Octavia Mk1 03 Body
Octavia Mk1 03 Body
Octavia Mk1 03 Body
Body
Body work
BODY ........................................................................................................................................................................................ 11
BODY WORK ............................................................................................................................................................................. 11
TECHNICAL DATA ............................................................................................................................................................................... 11
Vehicle identification data ....................................................................................................................................................... 11
SELF DIAGNOSIS, V.A.G INSPECTION SERVICE ........................................................................................................................... 12
SELF-DIAGNOSIS FUNCTION OF THE AIRBAG SYSTEM .................................................................................................................................. 12
Description of the system ......................................................................................................................................................... 12
Test preconditions for self-diagnosis ........................................................................................................................................ 14
Notes on performing airbag system diagnosis ......................................................................................................................... 14
Connect vehicle system tester -V.A.G 1552- and select address word Airbag ...................................................................... 15
Overview of selectable functions.............................................................................................................................................. 16
01 - Interrogating control unit version ......................................................................................................................................................16
02 - Interrogating fault memory ...............................................................................................................................................................17
03 - Actuator diagnosis .............................................................................................................................................................................17
04 - Overview of the control units ............................................................................................................................................................18
05 - Erasing fault memory .........................................................................................................................................................................20
06 - Ending output.....................................................................................................................................................................................20
07 - Coding airbag control unit ..................................................................................................................................................................20
08 - Reading measured value block ..........................................................................................................................................................21
09 - Fault table .......................................................................................................................................................................................... 22
Read table of measured value block .........................................................................................................................................................25
Parts inspection with test box -VAS 5056 C- .............................................................................................................................................31
Test table for vehicles 08. 98 (2nd/5th generation convenience system) ........................................................................... 92
Test table for vehicles 05.01 (3rd generation convenience system) .................................................................................... 93
Adaptation ............................................................................................................................................................................... 99
SELF-DIAGNOSIS FOR CENTRAL LOCKING ............................................................................................................................................... 109
Description of the system ....................................................................................................................................................... 109
Operation ............................................................................................................................................................................... 109
Connect the vehicle system tester -V.A.G 1552- and select the address word for the central locking control unit -J110-..... 110
Overview of selectable functions............................................................................................................................................ 111
Interrogating control unit version .......................................................................................................................................... 111
Overview of all the central locking control units according to running date and generation ................................................ 112
Interrogating fault memory ................................................................................................................................................... 115
Fault table for vehicles 09.97 (1st generation central locking) ......................................................................................... 115
Fault table for vehicles 10.97 (2nd generation central locking) ........................................................................................ 120
Fault table for vehicles 08.98 (2nd/5th generation central locking), 05.01 (3rd generation central locking) .............. 125
Actuator diagnosis ................................................................................................................................................................. 130
Erasing fault memory ............................................................................................................................................................. 131
Ending output ......................................................................................................................................................................... 131
Coding control unit ................................................................................................................................................................. 132
Reading measured value block............................................................................................................................................... 133
Test table for vehicles 09. 97 (1st generation central locking) .......................................................................................... 133
Test table for vehicles 10. 97 (2nd generation convenience system) ................................................................................ 137
Test table for vehicles 08. 98 (2nd/5th generation central locking) .................................................................................. 141
Test table for vehicles 05.01 (3rd generation central locking) .......................................................................................... 142
Adaptation ............................................................................................................................................................................. 148
SELF-DIAGNOSIS ELECTRICALLY OPERATED SEAT WITH MEMORY ................................................................................................................. 156
Description of the system ....................................................................................................................................................... 156
Connect the vehicle system tester -V.A.G 1552- and select the address word for the seat height adjustment/driver .......... 156
Overview of selectable functions............................................................................................................................................ 158
Interrogating control unit version .......................................................................................................................................... 158
Interrogating fault memory ................................................................................................................................................... 158
Erasing fault memory ............................................................................................................................................................. 159
Ending output ......................................................................................................................................................................... 159
Fault table .............................................................................................................................................................................. 160
Reading measured value block............................................................................................................................................... 164
Test table ................................................................................................................................................................................ 164
BODY FRONT .......................................................................................................................................................................... 168
FRONT BODY................................................................................................................................................................................... 168
Summary of components of lock carrier with attached parts ................................................................................................ 168
Replace lock carrier ................................................................................................................................................................ 169
FRONT WING .................................................................................................................................................................................. 171
Summary of components of front wing.................................................................................................................................. 171
FRONT BONNET ............................................................................................................................................................................... 173
Removing and installing the drive of the backrest inclination for electrically operated seats ............................................... 393
Removing and installing the drive of the backrest inclination for electrically operated seats ............................................... 394
REAR SEATS .................................................................................................................................................................................... 395
Removing and installing seat bench and backrest (separated).............................................................................................. 395
Removing and installing the seat bench with the child seat .................................................................................................. 397
Removing and installing the support RS (only Octavia Sedan)............................................................................................... 398
SEAT PADDING, COVERS ......................................................................................................................................................... 399
COVERS AND FRONT SEAT UPHOLSTERY ................................................................................................................................................ 399
Removing and installing front seat covers and upholstery .................................................................................................... 399
Removing and installing front backrest cover and upholstery ............................................................................................... 399
REAR SEAT COVERS AND UPHOLSTERY .................................................................................................................................................. 405
Removing and installing seat bench covers and upholstery (separated) ............................................................................... 405
Removing and installing covers and upholstery for rear backrests (separated) .................................................................... 406
Assembly overview of covers and upholstery for rear backrests (with armrest, separated).................................................. 408
Removing and installing covers and upholstery for rear backrests (with armrest, separated) .............................................. 410
10
Body
Body Work
Technical data
Vehicle identification data
Vehicle identification number M99
11
If the warning light -K75- goes out and then lights up again then the control unit is not coded, the wrong control
unit has been fitted or a fault is stored in the memory. Interrogate the fault memory Chapter.
If the airbag warning light -K75- flashes continuously, it is then necessary to replace the airbag control unit -J234.
Initiate self-diagnosis at the start of fault finding and interrogate the fault memory using the diagnostic device V.A.G 1552-, -V.A.G 1551- or V.A.S 5051.
Note
t The following description applies for the vehicle system tester -V.A.G 1552- used with the program card 6.0.
t The use of vehicle diagnosis, measurement and information system V.A.S 5051 or fault read-out scan tool 13
V.A.G 1551- with program card 9.0 is almost identical except for specific deviations (e.g. other display, possibility
of using a printer).
t To end the diagnosis or to switch to another address word select function 06 End output.
All displayed error messages refer to a fault table on the possible causes as well as targeted repairs.
Faults in other control units may be stored (e.g. disconnected plug connections) during testing and fitting. This is
why the fault memories of all control units must be interrogated and then erased.
Therefore it is necessary to:
Enter address word 00 Automatic Test Sequence. The diagnostic unit -V.A.G 1552-, if necessary -V.A.G 1551checks the fault memory of all vehicle systems.
If the corresponding CU responds with its identification number, the number of faults and type or No fault
recognized appears in the display.
Eliminate possible faults and erase fault memory.
Vehicle system test
HELP
Enter address word XX
14
Note
If the battery earth strap is disconnected and re-connected, carry out additional operations Electrical System
t
Rep. gr.27.
t
When disconnecting the battery all values programmed (adaptation values) in vehicle control units are erased.
When re-connecting the battery these values must again be programmed!
Connect vehicle system tester -V.A.G 1552- and select address word
Airbag
The connection for self-diagnosis is located in the storage compartment below the steering wheel.
Readout on display:
Note
If there is no readout on the display: Operating instructions of vehicle system
t
tester.
t
The automatic test sequence may be entered with address word 00, i.e. the
fault memory of all self-diagnosable systems in the vehicle is interrogated.
Switch on ignition.
Readout on display:
Enter address word 15 Airbag.
Readout on display:
Confirm the entry with the key Q.
HELP
Readout on display:
Note
One of the following four displays will appear in the event of a communication set-up
t
failure between vehicle system tester -V.A.G 1552- and the control unit.
15
Vehicle system
test
Tester sends
address word 15
After removing the possible fault cause re-enter address word 15 for
Airbag and confirm entry with key Q.
Read-out on display after entering address word 15:
Press key.
Readout on display:
AIRBAG VW 3 V02
->
WSC12345
HELP
Readout on display:
Confirm the entry with the key Q.
HELP
Readout on display:
t Top line:
Control unit part no. (1J0 909 603 A)
System designation (AIRBAG -VW3-)
AIRBAG
Code number
Operating number (is automatically stored in the control unit when
servicing the actual system)
Press key.
Readout on display:
16
HELP
Select function XX
HELP
->
Source of interference: 00588
Press key.
The following appears in the display:
If No fault detected the program returns to its initial position after the
button is pressed.
No fault detected!
->
Readout on display:
If anything else appears on the display: Operating instructions
V.A.G 1552.
End output (function 06) Chapter.
Vehicle system test
HELP
Select function XX
Note
t If a fault is detected:
t 1. Remove fault.
t 2. Erase fault memory (Function 05).
t 3. Interrogate fault memory (Function 02) again.
03 - Actuator diagnosis
l
Before initiating the final control diagnosis for the airbag system, the complete function of the central locking
must be checked using the relevant final control diagnosis. Faults in the central locking must be eliminated.
The crash signal function can be checked with the final control diagnosis. This function serves as a passive safety.
When actuating the airbag, this opens the door locks and the tailgate lock using the central locking. At the same
time the interior lighting is switched on, if necessary the fuel pump is also disconnected.
Interrogate fault memory and erase.
Close the doors and the tailgate.
Put interior lighting switch in position door contact.
Connect vehicle system tester and select address word Airbag Chapter.
Readout on display:
Enter function 03.
Readout on display:
Confirm the entry with the key Q.
HELP
Q
Actuator diagnosis
->
Readout on display:
17
Crash signal
Note
The door locks and the tailgate lock are unlocked. The interior lighting is switched
on and if necessary the fuel pump is disconnected.
Press key.
Readout on display:
Actuator diagnosis
END
Press key.
Readout on display:
Press key.
->
->
Readout on display:
End output (function 06) Chapter.
Note
After completion of the final control diagnosis select address word 00 automatic test
sequence and interrogate fault memory of all the control units and then erase (as the
faults may be stored during the test sequence).
Code
number
00066
00065
16709
00066
16724
M00
Driver airbag
16723
M00
16965
M00
16964
M00
12357
12357
12884
12358
12358
13105
12372
12372
Vehicle system
test
HELP
Select function
XX
0T
1C0 909 601
32
6Q0 909
601 11
1C0 909 601
11
1C0 909 601
33
6Q0 909
605 07
6Q0 909
605 08
6Q0 909
605 0B
6Q0 909
605 0C
6Q0 909
605 0K
1C0 909 605
0K
1C0 909 605
1L
6Q0 909
605 0L
1C0 909 605
0L
1C0 909 605
1M
6Q0 909
605 0M
1C0 909 605
0M
1C0 909 605
1N
6Q0 909
605 0N
1C0 909 605
0N
1C0 909 605
1P
1C0 909 601
2G
1C0 909 601
34
1C0 909 601
2H
1C0 909 601
35
1C0 909 605
1G
1C0 909 605
13106
12593
12593
13107
12343
12344
12354
12355
12363
12363
12620
12364
12364
12621
12365
12365
12622
12366
12366
05.03
06.03
09.00 Driver and front passenger airbag, without CAN
04.01 databus line
05.01
05.03
06.03
09.00
02.01
09.00
02.01
09.00
02.01
09.00
02.01
02.01
04.01
05.01
05.03
06.03
02.01 Driver and front passenger airbag, side airbags,
04.01 CAN databus line
05.01
05.03
06.03
02.01 Driver airbag, side airbags, without CAN databus
04.01 line
05.01
05.03
06.03
02.01 Driver and front passenger airbag, side airbags,
04.01 without CAN databus line
05.01
05.03
12624
06.03
12871
13108
06.03
12872
13109
12615
12627
1S
1C0 909 605 12616
1H
1C0 909 605 12628
1T
1)
Readout on display:
Confirm the entry with the key Q.
Readout on display:
Press key.
Readout on display:
Note
Carefully follow the test sequence step by step: first interrogate the
fault memory and then erase.
->
HELP
HELP
06 - Ending output
Select function 06.
Readout on display:
Confirm the entry with the key Q.
Readout on display:
Switch off ignition.
Disconnect plug connection from vehicle system tester V.A.G 1552-.
20
HELP
Readout on display:
Confirm the entry with the key Q.
Readout on display:
Enter code number as specified in table Chapter.
Q
XXXXX (032767
Example:
If the coding is accurate, it displays the control unit identification number with 1J0 909 603 A
VW 3 V02
->
the relevant character index and the workshop code.
Coding 00065
WSC12345
Press key.
Readout on display:
Select function 06.
AIRBAG
HELP
Readout on display:
Confirm the entry with the key Q.
The airbag warning light -K75- must go out after max. 4 sec.
If the control unit rejects an entered code number the following message
will be displayed:
Readout on display:
In this case the control unit was not programmed with the data required for the vehicle. In
this case the control unit cannot be coded. The airbag warning light -K75- does not go out
and remains lit. Check whether the right control unit was fitted on the vehicle (compare part
number and character index), or whether possibly a wrong code was entered.
Fault
->
Coding
XXXXX not
accepted
Repeat coding.
Connect vehicle system tester -V.A.G 1552- and select address word 15 Airbag
Chapter.
Readout on display:
Select function 08.
Readout on display:
Confirm the entry with the key Q.
HELP
Readout on display:
Desired display group number Chapterread table of measured value
block and confirm entry with key Q.
Readout on display:
The breakdown of the display contents in the individual display fields
Chapter, read table of measured value block
Is correctly displayed in all indicator fields.
Press key.
Readout on display:
Note
Interrogate the fault memory after ending the function Reading
measured value block Chapter.
21
09 - Fault table
Note
All the possible faults which can be detected by the control unit -J234- and displayed on the vehicle system
t
tester -V.A.G 1552-, are listed in the table according to the 5-digit fault code.
t SAE code, may be displayed on the right next to the fault number (e.g. 4214), ignore.
t
If in the display of the vehicle system tester -Info in der Literatur- appears, look for the text required in the fault
table under the fault code.
After repair always interrogate the fault memory using the vehicle system tester -V.A.G 1552- and erase the
memory.
If parts are output as faulty: First of all test all feed lines and plug connections to these components as well as
t the earth connections according to current flow diagram. Replace the component only if this test does not
reveal any fault. This applies particularly if the fault is shown as sporadic (SP).
t Pay attention to the notes on performing the airbag system diagnosis Chapter.
Display -V.A.G 155200000
no fault detected
00532
Supply voltage
00588
Ignition device for
airbag (driver's side) N95-
00589
Ignition device 1 for
airbag (front passenger
side) -N131-
Battery discharged or
Replace battery or charge battery
defective
Voltage regulator or AC Check voltage regulator or AC generator
generator defective
Electrical System Rep. gr.27
Short circuit to
positive
Wiring or plug
connections defective
Driver-side airbag
igniter -N95- defective
Short circuit to
earth
Resistance too
great
Resistance too
small
Short circuit to
positive
Short circuit to
earth
Resistance too
great
Resistance too
00594
Airbag ignition circuits
small
Short circuit
Wiring or plug
connections defective
00595
Crash data stored
01025
Fault lamp control
defective
Cables or plug
connections defective
01044
Control unit wrongly
coded
01217
Ignition device side
airbag driver's side N199-1)
Short circuit to
positive
Short circuit to
earth
Resistance too
great
Resistance too
small
01218
Short circuit to
Ignition device side
positive
airbag front passenger Short circuit to
side -N200-1)
earth
Resistance too
great
Resistance too
small
01221
undefined switch Wiring or plug
Crash sensor side airbag status
connections defective
driver's side -G179-1)
implausible signal
Short circuit to
positive
Short circuit to
earth
defective
Crash sensor side airbag Replace crash sensor side airbag driver's side
driver's side -G179-G179defective
01222
undefined switch Wiring or plug
Check cables, plug connections and fuses in
Crash sensor side airbag status
connections defective accordance with the current flow diagram
on the front passenger's implausible signal
Current flow diagrams, Electrical fault
side -G180-1)
finding and Fitting locations
Short circuit to
positive
Short circuit to
earth
defective
01224
Control unit not suited
to vehicle
01226
Crash data side airbag
driver's side stored1)
Crash sensor side airbag Crash sensor side airbag front passenger's
front passenger's side side -G180- defective
G180- defective
wrong control unit used Install control unit in compliance with the
Catalogue of Original parts
Side airbag driver's side Erase fault memory Chapter2)
ignited
Replace airbag unit driver side and all
damaged components
Replace CU3)
01227
Crash data side airbag
front passenger's side
stored1)
01228
Open circuit
Hexagon head cap scr.
Airbag deactivation. FPS Short circuit
-E224-
Wiring or plug
connections defective
undefined switch
status
01280
Airbag front passenger
side OFF1)
01281
Airbag driver side OFF1)
01284
Side airbag driver side
OFF1)
01285
Side airbag front
passenger side OFF1)
01299
Data bus diagnostic
interface -J533-
01312
Data BUS drive
defective
Cables or plug
connections defective
01317
Control unit in dash
panel insert
-J258-
01578
Open circuit
Warning light for airbag
off on the front
Short circuit to
passenger side -K145- positive
065535
Control unit -J234defective
1)
2)
3)
If the fault memory can no longer be erased (warning light -K75- flashes continuously)
Text
Text
Text
Text
1
2
3
4 Display field
Ignition device 1 for belt tensioner front passenger's side
-N154Ignition device 1 for belt tensioner driver's side -N153Passenger-side front airbag igniter 1 -N131Driver-side front airbag igniter -N95-
Specified
value
correct
Analysis
Chapter
correct
correct
correct
Chapter
Chapter
Chapter
Display
Denomination
field
2
Passenger-side front airbag
igniter 1 -N131-
the display.
If the display content changes to correct, erase fault
memory.
Separate plug connection from the airbag unit front
passenger side from the cable harness.
If the display content changes to too great:
Replace the front passenger's airbag unit.
If the display read-out stays on too small:
Check cables of cable harness for short circuit or open
circuit, or replace cable harness.
too great
correct
too great
too small
No fault.
Visual inspection of the cable guide.
Check the correct fitting and tightness of the plug
connections of the relevant circuit and again check on
the display.
If the display content changes to correct, erase fault
memory.
If the display content does not change:
Replace belt tensioner driver's side.
Display
Denomination
Readout on
Rectifying fault
field
display
4
Ignition device 1 for belt
correct No fault.
tensioner front passenger's
too great Visual inspection of the cable guide.
side -N154too small
Check the correct fitting and tightness of the plug connections
Check the plug connections of the cable harness for correct fitting and
tightness Current flow diagrams, Electrical fault finding and Fitting
locations
Readout on
display
correct No fault.
Rectifying fault
28
Display
Denomination
Readout on
Rectifying fault
field
display
2
Ignition device for side
correct No fault.
airbag front passenger side
-N200too small Visual inspection of the cable guide.
too large
Check the correct fitting and tightness of the plug connections
not fitted
of the relevant circuit and again check on the display. If the
display content changes to correct, erase fault memory.
If the display content does not change:
Replace defective wiring or plug connections.
Replace defective side airbag unit front passenger's side.
to positive Visual inspection of the cable guide.
to earth
Check the correct fitting and tightness of the plug connections
Readout on display
Display field
Specified
value
Analysis
on
off
on
off
Anchor
Anchor
Key switch for the front passenger airbags - switch off the front passenger front
airbag
on
off
Anchor
on
off
No fault.
on
off
No fault.
30
Parts inspection with test box -VAS 5056 CWith the test box -VAS 5056 C-, it is possible to inspect the individual components of the airbag system and
thereby determine which components are indeed defective.
Note
t Observe the safety instructions for working with airbag units Chapter and Chapter.
t
It is also possible to check the cable harness and plug connections in the airbag system without test box VAS 5056 C-, in which case you must:
Disconnect battery: if the battery earth strap is disconnected and reconnected, carry out additional operations
Electrical System Rep. gr.27.
The cause of display read-out too small may be the incorrect function of the short-circuit bridge in the plug
connection of the connected airbag unit.
The cause of display readout too large may be an incorrect plug connection, e.g. contact resistance in the
plug connection of the connected airbag unit.
Connect cable connector of test box -VAS 5056 Cto cable harness of the ignition circuit on the
driver's side.
1-
2 - Key
3 - Plug connection of restoring ring with slip ring
Connecting test box -VAS 5056 C- to front airbag
passenger side
Remove the glove compartment Chapter.
Disconnect the plug connection of the airbag unit
on the front passenger's side.
31
32
Locking of the other airbag unit must only be undertaken in exceptional circumstances and then only by written
permission of the PST department (Czech Republic) or the importer.
Note
On vehicles 07.00 the blocking of the side airbag is not performed by the airbag control unit.
l Test preconditions for self-diagnosis must be fulfilled Chapter.
l Pay attention to safety precautions when carrying out repairs on the airbag system Chapter.
33
For vehicles 07.00, set for deactivation of front passenger airbag part no. 1U0998521, the set has the
following two parts:
HELP
Readout on display:
Adaptation
Enter channel number XX
Channel 1
Adaptation
0 ->
FP airbag activated
WSC 12345 - - Channel 1
Adaptation
1 ->
FP airbag deactivated
WSC 12345 - - Channel 1
Adaptation
Store changed value?
Channel 1
Adaptation
Changed value stored
Vehicle system test
Select function XX
34
1 Q
1 ->
HELP
Readout on display:
Confirm entry with key Q.
Make holes on the sticker e.g. using punch pliers and through this mark the deactivated
airbag unit. Affix the sticker on the dash panel under the logo Airbag on the front
passenger side.
After the passenger-side airbag units have been deactivated (switched off), it is then necessary
to complete the registration card for airbag system/belt tensioners. The original document
remains in the Service Department, the 1st copy is sent to the KODA Service Department
(Czech Republic) or to the Importer for registration (other countries), while the 2nd copy is
handed over to the customer (inserted into Service Book).
The deactivation must be recorded in the service schedule.
Note
Blocking the airbag must be performed in accordance with the legal requirements and
regulations of the country concerned.
Activating front passenger airbag
Remove glove compartment Chapter.
For vehicles 07.00:
Remove resistance plug connection from the plug connection of the cable harness.
Insert the plug of the cable harness into the airbag unit.
WARNING
The resistance plug connection must absolutely be removed for activation.
35
Vehicle system
test
HELP
Enter address
word XX
Channel 1
Adaptation
1 ->
FP airbag deactivated
WSC 12345 - - Channel 1
Adaptation
0 ->
FP airbag activated
WSC 12345 - - -
Readout on display:
Channel 1
Adaptation
Store changed value?
Press key Q.
Readout on display:
Channel 1
Adaptation
Changed value stored
Press key.
Readout on display:
Select function 06.
0 Q
0 ->
HELP
Readout on display:
Confirm entry with key Q.
Select address word 15 airbag and then function 02 interrogate fault memory
Chapter.
If other faults appear in the display, they should be rectified according to the fault table
Chapter.
If the warning light goes out
-V.A.G 1552- separate.
Pull the sticker off the airbag cover and remove.
After the passenger-side airbag units have been activated (switched on), it is then necessary to
complete the registration card for airbag system/belt tensioners. The original document
remains in the Service Department, the 1st copy is sent to the KODA Service Department
(Czech Republic) or to the Importer for registration (other countries), while the 2nd copy is
handed over to the customer (inserted into Service Book).
The activation must be recorded in the service schedule.
36
Vehicle system
test
HELP
Enter address
word XX
37
1 - Central control unit for convenience system -J393q It is located behind the lower part of the dash panel on the driver's side.
q Removing Chapter.
2 - Connector
q Installed in the rubber grommet between the door and the pillar A.
3 - Door control unit driver side for convenience system -J386q Fixed to the window lifter motor.
q Removing:
Remove window lifter motor Chapter.
4 - Door lock
q Removing Chapter.
5 - Connector
q Installed in the rubber grommet between the door and the pillar B.
6 - Door control unit rear left for convenience system -J388q Fixed to the window lifter motor.
q Removing:
Remove window lifter motor Chapter.
38
7 - Door lock
q Removing Chapter.
8 - Tailgate lock control
q Installed below the trim panel of the tailgate.
q Removing Chapter.
9 - Tank flap lock
q Removing Chapter.
10 - Door lock
q Removing Chapter.
11 - Door control unit rear right for convenience system -J389q Fixed to the window lifter motor.
q Removing:
Remove window lifter motor Chapter.
12 - Activating the sliding roof
q Removing Chapter.
13 - Interior lamp
q Removing Chapter.
14 - Door lock
q Removing Chapter.
15 - Connector
q Installed in the rubber grommet between the door and the pillar B.
16 - Door control unit front passenger side for convenience system -J387q Fixed to the window lifter motor.
q Removing:
Remove window lifter motor Chapter.
17 - Control unit for the airbag system
q Removing Chapter.
18 - Connector
q Installed in the rubber grommet between the door and the pillar A.
Operation
The central control unit for convenience system -J393- is located in the dash panel. It is equipped with a
fault memory. The connection for the self-diagnosis is located below the storage compartment under the
steering column.
The control unit detects faults and malfunctions in the convenience system and stores them in the permanent
memory.
Initiate self-diagnosis at the start of fault finding and retrieve the stored information using the vehicle system
tester -V.A.G 1552- oder -V.A.G 1551-.
Note
The following description applies for the vehicle system tester -V.A.G 1552- used with the program card
t
6.0.
t The use of vehicle diagnosis, measurement and information system V.A.S 5051 or fault read-out scan tool
39
-V.A.G 1551- with program card 9.0 is almost identical except for specific deviations (e.g. other display,
possibility of using a printer etc).
t To end the diagnosis or to switch to another address word select function 06 End output.
The displayed fault messages refer to a fault table including indications on the possible causes as well as
targeted repairs.
Faults due to a temporary line interruption or loose contact are also stored. These faults are displayed as
sporadic faults SP.
Function indicator
The optical Safe function indicator is a LED mounted in the lock button of the driver's door.
Connecting vehicle system tester -V.A.G 1552- and selecting the address
word for the convenience system central control unit -J393Special tools and workshop equipment required
t Vehicle system tester -V.A.G 1552- with cable -V.A.G 1551/3, 3A, 3B, 3CTest requirements:
t All fuses must be OK in compliance with the current flow diagram.
t Battery voltage at least 9 V.
Readout on display:
Note
t One of the following four displays will appear in the event of a communication
40
HELP
The control unit does
not respond!
set-up failure between vehicle system tester -V.A.G 1552- and the control unit.
t Press HELP key to display the possible fault causes.
The ignition must be on!
FS0002r ->
Press key.
Readout on display, e.g.: (Passenger's door control
unit)
FS0002r -
Press key.
Readout on display, e.g.: (Door control unit RL)
HL0002r ->
HL0002r ->
Press key.
Readout on display, e.g.: (Door control unit RR)
Press key.
Readout on display:
HELP
Chapter. Here the running date of the production and the row number generation are indicated. This
information determines the further procedure of the repair.
Connecting vehicle system tester -V.A.G 1552- and selecting the address word for the convenience system
Chapter.
Readout on display:
Vehicle system test
Select function XX
HELP
The vehicle system tester -V.A.G 1552- displays the control unit
identification number, e. g.:
t 1J0 959 799 AH = Part no. of the control unit
1J0959799AH Central CU comf.
0001 ->
Coding 04097
WSC
XXXXX
FS0002r ->
Press key.
Readout on display, e.g.: (Passenger's door control
unit)
FS0002r -
Press key.
Readout on display, e.g.: (Door control unit RL)
HL0002r ->
HL0002r ->
Press key.
Readout on display, e.g.: (Door control unit RR)
Press key.
Readout on display:
HELP
42
Denomination
Door control unit drive -J386Door control unit passenger J387Door control unit RL -J388Door control unit RR -J389-
Program
number
V42
V42
V42
V42
5S
5B
5G3)
1J0 959
799AH
5M3)
5T
5C
5T
5C
5H3)
1J0 959
799AH
5N3)
5U
5D
5U
5D
5J3)
1J0 959
799AH
5P3)
59
5E
59
5E
5K3)
1J0 959
799AH
5Q3)
5L2)3)
5R2)3)
1J0 959
799AH
7R3)
7Q3)
5A2)
5F2)
1J0 959
799AH
5A2)
5F2)
Limousine
LHD/RHD
Combi LHD/RHD
Limousine
LHD/RHD
Combi LHD/RHD
Limousine
LHD/RHD
Combi LHD/RHD
Limousine
LHD/RHD
Combi LHD/RHD
Limousine
LHD/RHD
Combi LHD/RHD
Limousine
LHD/RHD
Combi LHD/RHD
Limousine
LHD/RHD
Combi LHD/RHD
Limousine
LHD/RHD
Combi LHD/RHD
Limousine
LHD/RHD
Combi LHD/RHD
Limousine
LHD/RHD
Combi LHD/RHD
Limousine
LHD/RHD
Combi LHD/RHD
Limousine/RHD
Combi/RHD
1)
2)
3)
44
3Z
40
4R
4S
CG
CH
DR
DS
41
42
4T
4U
43
44
4V
4W
3Y
3X
4Q
4P
CJ
DQ
42
4U
45
46
4X
4Y
CK
CL
DT
DU
47
48
4Z
50
CM
CN
DV
DW
49
Limousine/LHD Control unit with radio control; without alarm function, only
Limousine/RHD with front electric window lifters, dash panel insert with CAN
databus line.
Combi/LHD
Combi/RHD
Limousine/LHD Control unit with radio control; without alarm function, only
Limousine/RHD with front electric window lifters, tailgate actuation by
Combi/LHD microswitch, dash panel insert with CAN databus line
Combi/RHD
Limousine/LHD Control unit with radio control; without alarm function, with
electric window lifters for all windows, dash panel insert
Limousine/RHD without CAN databus line
Combi/LHD
Combi/RHD
Limousine/LHD Control unit with radio control; without alarm function, only
with front electric window lifters, dash panel insert without
Limousine/RHD CAN databus line
Combi/LHD
Combi/RHD
Limousine/RHD Control unit with radio control (315 Mhz); without alarm
Limousine/LHD function, with electric window lifters for all windows, dash
panel insert with CAN databus line
Combi/RHD
Combi/LHD
Limousine/RHD Control unit with radio control (315 Mhz); without alarm
Combi/RHD function, with electric window lifters for all windows, tailgate
actuation by microswitch, dash panel insert with CAN databus
line
Limousine/RHD Control unit with radio control (315 Mhz); without alarm
function, with electric window lifters for all windows, dash
Combi/RHD panel insert without CAN databus line
Limousine/LHD Control unit with radio control and alarm function, with electric
Limousine/RHD window lifters for all windows, dash panel insert with CAN
databus line
Combi/LHD
Combi/RHD
Limousine/LHD Control unit with radio control and alarm function, with electric
Limousine/RHD window lifters for all windows, tailgate actuation by
Combi/LHD microswitch, dash panel insert with CAN databus line
Combi/RHD
Limousine/LHD Control unit with radio control and alarm function, only with
Limousine/RHD front electric window lifters, dash panel insert with CAN
databus line
Combi/LHD
Combi/RHD
Limousine/LHD Control unit with radio control and alarm function, only with
Limousine/RHD front electric window lifters, tailgate actuation by microswitch,
Combi/LHD dash panel insert with CAN databus line
Combi/RHD
Limousine/LHD Control unit with radio control and alarm function, with electric
window lifters for all windows, dash panel insert without CAN
46
4A
51
52
4B
4C
53
54
4D
55
CP
DX
1C0 959
799G
1C0 959
799G
4E
56
45
4X
1)
2)
3)
HELP
47
Note
t If a fault is detected: 1. Rectify the fault.
t 2. Erase fault memory (Function 05).
t 3. Perform a functional test of the convenience system.
t 4. Interrogate fault memory (Function 02) again
If No fault detected the program returns to its initial position after the
button is pressed.
No fault detected!
->
Readout on display:
If anything else appears in the display: Operating instructions for
vehicle system tester
End output (function 06) Chapter.
Before replacing components found to be defective first check the wiring and plug connections to these
components as well as the earth cables according to the current flow diagram.
t Check tight fit of all the plug connections on the relay plate.
t
After repair always interrogate the fault memory using the vehicle system tester -V.A.G 1552- and erase the
memory.
00668
El. syst. voltage tml. 30
Signal too low
00849
S contact
undefined switch status
Rectifying fault
t Battery discharged
Charging battery
defective
00928
CL lock unit on the driver's
side -F220implausible signal
Replace motor
Check wiring and plug connections according to
the current flow diagram
Inspect supply voltage
Check mechanism and ensure smooth operation
t
00933
Window lifter motor front
passenger side - V148
implausible signal
t Motor defective
Replace motor
t Motor defective
Replace motor
t Motor defective
Replace motor
Replace switch
Check wiring and plug connections according to
the current flow diagram
Read measured value block, display group
number 005 Anchor
00937
Window lifter switch in the
rear left door - E52
implausible signal
short-circuit to positive
t Switch defective
t
Replace switch
00938
Window lifter switch in the
rear right door - E54
implausible signal
short-circuit to positive
t Switch defective
t
Replace switch
t Motor defective
Replace motor
00940
Motor for mirror
t Motor defective
adjustment front passenger
Wiring or plug connections
side -V150t
defective
t
00943
Heated exterior mirror
driver's side -Z4-
00944
Heated exterior mirror on
front passenger side -Z5-
00945
Crash sensor for front airbag
-G190Short circuit to earth
Replace motor
Check wiring and plug connections according to
the current flow diagram
Inspect supply voltage
00946
Interior lamp
Short circuit to positive
00947
Switch for tailgate remote
release
Short circuit to earth
Replace light
t Switch defective
Replace switch
00948
Close sliding roof signal
51
00950
Motor for CL tailgate
UNLOCK (unlocked)
undefined switch status
00951
Tailgate remote release
relay -J398Short circuit to positive
00952
Signal for driver's door open
Short circuit to positive
00953
Time limit of interior light
undefined switch status
t Motor defective
t Motor defective
Replace motor
t Defective
00954
Terminal 50 relay
Short circuit to positive
t
00955
Key 1 outside of reception
range
Adaption limit exceeded
00956
Key 2 outside of reception
range
Adaption limit exceeded
00957
Key 3 outside of reception
range
Adaption limit exceeded
00958
Key 4 outside of reception
range
Adaption limit exceeded
00960
Key switch CL driver's side
Implausible signal
Short circuit to earth
00961
Key switch CL front
passenger side
Short circuit to earth
t Switch defective
01135
Sensors for interior
monitoring
Open circuit in
wiring/defective
Bulbs defective
Replace sensor
Check connection
01179
Key programming wrong
01328
Convenience databus
Replace switch
t Fuse defective
t
Replace switch
t Switch defective
01131
Turn signal control
Open circuit/short circuit to t
positive
t
short circuit to earth
01134
Alarm horn -H12undefined switch status t
01329
53
01330
Control unit for convenience
system
defective
t Control unit defective
t
no communication
01331
Door control unit driver's
side -J386defective
t
no communication
01332
Door control unit
passenger's side -J387defective
no communication
01333
Door control unit rear left J388defective
t Control unit defective
no communication
01334
Door control unit rear right J38954
defective
no communication
01362
Lock key button tailgate F124Short circuit to earth
01389
Unlock tailgate key button
Short circuit to earth
00849
S contact on ignition starter
switch D
undefined switch status
Rectifying fault
00912
Front left window lifter switch - Wiring or plug connections
t
E40defective
implausible signal
Front left window lifter switch short circuit to earth
t
E40- defective
t
00914
Rear left window lifter switch
in the driver's door -E53implausible signal
short circuit to earth
wrong equipment
00929
CL lock unit on the passenger's
side -F221t Locking unit defective
implausible signal
Wiring or plug connections
t
defective
No supply voltage for CL on
t
passenger's door
Resistance in the mechanism of
t the locking unit and control
elements
56
wrong equipment
00930
CL lock unit
rear left - F 222
implausible signal
wrong equipment
00931
CL lock unit
rear right -F223implausible signal
00933
Window lifter motor front
passenger side
-V148implausible signal
t Motor defective
Replace motor
2)
t Motor defective
Replace motor
wrong equipment
00932
Window lifter motor driver's
side -V147implausible signal
57
00934
Window lifter motor rear left
-V26implausible signal
t Motor defective
Replace motor
00935
Window lifter motor rear right
- V27
t Motor defective
implausible signal
Wiring or plug connections
t
defective
t
00936
Window lifter switch in the
front passenger door - E107
implausible signal 3)
short circuit to positive
t Switch defective
t
Replace motor
Check wiring and plug connections
according to the current flow diagram
Inspect supply voltage
Check mechanism and ensure smooth
operation 2)
Replace switch
t Switch loose
00937
Window lifter switch in the rear
left door - E52
t Switch defective
implausible signal 3)
Wiring or plug connections
short circuit to positive
t
defective
t Switch loose
Replace switch
Check wiring and plug connections
according to the current flow diagram
Check switch fastening
Read measured value block, display group
number 008 Anchor
00938
Window lifter switch in the rear
right door - E54
t Switch defective
implausible signal 3)
Wiring or plug connections
short circuit to positive
t
defective
t Switch loose
Replace switch
Check wiring and plug connections
according to the current flow diagram
Check switch fastening
Read measured value block, display group
number 007 Anchor
00939
58
t Motor defective
t
Replace motor
t Motor defective
Replace motor
00943
Heated exterior mirror driver's t Mirror heating defective
side - Z4
Wiring or plug connections
t
defective
00945
Crash sensor for front airbag G190Short circuit to earth
00946
Interior light - W
Short circuit to positive
00948
Close sliding roof signal
Short circuit to earth
00949
Motor for CL tailgate LOCK
(locked)
implausible signal
t Motor defective
t
t Lock control mechanism defective Check lock control mechanism and ensure
smooth operation
00950
Motor for CL tailgate UNLOCK
t Motor defective
Replace motor
59
(unlocked)
implausible signal
t Lock control mechanism defective Check lock control mechanism and ensure
smooth operation
00952
Signal for driver's door open
Short circuit to positive
00953
Time limit of interior light
implausible signal
t Defective
00954
Terminal 50 relay
Short circuit to positive
00955
Key 1 outside of reception
range
Adaption limit exceeded
00956
Key 2 outside of reception
range
Adaption limit exceeded
00957
Key 3 outside of reception
range
Adaption limit exceeded
00958
Key 4 outside of reception
range
Adaption limit exceeded
01030
Lock the CL key switch on the
driver's
side
Short circuit to earth
t Switch defective
Replace switch
01031
Unlock the CL key switch on
the driver's
side
60
Implausible signal
Short circuit to earth
01032
Lock the CL key switch on the
passenger's
side
Short circuit to earth
01033
Unlock the CL key switch on
the passenger's
side
Implausible signal
Short circuit to earth
t Switch defective
Replace switch
t Switch defective
Replace switch
t Switch defective
Replace switch
01034
Window lifter: Thermo fuse
active, driver
t
01035
Window lifter: Thermo fuse
active, passenger's side
t
01036
Window lifter: Thermo fuse
active, RL
t
01037
Window lifter: Thermo fuse
active, RR
t Wiring or plug connections
61
defective
01038
Central locking, thermo fuse
t
t Bulbs defective
01044
Control unit wrongly coded
01131
Turn signal control
Open circuit/short circuit to
positive
t
short circuit to earth
01134
Alarm horn -H12undefined switch status
01135
Sensors for interior monitoring
Open circuit
t Fuse defective
Replace fuse
Replace sensor
t Sensor defective
defective
01141
Tailgate release switch -E165Short circuit to earth
01179
Key programming wrong
01328
Convenience databus
Check connection
Check wiring and plug connections
according to the current flow diagram
62
value block.
Replace the CU blocking the data bus for
convenience functions
Read measured value block, display group
number 012 Chapter
t Control units defective
01329
Data BUS Comfort in
emergency running mode
01330
Control unit for convenience
system
defective
no communication
t No meaning
01331
Door control unit driver's side J386
defective
t Control unit defective
no communication
t No meaning
01332
Door control unit passenger's
side -J387defective
no communication
t No meaning
01333
Door control unit rear left J388defective
no communication
t No meaning
01334
Door control unit rear right J389defective
no communication
t No meaning
01358
Switch for inside locking,
driver's side -E150Implausible signal
Short circuit to earth
01362
Switch for tailgate: close -F124Short circuit to earth
64
1)
2)
It is possible that the door window in the window run is also stiff
3)
A fault arises if the key of the switch is pressed for longer than 5 minutes in one direction, i.e if both signals occur
simultaneously
00849
S contact on ignition starter
Terminal 15 O.K., S contact
t
switch D
defective
undefined switch status
Wiring or plug connections
t
defective
00912
Front left window lifter
switch
-E40implausible signal
short circuit to earth
00913
Front right window lifter
switch in the driver's door Check wiring and plug connections according to
Wiring or plug connections
t
E81the current flow diagram
defective
implausible signal
t Front right window lifter switch - Replace front right window lifter switch -E81short circuit to earth
65
E81- defective
t
00914
Rear left window lifter
Wiring or plug connections
switch in the driver's door - t defective
E53Rear left window lifter switch t
implausible signal
E53- defective
short circuit to earth
Rear left window lifter switch
t
loose
00915
Rear right window lifter
switch in the driver's door
-E55implausible signal
short circuit to earth
wrong equipment
00929
CL lock unit front passenger
side -F221t Locking unit defective
implausible signal
Wiring or plug connections
t
defective
t
wrong equipment
00928
CL lock unit driver's side F220implausible signal
00930
CL lock unit
rear left -F222-
implausible signal
wrong equipment
00931
CL lock unit
rear right -F223implausible signal
wrong equipment
Replace motor
Check wiring and plug connections according to
the current flow diagram
00933
Window lifter motor front
passenger side
-V148implausible signal
00932
Window lifter motor driver's
side
t Motor defective
-V147Wiring or plug connections
implausible signal
t
defective
no setting or incorrect
setting
t Motor defective
Replace motor
00934
Window lifter motor rear
left
-V26implausible signal
t Motor defective
3)
67
00935
Window lifter motor rear
right
-V27implausible signal
t Motor defective
operation 3)
00936
Window lifter switch in the
front passenger door -E107- t Switch defective
implausible signal4)
Wiring or plug connections
short circuit to positive
t
defective
t Switch loose
00937
Window lifter switch in the
rear left door -E52implausible signal4)
short circuit to positive
t Switch defective
t
t Switch loose
00938
Window lifter switch in the
rear right door -E54implausible signal4)
short circuit to positive
t Switch defective
t
t Switch loose
00939
Motors for mirror
adjustment driver's side V149-
t Motor defective
00940
68
t Motor defective
Wiring or plug connections
defective
00945
Crash sensor for front airbag
-G190Short circuit to earth
00944
Heated exterior mirror on
front passenger side -Z5-
00942
Motor for mirror folding
t Motor defective
front passenger side -V122Wiring or plug connections
t
defective
00943
Heated exterior mirror
driver's side -Z4-
00946
Interior light - W
Short circuit to positive
Replace light
00947
Switch for tailgate remote
release -E18869
00950
Motor for CL tailgate
UNLOCK (unlocked)
undefined switch status
00951
Tailgate remote release
relay -J398Short circuit to positive
00952
Signal for driver's door open
Short circuit to positive
00953
Time limit of interior light
implausible signal
t Motor defective
t Motor defective
t Defective
00954
Terminal 50 relay
Short circuit to positive
00955
Key 1
Adaption limit exceeded
00956
Key 2
Adaption limit exceeded
00957
70
Key 3
Adaption limit exceeded
00958
Key 4
Adaption limit exceeded
01030
Lock the CL key switch on
the driver's
side
Short circuit to earth
01031
Unlock the CL key switch on
the driver's side
Implausible signal
Short circuit to earth
01032
Lock the CL key switch on
the passenger's
side
Short circuit to earth
01033
Unlock the CL key switch on
the passenger's
side
Implausible signal
Short circuit to earth
t Switch defective
Replace switch
t Switch defective
Replace switch
t Switch defective
Replace switch
t Switch defective
Replace switch
01034
Window lifter: Thermo fuse
active, driver
t
01035
71
Check mechanism
Check window lifter motor
Check mechanism
Check window lifter motor
01036
Window lifter: Thermo fuse
active, RL
Check mechanism
Check window lifter motor
01037
Window lifter: Thermo fuse
active, RR
Check mechanism
Check window lifter motor
01038
Central locking, thermo fuse
t Bulbs defective
01131
Turn signal control
t
01134
Alarm horn -H12undefined switch status
defective
no communication
t Fuse defective
Replace fuse
t Alarm system with its own power Check alarm system with independent supply,
72
defective
supply defective
if necessary replace
t Sensor defective
01179
Key programming wrong
01312
Databus drive
Check connection
Check wiring and plug connections according to
the current flow diagram
Replace sensor
01330
Control unit for convenience
73
system
defective
J388defective
no communication
01336
Group convenience data bus
75
01358
Switch for inside locking,
driver's side -E150Implausible signal
Short circuit to earth
01359
Switch for inside locking,
front passenger's side E198Implausible signal
Short circuit to earth
01362
Switch for tailgate: close F124Short circuit to earth
01389
Open switch for tailgate F124Implausible signal
Short circuit to earth
01483
Actuation
tailgate remote unlocking
76
implausible signal
01484
Lock the CL key switch
Short circuit to earth
01485
Unlock the CL key switch
Short circuit to earth
1)
2)
3)
It is possible that the door window in the window run is also stiff
4)
A fault arises if the key of the switch is pressed for longer than 5 minutes in one direction, i.e if both signals occur
simultaneously
Actuator diagnosis
Connecting vehicle system tester -V.A.G 1552- and selecting the address word for the convenience system
Chapter.
Readout on display:
Enter function 03.
Readout on display:
Confirm entry with key Q.
HELP
Read-out on display: (only for control unit with alarm function Chapter,
interrogate control unit version)
Alarm horn sounds.
Read-out on display: (only for control unit with alarm function Chapter,
interrogate control unit version)
Turn signal lights come on.
Actuator diagnosis
->
Alarm horn H12
Actuator diagnosis
->
Turn signal control
Readout on display:
Actuator diagnosis
Interior light - W
->
Press key.
Readout on display:
Sliding roof closes.
Actuator diagnosis
Close sliding roof signal
->
Press key.
Readout on display:
Actuator diagnosis
CL warning light Safe
->
Press key.
Readout on display:
The illumination for the switch in the door trim panel comes on.
Actuator diagnosis
->
Lighting/switches and instruments
Press key.
Readout on display:
Press key.
Actuator diagnosis
END
77
->
Press key.
Readout on display:
->
HELP
HELP
->
HELP
Carefully follow the test sequence step by step: first interrogate the
fault memory, then erase.
Caution!
Fault memory was not
interrogated
Ending output
Select function 06.
Readout on display:
Confirm entry with key Q.
Readout on display:
Switch off ignition.
Disconnect plug connection from vehicle system tester V.A.G 1552-.
78
Help
Readout on display:
Enter code number following table:
Table of codes for convenience system of 1st, 2nd and 2nd/5th
generation
Central locking system Individual door opening
Overall opening
Individual door opening1)
Overall opening1)
1)
(0
Code number
04096
04097
01024
01025
1J0959799AH Central CU
comf.
0001 ->
Coding 04097
WSC XXXXX
If the control unit rejects an entered code number the following message will be
displayed:
In this case the control unit was not coded with the data required for the vehicle. Check
whether the right control unit was fitted on the vehicle (compare part number and
character index) and whether possibly a wrong code was entered.
Repeat coding.
FAULT
->
Coding XXXXX
not accepted
If the control unit cannot be coded (correct part number, correct code number) the
control unit must replaced with a new original part.
Ending output Chapter.
Chapter.
Readout on display:
HELP
Readout on display:
Desired display group number Chapter, Chapter, Chapter or
Chapter. Confirm the desired display group number with the key Q.
Readout on display:
The meaning of the display content in the individual display fields can be found
in the test table Chapter, Chapter, Chapter or Chapter.
End measured value block test:
Press key.
Readout on display:
Note
Interrogate the fault memory after ending the function Reading
measured value block Chapter.
1)
1)
Lock/unlock switch
(closed/opened)
unlocking
locking
not activated
implausible
turns
Only operational with the ignition switched on
stands
Display group 002 for vehicles 09.97 (1st generation convenience system)
Display Denomination
Readout on Rectifying fault
field
display
1
Central switch for
opened
Visual inspection of the cable guide.
window lifter -E189closed
Check the correct fitting and tightness of the relevant plug
Switch driver's side not activated
connections while observing the display. If the display content does
implausible
not change during testing, rectify fault or replace the relevant
2
Central switch for
opened
component.
window lifter -E189closed
not activated Erase fault memory.
Switch front
implausible Perform a functional test.
passenger side
3
Central switch for
opened
Interrogate the fault memory again.
window lifter -E189closed
Switch RR
not activated
not fitted
implausible
4
Central switch for
opened
window lifter -E189closed
Switch RL
not activated
not fitted
implausible
Display group 003 for vehicles 09.97 (1st generation convenience system)
Display Denomination
field
1
Key switch driver's
side
Acknowledgement of
central
locking
Acknowledgement of
central
locking
safe
not safe
Display group 004 for vehicles 09.97 (1st generation convenience system)
Display Denomination
field
1
Mirror
adjustment
switch
2
Mirror selection
switch
Display group 005 for vehicles 09.97 (1st generation convenience system)
Display Denomination
field
1
Window lifter
switch PS
Lock/unlock
opened
Erase fault memory.
button
closed
Perform a functional test.
(not installed on not activated
Octavia)
not fitted Interrogate the fault memory again.
implausible
Display group 006 for vehicles 09.97 (1st generation convenience system)
Display Denomination
field
1
Key switch PS
CL
acknowledgement
FPS
CL
acknowledgement
FPS
locked
unlocked
safe
not safe
Display group 007 for vehicles 09.97 (1st generation convenience system)
Display Denomination
field
1
Window lifter switch in
rear right door -E54-
CL acknowledgement RR
CL acknowledgement RR
Display group 008 for vehicles 09.97 (1st generation convenience system)
Display Denomination
field
1
Window lifter switch in
rear left door -E52-
CL acknowledgement RL
CL acknowledgement RL
display
opened
Visual inspection of the cable guide.
closed
Check the correct fitting and tightness of the relevant plug
not activated
connections while observing the display. If the display content
implausible
does not change during testing, rectify fault or replace the
relevant component.
Door open Erase fault memory.
door closed
Perform a functional test.
locked
unlocked
safe
not safe
Display group 009 for vehicles 09.97 (1st generation convenience system)
Display Denomination
field
1
Switch and instrument
lighting rheostat -E20-
41)
1)
Display group 010 for vehicles 09.97 (1st generation convenience system)
Display Denomination
field
1
S contact
2
3
Mirror heating
Key switch
tailgate
while observing the display. If the display content does not change during
testing, rectify fault or replace the relevant component.
on
off
opened
Interrogate the fault memory again.
closed
not activated
implausible
83
Ignition
Terminal 15
on
Terminal 15
off
Display group 011 for vehicles 09.97 (1st generation convenience system)
Display Denomination
field
1
Engine hood and
radio contact switch
2
3
4
Tailgate switch
Release
sliding/tilting roof
Temperature
deactivation CL
yes
no
yes
no
Display group 012 for vehicles 09.97 (1st generation convenience system)
Display Denomination
field
1
Check BUS
while observing the display. If the display content does not change during
testing, rectify fault or replace the relevant component.
If there is no change, disconnect all inner door connectors and connect
them again in sequence.
Pay attention to the measured value block.
If the display content changes, the relevant control unit must be replaced.
Erase fault memory.
Perform a functional test.
Interrogate the fault memory again.
Front
equipment
Driver
These display fields only indicate what the relevant vehicle equipment looks
driver + like
passenger
passenger
empty
Rear equipment
rl.
Here you can check, e.g. which control units are connected to the system
rl + rr
and which are activated or blocked
rr
empty
Auxiliary
Memory
equipment
empty
Display group 013 for vehicles 09.97 (1st generation convenience system)
Display Denomination
field
1
Fixed code known (only on control
Readout on
display
O.K.
84
Rectifying fault
If N.O.K.:
Algorithm
N.O.K.
Key code is outside of reception range. Re
no measured
initialise radio control via function 10
value
(Adaptation) Chapter
(key having just
not been
activated)
O.K.
If no measured value:
N.O.K.
Battery in key discharged, replace battery
no measured
Remote control defective, replace key
value
(key having just
not been
activated)
O.K.
N.O.K.
no measured
value
(key having just
not been
activated)
Display group 014 for vehicles 09.97 (1st generation convenience system)
Display Denomination Readout on Rectifying fault
field
display
1
Key number
1....4
When activating a key initialised by radio control, the position in which the
key was initialised is displayed here.
If the tester displays 0 even though a radio control button was pressed, the
key must be re-initialised via adaptation (function 10).
Display group 015 for vehicles 09.97 (1st generation convenience system)
Display Denomination
field
1
Last alarm source (only on control units with radio
control receiver and alarm function
Chapter)
2
Second last alarm source (only on control units
with radio control receiver and alarm function
Chapter)
3
3. last alarm source (only on control units with
radio control receiver and alarm function
Chapter)
4
4. last alarm source (only on control units with
radio control receiver and alarm function
Chapter)
Possible alarm sources for vehicles 09.97 (1st generation convenience system)
Alarm sources
Tailgate contact switch
Rotary latch switch RL
Rotary latch switch RR
Rotary latch switch PD
Ignition
Interior monitoring
Display
1
2
4
8
16
32
85
Lock/unlock switch
(closed / opened)
unlocking
locking
not activated
implausible
turns
Only operational with the ignition switched on.
stands
Display group 002 for vehicles 10. 97 (2nd generation convenience system)
Display Denomination
Readout on Rectifying fault
field
display
1
Central switch for
autom. Visual inspection of the cable guide.
window lifter -E189opening
Check the correct fitting and tightness of the relevant plug
Door switch driver's
man.
connections while observing the display. If the display content does
door
closing
not change during testing, rectify fault or replace the relevant
man.
component.
opening
autom. Erase fault memory.
closing Perform a functional test.
not
Interrogate the fault memory again.
activated
2
Central switch for
autom.
window lifter -E189opening
Switch front
man.
passenger side
closing
man.
opening
autom.
closing
not
activated
3
Central switch for
man.
window lifter -E189opening
Switch RR
man.
closing
86
not
activated
man.
opening
man.
closing
not
activated
Display group 003 for vehicles 10. 97 (2nd generation convenience system)
Display Denomination
field
1
Key switch DS
2
3
1)
0 1)
1 2)
CL
acknowledgement
DS
CL
acknowledgement
DS
locked
unlocked
safe
not safe
0 = Door closed
1 = Door opened
2)
Mirror selection
switch
Readout on
display
not
activated
pos. X+
pos. Xpos. /Y+
pos. /Yleft
right
Rectifying fault
Visual inspection of the cable guide.
Check the correct fitting and tightness of the relevant plug connections
while observing the display. If the display content does not change during
testing, rectify fault or replace the relevant component.
1)
Mirror ratchet
control 1)
not fitted
Display group 005 for vehicles 10. 97 (2nd generation convenience system)
Display Denomination
field
1
1)
Window lifter
switch PS
Lock/unlock
switch 1)
Mirror ratchet
control FPS 1)
display
man. opening Visual inspection of the cable guide.
man. closing
Check the correct fitting and tightness of the relevant plug connections
not activated
while observing the display. If the display content does not change
implausible
during testing, rectify fault or replace the relevant component.
not activated Erase fault memory.
not fitted
Perform a functional test.
implausible
Interrogate the fault memory again.
not fitted
Display group 006 for vehicles 10. 97 (2nd generation convenience system)
Display Denomination
field
1
Key switch PS
1)
0 1)
1 2)
locked
unlocked
safe
not safe
0 = Door closed
1 = Door opened
2)
CL acknowledgement RR
CL acknowledgement RR
88
1)
0 = Door closed
1 = Door opened
2)
1)
CL acknowledgement RL
CL acknowledgement RL
locked
unlocked
safe
not safe
0 = Door closed
1 = Door opened
2)
km/h
Erase fault memory.
(0-255 km/h,
Perform a functional test.
after 2 km/h)
0-1-0-0 2) Interrogate the fault memory again.
yes
no
not fitted
1)
Only for control unit with receiver for remote control and alarm function Chapter.
2)
not activated
Mirror heating
Key switch
tailgate
Ignition
Check the correct fitting and tightness of the relevant plug connections
while observing the display. If the display content does not change during
testing, rectify fault or replace the relevant component.
on
Erase fault memory.
off
Perform a functional test.
not fitted
opened
Interrogate the fault memory again.
closed
not activated
implausible
Terminal 15
on
Terminal 15
off
Display group 011 for vehicles 10. 97 (2nd generation convenience system)
Display Denomination
Readout on Rectifying fault
field
display
1
Engine hood and
opened Visual inspection of the cable guide.
radio contact switch
closed
Check the correct fitting and tightness of the relevant plug
not
connections while observing the display. If the display content does
installed
not change during testing, rectify fault or replace the relevant
component.
2
3
Tailgate switch
opened
closed
Release sliding/tilting
roof
yes
no
Display group 012 for vehicles 10. 97 (2nd generation convenience system)
Display Denomination
field
1
Check BUS
while observing the display. If the display content does not change during
testing, rectify fault or replace the relevant component.
If there is no change, disconnect all inner door connectors and connect
them again in sequence.
Pay attention to the measured value block.
If the display content changes, the relevant control unit must be replaced.
Erase fault memory.
Perform a functional test.
Interrogate the fault memory again.
Front
equipment
Driver
These display fields only indicate what the relevant vehicle equipment looks
driver + like
passenger
passenger
empty
Rear equipment
rl.
Here you can check, e.g. which control units are connected to the system
rl + rr
and which are activated or blocked
rr
90
Auxiliary
equipment
empty
Memory
empty
Display group 013 for vehicles 10. 97 (2nd generation convenience system)
Display Denomination
field
1
Fixed code known 1)
1)
Algorithm 1)
Only for control unit with receiver for remote control and alarm function Chapter.
Display group 014 for vehicles 10. 97 (2nd generation convenience system)
Display field Denomination
1
Voltage tml. 30
2
3
not activated
not intalled
on
off
1 1 1 1 1 2)
1)
2)
0 = Disconnected
1= Operation
Display group 015 for vehicles 10. 97 (2nd generation convenience system)
Display Denomination
field
1
Last alarm source 1)
2
3
4
Readout on
display
Display
1....65535
Rectifying fault
Only the last 4 activation zones of the anti-theft alarm system
are displayed!
e.g. 64 = Engine hood contact switch
(possible alarm source see table below)
91
1)
Possible alarm sources for vehicles 10. 97 (2nd generation convenience system)
Alarm sources
Display
Tailgate contact switch
1
Rotary latch switch RL
2
Rotary latch switch RR
4
Rotary latch switch PD
8
Ignition
16
Interior monitoring
32
Engine hood contact switch 64
Rotary latch switch DD
128
No alarm
255
Readout on
display
Display
1....65535
Rectifying fault
Only the last 4 activation zones of the anti-theft alarm system
are displayed!
e.g. 64 = Engine hood contact switch
(possible alarm sources Chapter)
Possible alarm sources for vehicles 08. 98 (2nd/5th generation convenience system)
Alarm sources
Tailgate contact switch
Rotary latch switch RR
Rotary latch switch RL
Rotary latch switch PD
Display
1
2
4
8
92
Ignition
16
Immobiliser
17
Interior monitoring
32
Engine hood contact switch 64
Rotary latch switch DD
128
No alarm
255
Display group 016 for vehicles 08. 98 (2nd/5th generation convenience system)
Display Denomination
field
1
Immobilizer key
detection 1)
Automatic
deactivated
lock/unlock switch activated
1)
not installed
Tailgate
opened
- Safety catch 1)
closed
not installed
WL thermo fuse DS
Display group 002 for vehicles 05.01 (3rd generation convenience system)
93
Display Denomination
field
1
Central switch for
window lifter -E189Switch front
passenger side
Display group 003 for vehicles 05.01 (3rd generation convenience system)
Display Denomination
field
1
Mirror
adjustment
switch
Mirror selection
switch
Mirror ratchet
control DS
Mirror heating
Readout on
display
not activated
pos. X+
pos. Xpos. /Y+
pos. /Yleft
right
fold together
deactivated
not installed
implausible
folded
together
folded open
not fitted
on
off
not fitted
Rectifying fault
Visual inspection of the cable guide.
Check the correct fitting and tightness of the relevant plug connections
while observing the display. If the display content does not change
during testing, rectify fault or replace the relevant component.
Display group 004 for vehicles 05.01 (3rd generation convenience system)
Display Denomination
field
1
Window lifter
switch PS
Window lifter
thermo fuse FPS
Mirror ratchet
control PS
display
autom.
Visual inspection of the cable guide.
opening
Check the correct fitting and tightness of the relevant plug
autom.
connections while observing the display. If the display content does
closing
not change during testing, rectify fault or replace the relevant
man. opening
component.
man. closing
not activated
not installed
implausible
yes
no
not fitted
folded
together
folded open
not fitted
Display group 005 for vehicles 05.01 (3rd generation convenience system)
Display Denomination
field
1
Window lifter switch
in rear left door -E52-
Display group 006 for vehicles 05.01 (3rd generation convenience system)
Display Denomination
field
1
Voltage tml. 30
2
Ignition - tml.
15
Readout on
display
Voltage V
on
off
Rectifying fault
Check voltage.
Visual inspection of the cable guide.
95
S contact
no
Check the correct fitting and tightness of the relevant plug connections
communication while observing the display. If the display content does not change
activated
during testing, rectify fault or replace the relevant component.
deactivated Erase fault memory.
no contact
Perform a functional test.
Interrogate the fault memory again.
Speed signal
km/h
km/h
0-255
Display group 007 for vehicles 05.01 (3rd generation convenience system)
Display Denomination
field
1
Key switch driver's door
2
Display group 008 for vehicles 05.01 (3rd generation convenience system)
Display Denomination
field
1
Engine hood
contact switch
Key switch
tailgate
Tailgate contact
switch
Thermo fuse CL
Readout on
display
opened
closed
not installed
no
communication
locking
unlocking
not activated
implausible
opened
closed
no
communication
yes
no
not fitted
Rectifying fault
Visual inspection of the cable guide.
Check the correct fitting and tightness of the relevant plug
connections while observing the display. If the display content does
not change during testing, rectify fault or replace the relevant
component.
Erase fault memory.
Perform a functional test.
Interrogate the fault memory again.
Display group 009 for vehicles 05.01 (3rd generation convenience system)
Display field Denomination
Readout on display Rectifying fault
1
CL acknowledgement DD
locked
unlocked
safe
96
CL acknowledgement FPD
CL acknowledgement RL
CL acknowledgement RR
not fitted
locked
unlocked
safe
not fitted
locked
unlocked
safe
not fitted
locked
unlocked
safe
not fitted
Display group 010 for vehicles 05.01 (3rd generation convenience system)
Display field Denomination
Readout on display Rectifying fault
1
Rotary latch switch - DD
open
closed
2
Rotary latch switch PD
open
closed
3
Rotary latch switch RL
open
closed
4
Rotary latch switch RR
open
closed
Display group 011 for vehicles 05.01 (3rd generation convenience system)
Display Denomination
field
1
Immobilizer key
detection
2
3
4
Data BUS
Display group 012 for vehicles 05.01 (3rd generation convenience system)
Display field Denomination
1
Equipment, driver's door
2
3
4
1)
No communication.
2)
Operation.
97
Display group 013 for vehicles 05.01 (3rd generation convenience system)
Display field Denomination
Readout on display Rectifying fault
1)
1
HDF switch and tailgate key switch
not activated
2
Tailgate contact switch
opened
closed
not installed
3
Illumination switche
0...100%
1)
Display group 014 for vehicles 05.01 (3rd generation convenience system)
Display Denomination
field
1
Fixed code known 1)
1)
Algorithm 1)
Only for control unit with receiver for remote control and alarm function Chapter.
Display group 015 for vehicles 05.01 (3rd generation convenience system)
Display field Denomination
Readout on display Rectifying fault
1
Remote control key buttons
01)
12)
2
Interior monitoring sensor
yes
no
not fitted
3
IRUE cut-off
on
off
not fitted
1)
Not actuated
2)
Actuated
Display group 016 for vehicles 05.01 (3rd generation convenience system)
Display Denomination
Readout on
Rectifying fault
98
field
1
2
3
4
1)
1)
display
Display
1....65535
Possible alarm sources for vehicles 05.01 (3rd generation convenience system)
Alarm sources
Display
Rotary latch switch DD
1
Rotary latch switch RL
2
Rotary latch switch RR
4
Rotary latch switch PD
8
Tailgate contact switch
16
Immobiliser - none, or wrong key
17
Interruption of the contact with the alarm system with independent supply 18
Engine hood contact switch
32
Ignition - tml. 15
64
Interior monitoring
128
No alarm
255
Adaptation
Valid for vehicles 07. 98 (1st and 2nd generation convenience system)
Channel number
Page
1)2)
00 - Adaptation of ignition keys with radio control, erase initialised keys
Anchor
01 - Adaptation of ignition keys with radio control, initialise initialised keys 1)2)
Anchor
2)
03 - Automatic lock/unlock: The vehicle is locked when a speed of 15 km/h is reached Anchor
04 - IRUE cut-off: To activate or deactivate the interior monitoring press CL-ZU twice 2) Anchor
05 - Unlock Horn tone off and on 2)
Anchor
06 - Lock Horn tone off and on 2)
Anchor
2)
07 - Unlock Turn signal lights flash off and on
Anchor
2)
08 - Lock Turn signal lights flash off and on
Anchor
1)
2)
If new or additional ignition keys are required they must be adapted to the control electronics of the immobilizer
and convenience system.
t Always adapt all ignition keys, i.e. also the available ignition keys.
t The number of already adapted keys is displayed by selecting the function adaptation.
t The adaptation can be interrupted with key C of -V.A.G 1552-.
t The operating number (workshop code) of the -V.A.G 1552- is stored when adapting the ignition keys of the
99
immobilizer control.
Requirements:
t
All ignition keys must be available. If no old ignition key is available, see Lost key procedure, Electrical
System Rep. gr.96
Key fob with concealed secret number available. If not, see Determining the secret number Electrical
System Rep. gr.96
HELP
Readout on display:
Adaptation
Enter channel
number XX
Enter channel number 00 (all the keys are erased with channel number 00) and
confirm entry with the Q key.
Readout on display:
Confirm the entry with key Q.
Readout on display:
Press key.
Readout on display:
Enter function 10.
Readout on display:
Confirm the entry with key Q.
Adaptation
Erase initialisation values?
Adaptation
Initialisation values erased
->
HELP
Readout on display:
Adaptation
Enter channel
number XX
Enter channel number 01 (all the keys are erased with channel number 01) and
confirm entry with the Q key.
Readout on display:
Channel 1
Adaptation
Key
1
- - -
The top line shows how many keys need to be initialised (Standard = 1). Select
number of the keys using the keys and . Maximum number of all the initiated
keys = 4.
Read-out on the display: Number of radio control keys to be
initialised.
Confirm the entry with key Q.
Readout on display:
Press key.
Adaptation
3
Channel 1
Adaptation
Store changed value?
Channel 1
Key
-
Channel 1
Adaptation
Changed value stored
1 ->
3 Q
- -
3 Q
3 ->
Readout on display:
Switch off ignition and withdraw ignition key.
Press a button once on each of the radio control keys to be initialised (in the
example above on 3 keys)
Note
t All 3 keys (see example) must be initialised during a single initialisation
100
process.
t When adapting all keys never exceed the 30 second limit.
The ignition key adaptation is automatically terminated if:
t The number of keys to be adapted has been reached.
t
A button on a radio control key to be initialised has been pressed more than
once.
The allowed adaptation time of 30 seconds after switching on the ignition with
the 2nd key has been exceeded (fault is stored).
Adaptation
Enter channel number XX
Readout on display:
Readout on display:
HELP
Channel 3
Adaptation
Automatic lock/unlock off
Channel 3
Adaptation
Automatic lock/unlock on
Channel 3
Adaptation
Store changed value?
Channel 3
Adaptation
Changed value stored
0 ->
- - -
1 Q
- - 1 Q
1 ->
Readout on display:
IRUE cut-off: To activate or deactivate the interior monitoring press
CL-ZU twice
Readout on display:
Channel 4
Adaptation
0 ->
Interior monitoring off - - -
Channel 4
Adaptation
1 Q
Interior monitoring
on - - Channel 4
Adaptation
Store changed value?
101
1 Q
Channel 4
Adaptation
Changed value stored
1 ->
Readout on display:
Activate and deactivate the alarm when unlocking
HELP
Readout on display:
Adaptation
Enter channel number XX
Channel 5
unlocked
Channel 5
unlocked
Press key.
Readout on display:
Confirm the entry with key Q.
Readout on display:
Press keys 0 and 6.
Readout on display:
Confirm the entry with key Q.
Readout on display:
Press key.
HELP
HELP
Adaptation
Enter channel number XX
Channel 6
locked Beep
1 ->
Readout on display:
Readout on display:
1 Q
0 ->
- - -
Adaptation
1 Q
Beep on
- - -
Channel 5
Adaptation
Changed value stored
Readout on display:
Readout on display:
Adaptation
Beep off
Channel 5
Adaptation
Store changed value?
Channel 6
locked Beep
Adaptation
0 ->
off
- - -
Adaptation
on
- - -
Channel 6
Adaptation
Store changed value?
Channel 6
Adaptation
Changed value stored
1 Q
1 Q
3 ->
Readout on display:
Activate and deactivate the turn signal lights when unlocking
HELP
Adaptation
Enter channel number XX
Channel 7
102
Adaptation
0 ->
unlocked
Channel 7
unlocked
Press key.
off
- - -
Adaptation
1 Q
Flashing
on
- - -
Channel 7
Adaptation
Store changed value?
Flashing
Channel 7
Adaptation
Changed value stored
1 Q
1 ->
Readout on display:
Vehicle system test
Select function XX
HELP
Adaptation
Enter channel number XX
Channel 8
Adaptation
locked
Flashing
off
Channel 8
Adaptation
Store changed value?
0 ->
- - -
Channel 8
Adaptation
1 Q
locked
Flashing
on
- - -
Readout on display:
Channel 8
Adaptation
Changed value stored
Readout on display:
Adaptation for vehicles 08. 98 (2nd/5th and 3rd generation
convenience system)
1 Q
1 ->
Channel number
00 - Adaptation of ignition keys with radio control, erase initialised keys
01 - Adaptation of ignition keys with radio control, initialising new keys
03 - Automatic lock/unlock: The vehicle is locked when a speed of more than 15 km/h is reached
04 - Automatic lock/unlock: The vehicle is unlocked when the ignition key is removed from the ignition
lock
05 - IRUE cut-off: To activate or deactivate the interior monitoring press CL-ZU twice2)
06 - Unlock Horn tone off and on
07 - Lock Horn tone off and on
08 - Unlock Turn signal lights flash off and on
09 - Lock Turn signal lights flash off and on
10 - Alarm horn settings: Programming of the alarm reaction in the event of an alarm in compliance with
the applicable country legislation
Page
Anchor
Anchor
Anchor
Anchor
Anchor
Anchor
Anchor
Anchor
Anchor
Anchor
Insert the mechanically operational (adapted) ignition key in the ignition lock.
Switch on ignition.
Using the new key (to be initialised) mechanically lock the vehicle (e.g. the driver's door) and subsequently press
one of the radio buttons on the key.
Press the radio button repeatedly after an interval of more than one second (end key initialisation).
The required adaptation process is confirmed by a brief horn tone.
Note
If new or additional ignition keys are required they must be adapted to the control electronics of the immobilizer.
Adaptation with vehicle system tester -V.A.G 1552Note
t Only on control units with radio control receiver Chapter.
t
If new or additional ignition keys are required they must be adapted to the control electronics of the immobilizer
and convenience system Electrical System, Rep. Gr. 96.
t Always adapt all ignition keys, i.e. also the available ignition keys.
t The number of already adapted keys is displayed by selecting the function adaptation.
t The adaptation can be interrupted with key C of -V.A.G 1552-.
t
The operating number (workshop code) of the -V.A.G 1552- is stored when adapting the ignition keys of the
immobilizer control.
Requirements:
t
All ignition keys must be available. If no old ignition key is available, see Lost key procedure, Electrical
System Rep. gr.96
Key fob with concealed secret number available. If not, see Determining the secret number Electrical
System Rep. gr.96
HELP
Readout on display:
Press keys 0 and 0 (all the keys are erased with channel number 00).
Adaptation
Enter channel number XX
Adaptation
Erase initialisation values?
Adaptation
Initialisation values erased
Vehicle system test
Select function XX
Vehicle system test
10 - Adaptation
Readout on display:
Press keys 0 and 1 (all the keys are erased with channel number 01).
104
->
HELP
Adaptation
Enter channel number XX
Readout on display:
Channel 1
Adaptation
Key
1
- - -
The top line shows how many keys need to be initialised (Standard = 1). Select
number of the keys using the keys and . Maximum number of all the initiated
keys = 4.
1 ->
Press key.
Read-out on the display: Number of radio control keys to be
initialised.
Confirm the entry with key Q.
Readout on display:
Confirm the entry with key Q.
Readout on display:
Press key.
Channel 1
Key
-
Adaptation
3
Channel 1
Adaptation
Store changed value?
Channel 1
Adaptation
Changed value stored
3 Q
- -
3 Q
3 ->
Readout on display:
Switch off ignition.
Press a button once on each of the radio control keys to be initialised (in the
example above on 3 keys)
Note
All 3 keys (see example) must be initialised during a single initialisation
t
process.
t When adapting all keys never exceed the 30 second limit.
The ignition key adaptation is automatically terminated if:
a button on a radio control key to be initialised has been pressed more than
once.
the allowed adaptation time of 30 seconds after switching on the ignition with
the 2nd key has been exceeded (fault is stored).
Adaptation
Enter channel number XX
Readout on display:
Readout on display:
HELP
Channel 3
Adaptation
Automatic lock/unlock off
Channel 3
Adaptation
Automatic lock/unlock on
Channel 3
Adaptation
Store changed value?
105
0 ->
- - -
1 Q
- - 1 Q
Readout on display:
Press key.
Channel 3
Adaptation
Changed value stored
1 ->
Readout on display:
Automatic lock/unlock: The vehicle is unlocked when the ignition key is
removed from the ignition lock
Readout on display:
Enter function 10.
Readout on display:
Confirm the entry with key Q.
Readout on display:
Press keys 0 and 4.
Readout on display:
Confirm the entry with key Q.
Readout on display:
Press key.
Adaptation
Enter channel number XX
HELP
Readout on display:
Readout on display:
Channel 4
Auto-Unlock
Channel 4
Auto-Unlock
Adaptation
off
0 ->
- - -
Adaptation
1 Q
on
- - -
Channel 4
Adaptation
Store changed value?
Channel 4
Adaptation
Changed value stored
1 Q
1 ->
Readout on display:
IRUE cut-off: To activate or deactivate the interior monitoring press
CL-ZU twice
Readout on display:
Channel 5
Adaptation
0 ->
Interior monitoring off - - -
Channel 5
Adaptation
1 Q
Interior monitoring
on - - Channel 5
Adaptation
Store changed value?
Channel 5
Adaptation
Changed value stored
1 Q
1 ->
Readout on display:
Activate and deactivate the alarm when unlocking
HELP
Adaptation
Enter channel number XX
Readout on display:
Channel 6
106
Adaptation
0 ->
unlocked
Channel 6
unlocked
Press key.
Channel 6
Adaptation
Changed value stored
Readout on display:
Readout on display:
Confirm the entry with key Q.
Readout on display:
Press key.
HELP
HELP
Adaptation
Enter channel number XX
Channel 7
locked Beep
1 ->
Readout on display:
Readout on display:
1 Q
- - -
Adaptation
1 Q
Beep on
- - -
Channel 6
Adaptation
Store changed value?
Beep off
Channel 7
locked Beep
Adaptation
0 ->
off
- - -
Adaptation
on
- - -
Channel 7
Adaptation
Store changed value?
Channel 7
Adaptation
Changed value stored
1 Q
1 Q
3 ->
Readout on display:
Activate and deactivate the turn signal lights when unlocking
HELP
Readout on display:
Channel 8
unlocked
Channel 8
unlocked
Adaptation
Flashing
off
0 ->
- - -
Adaptation
1 Q
Flashing
on
- - -
Channel 8
Adaptation
Store changed value?
Channel 8
Adaptation
Changed value stored
1 Q
1 ->
Readout on display:
Activate and deactivate the turn signal lights when locking
HELP
107
10 - Adaptation
Adaptation
Enter channel number XX
Channel 9
Adaptation
locked
Flashing
off
Channel 9
Adaptation
1 Q
locked
Flashing
on
- - -
Channel 9
Adaptation
Store changed value?
Channel 9
Adaptation
Changed value stored
Press key.
0 ->
- - -
1 Q
1 ->
Readout on display:
Vehicle system test
Alarm horn settings: Programming of the alarm reaction in the event of an alarm HELP
in compliance with the applicable country legislation
Select function XX
Enter function 10.
Readout on display:
Adaptation
Enter channel number XX
Channel 10
Adaptation
1 ->
Setting
Alarm horn
rest of Europe - -
-
Channel 10
Adaptation
2 Q
Setting
Alarm horn
Germany - - -
Readout on display:
Readout on display:
Channel 10
Adaptation
3 Q
Setting
Siren in Great Britain - - Channel 10
Adaptation
Store changed value?
Channel 10
Adaptation
Changed value stored
Vehicle system test
Select function XX
108
3 ->
HELP
3 Q
Monitoring and disconnection of all interior and luggage compartment lights as a battery discharge
protection
Operation
The central locking control unit -J110- is located in the dash panel. It is equipped with a fault memory. The
connection for the self-diagnosis is located below the storage compartment under the steering column.
The control unit detects faults and malfunctions and stores them in the permanent memory.
Initiate self-diagnosis at the start of fault finding and retrieve the stored information using the vehicle system
tester -V.A.G 1552- oder -V.A.G 1551-.
Note
The following description applies for the vehicle system tester -V.A.G 1552- used with the program card
t
6.0.
The use of vehicle diagnosis, measurement and information system V.A.S 5051 or fault read-out scan tool
t -V.A.G 1551- with program card 9.0 is almost identical except for specific deviations (e.g. other display,
possibility of using a printer).
t To end the diagnosis or to switch to another address word select function 06 End output.
The displayed fault messages refer to a fault table including indications on the possible causes as well as
targeted repairs.
Faults due to a temporary line interruption or loose contact are also stored. These faults are displayed as
sporadic faults SP. If faults, displayed in this way, do not occur within 2 minutes after switching on the
ignition 50x, they are automatically erased from the fault memory.
Function indicator
109
The optical Safe function indicator is a LED mounted in the door molding of the driver's door.
Connect the vehicle system tester -V.A.G 1552- and select the address word
for the central locking control unit -J110Special tools, test equipment as well as aids required
t Vehicle system tester -V.A.G 1552t Diagnostic cable -V.A.G 1551/3, 3A, 3B oder 3CTest requirements:
t All fuses must be OK in compliance with the current flow diagram.
t Battery voltage at least 9 V.
Readout on display:
One of the following four displays will appear in the event of a communication
set-up failure between vehicle system tester -V.A.G 1552- and the control unit.
HELP
110
The display shows the control unit identification number, e.g.: or further
displays interrogate control unit version, page Chapter.
Press key.
Readout on display:
Note
The ignition can be switched off after communication has been
established.
HELP
The display shows the control unit identification number, e.g. or other
displays Chapter, overview of the control units.
Press key.
Readout on display:
t 1J0 962 258 = Part no. of the control unit
t Central locking = System designation
HELP
Overview of all the central locking control units according to running date
and generation
Valid for vehicles 09. 97 (1st generation central locking)
Control unit part No. Program number Control unit function
1J0 962 258 1)
V34
Control unit without radio control and alarm function
1)
1J0 962 258 A
V34
Control unit with receiver for remote control and alarm function
1)
0002
0002
0002
1)2)
1)2)
0002
0002
0002
1)3)
1)3)
1)2)3)
0002
Limousine
Control unit with receiver for remote control and with alarm function
(with interior monitoring), with alarm system with independent power
supply
Limousine
Control unit with receiver for remote control and with alarm function
(with interior monitoring), with alarm system with independent power
supply
Limousine, RHD
Control unit without radio control and alarm function
Combi
Control unit with receiver for remote control; without alarm function
Combi
Control unit with receiver for remote control; without alarm function
Combi
Control unit with receiver for remote control and with alarm function
(without interior monitoring)
Combi
Control unit with receiver for remote control and with alarm function
(without interior monitoring)
Combi
Control unit with receiver for remote control and with alarm function
(with interior monitoring)
Combi
Control unit with receiver for remote control and with alarm function
(with interior monitoring)
Combi
Control unit with receiver for remote control and with alarm function
(with interior monitoring), with alarm system with independent power
supply
Combi
Control unit with receiver for remote control and with alarm function
(with interior monitoring), with alarm system with independent power
supply
Combi, RHD
Control unit without radio control and alarm function,
Limousine
Control unit with receiver for remote control; without alarm function
Limousine
Control unit with receiver for remote control and with alarm function
(without interior monitoring)
Limousine
Control unit with receiver for remote control and with alarm function
(with interior monitoring)
Limousine
Control unit with receiver for remote control and with alarm function
(with interior monitoring), with alarm system with independent power
supply
Limousine, RHD
Control unit without radio control and alarm function
Combi
Control unit with receiver for remote control; without alarm function
Combi
113
0002
0002
0002
1)3)
1)3)
1)2)3)
0002
Control unit with receiver for remote control and with alarm function
(without interior monitoring)
Combi
Control unit with receiver for remote control and with alarm function
(with interior monitoring)
Combi
Control unit with receiver for remote control and with alarm function
(with interior monitoring), with alarm system with independent power
supply
Combi, RHD
Control unit with receiver for remote control and with alarm function
(with interior monitoring), with alarm system with independent power
supply
Limousine
Control unit with receiver for remote control and with alarm function
(with interior monitoring), with alarm system with independent power
supply
Combi
1)
2)
3)
1P
1Q
1R
1S
1T
1R
Combi/R
Limousine/L
Limousine/R
Combi/L
Combi/R
Limousine/R
1T
Combi/R
1)
2)
Readout on display:
Confirm the entry with key Q.
HELP
X faults detected!
->
t 1. Remove fault.
t 2. Erase fault memory (Function 05).
t 3. Perform a functional test of the central locking.
t 4. Interrogate fault memory (Function 02) again.
If No fault detected the program returns to its initial position after the
button is pressed.
No fault detected!
->
Readout on display:
If anything else appears in the display: Operating instructions for
vehicle system tester.
End output (function 06) Chapter.
Before replacing components found to be defective first check the wiring and plug connections to these
components as well as the earth cables according to the current flow diagram.
115
t Check tight fit of all the plug connections on the relay plate.
t
After repair always interrogate the fault memory using the vehicle system tester -V.A.G 1552- and erase the
memory.
00668
El. syst. voltage tml. 30
Signal too low
00849
S contact
Undefined switch status
00928
CL lock unit driver's side F220Implausible signal
t Battery discharged
Charging battery
Implausible signal
00946
Interior lamp
Short circuit to positive
Replace light
Read measured value block, display group
number 004 Anchor
00947
Switch for tailgate remote
release
Short circuit to earth
t Switch defective
00949
Motor for CL tailgate LOCK - t Motor for CL tailgate defective
V 53
Wiring or plug connections
(locked)
t
defective
00950
Motor for CL tailgate
UNLOCK - V 53 (unlocked)
t
Undefined switch status
00951
Tailgate remote release relay
-J398Short circuit to positive
00953
Time limit of interior light
Undefined switch status
t Defective
00954
Terminal 50 relay
Short circuit to positive
00955
Key 1 outside of reception
range
Adaption limit exceeded
00956
Key 2 outside of reception
range
Adaption limit exceeded
00957
Key 3 outside of reception
range
Adaption limit exceeded
00958
Key 4 outside of reception
range
Adaption limit exceeded
00960
Key switch CL driver's side
Implausible signal
Short circuit to earth
t Switch defective
00961
Key switch CL front
passenger side
Short circuit to earth
t Switch defective
01131
Turn signal control
118
t Fuse defective
Replace fuse
01135
Interior monitoring sensor 1)
Open circuit in
t Sensor -G273- defective
wiring/defective
t Sensor -G273- not installed
t
01179
Key programming wrong
Replace sensor
Check connection
Check wiring and plug connections
according to the current flow diagram
Program key again Chapter, adaptation
01356
Signal: close all windows and
sliding roof 2)
Short circuit to positive
2)
00668
El. syst. voltage tml. 30
Signal too low
t Battery discharged
Charging battery
00849
S contact on ignition starter Terminal 15 O.K., S contact
t
switch -D
defective
Undefined switch status
Wiring or plug connections
t
defective
00928
CL lock unit driver's side F220-
Implausible signal
wrong equipment
00929
CL lock unit front passenger
side -F221t Locking unit -F221- defective
Implausible signal
Wiring or plug connections
t
defective
t
wrong equipment
00930
CL lock unit
rear left - F 222
Implausible signal
wrong equipment
00931
CL lock unit
rear right -F223-
00946
Interior light - W
Short circuit to positive
00948
Signal: Close sliding roof
Short circuit to positive
Replace light
LOCK
(locked)
t
Undefined switch status
Implausible signal
00950
Motor for CL tailgate -V53- t
UNLOCK (unlocked)
t
Undefined switch status
t
00952
Signal for driver's door
open
Short circuit to positive
00953
Time limit of interior light
Undefined switch status
Implausible signal
t Defective
00954
Terminal 50 relay
Short circuit to positive
00956
Key 2 outside of reception
range
Adaption limit exceeded
00957
Key 3 outside of reception
range
Adaption limit exceeded
00958
Key 4 outside of reception
range
Adaption limit exceeded
00955
Key 1 outside of reception
range
Adaption limit exceeded
01030
Lock the CL key switch on
the driver's
side
122
01031
Unlock the CL key switch on
the driver's
side
Implausible signal
Short circuit to earth
01032
Lock the CL key switch on
the passenger's
side
Short circuit to earth
01033
Unlock the CL key switch on
the passenger's
side
Implausible signal
Short circuit to earth
t Push-button defective
Replace button
t Push-button defective
Replace button
t Push-button defective
Replace button
t Push-button defective
Replace button
01038
Central locking, thermo
fuse
t
01044
Control unit wrongly coded
01131
Turn signal control
Open circuit/short circuit to t
positive
t
short circuit to earth
01134
Alarm horn -H12undefined switch status
t
Bulbs defective
t Fuse defective
Replace fuse
123
t
01135
Sensor for interior
monitoring
Open circuit
defective
01141
Tailgate release switch E165implausible signal
Check connection
Check wiring and plug connections according
to the current flow diagram
Replace sensor
01179
Key programming wrong
01330
Control unit for
convenience system
defective
t No meaning
01389
Switch for tailgate: -F124Short circuit to earth
Implausible signal
t
smooth operation
Fault table for vehicles 08.98 (2nd/5th generation central locking), 05.01
(3rd generation central locking)
Readout on -V.A.G 1552- Possible cause of fault
Rectifying fault
65535 136 1)
If after repair No fault detected is displayed, the self-diagnosis is completed.
No fault detected
65535 000 1)
Control unit defective
Wiring or plug connections
Check wiring and plug connections according to
t
defective
the current flow diagram
00668
El. syst. voltage tml. 30
Signal too low
t Battery discharged
Charging battery
00849
S contact on ignition
starter switch -D
Undefined switch status
00928
CL lock unit driver's side F220t Locking unit -F220- defective
Implausible signal
125
elements
wrong equipment
00929
CL lock unit front
passenger side -F221-
Implausible signal
wrong equipment
00930
CL lock unit
rear left - F 222
Implausible signal
wrong equipment
00931
CL lock unit
rear right -F223-
Implausible signal
wrong equipment
00945
Crash sensor for front
airbag -G190Short circuit to earth
00946
126
Interior light - W
Short circuit to positive
00948
Signal: Close sliding roof
Short circuit to positive
Replace light
t Sliding roof motor -V1- defective Replace sliding roof motor -V100949
Motor for CL tailgate -V53- t Motor for CL tailgate defective
LOCK
Wiring or plug connections
(locked)
t
defective
Undefined switch status
00950
Motor for CL tailgate -V53- t Motor for CL tailgate defective
UNLOCK (unlocked)
Wiring or plug connections
t
defective
Undefined switch status
Lock control mechanism
t
defective
00952
Signal for driver's door
open
Short circuit to positive
00953
Time limit of interior light
Undefined switch status
Wiring or plug connections
t
Implausible signal
defective
t Defective
00954
Terminal 50 relay
Short circuit to positive
00955
Key 1 outside of reception t Key not adapted
Read measured value block, display group
range
Key was operated over 200 times number 009 Chapter or 014 Anchor
Adaption limit exceeded t
outside the reception range
Perform adaptation Chapter
00956
Key 2 outside of reception t Key not adapted
Read measured value block, display group
range
number 009 Chapter or 014 Anchor
Adaption limit exceeded t Key was operated over 200 times
127
00957
Key 3 outside of reception t Key not adapted
Read measured value block, display group
range
Key was operated over 200 times number 009 Chapter or 014 Anchor
Adaption limit exceeded t
outside the reception range
Perform adaptation Chapter
00958
Key 4 outside of reception t Key not adapted
Read measured value block, display group
range
Key was operated over 200 times number 009 Chapter or 014 Anchor
Adaption limit exceeded t
outside the reception range
Perform adaptation Chapter
01030
Lock the CL key switch on
the driver's
side
Short circuit to earth
01031
Unlock the CL key switch
on the driver's
side
Implausible signal
Short circuit to earth
01032
Lock the CL key switch on
the passenger's
side
Short circuit to earth
01033
Unlock the CL key switch
on the passenger's
side
Implausible signal
Short circuit to earth
t Push-button defective
Replace button
t Push-button defective
Replace button
t Push-button defective
Replace button
t Push-button defective
Replace button
01038
Central locking, thermo
fuse
t
01044
Control unit wrongly
coded
01131
Turn signal control
Open circuit/short circuit
to positive
t Bulbs defective
t
short circuit to earth
01134
Alarm horn -H12undefined switch status
defective
t Fuse defective
Replace fuse
01135
Sensor for interior
monitoring
Open circuit
no communication
t
defective
01141
Tailgate release switch E165implausible signal
01179
Key programming wrong
01355
Signal close all windows 3)
Short circuit to positive
01356
Signal close all windows
and STR 3)
Check connection
Check wiring and plug connections according to
the current flow diagram
Replace sensor
smooth operation
2)
3)
Actuator diagnosis
Connect the vehicle system tester -V.A.G 1552- and select the address word for the central locking control unit
Chapter.
Readout on display:
Enter function 03.
Readout on display:
Confirm the entry with key Q.
HELP
Read-out on display: (only for control unit with alarm function Chapter,
interrogate control unit version)
Alarm horn sounds.
Actuator diagnosis
->
Alarm horn H12
Press key.
Read-out on display: (only for control unit with alarm function Chapter,
interrogate control unit version)
Turn signal lights come on.
Actuator diagnosis
->
Turn signal control
Press key.
Readout on display:
Interior light comes on (in door contact position).
Actuator diagnosis
Interior light - W
130
->
Press key.
Readout on display:
Electrical window control is not available for this equipment.
Actuator diagnosis
Signal, open all windows
->
Press key.
Readout on display:
Sliding roof closes (if present). Electrical window control is not
available for this equipment.
Press key.
Actuator diagnosis
->
Signal close all windows and
sliding roof
Readout on display:
Actuator diagnosis
CL warning light Safe
->
Press key.
Readout on display:
Actuator diagnosis
END
Press key.
Readout on display:
Press key.
->
Readout on display:
->
HELP
HELP
Carefully follow the test sequence step by step: first interrogate the
fault memory, then erase.
Ending output
Select function 06.
131
->
HELP
Readout on display:
Confirm the entry with key Q.
Readout on display:
Disconnect plug connection from vehicle system tester V.A.G 1552-.
Readout on display:
Confirm entry with key Q.
HELP
Readout on display:
Coding control unit
Enter code number XXXXX
Further code numbers must be added to the basic code number according to vehicle equipment in order to obtain
the final code numer.
Example
Should be selected: Central locking without electric window lifter with overall opening
00002 + 00016 + 00001 = 00019
For all vehicles
Confirm the entry with the key Q.
The control unit identification number, the code number and the
workshop code are displayed, e.g.:
If the indicated display content appears, the coding was successful.
If the control unit rejects an entered code number the following message will be
displayed:
In this case the control unit was not coded with the data required for the vehicle. Check
whether the right control unit was fitted on the vehicle (compare part number and
character index) and whether possibly a wrong code was entered.
Repeat coding.
If the control unit cannot be coded (correct control unit, correct code number) the
132
Fault
->
Coding XXXXX not
accepted
HELP
HELP
HELP
Readout on display:
Select desired display group number Chapter, Chapter, Chapter or
Chapter and confirm entry with key Q.
Readout on display:
The breakdown of the display contents in the individual display fields is available in
the test table. Test table Chapter, Chapter, Chapter or Chapter.
In order to display further measured value blocks:
C Press key, select desired display group number and confirm entry with key
Q.
Display group number 001 for vehicles 09. 97 (1st generation central locking)
Display Denomination
field
1
Key switch driver's door
Lock/unlock switch 1)
3
4
1)
Acknowledgement - driver's
door
Acknowledgement - driver's
door, SAFE funktion
activated
locked
unlocked
safe
not safe
Display group number 002 for vehicles 09. 97 (1st generation central locking)
Display Denomination
field
1
Key switch front passenger
door
2
3
Lock/unlock switch 1)
Acknowledgement - front
passenger door
1)
Acknowledgement - front
passenger door, SAFE funktion
activated
safe
not safe
Acknowledgement - door
RR
SAFE funktion activated
Acknowledgement - Door
RL
safe
not safe
Acknowledgement - door
RL, SAFE funktion activated
safe
not safe
observing the display. If the display content does not change during
activation, rectify fault or replace the relevant component.
2
while observing the display. If the display content does not change
during activation, rectify fault or replace the relevant component.
Speed signal 1)
km/h
1)
Remote control
key buttons 1)
(electric opening of
the tailgate
and calling up the
alarm function)
Interior monitoring
sensor 1)
off
on
HDF
PANIC
Interrogate the fault memory again. If the display content does not
change during activation, rectify fault or replace the relevant
component.
yes
Erase fault memory.
no
Perform a functional test.
not fitted
Interrogate the fault memory again.
while observing the display. If the display content does not change during
activation, rectify fault or replace the relevant component.
Erase fault memory.
Perform a functional test.
Interrogate the fault memory again.
135
1)
Key number 1)
opened
Visual inspection of the cable guide.
closed
Check the correct fitting and tightness of the relevant plug connections
not activated
while observing the display. If the display content does not change during
implausible
activation, rectify fault or replace the relevant component.
Ignition
14
When activating a key initialised by radio control, the position in which the
key was initialised is displayed here.
If the tester displays 0 even though a radio control button was pressed, the
key must be re-initialised via adaptation -10-.
for alarm system, only for control unit 1J0 962 258A
2
3
4
Tailgate contact
switch
Sliding/tilting roof
locked
yes
no
yes
no
2)
1)
for alarm system, only for control unit 1J0 962 258A
2)
Rectifying fault
If N.O.K.:
Key code is outside of reception range. Re-initialise radio
control via function 10(Adaptation) Chapter.
If no measured value:
Battery in key discharged, replace battery
Remote control defective, replace key
136
1)
for alarm system, only for control unit 1J0 962 258A
Display group number 009 for vehicles 09. 97 (1st generation central locking)
Display Denomination
field
1
Last alarm source 1)
2
3
4
1)
Readout on
display
Display
1....65535
Rectifying fault
Only the last 4 activation zones of the anti-theft alarm system
are displayed!
e.g. 64 = Engine hood contact switch
(possible alarm sources see table below)
for alarm system, only for control unit 1J0 962 258A
Possible alarm sources for vehicles 09. 97 (1st generation central locking)
Alarm sources
Display
Tailgate contact switch
1
Door switch RR
2
Door switch RL
4
Door switch FR
8
Ignition tml. 15
16
Interior monitoring sensor 1) 32
Engine hood contact switch 64
Rotary latch switch FL
128
1)
Lock/unlock switch 1)
3
4
1)
Acknowledgement - driver's
door
Acknowledgement - driver's
door, SAFE funktion
activated
locked
unlocked
safe
not safe
Display group number 002 for vehicles 10. 97 (2nd generation central locking)
Display Denomination
field
1
Key switch front passenger
door
2
3
closed
Check the correct fitting and tightness of the relevant plug
not activated connections while observing the display. If the display
implausible
content does not change during activation, rectify fault or
not activated replace the relevant component.
locked
Erase fault memory.
unlocked
Perform a functional test.
Lock/unlock switch 1)
Acknowledgement - front
passenger door
1)
Acknowledgement - front
passenger door, SAFE funktion
activated
safe
not safe
Display group number 003 for vehicles 10. 97 (2nd generation central locking)
Display Denomination
field
1
Acknowledgement - Door
RR
3
4
Acknowledgement - door
RR
SAFE funktion activated
Acknowledgement - Door
RL
Acknowledgement - door
RL, SAFE funktion activated
safe
not safe
Display group number 004 for vehicles 10. 97 (2nd generation central locking)
Display Denomination
field
1
Door switch driver's door
while observing the display. If the display content does not change
during activation, rectify fault or replace the relevant component.
Display group number 005 for vehicles 10. 97 (2nd generation central locking)
Display Denomination
field
1
Temperature
deactivation CL
while observing the display. If the display content does not change
during activation, rectify fault or replace the relevant component.
138
Speed signal 1)
km/h
3
4
2)
Remote control
0-0-0-0
1)
key buttons
Interior
yes
monitoring sensor
no
not fitted
1)
Only for control unit with remote control and alarm function Chapter.
2)
while observing the display. If the display content does not change during
activation, rectify fault or replace the relevant component.
Erase fault memory.
Perform a functional test.
Interrogate the fault memory again.
1)
1)
Key number
14
When activating a key initialised by radio control, the position in which the
key was initialised is displayed here.
If the tester displays 0 even though a radio control button was pressed, the
key must be re-initialised via adaptation -10-.
opened
Visual inspection of the cable guide.
closed
Check the correct fitting and tightness of the relevant plug connections
not activated
while observing the display. If the display content does not change during
implausible
activation, rectify fault or replace the relevant component.
Ignition
Only for control unit with remote control and alarm function Chapter.
Display group number 007 for vehicles 10. 97 (2nd generation central locking)
Display Denomination
field
1
Engine hood/radio
contact switch 1)
2
3
4
Tailgate contact
switch
Close all windows
and sliding roof
All windows opened
while observing the display. If the display content does not change
installed
during activation, rectify fault or replace the relevant component.
open
closed
yes
no
yes
139
2)
no
not
actuated.
1)
Only for control unit with remote control and alarm function Chapter
2)
Display group number 008 for vehicles 10. 97 (2nd generation central locking)
Display field Denomination
1
Voltage tml. 30
2
3
1)
not activated
not intalled
on
off
Display group number 009 for vehicles 10. 97 (2nd generation central locking)
Display Denomination
Readout on display
field
1
Fixed code known 1)
O.K.
N.O.K.
no measured value
(key having just not
been activated)
2
Code in reception
O.K.
range 1)
N.O.K.
no measured value
(key having just not
been activated)
1)
3
Algorithm
O.K.
N.O.K.
no measured value
(key having just not
been activated)
1)
Rectifying fault
If N.O.K.:
Key code is outside of reception range. Re-initialise radio
control via function 10(Adaptation) Chapter.
If no measured value:
Battery in key discharged, replace battery
Remote control defective, replace key
Only for control unit with remote control and alarm function Chapter
Display group number 010 for vehicles 10. 97 (2nd generation central locking)
Display Denomination
field
1
Last alarm source 1)
2
3
4
1)
Readout on
display
Display
1....65535
Rectifying fault
Only the last 4 activation zones of the anti-theft alarm system
are displayed!
e.g. 4 = Engine hood contact switch
(possible alarm sources Anchor)
Only for control unit with remote control and alarm function Chapter
Possible alarm sources for vehicles 10. 97 (2nd generation central locking)
Alarm sources
Display
Interior monitoring
2
Engine hood contact switch
4
Ignition tml. 15
8
140
Display
1....65535
Only the last 4 activation zones of the anti-theft alarm system are
displayed!
e.g. 4 = Engine hood contact switch
(possible alarm sources Anchor)
Only for control unit with remote control and alarm function Chapter.
Possible alarm sources for vehicles 08. 98 (2nd/5th generation central locking)
Alarm sources
Display
Not fitted
1
Interior monitoring
2
Engine hood contact switch
4
Ignition tml. 15
8
Tailgate contact switch
16
Door switch RR, RL
32
Rotary latch switch front passenger 64
Door switch driver
128
No alarm
255
Display group number 011 for vehicles 08. 98 (2nd/5th generation central locking)
Display Denomination
field
1
Immobilizer key
detection 1)
Automatic
deactivated
lock/unlock switch activated
1)
not installed
Tailgate
opened
- Safety catch 1)
closed
not installed
WL thermo fuse DS
Display group number 002 for vehicles 05.01 (3rd generation central locking)
Display Denomination
field
1
Central switch for
window lifter -E189Switch front
passenger side
man. closing
not activated
not installed
implausible
Central switch for
autom.
window lifter -E189opening
Switch RL
autom.
closing
man. opening
man. closing
not activated
not installed
implausible
Display group number 003 for vehicles 05.01 (3rd generation central locking)
Display Denomination
field
1
Mirror
adjustment
switch
Mirror selection
switch
Mirror ratchet
control DS
Mirror heating
Readout on
display
deactivated
pos. X+
pos. /Xpos. /Y+
pos. /Ynot installed
implausible
left
right
fold together
deactivated
not installed
implausible
folded
together
folded open
not fitted
on
off
not fitted
Rectifying fault
Visual inspection of the cable guide.
Check the correct fitting and tightness of the relevant plug connections
while observing the display. If the display content does not change
during testing, rectify fault or replace the relevant component.
Display group number 004 for vehicles 05.01 (3rd generation central locking)
Display Denomination
field
1
Window lifter
switch PS
Window lifter
thermo fuse FPS
Mirror ratchet
control PS
together
folded open
not fitted
Display group number 005 for vehicles 05.01 (3rd generation central locking)
Display Denomination
field
1
Window lifter switch
in rear left door -E52-
Display group number 006 for vehicles 05.01 (3rd generation central locking)
Display Denomination Readout on Rectifying fault
field
display
1
Voltage tml. 30
xx.x V
Check voltage.
2
Ignition - tml.
15
S contact
Speed signal
km/h
0-255
km/h
Display group number 007 for vehicles 05.01 (3rd generation central locking)
Display Denomination
field
1
Key switch -
driver's door
2
unlocking
Check the correct fitting and tightness of the relevant plug connections
not activated while observing the display. If the display content does not change
Key switch - FPS
locking
during testing, rectify fault or replace the relevant component.
unlocking Erase fault memory.
not activated
Perform a functional test.
Interrogate the fault memory again.
Lock/unlock
switch - DD
Lock/unlock
switch - FPD
locking
unlocking
not activated
implausible
locking
unlocking
not activated
implausible
Display group number 008 for vehicles 05.01 (3rd generation central locking)
Display Denomination
field
1
Engine hood
contact switch
Key switch
tailgate
Tailgate contact
switch
Thermo fuse CL
Display group number 009 for vehicles 05.01 (3rd generation central locking)
Display Denomination
field
1
CL
acknowledgement
DD
2
CL
acknowledgement
FPD
CL
acknowledgement
RL
CL
acknowledgement
RR
while observing the display. If the display content does not change
not fitted
during testing, rectify fault or replace the relevant component.
locked
unlocked Erase fault memory.
safe
Perform a functional test.
not fitted Interrogate the fault memory again.
locked
unlocked
safe
not fitted
locked
unlocked
safe
not fitted
145
Display group number 010 for vehicles 05.01 (3rd generation central locking)
Display Denomination
field
1
Rotary latch
switch - DD
2
Rotary latch
switch PD
3
Rotary latch
switch RL
4
Rotary latch
switch RR
open
while observing the display. If the display content does not change during
closed
testing, rectify fault or replace the relevant component.
open
closed Erase fault memory.
Perform a functional test.
open
closed Interrogate the fault memory again.
Display group number 011 for vehicles 05.01 (3rd generation central locking)
Display Denomination
field
1
Immobilizer key
detection
while observing the display. If the display content does not change
installed
during testing, rectify fault or replace the relevant component.
Release
yes
Erase fault memory.
sliding/tilting roof
no
Perform a functional test.
Interrogate the fault memory again.
Data BUS
Display group number 012 for vehicles 05.01 (3rd generation central locking)
Display Denomination
field
1
Equipment, driver's
door
2
Equipment, front
passenger door
3
Equipment, door RL
4
Equipment, door RR
1)
No communication.
2)
Operation.
Display group number 013 for vehicles 05.01 (3rd generation central locking)
Display Denomination
Readout on Rectifying fault
field
display
1
HDF switch and
not
1)
tailgate key switch
activated
2
Tailgate contact
opened Visual inspection of the cable guide.
switch
closed
146
not
installed
3
1)
Illumination switche
0100%
Display group number 014 for vehicles 05.01 (3rd generation central locking)
Display Denomination
field
1
Fixed code known 1)
1)
Algorithm 1)
Readout on
display
O.K.
N.O.K.
no measured
value
(key having just
not been
activated)
O.K.
N.O.K.
no measured
value
(key having just
not been
activated)
O.K.
N.O.K.
no measured
value
(key having just
not been
activated)
04
Rectifying fault
If N.O.K.:
Key code is outside of reception range. Re-initialise radio
control via function 10(Adaptation) Chapter.
If no measured value:
Battery in key discharged, replace battery.
Remote control defective, replace key.
Only for control unit with receiver for remote control and alarm function Chapter.
Display group number 015 for vehicles 05.01 (3rd generation central locking)
Display field Denomination
Readout on display Rectifying fault
3)
1
Remote control key buttons
01)
12)
2
Interior monitoring sensor 3)
yes
no
not fitted
3
IRUE cut-off 3)
on
off
not fitted
147
1)
Not actuated.
2)
Actuated.
3)
Only for control unit with receiver for remote control and alarm function Chapter.
Display group number 016 for vehicles 05.01 (3rd generation central locking)
Display Denomination
field
1
Last alarm source 1)
2
3
4
1)
Readout on
display
Display
1....65535
Rectifying fault
Only the last 4 activation zones of the anti-theft alarm system
are displayed!
e.g. 32 = Engine hood contact switch
(possible alarm source see table below)
Possible alarm sources for vehicles 05.01 (3rd generation central locking)
Alarm sources
Display
Rotary latch switch DD
1
Rotary latch switch RL
2
Rotary latch switch RR
4
Rotary latch switch PD
8
Tailgate contact switch
16
Immobiliser - none, or wrong key
17
Interruption of the contact with the alarm system with independent supply 18
Engine hood contact switch
32
Ignition - tml. 15
64
Interior monitoring
128
No alarm
255
Adaptation
Valid for vehicles 07. 98 (1st and 2nd generation central locking)
Channel number
Page
1)2)
00 - Adaptation of ignition keys with radio control, erase initialised keys
Anchor
1)2)
01 - Adaptation of ignition keys with radio control, initialise initialised keys
Anchor
03 - Automatic lock/unlock: The vehicle is locked when a speed of 15 km/h is reached 2) Anchor
04 - IRUE cut-off: To activate or deactivate the interior monitoring press CL-ZU twice 2) Anchor
05 - Unlock Horn tone off and on 2)
Anchor
2)
06 - Lock Horn tone off and on
Anchor
07 - Unlock Turn signal lights flash off and on 2)
Anchor
2)
08 - Lock Turn signal lights flash off and on
Anchor
1)
2)
The operating number (workshop code) of the -V.A.G 1552- is stored when adapting the ignition keys of the
immobilizer control.
Requirements:
t
All ignition keys must be available. If no old ignition key is available, see Lost key procedure, Electrical
System Rep. gr.96
Key fob with concealed secret number available. If not, see Determining the secret number Electrical
System Rep. gr.96
Readout on display:
Enter function 10 Adaptation
Confirm the entry with key Q.
HELP
Readout on display:
Adaptation
Enter channel number XX
Enter function 00 (all the keys are erased with channel number 00)
Confirm the entry with key Q.
Readout on display:
Adaptation
Erase initialisation values?
Adaptation
Initialisation values erased
Readout on display:
Enter function 10 Adaptation
Readout on display:
Confirm the entry with key Q.
->
HELP
Readout on display:
Adaptation
Enter channel number XX
Enter function 01 (all the keys are read with channel number 01)
Readout on display:
Channel 1
Adaptation
Key
1
- - -
The top line shows how many keys need to be initialised (Standard = 1). Select
number of the keys using the keys and . Maximum number of all the initiated
keys = 4.
1 ->
Press key.
Read-out on the display: Number of radio control keys to be
initialised.
Confirm the entry with key Q.
Readout on display:
Confirm the entry with key Q.
Readout on display:
Press key.
Channel 1
Key
-
Adaptation
3
Channel 1
Adaptation
Store changed value?
Channel 1
Adaptation
Changed value stored
3 Q
- -
3 Q
3 ->
Vehicle system test
HELP
Readout on display:
149
Select function XX
a button on a radio control key to be initialised has been pressed more than
once.
the allowed adaptation time of 30 seconds after switching on the ignition with
the 2nd key has been exceeded (fault is stored).
Select function 02 Interrogate fault memory. The key adaptation has been
successfully completed if no fault was stored.
Perform a functional test of all radio control keys.
Auto - Lock/Unlock:The vehicle is locked when a speed of 15 km/h is reached
(activating or deactivating function)
Readout on display:
Enter function 10.
Readout on display:
Confirm the entry with key Q.
Readout on display:
Press keys 0 and 3.
Adaptation
Enter channel number XX
Readout on display:
Readout on display:
HELP
Channel 3
Adaptation
Automatic lock/unlock off
Channel 3
Adaptation
Automatic lock/unlock on
Channel 3
Adaptation
Store changed value?
Channel 3
Adaptation
Changed value stored
0 ->
- - -
1 Q
- - 1 Q
1 ->
Readout on display:
IRUE cut-off: To activate or deactivate the interior monitoring press
CL-ZU twice
Readout on display:
Channel 4
Adaptation
0 ->
Interior monitoring off - - -
Channel 4
Adaptation
1 Q
Interior monitoring
on - - -
150
Channel 4
Adaptation
Store changed value?
Channel 4
Adaptation
Changed value stored
1 Q
1 ->
Readout on display:
Activate and deactivate the alarm when unlocking
HELP
Readout on display:
Adaptation
Enter channel number XX
Channel 5
unlocked
Channel 5
unlocked
Press key.
Readout on display:
Confirm the entry with key Q.
Readout on display:
Press keys 0 and 6.
Readout on display:
Confirm the entry with key Q.
Readout on display:
Press key.
HELP
HELP
Adaptation
Enter channel number XX
Channel 6
locked Beep
1 ->
Readout on display:
Readout on display:
1 Q
0 ->
- - -
Adaptation
1 Q
Beep on
- - -
Channel 5
Adaptation
Changed value stored
Readout on display:
Readout on display:
Adaptation
Beep off
Channel 5
Adaptation
Store changed value?
Channel 6
locked Beep
Adaptation
0 ->
off
- - -
Adaptation
on
- - -
Channel 6
Adaptation
Store changed value?
Channel 6
Adaptation
Changed value stored
1 Q
1 Q
3 ->
Readout on display:
Activate and deactivate the turn signal lights when unlocking
HELP
151
Readout on display:
Channel 7
unlocked
Channel 7
unlocked
Adaptation
Flashing
off
0 ->
- - -
Adaptation
1 Q
Flashing
on
- - -
Channel 7
Adaptation
Store changed value?
Channel 7
Adaptation
Changed value stored
1 Q
1 ->
Readout on display:
Vehicle system test
Select function XX
HELP
Readout on display:
Channel 8
Adaptation
locked
Flashing
off
0 ->
- - -
Channel 8
Adaptation
1 Q
locked
Flashing
on
- - Channel 8
Adaptation
Store changed value?
Channel 8
Adaptation
Changed value stored
1 Q
1 ->
Readout on display:
Channel number
00 - Adaptation of ignition keys with radio control, erase initialised keys
01 - Adaptation of ignition keys with radio control, initialising new keys
03 - Automatic lock/unlock: The vehicle is locked when a speed of more than 15 km/h is reached
04 - Automatic lock/unlock: The vehicle is unlocked when the ignition key is removed from the ignition
lock
05 - IRUE cut-off: To activate or deactivate the interior monitoring press CL-ZU twice
06 - Unlock Horn tone off and on
07 - Lock Horn tone off and on
08 - Unlock Turn signal lights flash off and on
09 - Lock Turn signal lights flash off and on
10 - Alarm horn settings: Programming of the alarm reaction in the event of an alarm in compliance with
the applicable country legislation
Page
Anchor
Anchor
Anchor
Anchor
Anchor
Anchor
Anchor
Anchor
Anchor
Anchor
Auto - Lock/Unlock:The vehicle is locked when a speed of 15 km/h is reached (activating or deactivating function)
Readout on display:
Enter function 10.
Readout on display:
152
HELP
10 - Adaptation
Readout on display:
Adaptation
Enter channel number XX
Channel 3
Adaptation
Automatic lock/unlock on
Readout on display:
Channel 3
Adaptation
Store changed value?
Channel 3
Adaptation
Automatic lock/unlock off
Channel 3
Adaptation
Changed value stored
Channel 4
Auto-Unlock
Channel 4
Auto-Unlock
Readout on display:
Adaptation
off
0 ->
- - -
Adaptation
1 Q
on
- - -
Channel 4
Adaptation
Store changed value?
Adaptation
Enter channel number XX
Readout on display:
Readout on display:
HELP
1 Q
Readout on display:
Readout on display:
1 Q
- - -
1 ->
Readout on display:
Readout on display:
0 ->
- - -
Channel 4
Adaptation
Changed value stored
1 Q
1 ->
Readout on display:
IRUE cut-off: To activate or deactivate the interior monitoring press
CL-ZU twice
Readout on display:
Adaptation
Enter channel number XX
Channel 5
Adaptation
0 ->
Interior monitoring off - - -
Channel 5
Adaptation
1 Q
Interior monitoring
on - - -
Channel 5
Adaptation
Store changed value?
Channel 5
Adaptation
153
1 ->
1 Q
Press key.
Readout on display:
HELP
Adaptation
Enter channel number XX
Channel 6
unlocked
Channel 6
unlocked
Readout on display:
Press keys 0 and 7.
Readout on display:
Press key.
Channel 7
locked Beep
Channel 7
locked Beep
Readout on display:
HELP
Adaptation
Enter channel number XX
HELP
Readout on display:
Readout on display:
1 ->
1 Q
Readout on display:
0 ->
- - -
Adaptation
1 Q
Beep on
- - -
Channel 6
Adaptation
Changed value stored
Press key.
Adaptation
Beep off
Channel 6
Adaptation
Store changed value?
Readout on display:
Adaptation
0 ->
off
- - -
Adaptation
on
- - -
Channel 7
Adaptation
Store changed value?
Channel 7
Adaptation
Changed value stored
1 Q
1 Q
3 ->
Readout on display:
Activate and deactivate the turn signal lights when unlocking
HELP
Readout on display:
Select adaptation value with the keys and .
Readout on display:
Channel 8
unlocked
Channel 8
154
Adaptation
Flashing
off
Adaptation
1 Q
0 ->
- - -
unlocked
Readout on display:
Channel 8
Adaptation
Changed value stored
Press key.
on
- - -
Channel 8
Adaptation
Store changed value?
Flashing
1 Q
1 ->
Readout on display:
Activate and deactivate the turn signal lights when locking
HELP
Adaptation
Enter channel number XX
Channel 9
Adaptation
locked
Flashing
off
Channel 9
Adaptation
1 Q
locked
Flashing
on
- - -
Channel 9
Adaptation
Store changed value?
Channel 9
Adaptation
Changed value stored
Press key.
0 ->
- - -
1 Q
1 ->
Readout on display:
Vehicle system test
Alarm horn settings: Programming of the alarm reaction in the event of an alarm HELP
in compliance with the applicable country legislation
Select function XX
Enter function 10.
Readout on display:
Adaptation
Enter channel number XX
Channel 10
Adaptation
1 ->
Setting
Alarm horn
rest of Europe - -
-
Channel 10
Adaptation
2 Q
Setting
Alarm horn
Germany - - -
Readout on display:
Readout on display:
Channel 10
Adaptation
3 Q
Setting
Siren in Great Britain - - Channel 10
Adaptation
Store changed value?
Channel 10
Adaptation
Changed value stored
Vehicle system test
Select function XX
155
3 ->
HELP
3 Q
automatic seat height adjustment driver's side and rear-view mirror adjustment by unlocking the vehicle with
the remote control
The control unit for the electrically operated seat with fault memory is located in the lower area of the driver seat
frame
Operation of the electrically operated seat with memory operating instructions.
Seat initialisation
The seat initialisation has to be performed for the first connection of the seat to the supply voltage, when
replacing the control unit and the mechanism for the electrically operated seat.
The initialisation is performed by the backrest setting in the front limit stop when the driver door is open. Without
this initialisation, the seat memory cannot function. This initialisation must not be performed when the voltage is
below 10.5 volt, because the correct front stop identification would not be realised.
Note
If during manual seat operation, the sliding track happens to be stopped, actuate the track switch for the
appropriate direction again and cause the seat to move along the whole track.
If the seat was already initialised, the initialisation must not be performed again after disconnecting and
reconnecting the seat to the voltage.
The initialisation can be deactivated, if the backrest goes into the front stop and the switch is pressed for a further
5 seconds. The deactivated initialisation is indicated by a double tone signal. This deactivation is purposeful e.g. for
assembling a control unit, which is already used, in the new seat.
Note
t The following description applies for the vehicle system tester -V.A.G 1552- used with the program card 6.0.
t
Use of vehicle system tester -V.A.G 1551- with program card 9.0 is similar apart from certain specific differences
(e.g. different readouts in display, permits use of printer).
t To end the diagnosis or to switch to another address word select function 06 End output.
All displayed error messages refer to a fault table on the possible causes as well as targeted repairs.
Temporary faults are stored in the fault memory (line interruption or loose contact in the plug connections). These
faults are displayed as sporadic faults SP.
Connect the vehicle system tester -V.A.G 1552- and select the address word
156
Readout on display:
Enter address word 36.
HELP
Read-out on display1):
1)
Inspect the connection of the vehicle system tester, also check the communication
cable and the relevant vehicle system Current flow diagrams, Electrical fault
finding and Fitting locations.
After removing the possible fault cause re-enter address word 36 and confirm
157
Seat adjustment
DS
Press key.
Readout on display:
HELP
Readout on display:
HELP
The vehicle system tester -V.A.G 1552- displays the control unit
identification number, e. g.:
t 3B1959760A = Part no. of the control unit
3B1959760A
0003 ->
Seat adjustment
HELP
HELP
DS
01008
035
Note: Emergency switch operated!
If No fault detected the program returns to its initial position after the
button is pressed.
No fault detected!
->
Readout on display:
If anything else appears on the display: Operating instructions
V.A.G 1552.
End output (function 06) Chapter.
Vehicle system test
HELP
Select function XX
Note
t If a fault is detected:
t 1. Remove fault.
t 2. Erase fault memory (Function 05).
t 3. Interrogate fault memory (Function 02) again.
Readout on display:
HELP
->
Readout on display:
End output (function 06) Chapter.
HELP
Note
Vehicle system test
HELP
Select function XX
Carefully follow the test sequence step by step: first interrogate the
fault memory and then erase.
Caution!
Fault memory was not
interrogated
Ending output
Select function 06.
Readout on display:
Confirm entry with key Q.
Readout on display:
Switch off ignition.
159
Fault table
Note
All the possible faults which can be detected by the control unit and displayed on the vehicle system tester t
V.A.G 1552- are listed in the table according to the 5-digit fault code.
t Ignore the SAE code that may appear on the right next to the fault code.
t
If Info in literature appears in the display of the vehicle system tester, look for the text required in the fault
table under the fault code.
If parts are output as faulty: First of all test all feed lines and plug connections to these components as well as
t the earth connections according to current flow diagram. Replace the component only if this test does not
reveal any fault. This applies particularly if the fault is shown as sporadic (SP).
Display -V.A.G 155265535
no fault detected
00668
Signal too high
El. syst. voltage tml. 30
00994
Short circuit to
Front height adjustment positive
sender for driver seat G215Short circuit to
earth
Open circuit
00995
Short circuit to
Rear height adjustment positive
sender Driver seat G216Short circuit to
earth
Open circuit
00998
Voltage regulator or AC
generator defective
Battery discharged or
defective
Voltage regulator or AC
generator defective
Wiring or plug
connections defective
Sender defective
Wiring or plug
connections defective
Wiring or plug
connections defective
Sender defective
Wiring or plug
connections defective
Motor for seat operation Check motor for seat operation for correct
160
-V45- is loose or
defective
Motor for seat operation Check motor for seat operation for correct
-V29- is loose or
fitting and tightness, replace if necessary
defective
Motor for seat operation Check motor for seat operation for correct
-V30- is loose or
fitting and tightness, replace if necessary
defective
Cables or plug
Check cables, plug connections and fuses in
connections loose or
accordance with the current flow diagram
defective
Current flow diagrams, Electrical fault
finding and Fitting locations
01003
Short circuit to
Button: front height
earth
adjustment downwards,
driver's side -E209-
Cables or plug
connections loose or
defective
01004
Button: rear height
adjustment upwards,
driver's side -E210-
Short circuit to
earth
Cables or plug
connections loose or
defective
01005
Short circuit to
Button: rear height
earth
adjustment downwards,
driver's side -E211-
Cables or plug
connections loose or
defective
01006
Button: length
adjustment forwards,
driver seat -E212-
Short circuit to
earth
Cables or plug
connections loose or
defective
01007
Short circuit to
Button: length
earth
adjustment backwards,
driver seat -E213-
Cables or plug
connections loose or
defective
161
Button MEM-OFF
switched on
Wiring or plug
connections defective
Short circuit to
earth
Open circuit
Sender defective
Wiring or plug
connections defective
Short circuit to
positive
Wiring or plug
connections defective
Short circuit to
earth
Open circuit
Sender defective
Wiring or plug
connections defective
01010
Backrest adjustment
sender Driver seat G219-
01173
Seat length adjustment
motor Driver seat -V2801328
Data BUS Comfort
Motor for seat operation Check motor for seat operation for correct
-V28- is loose or
fitting and tightness, replace if necessary
defective
Cables or plug
Check wiring and plug connections according
connections defective
to the current flow diagram Current flow
diagrams, Electrical fault finding and Fitting
locations
If the wiring is O.K. then:
disconnect all doors and reconnect in
CU defective
01329
Data BUS Comfort in
emergency running
mode
Cables or plug
connections defective
CU defective
162
01330
No
Fault in the
Central control unit for communication communication cable
convenience system
between CU
CU for convenience
system defective
01331
No
Fault in the
Door control unit, driver communication communication cable
side -J386between CU
01455
Short circuit to
Switch for backrest
earth
adjustment -E96-, to the
front
01456
Switch for backrest
adjustment -E96-,
backwards
Short circuit to
earth
Cables or plug
connections loose or
defective
01459
Button driver 1/seat
memory -E218-
Short circuit to
earth
Cables or plug
connections loose or
defective
01460
Button driver 2/seat
memory -E219-
Short circuit to
earth
Cables or plug
connections loose or
defective
01461
Button driver 3/seat
memory -E220-
Short circuit to
earth
Cables or plug
connections loose or
defective
163
HELP
Readout on display:
Desired display group number Chapter, read table of measured value
block and confirm entry with key Q.
Readout on display:
The breakdown of the display contents in the individual display fields
Chapter, read table of measured value block
End measured value block test:
Press key.
Readout on display:
Note
Interrogate the fault memory after ending the function Reading
measured value block Chapter.
Test table
Note
Proceed according to the following table to switch to another display group:
Transition in the display group -V.A.G 1552-V.A.G 1551higher
Press - button. Press the key 3
lower
Press - button Press the key 1
others
Press the key C Press the key C
Display group 001
Display Denomination
Readout on Rectifying fault
field
display
1
Memory button 1 0 (deactivated)
1 (activated)
Check the correct fitting and tightness of the cables and the relevant
plug connections while observing the display. If the display content
Memory button 2 0 (deactivated) does not change during testing, rectify fault or replace the relevant
1 (activated)
component.
0 (opened)
1 (closed)
driver's door
Key number
0/ 1/ 2/ 3/ 4
(0 = Key
deactivated)
Current counter
reading for raising at
the front
Raise the button for
the rear seat
Current counter
reading for raising at
the rear
2
3
potentiometer
Mirror driver vertical
potentiometer
Mirror front passenger
horizontal
potentiometer
Mirror front passenger
vertical potentiometer
0100 %
Perform seat
initialisation
Reason for switching
off the seat
adjustment:
ocurring in the block
0 (inactive)
1 (active)
0 (inactive)
1 (active
Discontinued software
0 (inactive)
1 (active)
Running time of
engine exceeded
Display group number 006
Display Denomination
Readout on Rectifying fault
field
display
1
Condition of CAN BUS O.K.
Check the correct fitting and tightness of the cables and the relevant plug
databus
BUS N.O.K. connections and check the display again. If the display content does not
change during testing, rectify fault or replace the relevant component.
Erase fault memory.
Perform a functional test.
Interrogate the fault memory again.
166
167
Body front
Front body
Summary of components of lock carrier with attached parts
1 - Bumper strip
2 - Bumpers
3 - Lock carrier
must be installed free of stress
4 - 15 Nm
5 - Screw
6 - 8 Nm
7 - Ventilation grid
8 - 23 Nm
Accessible after removing the
ventilation grid -7-.
9 - 23 Nm
Accessible after removing the
bumper strip -1-.
Removing
Disconnect the plug
connections and the coolant
168
Remove headlights
Electrical System Rep.
gr.94
Disconnect the plug
connection and unhook the
cable for the flap lock.
169
Install
Installation is carried out in the
reverse order.
170
Front wing
Summary of components of front wing
1 - 6 Nm
2 - 6 Nm
3 - 4 Nm
4 - Wing
Removing:
Remove front wheel.
Removing the bumper Chapter.
Remove wheelhouse liner Chapter.
Remove turn signal lamp and side turn signal lamp Electrical System Rep. gr.94.
Screw out the fixing screws Item of the lock carrier on the relevant side.
Screw out the top fixing screws Item.
Remove the remaining fixing screws Item and Item and the wing Item.
Installing:
171
172
Front bonnet
Summary of front bonnet
components
1 - Radiator grill
Removing:
Screw out screws -6- and -9- and remove radiator
grill.
Disassemble radiator grill in individual parts -2-, -3and -4- Chapter.
Installation is carried out in the reverse order.
After installation the radiator grill must be flush with
the front flap.
2 - Grid
3 - Radiator grill frame
4 - Trim strip
5 - Front flap
The tailgate can be adjusted by means of the oval
holes in the hinges.
6 - 3.5 Nm
7 - 22 Nm
8 - Support
9 - 3.5 Nm
173
174
Release the clips -arrows- of the grid in direction of arrow A- with screwdriver und
remove grid from radiator grill frame.
Installing:
Installation is carried out in the reverse order.
Pay attention to the following.
Note
Clip individual parts of the radiator grille into
one another.
2 - Clip
3 - Sealing grommet
4 - Screw
5 - Release handle
With inserted control cable.
6 - Adjusting nut
7 - Flap lock
Removing and installing
Chapter.
8 - 14 Nm
9 - 5 Nm
175
176
Tailgate
Remove tailgate
Remove the tailgate trim panel Chapter.
Disconnect the electrical plug connections and take the cable out of the flap.
Remove pressurized gas struts Chapter.
177
178
WARNING
The pressurized gas strut
must only be clamped in this
area, otherwise there is a risk
of accident!
Saw open the strut cylinder
in the first third of the total
179
1 - Tension rod
2 - The tailgate lock
Removing:
Remove the tailgate trim panel
Chapter.
Release tension rod -1-.
Separate the relevant plug
connections.
Release screws -5-.
Press flap lock inwards and
remove.
Installation is carried out in the
reverse order.
3 - 25 Nm
4 - Latch striker
Bonnet must be adjusted flush
to the body.
The bonnet must open and
close free of stress.
5 - 25 Nm
180
2 - Screw
3 - Mounting part
4 - Retaining bracket
welded to the body
5 - Screws
Release with Torxbit and
small open-end wrench.
6 - Positioning element
Removing:
Release screws -5-.
181
15 - Base
183
Door adjustment
To correctly adjust the door release the door hinges on the pillars and door. Other adjusting measures, e.g.
aligning the doors towards the top are ineffective. The door will drop again at the following overpressures.
Slacken torx screws until the doors can be moved (e.g. -V.A.G 3320- with Torxbit -T45-).
l
The doors are correctly adjusted if in closed condition they are at an overall equal distance from the door
opening while they must not be positioned too far inwards or outwards and the contours must be aligned.
184
185
186
187
188
Turn the screw -5- in the given direction arrow B- until resistance can be felt.
Note
If the door handle inner part is removed the
screw -5- must not be turned.
Turn the lock cylinder -2- with the inserted
key -arrow C- and remove -arrow D-.
Note
On vehicles with radio control the front
passenger door lock is replaced by a trim.
189
190
191
192
193
After replacing the door lock with central locking motor, interrogate the fault memory and erase Chapter, selfdiagnosis for convenience system or Chapter, self-diagnosis for central locking.
Removing and installing the setting element for the fuel tank cap
Chapter
194
195
196
1 - 32 Nm
2 - 22 Nm
197
Door adjustment
To correctly adjust the door release the door hinges on the pillars and on the door. Other adjusting
t measures, e.g. aligning the doors towards the top are ineffective. The door will drop again at the following
overpressures.
t
The doors are correctly adjusted if in closed condition they are at an overall equal distance from the door
opening while they must not be positioned too far inwards or outwards and the contours must be aligned.
198
Guide the door window as far to the top or bottom until the clamping jaws are in the assembly opening -arrows.
199
200
Summary of
components of outer
door handle
1 - Door handle
Removing and installing
Chapter.
2 - Cover
3 - Base
4 - Cap
5 - Screw
Moves the clamping ring -6-.
6 - Clamping ring
7 - Door handle inner part
Removing:
Remove door handle -1-.
Removing door trim panel
Chapter.
Release screw -8-.
Slide the door handle inner
part backwards and remove it.
Installation is carried out in the
reverse order.
Note
If the door handle inner part is
removed the screw -5- must not
be turned.
8 - Screw
M5x9 = 5 Nm
M5x12 = 2 Nm
201
Note
If the door handle inner part is
removed the screw -4- must
not be turned.
Pull out cover -2--arrow C-.
202
203
Summary of
components of door
lock
1 - Securing knob
Screwed on.
2 - Securing rod
3 - Linkage clip
4 - Control cable for inside
actuation
Hanging in the inside
actuation.
5 - Securing rod
6 - Door lock
Removing and installing
Chapter.
7 - Control cable for outside
actuation
Hanging in the door handle.
8 - 20 Nm
9 - 22 Nm
10 - Latch striker
11 - Base
12 - Elbow lever
13 - Straddle pin
204
205
206
Sliding roof
Sliding/tilting roof Rockwell with glass panel
Summary of components of sliding/tilting roof with glass panel
207
If necessary grease the guide ducts with special grease -G 052 778- only as otherwise the functions can not be
guaranteed
208
209
210
211
212
213
214
215
Note
The assembly unit can also be
removed completely with the
glass roof, the sun visor and the
trim frame.
Unscrew hexagon screws and
remove assembly unit from the
vehicle with the help of a
second mechanic.
Install
Position the assembly unit on
the rear supports and swivel to
216
217
218
219
U-frame (with guide nut); if necessary only grease the guide nuts with special grease -G 000 450 02- otherwise the
functions cannot be guaranteed.
10 - Support
11 - Spring
12 - E-drive
q removing and installing Chapter
q Check setting for the E-drive (0 position) Chapter
13 - Screw
14 - Rotary switch of the automatic preselection mechanism
15 - E-drive cover
q Hexagonal wrench for emergency activation is fixed to the cover
16 - Cover
17 - Draft deflector
18 - 4.5 Nm
19 - Sliding-block guide
20 - Sliding block with control cable
21 - Support
221
222
223
224
225
The 0 position is
recognizable through a
227
Tighten the screws -2- of the assembly unit -1with the drive -3- (8 Nm).
Fitting water drain hoses -arrows-.
Install the plug connection for the E-drive.
229
230
Bumper
Front bumper
Summary of components of bumper 12.01
1 - Lock carrier
2 - 1 Nm
q Wheelhouse liner attached.
3 - Cross member
Removing:
Remove bumper (Pos. 6).
Remove nuts (Pos. 12).
Remove screws (Pos. 14).
Installation is carried out in the reverse order.
4 - Nut
231
5 - 8 Nm
q Accessible after removing the bumper strip (Pos. 9).
6 - Bumpers
Removing:
Open front flap.
Remove screws (Pos. 2).
Disconnect bumper strip (Pos. 9).
Remove the screws (Pos. 5) on both sides.
Remove ventilation grid (Pos. 11).
Remove screws (Pos. 8).
Remove screws (Pos. 13).
Unclip plug connections if necessary.
Detach the washer nozzles of the headlamp cleaning system (only on vehicles with headlamp cleaning system).
Remove bumper to the front.
Installation is carried out in the reverse order.
7 - Temperature sensor
q Only for vehicles with multifunctional indicator.
8 - 1 Nm
9 - Bumper strip
10 - Spoiler
q Pressed on into the bumper clips.
q Must not be removed for removing the bumper.
q For vehicles 08.00 integrated in the bumper.
11 - Ventilation grid
12 - 20 Nm
13 - 1 Nm
14 - 23 Nm
15 - Support
q For vehicle 08.00 12.01
q Bondings Chapter
232
1 - Lock carrier
2 - 1 Nm
233
234
Rear bumper
Summary of components of rear bumper
1 - Cross member
On vehicles with trailer coupling, replaced with trailer coupling frame.
Removing:
235
236
237
1 - Screw, 1 Nm
q Accessible via the luggage compartment.
q Slightly pull off the luggage compartment trim panel for releasing.
2 - Mounting strip
3 - Nut, 8 Nm
4 - Nut, 20 Nm
5 - Bumper strip
q Pressed on into the bumper clips (Pos. 6).
6 - Bumpers
Removing:
Open tailgate.
Remove luggage compartment side trim panel and unscrew screws (Pos. 1) and (Pos. 10).
Remove screws (Pos. 8 and Pos. 9).
Pull out bumper to the rear.
Installation is carried out in the reverse order.
Note
Before removing the bumper it is necessary to disconnect plug of park sensors (if present).
7 - Rear spoiler
q Pressed on into the bumper clips (Pos. 6).
q For vehicles 08.00 integrated in the bumper
8 - 1 Nm
9 - 1 Nm
10 - 8 Nm
q Accessible via the luggage compartment.
11 - Plastic nut
12 - Cross member
On vehicles with trailer coupling, replaced with trailer coupling frame.
Removing:
q Remove bumper (Pos. 6).
q Remove nuts (Pos. 4) and remove cross member.
Installation is carried out in the reverse order.
238
239
Note
If the vehicle is also equipped with parking aid
sensors in the front bumper, the work procedure is
the same as for both rear bumpers.
240
Glazing/window mechanism
Glued windows
Removing and installing glued windows
Note
For safety reasons, re-using a cut-out windscreen is not permissible. The windscreen must always be replaced with
a new original part. The cut-out rear and side windows can be re-used after a thorough inspection.
Special tools and workshop equipment required
t Cutting cord or cutting wire holder, e.g. manufactured by the company Equalizer TWH 200 and DGE 100.
t Straightening knife e.g. -SB - 531- or glass scraper -SC - 170-.
t Device for inserting cutting cord or cutting wire.
t Spooler e.g. -V.A.G 1654A- with steering roller -V.A.G 1474/1-.
t Cutting wire e.g. -357 853 999 A-.
t Cutting cord e.g. -357 845 955-.
t Cup suction tool -V.A.G 1344- or tool manufactured by Equalizer -ESM-911-.
t Compressed air pistol, e.g. - V.A.S 5237-.
t Cartridge heating box e.g. -V.A.G 1939A-.
Adhesive materials
2K Window glue
(PUR)
DA 004
600 A21)
1K Window glue
(PUR)
1K Window glue
(PUR)
DH 009
1001)2)
DH 009
100
031)2)3)
Activator
D 181 801 Activates the previously sectioned original layer.
A1
Applicator
D 009 500 Apply primer and activator.
25
Primer for windows D 009 200 Priming the windows. Must be applied to window.
and painted
02
Is applied to paint before applying glue and sealant
surfaces.
(PUR).
Cleaning solution
D 009 401 For cleaning all surfaces to which primer or glue is
04
applied.
Glue remover
D 002 000 Removes residual glue.
10
Designation
manufacturer
comment
Caution: Comply with the
manufacturer's handling
instructions.
300 ml filling
110 ml small filling
1)
2)
According to manufacturer's instructions heat up with cartridge heater e.g -V.A.G 1939-.
3)
Small cartridge 110 ml, for sealing work, or if the 300 ml cartridge is insufficient.
241
Summary of components of
windscreen
1 - Ceramic coating
2 - Windscreen
Remove windscreen Chapter.
Install windscreen Chapter.
3 - Dimension -a a = 41 mm
4 - Sealing section
242
243
Note
Cut through the adhesive cement as long as the
cutting wire is guided in the steering roller V.A.G 1474/1-.
244
Note
Cut through the adhesive cement as long as the
cutting wire is guided in the steering roller V.A.G 1474/1-.
Remove steering roller -V.A.G 1474/1- and
continue cutting through adhesive cement.
Repeat procedure in the top left and bottom
corner.
245
246
247
Windscreen 05.98
New windscreens are supplied with the sealing profile -PUR-.
1 - Sealing section
Wipe bead application surface with a dry, non-fluffy cloth
2 - Spacer catch
of the sealing profile
Stop for installation of window
3 - Applied bead
Applying bead Chapter
Respect dimensions:
a = 8 mm
b = 12 mm
4 - Glued windscreen
Windscreen 06.98
New windscreens are supplied with the sealing profile -PUR-.
1 - Glued windscreen
2 - Sealing section
Wipe bead application surface with a dry, non-fluffy cloth
3 - Spacer catch
of the sealing profile
Stop for installation of window
4 - Applied bead
249
Mounting instructions
WARNING
Do not treat the sealing profile with primer or cleaning solution.
251
Glueing
After completing the preparations cut the nozzle for applying the glue into shape as shown in the figure.
Dimension -a- 12 mm.
Bead width 8 mm.
Application direction -arrow-.
Note
t The bead section is dependent on the section of the nozzle and the application speed.
t
When using a 1K window pane adhesive -DH 009 100- or -DH 009 100 03-, preheat the glue cartridges
for 20 minutes in the warming box -V.A.G 1939A-.
t When using a 2K window pane adhesive -DH 004 300 05- mix the components with mixer -D 009 700-.
WARNING
Comply with the manufacturer's handling instructions.
Note
Use disposable gloves when working with glues and adhesive materials.
Apply the adhesive cement to the sealing section -1- perpendicularly to the window surface and all
252
around it.
Note
t Apply adhesive cement at a temperature of 10 to 30C.
t Open all vehicle windows before fitting the window into the frame.
Insert the window in the frame using double nipple gripper (V.A.G 1344), centre and press onto the
spacer catches.
WARNING
Fit the window immediately as otherwise the adhesive properties of the glue decrease considerably.
Insert window in frame with positioning wedges if necessary eccentrics (applies for windscreen).
Fix the window during hardening process with adhesive tape.
Any adhesive cement which was applied too thickly and is pressed out up to the heating filaments of the
rear window heating must be removed.
Waiting time
Note
t Waiting time: From fitting of the window until the vehicle is put into service.
t
The vehicle must stand on a flat surface during the waiting period at an ambient temperature above
15C.
A higher temperature and a greater relative humidity shorten the waiting time for the glue sealing
compound to harden.
Window type Vehicle
Window pane adhesive Waiting time
with airbag
DH 009 100
16 hours
Windscreen
DA 004 600 A2
3 hours
without airbag
DH 009 100
4 hours
t
253
Side windows
Rear window
DA 004 600 A2
DH 009 100
DA 004 600 A2
DH 009 100
3 hours
4 hours
3 hours
4 hours
WARNING
The vehicle is only safe for driving after the waiting time has expired.
254
255
Exterior equipment
Trim panels
Removing and installing the plenum chamber cover 05.98
1 - Spreader clip
Two-piece.
2 - Plenum chamber cover
Two-piece.
Removing:
Remove windscreen wipers.
Unscrew top part of
spreader clips -1- a few
turns and pull out spreader
clips.
Pull off the windscreen
washer hoses.
Remove cover parts.
Installation is carried out in
the reverse order.
3 - Windscreen washer hose
4 - Cooling-water tank seal
Fitted on the flange.
256
257
Protective strips
Removing and installing protective side strips
a = 205 mm
b = 237 mm
Note
If there are other protective
side strips on the vehicle, align
the protective side strips to be
replaced according to them.
Remove protective foil,
position the protective side
strip and press on with force
(before pressing on check
whether the position of the
protective side strip has
changed). The temperature
of the outer panel and the
protective side strips must
be of approx. 40C.
258
Wheelhouse liner
Removing and installing the front wheelhouse liner
Removing
259
260
3 - T bolt
welded on the body
4 - Front end piece
5 - Rivet
6 - Holding strip
7 - Cover strip
8 - Cover
Clipped in.
Covers the roof rack
supports.
9 - Rear end piece
Removing
Lever off roof drip moulding
-1- from the retaining clips 2- with device -3409(plastic wedge).
Install
261
Rear-view mirror
Summary of components of rear-view mirror
1 - Cover
remove in right angle to the door frame
When removing and installing, separate or install the plug connection from the front treble speaker (if
present).
2 - Gasket
3 - 10 Nm
4 - Clip
5 - Door
6 - Mirror housing
7 - Mirror glass
262
263
Trailer coupling
Summary of components trailer coupling
1 - Trailer coupling frame
Removing:
Remove trailer arm -4-.
Insert the blind plug -3- in the trailer arm hole.
Remove the rear bumper Chapter.
Remove power socket -7-.
Remove screws -2-.
Installation is carried out in the reverse order.
Note
The trailer couplings manufactured by PEKA and by
PROF-SVAR are removed and installed in the same
way as there are only minor differences in shape and
function of the components.
2 - Bolt with spring washer, 80 Nm
3 - Blind plug
Insert in trailer arm hole.
4 - Trailer arm
Removing:
Open lock on trailer arm hole.
Remove arm.
Insert the blind plug -3- in the trailer arm hole.
Installation is carried out in the reverse order.
5 - Screw
6 - Washer
7 - Power socket
Removing:
Release screws -5-.
Disconnect electrical installation.
Installation is carried out in the reverse order.
Note
Use the type of power socket and the electric
installation according to the relevant national
legislation.
8 - Support
9 - 2.5 Nm
10 - Grommet for electric installation
264
265
Roof rack
Summary of components of roof rack (Octavia Combi)
1 - Roof rack
t Removing:
Remove the moulded headliner Chapter.
266
267
Roof spoiler
Summary of the components - for the complete rear spoiler
1 - Rear spoiler
2 - 5 Nm
3 - Adhesive cement
269
270
Cut the foil -9- along the rear door (the foil
projection at the pillar C amounts to approx. 4
mm).
272
Stick on the side shadow -5- with distance -b(approx. 12 mm) from the feature top side rear
door -9-.
Stick on side window feature -6- with distance -b(approx. 12 mm) from the side shadow top side -5.
Cut the foils -5-, -6-, -7- and -8- along the rear door
(the projection at the pillar C amounts to approx. 4
mm).
273
274
1 - Front bumper
q Painted part
2 - Writing Years of Motorsport
3 - Grey writing 100 years of Motorsport
4 - Red writing 100
5 - Writing WWW.SKODA-AUTO.COM
6 - Side features
7 - Middle feature
8 - Side writing koda Auto
9 - Rear writing koda Auto
10 - Writing V100
11 - Rear bumper
q Painted part
Note
Do not interchange the right and left side when glueing.
Stick on the writing -5- on the roof centre (arrow A- marks the middle of the writing -5-).
276
Stick on the writing -9- on the roof centre (arrow B- marks the middle of the writing -9-).
277
Note
Pay attention to the important instructions for
glueing self-adhesive foils Chapter.
1 - Rear bumper
Painted part
2 - Left shadow for rear bumper
3 - Writing WWW.SKODA-AUTO.COM
4 - Right shadow for rear bumper
278
Stick on the self-adhesive foils for the doors and the centre pillar
Note
Pay attention to the important instructions for glueing self-adhesive foils Chapter.
Lower the front and rear door windows.
Partly remove the window seals from the front and rear doors.
Front door
Rear door
Stick the foil onto the rear door.
Centre pillar
Stick foil -1- onto the centre pillar.
Position the lower edge of the foil -1simultaneously with the lower edge of the foil -2-arrows-.
279
1 - Rear spoiler
2 - Fitting sleeve
3 - Adhesive cement
280
281
1 - Adhesive cement
2 - Spring holder
3 - Rear spoiler
4 - Additional brake light
Connect the hose for the spray nozzle and the plug
for the additional brake light.
Remove and install additional brake light (for vehicles Octavia Combi RS)
Special tools and workshop equipment required
t Universal cleaning solution part no. HHA 381 011
t Silicone sealant -Wrth 892 310 91Removing
Cut off the upper surface of the additional brake light from the rear spoiler and tear off the additional
brake light towards the bottom.
Remove additional brake light from the spoiler.
Remove the plug for the additional brake light.
Install
Clean the seating area of the spoiler as well as the additional brake light with universal cleaning agent
HHA 381 011 while observing the instructions for the adhesive cement issued by the manufacturer.
283
284
285
1 - Nut
2 - Washer
3 - Rubber base
4 - Roof sign TAXI
5 - Support
6 - 9 Nm
7 - Bracket for roof sign TAXI
8 - 7 Nm
9 - T-pin
a - 35 mm
b - 7.3 mm
c - 88 mm
286
287
Interior equipment
Interior rear-view mirror
Removing and installing the interior rear-view mirror
Removing
Turn the interior rear-view mirror -2- in direction of arrow A- and dislodge from the
retaining plate -1- (clamping springs in mirror
base plate).
Install
Insert the interior rear-view mirror by approx.
90 turn to the right into the retaining plate -1-.
Turn the interior rear-view mirror -2- in direction of arrow B-, until the catch spring
locks.
Preparing windscreen
290
1 - Cigarette lighter
2 - Holder for cigarette lighter
3 - Front ashtray
4 - Gearshift lever knob
5 - Cover for gearshift
Clipped into centre console.
6 - 1.5 Nm
7 - Centre console
Removing:
Remove covering for the
handbrake lever Chapter.
Remove gearshift lever knob 4-.
Unclip cover -5- and remove
upwards.
Unscrew nuts -8-.
Release screws -6-.
291
292
294
1 - Armrest
Removing:
Remove trim panel -2- for
holder.
Release screw -11-.
Installation is carried out in the
reverse order.
2 - Holder cover
Removing:
Lift off left trim panel part.
Remove right trim panel part.
Installation is carried out in the
reverse order.
3 - Adapter
Removing:
Remove armrest -1-.
Release screw -4- and remove
adapter -3-.
Installation is carried out in the
reverse order.
4 - 14 Nm
5 - Covering for the hand brake
lever
6 - 18 Nm
7 - Support
Removing:
Remove armrest -1-.
Remove covering for the
handbrake lever Chapter.
Release screws -6-.
Remove bracket.
Installation is carried out in the
reverse order.
8 - Plate nut
9 - Adapter - 20 Nm
10 - 18 Nm
11 - 18 Nm
295
296
Recessed handle
Removing and installing recessed handle
Removing:
Installing:
Installation is carried out in
the reverse order.
297
Entrance plates
Removing and installing sill panels
1 - Clamp
2 - Entrance plate
Removing:
Pull out entrance plate with
clamps -1- upwards.
Installing:
298
1 - Support
q To support the rosette Item.
2 - Screw
299
q 15 Nm
3 - Side luggage compartment cover
q With hole for rosette Item.
4 - Rosette
q To support the retaining bolt for the net partition panel Item.
q Inserted in holder Item and trim panel.
5 - Screw
6 - Support
q To fix the net partition panel Item to the armrest.
7 - Net partition panel
q
To remove from the vehicle, unlock the button Item push it to the right and fold open -arrow A- (the rear
backrests must be folded over in position for removing).
300
Installing:
Installation is carried out in the
reverse order.
6 - 10 Nm
7 - Protective cover/fire
extinguisher
Removing:
Installing:
Installation is carried out in the
reverse order.
8 - 10 Nm
9 - Seat rack
301
Summary of components of
printer
1 - Printer
2 - Screw
a - 36 mm
b - 38 mm
c - 112 mm
d - 16 mm
The diameter of the hole is 3 mm. Depth of the
hole 8 mm.
302
303
Summary of components of
microphone holder
1 - Microphone
2 - Screw
3 - Microphone holder
a - 20 mm
b - 10 mm
c - 40 mm
The diameter of the hole for screws is 3.5 mm
304
Passenger protection
Seat belts
Removing and installing the front seat belt height adjustment
Note
t Inspect seat belts Chapter.
t
1 - Cap
mountable
2 - 35 Nm
3 - Top deflection fitting
4 - 22 Nm
5 - Seat belt height adjuster
6 - The belt guide
7 - 3 Nm
8 - Nut
Remove and install front inertia reel and front seat belt fitting
305
Note
t Inspect seat belts Chapter.
t
306
Note
Observe safety measures
t
Chapter.
t Inspect seat belts Chapter.
Remove trim panels of pillar B
t Chapter and entrance plates
Chapter.
Screw the seat belt fitting on
the front seat belt height
t
adjustment on and off
Chapter.
t Arrow F = direction of travel.
1 - Inertia reel with front seat
belt tensioner
2 - 35 Nm
3 - 35 Nm
4 - Deflection fitting below
5 - Inertia reel attachment point
The retaining lugs determine
the position of the inertia reel
307
Note
t Inspect seat belts Chapter.
t
1 - Belt guide
Inserted in the support of the
luggage compartment cover
2 - Buckle latch/seat belt
3 - 35 Nm
4 - Deflection fitting below
5 - Inertia reel
The bottom deflection -4- and
the belt guide -1- must be
6 - 35 Nm
7 - Retaining lugs
Remove and install rear seat belt height adjuster (Octavia Combi)
308
Note
Inspect seat belts Chapter.
1 - 35 Nm
2 - Cap
Mounted.
3 - Top deflection fitting
4 - 1.5 Nm
5 - Top trim panel of pillar C
Removing Chapter.
6 - Seat belt height adjuster
7 - 22 Nm
309
Note
Inspect seat belts Chapter.
1 - Rear inertia reel
The position of the inertia reel is
determined by the holes for the
retaining lugs of the inertia reel 5-.
Removing:
Remove trim panel of pillar C
above Chapter.
310
Note
t Arrow = direction of travel.
t Inspect seat belts Chapter.
The inertia reel is fitted out
with the interlock system - if
the backrest rack is folded
t forward, the inertia reel is
blocked. The inertia reel is
enabled if the backrest rack is
fully locked in place.
t
Seat belt tensioner units which are mechanically damaged (dents, cracks) should always be replaced with
original new parts.
Belt tensioners not be disposed of in the usual way for other scrap but must be sent to a specialist company
or to the importer for disposal in compliance with instructions from PST and environmental protection
t
regulations. This also applies to ignited belt tensioners (one cannot determine with absolute certainty
whether all of the 3 pyrotechnic charges on the belt tensioners have been ignited).
t The prescribed packaging should be used for storage and transport.
t
The belt tightener units should be installed immediately after being removed from their transport
packaging.
t Place the seat belt tensioner unit back in the transport packaging if the work is interrupted.
t It is not permitted to leave the seat belt tensioner unattended.
t
The seat belt tensioner unit must not be treated with grease, cleaning agents or similar products, and it
must not be exposed to temperatures above 100C, not even for short periods.
The seat belt tensioners must be removed before starting repair work (cutting, straightening and body
panelling work etc.).
Both seat belt tensioners together with the seat belts (the seat belts do not roll out anymore) must be
replaced following a car accident in which the seat belt tensioners were deployed.
As long as the seat belts are in their basic position (not in use) the seat belts are blocked and cannot be
deployed.
Before disposing of vehicles, the seat belt tensioners must be removed and sent for disposal in accordance
with the specifications.
t Do not use impact screw drivers to remove or install the seat belt tensioners.
312
313
The first locking function is activated when the belt is drawn rapidly out of the inertia reel (belt
withdrawal acceleration).
Test
Draw the seat belt out of the inertia reel with a sudden sharp pull.
l If locking mechanism does not work - replace seat belt together with buckle with a new original part.
l
First check whether the belt feeds out and retracts smoothly, and whether the position of the inertia reel
has changed.
The second locking function is activated by a change in the vehicle's motion (vehicle-dependent locking
function).
Test
Put on seat belt.
Accelerate to 20 km/h and perform a full brake with the brake pedal.
l
Replace the seat belt and buckle with a new original part if the locking device does not lock the belt during
braking.
WARNING
For safety reasons, carry out this test on a section of road with no traffic so as not to endanger other road
314
users.
Seat belt buckle - visual inspection
Check belt buckle for fractures and flaking.
l If there is damage, replace seat belt and buckle with a new original part.
Seat belt buckle - functional check
Checking seat belt buckle:
Insert buckle latch in the belt buckle until there is an audible click. Check whether the locking mechanism
engages, by tugging forcefully on the seat belt.
l
If the buckle latch fails to lock into the buckle even once out of at least five tests, replace the seat belt and
buckle with a new orginal part.
Test at least 5 times. If the buckle latch fails to eject even once, replace the seat belt and buckle with a new
original part.
WARNING
Never use lubricants to make seat buckle buttons quieter or easier to operate.
Checking deflection fittings and buckle latches
When the belt system is burdened (seat belt attached in an accident) plastic-coated fittings will display fine
parallel score marks. Normal wear and tear due to frequent use is recognisable by smooth, even wear,
without scoring.
Check the plastic for deformation, flaking and cracking.
l In the event of scoring and/or damage, replace seat belt and buckle with a new original part.
Checking fixingings and fixing points
t Buckle flange deformed (stretched)
t Height adjuster does not work.
t Fixing points (seat, pillar, vehicle floor) warped, or thread damaged.
l If the parts are damaged, replace seat belt and buckle with a new original part.
l Replace fixing points.
Note
If there is damage not due to an accident, for example normal wear and tear, it is only necessary to replace
the part concerned with a new original part.
315
Airbag system
Note
Self-diagnosis for the airbag system Chapter.
removing Chapter
Inspection, installation and repair work must only be carried out by properly qualified personnel for removal and
installation of the airbag.
Only operations described in this Workshop Manual may be carried out. It is absolutely prohibited to disassemble
the airbag units.
WARNING
316
The pyrotechnic propellant of the airbag units contains toxic substances. There is a risk of explosion if the airbag
unit is improperly handled!
Disconnect the earth strap of the battery before carrying out any work on the airbag system. After disconnecting
t the battery it is essential to wait one minute. The ignition must be switched on when connecting the airbag system
to a power source and no person should be present inside the vehicle.
t
The mechanic should electrically discharge himself before picking up (touching) the airbag unit. This is done by
touching earthed metal parts, such as e.g. water pipes or heating pipes.
t The airbag units should be installed immediately after being removed from the transportation packaging.
t If work is interrupted, place the airbag unit back in the transportation packaging.
t It is not permitted to leave the airbag unit unattended.
t
When removed, the driver and passenger side airbag units should be stored in such a way that the active side is
facing upwards.
t When removed, the side airbag units should be stored in such a way that the information carrier is facing upwards.
t Airbag units that have been dropped on a hard surface, or which are otherwise damaged, must not be fitted.
Defective airbag units of the airbag system which have not been ignited must be returned for disposal to a
t specialist company or to the importer in accordance with the instructions of PST and environmental protection
regulations. The specified transportation packaging should be used for this purpose.
t
The airbag units must not be treated with grease, cleaning agents or similar products, and must not be exposed to
temperatures above 100 C, not even for short periods.
Inspections of the airbag system must only be performed with the test and measurement equipment provided as
otherwise there is a risk of the airbag unit being activated.
Furthermore the following basic guidelines apply to the side airbag units:
t
The use of commercially available protective seat covers is prohibited. The protective seat cover impairs the
operation of the side airbag.
t After exchanging the backrest cover, all harpoon clips must be replaced with new original clips.
t New harpoon clips must be fixed in the same fitting position as the clips were before exchanging.
t
In the event of damage to the backrest upholstery through tears, burn holes etc., the cover must always be
replaced with a new original part for safety reasons.
t After actuating the side airbag, the backrest upholstery must always be replaced with a new original part.
If the side airbag has been ignited, the control unit can be used again - up to three times (only valid for vehicles
09.00 ) Chapter.
2)
3)
4)
t If necessary (visual inspection) replace all damaged parts with new original parts.
t
If the airbag control unit and other damaged parts are replaced it is necessary to code the control unit again
Chapter.
If no fault is indicated by the airbag warning light -K 75-, it is not necessary to replace any parts of the airbag
system. Pay special attention to examining the seat belts.
t Replace all damaged parts if necessary (visual inspection) with new original parts.
318
Install
Install airbag unit.
Switch on ignition.
Connect earth cable of the
battery.
WARNING
Nobody should be in the vehicle
when the battery is being
connected.
Note
If the battery earth strap is
disconnected and re-connected,
319
The restoring ring with slip ring must be removed and installed when the steering wheel is in centre position
(wheel in straightahead position).
t Do not turn the restoring ring (risk of the restoring ring fracturing while driving).
t
Restoring ring with slip ring are secured by a clip in the centre position when supplied as a replacement part.
Remove this clip just before installing the parts.
t If it is intended to re-install the restoring ring with slip ring, fix in rhe centre position with adhesive tape.
Opening the cover for the airbag unit in the dash panel is not permissible as longterm damage of the dash panel
can occur and the operation of the airbag unit can be affected.
Note
If the battery earth strap is disconnected and re-connected, carry out additional operations Electrical System
Rep. gr.27.
322
WARNING
Nobody should be in the vehicle
when the battery is being
connected.
Note
If the battery earth strap is
disconnected and re-connected,
carry out additional operations
Electrical System Rep.
gr.27.
Turn the key switch with the ignition key into the
middle position and carefully pull out the front
passenger airbag key switch -arrow-.
WARNING
Nobody should be in the vehicle when the battery is
being connected.
Note
If the battery earth strap is disconnected and reconnected, carry out additional operations
Electrical System Rep. gr.27.
1 - Backrest rack
2 - 7 Nm
3 - Airbag unit
Take out of the backrest rack 1-.
4 - El. wire of the airbag unit
Take out of the clip -5-.
5 - Clip for electrical wire of
airbag
Take out of the backrest rack 1-.
6 - Airbag unit identification
sticker
Remove backrest rack -1-.
Removing:
Remove front seat from
vehicle Chapter.
Remove the backrest rack from
the seat rack Chapter.
Remove backrest cover
Chapter.
Fold open foam upholstery
Chapter.
Install
Insert new airbag unit in the
backrest rack.
324
Note
To avoid damaging the electrical
wiring of the airbag unit during
mounting it is drawn together
with adhesive tape. This tape
must only be removed after the
backrest and seat rack have been
fitted Chapter.
Pull onto backrest cover
Chapter.
325
326
Disconnect the airbag plug connector below the front seat Chapter.
Connect the ignition system -V.A.G 1821- to the plug connector for the airbag unit, if necessary cut off from the
side airbag unit and connect to the ignition system.
Lay the ignition system through the gap in the door and connect to the external battery.
Ignite the airbag unit and dispose of it as scrap.
WARNING
All people should be at least 10 metres away from the vehicle when the voltage is applied and the airbags are
triggered.
328
329
Remove dash panel insert -2on both sides of the holders arrow-.
330
331
Install
Installation is carried out in the
reverse order.
For vehicles of MY 03 (with
key switch for the front
passenger airbags)
Switch on the ignition before
connecting the battery.
WARNING
Nobody should be in the vehicle
when the battery is being
connected.
Note
If the battery earth strap is
disconnected and re-connected,
carry out additional operations
Electrical System Rep.
gr.27.
Note
The steering column can remain
installed.
333
Remove dash panel insert -2on both sides of the holders arrow-.
334
335
Install
Installation is carried out in the
reverse order.
Note
When placing the dash panel
onto the central pipe, pay
attention to the correct position
of the air distribution channel in
the air vents.
For vehicles of MY 03 (with
key switch for the front
passenger airbags)
Switch on the ignition before
connecting the battery.
WARNING
Nobody should be in the vehicle
when the battery is being
connected.
Note
If the battery earth strap is
disconnected and re-connected,
carry out additional operations
Electrical System Rep.
gr.27.
336
Remove steering-column
control Electrical System
Rep. gr.94.
337
338
339
340
341
342
343
Installing:
Installation is carried out in the
reverse order.
345
Remove exterior mirror cover Chapter Pos. -2and if necessary disconnect plug connection for
speakers.
Pull out the door trim panel -3 towards the top out of the
inside window shaft seal -4and remove -arrow A-.
1 - Outside window shaft seal
2 - Door window
Install
Installation is carried out in the
reverse order.
Note
When installing, pay attention to
the correct position of the door
trim panel in the inside window
shaft seal -arrow B-.
346
1 - Trim
Clipped in.
2 - Screw
3 - Guide for tension rod
4 - Door trim panel
Removing and installing Chapter.
5 - Plastic nut
6 - Damping foil
Removing and installing Chapter.
7 - Lateral retaining clip
Removing:
Pull out catch -arrow-.
8 - Bottom retaining clip
Removing:
Pull out catch -arrow-.
9 - 1 Nm
10 - 4 Nm
11 - Pull-up handle
12 - Window crank
Removing Chapter.
347
Pull out the door trim panel -3towards the top out of the
inside window shaft seal -4-.
348
349
350
4 - Retaining lug
351
352
1 - Cap
2 - 35 Nm
3 - Deflection fitting
4 - Top trim panel
Removing:
Unclip cap -1- upwards.
Unscrew deflection fitting
Chapter.
Release screw -9-.
Remove the trim panel from
the pillar B downwards.
Installing:
Check operation of the seat
belt height adjuster.
5 - Bottom trim panel
Removing:
Remove top trim panel of
pillar B -4-.
Installing:
353
1 - Cover
Removing:
354
1 - Cover
Removing:
Unlock backrests and fold
forward.
355
1 - 35 Nm
2 - Cap
3 - Deflection fitting
4 - 2.5 Nm
5 - Cover
Removing:
356
(Octavia Combi)
1 - Plastic nut
2 - Cover
Removing:
Unlock backrests and fold
forward.
Unscrew plastic nuts -1-.
Remove trim panel in
direction of arrow.
Installation is carried out in
the reverse order.
3 - Gasket
After installing the trim
panel, check for correct
fitting position of the seal
and if necessary adjust.
357
1 - Retaining clip
Inserted in the trim panel of
pillar D.
2 - Gasket
After installing the trim panel,
check for correct fitting
position of the seal and if
necessary adjust.
3 - Cover
Removing:
358
1 - Plastic nut
2-
Luggage
compartment/floor
covering
Removing:
Remove pushbuttons -1- and
floor covering -2-.
Installation is carried out in
the reverse order.
359
1 - Plastic nut
2 - Luggage compartment trim
panel
Removing:
Unlock backrest and fold
forward.
Removing bottom trim panel
of pillar C Chapter.
Unscrew plastic nuts -1-.
Remove luggage compartment
trim panel.
Installation is carried out in the
reverse order.
360
361
Removing and installing the tailgate trim panel for vehicles 07.00
1 - Plastic clip
2 - Plastic nut
Pressed in the tailgate.
3 - Pull loop
4 - 2.5 Nm
5 - Cover
Removing:
Remove the trim panel from
the tailgate.
Installing:
362
Removing and installing the tailgate trim panel for vehicles 08.00
1 - Plastic clip
2 - Plastic nut
Pressed in the tailgate.
3 - Pull loop
4 - 2.5 Nm
5 - Cover
Removing:
Remove the trim panel from
the tailgate.
Installing:
Insert trim panel with metal
retaining clips -7- and then
fasten on the plastic clips -1.
6 - Opening for pull loop
7 - Clamp
Insert in the door panel
cuttings.
363
364
Luggage
compartment/floor
covering
Removing:
Unscrew plastic nuts -1-.
Remove the retaining clip 2-.
Installation is carried out in
the reverse order.
365
1 - Cover
Removing:
Remove backrests Chapter.
Remove the retaining clip -4-.
366
1 - Right cover
Left cover is a mirror image
Removing:
Remove tailgate cover -4-.
367
1 - Plastic nut
2 - Pull loop
3 - 2.5 Nm
4 - Side trim panel
Removing: Remove trim
panel from the clips -8-.
Installation is carried out in
the reverse order.
5 - Centre trim panel
Removing: Remove the trim
panel from the tailgate.
Installation is carried out in
the reverse order.
6 - Tailgate trim panel
Removing: Remove the trim
panel from the tailgate.
Installation is carried out in
the reverse order.
7 - Opening for pull loop
8 - Clips
368
1 - 2.5 Nm
2 - Plastic nut
3 - Support for the luggage
compartment cover
Removing:
Removing luggage
compartment cover.
Removing bottom trim panel
of pillar C Chapter.
Release screws -1- and -4-.
Loosen plastic nuts -2-.
Note
The supports for the luggage
compartment cover are fixed
with two plastic nuts each.
Disconnect plug connection for
speaker.
Unclip seat belt.
Take out support for luggage
compartment cover -3-.
Installation is carried out in the
reverse order.
4 - 2.5 Nm
369
Note
On vehicles Octavia Combi RS, only the front securing eyes are foldable but not the rear.
Removing
370
Moulded headliner
Removing and installing moulded headliner
Removing
Disconnect earth strap of the battery.
Carefully lever out the interior
light with a screwdriver and
disconnect the plug
connection.
Remove the cover for the
sliding roof motor Chapter.
Remove trim panel of pillar B
top Chapter.
Remove trim panel of pillar A
Chapter.
Remove trim panel of pillar C
above Chapter.
371
372
373
374
375
1 - Roof
2 - Noise insulation panel
Removing:
376
Glue noise insulation panels -2- onto the roof of the vehicle -1- with sitcker (version C, D), if necessary with
adhesive -DH 009 100 03- (version A, B).
377
Seat frames
Mechanically activated front seats
Removing seat
Valid for vehicles with side airbags
WARNING
Safety precautions are to be applied when handling seats with side airbag unit Chapter.
Unclamp the negative terminal of the battery.
378
Installing seat
Installation is carried out in the reverse order.
Tighten screws or nuts -1- to 23 Nm.
Valid for vehicles with side airbags
Switch on the ignition before connecting the battery.
WARNING
Nobody should be in the vehicle when the battery is being connected.
379
380
381
382
383
384
Installing:
Press down the seat -arrow B-.
Position seat height adjusting
elements.
385
386
Remove the cover -1- and screw out the screw -2-.
Unclip right trim -3- and take off.
Release screws -4- and -5-.
Disconnect plug connection -6-.
Unclip left trim -7- and take off.
Install
Installation is carried out in the reverse order.
387
388
Removing and installing the operating unit for electrically operated seats
Removing
Remove electrically operated seat Chapter
Disconnect the plug connection for the operating unit.
389
Removing and installing the seat length adjustment unit for electrically
operated seats
Removing
Remove electrically operated seat Chapter
390
391
392
393
394
Rear seats
Removing and installing seat bench and backrest (separated)
Remove the seat bench
395
396
Removing and installing the seat bench with the child seat
Removing
Pull seat bench forwards on the catches arrows- and fold open.
397
398
t Only use the recommended cover with a sewn on identification label for installation purposes Fig.
t When installing observe the position of the cover - the identification label must be on the side of the airbag unit.
t Before installing, turn the cover inside out.
t Observe the safety instructions for working with airbags Chapter.
t Two mechanics are required to fit the cover.
1 - Cover
q removing:
400
l Seat removed from vehicle and backrest rack removed from seat rack
Detach rosette -9- and grommet -8-.
Fully unhook clamping section -17- at the bottom cover side.
Roll up the cover approx. 1/4 towards the top.
Remove covers in the lower area of the frame out of the openings for the longitudinal wires -18-.
Unhook the longitudinal wires -18- out of the openings in the lower area of the backrest using the pliers.
Cut through clips -13-.
Unhook the -V.A.G 1636- transverse wire of the cover -19- out of the longitudinal wires -5- of the backrest frame 11- using an upholstery reamer.
Roll up the cover towards the top and remove.
Remove foam upholstery -16-.
q Installing:
Insert foam upholstery -16- into the backrest frame -11-.
Insert the longitudinal wires -18- and the transverse wire -19- in the cover.
Connect wire eyelets Fig..
Place cover onto the top backrest frame with foam upholstery.
Hook the transverse wire of the cover -19- into the longitudinal wires -5- of the backrest frame -11- using an
upholstery reamer -V.A.G 1636- Fig..
Pull off the cover by 3/4.
Clip the cover with the aid -V.A.G 1634- with clips -13- to the transverse wire -12- of the foam upholstery -16- in
the middle and on the sides.
Pull off the cover and align.
Cut openings into the foam upholstery -16- in the opening points of the lower backrest area.
Insert longitudinal wires -18- in the openings of the lower backrest area with pliers Fig..
Position the covers in the lower area of the frame into the openings for the longitudinal wires -18-.
Connect both clamping sections of the cover -17-.
Place grommet -8- and rosette -9-.
2 - Headrest guides
q when removing press safety catch -arrow A- e.g. with a specially adapted screwdriver and remove the guides.
q when installing press the guides into the backrest frame
3 - Button rivet
q for installing the protective cover -44 - Protective cover
q removing and installing into the backrest frame -115 - Longitudinal wire of the backrest rack
6 - Airbag unit
q removing and installing Chapter
7 - Terminal el. wire airbag
q removing and installing Chapter
8 - Grommet
9 - Rosette for the lumbar region backrest
q remove from the shaft of the backrest control
10 - El. wire of the airbag unit
401
402
403
404
1 - Cover
With sewn in clamping
section.
Removing:
Unhook clamping section 3- at the wire frame.
Cut through upholstery
retaining clips -5-.
2 - Plastic cord
Sewn to cover
With holes for inserting
retaining clips -5-.
3 - Clamping section
4 - Upholstery wire
Sewn into upholstery.
5 - Upholstery retaining clips
6 - Hook
For seat bench attachment.
7 - Wire frame
8 - Intermediate bearing
Not for basic equipment.
9 - Pull loop
405
406
407
1 - Rear panel
2 - Guide
q
For removing, loosen the cover from the rear panel, grip under the upholstery and the support/headrests, press
the catch pegs -arrows- of the guide with a thin screwdriver and remove the guide.
408
3 - Headrest
4 - Guide for tension rod
5 - Cover
6 - Tension rod
7 - Catch hooks
8 - Rear panel
9 - Wire
q Sewn into upholstery.
10 - Plastic cord
q Sewn to cover
q With holes for inserting the retaining clips Item-.
11 - Upholstery
12 - Upholstery retaining clips
13 - Clamping section
14 - Cover
q The cover is fastened to the rear panel with the aid of the clamping section.
15 - Support
16 - Armrest
q Removing Chapter.
17 - Screw
18 - Cover for armrest
409
Removing and installing covers and upholstery for rear backrests (with
armrest, separated)
Removing:
Remove right backrest part out of the vehicle Chapter.
Tilt over the armrest.
410
411
Remove screws -3- and holddown device -1- from the rear
backrest -2-.
Installing:
Installation is carried out in the
reverse order.
412