the bottom in the pillar B.

Press trim panel onto the clips


-6-.
6 - Clip
Pressed in the pillar B.
7 - Gasket
After installing the trim panel,
check for correct fitting
position of the seal and if
necessary adjust.
8 - Retaining lugs
9 - 2.5 Nm

353

Removing and installing top trim panel of pillar C

1 - Cover
Removing:

Removing supports of the


luggage compartment cover
Chapter.

Detach the cover strip of the


roof trim panel Chapter.
Removing bottom trim panel
of pillar C Chapter.
Unclip the trim panel from the
pillar C
Installing:
Check position and condition
of the clips -2- and correct
when needed, replace clips if
necessary.
2 - Clip
Inserted in the trim panel
support of pillar C.
3 - Gasket
After installing the trim panel,
check for correct fitting
position of the seal and if
necessary adjust.

354

Removing and installing bottom trim panel of pillar C

1 - Cover
Removing:
Unlock backrests and fold
forward.

Removing support of the


luggage compartment cover
Chapter.

Unscrew plastic nuts -2-.


2 - Plastic nut
Removing:
Unlock backrests and fold
forward.
Unscrew the plastic nut from
the threaded bore.
Installing:
Press the plastic nut onto the
threaded bore.
3 - Gasket
After installing the trim panel,
check for correct fitting
position of the seal and if
necessary adjust.

355

Removing and installing top trim panel of pillar C (Octavia Combi)

1 - 35 Nm
2 - Cap
3 - Deflection fitting
4 - 2.5 Nm
5 - Cover
Removing:

Removing support of the


luggage compartment cover
Chapter.
Remove cap -2-, unscrew
screw -1- and take off
deflection fitting -3-.

Remove screw -4-.


Installation is carried out in the
reverse order.
6 - Gasket
After installing the trim panel,
check for correct fitting
position of the seal and if
necessary adjust.

356

Removing and installing bottom trim panel of pillar C

(Octavia Combi)
1 - Plastic nut
2 - Cover
Removing:
Unlock backrests and fold
forward.
Unscrew plastic nuts -1-.
Remove trim panel in
direction of arrow.
Installation is carried out in
the reverse order.
3 - Gasket
After installing the trim
panel, check for correct
fitting position of the seal
and if necessary adjust.

357

Removing and installing trim panel of pillar D (Octavia Combi)

1 - Retaining clip
Inserted in the trim panel of
pillar D.
2 - Gasket
After installing the trim panel,
check for correct fitting
position of the seal and if
necessary adjust.
3 - Cover
Removing:

Removing support of the


luggage compartment cover
Chapter.

Lever off trim panel from pillar


D.
Installing:
Check position and condition
of the retaining clips -1- and
correct when needed, replace
clips if necessary.
Installation is carried out in the
reverse order.

358

Luggage compartment trim panels


Removing and installing the trim panel for the luggage compartment floor

1 - Plastic nut
2-

Luggage
compartment/floor
covering

Removing:
Remove pushbuttons -1- and
floor covering -2-.
Installation is carried out in
the reverse order.

359

Removing and installing side luggage compartment trim panel

1 - Plastic nut
2 - Luggage compartment trim
panel
Removing:
Unlock backrest and fold
forward.
Removing bottom trim panel
of pillar C Chapter.
Unscrew plastic nuts -1-.
Remove luggage compartment
trim panel.
Installation is carried out in the
reverse order.

360

Removing and installing the tailgate/luggage compartment covers


1 - 2.5 Nm
2 - Right cover
Left cover is a mirror image
Removing:
Remove screws -1-.
Pull off cover for clips -3-.
Installing:
Installation is carried out in the reverse order.
3 - Clip
4 - 2.5 Nm
5 - Tailgate cover
Removing:
Unscrew screws -4- and -6-.
Remove cover towards the top from the clip 7-.
Installing:
Installation is carried out in the reverse order.
6 - Screw
7 - Clip

361

Removing and installing the tailgate trim panel for vehicles 07.00

1 - Plastic clip
2 - Plastic nut
Pressed in the tailgate.
3 - Pull loop

Must be pulled through the


opening -6- when installing
the trim panel.

4 - 2.5 Nm
5 - Cover
Removing:
Remove the trim panel from
the tailgate.
Installing:

Insert trim panel and fasten


with retaining clips -7- on
the plastic clips -1-.

6 - Opening for pull loop


7 - Clamp
Component part of the trim
panel.

362

Removing and installing the tailgate trim panel for vehicles 08.00

1 - Plastic clip
2 - Plastic nut
Pressed in the tailgate.
3 - Pull loop

Must be pulled through the


opening -6- when installing
the trim panel.

4 - 2.5 Nm
5 - Cover
Removing:
Remove the trim panel from
the tailgate.
Installing:
Insert trim panel with metal
retaining clips -7- and then
fasten on the plastic clips -1.
6 - Opening for pull loop
7 - Clamp
Insert in the door panel
cuttings.

363

Removing and installing support for luggage compartment cover

1 - Support for the right luggage


compartment cover
Removing:
Removing luggage
compartment cover.
Removing rear belt guide
Chapter.
Unscrew nut -2-.
Remove support.
2 - Nut, 2,5 Nm

364

Increased luggage compartment floor (Octavia Combi) - Summary of


components
1 - Plastic nut
2 - Retaining clip
3 - Increased luggage
compartment floor
Removing:
Turn securing bolt -4- about
90 to the left and remove.

Fold together luggage


compartment floor and
remove.

Installation is carried out in


the reverse order.
4 - Securing bolt
5 - Support
Removing:
Remove increased luggage
compartment floor -3-.
Turn insertion eye -6- about
90 to the right and remove.
Installation is carried out in
the reverse order.
6 - Insertion eye
7-

Luggage
compartment/floor
covering

Removing:
Unscrew plastic nuts -1-.
Remove the retaining clip 2-.
Installation is carried out in
the reverse order.

365

Luggage compartment-side trim panel (Octavia Combi) - Summary of


components

1 - Cover
Removing:
Remove backrests Chapter.
Remove the retaining clip -4-.

Removing support of the


luggage compartment cover
Chapter.

Unscrew plastic nuts -3-.


Release screws -2-.
Remove retaining clips -5-.
Pull off trim panel, move in
direction of travel and remove.
Installation is carried out in the
reverse order.
2 - 1 Nm
3 - Plastic nut
4 - Retaining clip
5 - Clamp

366

Summary of components of tailgate/luggage compartment covers (Octavia


Combi)

1 - Right cover
Left cover is a mirror image
Removing:
Remove tailgate cover -4-.

Disconnect plug connection


for power socket and
luggage compartment light.

Pull off cover for clips -2-.


Installation is carried out in
the reverse order.
2 - Clips
3 - 2.5 Nm
4 - Tailgate cover
Removing:
Release screws -3-.
Remove cover towards the
top from the clips -5-.
Installation is carried out in
the reverse order.
5 - Clips

367

Summary of components of tailgate trim panel (Octavia Combi)

1 - Plastic nut
2 - Pull loop

Must be pulled through the


opening -7- when installing
the trim panel -6-.

3 - 2.5 Nm
4 - Side trim panel
Removing: Remove trim
panel from the clips -8-.
Installation is carried out in
the reverse order.
5 - Centre trim panel
Removing: Remove the trim
panel from the tailgate.
Installation is carried out in
the reverse order.
6 - Tailgate trim panel
Removing: Remove the trim
panel from the tailgate.
Installation is carried out in
the reverse order.
7 - Opening for pull loop
8 - Clips

368

Summary of components of support for the luggage compartment cover


(Octavia Combi)

1 - 2.5 Nm
2 - Plastic nut
3 - Support for the luggage
compartment cover
Removing:
Removing luggage
compartment cover.
Removing bottom trim panel
of pillar C Chapter.
Release screws -1- and -4-.
Loosen plastic nuts -2-.
Note
The supports for the luggage
compartment cover are fixed
with two plastic nuts each.
Disconnect plug connection for
speaker.
Unclip seat belt.
Take out support for luggage
compartment cover -3-.
Installation is carried out in the
reverse order.
4 - 2.5 Nm

369

Removing and installing foldable securing eyes in the luggage compartment


(Octavia Combi 4x4 and RS)

Note
On vehicles Octavia Combi RS, only the front securing eyes are foldable but not the rear.
Removing

Remove screws -3- (5,5


Nm).
Remove the lug -2- from the
side trim panel -1-.
Install
Installation is carried out in
the reverse order.

370

Moulded headliner
Removing and installing moulded headliner
Removing
Disconnect earth strap of the battery.
Carefully lever out the interior
light with a screwdriver and
disconnect the plug
connection.
Remove the cover for the
sliding roof motor Chapter.
Remove trim panel of pillar B
top Chapter.
Remove trim panel of pillar A
Chapter.
Remove trim panel of pillar C
above Chapter.

Remove the door seals in the


upper area and the rear flap
seals.
Pull off the trim of the sliding
roof opening (only for vehicles
with a sliding roof).

Removing sun visors


Chapter.
Removing recessed handles
Chapter.
Remove rear reading lights
Chapter.

371

Loosen the cover strip -3(clipped) downwards and pull


away from the roof frame.

Remove plug -4- with removal


tool -MP 8-602/1-.
With the assistance of a
second mechanic (risk of

fracture) lower the moulded


headliner -2- and remove from
vehicle.
Install
Note
Before fitting the cover strip t 3- pay attention to the correct
fitting position of the clips -6-.
The spacer -1- is glued to the
t front side of the moulded
headliner.
Align the front moulded
headliner -2- to the sun visor
retainers and to the opening of
the plugs at the rear -4-.

372

Press in the plugs -4-.


Fasten sun visors.
Clip the cover strip -3- in the
roof frame.
Ensure the correct fitting of
the seal -5-.

Install the trim of the sliding


roof opening on vehicles with a
sliding roof.

Install component parts.

373

Removing and installing moulded headliner (Octavia Combi)


Removing
Disconnect earth strap of the battery.
Carefully lever out the interior
light with a screwdriver and
disconnect the plug
connection.
Remove the cover for the
sliding roof motor Chapter.
Remove trim panel of pillar B
top Chapter.
Remove trim panel of pillar A
Chapter.
Remove trim panel of pillar C
above Chapter.
Remove trim panel of pillar D
Chapter.
Remove the door seals in the
upper area with the moulded
headliner and in the rear flap
seals.

Pull off the trim of the sliding


roof opening (only for vehicles
with a sliding roof).

Removing sun visors


Chapter.
Removing recessed handles
Chapter.
Remove rear reading lights
Chapter.

374

Loosen the cover strip -3(clipped) downwards and pull


away from the roof frame.

Remove plug -4- with removal


tool -MP 8-602/1-.
With the assistance of a
second mechanic (risk of

fracture) lower the moulded


headliner -2- and remove from
vehicle.
Install
Note
Before fitting the cover strip t 3- pay attention to the correct
fitting position of the clips -5-.
The spacer -1- is glued to the
t rear side of the moulded
headliner.
Align the front moulded
headliner -2- to the sun visor
retainers and to the opening of
the plugs at the rear -4-.
Press in the plugs -4-.
Fasten sun visors.
Clip the cover strip -3- in the
roof frame.
Ensure the correct fitting of
the seal -6-.

Install the trim of the sliding


roof opening on vehicles with a
sliding roof.

Install component parts.

375

Roof noise insulation panels


Summary of components of the roof noise insulation panels

1 - Roof
2 - Noise insulation panel
Removing:
376

q Remove the moulded headliner Chapter if necessary Chapter.


q Unglue noise insulation panels -2- from the roof of the vehicle -1-.
Installing:
q

Glue noise insulation panels -2- onto the roof of the vehicle -1- with sitcker (version C, D), if necessary with
adhesive -DH 009 100 03- (version A, B).

q Install the moulded headliner Chapter if necessary Chapter.


Note
t A is valid for vehicles OCTAVIA without tilting roof.
t B is valid for vehicles OCTAVIA with tilting roof.
t C is valid for vehicles OCTAVIA COMBI without tilting roof.
t D is valid for vehicles OCTAVIA COMBI with tilting roof.

377

Seat frames
Mechanically activated front seats
Removing seat
Valid for vehicles with side airbags
WARNING
Safety precautions are to be applied when handling seats with side airbag unit Chapter.
Unclamp the negative terminal of the battery.

Remove the plug for the seat


heating -arrows A- (on vehicles
with el. heated seats) and side

airbags -arrow B- underneath


the seat (if necessary
disconnect plug connection for
the seat belt buckle signalling).
Valid for all vehicles
Slide seat forwards.
Remove caps -1-.

Unscrew screws -2- (3 Nm) and remove cover


strips -3- to the top.
Slide seat backwards.

378

Unscrew bolts or nuts -1-.

Unlock latching rod and slide


seat backwards out of the
runners.

Installing seat
Installation is carried out in the reverse order.
Tighten screws or nuts -1- to 23 Nm.
Valid for vehicles with side airbags
Switch on the ignition before connecting the battery.
WARNING
Nobody should be in the vehicle when the battery is being connected.

Removing seat height adjustment handle

379

Remove caps -1-.


Release screws -2-.
Remove seat height
adjustment handle -3-.

Installing seat height adjustment handle


The installation of the seat height adjustment handle occurs in reverse order. Tightening torque of screws -2is 6 Nm.

Remove the backrest rack from the seat rack


Remove front seat Chapter.
Remove seat height adjustment handle Chapter.

Remove the adjusting knob -2.


Release screw -1- (1,4 Nm).

Unhook the catch pegs of the


covers -3- and -4- out of the
seat rack and remove covers.

Vehicles with heatable backrest


and airbag unit

380

Remove plug for side airbag


unit -1- and el. seat heating -2
(if necessary plug for seat belt
buckle signalling) -3(underneath the seat).

Loosen the terminals of the


electric cable -arrow 1underneath the seat.
Remove the plug of the electric
cable for the backrest heating
from the seat rack -arrow B-.
Unclip the plug of the electric
cable for the backrest heating arrow C-.

381

Loosen the terminals of the


electric cable for the seat
heating and airbag unit arrows B- underneath the seat.

Loosen the terminals of the


electric cable for the backrest

heating and airbag unit arrows A- on the side of the


seat.
Loosen the terminal of the
electric cable for the backrest
heating and airbag unit -arrow
B- on the side of the seat.
Note
The marking on the cable -arrow
C- of the electric cable for the
side airbag unit must align with
the retaining clip -arrow B- on
the side of the seat when
installing.
For all vehicles

382

Screw out the screw -1- on


both sides of the seat.
Remove backrest rack from
seat rack.

Assembling seat rack and backrest rack


Note
The fitting position of all the retaining clips and plugs must be kept when installing.
Installation is carried out in the reverse order.
Tighten screws -1- to 24 Nm.
WARNING
Safety precautions are to be applied when handling seats with side airbag unit Chapter.

Removing and installing seat height adjusting elements


Remove seat from vehicle
Removing:
Remove seat height adjustment handle Chapter.
Remove the side plastic covers from the seat.

383

Carefully unhook the tensioning springs -2-.


Release screws -arrows- and pull seat height
adjusting elements -1- out of the seat rack.
Installing:
Installation is carried out in the reverse order.
Note
Tighten screws -arrows- to 10 Nm.
Seat installed in the vehicle
Removing:
Put seat in top position.

Remove seat height adjustment handle


Chapter.

Remove the side plastic covers from the seat


Chapter.

384

Release screws -arrows A- and


pull out seat height adjusting
elements -1-.

Installing:
Press down the seat -arrow B-.
Position seat height adjusting
elements.

Tighten seat height adjusting


elements -1- with screws arrows A- (Ma = 10 Nm).

Position side plastic covers on


the seat Chapter.

385

The electrically operated seat with memory


Removing and installing electrically operated seats
Remove electrically operated seat
WARNING
When handling an electrically operated seat fitted with a side airbag unit, observe the safety instructions
Chapter.
Slide seat forwards.

Lever off caps -1-, release screws -2- (3 Nm) and


take off runner cover strips -3- in -direction of
arrow-.

Slide seat backwards.


Remove fixing screws -4-.
Slide seat forwards up to the stop.
Note
Disconnect the battery before carrying out any work
on the airbag system. After disconnecting the battery
it is essential to wait one minute.
On models fitted with a coded radio set,
determine and enter the coding.
Disconnect earth strap of the battery.
Push the seat out of the runners and lift forwards
lightly.
Disconnect the plug connections from the plug
holder -5- on the underside of the seat.
Remove seat from vehicle.
Install electrically operated seat
Installation is performed in the reverse order, pay
attention to the following points:
Tighten the fixing screws of the seat to 23 Nm.
Switch on the ignition before connecting the
battery.

Removing and installing the covers for electrically operated seats


Removing
Remove electrically operated seat Chapter

386

Remove the cover -1- and screw out the screw -2-.
Unclip right trim -3- and take off.
Release screws -4- and -5-.
Disconnect plug connection -6-.
Unclip left trim -7- and take off.
Install
Installation is carried out in the reverse order.

387

Removing and installing control unit on electrically operated seats


Removing
Remove electrically operated seat Chapter

Disconnect the plug connections -arrows-.


Release screws -1- and -2- (2,5 Nm).
Remove the control unit -3- from the holder.
Install
Installation is carried out in the reverse order.

388

Removing and installing the operating unit for electrically operated seats
Removing
Remove electrically operated seat Chapter
Disconnect the plug connection for the operating unit.

Release the screws -arrows- (1.5 Nm) and remove


the switch unit from the seat upholstery.
Install
Installation is carried out in the reverse order.

389

Removing and installing the seat length adjustment unit for electrically
operated seats
Removing
Remove electrically operated seat Chapter

Disconnect plug connection -1-.


Screw out the screws -2- on both sides of the
worm-type control.
Pull out the positioning motor of the electrically
operated seat in -direction of arrow-.
Install
Installation is carried out in the reverse order.

390

Removing and installing the front seat height adjustment on electrically


operated seats
Removing
Remove electrically operated seat Chapter

Disconnect plug connection -1-.


Release screws -3-.
Take out front seat height adjustment -2-.
Install
Installation is carried out in the reverse order.

391

Removing and installing the rear seat height adjustment on electrically


operated seats
Removing
Note
As far as possible remove the seat length adjustment unit for electrically operated seats at the stop above.
Remove electrically operated seat Chapter
Remove the trims of the electrically operated seats Chapter.

Disconnect plug connection -1-.


Disconnect electrical wiring from the drive motor.
Release screws -3-.
Take out rear seat height adjustment -2-.
Install
Installation is carried out in the reverse order.

392

Removing and installing the drive of the backrest inclination for


electrically operated seats
Removing
Remove electrically operated seat Chapter
Remove right and left cover for electrically operated seat Chapter.
Loosen the cover in the lower area of the backrest and roll upwards Chapter.

Disconnect plug connection -1-.


Lever off the circlip -5- with a screwdriver from the
shaft -4-.
Slide the shaft -4- approx. 150 mm into the
backrest frame.
Release screw -3-.
Remove drive of backrest inclination -2-.
Install
Installation is carried out in the reverse order.

393

Removing and installing the drive of the backrest inclination for


electrically operated seats
Removing
Remove electrically operated seat Chapter
Remove right and left cover for electrically operated seat Chapter.
Loosen the cover in the lower area of the backrest and roll upwards Chapter.

Disconnect plug connection -1-.


Lever off the circlip -5- with a screwdriver from the
shaft -4-.
Slide the shaft -4- approx. 150 mm into the
backrest frame.
Release screw -3-.
Remove drive of backrest inclination -2-.
Install
Installation is carried out in the reverse order.

394

Rear seats
Removing and installing seat bench and backrest (separated)
Remove the seat bench

Pull seat bench forwards on


the catches -arrows- and
fold open.

Push out hooks -1- from the


seat bench out of the lugs -2and remove seat bench from
the vehicle.
Unlock both backrest parts
and fold over.
Install
Installation is carried out in
the reverse order.
Removing backrest
Fold back the rear seat
bench.
Unlock backrest upwards
and fold back.

395

Press in the catch hook -1with a screwdriver on the


left outer side of the backrest
(valid for vehicles with non
separated backrest) or on
both outer sides of the
backrest (valid for vehicles
with separated backrest) to
the rear.
Pull backrest -2- upwards
out of the positions -3-.
Take out backrest -2- from
the middle position -5- or

also from the right side


bearing (vehicles with nonseparated backrest).
Note
It is possible to adapt the
position of the lugs -4- for the
correct locking of the backrest
using a rubber hammer.
Install
Installation is carried out in
the reverse order.

396

Removing and installing the seat bench with the child seat
Removing

Pull seat bench forwards on the catches arrows- and fold open.

Push out bolts -1- from the lugs -2- and


remove the seat bench from the vehicle.
Install
Installation is carried out in the reverse order.

397

Removing and installing the support RS (only Octavia Sedan)


Removing
Removing bottom trim panel of pillar C Chapter

Release screws -arrows-.


Remove support -1-.
Install
Installation is carried out in the reverse order.
Tighten screws -arrows- to 24 Nm.

398

Seat padding, covers


Covers and front seat upholstery
Special tools and workshop equipment required
t Upholstery retaining clip pliers, e.g. -V.A.G 1634t Upholstery reamer, e.g. -V.A.G 1636-

Removing and installing front seat covers and upholstery


1 - Cover
removing:
Removing backrest Chapter.
Detach clamping section -4from seat rack -7-.
Cut through clips -3-.
Installation is carried out in the
reverse order.
2 - Plastic cord
sewn to cover
with holes for inserting
retaining clips -33 - Upholstery retaining clips
4 - Clamping section
5 - Upholstery
removing:
Remove backrest.
Detach clamping section -4from seat rack -7-.
Cut through clips -3-.
Remove cover -1-.
Installation is carried out in the
reverse order.
6 - Upholstery wire
fastened in the upholstery
7 - Seat rack

Removing and installing front backrest cover and upholstery


Vehicle with side airbag and el. seat heating
Note
399

t Only use the recommended cover with a sewn on identification label for installation purposes Fig.
t When installing observe the position of the cover - the identification label must be on the side of the airbag unit.
t Before installing, turn the cover inside out.
t Observe the safety instructions for working with airbags Chapter.
t Two mechanics are required to fit the cover.

1 - Cover
q removing:
400

l Seat removed from vehicle and backrest rack removed from seat rack
Detach rosette -9- and grommet -8-.
Fully unhook clamping section -17- at the bottom cover side.
Roll up the cover approx. 1/4 towards the top.
Remove covers in the lower area of the frame out of the openings for the longitudinal wires -18-.
Unhook the longitudinal wires -18- out of the openings in the lower area of the backrest using the pliers.
Cut through clips -13-.
Unhook the -V.A.G 1636- transverse wire of the cover -19- out of the longitudinal wires -5- of the backrest frame 11- using an upholstery reamer.
Roll up the cover towards the top and remove.
Remove foam upholstery -16-.
q Installing:
Insert foam upholstery -16- into the backrest frame -11-.
Insert the longitudinal wires -18- and the transverse wire -19- in the cover.
Connect wire eyelets Fig..
Place cover onto the top backrest frame with foam upholstery.
Hook the transverse wire of the cover -19- into the longitudinal wires -5- of the backrest frame -11- using an
upholstery reamer -V.A.G 1636- Fig..
Pull off the cover by 3/4.
Clip the cover with the aid -V.A.G 1634- with clips -13- to the transverse wire -12- of the foam upholstery -16- in
the middle and on the sides.
Pull off the cover and align.
Cut openings into the foam upholstery -16- in the opening points of the lower backrest area.
Insert longitudinal wires -18- in the openings of the lower backrest area with pliers Fig..
Position the covers in the lower area of the frame into the openings for the longitudinal wires -18-.
Connect both clamping sections of the cover -17-.
Place grommet -8- and rosette -9-.
2 - Headrest guides
q when removing press safety catch -arrow A- e.g. with a specially adapted screwdriver and remove the guides.
q when installing press the guides into the backrest frame
3 - Button rivet
q for installing the protective cover -44 - Protective cover
q removing and installing into the backrest frame -115 - Longitudinal wire of the backrest rack
6 - Airbag unit
q removing and installing Chapter
7 - Terminal el. wire airbag
q removing and installing Chapter
8 - Grommet
9 - Rosette for the lumbar region backrest
q remove from the shaft of the backrest control
10 - El. wire of the airbag unit
401

q removing and installing Chapter


q do not damage when installing
11 - Backrest rack
12 - Foam upholstery transverse wire
13 - Clamps
q when removing cut through with pliers
q to install use upholstery pliers, e.g. -V.A.G 163414 - Heating element for backrest
q removing:
Heat up the adhesive point of the foam upholstery with hot-air blower or blow dryer and remove from the foam
upholstery.
q Installing:
Remove the protective foil from the self-adhesive surface of the heating element.
Glue the heating element with the top side onto the upper edge of the foam upholstery -16-.
15 - El. wire of the heating element
16 - Foam padding
q remove from backrest rack
17 - Clamping section of cover
18 - Longitudinal wire of cover
q Check fitting position
19 - Transverse wire of the cover
q Check fitting position
q opened wire eyelet -arrow B- points to the airbag unit

Identification label for side airbag.

402

Connection of the cover wires.

Connections of the cover wires


with the wires of the backrest
frame.

403

Connection of the cover wires


with the bottom part of the
backrest frame.
For vehicles without side airbag
unit
1 - Upholstery retaining clips
2 - Cover
removing:
Removing backrest Chapter.
Fully unhook clamping section
-8- at the bottom side.
Roll up the cover to the top.
Cut through clips -1-.
Unhook plastic cord -9-.
Remove the guides -3- and
take off the cover.
3 - Guide
for removing, roll up the cover,
press in the catch pegs arrows- and remove the guides
out of the backrest frame.
4 - Headrest
5 - Upholstery
6 - Backrest rack
7 - Upholstery wire
fastened in the upholstery
8 - Clamping section
is located on the front and rear
side of the cover
9 - Plastic cord
sewn to cover
with holes for inserting
retaining clips -1-

404

Rear seat covers and upholstery


Removing and installing seat bench covers and upholstery (separated)

1 - Cover
With sewn in clamping
section.
Removing:
Unhook clamping section 3- at the wire frame.
Cut through upholstery
retaining clips -5-.
2 - Plastic cord
Sewn to cover
With holes for inserting
retaining clips -5-.
3 - Clamping section
4 - Upholstery wire
Sewn into upholstery.
5 - Upholstery retaining clips
6 - Hook
For seat bench attachment.
7 - Wire frame
8 - Intermediate bearing
Not for basic equipment.
9 - Pull loop

405

Removing and installing covers and upholstery for rear backrests


(separated)
1 - Rear panel
2 - Guide
For removing, loosen the cover from the rear panel, grip under the upholstery and the support/headrests,
press the catch pegs -arrows- of the guide with a thin screwdriver and remove the guide.
3 - Headrest
4 - Tension rod
5 - Guide
6 - Catch hooks
7 - Upholstery wire
Sewn into upholstery.
8 - Plastic cord
Sewn to cover
With holes for inserting retaining clips -12-.
9 - Upholstery
10 - Clamping section
11 - Cover
The cover is fastened to the rear panel with the aid of the clamping section -10-.
12 - Upholstery retaining clips

406

407

Assembly overview of covers and upholstery for rear backrests (with


armrest, separated)

1 - Rear panel
2 - Guide
q

For removing, loosen the cover from the rear panel, grip under the upholstery and the support/headrests, press
the catch pegs -arrows- of the guide with a thin screwdriver and remove the guide.
408

3 - Headrest
4 - Guide for tension rod
5 - Cover
6 - Tension rod
7 - Catch hooks
8 - Rear panel
9 - Wire
q Sewn into upholstery.
10 - Plastic cord
q Sewn to cover
q With holes for inserting the retaining clips Item-.
11 - Upholstery
12 - Upholstery retaining clips
13 - Clamping section
14 - Cover
q The cover is fastened to the rear panel with the aid of the clamping section.
15 - Support
16 - Armrest
q Removing Chapter.
17 - Screw
18 - Cover for armrest

409

Removing and installing covers and upholstery for rear backrests (with
armrest, separated)
Removing:
Remove right backrest part out of the vehicle Chapter.
Tilt over the armrest.

Remove the cover for the


armrest -1- and align the safety
hook -2- with a screwdriver
with a nut or with small pliers.
Take the armrest out of the
hangers.
t

A great force must be applied


when removing the backrest.

Take out the backrest cover arrow- with pulling force in


direction of the backrest.

410

Lever off pins -1- with a


screwdriver.

Remove the safety tension rod


-1- out of the hooks -3- with
small pliers or a screwdriver.

Remove safety tension rod -1to the top.


Remove securing guide -2-.
Remove headrest guide
Item.
The cover is fastened to the
t rear panel with the aid of the
clamping section.

411

Remove screws -3- and holddown device -1- from the rear
backrest -2-.

Installing:
Installation is carried out in the
reverse order.

412

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