Jha Lin Filling

JOB HAZARD ANALYSIS
HOW TO USE THIS FORM :

1) Crew performing task reviews ALL generic JHA considerations.
2) Review previous JHA update(s) for useful information which will help this task.
3) Create new JHA update with generic form and ALL considerations for this task.
4) Carry out task as per plan. If any conditions change ---STOP & RE-ASSESS.
5) File JHA update for future reference.
WORK ACTIVITY
Liquid Nitrogen Filling
Job
Step
Description of
Job Step
Potential
Hazards
To obtain Permit to Work

(PTW)
Conflict with other activities
Potential
Impact
Installation/Facility
Location
Associated Work Permit Type
Associated Work Permit Number
Electrical Isolation Certificate Number
Physical Isolation Certificate Number
JHA Cross-Reference Number
People / Assets /
Reputation
Walkaway & Access

Way
Personal Injury
Noisy Area
Personal Injury
Congested Area
Personal Injury
Equipment
Damaged or broken
equipment
Control
Measures
Result
Acceptable
Acceptable
Acceptable
1.Watch out for pinch point

2.Proper signage on the working area
Acceptable
Inspect the equipments
Tolerable
Acceptable
Acceptable
1.Coordinate with other discipline supervisors,

other PTW applicant and elaborate clearly during daily morning coordination meeting the
overall scope and the potential hazards
1.Barricade working area.
2.Signage to be display at worksite.
1.Wear an ears plug / ears muff
2.Stated and follow the PTW
Verify Worksite
Mobilization of Liquid N2
Lorry from Gate 1 to N2
Plant
Road Accident
1. Brief Lorry Driver regarding speed limit

inside the site
1. Property Damage
(N2 Release)
2. Personal Injury
2. Ensure competency of the lorry driver

3
3. Competent signal man to help directing the

driver
1.Provide supervisor to monitor the actiity
Isolation of Liquid N2 Lorry
Unauthorized Personal
Entry
Expose to hazards
associate with activity
2. Conduct the preparation of Lorry Isolation as

quick as possible
2
3.Brief workers that working around the area

regarding the activity
4. Put proper signage to make people around
aware about the activity
JOB HAZARD ANALYSIS

Manual Handling
Dust
Manual Handling
5.
Connection of hose from

liquuid N2 Lorry to inlet
flange of N2 Liquid
Storage
Damaged equipments (chainblock,

webbing sling, etc)
Loose bolt & nut
Hammering
Personal Injury
Respiratory Problem
1.Personnel made aware of Manual Handling

Hazards.
2.Supervisor and worker jointly review the procedure and plan activites
To Supply Dust Mask for all workers
Hazards.
Acceptable
Acceptable
Acceptable
Personal Injury
Pinch
Inspect the equipment
Acceptable
2
3
3
2
6
6
Make sure the bolt & nut are tighened

Use the proper PPE
1
1
3
2
3
2
Tolerable
Acceptable
Acceptable
Acceptable
Acceptable
1. Effective Spillage controls in place e.g

bunding.
2. Access to area restricted
3. Wear correct PPE
4. Assign watchman to patrol area.
Acceptable
1. All equipment checked for suitability.

2. Only in date certified equipment to be used.
3. Access to area restricted.
4. Use whipchecks
Acceptable
Falling material
Body injury
1.Wear PPE (Safety goggle, Safety Helmet,

Safety Boots, Overalls)
High Pressure
Eye injury / Body injury
2.Workers to ensure keep all looping in well

closed position and monitoring on pressure
leakage.
1. N2 Gas Release
Loose Hose
Connection
2. Personal Injury due

to Pressure
to hit by hose
1. Provide whiplock for every hose connection

2
2. Tighten Bolt and Nut for flanges connection

3. Provide Protection for lorrys hose to 1st
flange connection
4. Cold Burn
6.
1. N2 Gas Release
Purging
Untightened bolt & Nut

to Pressure
Tighten Bolt and Nut for flanges connection
3. Cold Burn
Uncontrolled Pressure
Release.
Vessel Failure
Personal Injury
Equipment Damage
N2 Release
Hose Rupture
Release.
Personal Injury
JOB HAZARD ANALYSIS

Equipment Damage
5. Assign worker to patrol area.
N2 Release
Fitting Failure
- Uncontrolled Pressure Release.

- Personal Injury
- Equipment Damage
- N2 Release
Incompetent Operator
Physical Injury
Incorrect Use Of Hand

tools
Personal injury
Manual Handling
Personal injury
Personal Injury
Acceptable
Acceptable
2
Acceptable
1. Personnel made aware of Manual Handling

Hazards.
2. Supervisor and worker jointly review the
work method and plan activites
Acceptable

3. Access to area restricted.
4. Use whipchecks
5. Assign worker to patrol area.
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable
N2 Release
7.
Equipment Damage
Pre-cooling
&
Transfering Liquid N2 from
the lorry to N2 Liquid
Storage
Release.
Hose Rupture

4. Use of Correct PPE.
5. Ensure passageway clear from obstruction
and emergency escape route clearly marked.
Ensure Operator in charge has understood the
Method of Statement
1. Trained Personnel.
3. Check condition of hand tools before use
Fitting Failure
- Uncontrolled Pressure Release.

- Personal Injury
- Equipment Damage
- N2 Release
High Pressure
Eye injury / Body injury

4. Use of Correct PPE.
5. Ensure passageway clear from obstruction
and emergency escape route clearly marked.
1.Wear PPE (Safety goggle, Safety Helmet,
Safety Boots, Overalls)
2.Workers to ensure keep all looping in well
closed position and monitoring on pressure
leakage.
1. N2 Gas Release
Loose Hose
Connection

to Pressure
to hit by hose
1. Provide whiplock for every hose connection

2
2. Tighten Bolt and Nut for flanges connection

3. Provide Protection for lorrys hose to 1st
flange connection
4. Cold Burn
Untightened bolt & Nut
1. N2 Gas Release
Tighten Bolt and Nut for flanges connection
JOB HAZARD ANALYSIS

to Pressure
3. Cold Burn
Release.
Vessel Failure
Personal Injury
.
2. Wear correct PPE
3. Assign watchman to patrol area.
Acceptable
Acceptable
Acceptable
Acceptable
Acceptable
1. Trained Personnel.
3. Check condition of hand tools before use
Acceptable
1. After Filling Process completed, give some

time before disconnect the hoses to ensure all
liquid N2 in the hoses have evaporated.
2. Wear Correct PPE
Acceptable
Acceptable
Acceptable
Equipment Damage
N2 Release
. N2 Gas Release
Burst at release valve

to Pressure
1. Supervisor to ensure release area isolated

from workers and warning signage to be install.
2
3. Cold Burn
Pipeline fill with

nitrogen liquid
Failure of nitrogen line

(break,hole) that cause
the gas release to
environment
Manual Handling
10
Disconnect Hose from

Inlet Point
Housekeeping
2. Supervisor to monitor the activity to ensure

no perssonel locate at the release area
1. Supervisor to ensure proper indication of
nitrogen pipe line with proper warning sign
Cold burn
Cold burn
Personal Injury
2. Supervisor to highlight the potential hazard

during toolbox and ensure workers understand
the control measure implimented at work area
1. Supervisor to ensure the pipe line of the
liquid nitrogen to be check prior storage
Incorrect Use Of Hand

tools
Personal injury
Liquid N2 Left in the

Hoses
Cold Burn
2. Supervisor to ensure only wxperianced

workes involve and to limit the movement of
worker near to the liquid nitrogen pipeline
Hazards.
Heat stress
-Dehydration
-Loss of conciseness
-heat stroke
Obstruction
-Slip, trip and fall
1. Clean drinking water to be supply for

workers.
2. Supervisor to monitor the worker behaviour and advise them to take a short rest.
3. Ensure all worker fit to work (during
toolbox)
1. Clear all obstruction especially at the
JOB HAZARD ANALYSIS
Dust
-Respiratory problem
L - LIKELIHOOD
CATEGORY
walkway
2. Personnel to vigilant during work
1. Supervisor to supply dust mask for all
workers
2. Supervisor to ensure the road access
include in watering (truck water spray)
route
DEFINITION
CATEGORY
LOW
Remote
LOW
MEDIUM
Possible
MEDIU
M
HIGH
Probable
HIGH
IS THERE A SAFER WAY TO COMPLETE THE JOB?

ARE THERE ALTERNATIVES WITH LESS RISK?
DEFINITIONS
No Injury
No Damage
No Pollution
First Aid Injury

Lost Time Injury
Minor Damage
Major Damage
Minor Pollution
Major Pollution
Acceptable
RESULT
R - RATING
S - SEVERITY
6-9
UNACCEPTABLE
3-4
TOLERABLE
1-2
ACCEPTABLE
LIKELIHOOD
JOB HAZARD ANALYSIS

JHA Number:
Date This JHA Created :
TASK SAFETY MANAGEMENT OUTLINE
Date JHA Last Revised :

WORK ACTIVITY EQUIPMENT
Manufacturer
Type of Equipment
Name
WORK ACTIVITY PARTICIPANTS

Discipline
Position
JHA SUBMITTED BY
Performed
Job Before?
JHA CHECKED BY
WORK LEADER
SUBCONT HSE
Tag. No.
Name
Precise Work Site

THIS JHA CREATED BY
Discipline
JHA REVIEWED BY
CONSORTIUM HSE
RECEIVING AUTHORITY
Position
ENDORSED BY
APPROVING AUTHORITY
Name :-
Name :
Name :
Name :-
Name :-
Signature :-
Signature :
Signature :-
Signature :-
Signature :-
Date :-
Date :
Date :-
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Time :-
Date :
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JOB HAZARD ANALYSIS

HOW TO USE THIS FORM :

To obtain Permit to Work

Conflict with other activities

Walkaway & Access

1.Watch out for pinch point

Inspect the equipments

1.Coordinate with other discipline supervisors,

1. Brief Lorry Driver regarding speed limit

2. Ensure competency of the lorry driver

3. Competent signal man to help directing the

1.Provide supervisor to monitor the actiity

Isolation of Liquid N2 Lorry

2. Conduct the preparation of Lorry Isolation as

3.Brief workers that working around the area

JOB HAZARD ANALYSIS

Connection of hose from

Damaged equipments (chainblock,

1.Personnel made aware of Manual Handling

Inspect the equipment

Make sure the bolt & nut are tighened

1. Effective Spillage controls in place e.g

1. All equipment checked for suitability.

1.Wear PPE (Safety goggle, Safety Helmet,

Eye injury / Body injury

2.Workers to ensure keep all looping in well

2. Personal Injury due

1. Provide whiplock for every hose connection

2. Tighten Bolt and Nut for flanges connection

2. Personal Injury due

Tighten Bolt and Nut for flanges connection

JOB HAZARD ANALYSIS

5. Assign worker to patrol area.

- Uncontrolled Pressure Release.

Incorrect Use Of Hand

1. Personnel made aware of Manual Handling

1. All equipment checked for suitability.

1. All equipment checked for suitability.

- Uncontrolled Pressure Release.

Eye injury / Body injury

1. All equipment checked for suitability.

2. Personal Injury due

1. Provide whiplock for every hose connection

2. Tighten Bolt and Nut for flanges connection

Tighten Bolt and Nut for flanges connection

JOB HAZARD ANALYSIS

1. After Filling Process completed, give some

2. Personal Injury due

1. Supervisor to ensure release area isolated

Pipeline fill with

Failure of nitrogen line

Disconnect Hose from

2. Supervisor to monitor the activity to ensure

2. Supervisor to highlight the potential hazard

Incorrect Use Of Hand

Liquid N2 Left in the

2. Supervisor to ensure only wxperianced

-Slip, trip and fall

1. Clean drinking water to be supply for