22a Um001e en e
22a Um001e en e
22a Um001e en e
Frequency AC
Drive
FRN 3.xx
User Manual
www.abpowerflex.com
identify a hazard
avoid the hazard
recognize the consequences
Summary of Changes
The information below summarizes changes made for the October 2003
PowerFlex 4 User Manual, Publication 22A-UM001E-EN-E.
Description of New or Updated Information
240V, 1-Phase, No Brake drive ratings added.
Position 12 of the Catalog Number now indicates drive type.
Flange Mount drive enclosure added.
Analog Input wiring examples updated.
All drive ratings now support dynamic braking.
Frame C EMC Line Filter dimensions added.
Remote Small HIM, Cat. No. 22-HIM-C2S, dimensions added.
See Page(s)
P-4, P-7, A-2, B-1
P-4
P-4, B-6
1-14
B-2
B-12
B-14
The information below summarizes changes made for the May 2003
PowerFlex 4 User Manual, Publication 22A-UM001D-EN-E.
Description of New or Updated Information
120V, 1-Phase, 1.1 kW (1.5 HP) drive rating added.
Section on RJ45 DSI Splitter Cable added.
The following parameters have been added:
d024 [Drive Temp]
A115 [Process Time Lo]
A116 [Process Time Hi]
Options have been added to the following parameters:
A051 [Dig In1 Sel]
A052 [Dig In2 Sel]
A055 [Relay Out Sel]
See Page(s)
A-2, B-1
D-1 - D-4
3-7
3-26
3-26
3-13
3-13
3-14
soc-2
Table of Contents
Preface
Overview
Who Should Use this Manual? . . . . . . . . .
Reference Materials. . . . . . . . . . . . . . . . . .
Manual Conventions . . . . . . . . . . . . . . . . .
Drive Frame Sizes . . . . . . . . . . . . . . . . . . .
General Precautions. . . . . . . . . . . . . . . . . .
Catalog Number Explanation . . . . . . . . . .
Chapter 1
P-1
P-1
P-2
P-2
P-3
P-4
Installation/Wiring
Opening the Cover. . . . . . . . . . . . . . . . . . . 1-1
Mounting Considerations . . . . . . . . . . . . . 1-2
AC Supply Source Considerations . . . . . . 1-3
General Grounding Requirements. . . . . . . 1-4
Fuses and Circuit Breakers . . . . . . . . . . . . 1-6
Power Wiring. . . . . . . . . . . . . . . . . . . . . . . 1-8
I/O Wiring Recommendations. . . . . . . . . 1-11
Start and Speed Reference Control . . . . . 1-17
EMC Instructions . . . . . . . . . . . . . . . . . . 1-19
Chapter 2
Start Up
Prepare For Drive Start-Up . . . . . . . . . . . . 2-1
Integral Keypad . . . . . . . . . . . . . . . . . . . . . 2-3
Viewing and Editing Parameters . . . . . . . . 2-4
Chapter 3
Chapter 4
Troubleshooting
Drive Status . . . . . . . . . . . . . . . . . . . . . . . .
Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fault Descriptions . . . . . . . . . . . . . . . . . . .
Common Symptoms and
Corrective Actions . . . . . . . . . . . . . . . .
Appendix A
4-1
4-1
4-3
4-5
Appendix B
Appendix C
Appendix D
Index
ii
Preface
Overview
The purpose of this manual is to provide you with the basic information
needed to install, start-up and troubleshoot the PowerFlex 4 Adjustable
Frequency AC Drive.
For information on
Who Should Use this Manual?
Reference Materials
Manual Conventions
Drive Frame Sizes
General Precautions
Catalog Number Explanation
See page
P-1
P-1
P-2
P-2
P-3
P-4
Reference Materials
The following manuals are recommended for general drive information:
Title
Industrial Automation Wiring
and Grounding Guidelines
Preventive Maintenance of
Industrial Control and Drive
System Equipment
Safety Guidelines for the
Application, Installation and
Maintenance of Solid State
Control
A Global Reference Guide for
Reading Schematic Diagrams
Guarding Against Electrostatic
Damage
Publication
1770-4.1
Available Online at
www.ab.com/manuals/gi
DRIVES-SB001A-EN-E www.ab.com/manuals/dr
SGI-1.1
www.ab.com/manuals/gi
0100-2.10
www.ab.com/manuals/ms
8000-4.5.2
www.ab.com/manuals/dr
P-2
Overview
Manual Conventions
Meaning
Possible, able to do something
Not possible, not able to do something
Permitted, allowed
Required and necessary
Recommended
Not Recommended
Overview
P-3
General Precautions
!
!
P-4
Overview
6-8
10
11
12 (1)
22A -
1P5
1-3
Drive
Code
22A PowerFlex 4
Code
V
A
B
D
Voltage
120V AC
240V AC
240V AC
480V AC
Code Rating
0
Not Filtered
1
Filtered
Ph.
1
1
3
3
Amps
1.5
2.3
4.5
6.0
kW (HP)
0.2 (0.25)
0.4 (0.5)
0.75 (1.0)
1.1 (1.5)
Code
1P4
2P1
3P6
6P8
9P6
Amps
1.4
2.1
3.6
6.8
9.6
kW (HP)
0.2 (0.25)
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
Code
1P5
2P3
4P5
8P0
012
017
Code
1P4
2P3
4P0
6P0
8P7
(1)
kW (HP)
0.2 (0.25)
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
3.7 (5.0)
Code Purpose
AA Reserved for
thru custom firmware
ZZ
Enclosure
Panel Mount - IP 20 (NEMA Type Open)
Flange Mount - IP 20 (NEMA Type Open)
Replacement Plate Drive - IP 20 (NEMA Type Open)
- Contact factory for ordering information.
Amps
1.5
2.3
4.5
8.0
12.0
17.5
AA
Optional
Code Version
3
No Brake IGBT
4
Standard
Code
N
F
H
Code
1P5
2P3
4P5
6P0
13-14
Amps
1.4
2.3
4.0
6.0
8.7
kW (HP)
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
3.7 (5.0)
Position 12 of the Catalog Number now indicates drive type. All PowerFlex 4 drives
are equipped with RS485 communication.
Chapter 1
Installation/Wiring
This chapter provides information on mounting and wiring the
PowerFlex 4 Drive.
For information on
Opening the Cover
Mounting Considerations
AC Supply Source Considerations
See page
1-1
1-2
1-3
For information on
Fuses and Circuit Breakers
Power Wiring
I/O Wiring
Recommendations
EMC Instructions
See page
1-6
1-8
1-11
1-19
1-2
Installation/Wiring
Mounting Considerations
Mounting Torque
M4 (#8-32)
120 mm
(4.7 in.)
Mounting Option A
No clearance required
between drives.
Mounting Option B
120 mm
(4.7 in.)
120 mm
(4.7 in.)
Enclosure Rating
Minimum Mounting
Clearances
IP 20/Open Type
Maximum
40C (104F)
Rating requires installation of the PowerFlex 4 IP 30/NEMA 1/UL Type 1 option kit.
Debris Protection
A plastic top panel is included with the drive. Install the panel to prevent
debris from falling through the vents of the drive housing during
installation. Remove the panel for IP 20/Open Type applications.
Storage
Installation/Wiring
1-3
Important:
Tighten screw after
jumper removal.
1-4
Installation/Wiring
Corrective Action
Low Line Impedance (less than 1% line reactance) Install Line Reactor(1)
or Isolation Transformer
Greater than 120 kVA supply transformer
Line has power factor correction capacitors
Line has frequent power interruptions
Line has intermittent noise spikes in excess of
6000V (lightning)
Phase to ground voltage exceeds 125% of normal
line to line voltage
Ungrounded distribution system
(1)
R/L1
S/L2
T/L3
U/T1
V/T2
W/T3
SHLD
Installation/Wiring
1-5
Safety Ground -
(PE)
This is the safety ground for the drive that is required by code. One of
these points must be connected to adjacent building steel (girder, joist), a
floor ground rod or bus bar. Grounding points must comply with national
and local industrial safety regulations and/or electrical codes.
Motor Ground
The motor ground must be connected to one of the ground terminals on
the drive.
1-6
Installation/Wiring
Fusing
The PowerFlex 4 has been UL tested and approved for use with input
fuses. The ratings in the table that follows are the minimum
recommended values for use with each drive rating. The devices listed in
this table are provided to serve as a guide.
Installation/Wiring
1-7
Drive Rating
kW (HP)
Fuse Rating(1)
Amps
140M(2)
Catalog No.
Recommended
MCS Contactors
Catalog No.
120V AC
1-Phase
0.2 (0.25)
0.4 (0.5)
0.75 (1.0)
1.1 (1.5)
10
15
30
40
140M-C2E-C10
140M-C2E-C16
140M-D8E-C20
140M-D8E-C25
100-C09
100-C12
100-C23
100-C37
6
10
15
25
30
140M-C2E-B40
140M-C2E-B63
140M-C2E-C16
140M-C2E-C16
140M-D8E-C25
100-C09
100-C09
100-C12
100-C16
100-C23
240V AC
1-Phase
0.2 (0.25)
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
10
10
15
30
140M-C2E-B63
140M-C2E-B63
140M-C2E-C16
140M-D8E-C20
100-C09
100-C09
100-C12
100-C23
240V AC
3-Phase
0.2 (0.25)
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
3.7 (5.0)
3
6
10
15
25
35
140M-C2E-B25
140M-C2E-B40
140M-C2E-C10
140M-C2E-C16
140M-C2E-C16
140M-F8E-C25
100-C09
100-C09
100-C09
100-C12
100-C16
100-C23
480V AC
3-Phase
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
3.7 (5.0)
3
6
10
15
15
140M-C2E-B25
140M-C2E-B40
140M-C2E-B63
140M-C2E-C10
140M-C2E-C16
100-C09
100-C09
100-C09
100-C09
100-C16
(1)
1-8
Installation/Wiring
Power Wiring
!
!
Standard
(Option 2)
Rating/Type
600V, 75C or 90C (167F
or 194F) RHH/RHW-2
Belden 29501-29507 or
equivalent
Description
Four tinned copper conductors with XLPE insulation
Foil shield and tinned copper drain wire with 85% braid
coverage
PVC jacket
Three tinned copper conductors with XLPE insulation
5 mil single helical copper tape (25% overlap min.)
with three bare copper grounds in contact with shield
PVC jacket
Three tinned copper conductors with XLPE insulation
5 mil single helical copper tape (25% overlap min.)
with three bare copper grounds in contact with shield
PVC copper grounds on #10 AWG and smaller
Installation/Wiring
1-9
(1)
1000 Vp-p
1200 Vp-p
1600 Vp-p
Longer cable lengths can be achieved by installing devices on the output of the drive.
Consult factory for recommendations.
Output Disconnect
The drive is intended to be commanded by control input signals that will
start and stop the motor. A device that routinely disconnects then
reapplies output power to the motor for the purpose of starting and
stopping the motor should not be used. If it is necessary to disconnect
power to the motor with the drive outputting power, an auxiliary contact
should be used to simultaneously disable drive control run commands.
1-10
Installation/Wiring
BR+ BR-
Terminal
R/L1, S/L2
R/L1, S/L2, T/L3
U/T1
V/T2
W/T3
BR+, BR-
Description
1-Phase Input
3-Phase Input
To Motor U/T1
To Motor V/T2
=
To Motor W/T3
Dynamic Brake Resistor Connection
Safety Ground - PE
Table 1.F Power Terminal Block Specifications
Frame
(1)
Maximum/minimum sizes that the terminal block will accept - these are not
recommendations.
Installation/Wiring
1-11
!
!
1-12
Installation/Wiring
Description
Belden 8760/9460
(or equiv.)
Belden 8770
(or equiv.)
(1)
Minimum
Insulation Rating
300V
60 degrees C
0.8 mm2 (18AWG), 3 conductor, shielded for (140 degrees F)
remote pot only.
If the wires are short and contained within a cabinet which has no sensitive circuits,
the use of shielded wire may not be necessary, but is always recommended.
Torque
(1)
Maximum/minimum sizes that the terminal block will accept - these are not
recommendations.
Installation/Wiring
1-13
P036
[Start Source]
Stop
Keypad
Per P037
I/O Terminal 01
Stop
Coast
3-Wire
Per P037
Per P037
2-Wire
Per P037
Coast
RS485 Port
Per P037
Coast
01
02
03
SNK
SRC
04
05
06
+24V
+10V
11
12
13
R1
14
R2
15
R3
16
Stop (1)
Typical
Typical
SRC Wiring SNK Wiring
Potentiometer
must be
1-10k ohm
2 Watt Min.
01 02 03 04 05 06
R1 R2 R3
30V DC 125V AC 240V AC
Resistive
3.0A
3.0A
3.0A
Inductive
0.5A
0.5A
0.5A
SNK
SRC
11
12 13 14 15 16
(1)
RS485
(DSI)
8 1
No. Signal
Default
Description
Param.
R1
R2
R3
Fault
Fault
A055
Source (SRC)
Inputs can be wired as Sink (SNK) or Source (SRC) via DIP Switch
setting.
The factory installed jumper or a normally closed input
must be present for the drive to start.
Relay N.O.
Relay Common
Relay N.C.
Stop (1)
Coast
02
Start/Run FWD
Not Active
03
Direction/Run REV
Not Active
04
Digital Common
05
06
Digital Input 1
Digital Input 2
Preset Freq
Preset Freq
11
+24V DC
12
+10V DC
13
0-10V In (3)
Not Active
14
Analog Common
15
4-20mA In (3)
Not Active
16
(3)
A055
P036 (1)
P036, P037
Command comes from the integral keypad by default. To
disable reverse operation, see A095 [Reverse Disable]. P036, P037,
A095
For digital inputs. Electronically isolated with digital inputs
from analog I/O.
Program with A051 [Digital In1 Sel].
A051
Program with A052 [Digital In2 Sel].
A052
Drive supplied power for digital inputs.
Maximum output current is 100mA.
Drive supplied power for 0-10V external potentiometer.
P038
Maximum output current is 15mA.
For external 0-10V input supply
P038
(input impedance = 100k ohm) or potentiometer wiper.
For 0-10V In or 4-20mA In. Electronically isolated with
analog inputs from digital I/O.
For external 4-20mA input supply
P038
(input impedance = 250 ohm).
Terminal should be connected to safety ground - PE
when using the RS485 (DSI) communications port.
Only one analog frequency source may be connected at a time. If more than one reference is connected at the same
time, an undetermined frequency reference will result.
1-14
Installation/Wiring
Connection Example
P038 [Speed Reference] = 2 0-10V Input
Analog Input
0 to +10V, 100k ohm
impedance
4-20 mA, 100 ohm
impedance
Voltage
Current
P038 [Speed Reference] = 2 0-10V P038 [Speed Reference] = 3
Input
4-20mA Input
12
13
14
+
Common
13
14
Common
+
14
15
01
02
Stop-Run
04
+24V
Common
01
02
Stop-Run
04
Installation/Wiring
Input
Connection Example
Internal Supply (SRC)
2 Wire SRC Control Run FWD/Run REV
P036 [Start Source] = 2, 3
11
or 4
Input must be active for
Stop-Run
Forward
the drive to run. When
input is opened, the drive
will stop as specified by
Stop-Run
Reverse
P037 [Stop Mode].
If both Run Forward and
Run Reverse inputs are
closed at the same time,
an undetermined state
could occur.
2 Wire SNK Control Internal Supply (SNK)
Run FWD/Run REV
1-15
Stop-Run
Forward
01
02
03
04
Stop-Run
Reverse
+24V
Common
01
02
03
04
Stop-Run
Forward
Stop-Run
Reverse
Stop
11
Stop
01
02
Start
Start
+24V
01
02
04
Common
Start
01
02
03
04
1-16
Installation/Wiring
Input
3 Wire SRC Control Reversing
P036 [Start Source] = 1
A momentary input will
start the drive. A stop
input to I/O Terminal 01
will stop the drive as
specified by P037 [Stop
Mode]. I/O Terminal 03
determines direction.
Connection Example
Internal Supply (SRC)
Stop
11
Start
01
02
03
01
02
03
04
Start
Direction
Direction
+24V
Common
Stop
Start
01
02
03
04
Direction
04
02
04
02
04
12 13 14
Remote Potentiometer
13 14
13 14
13 14
Installation/Wiring
1-17
Jog Input
Enabled and Active:
A051 or A052 = 2
No
Local/Remote Input
Enabled and Active:
A051 or A052 = 5
Yes
Yes
No
No
Yes
Run as specified by
P038 [Speed Reference].
Start and Direction commands come
from P036 [Start Source].
No
A051 / A052
Preset Inputs Active
Yes
No
Run as specified by
P038 [Speed Reference].
Start and Direction commands come
from P036 [Start Source].
Run as specified by
A071-A073 [Preset Freq 1-3].
Start and Direction commands come
from P036 [Start Source].
1-18
Installation/Wiring
Accel/Decel Selection
The selection of Accel/Decel rates can be made through digital inputs,
RS485 (DSI) communications and/or parameters.
Jog Input
Enabled and Active:
A051 or A052 = 2
Yes
Yes
Active when
A067 [Accel Time 2]/A068 [Decel Time 2]
is selected by RS485 (DSI) port.
Yes
No
No
Input is programmed
as Accel 2 & Decel 2
A051 or A052 = 1
No
Speed is controlled
by [Preset Freq x]
A051 or A052 = 4
Yes
No
Installation/Wiring
1-19
EMC Instructions
CE Conformity
Conformity with the Low Voltage (LV) Directive and Electromagnetic
Compatibility (EMC) Directive has been demonstrated using
harmonized European Norm (EN) standards published in the Official
Journal of the European Communities. PowerFlex Drives comply with
the EN standards listed below when installed according to the User
Manual.
CE Declarations of Conformity are available online at:
http://www.ab.com/certification/ce/docs.
General Notes
If the plastic top panel is removed or the optional conduit box is not
installed, the drive must be installed in an enclosure with side
openings less than 12.5 mm (0.5 in.) and top openings less than 1.0
mm (0.04 in.) to maintain compliance with the LV Directive.
The motor cable should be kept as short as possible in order to avoid
electromagnetic emission as well as capacitive currents.
Use of line filters in ungrounded systems is not recommended.
Conformity of the drive with CE EMC requirements does not
guarantee an entire machine installation complies with CE EMC
requirements. Many factors can influence total machine/installation
compliance.
1-20
Installation/Wiring
(2)
EMI Filter
L1
L2
L3
L1'
L2'
L3'
U/T1
V/T2
W/T3
(1)
Installation/Wiring
1-21
EN61000-3-2
0.75 kW (1 HP) 240V 1-Phase and 3-Phase drives and 0.37 kW (0.5
HP) 240V 1-Phase drives are suitable for installation on a private low
voltage power network. Installations on a public low voltage power
network may require additional external harmonic mitigation.
Other drive ratings meet the current harmonic requirements of
EN61000-3-2 without additional external mitigation.
1-22
Notes:
Installation/Wiring
Chapter 2
Start Up
This chapter describes how to start up the PowerFlex 4 Drive. To
simplify drive setup, the most commonly programmed parameters are
organized in a single Basic Program Group.
Important: Read the General Precautions section before proceeding.
1. Confirm that all inputs are connected to the correct terminals and are
secure.
2. Verify that AC line power at the disconnect device is within the rated
value of the drive.
5. Verify that the Stop input is present or the drive will not start.
Important: If I/O Terminal 01 is used as a stop input, the jumper
between I/O Terminals 01 and 11 must be removed.
2-2
Start Up
Start Up
2-3
Integral Keypad
RUN
FWD
REV
PROGRAM
Menu
VOLTS
AMPS
HERTZ
FAULT
Description
Display Group (View Only)
Consists of commonly viewed drive operating
conditions.
No. LED
Run/Direction
Status
LED State
Steady Red
Flashing Red
Alphanumeric
Display
Steady Red
Flashing Red
Displayed Units
Steady Red
Description
Indicates drive is running and commanded motor direction.
Drive has been commanded to change direction. Indicates
actual motor direction while decelerating to zero.
Indicates parameter number, parameter value, or fault code.
Single digit flashing indicates that digit can be edited.
All digits flashing indicates a fault condition.
Indicates the units of the parameter value being displayed.
Program Status
Steady Red
Fault Status
Flashing Red
Pot Status
Steady Green
No. Key
Name
Escape
Select
Up Arrow
Down Arrow
Enter
Potentiometer
Start
Reverse
Stop
2-4
Start Up
VOLTS
AMPS
HERTZ
PROGRAM
FAULT
VOLTS
AMPS
HERTZ
or
or
or
or
or
or
PROGRAM
FAULT
VOLTS
AMPS
HERTZ
PROGRAM
FAULT
VOLTS
AMPS
HERTZ
PROGRAM
FAULT
VOLTS
AMPS
HERTZ
PROGRAM
FAULT
VOLTS
AMPS
HERTZ
PROGRAM
FAULT
VOLTS
AMPS
HERTZ
PROGRAM
FAULT
The Basic Program Group (page 3-8) contains the most commonly changed parameters.
Chapter 3
See page
3-1
3-2
3-8
3-13
3-27
About Parameters
To configure a drive to operate in a specific way, drive parameters may
have to be set. Three types of parameters exist:
ENUM
ENUM parameters allow a selection from 2 or more items. Each
item is represented by a number.
Numeric Parameters
These parameters have a single numerical value (i.e. 0.1 Volts).
Bit Parameters
Bit parameters have four individual bits associated with features or
conditions. If the bit is 0, the feature is off or the condition is false. If
the bit is 1, the feature is on or the condition is true.
3-2
Parameter Organization
Displa
y Gro
B
Progr asic
am G
roup
up
d001
d002
d003
d004
d005
d006
d007
d008
d009
d010
d012
d013
d014
d015
d016
d017
d018
d019
d020
d021
d024
P031
P032
P033
P034
P035
P036
P037
P038
P039
P040
P041
Ad
Progrvanced
am G
roup
A051
A052
A055
A056
A067
A068
A069
A070
A071
A072
A073
A078
A079
A080
A081
A082
A083
A084
A088
A089
A090
A091
A092
A093
A094
A095
A096
A097
A098
A099
A100
A101
A102
A103
A104
A105
A106
A107
A110
A111
A112
A113
A114
A115
A116
3-3
Display Group
d001 [Output Freq]
Default
Read Only
Min/Max:
Display:
0.1 Hz
Value of the active frequency command. Displays the commanded frequency even if the drive is not
running.
Important: The frequency command can come from a number of sources. Refer to Start and Speed
Reference Control on page 1-17 for details.
Values Default
Read Only
Min/Max:
Display:
0.1 Hz
Display:
0.01 Amps
Display:
1 VAC
Read Only
Min/Max:
Display:
1 VDC
3-4
Running
Forward
Accelerating
Decelerating
Values
Default
Read Only
Min/Max:
0/1
Display:
F2/F122
Display:
F1
32 bit parameter.
The output frequency scaled by A099 [Process Factor] or by A115 [Process Time Lo] and A116
[Process Time Hi].
Output
Process
Process
Freq x Factor = Display
Values
Default
Read Only
Min/Max:
0.00/9999
Display:
0.01 1
3-5
Displays the active source of the Start Command and Speed Command which are normally defined
by the settings of P036 [Start Source] and P038 [Speed Reference] but may be overridden by digital
inputs. Refer to the flowcharts on pages 1-17 and 1-18 for details.
Start Command
Digit 0
0 = Keypad
1 = 3-Wire
2 = 2-Wire
3 = 2-Wire Level Sensitive
4 = 2-Wire High Speed
5 = RS485 (DSI) Port
9 = Jog
Speed Command
Digit 1
0 = Drive Potentiometer
1 = A069 [Internal Freq]
2 = 0-10V Input/Remote Potentiometer
3 = 4-20mA Input
4 = A070 - A073 [Preset Freq x]
(A051 - A052 [Digital Inx Sel] must be set to 4)
5 = RS485 (DSI) Port
9 = Jog Freq
Reserved
Digit 2
Reserved
Digit 3
Values
Default
Min/Max:
Display:
Read Only
0/9
1
Values
Default
Read Only
Min/Max:
0/1
Display:
3-6
Values
Default
Read Only
Min/Max:
0/1
Display:
Values
Default
Read Only
Min/Max:
0/1
Display:
1.00/99.99
Display:
0.01
1001/9999
Display:
3-7
0/9999 Hrs
Display:
1 = 10 Hrs
0/FFFF
Display:
1 Hex
0.0/100.0%
Display:
0.1%
The present value of the current at I/O Terminal 15 (0.0% = 4mA, 100.0% = 20mA).
Values Default
Read Only
Min/Max:
0.0/100.0%
Display:
0.1%
0/120 degC
Display:
1 degC
3-8
Display:
1 VAC
10/240 Hz
Display:
1 Hz
Display:
0.1 Amps
0.0/240.0 Hz
Display:
0.1 Hz
0/240 Hz
Display:
1 Hz
3-9
2 2-Wire
4 2-W Hi Speed
5 Comm Port
Important: When commanding Jog via the RS485 communications port on drives with firmware
version 1.02 or earlier, the Jog command will follow the commanded direction from I/O Terminal 03.
On firmware versions 1.03 and later, the commanded direction will be provided via the RS485
communications port.
Important: When sending a continuous start command via the RS485 communications port on drives
with firmware version 1.02 or earlier, a maintained stop input is required to stop the drive. Once the
stop input is inactive, the drive will restart. On firmware versions 1.03 and later, once a stop input is
received, the start command must transition from high to low to high for the drive to start.
3-10
Active stop mode for all stop sources [e.g. keypad, run forward (I/O Terminal 02), run reverse (I/O
Terminal 03), RS485 port] except as noted below.
Important: I/O Terminal 01 is always a coast to stop input except when P036 [Start Source] is set for
3-Wire control. When in three wire control, I/O Terminal 01 is controlled by P037 [Stop Mode].
Hardware Enable Circuitry
By default, I/O Terminal 01 is a coast to stop input. The status of the input is interpreted by drive
software. If the application requires the drive to be disabled without software interpretation, a dedicated hardware enable configuration can be utilized. This is accomplished by removing the ENBL
enable jumper on the control board. In this case, the drive will always coast to a stop regardless of the
settings of P036 [Start Source] and P037 [Stop Mode].
Options 0 Ramp, CF(1) (Default) Ramp to Stop. Stop command clears active fault.
(1)
1 Coast, CF(1)
2 DC Brake, CF(1)
3 DCBrkAuto,CF(1)
4 Ramp
Ramp to Stop.
5 Coast
Coast to Stop.
6 DC Brake
7 DC BrakeAuto
3-11
Values
Default
10.0 Secs
Min/Max:
0.0/600.0 Secs
Display:
0.1 Secs
0
0
P039 or A067
[Accel Time x]
Acc
ratio
ele
cele
ratio
De
Speed
Time
P040 or A068
[Decel Time x]
3-12
Values
Default
Min/Max:
Display:
10.0 Secs
0.1/600.0 Secs
0.1 Secs
0
0
P039 or A067
[Accel Time x]
Acc
ratio
ele
cele
ratio
De
Speed
Time
P040 or A068
[Decel Time x]
3-13
(I/O Terminal 6)
Selects the function for the digital inputs. Refer to the flowchart on page 1-17 for more information on
speed reference control priority.
Options 0 Not Used
3-14
Sets the condition that changes the state of the output relay contacts.
Options 0 Ready/Fault
Relay changes state when power is applied. This indicates
that the drive is ready for operation. Relay returns drive to
(Default)
shelf state when power is removed or a fault occurs.
1 At Frequency
2 MotorRunning
3 Reverse
4 Motor Overld
5 Ramp Reg
6 Above Freq
7 Above Cur
8 Above DCVolt
9 Retries Exst
10 Above Anlg V
11-19
20 ParamControl
21 NonRec Fault
3-15
32
32 bit parameter.
Sets the trip point for the digital output relay if the value of A055 [Relay Out Sel] is 6, 7, 8, 10 or 20.
A055 Setting
6
7
8
10
20
Values
A056 Min/Max
0/240 Hz
0/180%
0/815 Volts
0/100%
0/1
Default
0.0
Min/Max:
0.0/9999
Display:
0.1
When active, sets the rate of acceleration for all speed increases except jog. Refer to the flowchart on
page 1-18 for details.
Maximum Freq
= Accel Rate
Accel Time
Values
Default
20.0 Secs
Min/Max:
0.0/600.0 Secs
Display:
0.1 Secs
0
0
Acc
ratio
ele
cele
ratio
De
Speed
P039 or A067
[Accel Time x]
Time
P040 or A068
[Decel Time x]
When active, sets the rate of deceleration for all speed decreases except jog. Refer to the flowchart
on page 1-18 for details.
Maximum Freq
= Decel Rate
Decel Time
Values
Default
20.0 Secs
Min/Max:
0.1/600.0 Secs
Display:
0.1 Secs
ratio
cele
De
Acc
n
ratio
ele
Speed
0
0
P039 or A067
[Accel Time x]
Time
P040 or A068
[Decel Time x]
3-16
Provides the frequency command to the drive when P038 [Speed Reference] is set to 1 Internal
Freq. When enabled, this parameter will change the frequency command in real time using the
integral keypad Up Arrow or Down Arrow when in program mode.
Important: Once the desired command frequency is reached, the Enter key must be pressed to store
this value to EEPROM memory. If the ESC key is used before the Enter key, the frequency will return
to the original value following the normal accel/decel curve.
Values Default
60.0 Hz
Min/Max:
0.0/240.0 Hz
Display:
0.1 Hz
A070 Default
A071 Default
A072 Default
A073 Default
Min/Max:
0.0 Hz
5.0 Hz
10.0 Hz
20.0 Hz
0.0/240.0 Hz
Display:
0.1 Hz
Provides a fixed frequency command value when A051 - A052 [Digital Inx Sel] is set to 4 Preset
Frequencies.
An active preset input will override speed command as shown in the flowchart on page 1-18.
(1)
To activate A070 [Preset Freq 0] set P038 [Speed Reference] to option 4 Preset Freq 0-3.
Frequency Source
(2)
When a Digital Input is set to Accel 2 & Decel 2, and the input is active, that input overrides the settings in
this table.
Default
10.0 Hz
Min/Max:
Display:
0.1 Hz
3-17
Sets the acceleration and deceleration time when a jog command is issued.
Values
Default
10.0 Secs
Min/Max:
0.1/600.0 Secs
Display:
0.1 Secs
Sets the length of time that DC brake current is injected into the motor. Refer to parameter A081 [DC
Brake Level].
Values
Default
0.0 Secs
Min/Max:
0.0/90.0 Secs
Display:
0.1 Secs
Defines the maximum DC brake current, in amps, applied to the motor when P037 [Stop Mode] is set
to either Ramp or DC Brake.
Values Default
Drive Rated Amps 0.05
0.0/(Drive Rated Amps 1.8)
0.1 Amps
Min/Max:
Display:
Ramp-to-Stop Mode
Vo
lta
ge
Spe
ed
Volts/Speed
Volts/Speed
Voltage
Speed
!
!
Time
Stop Command
3-18
Values
Min/Max
Disabled
Normal RA Res (5% Duty Cycle) - Refer to Table B.C on page B-2
No Protection (100% Duty Cycle)
Duty Cycle Limited (3% 99% of Duty Cycle)
Default
Min/Max:
0/99
Display:
A083 [S Curve %]
Sets the percentage of acceleration or deceleration time that is applied to the ramp as S Curve. Time
is added, 1/2 at the beginning and 1/2 at the end of the ramp.
Values Default
0% (Disabled)
Min/Max:
0/100%
Display:
Example:
Accel Time = 10 Seconds
S Curve Setting = 50%
S Curve Time = 10 0.5 = 5 Seconds
Total Time = 10 + 5 = 15 Seconds
1%
50% S Curve
Target
Target/2
Accel Time
10 Seconds
3-19
Sets the boost voltage (% of P031 [Motor NP Volts]) and redefines the Volts per Hz curve.(1)
(1)
10.0, CT
12.5, CT
15.0, CT
17.5, CT
20.0, CT
1/2
[Motor NP Hertz]
100
Settings
5-14
0
4
3
2
1
50
% P032 [Motor NP Hertz]
100
Default
Min/Max:
Display:
1 VAC
3-20
Default
Min/Max:
Display:
Drive provides Class 10 motor overload protection. Settings 0-2 select the derating factor for the I2t
overload function.
Options 0 No Derate (Default)
1 Min Derate
No Derate
Min Derate
100
100
80
80
60
60
40
40
20
20
2 Max Derate
Max Derate
100
80
60
40
20
0
100
96
92
88
84
80
76
72
68
64
60
56
52
Min/Max:
2.0/16.0 kHz
Display:
0.1 kHz
10 11 12 13 14 15 16
3-21
!
Values
ATTENTION: Equipment damage and/or personal injury may result if this parameter
is used in an inappropriate application. Do not use this function without considering
applicable local, national and international codes, standards, regulations or industry
guidelines.
Default
Min/Max:
0/9
Display:
Sets the time between restart attempts when A092 [Auto Rstrt Tries] is set to a value other than zero.
Values Default
1.0 Secs
Min/Max:
0.0/300.0 Secs
Display:
0.1 Secs
ATTENTION: Equipment damage and/or personal injury may result if this parameter
is used in an inappropriate application. Do not use this function without considering
applicable local, national and international codes, standards, regulations or industry
guidelines.
3-22
A097 [Compensation]
Enables/disables correction options that may improve problems with motor instability.
Options 0 Disabled
1 Electrical (Default)
2 Mechanical
3 Both
Default
0.0 (Disabled)
Min/Max:
Display:
0.1 Amps
Values
Default
30.0
Min/Max:
0.1/999.9
Display:
0.1
3-23
Default
400
Min/Max:
0/FFFF
Display:
1 Hex
Sets the serial port rate for the RS485 (DSI) port.
Important: Power to drive must be cycled before any changes will affect drive operation.
Options 0 1200
1 2400
2 4800
3 9600 (Default)
4 19.2K
5 38.4K
Sets the drive node address for the RS485 (DSI) port if using a network connection.
Important: Power to drive must be cycled before any changes will affect drive operation.
Values
Default
100
Min/Max:
1/247
Display:
3-24
Selects the drives response to a loss of the communication connection or excessive communication
errors.
Options 0 Fault (Default)
Drive will fault on an F81 Comm Loss and coast to stop.
1 Coast to Stop
2 Stop
3 Continu Last
Sets the time that the drive will remain in communication loss before implementing the option selected
in A105 [Comm Loss Action].
Values Default
5.0 Secs
Min/Max:
0.1/60.0 Secs
Display:
0.1 Secs
3-25
0.0/100.0%
Display:
0.1%
Sp
R
ed
efe
re
nc
Sets the analog input level that corresponds to P035 [Maximum Freq] if a 0-10V input is used by P038
[Speed Reference].
Analog inversion can be accomplished by setting this value smaller than A110 [Anlg 0-10V In Lo] or
by setting A051 - A052 [Digital Inx Sel] to option 26 Anlg Invert.
Values Default
100.0%
Min/Max:
0.0/100.0%
Display:
0.1%
Sets the analog input level that corresponds to P034 [Minimum Freq] if a 4-20mA input is used by
P038 [Speed Reference].
Analog inversion can be accomplished by setting this value larger than A113 [Anlg In4-20mA Hi] or by
setting A051 - A052 [Digital Inx Sel] to option 26 Anlg Invert.
Values Default
0.0%
Min/Max:
0.0/100.0%
Display:
0.1%
Sets the analog input level that corresponds to P035 [Maximum Freq] if a 4-20mA input is used by
P038 [Speed Reference].
Analog inversion can be accomplished by setting this value smaller than A112 [Anlg In4-20mA Lo] or
by setting A051 - A052 [Digital Inx Sel] to option 26 Anlg Invert.
Values Default
100.0%
Min/Max:
0.0/100.0%
Display:
0.1%
3-26
Compensates for the inherent slip in an induction motor. This frequency is added to the commanded
output frequency based on motor current.
Values Default
2.0 Hz
Min/Max:
0.0/10.0 Hz
Display:
0.1 Hz
Scales the time value when the drive is running at P034 [Minimum Freq]. When set to a value other
than zero, d010 [Process Display] indicates the duration of the process.
Values Default
0.00
Min/Max:
0.00/99.99
Display:
0.01
Scales the time value when the drive is running at P035 [Maximum Freq]. When set to a value other
than zero, d010 [Process Display] indicates the duration of the process.
Values Default
0.00
Min/Max:
0.00/99.99
Display:
0.01
3-27
No.
Group
Parameter Name
No.
Group
Accel Time 1
Accel Time 2
Analog In 0-10V
Analog In 4-20mA
Anlg In 0-10V Hi
Anlg In 0-10V Lo
Anlg In4-20mA Hi
Anlg In4-20mA Lo
Auto Rstrt Delay
Auto Rstrt Tries
Boost Select
Comm Data Rate
Comm Format
Comm Loss Action
Comm Loss Time
Comm Node Addr
Comm Status
Commanded Freq
Compensation
Contrl In Status
Control Source
Control SW Ver
Current Limit
DB Resistor Sel
DC Brake Level
DC Brake Time
DC Bus Voltage
Decel Time 1
Decel Time 2
Dig In Status
Digital Inx Sel
Drive Status
Drive Temp
Drive Type
Elapsed Run Time
Fault x Code
P039
A067
d020
d021
A111
A110
A113
A112
A093
A092
A084
A103
A107
A105
A106
A104
d015
d002
A097
d013
d012
d016
A089
A082
A081
A080
d005
P040
A068
d014
A051, A052
d006
d024
d017
d018
d007-d009
Basic Program
Advanced Program
Display
Display
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Display
Display
Advanced Program
Display
Display
Display
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Display
Basic Program
Advanced Program
Display
Advanced Program
Display
Display
Display
Display
Display
Fault Clear
Flying Start En
Internal Freq
Jog Accel/Decel
Jog Frequency
Maximum Freq
Maximum Voltage
Minimum Freq
Motor NP Hertz
Motor NP Volts
Motor OL Current
Motor OL Select
Output Current
Output Freq
Output Voltage
Preset Freq x
Process Display
Process Factor
Process Time Hi
Process Time Lo
Program Lock
PWM Frequency
Relay Out Level
Relay Out Sel
Reset To Defalts
Reverse Disable
S Curve %
Slip Compensation
Speed Reference
Start At PowerUp
Start Source
Stop Mode
SW Current Trip
Testpoint Data
Testpoint Sel
A100
A096
A069
A079
A078
P035
A088
P034
P032
P031
P033
A090
d003
d001
d004
A070-A073
d010
A099
A116
A115
A101
A091
A056
A055
P041
A095
A083
A114
P038
A094
P036
P037
A098
d019
A102
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Basic Program
Advanced Program
Basic Program
Basic Program
Basic Program
Basic Program
Advanced Program
Display
Display
Display
Advanced Program
Display
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Basic Program
Advanced Program
Advanced Program
Advanced Program
Basic Program
Advanced Program
Basic Program
Basic Program
Advanced Program
Display
Advanced Program
3-28
Notes:
Chapter 4
Troubleshooting
Chapter 4 provides information to guide you in troubleshooting the
PowerFlex 4 drive. Included is a listing and description of drive faults
(with possible solutions, when applicable).
For information on
Drive Status
Faults
See page
4-3
4-5
Drive Status
The condition or state of your drive is constantly monitored. Any
changes will be indicated through the integral keypad.
LED Indications
See page 2-3 for information on drive status indicators and controls.
Faults
A fault is a condition that stops the drive. There are two fault types.
Type Fault Description
Auto-Reset/Run When this type of fault occurs, and A092 [Auto Rstrt Tries] is
set to a value greater than 0, a user-configurable timer, A093
[Auto Rstrt Delay], begins. When the timer reaches zero, the
drive attempts to automatically reset the fault. If the condition
that caused the fault is no longer present, the fault will be reset
and the drive will be restarted.
Non-Resetable
This
type of fault may require drive or motor repair, or is
4-2
Troubleshooting
Fault Indication
Condition
Display
Drive is indicating a fault.
The integral keypad provides visual notification of a
fault condition by displaying the following.
Flashing fault number
Flashing fault indicator
Press the Escape key to regain control of the
integral keypad.
VOLTS
AMPS
HERTZ
RUN
FWD
REV
PRGOGRAM
FAULT
Troubleshooting
4-3
Fault Descriptions
Type(1)
No.
F2
Fault
Auxiliary Input
F3
Power Loss
F4
UnderVoltage
F5
OverVoltage
F6
Motor Stalled
F7
Motor Overload
F8
Heatsink
OvrTmp
F12
HW OverCurrent
F13
Ground Fault
(1)
Description
Auxiliary input interlock is open.
Action
1. Check remote wiring.
2. Verify communications
programming for intentional fault.
DC bus voltage remained below 1. Monitor the incoming AC line for
85% of nominal.
low voltage or line power
interruption.
2. Check input fuses.
DC bus voltage fell below the
Monitor the incoming AC line for low
minimum value.
voltage or line power interruption.
DC bus voltage exceeded
Monitor the AC line for high line
maximum value.
voltage or transient conditions. Bus
overvoltage can also be caused by
motor regeneration. Extend the
decel time or install dynamic brake
option.
Drive is unable to accelerate
Increase P039 - A067 [Accel Time x]
motor.
or reduce load so drive output
current does not exceed the current
set by parameter A089 [Current
Limit].
Internal electronic overload trip. 1. An excessive motor load exists.
Reduce load so drive output
current does not exceed the
current set by parameter P033
[Motor OL Current].
2. Verify A084 [Boost Select]
setting
Heatsink temperature exceeds a 1. Check for blocked or dirty heat
predefined value.
sink fins. Verify that ambient
temperature has not exceeded
40C (104F) for IP 30/NEMA 1/UL
Type 1 installations or 50C (122F)
for IP20/Open type installations.
2. Check fan.
The drive output current has
Check programming. Check for
exceeded the hardware current excess load, improper A084 [Boost
limit.
Select] setting, DC brake volts set
too high or other causes of excess
current.
A current path to earth ground
Check the motor and external wiring
has been detected at one or
to the drive output terminals for a
more of the drive output
grounded condition.
terminals.
Troubleshooting
Type(1)
4-4
No.
F33
Fault
Auto Rstrt Tries
F38
F39
F40
Phase U to Gnd
Phase V to Gnd
Phase W to Gnd
F41
F42
F43
Phase UV Short
Phase UW Short
Phase VW Short
F48
Params
Defaulted
F63
SW OverCurrent
F64
Drive Overload
F70
Power Unit
F81
Comm Loss
F100 Parameter
Checksum
(1)
Description
Drive unsuccessfully attempted
to reset a fault and resume
running for the programmed
number of A092 [Auto Rstrt
Tries].
A phase to ground fault has been
detected between the drive and
motor in this phase.
Action
Correct the cause of the fault and
manually clear.
Troubleshooting
4-5
Indication
None
Corrective Action
Check the power circuit.
Check the supply voltage.
Check all fuses and disconnects.
Check the motor.
Verify that the motor is
connected properly.
Check the control input signals.
Verify that a Start signal is
present. If 2-Wire control is used,
verify that either the Run
Forward or Run Reverse signal
is active, but not both.
Verify that I/O Terminal 01 is
active.
Verify that P036 [Start Source]
matches your configuration.
Verify that A095 [Reverse
Disable] is not prohibiting
movement.
Drive does not Start from Start or Run Inputs wired to the terminal block.
Cause(s)
Drive is Faulted
Indication
Flashing red status light
None
Incorrect programming.
P036 [Start Source] is set to
option 0 Keypad or option 5
RS485 (DSI) Port.
A051 - A052 [Digital Inx Select]
is set to option 5 Local and the
input is active.
Incorrect input wiring.
None
See 1-14 for wiring examples.
2 wire control requires Run
Forward, Run Reverse or Jog
input.
3 wire control requires Start and
Stop inputs
Stop input is always required.
Incorrect Sink/Source DIP switch
None
setting.
Corrective Action
Clear fault.
Press Stop
Cycle power
Set A100 [Fault Clear] to option 1
Clear Faults.
Cycle digital input if A051 - A052
[Digital Inx Select] is set to option
7 Clear Fault.
Check parameter settings.
4-6
Troubleshooting
Drive does not Start from Integral Keypad.
Cause(s)
Indication
Corrective Action
Integral keypad is not enabled. Green LED above Start key is Set parameter P036 [Start
Source] to option 0 Keypad.
not illuminated.
Set parameter A051 - A052
[Digital Inx Select] to option 5
Local and activate the input.
I/O Terminal 01 Stop input is None
Wire inputs correctly and/or install
not present.
jumper.
Indication
The drive Run indicator is lit
and output is 0 Hz.
None
Corrective Action
Check d012 d012 [Control
Source] for correct source.
If the source is an analog input,
check wiring and use a meter to
check for presence of signal.
Check d002 [Commanded Freq]
to verify correct command.
Check d012 [Control Source] for
correct source.
Check d014 [Dig In Status] to
see if inputs are selecting an
alternate source. Verify settings
for A051 - A052 [Digital Inx
Select].
Check P038 [Speed Reference]
for the source of the speed
reference. Reprogram as
necessary.
Review the Speed Reference
Control chart on page 1-17.
None
Corrective Action
Reprogram P039 [Accel Time 1] or
A067 [Accel Time 2].
Compare d003 [Output Current] with
A089 [Current Limit].
Remove excess load or reprogram
P039 [Accel Time 1] or A067 [Accel
Time 2].
Check for improper A084 [Boost
Select] setting.
Verify d002 [Commanded Freq].
Check d012 [Control Source] for the
proper Speed Command.
Check P035 [Maximum Freq] to
insure that speed is not limited by
programming.
Troubleshooting
4-7
Indication
None
Corrective Action
1. Correctly enter motor nameplate
data into P031, P032 and P033.
2. Enable A097 [Compensation].
3. Use A084 [Boost Select] to
reduce boost level.
None
Corrective Action
Check [Digital Inx Sel] (See
page 3-13). Choose correct input
and program for reversing mode.
Check input wiring. (See page 1-13)
None
None
4-8
Notes:
Troubleshooting
Appendix A
See page
A-1
A-2
Fusing
If fuses are chosen as the desired protection method, refer to the
recommended types listed below. If available amp ratings do not match
the tables provided, the closest fuse rating that exceeds the drive rating
should be chosen.
IEC BS88 (British Standard) Parts 1 & 2 (1), EN60269-1, Parts 1 &
2, type gG or equivalent should be used.
UL UL Class CC, T or J must be used. (2)
Circuit Breakers
Refer to listings in the following tables for recommended circuit
breakers (inverse time or instantaneous trip) and 140M Self-Protecting
Motor Starters.
(1)
Typical designations include, but may not be limited to the following; Parts 1 & 2: AC,
AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, GH.
(2)
A-2
Specifications
Drive Ratings
Voltage
kW (HP) Amps Range
kVA Amps Fuses
100 - 120V AC (10%) 1-Phase Input, 0 - 230V 3-Phase Output
140M Motor
Protectors(2)
Power
Dissipation
IP20 Open
Contactors Watts
22A-V1P5N104
22A-V2P3N104
22A-V4P5N104
22A-V6P0N104
140M-C2E-C10
140M-C2E-C16
140M-D8E-C20
140M-D8E-C25
100-C09
100-C12
100-C23
100-C37
25
30
50
70
140M-C2E-B40
140M-C2E-B63
140M-C2E-C16
140M-C2E-C16
140M-D8E-C25
100-C09
100-C09
100-C12
100-C16
100-C23
25
30
50
75
100
140M-C2E-B63
140M-C2E-B63
140M-C2E-C16
140M-D8E-C20
100-C09
100-C09
100-C12
100-C23
25
30
50
80
140M-C2E-B25
140M-C2E-B40
140M-C2E-C10
140M-C2E-C16
140M-C2E-C16
140M-F8E-C25
100-C09
100-C09
100-C09
100-C12
100-C16
100-C23
25
30
50
80
115
165
140M-C2E-B25
140M-C2E-B40
140M-C2E-B63
140M-C2E-C10
140M-C2E-C16
100-C09
100-C09
100-C09
100-C09
100-C16
30
40
60
90
145
Catalog
Number
Output Ratings
0.2 (0.25)
0.4 (0.5)
0.75 (1.0)
1.1 (1.5)
1.5
2.3
4.5
6.0
Input Ratings
90-126
90-126
90-126
90-126
0.75
1.15
2.25
3.0
6.0
9.0
18.0
24.0
10
15
30
40
0.2 (0.25)
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
1.4
2.1
3.6
6.8
9.6
180-265
180-265
180-265
180-265
180-265
0.7
1.05
1.8
3.4
4.8
3.2
5.3
9.2
14.2
19.6
6
10
15
25
30
0.2 (0.25)
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
1.5
2.3
4.5
8.0
180-265
180-265
180-265
180-265
0.75
1.15
2.25
4.0
5.0
6.0
10.0
18.0
10
10
15
30
0.2 (0.25)
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
3.7 (5.0)
1.5
2.3
4.5
8.0
12.0
17.5
180-265
180-265
180-265
180-265
180-265
180-265
0.75
1.15
2.25
4.0
5.5
8.6
1.8
2.5
5.2
9.5
15.5
21.0
3
6
10
15
25
35
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
3.7 (5.0)
1.4
2.3
4.0
6.0
8.7
340-528
340-528
340-528
340-528
340-528
1.4
2.3
4.0
5.9
8.6
1.8
3.2
5.7
7.5
9.0
Approvals
Input/Output Ratings
Output Frequency: 0-240 Hz (Programmable)
Efficiency: 97.5% (Typical)
3
6
10
15
15
UL
UL508C
CSA 22.2
US No. 14
Protective Features
Motor Protection: I2t overload protection - 150% for 60 Secs, 200% for 3 Secs (Provides Class 10 protection)
Overcurrent: 200% hardware limit, 300% instantaneous fault
Over Voltage:
100-120V AC Input Trip occurs at 405V DC bus voltage (equivalent to 150V AC incoming line)
200-240V AC Input Trip occurs at 405V DC bus voltage (equivalent to 290V AC incoming line)
380-460V AC Input Trip occurs at 810V DC bus voltage (equivalent to 575V AC incoming line)
Under Voltage: 100-120V AC Input Trip occurs at 210V DC bus voltage (equivalent to 75V AC incoming line)
200-240V AC Input Trip occurs at 210V DC bus voltage (equivalent to 150V AC incoming line)
380-480V AC Input Trip occurs at 390V DC bus voltage (equivalent to 275V AC incoming line)
Control Ride Through: Minimum ride through is 0.5 Secs - typical value 2 Secs
Faultless Power Ride Through: 100 milliseconds
Dynamic Braking
Internal brake IGBT included with all ratings except No Brake versions. Refer to Appendix B of the PowerFlex 4 User Manual
on CD for ordering information.
(1)
(2)
200-240V AC - 1-Phase drives are also available with an integral EMC filter. Catalog suffix changes from N103 to N113
and N104 to N114.
Refer to the Bulletin 140M Motor Protectors Selection Guide, publication 140M-SG001 to determine the frame and
breaking capacity required for your application.
Specification
Altitude:
Maximum Surrounding Air
Temperature without derating:
IP20:
NEMA 1:
Flange Mount:
Cooling Method
Convection:
Fan:
Storage Temperature:
Atmosphere:
Control
Relative Humidity:
Shock (operating):
Vibration (operating):
Carrier Frequency
Frequency Accuracy
Digital Input:
Analog Input:
Speed Regulation - Open Loop
with Slip Compensation:
Stop Modes:
Accel/Decel:
Intermittent Overload:
Electronic Motor Overload
Protection
A-3
10 to 50 C (14 to 122 F)
10 to 40 C (14 to 104 F)
Heatsink: 10 to 40 C (14 to 104 F)
Drive:
10 to 50 C (14 to 122 F)
0.2 kW (0.25 HP) drives
Flange Mount drives, all ratings
All other drive ratings.
40 to 85 degrees C (40 to 185 degrees F)
Important: Drive must not be installed in an
area where the ambient atmosphere contains
volatile or corrosive gas, vapors or dust. If the
drive is not going to be installed for a period of
time, it must be stored in an area where it will not
be exposed to a corrosive atmosphere.
0 to 95% non-condensing
15G peak for 11ms duration (1.0ms)
1G peak, 5 to 2000 Hz
2-16 kHz. Drive rating based on 4 kHz.
Within 0.05% of set output frequency.
Within 0.5% of maximum output frequency.
2% of base speed across a 40:1 speed range.
Multiple programmable stop modes including Ramp, Coast, DC-Brake, Ramp-to-Hold and
S Curve.
Two independently programmable accel and
decel times. Each time may be programmed from
0 - 600 seconds in 0.1 second increments.
150% Overload capability for up to 1 minute
200% Overload capability for up to 3 seconds
Class 10 protection with speed sensitive
response.
A-4
Notes:
Appendix B
See page
B-1
B-5
Product Selection
Table B.A Catalog Number Description
22A Drive
1P5
Voltage Rating
Rating
Enclosure
HIM
Emission Class
Type
kW
0.2
0.4
0.75
1.1
240V 50/60 Hz
0.2
1-Phase
0.4
NO BRAKE
0.75
With Integral S Type
1.5
EMC Filter
2.2
240V 50/60 Hz
0.2
1-Phase
0.4
NO BRAKE
0.75
No Filter
1.5
2.2
240V 50/60 Hz
0.2
1-Phase
0.4
With Integral S Type
0.75
EMC Filter
1.5
240V 50/60 Hz
0.2
1-Phase
0.4
No Filter
0.75
1.5
240V 50/60 Hz
0.2
3-Phase
0.4
No Filter
0.75
1.5
2.2
3.7
480V 50/60 Hz
0.4
3-Phase
0.75
No Filter
1.5
2.2
3.7
(1)
Catalog Number
HP
0.25
0.5
1.0
1.5
0.25
0.5
1.0
2.0
3.0
0.25
0.5
1.0
2.0
3.0
0.25
0.5
1.0
2.0
0.25
0.5
1.0
2.0
0.25
0.5
1.0
2.0
3.0
5.0
0.5
1.0
2.0
3.0
5.0
Output
Current
1.5A
2.3A
4.5A
6.0A
1.4A
2.1A
3.6A
6.8A
9.6A
1.4A
2.1A
3.6A
6.8A
9.6A
1.5A
2.3A
4.5A
8.0A
1.5A
2.3A
4.5A
8.0A
1.5A
2.3A
4.5A
8.0A
12.0A
17.5
1.4A
2.3A
4.0A
6.0A
8.7A
Panel Mount
22A-V1P5N104
22A-V2P3N104
22A-V4P5N104
22A-V6P0N104
22A-A1P4N113
22A-A2P1N113
22A-A3P6N113
22A-A6P8N113
22A-A9P6N113
22A-A1P4N103
22A-A2P1N103
22A-A3P6N103
22A-A6P8N103
22A-A9P6N103
22A-A1P5N114
22A-A2P3N114
22A-A4P5N114
22A-A8P0N114
22A-A1P5N104
22A-A2P3N104
22A-A4P5N104
22A-A8P0N104
22A-B1P5N104
22A-B2P3N104
22A-B4P5N104
22A-B8P0N104
22A-B012N104
22A-B017N104
22A-D1P4N104
22A-D2P3N104
22A-D4P0N104
22A-D6P0N104
22A-D8P7N104
22A-A1P4F103
22A-A2P1F103
22A-A3P6F103
22A-A6P8F103
22A-A9P6F103
22A-A1P5F104
22A-A2P3F104
22A-A4P5F104
22A-A8P0F104
22A-B1P5F104
22A-B2P3F104
22A-B4P5F104
22A-B8P0F104
22A-B012F104
22A-B017F104
22A-D1P4F104
22A-D2P3F104
22A-D4P0F104
22A-D6P0F104
22A-D8P7F104
Replacement Plate drives are also available. Contact factory for ordering information.
Frame
Size
A
A
B
B
A
A
A
B
B
A
A
A
B
B
A
A
A
B
A
A
A
B
A
A
A
A
B
B
A
A
A
B
B
B-2
240V 50/60 Hz
1-Phase
240V 50/60 Hz
3-Phase
480V 50/60 Hz
3-Phase
(1)
kW
0.2
0.4
0.75
1.1
0.2
0.4
0.75
1.5
0.2
0.4
0.75
1.5
2.2
3.7
0.4
0.75
1.5
2.2
3.7
HP
0.25
0.5
1.0
1.5
0.25
0.5
1.0
2.0
0.25
0.5
1.0
2.0
3.0
5.0
0.5
1.0
2.0
3.0
5.0
Minimum
Resistance
60
60
60
60
60
60
60
60
60
60
60
60
48
32
121
121
121
97
97
The resistors listed in this table are rated for 5% duty cycle.
Maximum
Continuous
Amps
3
6
12
12
18
27
3
6
6
12
27
Inductance
12.0 mh
12.0 mh
3.0 mh
1.5 mh
1.25 mh
0.8 mh
20.0 mh
9.0 mh
6.5 mh
5.0 mh
3.0 mh
Watts
Loss
7.5 W
21 W
29 W
19.5 W
26 W
36 W
11.3 W
20 W
20 W
25.3 W
29 W
Catalog
Number (1)
1321-3R2-A
1321-3R4-D
1321-3R8-B
1321-3R8-A
1321-3R12-A
1321-3R18-A
1321-3R2-B
1321-3R4-C
1321-3R4-B
1321-3R8-C
1321-3R-12-B
Catalog numbers listed are for 3% impedance open style units. NEMA Type 1 and 5% impedance
reactor types are also available. Refer to publication 1321-TD001.
B-3
240V 50/60 Hz
1-Phase
240V 50/60 Hz
1-Phase
NO BRAKE
240V 50/60 Hz
3-Phase
480V 50/60 Hz
3-Phase
(1)
(2)
(3)
(4)
kW
0.2
0.4
0.75
1.1
0.2
0.4
0.75
1.5
0.2
0.4
0.75
1.5
2.2
0.2
0.4
0.75
1.5
2.2
3.7
0.4
0.75
1.5
2.2
3.7
HP
0.25
0.5
1.0
1.5
0.25
0.5
1.0
2.0
0.25
0.5
1.0
2.0
3.0
0.25
0.5
1.0
2.0
3.0
5.0
0.5
1.0
2.0
3.0
5.0
S Type Filter
Catalog Number (1)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
(2)
22-RF9P5-AS
22-RF9P5-AS
22-RF9P5-AS
22-RF9P5-AS
22-RF021-BS
22-RF021-BS
22-RF5P7-AS
22-RF5P7-AS
22-RF5P7-AS
22-RF012-BS
22-RF012-BS
L Type Filter
Catalog Number (3)
22-RF010-AL
22-RF010-AL
22-RF018-BL
22-RF025-CL (4)
22-RF010-AL
22-RF010-AL
22-RF010-AL
22-RF018-BL
22-RF010-AL
22-RF010-AL
22-RF010-AL
22-RF018-BL
22-RF025-CL (4)
22-RF9P5-AL
22-RF9P5-AL
22-RF9P5-AL
22-RF9P5-AL
22-RF021-BL
22-RF021-BL
22-RF5P7-AL
22-RF5P7-AL
22-RF5P7-AL
22-RF012-BL
22-RF012-BL
This filter is suitable for use with a cable length up to 10 meters (33 feet) for Class A and 1 meter
for Class B environments.
These ratings can be ordered with internal S Type filters. Refer to the Catalog Number
explanation on page P-4 and Table B.B for details.
This filter is suitable for use with a cable length up to 100 meters for Class A and 5 meters for
Class B environments.
The piggyback mounting option cannot be used with Frame B PowerFlex 4 drives and Frame C
EMC Line Filters.
Table B.F Human Interface Module (HIM) Option Kits and Accessories
Item
LCD Display, Remote Panel
Mount
Description
Digital speed control
CopyCat capable
IP66 (NEMA Type 4X/12) indoor use only
22-HIM-C2 includes 2.9 meter cable.
22-HIM-C2S includes 2 meter cable.
LCD Display, Remote Handheld Digital speed control
Full numeric keypad
CopyCat capable
IP30 (NEMA Type 1)
Includes 1.0 meter cable
Panel mount with optional Bezel Kit
Bezel Kit
Panel mount for LCD Display, Remote
Handheld unit, IP30 (NEMA Type 1)
DSI HIM Cable
1.0 Meter (3.3 Feet)
(DSI HIM to RJ45 cable)
2.9 Meter (9.51 Feet)
(1)
Catalog Number
22-HIM-C2
22-HIM-C2S (1)
22-HIM-A3
22-HIM-B1
22-HIM-H10
22-HIM-H30
The 22-HIM-C2S is smaller than the 22-HIM-C2 and cannot be used as a direct replacement.
B-4
22-RJ45CBL-C20
1203-SFC
1203-SNM
AK-U0-RJ45-SC1
AK-U0-RJ45-TR1
AK-U0-RJ45-TB2P
9306-4EXP01ENE
9303-4DTE01ENE
Drive
Frame Catalog Number (1)
A
22-JBAA
B
22-JBAB
For pricing information, refer to the PowerFlex 4-Class Price List, Publication 22-PL001.
B-5
Product Dimensions
Frame
Table B.I PowerFlex 4 Panel Mount Drives Ratings are in kW and (HP)
AC 1-Phase 240V AC 1-Phase 240V AC 3-Phase 480V AC 3-Phase
120V AC 1-Phase 240V
No Brake
0.2 (0.25)
0.37(0.5)
0.2 (0.25)
0.37 (0.5)
0.75 (1.0)
0.2 (0.25)
0.37 (0.5)
0.75 (1.0)
0.2 (0.25)
0.37 (0.5)
0.75 (1.0)
1.5 (2.0)
0.37 (0.5)
0.75 (1.0)
1.5 (2.0)
0.75(1.0)
1.1 (1.5)
1.5 (2.0)
2.2 (3.0)
1.5 (2.0)
2.2 (3.0)
3.7 (5.0)
2.2 (3.0)
3.7 (5.0)
Figure B.1 PowerFlex 4 Panel Mount Drives Dimensions are in millimeters and
(inches). Weights are in kilograms and (pounds).
A
D
GEB
5.5 (0.22)
Frame
B(1)
E(2)
Shipping
Weight
80 (3.15)
185 (7.28)
136 (5.35)
67 (2.64)
152 (5.98)
59.3 (2.33)
140 (5.51)
1.4 (3.1)
87.4 (3.44)
168 (6.61)
2.2 (4.9)
B
(1)
(2)
Figure B.2 IP 30/NEMA 1/UL Type 1 Option Kit Dimensions are in millimeters and
(inches)
59.2
(2.33)
40.0
(1.57)
20.7
(0.81)
22.2
(0.87)
79.1
(3.11)
64.1
(2.52)
40.6
(1.60)
109.3
(4.30)
109.9
(4.33)
75.3
(2.96)
Frame A - 22-JBAA
22.2
(0.87)
25.6
(1.01)
74.3
(2.93)
Frame B - 22-JBAB
B-6
92.8
(3.65)
145
(5.71)
54.7
(2.15)
210
(8.27)
Frame B
244
(9.61)
94.3
(3.71)
214
(8.43)
250
(9.84)
63.1
(2.48)
114
(4.49)
5.3
(0.21)
195
(7.68)
179
(7.05)
97.5
(3.84)
16
(0.63)
49
(1.93)
98
(3.86) 130
(5.12)
8
(0.31)
Frame B
145
(5.71)
6.5
(0.26)
23.5
(0.93)
197
(7.76)
210
(8.27)
225
(8.86)
98.5
(3.88)
5.3
(0.21)
14
(0.55)
31
(1.22)
49
(1.93)
98
(3.86)
7.5
(0.30)
160
(6.30)
B-7
B-8
88
(3.46)
6
(0.24)
163
(6.42)
152
(5.98)
175
(6.89)
81.5
(3.21)
5.3
(0.21)
80
(3.15)
Frame B
112
(4.41)
125
(4.92)
80
(3.15)
88
(3.46)
192
(7.56)
204
(8.03)
96
(3.78)
100
(3.94)
5.3
(0.21)
180
(7.09)
9.5
(0.37)
Frame B
30.0
(1.18) 60.0
(2.36)
31.0
(1.22)
59.0
(2.32)
US
US
17.0
(0.67)
61.0
(2.40)
335.0
(13.19)
386.0
(15.20)
SURFACES MAY BE
ROCKWELL
AUTOMATION
AUTOMATION
ROCKWELL
316.0
(12.44)
13.0
(0.51)
Frame
A
B
Catalog Number
AK-R2-091P500, AK-R2-047P500, AK-R2-360P500
AK-R2-030P1K2, AK-R2-120P1K2
405.0
(15.94)
B-9
B-10
A
B
D
C
Catalog Number
1321-3R2-A
1321-3R2-B
1321-3R4-B
1321-3R4-C
1321-3R4-D
1321-3R8-A
1321-3R8-B
1321-3R8-C
1321-3R12-A
1321-3R18-A
A
112 (4.40)
112 (4.40)
112 (4.40)
112 (4.40)
112 (4.40)
152 (6.00)
152 (6.00)
152 (6.00)
152 (6.00)
152 (6.00)
B
104 (4.10)
104 (4.10)
104 (4.10)
104 (4.10)
104 (4.10)
127 (5.00)
127 (5.00)
127 (5.00)
127 (5.00)
133 (5.25)
C
70 (2.75)
70 (2.75)
76 (3.00)
86 (3.38)
92 (3.62)
76 (3.00)
76 (3.00)
85 (3.35)
76 (3.00)
79 (3.10)
D
50 (1.98)
50 (1.98)
50 (1.98)
60 (2.35)
66 (2.60)
53 (2.10)
53 (2.10)
63 (2.48)
53 (2.10)
54 (2.13)
E
37 (1.44)
37 (1.44)
37 (1.44)
37 (1.44)
37 (1.44)
51 (2.00)
51 (2.00)
51 (2.00)
51 (2.00)
51 (2.00)
Weight
1.8 (4)
1.8 (4)
1.8 (4)
2.3 (5)
2.7 (6)
3.1 (7)
3.6 (8)
4.9 (11)
4.1 (9)
4.1 (9)
B-11
Figure B.8 Frame A EMC Line Filters Dimensions are in millimeters and (inches)
Catalog Numbers: 22-RF5P7-AS, -AL; 22-RF9P5-AS, -AL; 22-RF010-AL
29.8
(1.17)
80
60 (3.15)
(2.36)
50
(1.97)
208
(8.19)
220
(8.66)
208
(8.19)
17.8
(0.70)
5.5 (0.22)
24
(0.94)
Figure B.9 Frame B EMC Line Filters Dimensions are in millimeters and (inches)
Catalog Numbers: 22-RF012-BS, -BL; 22-RF018-BS; 22-RF021-BS, -BL
29.8
(1.17)
50
(1.97)
100
78 (3.94)
(3.07)
217
(8.54)
229
(9.02)
216
(8.50)
17.8
(0.70)
24.0
(0.94)
5.5 (0.22)
B-12
60
(2.36)
130
90 (5.12)
(3.54)
297
(11.69)
309
(12.17)
297
(11.69)
17
(0.67)
30
(1.18)
5.5 (0.22)
B-13
Figure B.11 Remote (Panel Mount) HIM Dimensions are in millimeters and (inches)
Catalog Number: 22-HIM-C2
17.6
(0.69)
104
(4.09)
220
(8.66)
2.9m
78
(3.07)
66
(2.60)
194
(7.64)
125
(4.92)
60.5
(2.38)
19.1
(0.75)
4.8
(0.19)
38
(1.50)
B-14
93
(3.66)
180
(7.09)
2m
67
(2.64)
60
(2.36)
154
(6.06)
19.1
(0.75)
77
(3.03)
4.8
(0.19)
23.5
(0.93)
93
(3.66)
25.2
(0.99)
180
(7.09)
2m
67
(2.64)
60
(2.36)
154
(6.06)
19.1
(0.75)
77
(3.03)
4.8
(0.19)
23.5
(0.93)
B-15
B-16
Notes:
Appendix C
Controller
Network Wiring
Network wiring consists of a shielded 2-conductor cable that is
daisy-chained from node to node.
Figure C.1 Network Wiring Diagram
PowerFlex 4
Node 1
Master
TxRxD+
4
120 ohm resistor
TxRxD-
5
Shield
PowerFlex 4
Node 2
TxRxD+
TxRxDShield
4
5
PowerFlex 4
Node "n"
TxRxD+
TxRxDShield
FRONT
PIN 1
PIN 8
X
X
X
NOTE: The shield is connected at ONLY ONE end of each cable segment.
Only pins 4 and 5 on the RJ45 plug should be wired. The other pins on
the PowerFlex 4 RJ45 socket contain power, etc. for other Rockwell
Automation peripheral devices and must not be connected.
Wiring terminations on the master controller will vary depending on the
master controller used and TxRxD+ and TxRxD- are shown for
illustration purposes only. Refer to the master controllers user manual
for network terminations. Note that there is no standard for the + and
- wires, and consequently Modbus device manufacturers interpret
them differently. If you have problems with initially establishing
communications, try swapping the two network wires at the master
controller.
C-2
Parameter Configuration
The following PowerFlex 4 parameters are used to configure the drive to
operate on a network.
Parameter
P036 [Start Source]
Details
Set to 5 RS485 (DSI) Port if Start is controlled from
the network.
P038 [Speed Reference] Set to 5 RS485 (DSI) Port if the Speed Reference is
controlled from the network.
A103 [Comm Data Rate] Sets the data rate for the RS485 (DSI) Port. All nodes
on the network must be set to the same data rate.
A104 [Comm Node Addr] Sets the node address for the drive on the network.
Each device on the network requires a unique node
address.
A105 [Comm Loss Action] Selects the drives response to communication
problems.
A106 [Comm Loss Time] Sets the time that the drive will remain in
communication loss before the drive implements A105
[Comm Loss Action].
A107 [Comm Format]
Sets the transmission mode, data bits, parity and stop
bits for the RS485 (DSI) Port. All nodes on the network
must be set to the same setting.
Reference
Page 3-9
Page 3-11
Page 3-23
Page 3-23
Page 3-24
Page 3-24
Page 3-24
Command
Read Holding Registers
Preset (Write) Single Register
C-3
Address (Decimal)
Bit(s)
0
1
2
3
5,4
6
7
9,8
8192
11,10
14,13,12
15
Logic Command
Description
1 = Stop, 0 = Not Stop
1 = Start, 0 = Not Start
1 = Jog, 0 = No Jog
1 = Clear Faults, 0 = Not Clear Faults
00 = No Command
01 = Forward Command
10 = Reverse Command
11 = No Command
Not Used
Not Used
00 = No Command
01 = Accel Rate 1 Enable
10 = Accel Rate 2 Enable
11 = Hold Accel Rate Selected
00 = No Command
01 = Decel Rate 1 Enable
10 = Decel Rate 2 Enable
11 = Hold Decel Rate Selected
000 = No Command
001 = Freq. Source = P036 [Start Source]
010 = Freq. Source = A069 [Internal Freq]
011 = Freq. Source = Comms (Addr 8193)
100 = A070 [Preset Freq 0]
101 = A071 [Preset Freq 1]
110 = A072 [Preset Freq 2]
111 = A073 [Preset Freq 3]
Not Used
Address (Decimal)
8193
Reference
Description
A decimal value entered as xxx.x where the decimal point is fixed. For
example, a decimal 100 equals 10.0 Hz and 543 equals 54.3 Hz.
C-4
Address (Decimal)
8448
Bit(s)
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Logic Status
Description
1 = Ready, 0 = Not Ready
1 = Active (Running), 0 = Not Active
1 = Cmd Forward, 0 = Cmd Reverse
1 = Rotating Forward, 0 = Rotating Reverse
1 = Accelerating, 0 = Not Accelerating
1 = Decelerating, 0 = Not Decelerating
1 = Alarm, 0 = No Alarm
1 = Faulted, 0 = Not Faulted
1 = At Reference, 0 = Not At Reference
1 = Reference Controlled by Comm
1 = Operation Cmd Controlled by Comm
1 = Parameters have been locked
Digital Input 1 Status
Digital Input 2 Status
Not Used
Not Used
Description
A xxx.x decimal value where the decimal point is fixed. For example, a decimal
123 equals 12.3 Hz and 300 equals 30.0 Hz.
Returns the same data as Reading (03) Parameter d001 [Output Freq].
C-5
Address (Decimal)
8449
Value (Decimal)
0
2
3
4
5
6
7
8
12
13
29
33
38
39
40
41
42
43
63
64
70
80
81
100
122
Logic Status
Description
No Fault
Auxiliary Input
Power Loss
Undervoltage
Overvoltage
Motor Stalled
Motor Overload
Heatsink Overtemperature
HW Overcurrent (300%)
Ground Fault
Analog Input Loss
Auto Restart Tries
Phase U to Ground Short
Phase V to Ground Short
Phase W to Ground Short
Phase UV Short
Phase UW Short
Phase VW Short
Software Overcurrent
Drive Overload
Power Unit Fail
AutoTune Fail
Communication Loss
Parameter Checksum Error
I/O Board Fail
Additional Information
Refer to http://www.ab.com/drives/ for additional information.
C-6
Notes:
Appendix D
Connectivity Guidelines
PIN 1
D-2
Master Port
PIN 8
PIN 8
TB1
(PIN 4)
PIN 1
PIN 1
AK-U0-RJ45-TB2P
Two-position
Terminal Block
AK-U0-RJ45-TR1
Terminating Resistor
(end of network)
or
or
Both the Master (M) and Slave (S) ports on the RJ45 Splitter
Cable operate as standard RS-485 ports in this configuration.
D-3
D-4
Notes:
Index
A
AC Supply
Ground, 1-4
Source, 1-3
Ungrounded, 1-3
Advanced Program Group
Parameters, 3-13
Ambient Temperatures, 1-2
Armored Cable, 1-8
Auto Rstrt Tries Fault, 4-4
Auxiliary Input Fault, 4-3
B
Before Applying Power, 2-1, 2-2
Bus Capacitors, Discharging, P-3
C
Cable Length, 1-12
Cable, Power, 1-8
Capacitors, Discharging, P-3
Catalog Number Explanation, P-4
CE Conformity, 1-19
Checklist, Start-Up, 2-1, 2-2
Circuit Breakers
Input, 1-6
Comm Loss Fault, 4-4
Command Sources for Start and
Speed, 1-17
Common Symptoms and Corrective
Action, 4-5
Contactors, Input, 1-11
Control, 2 and 3 Wire, 1-14, 1-16
Conventions, Manual, P-2
Cover, Opening, 1-1
Cross Reference, Parameter
by Name, 3-27
D
Dimensions
Drive, B-5
Minimum Clearances, 1-2
Discharging Bus Capacitors, P-3
Display, 2-3
E
Earthing, see Grounding
EMC/RFI
Grounding, Filter, 1-5
Interference, 1-19
Enclosure Rating, Changing, 1-2
ESD, Static Discharge, P-3
F
Faults
Auto Rstrt Tries, 4-4
Auxiliary Input, 4-3
Comm Loss, 4-4
Drive Overload, 4-4
Ground Fault, 4-3
Heatsink OvrTmp, 4-3
HW OverCurrent, 4-3
I/O Board Fail, 4-4
Motor Overload, 4-3
Motor Stalled, 4-3
OverVoltage, 4-3
Parameter Checksum, 4-4
Phase Short, 4-4
Phase to Ground Short, 4-4
Power Loss, 4-3
Power Unit, 4-4
SW OverCurrent, 4-4
UnderVoltage, 4-3
Filter, RFI, 1-5
Frame Designations, P-2, A-1, B-5
Fuses
Input, 1-6
Ratings, A-1
Index-2
G
General Precautions, P-3
Ground Fault, 4-3
Grounding
Filter, 1-5
General, 1-4
H
Heatsink OvrTmp Fault, 4-3
HW OverCurrent Fault, 4-3
I
I/O
Wiring, 1-11
Wiring Examples, 1-14, 1-16
I/O Board Fail Fault, 4-4
Input Contactor, 1-11
Input Fusing, 1-6
Input Potentiometer, 1-14
Input Power Conditioning, 1-4
Installation, 1-1
Integral Keypad, 2-3
Interference, EMC/RFI, 1-19
K
Keypad, 2-3
L
LEDs, 2-3
M
Minimum Clearances, 1-2
Motor Cable Length, 1-9
Motor Overload Fault, 4-3
Motor Stalled Fault, 4-3
motor starter, 1-6
Mounting Options and Clearances,
1-2
MOVs, 1-3
O
Opening the Cover, 1-1
Operating Temperatures, 1-2
Operator Interface, 2-3
OverVoltage Fault, 4-3
P
Parameter
Descriptions, 3-1
Types, 3-1
Viewing and Editing, 2-4
Parameter Checksum Fault, 4-4
Parameter Cross Reference
by Name, 3-27
Parameters
Advanced Program Group, 3-13
Display Group, 3-3
Program Group, 3-8
PE Ground, 1-5
Phase Short Fault, 4-4
Phase to Ground Fault, 4-4
Potentiometer, Wiring, 1-14
Power Cables/Wiring, 1-8
Power Conditioning, Input, 1-4
Power Loss Fault, 4-3
Power Unit Fault, 4-4
Powering Up the Drive, 2-1, 2-2
Precautions, General, P-3
Product Selection, B-1
Program Group Parameters, 3-8
Programming, 3-1
R
Ratings, A-1
Reflective Wave Protection, 1-9
Removing Cover, 1-1
Repeated Start/Stop, 1-11
Repeated Start/Stop Precautions,
1-11
RFI, see EMC/RFI
RWR (Reflective Wave Reducer), 1-9
S
Safety Ground, 1-5
Shielded Power Cables, 1-8
Short Circuit Protection, 1-6
Software, 3-1
Start and Speed Reference Selection
and Control, 1-17, 1-18
Start/Stop, Repeated, 1-11
Index-3
Start-Up Checklist, 2-1, 2-2
Static Discharge, ESD, P-3
Status LEDs, 2-3
Supply Source, AC, 1-3
SW OverCurrent Fault, 4-4
System Grounding, 1-4
T
Terminal Block
I/O, 1-12
Power, 1-10
Three Wire Control, 1-14, 1-16
Two Wire Control, 1-14, 1-16
U
UnderVoltage Fault, 4-3
Ungrounded Supply, 1-3
Unshielded Power Cables, 1-8
W
Wiring, 1-1
Block Diagram, 1-13
I/O, 1-11
I/O Examples, 1-14, 1-16
Potentiometer, 1-14
Power, 1-8
Index-4
www.rockwellautomation.com
Corporate Headquarters
Rockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, 53202-5302 USA, Tel: (1) 414.212.5200, Fax: (1) 414.212.5201
Headquarters for Allen-Bradley Products, Rockwell Software Products and Global Manufacturing Solutions
Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444
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Headquarters for Dodge and Reliance Electric Products
Americas: Rockwell Automation, 6040 Ponders Court, Greenville, SC 29615-4617 USA, Tel: (1) 864.297.4800, Fax: (1) 864.281.2433
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U.S. Allen-Bradley Drives Technical Support
Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: support@drives.ra.rockwell.com, Online: www.ab.com/support/abdrives