Deep Sea 7110 Manual
Deep Sea 7110 Manual
Deep Sea 7110 Manual
E-mail : sales@deepseaplc.com
Website : www.deepseaplc.com
Any reference to trademarked product names used within this publication is owned by their respective companies.
Deep Sea Electronics Plc reserves the right to change the contents of this document without prior notice.
Amendments List
Typeface: The typeface used in this document is Arial. Care should be taken not to mistake the upper case letter I with the numeral 1. The numeral 1 has a top serif to
avoid this confusion.
TABLE OF CONTENTS
Section Page
1 BIBLIOGRAPHY .............................................................................................. 5
1.1 INSTALLATION INSTRUCTIONS ....................................................................................... 5
1.2 MANUALS............................................................................................................................ 5
2 INTRODUCTION .............................................................................................. 5
3 SPECIFICATIONS ............................................................................................ 6
3.1 PART NUMBERING ............................................................................................................ 6
3.2 POWER SUPPLY REQUIREMENTS .................................................................................. 7
3.2.1 PLANT SUPPLY INSTRUMENTATION DISPLAY ....................................................... 7
3.3 TERMINAL SPECIFICATION .............................................................................................. 7
3.4 GENERATOR VOLTAGE / FREQUENCY SENSING ......................................................... 7
3.5 INPUTS ................................................................................................................................ 8
3.5.1 DIGITAL INPUTS .......................................................................................................... 8
3.5.2 ANALOGUE INPUTS .................................................................................................... 8
3.5.3 CHARGE FAIL INPUT .................................................................................................. 9
3.5.4 MAGNETIC PICKUP ..................................................................................................... 9
3.6 OUTPUTS ............................................................................................................................ 9
3.6.1 OUTPUTS A & B (FUEL AND START)......................................................................... 9
3.6.2 CONFIGURABLE OUTPUTS C & D ............................................................................. 9
3.6.3 CONFIGURABLE OUTPUTS E, F, G & H .................................................................... 9
3.7 COMMUNICATION PORTS ................................................................................................ 9
3.8 ACCUMULATED INSTRUMENTATION.............................................................................. 9
3.9 DIMENSIONS AND MOUNTING ....................................................................................... 10
3.9.1 DIMENSIONS ............................................................................................................. 10
3.9.2 PANEL CUTOUT ........................................................................................................ 10
3.9.3 WEIGHT...................................................................................................................... 10
3.9.4 FIXING CLIPS ............................................................................................................. 10
3.9.5 OPTIONAL SILICON SEALING GASKET .................................................................. 10
3.10 APPLICABLE STANDARDS.......................................................................................... 11
4 INSTALLATION .............................................................................................. 12
4.1 TERMINAL DESCRIPTION ............................................................................................... 12
4.1.1 DC SUPPLY, FUEL AND START OUTPUTS ............................................................. 12
4.1.2 ANALOGUE SENSORS.............................................................................................. 13
4.1.3 MAGNETIC PICKUP ................................................................................................... 13
4.1.4 CAN............................................................................................................................. 14
4.1.5 GENERATOR / MAINS LOAD SWITCHING .............................................................. 14
4.1.6 GENERATOR / MAINS VOLTAGE SENSING............................................................ 14
4.1.7 GENERATOR CURRENT TRANSFORMERS ........................................................... 15
4.1.8 DIGITAL INPUTS ........................................................................................................ 16
4.1.9 PC CONFIGURATION INTERFACE CONNECTOR .................................................. 16
4.2 TYPICAL WIRING DIAGRAMS ......................................................................................... 17
4.2.1 DSE 7110 AUTOSTART MODULE ............................................................................ 17
4.2.2 DSE 7120 AUTO MAINS FAILURE MODULE ............................................................ 18
5 DESCRIPTION OF CONTROLS .................................................................... 19
5.1 QUICKSTART GUIDE ....................................................................................................... 20
5.1.1 STARTING THE ENGINE ........................................................................................... 20
5.1.2 STOPPING THE ENGINE .......................................................................................... 20
5.2 GRAPHICAL DISPLAY ...................................................................................................... 21
5.3 VIEWING THE INSTRUMENTS ........................................................................................ 21
5.4 EVENT LOG....................................................................................................................... 22
5.5 CONTROLS ....................................................................................................................... 23
6 OPERATION................................................................................................... 24
6.1 AUTOMATIC MODE OF OPERATION.............................................................................. 24
6.1.1 WAITING IN AUTO MODE ......................................................................................... 24
6.1.2 STARTING SEQUENCE ............................................................................................. 24
1 BIBLIOGRAPHY
1.1 INSTALLATION INSTRUCTIONS
DSE PART DESCRIPTION
053-080 7110 installation instructions
053-081 7120 installation instructions
1.2 MANUALS
2 INTRODUCTION
This document details the installation and operation requirements of the DSE71xx, part of the DSEGenset range of products.
The manual forms part of the product and should be kept for the entire life of the product. If the product is passed or supplied to
another party, ensure that this document is passed to them for reference purposes.
This is not a controlled document. You will not be automatically informed of updates. Any future updates of this document will
be included on the DSE website at www.deepseaplc.com
The DSE 71xx series module has been designed to allow the operator to start and stop the engine/generator, and if required,
transfer the load.
The user also has the facility to view the system operating parameters via the LCD display.
The DSE 71xx module monitors the engine, indicating the operational status and fault conditions, automatically shutting down
the engine and giving a true first up fault condition of an engine failure. The LCD display indicates the fault.
The powerful microprocessor contained within the module allows for incorporation of a range of enhanced features:
Additionally, the modules integral fascia configuration editor allows full adjustment of all this information.
A robust plastic case designed for front panel mounting houses the module. Connections are via locking plug and sockets.
3 SPECIFICATIONS
3.1 PART NUMBERING
7110 - 001 - 01
Variant
Product type
Standard module 00
DSE 7110 7110
Autostart Module
Revision 1 001
3.5 INPUTS
Number 4
Arrangement Contact between terminal and ground
Low level threshold 40% of DC supply voltage
High level threshold 60% of DC supply voltage
Maximum input voltage DC supply voltage positive terminal
Minimum input voltage DC supply voltage negative terminal
Contact wetting current 2.5mA @12V typical
5mA @ 24V typical
Open circuit voltage Plant supply
Oil Pressure
Measurement type Resistance measurement by measuring voltage across sensor with a fixed current applied
Arrangement Differential resistance measurement input
Measurement current 15mA
Full scale 240
Over range / fail 350
Resolution 1-2 PSI (0.1 Bar)
Accuracy 2% of full scale resistance (4.8) excluding transducer error
Max common mode voltage 2V
Display range 0-200 PSI (13.7 bar) subject to limits of the sensor
Coolant Temperature
Measurement type Resistance measurement by measuring voltage across sensor with a fixed current applied
Arrangement Differential resistance measurement input
Measurement current 10mA
Full scale 480
Over range / fail 2k (2000)
Resolution 1C, 2F
Accuracy 2% of full scale resistance (9.6) excluding transducer error
Max common mode voltage 2V
Display range 0C -140C (32F - 284F) Depending on sensor
Flexible Sensor
Measurement type Resistance measurement by measuring voltage across sensor with a fixed current applied
Arrangement Differential resistance measurement input
Measurement current 10mA
Full scale 480
Over range / fail 540
Resolution 1%
Accuracy 2% of full scale resistance (9.6) excluding transducer error
Max common mode voltage 2V
Display range 0-250%
Minimum voltage 0V
Maximum voltage 35V (plant supply)
Resolution 0.2V
Accuracy 1% of max measured voltage
Excitation Active circuit constant power output
Output Power 2.5W nominal at 12V and 24V
Current at 12V 210mA
Current at 24V 105mA
3.6 OUTPUTS
Type Fuel (A) and Start (B) outputs. Supplied from DC supply terminal 2.
Fully configurable when CAN engine is selected.
Rating 16 @ 35V
Protection Protected against over current & over temperature. Built in load dump feature.
Type Fully configurable, Volts Free. C=normally closed, D=normally open. Usually used for gen/mains load switch
control.
Rating 8A resistive @ 250V
Protection Protected against over current & over temperature. Built in load dump feature.
NOTE: When an accumulated instrumentation value exceeds the maximum number as listed below, it will reset
and begin counting from zero again.
Engine hours run Maximum 99999 hrs 59 minutes (approximately 11yrs 4months)
Number of starts 99,999
3.9.1 DIMENSIONS
3.9.3 WEIGHT
0.7kg
(1.4lb)
The supplied fixing clips hold the module into the panel fascia.
Withdraw the fixing clip screw (turn anticlockwise) until only the pointed end is protruding from the clip.
Insert the three prongs of the fixing clip into the slots in the side of the 71xx series module case.
Pull the fixing clip backwards (towards the back of the module) ensuring all three prongs of the clip are inside their
allotted slots.
Turn the fixing clip screws clockwise until they make contact with the panel fascia.
Turn the screws a little more to secure the module into the panel fascia. Care should be taken not to over tighten the
fixing clip screws.
Fixing clip
NOTE:- In conditions of excessive vibration, mount the panel on suitable anti-vibration mountings.
The optional silicon gasket provides improved sealing between the 71xx series module and the panel fascia.
The gasket is fitted to the module before installation into the panel fascia.
Take care to ensure the gasket is correctly fitted to the module to maintain the integrity of the seal.
Gasket fitted to
Sealing gasket module
10
In line with our policy of continual development, Deep Sea Electronics, reserve the right to change specification without notice.
11
4 INSTALLATION
The DSE71xx Series module is designed to be mounted on the panel fascia. For dimension and mounting details, see the
section entitled Specification, Dimension and mounting elsewhere in this document.
NOTE: When the module is configured for operation with an electronic engine, FUEL and START
output requirements may be different. Refer to Electronic Engines and DSE Wiring for further information.
DSE Part No. 057-004.
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*NOTE:-
NOTE:- . It is VERY important that terminal 1212 (sensor common) is soundly connected to an earth
point on the ENGINE BLOCK, not within the control panel, and must be a sound electrical connection to
the sensor bodies. This connection MUST NOT be used to provide an earth connection connection for other
terminals or devices. The simplest way to achieve this is to run a SEPARATE earth connection from the
system earth star point, to terminal 12 directly, and not use this earth for other connections.
NOTE:-
NOTE:- . If you use PTFE insulating tape on the sensor thread when using earth return sensors,
ensure you do not insulate the entire thread, as this will prevent the sensor body from being earthed via
the engine block.
NOTE:- Screened cable must be used for connecting the Magnetic Pickup, ensuring that the screen is
earthed at one end ONLY.
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4.1.4 CAN
NOTE:- Screened 120 impedance cable specified for use with CAN must be used for the CAN link and
the Multiset comms link.
impedance cable suitable for CAN
DSE stock and supply Belden cable 9841 which is a high quality 120
use (DSE part number 016-030)
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WARNING!:- Do not disconnect this plug when the CTs are carrying current. Disconnection will open
circuit the secondary of the C.T.s and dangerous voltages may then develop. Always ensure the CTs are
not carrying current and the CTs are short circuit connected before making or breaking connections to the
module.
NOTE:- The 7100 series module has a burden of 0.5VA on the CT. Ensure the CT is rated for the burden
of the 7100 series controller, the cable length being used and any other equipment sharing the CT. If in
doubt, consult your CT supplier.
NOTE:- Take care to ensure correct polarity of the CT primary as shown below. If in doubt, check with
the CT supplier.
CT LABELLING
s1 is the secondary of the CT that connects to the DSE Modules input for the CT measuring (I1,I2,I3)
s2 is the secondary of the CT that should be commoned with the s2 connections of all the other CTs and connected
to the CT common terminal of the DSE7100 series modules.
CT labelled as
p1, k or K To Load
To Supply CT labelled as
p2, l or L
1.0mm
51 Generator I1 Current Transformer Connect to generator CT 1 (s1)
AWG 18
1.0mm
52 Generator I2 Current Transformer Connect to generator CT 2 (s1)
AWG 18
1.0mm
53 Generator I3 Current Transformer Connect to generator CT 3 (s1)
AWG 18
54 Generator Current Transformer 1.0mm
Connect to generator CT common (s2)
55 common connection AWG 18
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NOTE:- The USB connection cable between the PC and the 7100 series module must not be extended
beyond 5m (5yds). For distances over 5m, it is possible to use a third party USB extender. Typically, they
extend USB up to 50m (yds). The supply and support of this type of equipment is outside the scope of
Deep Sea Electronics PLC.
CAUTION!: Care must be taken not to overload the PCs USB system by connecting more than the
recommended number of USB devices to the PC. For further information, consult your PC supplier.
CAUTION!: This socket must not be used for any other purpose.
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17
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5 DESCRIPTION OF CONTROLS
The following section details the function and meaning of the various controls on the module.
Display Scroll
buttons
Start engine
Select Stop
mode
Select Manual
mode Select Auto Alarm mute /
mode lamp test
Select Test
mode (7120 only)
Transfer to
Generator button
Mains Available
(DSE7120 only) Generator Available
Mains On Load
(DSE7120 only)
Generator On load
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NOTE:- For further details, see the section entitled OPERATION elsewhere in this manual.
Select Stop/Reset
mode. The generator
stops.
NOTE:- For further details, see the section entitled OPERATION elsewhere in this manual.
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buttons .
Example
The complete order and contents of each information page are given in the following sections
Once selected the page will remain on the LCD display until the user selects a different page, or after an extended
period of inactivity (LCD Page Timer), the module will revert to the status display.
NOTE:- Not all metering is available on all controllers. This is dependant upon configuration of the
system and the controller. You are referred to your configuration source and system supplier for further
information.
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The left or right button toggles between the display of the instrumentation and the event log. Pressing the up and
down button will move to the previous event, the event log entry at position 1 being the most recent. On moving from the
instrumentation to the event log the unit will display the most recent entry.
A number in the bottom left indicates the event log entry currently displayed. There are five event log entries in the 71xx units.
When the event log is displayed the icon in the alarm icon area indicates the alarm type at that position of the event log. The
hours run at the time of the alarm shows in the instrumentation area. The bottom right icon indicates the current mode as
normal.
Auxiliary input A
Event Log icon is logged
Event number 1
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5.5 CONTROLS
Stop / Reset
This button places the module into its Stop/Reset mode. This will clear any alarm conditions for which the
triggering criteria have been removed. If the engine is running and the module is in Stop mode, the module will
automatically instruct the changeover device to unload the generator (Close Generator becomes inactive (if
used)). The fuel supply de-energises and the engine comes to a standstill. Should a remote start signal be
present while operating in this mode, a remote start will not occur.
Manual mode
The module will respond to the start button, start the engine, and run off load.
If the engine is running off-load in the Manual mode and a remote start signal becomes present, the module
will automatically instruct the changeover device to place the generator on load (Close Generator becomes
active (if used)). Upon removal of the remote start signal, the generator remains on load until either selection
of the STOP/RESET or AUTO modes.
For further details, please see the more detailed description of Manual operation elsewhere in this manual.
Auto Mode
This button places the module into its Automatic mode. This mode allows the module to control the function
of the generator automatically. The module will monitor the remote start input and mains supply status and
once a start request is made, the set will be automatically started and placed on load.
Upon removal of the starting signal, the module will automatically transfer the load from the generator and shut
the set down observing the stop delay timer and cooling timer as necessary. The module will then await the
next start event. For further details, please see the more detailed description of Auto operation elsewhere in
this manual.
Start
This button silences the audible alarm if it is sounding and illuminates all of the LEDs as a lamp test feature/
When correctly configured and fitted to a compatible engine ECU, pressing this button in STOP/RESET mode
after pressing the START button (to power the ECU) will cancel any passive alarms on the engine ECU.
Transfer to generator
Allows the operator to transfer the load to the generator (when in Manual mode only)
On DSE7120, the mains load switch opens first (if not already open).
Open generator (DSE7110 only)
Allows the operator to open the generator (when in Manual mode only)
Transfer to mains (DSE7120 only)
Allows the operator to transfer the load to the mains (when in Manual mode only)
On DSE7120, the generator load switch opens first (if not already open)
Menu navigation
Used for navigating the instrumentation, event log and configuration screens.
For further details, please see the more detailed description of these items elsewhere in this manual.
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6 OPERATION
6.1 AUTOMATIC MODE OF OPERATION
NOTE:- If a digital input configured to panel lock is active, changing module modes will not be possible. Viewing
the instruments and event logs is NOT affected by panel lock.
Activate auto mode by pressing the pushbutton. The icon is displayed to indicate Auto Mode operation if no alarms
are present.
Auto mode will allow the generator to operate fully automatically, starting and stopping as required with no user intervention.
To allow for false start requests, the start delay timer begins.
Should all start requests be removed during the start delay timer, the unit will return to a stand-by state.
If a start request is still present at the end of the start delay timer, the fuel relay is energised and the engine will be cranked.
NOTE:- If the unit has been configured for CAN, compatible ECUs will receive the start command via CAN.
If the engine fails to fire during this cranking attempt then the starter motor is disengaged for the crank rest duration after which
the next start attempt is made. Should this sequence continue beyond the set number of attempts, the start sequence will be
When the engine fires, the starter motor is disengaged. Speed detection is factory configured to be derived from the main
alternator output frequency but can additionally be measured from a Magnetic Pickup mounted on the flywheel (Selected by PC
using the 71xx series configuration software).
Additionally, rising oil pressure can be used to disconnect the starter motor (but cannot detect underspeed or overspeed).
NOTE:- If the unit has been configured for CAN, speed sensing is via CAN.
After the starter motor has disengaged, the Safety On timer activates, allowing Oil Pressure, High Engine Temperature, Under-
speed, Charge Fail and any delayed Auxiliary fault inputs to stabilise without triggering the fault.
24
Once the engine is running and all starting timers have expired, the animated icon is displayed.
NOTE:-The load transfer signal remains inactive until the Oil Pressure has risen. This prevents excessive wear on
the engine.
If all start requests are removed, the stopping sequence will begin.
The return delay timer operates to ensure that the starting request has been permanently removed and isnt just a short term
removal. Should another start request be made during the cooling down period, the set will return on load.
If there are no starting requests at the end of the return delay timer, the load is removed from the generator to the mains supply
and the cooling timer is initiated.
The cooling timer allows the set to run off load and cool sufficiently before being stopped. This is particularly important where
turbo chargers are fitted to the engine.
25
NOTE:- If the unit has been configured for CAN, compatible ECUs will receive the start command via CAN.
If the engine fails to fire during this cranking attempt then the starter motor is disengaged for the crank rest duration after which
the next start attempt is made. Should this sequence continue beyond the set number of attempts, the start sequence will be
When the engine fires, the starter motor is disengaged. Speed detection is factory configured to be derived from the main
alternator output frequency but can additionally be measured from a Magnetic Pickup mounted on the flywheel (Selected by PC
using the 71xx series configuration software).
Additionally, rising oil pressure can be used disconnect the starter motor (but cannot detect underspeed or overspeed).
NOTE:- If the unit has been configured for CAN, speed sensing is via CAN.
After the starter motor has disengaged, the Safety On timer activates, allowing Oil Pressure, High Engine Temperature, Under-
speed, Charge Fail and any delayed Auxiliary fault inputs to stabilise without triggering the fault.
26
In manual mode, the load is not transferred to the generator unless a loading request is made.
A loading request can come from a number of sources :
NOTE:-The load transfer signal remains inactive until the Oil Pressure has risen. This prevents excessive wear on
the engine.
Once the load has been transferred to the generator, it will not be automatically removed. To manually transfer the load back to
the mains (DSE7120) or to remove the load from the generator (DSE7110) either:
Press the auto mode button to return to automatic mode. The set will observe all auto mode start requests and
stopping timers before beginning the Auto mode stopping sequence.
The auto button is pressed. The set will observe all auto mode start requests and stopping timers before
beginning the Auto mode stopping sequence.
27
7 MODULE DISPLAY
7.1 BACKLIGHT
The backlight will be on if the unit has sufficient voltage on the power connection while the unit is turned on, unless the unit is in
Power Save mode, or if the engine is cranking for which the backlight will be turned off.
A 48x132 pixel LCD is used for the display. The display is segmented into areas for instrumentation, units, alarm icons and
various other icons.
Inst.
Instrumentation Units
Icon Alarm
Icon
Active
Instrumentation Units
config
/FPE,
Mode
event
Instrumentation Units Icon
index
Instrumentation
Units
Instrumentation Icon
Mode Icon
Active configuration
Stopped Appears when the engine is at rest and the unit is in stop mode.
Auto Appears when the engine is at rest and the unit is in auto mode.
Manual Appears when the engine is at rest and the unit is in manual mode/
Timer animation Appears when a timer is active, for example cranking time, crank rest etc.
Appears when the engine is running, and all timers have expired, either on or off load. The animation
Running animation
rate is reduced when running in idle mode.
Front panel editor Appears when the unit is in the front panel editor.
28
When the engine is running in AUTO mode, an icon is displayed to indicate the reason for the set being run.
29
When not in the Front Panel Editor (FPE) mode, and with the alternative configuration enabled, the active config area of the
display will be used to display the currently active configuration.
30
7.3 PROTECTIONS
When an alarm is present, the Common alarm LED will illuminate.
The LCD display will jump from the Information page to display the Alarm Page. See section entitled Graphical Display for
details of alarm icons.
The LCD will display multiple alarms E.g. High Engine Temperature shutdown, Emergency Stop and Low Coolant
Warning. These will automatically scroll round in the order that they occurred;
In the event of a warning alarm, the LCD will display the appropriate icon. If a shutdown then occurs, the module will again
display the appropriate icon, flashing.
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7.4 WARNINGS
Warnings are non-critical alarm conditions and do not affect the operation of the generator system, they serve to draw the
operators attention to an undesirable condition.
In the event of an alarm the LCD will jump to the alarms page, and scroll through all active warnings and shutdowns.
Display Reason
The DC supply has risen above the high volts setting level for the
Battery High Voltage
duration of the high battery volts timer
The DC supply has fallen below the low volts setting level for the
Battery Low Voltage
duration of the low battery volts timer
The engine ECU has detected a warning alarm and has informed
CAN ECU Warning the DSE module of this situation. The exact error is also indicated
on the modules display.
The auxiliary charge alternator voltage is low as measured from
Charge Alternator Failure
the W/L terminal.
Auxiliary Digital inputs can be user configured as Digital inputs
Digital Input A-D
and will display the relevant icon.
Auxiliary Analogue inputs can be user configured as Digital inputs
Analogue Input A-C
and will display the relevant icon.
The module has detected a condition that indicates that the
engine is running when it has been instructed to stop.
Fail To stop
NOTE:-
NOTE:- Fail to Stop could indicate a faulty oil pressure
sensor - If engine is at rest check oil sensor wiring and
configuration.
The generator output voltage has risen above the pre-set pre-
Generator High Voltage Warning
alarm setting.
The generator output voltage has fallen below the pre-set pre-
Generator Low Voltage Warning
alarm setting after the Safety On timer has expired.
The module detects that the engine coolant temperature has
High Coolant Temperature Warning exceeded the high engine temperature pre-alarm setting level
after the Safety On timer has expired.
The module detects that the engine oil pressure has fallen below
Low Oil Pressure Warning the low oil pressure pre-alarm setting level after the Safety On
timer has expired.
The module detects that the fuel level is below the configured
Low Fuel Level
setting
The generator output frequency has risen above the pre-set pre-
Over Frequency Warning
alarm setting.
The engine speed has risen above the overspeed pre alarm
Over Speed Warning
setting
The generator output frequency has fallen below the pre-set pre-
Under Frequency Warning
alarm setting after the Safety On timer has expired.
The engine speed has fallen below the underspeed pre alarm
Under Speed Warning
setting
Flexible Sensor The flexible sensor warning alarm has been triggered.
32
Shutdowns are latching alarms and stop the Generator. Clear the alarm and remove the fault then press Stop/Reset to
reset the module.
NOTE:- The alarm condition must be rectified before a reset will take place. If the alarm condition remains, it will
not be possible to reset the unit (The exception to this is the Low Oil Pressure alarm and similar delayed alarms, as
the oil pressure will be low with the engine at rest).
Display Reason
The module is configured for CAN operation and does not detect data on the engine Can
CAN ECU Data Fail datalink, the engine shuts down.
The engine ECU has detected a shutdown alarm and has informed the DSE module of this
CAN ECU Shutdown situation. The exact error is also indicated on the modules display.
Auxiliary Digital inputs can be user configured as Digital inputs and will display the
Digital Input A-D
relevant icon.
Auxiliary Analogue inputs can be user configured as Digital inputs and will display the
Analogue Input A-C
relevant icon.
Emergency Stop The emergency stop button has been depressed. This is a failsafe (normally closed to
battery negative) input and will immediately stop the set should the signal be removed.
NOTE:- The Emergency Stop Negative signal must be present otherwise the
unit will shutdown.
The engine has not fired after the preset number of start attempts
Fail To Start
Generator High Voltage The generator output voltage has risen above the preset level
Shutdown
Generator Low Voltage The generator output voltage has fallen below the preset level
Shutdown
High Coolant Temperature The module detects that the engine coolant temperature has exceeded the high engine
Shutdown temperature shutdown setting after the Safety On timer has expired.
The speed signal from the magnetic pickup is not being received by the DSE controller.
Loss of Mag. Pickup Signal
The engine oil pressure has fallen below the low oil pressure trip setting level after the
Low Oil Pressure Shutdown Safety On timer has expired.
The module detects that the fuel level is below the configured setting
Low Fuel Level
The generator output frequency has risen above the preset level
Over Frequency Shutdown
Over Speed Shutdown The engine speed has exceeded the pre-set trip
The generator output frequency has fallen below the preset level
Under Frequency Shutdown
The engine speed has fallen below the pre-set trip after the Safety On timer has expired.
Under Speed Shutdown
Continued overleaf
33
34
Electrical trips are latching alarms and stop the Generator. Remove the fault then press Stop/Reset to reset the module.
Digital Input A-D Auxiliary Digital inputs can be user configured as Digital inputs and will display the relevant
icon.
Analogue Input A-C Auxiliary Analogue inputs can be user configured as Digital inputs and will display the
relevant icon.
35
Increase
Next page
Previous page
Accept
Decrease
NOTE: - The editor automatically exits after 5 minutes of inactivity to ensure security.
Press the (left) or (right) buttons to cycle to the section you wish to view/change.
Press the (up or down) buttons to select the parameter you wish to view/change within the currently
selected section.
To edit the parameter, press to enter edit mode. The parameter begins to flash to indicate that you are editing
the value.
Press the (up or down) buttons to change the parameter to the required value.
Press to save the value. The parameter ceases flashing to indicate that it has been saved.
To exit the editor at any time, press and hold the button
NOTE: - When the editor is visible, it automatically closes after 5 minutes of inactivity to ensure security.
NOTE: - Values representing pressure are displayed as Bar, kPa and PSI. Values representing temperature are
displayed as degrees Celsius and Degrees Farenheit.
36
37
308 Digital input A activation delay (if source = user config) 0:00
313 Digital input B activation delay (if source = user config) 0:00
318 Digital input C activation delay (if source = user config) 0:00
323 Digital input D activation delay (if source = user config) 0:00
0 (sensor type)
324 Analogue input A sensor type
0 (pressure sensor)
325 Analogue input A sensor selection (temperature sensor list)
326 Analogue input A (set as digital) source (oil pressure sender) 0 (Input source)
328 Analogue input A (set as digital) action (if source = user config) 0 (Action)
329 Analogue input A (set as digital) arming (if source = user config) 0 (Arming)
Analogue input A (set as digital) activation delay (if source = user
330 0:00
config)
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332 Analogue input B sensor selection (temperature sensor list) 0 (temp sensor)
333 Analogue input B (set as digital) source (temperature sender) 0 (Input source)
335 Analogue input B (set as digital) action (if source = user config) 0 (Action)
336 Analogue input B (set as digital) arming (if source = user config) 0 (Arming)
Analogue input B (set as digital) activation delay (if source = user
337 0:00
config)
338 Analogue input C sensor type 0 (sensor type)
0 (pressure,
339 Analogue input C sensor selection (temperature sensor list) temperature or
percentage sensor)
340 Analogue input C (set as digital) source (flexible sender) 0 (Input source)
342 Analogue input C (set as digital) action (if source = user config) 0 (Action)
343 Analogue input C (set as digital) arming (if source = user config) 0 (Arming)
Analogue input C (set as digital) activation delay (if source = user
344 0:00
config)
345 Oil pressure sender open circuit alarm enable On (1), Off (0)
346 Temperature sender open circuit alarm enable On (1), Off (0)
Continued overleaf...
39
40
504 Cranking 0s
41
42
43
44
904 Alt config - Under Voltage Shutdown enable On (1), Off (0)
908 Alt config - Under frequency shutdown enable On (1), Off (0)
912 Alt config - Over Frequency shutdown enable On (1), Off (0)
914
CT Primary 0 (Amps)
915
Full load rating 0 (Amps)
916
Immediate Over current On (1), Off (0)
917
Over current Delayed Alarm On (1), Off (0)
918
Over current Delayed Alarm Action 0 (Action)
919
Over current Delay 0:00:00
920
Over current Trip 0 (%)
924 Alt config - Mains under volt enable On (1), Off (0) X X
927 Alt config - Mains over volt enable On (1), Off (0) X X
930 Alt config - Mains under frequency enable On (1), Off (0) X X
45
933 Alt config - Mains over frequency enable On (1), Off (0) X X
936 Alt config - Alternative Under speed shutdown enable On (1), Off (0)
937 Alt config - Alternative Under speed shutdown trip 0000 rpm
938 Alt config - Alternative Over speed shutdown trip 0000 rpm
46
47
Parameters with multiple choices use the following identification tables for the parameter values.
INPUT SOURCE LIST
7110 7120
0 User Configured
1 Alarm Mute
2 Alarm Reset
3 Alternative Configuration
4 Auto restore inhibit X
5 Auto start inhibit
6 Auxiliary mains fail X
7 Coolant Temperature Switch
8 Emergency Stop
9 External Panel Lock
10 RESERVED
11 Generator load inhibit
12 Lamp Test
13 Low Fuel Level Switch
14 RESERVED
15 Mains load inhibit X
16 Oil Pressure Switch
17 Remote Start Off Load
18 Remote Start On Load
19 Simulate mains available X
20 Smoke Limiting
21 Transfer to Generator/Open Mains (7120)
Close Generator (7110)
22 Transfer to Mains/Open Generator (7120)
Open Generator (7110)
48
49
50
9 COMMISSIONING
Before the system is started, it is recommended that the following checks are made:-
The unit is adequately cooled and all the wiring to the module is of a standard and rating compatible with the system.
Check all mechanical parts are fitted correctly and that all electrical connections (including earths) are sound.
The unit DC supply is fused and connected to the battery and that it is of the correct polarity.
The Emergency Stop input is wired to an external normally closed switch connected to DC positive.
NOTE:- If Emergency Stop feature is not required, link this input to the DC Negative. The module will not operate
unless either the Emergency Stop is fitted correctly OR terminal 3 is connected to DC Positive.
To check the start cycle operation, take appropriate measures to prevent the engine from starting (disable the operation
of the fuel solenoid). After a visual inspection to ensure it is safe to proceed, connect the battery supply. Select
MANUAL and then press START the unit start sequence will commence.
The starter will engage and operate for the pre-set crank period. After the starter motor has attempted to start the engine
for the pre-set number of attempts, the LCD will display Failed to start. Select the STOP/RESET position to reset the
unit.
Restore the engine to operational status (reconnect the fuel solenoid). Select MANUAL and then press START.
This time the engine should start and the starter motor should disengage automatically. If not then check that the engine
is fully operational (fuel available, etc.) and that the fuel solenoid is operating. The engine should now run up to
operating speed. If not, and an alarm is present, check the alarm condition for validity, then check input wiring. The
engine should continue to run for an indefinite period. It will be possible at this time to view the engine and alternator
parameters - refer to the Description of Controls section of this manual.
Select AUTO on the front panel, the engine will run for the pre-set cooling down period, then stop. The generator
should stay in the standby mode. If not, check that there is no signal present on the Remote start input.
Initiate an automatic start by supplying the remote start signal (if configured). The start sequence will commence and the
engine will run up to operational speed. Once the generator is available a load transfer will take place (if configured), the
Generator will accept the load. If not, check the wiring to the Generator Contactor Coil (if used). Check the Warming
timer has timed out.
Remove the remote start signal. The return sequence will begin. After the pre-set time, the generator is unloaded. The
generator will then run for the pre-set cooling down period, then shutdown into its standby mode.
Set the module internal clock/calendar to ensure correct operation of the scheduler and event logging functions. For
details of this procedure see section entitled Front Panel Configuration Editing the date and time.
If, despite repeated checking of the connections between the 71xx series controller and the customers system,
satisfactory operation cannot be achieved, then the customer is requested to contact the factory for further advice on:-
51
10 FAULT FINDING
Check that the oil pressure switch or sensor is indicating low oil pressure to the
controller. Depending upon configuration, the set will not start if oil pressure is not low.
Pre-heat inoperative Check wiring to engine heater plugs. Check battery supply. Check battery supply is
present on the Pre-heat output of module. Check pre-heat configuration is correct.
Starter motor inoperative Check wiring to starter solenoid. Check battery supply. Check battery supply is present
on the Starter output of module. Ensure that the Emergency Stop input is at Positive.
Ensure oil pressure switch or sensor is indicating the low oil pressure state to the
71xx series controller.
Engine runs but generator will not Check Warm up timer has timed out. Ensure generator load inhibit signal is not
take load present on the module inputs. Check connections to the switching device.
Note that the set will not take load in manual mode unless there is an active remote
start on load signal.
52
When editing a configuration using the Front Panel Editor, be sure to press the Save
button to save the change before moving to another item or exiting the Front
Panel Editor.
Check that the output configuration is correct to drive the load switch device and that
all connections are correct.
Remember that the set will not take load in manual mode unless a remote start on
load input is present.
Inaccurate generator measurements The 71xx series controller is true RMS measuring so gives more accurate display
on controller display when compared with an average meter such as an analogue panel meter or some
lower specified digital multimeters.
Accuracy of the controller is better than 1% of full scale. Ie Gen volts full scale is 333V
ph-n so accuracy is 3.33V (1% of 333V).
NOTE:- The above fault finding is provided as a guide check-list only. As the module can be configured to
provide a wide range of different features, always refer to the source of your module configuration if in doubt.
53
11.1.1 DSE7110
54
11.1.2 DSE7120
55
12 WARRANTY
DSE provides limited warranty to the equipment purchaser at the point of sale. For full details of any applicable warranty, you
are referred to your original equipment supplier (OEM).
13 DISPOSAL
13.1 WEEE (WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT)
Directive 2002/96/EC
If you use electrical and electronic equipment you must store, collect, treat, recycle and dispose of WEEE
separately from your other waste.
Exemption Note: Category 9. (Monitoring & Control Instruments) as defined in Annex 1B of the WEEE directive will be exempt
from the RoHS legislation. This was confirmed in the August 2005 UKs Department of Trade and Industry RoHS
REGULATIONS Guide (Para 11).
Despite this exemption DSE has been carefully removing all non RoHS compliant components from our supply chain and
products.
When this is completed a Lead Free & RoHS compatible manufacturing process will be phased into DSE production.
This is a process that is almost complete and is being phased through different product groups.
56
14 APPENDIX
NOTE:- For further details for connections to CAN enabled engines and the functions available with each engine
type, refer to the manual Electronic Engines and DSE Wiring. Part No. 057-004
57
14.2.1 DESCRIPTION
The 71xx series configuration software allows the controller to communicate with a PC. The computer connects to the module
as shown below and allows easy adjustment of the operating parameters and firmware update of the controller.
NOTE:- The DC supply must be connected to the module for configuration by PC.
NOTE:- Refer to 71xx software Manual for further details on configuring the module by PC.
58
IP CLASSIFICATIONS
IP65 (Front of module when module is installed into the control panel with the supplied sealing gasket).
IP42 (front of module when module is installed into the control panel WITHOUT being sealed to the panel)
Protection against contact and ingress of solid objects Protection against ingress of water
0 No protection 0 No protection
1 Protected against ingress solid objects with a diameter of 1 Protection against dripping water falling vertically. No harmful
more than 50 mm. No protection against deliberate access, effect must be produced (vertically falling drops).
e.g. with a hand, but large surfaces of the body are
prevented from approach.
2 Protected against penetration by solid objects with a 2 Protection against dripping water falling vertically. There must be
diameter of more than 12 mm. Fingers or similar objects no harmful effect when the equipment (enclosure) is tilted at an
prevented from approach. angle up to 15 from its normal position (drops fal ling at an
angle).
3 Protected against ingress of solid objects with a diameter of 3 Protection against water falling at any angle up to 60 from the
more than 2.5 mm. Tools, wires etc. with a thickness of more vertical. There must be no harmful effect (spray water).
than 2.5 mm are prevented from approach.
4 Protected against ingress of solid objects with a diameter of 4 Protection against water splashed against the equipment
more than 1 mm. Tools, wires etc. with a thickness of more (enclosure) from any direction. There must be no harmful effect
than 1 mm are prevented from approach. (splashing water).
5 Protected against harmful dust deposits. Ingress of dust is 5 Protection against water projected from a nozzle against the
not totally prevented but the dust must not enter in sufficient equipment (enclosure) from any direction. There must be no
quantity to interface with satisfactory operation of the harmful effect (water jet).
equipment. Complete protection against contact.
6 Protection against ingress of dust (dust tight). Complete 6 Protection against heavy seas or powerful water jets. Water
protection against contact. must not enter the equipment (enclosure) in harmful quantities
(splashing over).
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NEMA CLASSIFICATIONS
NOTE: - There is no direct equivalence between IP / NEMA ratings. IP figures shown are approximate only.
1 Provides a degree of protection against contact with the enclosure equipment and against a limited amount of falling dirt.
IP30
2 Provides a degree of protection against limited amounts of falling water and dirt.
IP31
3 Provides a degree of protection against windblown dust, rain and sleet; undamaged by the formation of ice on the enclosure.
IP64
3R Provides a degree of protection against rain and sleet:; undamaged by the formation of ice on the enclosure.
IP32
4 (X) Provides a degree of protection against splashing water, windblown dust and rain, hose directed water; undamaged by the formation of ice on the
enclosure. (Resist corrosion).
IP66
12/12K Provides a degree of protection against dust, falling dirt and dripping non corrosive liquids.
IP65
13 Provides a degree of protection against dust and spraying of water, oil and non corrosive coolants.
IP65
60