Metathesis of Unsaturated Fatty Acids: Synthesis of Long-Chain Unsaturated-α
Metathesis of Unsaturated Fatty Acids: Synthesis of Long-Chain Unsaturated-α
Metathesis of Unsaturated Fatty Acids: Synthesis of Long-Chain Unsaturated-α
,
-Dicarboxylic Acids
Long-Chain Unsaturated-
Helen L. Ngo, Kerby Jones, and Thomas A. Foglia*
USDA, ARS, Eastern Regional Research Center, Wyndmoor, Pennsylvania 19038
ABSTRACT: The self-metathesis of readily available monounsaturated FA has the potential of being an important pathway for
the synthesis of symmetrical long-chain unsaturated-,-dicarboxylic acids (C18C26). Previous studies on the self-metathesis of
monounsaturated FA esters using ruthenium catalysts in solution,
however, suffered from low conversions as a result of the thermodynamic control of the reaction. We have found that the secondgeneration Grubbs catalyst can effectively catalyze the solventfree self-metathesis of monounsaturated FA of varying purity
(from 90 to 99%) to afford two important productsmonounsaturated dicarboxylic acids and hydrocarbonsin very high molar
conversions (>80%). This solvent-free self-metathesis reaction
also works for monounsaturated FA containing additional functional groups. Reactions were conducted at catalyst loadings as
low as 0.005 mol%, and turnover numbers as high as 10,800
could be obtained. This discovery represents an attractive approach to the large-scale production of useful monounsaturated,-dicarboxylic acids and long-chain unsaturated hydrocarbons
by means of this solvent-free ruthenium-catalyzed self-metathesis
of readily available monounsaturated FA.
Paper no. J11330 in JAOCS 83, 629634 (July 2006).
KEY WORDS: Dicarboxylic acids, erucic acid, Grubbs catalyst,
metathesis, oleic acid, ricinoleic acid.
cluding Candida tropicalis or C. cloacae could transform n-alkanes and FA to dicarboxylic acids (6,7). Although microbial fermentation processes have been used for commercial production
of long-chain ,-dicarboxylic acids, there are environmental
concerns with these processes.
Alternatively, long-chain dicarboxylic acids can be synthesized by chemical approaches. In 1974, Van Dam et al. (8) reported the synthesis of long-chain dicarboxylic acids (C18C26)
by the self-metathesis of monounsaturated carboxylic acid esters in the presence of tungsten hexachloride (WCl6) and
tetramethyltin (Me4Sn) co-catalyst in chlorobenzene solution.
In this manner, monounsaturated fatty esters such as methyl octadec-9-enoate (methyl oleate, 3a, Scheme 1) were converted
to dicarboxylic esters with conversions ranging from 50 to
89%, and the diesters could be saponified and acidified to give
the long-chain dicarboxylic acids. In a subsequent study (9),
the co-metathesis of methyl oleate with dimethyl-3-hexenedioate was carried out using both homogeneous (WCl6,
Me4Sn) and heterogeneous (Re2O7/Al2O3) catalysts. Although
these synthetic approaches gave high selectivity and high conversions, the catalyst systems used suffered from low catalyst
turnover numbers.
In the 1990s, pioneering work by Grubbs (10) demonstrated
that homogeneous ruthenium-based catalysts are effective in
catalyzing olefin metathesis. Moreover, these catalysts, in contrast to the tungsten and rhenium catalysts, often tolerate functionally substituted alkenes. These ruthenium-based catalysts
have since been used to prepare ,-dicarboxylic acids or esters via metathetic routes. For example, Warwel et al. (1115)
reported a two-step process using Grubbs catalysts to prepare
long-chain unsaturated ,-dicarboxylic esters. Crossmetathesis of monounsaturated carboxylic acid methyl esters
with ethylene in the presence of the first-generation catalyst 1
(Fig. 1) in solution initially gave terminally unsaturated monocarboxylic methyl esters. The resulting terminal monounsaturated esters then underwent self-metathesis in the presence of 1
to give long-chain ,-dicarboxylic acid methyl esters with an
overall yield between 38 and 40%. Dinger and Mol (16) reported that self-metathesis of methyl oleate in dichloromethane
using the second-generation Grubbs catalyst 2 (Fig. 1) gave the
long-chain ,-dicarboxylic methyl ester 5a (Scheme 1, Eq. 1)
in ~45% conversion. Grubbs and Nguyen (17) reported the
self-metathesis of oleic acid in the presence of
Cl2(PCy3)2Ru=CHCH=CPh2 catalyst in dichloromethane solution to give 1,18-octadec-9-enedioic acid (5b) and octadec9-ene (4) in 42% yield.
629
630
SCHEME 1
631
CO2H), 131.7 (s, CH=CH), 35.2 (s), 33.7 (s), 30.9 (s), 30.8
(s), 30.78 (s), 30.7 (s), 30.6 (s), 30.4 (s), 30.3 (s), 26.3 (s).
Synthesis of 1,20-eicos-10-enedioic acid (7). Similar to oleic
acid, 10-undecenoic acid [6; 10 g (98%), 0.054 mol] underwent
self-metathesis in the presence of 46 mg (0.054 mmol) of catalyst 2. The reaction flask was attached to a mineral oil bubbler,
which allowed the gaseous ethylene co-product to escape. The
mixture was stirred with a mechanical stirrer and heated at
45C, and after ~5 min reaction a white precipitate was observed. After 72 h reaction a small amount of the crude product was removed from the reaction mixture and methylated as
above for GC/MS analysis.
The remainder of the reaction mixture was quenched with
ethyl vinyl ether (~20 mL) and unreacted ether removed under
reduced pressure. The residue was recrystallized twice from
~100 mL of acetone to give pure 1,20-eicos-10-enedioic acid
(7) as a white solid with m.p. = 110110.5C [lit. m.p. 108C
(8)]. The isolated yield was 7.5 g (82%). The methyl ester of
diacid 7 was analyzed by GC/MS (retention time t = 23.9 min)
and had an [M]+ of m/z 368 (calc. [M]+ m/z for 368.30). 1H
NMR (CD3OD, 400 MHz): 5.39 (m, CH=CH, 2H), 2.28
(t, J = 7.2 and 7.6 Hz, CH2CO2H, 4H), 1.97 (m, 4H), 1.58 (m,
4H), 1.31 (m, 20H). 13C NMR (CD3OD, 100 MHz): 177.8 (s,
CO2H), 131.7 (s, CH=CH), 35.1 (s), 33.7 (s), 30.9 (s), 30.6
(s), 30.4 (s), 30.2 (s), 26.2 (s).
Synthesis of 7,12-dihydroxyoctadec-9-ene (9). Ricinoleic
acid (8, 400 mg 1.34 mmol) was mixed with 2 (11 mg, 0.013
mmol) in a 50-mL Schlenk tube under nitrogen gas flow and
the mixture was heated at 50C. After ~0.5 h, a small amount
of white precipitate was observed in the reaction flask. After 3
d of stirring at 50C, the reaction mixture was quenched with 2
mL of ethyl vinyl ether, and the volatile components were removed under reduced pressure. The crude product contained
the diol 9, ricinoleic acid, and diacid 5b was methylated using
the procedure described above. The methylated product (116
mg) was reacted with 400 L of N,O-bis(trimethylsilyl)trifluoroacetamide and 120 L of pyridine at room temperature for 1
h (18). The silylated product was purified by passage through a
silica gel column [~20 g; i.d. length 1.2 25 cm (0.5
10in.)] using hexane/ethyl acetate (9:1 vol/vol) as eluant to give
34.5 mg of 7,12-bis(trimethylsiloxy)octadec-9-ene (9a) as a
yellow oil, 28.9 mg of the silylated methyl ester of 8, and 35.3
mg of the methyl ester of 5b. Both steps gave quantitative reaction yields. GC/MS of 9a (retention time t = 15.8 min) gave
an [M]+ at m/z = 427 (calc. [M]+ for 9a is m/z = 428.84). 1H
NMR of 9a (CDCl3, 200 MHz): 5.43 (m, CH2CH=CH, 2H),
3.6 (m, CHOSi(CH3)3, 2H), 2.14 (m, CH2CH=CH, 4H), 1.26
(m, 20H), 0.878 (m, 6H), 0.085 (s, OSi(CH3)3, 18H). 13C
NMR of 9a (CDCl3, 50 MHz): 129.1 (s, CH=CH), 72.7 (s,
CHOSi(CH3)3), 41.2 (s), 37.1 (s), 31.9 (s), 29.4 (s), 25.7 (s),
22.6 (s), 14.1 (s, CH3), 0.414 (s, OSi(CH3)3).
RESULTS AND DISCUSSION
The solvent-free self-metathesis of oleic acid was carried out
under a nitrogen atmosphere with 0.1 mol% of Grubbs catalyst
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TABLE 1
Ruthenium-Catalyzed Self-Metathesis of Unsaturated FA/Estersa
Entry
Fatty ester/FAb
% Conv.c
% Isolated diester/acid
,-Dicarboxylic ester/acid
Alkene
Octadec-9-ene (4)
50
39
79
71e
77
74e
74
70f
87
82e
63
40f,g,h
56
Octadec-9-ene
Octadec-9-ene
Octadec-9-ene
Ethene
7,12-Dihydroxyoctadec-9-ene (9)
Mixture of alkenesj
All the reactions were carried out with 0.1 mol% catalyst 2 (Fig. 1) at 45C for 3 d.
b
Starting FA/fatty ester (percent purity) and products shown in Schemes 1 and 2.
c
Percent conversion determined by GC and expressed as alkene + diacid/ alkene + diacid + FA. Dodecane used as the internal reference.
d
Dimethyl ester isolated by silica gel chromatography.
e
Isolated by recrystallizing from hexane/ethyl acetate.
f
Isolated by recrystallizing from acetone.
g
Product is methyl octadec-9-enedioate.
h
Reaction carried out at 1.0 mol% catalyst loading.
i
Diacid product (35%) composed of the following acids: C18:1; C21:5; C26:3 as determined by GC/MS of the reaction product after conversion to methyl
esters.
j
Alkene product (24%) composed of the following alkenes: C12:1; C15:2; C18:3 as determined by GC/MS of reaction mixture.
2 (Fig. 1). Catalyst 2 was chosen since, unlike earlier ruthenium-based metathesis catalysts, it was expected to tolerate the
presence of functional groups such as the carboxyl group of
oleic acid. In general, at a reaction temperature of 45C, the
diacid products started to precipitate from the reaction mixture
after ~ 5 min. The reactions are preferably performed between
45 and 55C. This temperature range is critical since the starting cis FA readily isomerize to trans isomers in the presence of
the catalyst. Thus at reaction temperatures <40C, the reaction
mixtures solidify, which results in low conversion of starting
acids to products. On the other hand, at temperatures >55C the
reaction mixtures remain liquid, which result in equilibrium
processes and lower conversions. With the reaction conditions
used in this work, the starting FA were retained as liquids so
that they can further react with the catalyst to generate more
diacids. Prolonged stirring of this mixture (48 h) led to the formation of 1,18-octadec-9-enedioic acid (5b) and octadec-9-ene
(4), two potentially important oleochemical intermediates in
79% conversion (Scheme 1, Eq. 1). After quenching the reaction, the mixture was crystallized from hexane/ethyl acetate to
give analytically pure 5b in 71% isolated yield (Table 1, entry
2). The IR spectrum of 5b indicated that the double bond on
the alkyl chain is predominantly trans geometry. Octadec-9ene (4) was purified by silica-gel column chromatography of
the resulting crystallization mixture (after removal of solvent)
using hexane as the eluant. All long-chain, unsaturated-,-dicarboxylic acids and co-product alkenes reported in this study
were characterized by 1H and 13C NMR spectroscopy and
GC/MS. We also used oleic acid of varying purity (90 and
99%) and found that the self-metathesis reaction works equally
well for both oleic acids, indicating the tolerance of 2 to the im-
633
TABLE 2
Effect of Catalyst Loading on the Ruthenium-Catalyzed Metathesis of Unsaturated FAa
Entry
1
2
3
4
5
FA
% Conversionb
0.1
0.01
0.005
0.1
0.01
79
66
54
87
64
TONc
790
6600
10,800
870
6400
All reactions were carried out with catalyst 2 (Fig. 1) at 45C for 48 h.
Determined by GC and expressed as alkene + diacid/ alkene + diacid + FA.
c
TON = catalyst turnover number defined as % conversion/mol% catalyst loading.
d
Acid dried with molecular sieves for 24 h and then vacuum distilled at 180C before use.
b
SCHEME 2
double bonds between two linoleic acid molecules yields C18diacid 5b and C18-triene 11 (Scheme 2) whereas metathesis between both of the 12,13 double bonds gives C24-diacid 12 and
the C12-monoene 13 (Scheme 2). Alternatively, self-metathesis
can occur between the 9,10 double bond of one linoleic acid
molecule and the 12,13 double bond of a second linoleic acid
molecule. The complexity of this reaction is further compounded, since each of the newly formed alkenes and unsaturated acids can in turn undergo cross-metathesis to produce
compounds 14 and 15 (Scheme 2) so that a very complex product mixture is obtained. Although we have not determined all
the hydrocarbons and ,-dicarboxylic acid products in this
mixture, we were able to identify the compounds shown in
Scheme 2 by GC/MS techniques and estimate a conversion of
56% based on the amount of unreacted linoleic acid.
ACKNOWLEDGMENTS
We thank Dr. Alberto Nuez for technical support for obtaining the
GC/MS and Dr. Gary Strahan for helpful advice on NMR spectrometry.
634
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