User Manual: Solarmax 1kva/ 2kva/ 3kva Inverter / Charger
User Manual: Solarmax 1kva/ 2kva/ 3kva Inverter / Charger
User Manual: Solarmax 1kva/ 2kva/ 3kva Inverter / Charger
SOLARMAX
1KVA/ 2KVA/ 3KVA
INVERTER / CHARGER
WWW.POWERHIGHWAY.NET
CONTENTS
Purpose............................................................................................................................................................ 1
Scope ............................................................................................................................................................... 1
INTRODUCTION ............................................................................................................................................... 2
Features ........................................................................................................................................................... 2
Basic System Architecture ............................................................................................................................. .. 3
Product Overview............................................................................................................................................. 4
INSTALLATION ............................................................................................................................................... 10
OPERATION ..................................................................................................................................................... 17
SPECIFICATIONS ........................................................................................................................................... 25
Scope
This manual provides safety and installation guidelines as well as information on tools and wiring.
SAFETY INSTRUCTIONS
WARNING: This chapter contains important safety and operating instructions. Read and
keep this manual for future reference.
1. Before using the unit, read all instructions and cautionary markings on the unit, the batteries and all
appropriate sections of this manual.
2. CAUTION --To reduce risk of injury, charge only deep-cycle lead acid type rechargeable batteries.
Other types of batteries may burst, causing personal injury and damage.
3. Do not disassemble the unit. Take it to a qualified service center when service or repair is required.
Incorrect re-assembly may result in a risk of electric shock or fire.
4. To reduce risk of electric shock, disconnect all wirings before attempting any maintenance or cleaning.
Turning off the unit will not reduce this risk.
5. CAUTION Only qualified personnel can install this device with battery.
6. NEVER charge a frozen battery.
7. For optimum operation of this inverter/charger, please follow required spec to select appropriate cable
size. Its very important to correctly operate this inverter/charger.
8. Be very cautious when working with metal tools on or around batteries. A potential risk exists to drop
a tool to spark or short circuit batteries or other electrical parts and could cause an explosion.
9. Please strictly follow installation procedure when you want to disconnect AC or DC terminals. Please
refer to INSTALLATION section of this manual for the details.
10. Fuses (40A, 32VDC *4pcs for 1KVA/2KVA and *6pcs for 3KVA) are provided as over-current protection
for the battery supply.
11. GROUNDING INSTRUCTIONS -This inverter/charger should be connected to a permanent grounded
wiring system. Be sure to comply with local requirements and regulation to install this inverter.
12. NEVER cause AC output and DC input short circuited. Do NOT connect to the mains when DC input
short circuits.
13. Warning!! Only qualified service persons are able to service this device. If errors still persist after
following troubleshooting table, please send this inverter/charger back to local dealer or service center
for maintenance.
1
INTRODUCTION
This is a multi-function inverter/charger, combining functions of inverter, solar charger and battery charger to
offer uninterruptible power support with portable size. Its comprehensive LCD display offers user-configurable
and easy-accessible button operation such as battery charging current, AC/solar charger priority, and
acceptable input voltage based on different applications.
Features
Pure sine wave inverter
Configurable input voltage range for home appliances and personal computers via LCD setting
Configurable battery charging current based on applications via LCD setting
Configurable AC/Solar Charger priority via LCD setting
Compatible to mains voltage or generator power
Auto restart while AC is recovering
Overload/ Over temperature/ short circuit protection
Smart battery charger design for optimized battery performance
Cold start function
2
Basic System Architecture
The following illustration shows basic application for this inverter/charger. It also includes following devices to
have a complete running system:
Generator or Utility.
PV modules (option)
Consult with your system integrator for other possible system architectures depending on your requirements.
This inverter can power all kinds of appliances in home or office environment, including motor-type appliances
such as tube light, fan, refrigerator and air conditioner.
Note: Appliances like air conditioner need at least 2~3 minutes to restart because its required to have
enough time to balance refrigerant gas inside of circuits. If a power shortage occurs and recovers
in a short time, it will cause damage to your connected appliances. To prevent this kind of damage,
please check manufacturer of air conditioner if its equipped with time-delay function before
installation. Otherwise, this inverter/charger will trig overload fault and cut off output to protect your
appliance but sometimes it still causes internal damage to the air conditioner.
3
Product Overview
1. LCD display
2. Status indicator
3. Charging indicator
4. Fault indicator
5. Function buttons
6. Power on/off switch
7. AC input
8. AC output
9. PV input
10. Battery input
11. Circuit breaker
12. Communication port
4
Operation Diagrams and work conditions
Abbreviation:
IUC, charging current from AC charger
ISC, charger current from solar charger
ICHG, total charging current of battery
IDISC, discharging current from battery
ILOAD, output current of AC load
1) When utility source is not present, IUC=0, battery charged from solar source, ICHG=ISC, load powered from
solar and battery power, the Max. ISC goes up to 50Amp if solar panel with enough energy.
IUC
Utility Source Utility Charger
IDISC
DC/AC Inverter
ISC
Solar Source Solar Charger
ILOAD
ICHG
solar utility
solar and utility utility
solar and utility solar
5
2) When solar source is not present, ISC=0, battery charged from utility source, ICHG=IUC, load powered from
utility, the Max. IUC limited at 20Amp for 1KVA, and 30Amp for 2KVA/3KVA.
IUC
Utility Source Utility Charger
IDISC
DC/AC Inverter
ISC
Solar Source Solar Charger
ICHG ILOAD
solar utility
solar and utility utility
solar and utility solar
3) When utility and solar are presented, battery charged from solar source, ICHG=ISC, load powered from solar
and battery, the Max. ISC goes up to 50Amp if solar panel with enough energy. Output source and charger
source will be turned to utility side in case solar panel without enough energy and battery voltage down to
pre-alarm level.
IUC
Utility Source Utility Charger
IDISC
DC/AC Inverter
ISC
Solar Source Solar Charger
ILOAD
ICHG
6
4) When utility and solar are not present, IUC=ISC=0, connected load will be powered from battery.
IUC
Utility Source Utility Charger
IDISC
DC/AC Inverter
ISC
Solar Source Solar Charger
ILOAD
ICHG
solar utility
solar and utility solar
solar and utility utility
5) When utility and solar are presented, battery charged from utility, ICHG=IUC, load powered from utility, the
Max. IUC limited at 20Amp for 1KVA, 30Amp 2KVA and 3KVA.
IUC
Utility Source Utility Charger
IDISC
DC/AC Inverter
ISC
Solar Source Solar Charger
ICHG ILOAD
7
6) When utility and solar are presented, battery charged from solar, ICHG=ISC, load powered from utility, Max. ISC
goes up to 50Amp if solar panel with enough energy. Charger source will be turned to utility side in case solar
panel without enough energy.
IUC
Utility Source Utility Charger
IDISC
DC/AC Inverter
ISC
Solar Source Solar Charger
ICHG ILOAD
7) When utility and solar are presented, battery charged from both solar and utility, ICHG=ISC+IUC, load powered
from solar and battery. Output source will be turned to utility side in case battery voltage down to pre-alarm
level.
Ex. 3KVA Model, AC Load = 2000W
i.e. ILOAD 8.7Amp and IDISC 92Amp
Max. ICHG = 50Amp, it means battery always stay in discharge situation since the required power of AC load is
larger than charging. Once battery down to pre-alarm level, AC load will be powered from utility then IDISC
become zero.
IUC
Utility Source Utility Charger
IDISC
DC/AC Inverter
ISC
Solar Source Solar Charger
ILOAD
ICHG
8
8) When utility and solar are presented, battery charged from both solar and utility, ICHG=ISC+IUC, load powered
from utility.
Ex. 3KVA Model, AC Load = 2000W
i.e. ILOAD 8.7Amp, IDISC = 0
Battery always charged by the max. power from both utility and solar source.
IUC
Utility Source Utility Charger
IDISC
DC/AC Inverter
ISC
Solar Source Solar Charger
ICHG ILOAD
9
INSTALLATION
Unpacking and Inspection
Before installation, please inspect the unit. Be sure that nothing inside the package is damaged. You should
have received the following items inside of package:
The unit x 1
Users manual x 1
Communication cable x 1
Preparation
Before connecting all wirings, please take off bottom cover by removing two screws as shown below.
10
Mounting the Unit
Consider the following points before selecting where to install:
Do not mount the inverter on flammable construction materials.
Mount on a solid surface
Install this inverter at eye level in order to allow the LCD display to be read at all times.
For proper air circulation to dissipate heat, allow a clearance of approx. 10 cm to the side and approx. 50
cm above and below the unit.
The ambient temperature should be between 0C and 55C to ensure optimal operation.
The recommended installation position is to be adhered to the wall vertically.
Be sure keep other objects and surfaces as shown in the below diagram to guarantee sufficient heat
dissipation and to have enough space for removing wires.
11
Battery Connection
CAUTION: To safety operation and regulation compliance, its requested to install a separate DC over-current
protector or disconnect device between battery and inverter. It may not be requested to have a disconnect
device in some applications, however, its still requested to have over-current protection installed. Please refer
to typical amperage in below table as required fuse or beaker size.
NOTE: Please only use sealed lead acid battery or sealed GEL/AGM lead-acid battery.
3. Insert the ring terminal of battery cable flatly into battery connector on the inverter and make sure the
bolts are tightened to a torque of 2-3 Nm. Make sure polarity at both the battery and the inverter/charge is
correctly connected and ring terminals are tightly screwed to the battery terminals.
12
WARNING: Shock Hazard
Installation must be performed with care due to high battery voltage in series.
CAUTION!! Do not place anything between the flat part of the inverter terminal and the ring
terminal. Otherwise, overheating may occur.
CAUTION!! Do not apply anti-oxidant substance on the terminals before terminals are
connected tightly.
CAUTION!! Before making the final DC connection or closing DC breaker/disconnector, be sure
positive (+) must be connected to positive (+) and negative (-) must be connected to negative
(-).
AC Input/Output Connection
CAUTION!! Before connecting to AC input power source, please install a separate AC breaker between
inverter and AC input power source. This will ensure the inverter can be securely disconnected during
maintenance and fully protected from over current of AC input. The recommended spec of AC breaker is 10A
for 1KVA, 20A for 2KVA, 32A for 3KVA.
CAUTION!! There are two terminal blocks with IN and OUT markings. Please do NOT mis-connect input
and output connectors.
1KVA
13
2KVA/3KVA
WARNING:
Be sure that AC power source is disconnected before attempting to hardwire it to the unit.
4. Then, insert AC output wires according to polarities indicated on terminal block and tighten terminal screws.
Be sure to connect PE protective conductor ( ) first.
LLINE (brown or black)
Ground (yellow-green)
NNeutral (blue)
1KVA
2KVA/3KVA
5. Make sure the wires are securely connected.
14
PV Connection (Only apply for the model with solar charger)
CAUTION: Before connecting to PV modules, please install separately a DC circuit breaker between inverter
and PV modules.
15
Final Assembly
After connecting all wirings, please put bottom cover by screwing two screws as shown below.
16
OPERATION
Power ON/OFF
Once the unit has been properly installed and the batteries are connected well, simply press On/Off switch
(located on the button of the case) to turn on the unit.
LCD display
LED indicators
Function keys
LED Indicator
LED Indicator Messages
Solid On Output is available in bypass mode
Green
Flashing Output is powered by battery in inverter mode
Solid On Battery is fully charged
Green
Flashing Battery is charging.
Solid On Fault mode
Red
Flashing Warning mode
Function Keys
Function Key Description
ESC Exit setting mode
UP To previous selection
DOWN To next selection
ENTER To confirm the selection in setting mode or enter setting mode
17
LCD Display Icons
Indicate output voltage, output frequency, load percent, load in VA and load in
Watt.
Battery Information
18
In battery mode, it will present battery capacity.
Load Percentage Battery Voltage LCD Display
< 1.717V/cell
1.717V/cell ~ 1.8V/cell
Load >50%
1.8 ~ 1.883V/cell
< 1.817V/cell
1.817V/cell ~ 1.9V/cell
50%> Load > 20%
1.9 ~ 1.983V/cell
> 1.983
< 1.867V/cell
1.867V/cell ~ 1.95V/cell
Load < 20%
1.95 ~ 2.033V/cell
> 2.033
Load Information
Indicates overload.
Mute Operation
19
LCD Setting
After pressing and holding ENTER button for 3 seconds, the unit will enter setting mode. Press UP or
DOWN button to select setting programs. And then, press ENTER button to confirm the selection or
ESC button to exit.
Setting Programs:
Program Description Selectable option
Escape
00 Exit setting mode
10A: 20A:
30A: 40A:
02 Maximum charging current
50A (default):
Appliances(default): UPS:
03 AC input voltage range
AGM(default): Flooded:
05 Battery type
50Hz(default): 60Hz:
09 Output frequency
20
Alarm on(default): Alarm off:
18 Alarm control
Display Setting
The LCD display information will be switched in turns by pressing UP or DOWN key. The selectable
information is switched as below order: input voltage, input frequency, battery voltage, PV voltage,
charging current, output voltage and load in Watt.
Battery voltage=25.5V
PV voltage/Load percentage
21
Current 10A
Input voltage/Load in VA
When load is larger than 1kVA ( 1KVA), load in
VA will presents 1.5kVA as below:
22
Operating Mode Description
Operation mode Description LCD display
Charging by utility and PV
Charging by utility
No charging
23
Fault Reference Code
01 Fan is locked
02 Over temperature
Warning Indicator
Warning
Warning Event Audible Alarm Icon flashing
Code
Beep three times every
01 Fan is locked
second
24
SPECIFICATIONS
Table 1 Line Mode Specifications
INVERTER MODEL 1KVA 2KVA 3KVA
Rated Power
Power Limitation
50% Power
25
Table 2 Invert Mode Specifications
26
Table 3 Charge Mode Specifications
INVERTER MODEL 1KVA 2KVA 3KVA
Charging Controls
Voltage Setting
Boost CC, CV Float
Battery Type
12/24 12/24
Flooded 14.6/29.2 13.5/27.0
AGM / Gel 14.1/28.2 13.5/27.0
2.43Vdc (2.35Vdc)
Voltage
2.25Vdc
100%
50%
T0 T1
T1 = 10* T0, minimum 10mins, maximum 8hrs
Current
Time
Bulk Absorption Maintenance
(Constant Current) (Constant Voltage) (Floating)
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TROUBLE SHOOTING
Problem LCD/LED/Buzzer Explanation / Possible cause What to do
Unit shuts down LCD/LEDs and buzzer
automatically will be active for 3 The battery voltage is too low 1. Re-charge battery.
during startup seconds and then (<1.91V/Cell) 2. Replace battery.
process. complete off.
1. The battery voltage is far too 1. Check if batteries and the
No response after low. (<1.4V/Cell) wiring are connected well.
No indication.
power on. 2. Battery polarity is connected 2. Re-charge battery.
reversed. 3. Replace battery.
Input voltage is
Check if AC breaker is tripped
displayed as 0 on the
Input protector is tripped and AC wiring is connected
LCD and green LED is
well.
flashing.
1. Check if AC wires are too
Mains exist but the thin and/or too long.
unit works in 2. Check if generator (if
Insufficient quality of AC power
battery mode. Green LED is flashing. applied) is working well, or
(Shore or Generator)
check if input voltage range
setting is correct
(UPSAppliance)
Set Solar power as the priority of Change output source priority
Green LED is flashing.
output source to Utility first.
When the unit is
turned on, internal LCD display and LEDs Check if battery wires are
Battery is disconnected.
relay is switched on are flashing. connected well.
and off repeatedly.
Overload error. The inverter is Reduce the connected load by
Fault code 07. loaded with more than 110% load switching off some
and time is up equipment.
Check if wiring is connected
Output short circuited. well and remove abnormal
Fault code 05. load.
Temperature of internal converter Check whether the air flow of
component is over 120C. the unit is blocked or whether
Internal Inverter component over the ambient temperature is
Fault code 02.
100C too high.
Buzzer beeps
continuously and Battery is over charged. Return to repair center.
red LED is on. Fault code 03. Check if spec and quantity of
The battery voltage is too high. batteries are meet
requirements.
Fault code 01. Fan fault Replace the fan.
Output abnormal (Inverter voltage 1. Reduce the connected
Fault code 06. is higher than 190Vac or below load.
than 260Vac) 2. Return to repair center
Fault code 08.
Internal components failed. Return to repair center
Fault code 09.
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Appendix: Approximate Back-up Time Table
Model Load (VA) Backup Time @ 12Vdc 100Ah (min) Backup Time @ 12Vdc 200Ah (min)
100 766 1610
200 335 766
300 198 503
400 139 339
500 112 269
1KVA
600 95 227
700 81 176
800 62 140
900 55 125
1000 50 112
Model Load (VA) Backup Time @ 12Vdc 100Ah (min) Backup Time @ 12Vdc 200Ah (min)
200 766 1610
400 335 766
600 198 503
800 139 339
1000 112 269
2KVA
1200 95 227
1400 81 176
1600 62 140
1800 55 125
2000 50 112
Model Load (VA) Backup Time @ 12Vdc 100Ah (min) Backup Time @ 12Vdc 200Ah (min)
300 449 1100
600 222 525
900 124 303
1200 95 227
1500 68 164
3KVA
1800 56 126
2100 48 108
2400 35 94
2700 31 74
3000 28 67
Note: Backup time depends on the quality of the battery, age of battery and type of battery.
Specifications of batteries may vary depending on different manufacturers.
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