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Square and Round Concrete Piles

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PRESTRESSED CONCRETE PILE NOTES:

DESIGN SPECIFICATIONS:
Florida Department of Transportation (FDOT) "Structures Design Guidelines", current
edition.
0.7L

0.3L

L
American Association of State Highway and Transportation Officials (AASHTO) "LRFD Bridge
Design Specifications", current edition.

Pick-up Point
L

0.58L

0.21L

Tie Down and

0.21L

Support Points

2-POINT SUPPORT

1-POINT PICK-UP

SPIRAL TIES:
Each wrap of spirals shall be tied to at least two corner strands.

One turn required for

spiral splices.

CONCRETE CLASS:
Concrete for all piles shall be Class V (Special) except designated High Moment Capacity Piles
0.21L

0.58L

0.21L

(Index 20631) shall be Class VI.

Concrete for the High Capacity Collar Splice shall be Class V (Special).

Pick-up Points
0.145L

0.355L

0.355L

0.145L Tie Down and


Support Points

2-POINT PICK-UP

See "GENERAL NOTES" in Structures Plans for any specific locations where the use of
Silica Fume is required.

3-POINT SUPPORT
CONCRETE STRENGTH:
The pile cylinder strength shall be 6,000 psi minimum at 28 days and 4,000 psi minimum at

0.145L

0.355L

time of transfer of the Prestressing Force. The cylinder strength for designated High Moment

0.145L

0.355L

Capacity Piles (Index 20631) shall be 8,500 psi minimum at 28 days and 6,500 psi minimum at
time of transfer of the Prestressing Force.
Pick-up Points
SPLICE BONDING MATERIAL:
0.107L

0.262L

0.262L

0.262L

0.107L

Tie Down and

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Support Points

3-POINT PICK-UP

4-POINT SUPPORT

PILE PICK-UP DETAILS

STORAGE AND TRANSPORTATION SUPPORT DETAILS

The material to fill dowel holes and form the joint between pile sections shall be a Type B
Epoxy Compound in accordance with Specification Section 926 and shall be contained on the
Qualified Products List (QPL). Use Epoxy Bonding Compound or Epoxy Mortar as recommended
by the Manufacturer. For Epoxy Mortar only use sand or other filler material supplied by
the manufacturer and in the proportions recommended.

PICK-UP POINTS:
Piles shall be marked at the pick-up points to indicate proper points for attaching handling
lines.

REINFORCING STEEL:
All reinforcing steel shall be Grade 60, except that spiral ties shall be manufactured from

TABLE OF MAXIMUM PILE PICK-UP AND SUPPORT LENGTHS


D = Square Pile Size (inches)

Maximum
Pile

Required Storage and

cold-drawn steel wire meeting the requirements of ASTM A82.

PRESTRESSING STEEL:

Transportation Detail

Pick-Up Detail

12

14

18

20

24

30

48

52

59

62

68

87

2, 3, or 4 point

1 Point

69

75

85

89

98

124

2, 3, or 4 point

2 Point

CORROSION PROTECTION OF EXPOSED STRANDS:


For all piles having ends exposed to the environment and not embedded under final
conditions, protect the strands as follows: Prior to shipment, cut strands at appropiate end(s)
back to a minmum depth of 1 inch below the concrete surface and patch with a Type F epoxy

Length
(Feet)

Prestressing steel shall be seven-wire strand, Grade 270, Low-Relaxation Strand (LRS).

99

107

121

128

140

178

3 or 4 point

3 Point

compound meeting the requirements of Specification Section 926.

3"

Max.

rd960rh

1" Rad. or

3
4"

Chamfer (Typ.)
1
4"

1
4"

Max.

Max.

3"
Cover

Spiral Ties W4.0 (30" Piles)


W3.4 (All others)

TYPICAL PILE SHAPE

DETAIL SHOWING

FOR MOLD FORMS

TYPICAL COVER

LAST
REVISION

01/01/12

REVISIO N

12/30/2011

8:
24:
59 AM

Cover

1
4"

Max.

1
4"

DESCRIPTION:

INDEX

FDOT DESIGN STANDARDS

NOTES AND DETAILS FOR SQUARE PRESTRESSED

FY 2012/2013

CONCRETE PILES

NO.

20600

SHEET
NO.

1. For Sections D-D, E-E, & F-F see Index Nos. 20612, 20614, 20618, 20620, 20624 or 20630 for applicable

2.

" (appl
i

concrete pile size and Pile Splice Reinforcement Details.

Prestressing strands, spiral ties and/or reinforcement are not shown for clarity.

3. In cases where pile splices are desired due to length limitations in shipping and/or handling, the "Drivable
Preplanned Prestressed Precast Splice Detail" shall be used. Mechanical Pile Splices contained on the
Qualified Products List (QPL) may also be used.

b"(
final thickness)

NOTES:

Form to retain

4. When preformed dowel holes are utilized, the 1" spiral tie pitch shall be continued to 4-0" below the head

epoxy compound

of the pile, See Index Nos. 20618, 20620 & 20624. Preformed holes shall utilize either removable preforming
Full epoxy compound joint

material or stay-in-place corrugated galvanized steel ducts. Stay-in-place ducts shall be fabricated from

Gasket

galvanized sheet steel meeting the requirements of ASTM A653, Coating Designation G90, 26 gauge. Ducts
shall be 2" diameter with a minimum corrugation (rib) height of 0.12 in. Ducts shall be fabricated with either
welded or interlocked seams. Galvanizing of welded seams will not be required.

DETAIL A

1" Cover

Build-up section

Splice or
Dowel extension

No chamfer,
flat surface required

No. 10
Dowels

"

E
Full epoxy compound

Detail A

Preformed holes,

Epoxy compound

Plus 2"

See

Dowel Extension

joint
Driven prestressed pile

Detail A

4
-0"

See

Dowels
10
-6"

21
-0" M inim um Splice Section
Splice section

10
-6"

No. 10

to fill hole with


dowels in place

" Drilled or

preformed holes
(see Splice Details)

4-2" long, in driven


pile (see Note No. 4)
Dowel extension

Dowel extension

Detail A

10
-6"

See

Dowels

Driven prestressed pile

Driven prestressed pile

2
-6" (
Typ.
)

Splice section

Build-up

2
-6" (
Typ.
)

Full length of

No. 10

Dowel extension

21
-0" M inim um Splice Section

4
-0" M inim um , 21
-0" M axim um Pile Build-up

No. 10 Dowels

8:
25:
00 AM

rd960rh

Driven prestressed pile

Pile Build-up

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at End

Auxiliary reinforcing
steel cast with pile.
See Section F-F.

TYPICAL SPLICE

LAST
REVISION

01/01/12

REVISIO N

12/30/2011

BEFORE BONDING
NONDRIVABLE UNFORESEEN

DRIVABLE UNFORESEEN

DRIVABLE PREPLANNED

REINFORCED PRECAST

PRESTRESSED PRECAST

PRESTRESSED PRECAST

PILE BUILD-UP DETAIL

PILE SPLICE DETAIL

PILE SPLICE DETAIL

DESCRIPTION:

INDEX

FDOT DESIGN STANDARDS


FY 2012/2013

SQUARE PRESTRESSED CONCRETE PILE SPLICES

NO.

20601

SHEET
NO.

Provide one (1)

" vent hole

(near Pile) on two (2) opp


Antenna (centered

faces of pile

over Top Gauge)


Prestressing Strands

(Strand pattern varies)

Tip of

Head

Pile

of Pile

Void (Typical for 30"

Tip Gauge

and larger piles)


D

D/2

Top Gauge

2D Min.

2D Min.

1-0"

2D

ELEVATION

Antenna

Attach Tip Gauge extension cable


to underside of strand one down
10"

from top corner strand using nylon

wire ties every 6 Ft. maximum.

3"

D/2

3" Cover
(Typ.)

Void
Tip Gauge

Top Gauge

ANTENNA TOP VIEW

SECTION A-A
Face of

(Strand Pattern with odd number of strands per face)

Concrete

D/2

"

Antenna
Dataport Interface

SECTION B-B
Attach Tip Gauge extension cable

(Showing Voided Pile,

to underside of strand one down

Solid Pile Similar)

Cable (to radio

Bottom surfaces of enclosure to

module assembly)

be epoxy coated just prior to


concrete casting per manufacturers

from top corner strand using nylon

installation procedures.

wire ties every 6 Ft. maximum.


D

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ANTENNA SIDE VIEW

ANTENNA END VIEW

D/2

rd960rh

3" Cover
(Typ.)
NOTE:
Provide EDC Instrumentation in square

8:
25:
00 AM

prestressed concrete piles (18" and larger)


Tip Gauge

in accordance with Specification Section 455

Top Gauge

for bridge foundations.

SECTION A-A

LAST
REVISION

01/01/12

REVISIO N

12/30/2011

(Strand Pattern with even number of strands per face)

DESCRIPTION:

INDEX

FDOT DESIGN STANDARDS

EDC INSTRUMENTATION FOR

FY 2012/2013

SQUARE PRESTRESSED CONCRETE PILES

NO.

20602

SHEET
NO.

W3.4 Spiral Ties @

12"
114"

114"

6" pitch, full length

A
16 Turns @ 3" Pitch

16 Turns @ 3" Pitch

1
4"

1"

1"

3" Cover

3"

3"

12"

Spacing

Spiral Tie

5 Turns @ 1" Pitch


6" Pitch

1
4"

5 Turns @ 1" Pitch

3
4"

W3.4 Spiral Ties

(Typ.)

4 ~ No. 10

4 ~ No. 6 Bars

Dowels

(Full Length)

x 3" Chamfer (Typ.)

SECTION D-D
A

(See Nondrivable Unforeseen Reinforced Precast Pile Splice Detail)

W3.4

12"

ELEVATION

114"

Spiral Ties

1
4"

3" Cover

C:
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12"

1
4"

114"

(Typ.)
4 ~ No. 10

Prestressing

Dowels

Strands

SECTION E-E

ALTERNATE STRAND PATTERNS

(See Drivable Unforeseen Prestressed Precast Pile Splice Detail)


4 ~ 0.6" , Grade 270 LRS, at 44 kips
8 ~ b" (Special), Grade 270 LRS, at 25 kips
12"

8 ~ b" , Grade 270 LRS, at 24 kips


8 ~ " , Grade 270 LRS, at 23

PILE SPLICE REINFORCEMENT DETAILS

12 ~ " , Grade 270 LRS, at 16

12"

3" Cover
NOTES:

(Typ.)

1. Work this Index with Index No. 20600 - Notes and Details for

W3.4

Square Prestressed Concrete Piles and Index No. 20601 - Square


Spiral Ties

Prestressed Concrete Pile Splices.


2. Any of the given Alternate Strand Patterns may be utilized.

See Alternate

The strands shall be located as follows:


Place one strand at each corner and place the remaining

Strand Patterns

strands equally spaced between the corner strands.

SECTION A-A

The total strand pattern shall be concentric with the nominal

LAST
REVISION

01/01/12

REVISIO N

12/30/2011

8:
25:
01 AM

rd960rh

concrete section of the pile.

DESCRIPTION:

INDEX

FDOT DESIGN STANDARDS


FY 2012/2013

12" SQUARE PRESTRESSED CONCRETE PILE

NO.

20612

SHEET
NO.

W3.4 Spiral Ties @

14"
134"

Spiral Tie

1"

6" Pitch

16 Turns @ 3" Pitch

6" pitch, full length

5 Turns @ 1" Pitch


16 Turns @ 3" Pitch

134"

5 Turns @ 1" Pitch

134"

1"

3"

134"

3"

14"

Spacing

3" Cover
(Typ.)

4 ~ No. 10

4 ~ No. 8 Bars

Dowels

(Full Length)

W3.4 Spiral Ties

3
4"

x 3" Chamfer (Typ.)

SECTION D-D
(See Nondrivable Unforeseen Reinforced Precast Splice Detail)

W3.4

14"

ELEVATION

3
4"

3
4"

Spiral Ties

134"

C:
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134"

14"

3" Cover
(Typ.)

4 ~ No. 10

Prestressing

Dowels

Strands

SECTION E-E

ALTERNATE STRAND PATTERNS

(See Drivable Unforeseen Prestressed Precast Splice Detail)


8 ~ 0.6" , Grade 270 LRS, at 33 kips
14"

8 ~ 12" (Special), Grade 270 LRS, at 31 kips


8 ~ 12" , Grade 270 LRS, at 31 kips

PILE SPLICE REINFORCEMENT DETAILS

12 ~ 716" , Grade 270 LRS, at 21 kips


14"

3" Cover

16 ~ 38" , Grade 270 LRS, at 16 kips

(Typ.)

NOTES:
1. Work this Index with Index No. 20600 - Notes and Details for

W3.4

Square Prestressed Concrete Piles and Index No. 20601 - Square

Spiral Ties

Prestressed Concrete Pile Splices.


2. Any of the given Alternate Strand Patterns may be utilized.
The strands shall be located as follows:

See Alternate

Place one strand at each corner and place the remaining

Strand Patterns

strands equally spaced between the corner strands.

SECTION A-A

The total strand pattern shall be concentric with the nominal

LAST
REVISION

01/01/12

REVISIO N

12/30/2011

8:
25:
02 AM

rd960rh

concrete section of the pile.

DESCRIPTION:

INDEX

FDOT DESIGN STANDARDS


FY 2012/2013

14" SQUARE PRESTRESSED CONCRETE PILE

NO.

20614

SHEET
NO.

312"
1
2"

1
2"

W3.4 Spiral Ties @


6" pitch, full length

5 Turns @ 1" Pitch **

1"

6" Pitch

16 Turns @ 3" Pitch

16 Turns @ 3" Pitch

Spacing

1"

3" Cover
(Typ.)

3"

512"

3"

1
2"

512"

Spiral Tie

5 Turns @ 1" Pitch

8 ~ No. 10

4 ~ No. 8 Bars

Dowels

(Full Length)

W3.4 Spiral Ties

3
4"

x 3" Chamfer (Typ.)

SECTION D-D
(See Nondrivable Unforeseen Reinforced Precast Splice Detail)

ELEVATION

312"
512"

512"

512"

1
2"

3" Cover
(Typ.)

C:
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W3.4
Spiral Ties

** See Note No. 4 on Index No. 20601

512"

8 ~ No. 10

ALTERNATE STRAND PATTERNS

12 ~

1
2"

16 ~

1
2"

Strands

12 ~ 0.6" , Grade 270 LRS, at 35 kips


18"

Prestressing

Dowels

(Special), Grade 270 LRS, at 34 kips


, Grade 270 LRS, at 26 kips

SECTION E-E
(See Drivable Prestressed Precast Splice Detail)

20 ~ 716" , Grade 270 LRS, at 21 kips


3" Cover

2"

24 ~ 38" , Grade 270 LRS, at 17 kips

18"

(Typ.)

7"

7"

W3.4

W3.4

Spiral Ties

Spiral Ties
7"

3" Cover
(Typ.)

2"

See Alternate

Strand Patterns

SECTION A-A
7"

8 ~ No. 9 Bars
(10-6" long)
(shift as required

rd960rh

to clear strands)
8 ~ No. 10
Dowels

NOTES:
1. Work this Index with Index No. 20600 - Notes and Details for

Prestressing
Strands

Square Prestressed Concrete Piles and Index No. 20601 - Square

SECTION F-F

8:
25:
03 AM

Prestressed Concrete Pile Splices.


2. Any of the given Alternate Strand Patterns may be utilized.

(See Drivable Preplanned Splice Detail)

The strands shall be located as follows:


Place one strand at each corner and place the remaining

PILE SPLICE REINFORCEMENT DETAILS

strands equally spaced between the corner strands.


12/30/2011

The total strand pattern shall be concentric with the nominal

LAST
REVISION

01/01/12

REVISIO N

concrete section of the pile.

DESCRIPTION:

INDEX

FDOT DESIGN STANDARDS


FY 2012/2013

18" SQUARE PRESTRESSED CONCRETE PILE

NO.

20618

SHEET
NO.

512"

412"

412"

512"

W3.4 Spiral Ties @


6" pitch, full length

5 Turns @ 1" Pitch


1"

6" Pitch

16 Turns @ 3" Pitch

16 Turns @ 3" Pitch

Spacing

1"

412" 412" 512"

Spiral Tie

5 Turns @ 1" Pitch **

3" Cover
(Typ.)

3"

512"

3"

8 ~ No. 10

4 ~ No. 8 Bars

Dowels

(Full length)

W3.4 Spiral Ties

3
4"

SECTION D-D

x 3" Chamfer (Typ.)

(See Nondrivable Unforeseen Reinforced Precast Pile Splice Detail)

ELEVATION
512"

412"

412"

512"

W3.4
Spiral Ties

512"

** See Note No. 4 on Index No. 20601

3" Cover

512"

C:
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412" 412"

(Typ.)

ALTERNATE STRAND PATTERNS


12 ~ 0.6" , Grade 270 LRS, at 42 kips

20"

8 ~ No. 10

Prestressing

Dowels

Strands

16 ~ b" (Special), Grade 270 LRS, at 31 kips


16 ~ b" , Grade 270 LRS, at 31 kips

SECTION E-E
(See Drivable Prestressed Precast Pile Splice Detail)

24 ~ " , Grade 270 LRS, at 21


278"

20"

3" Cover

718"

718"

(Typ.)

W3.4
Spiral Ties

278"

Spiral Ties

See Alternate

718"

W3.4

3" Cover
(Typ.)

Strand Patterns
"

8 ~ No. 10 Bars
(10-6" long)
(shift as required

SECTION A-A

rd960rh

to clear strands)

NOTES:
1. Work this Index with Index No. 20600 - Notes and Details for
Square Prestressed Concrete Piles and Index No. 20601 - Square

8:
25:
04 AM

Prestressed Concrete Pile Splices.

8 ~ No. 10

Prestressing

Dowels

Strands

SECTION F-F

2. Any of the given Alternate Strand Patterns may be utilized.

(See Drivable Preplanned Pile Splice Detail)

The strands shall be located as follows:


Place one strand at each corner and place the remaining

PILE SPLICE REINFORCEMENT DETAILS

strands equally spaced between the corner strands.


12/30/2011

The total strand pattern shall be concentric with the nominal

LAST
REVISION

01/01/12

REVISIO N

concrete section of the pile.

DESCRIPTION:

INDEX

FDOT DESIGN STANDARDS


FY 2012/2013

20" SQUARE PRESTRESSED CONCRETE PILE

NO.

20620

SHEET
NO.

2"
1
2"

1
2"

1
2"

1
2"

W3.4 Spiral Ties @

6" Pitch

16 Turns @ 3" Pitch

1"
2"

16 Turns @ 3" Pitch

1"

Spacing

3" Cover

512" 412"

3"

412"

5 Turns @ 1" Pitch **

5 Turns @ 1" Pitch


Spiral Tie

512"

6" pitch, full length

(Typ.)

12 ~ No. 10

4 ~ No. 8 Bars

Dowels

(Full length)

3"

W3.4 Spiral Ties

3
4"

SECTION D-D
(See Nondrivable Unforeseen Reinforced Precast Pile Splice Detail)
2"

x 3" Chamfer (Typ.)


512" 412"

412"

512"
W3.4

ELEVATION

512" 412"

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2"

** See Note No. 4 on Index No. 20601

412"

512"

Spiral Ties

ALTERNATE STRAND PATTERNS


24"

3" Cover
(Typ.)

12 ~ No. 10

Prestressing

Dowels

Strands

16 ~ 0.6" , Grade 270 LRS, at 44 kips


20 ~ 12" (Special), Grade 270 LRS, at 34 kips
24 ~ 12" , Grade 270 LRS, at 31 kips

SECTION E-E
(See Drivable Prestressed Precast Pile Splice Detail)

W3.4

3" Cover

8"

4"

4"

8"

Spiral Ties

24"

(Typ.)

12 ~ No. 10 Bars
(10-6" long)
8"

W3.4
Spiral Ties

(Shift as required

4"

to clear strands)

4"

See Alternate
Strand Patterns

3" Cover

rd960rh

NOTES:
1. Work this Index with Index No. 20600 - Notes and Details for
Square Prestressed Concrete Piles and Index No. 20601 - Square
Prestressed Concrete Pile Splices.

8:
25:
04 AM

(Typ.)

8"

SECTION A-A

2. Any of the given Alternate Strand Patterns may be utilized.

12 ~ No. 10

Prestressing

Dowels

Strands

SECTION F-F
(See Drivable Preplanned Pile Splice Detail)

The strands shall be located as follows:


Place one strand at each corner and place the remaining
strands equally spaced between the corner strands.

12/30/2011

The total strand pattern shall be concentric with the nominal

LAST
REVISION

01/01/12

REVISIO N

concrete section of the pile.

DESCRIPTION:

INDEX

FDOT DESIGN STANDARDS


FY 2012/2013

24" SQUARE PRESTRESSED CONCRETE PILE

NO.

20624

SHEET
NO.

16 Turns @ 2" Pitch

1"

4"

512"

512"

4"

512"

512"

4" Pitch

16 Turns @ 2" Pitch

Spiral Tie 1"

512"

4 Turns @ 112" Pitch

4 Turns @ 112" Pitch

Spacing

W4.0 Spiral Ties


@ 6" pitch, full

4"

4 ~ No. 8 Bars 6-0" long


Conical End Fitting (Typ.)

(see Section C-C)

length

Head & Tip

512"

3"

512"

2" Hole,

2"

3" Cover

Hole
Head

4 ~ No. 8 Bars

12 ~ No. 10

Dowels

3"

Tip

512"

4"

(Typ.)

(Full length)

SECTION D-D
(See Nondrivable Unforeseen Reinforced Precast Pile Splice Detail)

1" x 1" Chamfer or


x

3
4"

Chamfer

W4.0 Spiral Ties

3
4"

(Ties not shown in Elevation)


8"

8"

512"

512"

4"

512"

11-0" Solid Section

W4.0
Spiral Ties

4"

11-0" Solid Section

4"

Chamfer

3"

10 Diagonal Ties @ 6"

512"

x 3"

512"

3
4"

2" Hole,
512"

ELEVATION

30"

8"

** W4.0 Diagonal Ties

Void

6" ctrs. (See Detail)

512"

18"

W4.0

W4.0

135

Spiral Ties
2" Hole

8"

**

Dowels

934"

No. 8 Bars

SECTION E-E
(See Drivable Prestressed Precast Pile Splice Detail)

DETAIL

W4.0
Spiral Ties

678"

(Typ.)

Prestressing Strands, see


Alternate Strand Patterns

** Omit 4 ~ No. 8 Bars and Diagonal Ties


in pre-planned mechanical splice.

SECTION B-B

SECTION C-C

(See Pile Splice Reinforcement Details)

(See Pile Splice Reinforcement Details)

3" Cover
(Typ.)

2" Hole,
Head & Tip

1
1
678" 3 4"3 4"

Alternate Strand Patterns

7
8"

7
8"

W4.0 DIAGONAL TIE

3" Cover

1
1
678" 3 4" 3 4" 678"

478"

(6-0" long)

(Typ.)

Prestressing Strands, see

Strands

3" Cover

Prestressing

12 ~ No. 10

4
"

30"

30"

8"

Spiral Ties

4"

8"

(Typ.)

Head & Tip

512"

30"

"
4

C:
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3" Cover

12 ~ No. 10 Bars

NOTES:

rd960rh

Voids between segments of spliced piles shall be connected by 2" hole(s).


20 ~ 0.6" , Grade 270 LRS, at 41 kips

(shift as required
to clear strands)

2. Any of the given Alternate Strand Patterns may be utilized. The strands shall be located as follows:

24 ~ 12" (Special), Grade 270 LRS, at 34 kips

Place one strand at each corner and place the remaining strands equally spaced between the corner

28 ~ 12" , Grade 270 LRS, at 29 kips

strands. The total strand pattern shall be concentric with the nominal concrete section of the pile.
3. CONTRACTOR OPTION: The 30" pile may be cast SOLID by omitting the 18" void and the 2"
vent hole. In this event, the Contractor shall submit calculations for approval and a

8:
25:
05 AM

7
8"

(10-6" long)

1. Venting shall be provided by the use of a 1" PVC conduit through a substructure cap or column.

ALTERNATE STRAND PATTERNS

proposed strand configuration that provide net prestressing after losses equal to 1000 psi. Alternate

Prestressing

12 ~ No. 10

Dowels

Strands

SECTION F-F
(See Drivable Preplanned Pile Splice Detail)

configurations for the Diagonal Ties, to maintain the position of the 4 ~ No. 8 Bars, may be approved

PILE SPLICE DETAILS

by the Engineer.
4. Work this Index with Index No. 20600 - Notes and Details for Square Prestressed Concrete Piles

LAST
REVISION

01/01/12

REVISIO N

12/30/2011

and Index No. 20601 - Square Prestressed Concrete Pile Splices.

DESCRIPTION:

INDEX

FDOT DESIGN STANDARDS


FY 2012/2013

30" SQUARE PRESTRESSED CONCRETE PILE

NO.

20630

SHEET
NO.

4 Turns @ 1b " Pitch

8 Turns @ 1" Pitch


4" Pitch

16 Turns @ 2" Pitch

1"

8"

20 Turns @ 1b " Pitch

30"

8"

1" Spiral Tie


Spacing

long (see Section C-C)

" x

4"

11"

4"

5b " Dowel Spacing (Typ.)


**

" Chamfer

No. 8 Bars (Typ.)

1" x 1" Chamfer or

"

Conical End Fitting (Typ.)

5b "

4 ~ No. 8 Bars 6-0"

18" Void

W4.0 Spiral Ties

10 ~ No. 8 Bars

Tip

Head

1b Turns
at Head

Section only

" Chamfer

18" Void
3" Cover (Typ.)

(See Note 1)

10 Diagonal Ties @ 6" (Ties not shown in Elevation)

Prestressing Strands

" x

36 ~ No. 8 Bars

30" Sq. Pile

2" Hole in Splice

Pile Collar

"

1" x 1" Chamfer or

equally spaced (
Typ.
)

at 3" pitch

3"

8 ~ No. 10

W4.0 Spiral Ties

Dowels
11-0"

8"

11-0" Solid Section

SECTION D-D
30"

ELEVATION

Diagonal Ties in pre-planned

Pile Extension

mechanical splice.

(see Note 1)

Per This Index

Pile Cut Off Elevation


W4.0
18"

Full epoxy compound

Form to retain
Gasket

epoxy compound

(Typ.)
3" Cover

DETAIL A

(Typ.)
Bottom of
Pile &

Strands (Typ.)

Pile Cap

SECTION A-A
Prestressing
30"

(as required)

Pile &

Strands (Typ.)

Concrete
8"

135

Bottom of Seal

SECTION B-B

8"

(See Note 2)

**
W4.0 Diagonal Ties

4
"

Prestressing

"

Plug Form

6" ctrs. (See Detail)

STRAND PATTERN

SECTION THROUGH PILE AT PILE CAP

W4.0 DIAGONAL TIE


DETAIL

28 ~ 0.6" , Grade 270 LRS, at 29.5 kips

W4.0

Pile Collar
W4.0 Spiral
Ties (3" Pitch)
4
-0"

30"

3" Cover

8
-0"

Spiral Ties

36 ~ No. 8 Bars

" Full epoxy


compound joint
4
-0"

W4.0

10
-6"

joint

(See Detail A)

D
8 ~ No. 10 Dowels

10
-6"

30"

only)

(
4
-0" M in.
)

Pile Em bedm ent

Void
P

Splice section

Spiral Ties

(Splice Section

Driven prestressed pile

2" Hole

"
4

(Drill & Epoxy)

18" Void

30" Sq. Prestressed

30"

8"

**

1. Venting shall be provided by the use of a 1" PVC conduit through a substructure cap or column.

Concrete Pile Roughen


surface to

7"

NOTES:

1
-0"

Spiral Ties
8"

C:
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dgn

30"

3"

1" Hole

rd960rh

SECTION THRU PILE COLLAR

** Omit 4 ~ No. 8 Bars and

Voids between segments of spliced piles shall be connected by 2" hole(s).


2. After the pile is driven and cut to grade, the top 8-0" of the 18" Void shall be filled with concrete.

No. 8 Bars
(6-0" long)

18" Void

1b " (Typ.)

Pile per

Prior to filling the top 8-0" of the 18" Void with concrete, strip the cardboard form material from the void.
A stay-in-place corrugated thin wall galvanized pipe may be used to form the void in lieu of the cardboard form

8:
25:
06 AM

" amplitude

within limits of collar.

3" Cover

material.

(Typ.)

for as substructure concrete.

this Index
8"

30"

8"

The concrete fill material shall be of the same type and strength as called for in the pile cap and paid

3. Collar concrete shall reach a strength of 6,000 psi before pile driving is resumed.
4. Work this Index with Index No. 20600 - Notes and Details for Square Prestressed Concrete Piles.
Prestressing

12/30/2011

Strands (Typ.)

Pile &

CAPACITY 30" SQUARE PRESTRESSED PILE


-PILE SPLICE DETAIL-

LAST

01/01/12

REVISIO N

SECTION C-C

REVISION

DETAIL OF PILE COLLAR FOR HIGH MOMENT

DESCRIPTION:

INDEX

FDOT DESIGN STANDARDS

HIGH MOMENT CAPACITY 30" SQUARE

FY 2012/2013

PRESTRESSED CONCRETE PILE

NO.

20631

SHEET
NO.

1"
Spiral Tie

1"

2" Pitch

1"

2" Pitch

2" Pitch

1"

Spacing
Epoxy Grout @

Provide one (1) 3

Joints (Typ.)

opposite faces of pile (Typ. each Pile Section)

" vent hole (@ Pile) on tw

Tip

Head

3-0" (Typ.)

4-0" Minimum Bottom Section

16-0" Minimum Intermediate Sections as required

16-0" Minimum Top Section

ELEVATION

C:
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NOTES
DESIGN SPECIFICATIONS:
Florida Department of Transportation (FDOT) "Structures Design Guidelines", Current Edition.
American Association of State Highway and Transportation Officials (AASHTO) "LRFD Bridge Design Specifications",

0.58L

0.21L

0.21L

Current Edition.

Tie Down and


Support Points

SPIRAL TIES:

2-POINT SUPPORT

One full

wrap of spirals is required at both the head and tip of pile.

One half turn required for spiral splices.

CONCRETE CLASS:
0.7L

0.3L

Concrete for all piles shall be Class V (Special). Concrete for pile splices shall be Class IV. See "GENERAL NOTES"

in Structures Plans for any specific locations where the use of Silica Fume is required.
CONCRETE STRENGTH:
Pick-up

The cylinder strength shall be 6,000 psi minimum at time of transfer of the Prestressing Force.

Point
L

SPLICE BONDING MATERIAL:

0.145L

0.355L

0.145L Tie Down and

0.355L

The material to form the joint between pile sections shall be a Type B Epoxy Compound in accordance with Section 926

Support Points

1-POINT PICK-UP
0.21L

0.58L

of the Specifications. The bonding agent used on internal pile surfaces shall be a Type A Epoxy Compound in accordance

3-POINT SUPPORT

with Section 926 of the Specifications. Epoxy Compounds used shall be contained on the Qualified Products List (QPL).
Use Epoxy Bonding Compound or Epoxy Mortar as recommended by the Manufacturer. For Epoxy Mortar only use sand

0.21L

or other filler material supplied by the manufacturer and in the proportions recommended.
PICK-UP POINTS:
Piles shall be marked at the pick-up points to indicate proper points for attaching handling lines.

Pick-up

REINFORCING STEEL:

Points
0.107L

0.262L

0.262L

0.262L

0.107L Tie Down and

All reinforcing steel shall be Grade 60, except that smooth steel wire (W11 spiral ties and longitudinal spacers and W20

Support Points

ties) shall be manufactured from cold drawn steel wire meeting the requirements of ASTM A82.
PRESTRESSING STEEL:

2-POINT PICK-UP

4-POINT SUPPORT

PILE PICK-UP DETAILS

STORAGE AND TRANSPORTATION SUPPORT DETAILS

Prestressing tendons shall be made up of two seven-wire strands. Prestressing strands shall be b" (Special),
Grade 270 low relaxation, at 33.8 kips.
PILE DRIVING AFTER SPLICING:
Pile splices shall reach a minimum strength of 5500 psi before driving is resumed.

TABLE OF MAXIMUM PILE PICK-UP AND


rd960rh

SUPPORT LENGTHS
Maximum Pile Length

Required Storage and


Transportation Detail

Pick-Up
Detail

119

2, 3, or 4 point

1 Point

170

2, 3, or 4 point

2 Point

LAST
REVISION

01/01/12

REVISIO N

12/30/2011

8:
25:
07 AM

(Feet)

DESCRIPTION:

INDEX

FDOT DESIGN STANDARDS

54" PRECAST/POST-TENSIONED CONCRETE

FY 2012/2013

CYLINDER PILE

NO.

20654

SHEET
NO.

Spliced Precast/Post-Tensioned Pile Section

1
-0"

A
1-0" Void, open top and bottom
to allow through venting of sections

54"

54"

4 ~ Longitudinal Spacers

4 ~ Longitudinal Spacer Bars

(No. 3 Bars or W11 wire) for

(No. 3 Bars or W11 wire) for

Spiral Ties @ Equal Spaces

Spiral Ties @ Equal Spaces

W11 Wire Spiral Ties

Roughen inside surface


10
-6"

of 54"

Pile to

"

amplitude for Spliced

24 ~ No. 11 Bars

Pile Section

@ Equal Spaces

1-0" Min.
Lap Splice

7 "
3

1-0" Void

d
i
Vo

W11 Spiral
Wire Ties
Cast in
Place Plug

Closed No. 4 Bars or W20

No. 4 Bars or
W20 Wire Ties

Wire Ties @ 1-0" (Typ.)


1b " Min.

3" Min.
Cover (Typ.)

Full Epoxy Compound

3" Min.

Cover (Typ.)

Cover (Typ.)

C:
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dgn

Joint around cylinder pile


wall only (See Detail "A")
24 ~ 1

" Formed Holes

24 ~ 1

for Tendons @ Equal Spaces

" Formed Holes

for Tendons @ Equal Spaces

1" Formed Hole (1 tendon per h


2 ~ b" (Spec.) strands per tendon
24 ~ No. 11 Bars

shown as ( ); Grout per Specification 938)

SECTION B-B

" (appl

Inside Pile Wall


Full epoxy
compound joint
Clean inside surface of 54" Pile
3" M in. Cover

with a high pressure water blast


(3000 psi Min.) and apply bonding

Temporary Blocking

agent for Driven Prestressed Pile

Form to retain

b"(
final thickness)

10
-6"

Driven Precast/Post-Tensioned Pile

SECTION A-A

epoxy compound
Gasket

Form to retain
epoxy compound

Outside Pile Wall


rd960rh

2
-0"

Concrete Seal

8:
25:
08 AM

DETAIL "A"

12/30/2011

DRIVABLE UNFORESEEN FIELD SPLICE DETAIL

LAST
REVISION

01/01/12

REVISIO N

(Cast-In-Place Plug)

DESCRIPTION:

INDEX

FDOT DESIGN STANDARDS

54" PRECAST/POST-TENSIONED CONCRETE

FY 2012/2013

CYLINDER PILE

NO.

20654

SHEET
NO.

Spiral Tie

1"

24 Turns

42 Turns @ 2" Pitch

4" Pitch

@ 1.5" Pitch

Spacing

42 Turns @ 2" Pitch


* Provide one (1) 3b "

Provide one (1) 3b " vent hole

24 Turns

1"

@ 1.5" Pitch

vent

hole (@ Pile) on two

(@ Pile) on one (1) face of

opposite faces of pile (Typ.)

Head or
Head

Tip

or Tip

3b " Vent Holes at

*The 45" Void in the pile shall be positively vented to water


or air after the final pile installation.

If the

3b "

vents

14-10"

10-2"

Head and Tip of Pile

are included in the pile cut-off section, then venting shall

ELEVATION

be provided by the use of a 1" PVC conduit through the


substructure cap or column.
L

C:
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dgn

NOTES
DESIGN SPECIFICATIONS:
0.58L

0.21L

0.21L

Tie Down and

Florida Department of Transportation (FDOT) "Structures Design Guidelines", Current Edition.

Support Points

American Association of State Highway and Transportation Officials (AASHTO) "LRFD Bridge Design Specifications",

2-POINT SUPPORT

Current Edition.
SPIRAL TIES:

0.7L

0.3L

One full

wrap of spirals is required at both the head and tip of pile.

One half turn required for spiral splices.

CONCRETE CLASS:
Concrete for all piles shall be Class V (Special). Concrete for pile splices shall be Class IV. See "GENERAL NOTES"

Pick-up

in Structures Plans for any specific locations where the use of Silica Fume is required.

Point
L

0.145L

0.355L

0.145L Tie Down and

0.355L

CONCRETE STRENGTH:
The cylinder strength shall be 4,000 psi minimum at time of transfer of the Prestressing Force.

Support Points

1-POINT PICK-UP

SPLICE BONDING MATERIAL:

3-POINT SUPPORT

The material to form the joint between pile sections shall be a Type B Epoxy Compound in accordance with Specification
0.21L

0.58L

Section 926. The bonding agent used on internal pile surfaces shall be a Type A Epoxy Compound in accordance

0.21L

with Specification Section 926. Epoxy Compounds used shall be contained on the Qualified Products List (QPL).
Use Epoxy Bonding Compound or Epoxy Mortar as recommended by the Manufacturer. For Epoxy Mortar only use sand
Pick-up

or other filler material supplied by the manufacturer and in the proportions recommended.

Points
0.107L

0.262L

0.262L

0.262L

0.107L

Tie Down and


Support Points

2-POINT PICK-UP

PICK-UP POINTS:
Piles shall be marked at the pick-up points to indicate proper points for attaching handling lines.
REINFORCING STEEL:

4-POINT SUPPORT

All reinforcing steel shall be Grade 60, except that smooth steel wire (W11 spiral ties and W20 ties) shall be manufactured

STORAGE AND TRANSPORTATION SUPPORT DETAILS

PILE PICK-UP DETAILS

from cold drawn steel wire meeting the requirements of ASTM A82.
PRESTRESSING STEEL:
Prestressing steel shall be 0.6" seven-wire strand, Grade 270 low relaxation, at 44.0 kips.
PILE DRIVING AFTER SPLICING:
Pile splices shall reach a minimum strength of 5500 psi before driving is resumed.

TABLE OF MAXIMUM PILE PICK-UP AND


rd960rh

SUPPORT LENGTHS
Maximum Pile Length

Required Storage and


Transportation Detail

Pick-Up
Detail

122

2, 3, or 4 point

1 Point

174

2, 3, or 4 point

2 Point

LAST
REVISION

01/01/12

REVISIO N

12/30/2011

8:
25:
09 AM

(Feet)

DESCRIPTION:

INDEX

FDOT DESIGN STANDARDS


FY 2012/2013

60" PRESTRESSED CONCRETE CYLINDER PILE

NO.

20660

SHEET
NO.

1
-0"
Spliced Prestressed Pile Section

60"

60"
1-0" Void, open top and bottom
to allow through venting of sections

W11 Wire

W11 Wire

Spiral Ties

Spiral Ties

24 ~ No. 11 Bars
1-0" Min.

@ Equal Spaces

Lap Splice
Roughen inside surface
10
-6"

of 60"

Pile to

"

amplitude for Spliced

45"

1-0" Void

d
i
Vo

Pile Section

No. 4 Bars or
2" Min.
W20 Wire Ties
Cover (Typ.)
Closed No. 4 Bars or W20 Wire

3" Min.

Ties @ 1-0" (Typ.)


Cover (Typ.)

Full Epoxy Compound

3" Min.

Cast in
Place Plug

Cover (Typ.)

36 ~ 0.6" Strands

36 ~ 0.6" Strands

@ Equal Spaces

@ Equal Spaces

C:
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dgn

Joint around cylinder pile


wall only (See Detail "A")

SECTION B-B

24 ~ No. 11 Bars

" (appl

Inside Pile Wall

compound joint

10
-6"

Driven Prestressed Pile

Full epoxy

b"(
final thickness)

SECTION A-A

Temporary Blocking
Form to retain
epoxy compound
Gasket

Clean inside surface of 60" Pile


3" M in. Cover

Form to retain
epoxy compound

with a high pressure water blast


(3000 psi Min.) and apply bonding
agent for Driven Prestressed Pile

Outside Pile Wall

DETAIL "A"

8:
25:
10 AM

rd960rh

2
-0"

Concrete Seal

12/30/2011

DRIVABLE UNFORESEEN FIELD SPLICE DETAIL

LAST
REVISION

01/01/12

REVISIO N

(Cast in Place Plug)

DESCRIPTION:

INDEX

FDOT DESIGN STANDARDS


FY 2012/2013

60" PRESTRESSED CONCRETE CYLINDER PILE

NO.

20660

SHEET
NO.

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