Vulcan Good
Vulcan Good
Vulcan Good
CONCEPTS
02
CONTENTS
04 05 Forced Vibrations
07 09 Natural Frequency
34 Page REFERENCES
38 Page ADVICE
40 Page PRODUCTS
46 Page IMPRINT
CONTENTS 03
Forced Vibrations
The prime mover or engine installation generates vibrations that are transmitted
to the supporting structure. In marine installations, the significant sources of
vibration are the engine, the gearbox and the propeller.
04 FORCED VIBRATIONS
The structure of the foundation should
be considerably stiffer than the elastic
support ( at least 10 times stiffer).
Please note the importance of
the foundations impedance!
FORCED VIBRATIONS 05
Vibrations as
structure borne noise
THE PRIME MOVER OR ENGINE INSTALLATION GENERATES VIBRATIONS WHICH ARE CONDUCTED INTO THE
SHIPS STRUCTURE. THE STRUCTURE BORN NOISE CAN BE EFFICIENTLY REDUCED BY ELASTIC SUSPENSIONS.
The engine vibrations are mainly transmitted via the engine seating.
RECEIVING STRUCTURE
machine
SOURCE
SEATING
RECEIVING STRUCTURE
machine
SOURCE
ISOLATOR
SEATING
A ship propulsion line consists of different components, machines with If such a system is excited by some forcing frequency or cyclic impulse,
rotating and reciprocating parts, which have a mass and are connected it will vibrate at the so-called Natural Frequency of the structure. In the
to each other with elements that are flexible. Accordingly, they may be case of a simple mass with one degree of freedom:
represented by a mass elastic system that is susceptible to vibration.
m
C
Simple mass-spring-system
1 C
f0= 2r m
Equation
There are many forces or cyclic torques in a propulsion line, which have
their origin in the engine, propeller or other parts of the system. When
some of these excitation forces change periodically and the frequency
of these fluctuations are near or equal to the natural frequency, the
amplitude of vibration increases.
5
Natural Frequency 07
Natural Frequency
amplitude of dynamic displacement
Focusing on the 1 DOF system, a force varying harmonically is The ratio of the forcing frequency to the natural frequency of the system
applied on a mass suspended on a spring damper.
The damping e
The amplitude and frequency of the force is known
the amplitude of the dynamic displacement is normalised dividing it
The mass can only translate along vertical direction by the static equivalent displacement F/k . The quantity T that
is obtained is called transmissibility and this is indicated by the
The steady state response of the mass will be also in harmonic curves in the picture to the above.
with the same frequency as the force
for < the dynamic displacement is amplified (T > 1).
The goal in the forced vibration analysis is to calculate the amplitude In particular, for = 1 the system is in a resonance condition,
of the vibratory motion of the mass. with amplitudes increasing as the damping decreases.
Damping is helpful in this condition.
Such amplitude depends on:
for > the dynamic displacement is attenuated (T < 1). The effect
The amplitude of the force F of damping is now the opposite: the lower the damping, the better
the attenuation.
08 Natural Frequency
The Six degrees of freedom 6-Dof
Consist of rolling, pitching and yawing in two directions
rolling
+X +X XI
+Z -Z -Y +Y pitching
-Y
r q
P P
-B4 +B3
-X +B1
-Z
-X
-Y +Y yawing
+Z
6-DOF schemes Spring rates: Vertical = p per unit along O-X; Longitudinal = q per unit along O-Y; Transverse = r per unit along O-Z; Centre of gravity of spring mass
This means that the isolating of the system must be designed both The elastic supported machines have more degrees of freedom. As an
correctly and thoroughly. This process is not easy. In reality a design of example, we are showing here a flexible mounting of a typical small
the vibratory isolation system cannot be calculated in a straightforward diesel generator. The system has 6 degrees of freedom.
manner with one degree of freedom systems.
Natural Frequency 09
INERTIA FREE FORCES
THE FLEXIBLE MOUNTING SHIFTS HARMFUL RESONANCES TO RANGES BEYOND THE
ENGINEs OPERATING SPEED AND PREVENTS THE EXITATION OF SURROUNDING STRUCTURE
To understand the background of elastic suspension (or flexible mounting (or free) forces and moments due to the translating and rotating parts of
as it is referred to by some engineers) the following situation should be the engine (pistons and crankshaft). Such forces have frequency that is
considered. equal to the 1st and 2nd order of the engine.
In a 6-DOF (degree of freedom) situation, one or more forces are applied In addition, the engine torque is a source of forced vibrations: its ampli-
harmonically on the body (usually on the COG), and the analysis gives the tude is given by the engine manufacturer and the frequency depends on
amplitudes of the displacements in all directions at the elastic mounts. the number and layout of cylinders. To calculate a good isolation we need
For reciprocating engines, such forces are generally the so-called inertia to consider the Natural Frequency of the system.
10 Natural Frequency
The entire system has NATURAL FREQUENCY
FORCED VIBRATIONS 11
12 1ST CLASS
1 CLASS CLOSE COUPLING
ST
Propulsion line arrangements and suspensions
with ENGINE and MARINE REDUCTION GEAR FLANGED TOGETHER
CLASS
Rigidly mounted Engine elastic suspension Engine elastic suspension Engine elastic suspension
+ + +
DESCRIPTION
1ST CLASS 13
01CASE
ST
Propulsion line arrangements and suspensions
with ENGINE and MARINE REDUCTION GEAR FLANGED TOGETHER
14 1ST CLASS
02CASE
ND
Propulsion line arrangements and suspensions
with ENGINE and MARINE REDUCTION GEAR FLANGED TOGETHER
1ST CLASS 15
03CASE
RD
Propulsion line arrangements and suspensions
with ENGINE and MARINE REDUCTION GEAR FLANGED TOGETHER
16 1ST CLASS
04CASE
TH
Propulsion line arrangements and suspensions
with ENGINE and MARINE REDUCTION GEAR FLANGED TOGETHER
1ST CLASS 17
CLASS
5tH CASE
Engine elastic
suspension and
marine gear
DESCRIPTION
rigidly mounted
Filtration
noise
LOW
18 2REFERENCES
ND
CLASS
2 CLASS FREE STANDING
ND
Propulsion line arrangements and suspensions
with engine and marine reduction gear in FREE STANDING MODE
Engine elastic suspension Engine elastic suspension Engine elastic suspension Engine and marine gear
+ + + installed in free standing
gear semi-elastic gear semi-elastic moun- gear semi-elastic on a common bedplate
mounted ted mounted that is itself elastically
+ + supported
PROPFLEX PROPFLEX +
+ gear elastic mounted
Thrust Bearing +
PROPFLEX
+
Thrust Bearing
REFERENCES
2ND CLASS 19
05CASE
TH
Propulsion line arrangements and suspensions
with engine and marine reduction gear in FREE STANDING MODE
20 2ND CLASS
06CASE A
TH
Propulsion line arrangements and suspensions
with engine and marine reduction gear in FREE STANDING MODE
2ND CLASS 21
06CASE B
TH
Propulsion line arrangements and suspensions
with engine and marine reduction gear in FREE STANDING MODE V DRIVE
22 2ND CLASS
07CASE
TH
Propulsion line arrangements and suspensions
with engine and marine reduction gear in FREE STANDING MODE
2ND CLASS 23
08CASE
TH
Propulsion line arrangements and suspensions
with engine and marine reduction gear in FREE STANDING MODE
24 2ND CLASS
09CASE
TH
Propulsion line arrangements and suspensions
with engine and marine reduction gear in FREE STANDING MODE
2ND CLASS 25
CLASS
26 3RD CLASS
3 CLASS ELECTRIC MOTORS
RD
Propulsion line arrangements and suspensions
with ELECTRIC MOTOR and marine reduction gear in FREE STANDING MODE
HIGH EFFICIENCY
GOOD VERY GOOD
NAVY STANDARD
3RD CLASS 27
10CASE
TH
Propulsion line arrangements and suspensions
with ELECTRIC MOTOR and marine reduction gear in FREE STANDING MODE
RATO R
28 3RD CLASS
11CASE
TH
Propulsion line arrangements and suspensions
with ELECTRIC MOTOR and marine reduction gear in FREE STANDING MODE
BETTER
3RD CLASS 29
12CASE
TH
Propulsion line arrangements and suspensions
with ELECTRIC MOTOR and marine reduction gear in FREE STANDING MODE
30 3RD CLASS
13CASE
TH
Propulsion line arrangements and suspensions
with ELECTRIC MOTOR and marine reduction gear in FREE STANDING MODE
3RD CLASS 31
14CASE
TH
Propulsion line arrangements and suspensions
with ELECTRIC MOTOR and marine reduction gear in FREE STANDING MODE
32 3RD CLASS
15CASE
TH
Propulsion line arrangements and suspensions
with ELECTRIC MOTOR and marine reduction gear in FREE STANDING MODE
3RD CLASS 33
REFERENCES
34 REFERENCES
ANDR MALRAUX h2x
TECHNICAL DATA
Andr Malraux
H2X
Range 2000 nm at 11 kn
Max speed 13 kn
REFERENCES 35
FR24 ROSSI NAVI
THE CONSTRUCTION FR24, called Numptia of Rossi Navi shipayards is a yacht with a stable
hull guaranteeing maximum comfort to the guests and crew. one interesting fact
is that during performance testing, vibrations proved to be virtually nil
TECHNICAL DATA
FR24
Rossi Navi
36 REFERENCES
FREMM
Frgates multi-mission
TECHNICAL DATA
FREMM
Frgates multi-mission
REFERENCES 37
ADVICE
Some advice when selecting an elastic suspension
You should ensure that the stiffness of the engine seating (bed plates, girders, Higher stiffness of the seating can be easily achieved if girders are
etc.) is at least ten times higher than the stiffness of the elastic mounts! placed directly under the elastic or semi-elastic mounts.
Article Type Stat. stiffness Dyn. stiffness* Resulting min. steel stiffness
kg/mm kg/mm kg/mm
* The factor for the multiplication of stat. stiffness to get the dynamic stiffness depends on the shore hardness: 1.1 for 40sh, 1.15 for 45sh, 1.25 for 50sh, 1.35 for 55sh, 1.5 for 60sh and 1.65 for 65sh
VULKAN carries out 6-DOF calculations, which take into account the the expected motions in the X-, Y- and Z - axes, as well as the swivel in
rubber stiffness of the mounts and the rubber stiffness of the coupling. each direction. Last but not least, the 6-DOF calculations indicate reso-
The 6-DOF calculations describe the movements when the ship is either nances of the system, which means that action can be taken to avoid this
rolling or pitching. Under sea conditions, an installation on elastic mounts situation in the design state and not when the ship has already been built.
will shift in its six degrees of freedom. The 6-DOF calculations indicate
The alignment of engine and driven machinery will change during the rol- fixed mounted machinery, such as gears and alternators. The suppliers of
ling and pitching of the ship. The elastic mounts create reaction forces alternators, motors and reduction or step-up gears should be consulted in
to hold the engines back when it is moving under sea conditions. These order to ascertain whether the bearings are well matched to the reactions
hold back forces are called reaction forces and they place stresses on the forces shown in the 6-DOF calculations.
Example: The 6-DOF calculations shows the following displacements for a VULKARDAN E 6011 free standing and an engine on T90 HA mounts.
Direction X Y Z
(Flywheel)
04. Always check the cinematic chain with a torsional vibration analysis (TVA)
A torsional vibration analysis minimises the risk of running the instal- coupling or impeller breaks at the ventilators of alternators or motors. The
lation in torsional resonance zones. Such resonances can provoke gear TVC calculates the stresses in the crankshaft, damper, coupling, pinions,
hammering in the marine reduction gear or overheating of the flexible gear teething, axle, propeller shaft and propeller.
38 ADVICE
05. Free-Standing INSTALLATIONS
Free-Standing installations on elastic suspensions require ade- which will fit between the diesel engine or the electric motor and
quate couplings, which are axial, radial and angular flexible, and the marine reduction gear.
06. Balancing
The marine reduction gear often takes the propeller thrust by its elastic suspension should be able to resist this force.
built-in thrust bearing. The design (including a safety margin) of the
Please be sure to remember that universal joint-shafts generate axial working angles. These forces will affect the bearings at the marine reduc-
forces and vibration in the neighbouring machineries when increasing the tion gears or alternators at PTO drives, as well as the elastic mountings.
Semi-elastically suspended marine reductions gears will move very coupling at the marine reduction gear outlet (PROPFLEX) can minimise
slightly under the thrust of the propellers, or as a result of forces the stress onto the bearing at the outgoing shaft, the bolting, as well as at
generated by prop shafts or couplings. Please bear in mind that a flexible the propeller shaft bearing and the stern tube.
All pipe and electric connections must be flexible enough to accept the
movements of the elastically suspended installation.
It is sometimes necessary to support the deck above the engine room with placed on machinery seating lead vibrations directly into the accom-
columns or pillars. These supports act as bridges for structure born noise modation area and can take away the advantage of elastic suspended
from the engine room towards the superstructure of the ship! Columns machinery. At VULKAN, we have suitable elastic supports for columns.
ADVICE 39
PRODUCTS
hIGHLY FLEXIBLE COUPLINGS
INTEGRAL
VULASTIK L SERIES SHAFT SUPPORT
0.52 kNm 52.00 kNm 0.63 kNm 20.00 kNm
Torque range Torque range
TORFLEX SERIES
0.25 kNm 1.60 kNm
Torque range
40 PRODUCTS
Cardan shaft couplings
METAFLEX SERIES
5.00 kNm 120.00 kNm
Torque range
COMPOSITE SHAFT
5.00 kNm 800.00 kNm
Torque range
PRODUCTS 41
PRODUCTS
resilient mounts
VD SERIES
0.20 kN 32.00 kN
Load range
PROPFLEX
1.40 kNm 60.00 kNm
Torque range
42 PRODUCTS
CERTIFICATIONS
All the VULKAN elements are allowed from classification
LOCATIONS WORLD-WIDE
44 NOTICE
NOTICE
NOTICE 45
IMPRINT
Publisher: Validity clause
VULKAN Kupplungs- und Getriebebau The present brochure shall replace all previous editions, any previous printings shall no longer be valid. Based
Bernhard Hackforth GmbH & Co. KG on new developments, VULKAN Kupplungs- und Getriebebau Bernhard Hackforth GmbH & Co. KG reserves the
Heerstrae 66 | 44653 Herne | Germany right to amend and change any details contained in this brochure respectively. The new data shall only apply with
Phone + 49 (0) 2325 922-0 respect to couplings that were ordered after said amendment or change. It shall be the responsibility of the user
Fax + 49 (0) 2325 71110 to ensure that only the latest brochure issue will be used. The respective latest issue can be seen on the website
Mail info.vkg@vulkan.com of VULKAN Kupplungs- und Getriebebau Bernhard Hackforth GmbH & Co. KG on www.vulkan.com.
The data contained in this brochure refer to the technical standard as presently used by VULKAN Kupplungs-
und Getriebebau Bernhard Hackforth GmbH & Co. KG with defined conditions according to the explanations.
AUthor: It shall be the sole responsibility and decision of the engineer who is responsible for the drive line to draw conclu-
VULKAN France SA sions about the system behaviour.
Klaus Rabba,Dr. Vaclav Zoul and Gian Piero Repetti
12, avenue mile Zola | ZAC de lAgavon VULKAN Kupplungs- und Getriebebau Bernhard Hackforth GmbH & Co. KG torsional vibration analysis usually
13170 Les Pennes Mirabeau | France only consider the pure mechanical mass-elastic system. Being a component manufacturer exclusively, VULKAN
Phone +33 4 42 02 21 00 Kupplungs- und Getriebebau Bernhard Hackforth GmbH & Co. KG assumes no system responsibility with the
Fax +33 4 42 02 21 09 analysis of the torsional vibration system (stationary, transiently)! The accuracy of the analysis depends on the
Mail krabba@vulkan.fr exactness of the used data and the data VULKAN Kupplungs- und Getriebebau Bernhard Hackforth GmbH & Co.
KG is provided with, respectively.
Any changes due to the technological progress are reserved. For questions or queries please contact VULKAN
Concept and Design: Kupplungs- und Getriebebau Bernhard Hackforth GmbH & Co. KG
Hackforth Holding GmbH & Co. KG
Marketing Service Center Status: 09/2014
Heerstrae 66, 44653 Herne / Germany All duplication, reprinting and translation rights are reserved.
Mail marketing@vulkan.com We reserve the right to modify dimensions and constructions without prior notice.
46 IMPRINT
.
www.vulkan.com
Head Office:
VULKAN Kupplungs- und Getriebebau Bernhard Hackforth GmbH & Co. KG | Heerstrae 66 | 44653 Herne | Germany
Phone + 49 (0) 2325 922-0 | Fax + 49 (0) 2325 71110 | Mail info.vkg@vulkan.com