Beamon
Beamon
Beamon
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measurement system, and new flexibility measures for supply chains are developed.
1. Introduction
When analyzing system performance, qualitative evaluations such as ``good'',
``fair'', ``adequate'', and ``poor'' are vague and difficult to utilize in any
meaningful way. As a result, quantitative performance measures are often
preferred to such qualitative evaluations. A numerical performance measure
might be utilized because the data are readily available, or because it has been
used for a long time. However, the chosen numerical performance measure
may not adequately describe the system's performance, and may therefore be
as vague and difficult to utilize as the above qualitative evaluations. The
difficulty of developing appropriate performance measures extends beyond
these issues of context, to also include issues of scope, such as whether the
performance measure (or measurement system) should include a single
organization or many? Is the performance measurement to include one product
line or many?
Formally, a supply chain is an integrated process wherein raw materials are
manufactured into final products, then delivered to customers (via distribution,
retail, or both). A typical supply chain is depicted in Figure 1.
The supply chain depicted in Figure 1 contains four echelons (supply,
manufacturing, distribution, and consumers), where each level (or echelon) of
the chain may comprise numerous facilities. Thus, the complexity of the supply
chain arises from the number of echelons in the chain and the number of
facilities in each echelon. Given the inherent complexity of the typical supply
chain, selecting appropriate performance measures for supply chain analysis is
particularly critical, since the system of interest is generally large and complex.
The purpose of this research is to develop a framework for the selection of
supply chain performance measures.
International Journal of Operations &
Production Management,
The author would like to thank the editorial team and anonymous referees for their helpful Vol. 19 No. 3, 1999, pp. 275-292,
comments and suggested improvements. # MCB University Press, 0144-3577
IJOPM
19,3
276
Figure 1.
Supply chain
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measurement system for the supply chain or chains of interest. Neely et al.
(1995) note that different measurement frameworks have been developed and
others have provided criteria for the measurement system design. However, a
generally applicable systematic approach to performance measurement has not
been developed. Different types of systems require specific measurement
system characteristics, and therein lies the difficulty in creating such a general
approach. Thus, previous work has sought to develop various performance
measure frameworks for different types of systems that share certain critical
characteristics.
3.1 Overview
Supply chain models have predominantly utilized two different performance
measures:
(1) cost; and
(2) a combination of cost and customer responsiveness.
Costs may include inventory costs and operating costs. Customer
responsiveness measures include lead time, stockout probability, and fill rate.
Table I summarizes the supply chain models available in the literature and the
corresponding performance measures used. These models use the listed
performance measures as objectives that are either minimized or maximized,
subject to various operational constraints.
IJOPM Measure Author(s)
19,3
Cost Cohen and Lee (1988)
Cohen and Lee (1989)
Cohen and Moon (1990)
Lee and Feitzinger (1995)
Pyke and Cohen (1993)
278 Pyke and Cohen (1994)
Tzafestas and Kapsiotis (1994)
Cost and activity time Arntzen et al. (1995)
Cost and customer responsiveness Altiok and Ranjan (1995)
Christy and Grout (1994)
Cook and Rogowski (1996)
Davis (1993)
Ishii et al. (1988)
Newhart et al. (1993)
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Towill (1991)
Towill et al. (1992)
Wikner et al. (1991)
Table I. Customer responsiveness Lee and Billington (1993)
Performance measures Flexibility Voudouris (1996)
in supply chain
modeling Source: Adapted from Beamon (1998)
because they rely heavily on the use of cost as a primary (if not sole) measure,
they are not inclusive, they are often inconsistent with the strategic goals of the
organization, and do not consider the effects of uncertainty. That is, although
use of multiple supply chain performance measures may be commonplace in
real-world settings, it is not commonplace in supply chain modeling. A
performance measurement system for supply chain analysis must be developed
that addresses these issues. The next step, then, is to develop a framework for
measuring supply chain performance.
O F
Figure 2.
The supply chain
measurement system
4.1 Resources
Resource measures include: inventory levels, personnel requirements, equipment
utilization, energy usage, and cost. Resources are generally measured in terms of
the minimum requirements (quantity) or a composite efficiency measure.
Efficiency measures the utilization of the resources in the system that are used to
meet the system's objectives. Resource measurement is an important part of the
measurement system. Too few resources can negatively affect the output and the
flexibility of the system, while the deployment of too many resources artificially
increases the system's requirements.
One general goal of supply chain analysis is resource minimization.
Although a minimum level of output is often specified, the effect of reducing
resources on the flexibility of the supply chain is not often considered. A supply
chain may be reconfigured with reduced resources while present demands are
IJOPM met, but such short-term analyses do not account for the dynamic nature of
19,3 demand. In this way, resources are directly related to the system's output and
flexibility performance.
The following is an example list of supply chain resource performance
measures:
(1) Total cost. Total cost of resources used.
282
(2) Distribution costs. Total cost of distribution, including transportation
and handling costs.
(3) Manufacturing cost. Total cost of manufacturing, including labor,
maintenance, and re-work costs.
(4) Inventory. Costs associated with held inventory:
. Inventory investment. Investment value of held inventory.
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4.2 Output
Output measures include: customer responsiveness, quality, and the quantity
of final product produced. Many output performance measures are easily
represented numerically, such as:
. number of items produced;
. time required to produce a particular item or set of items;
. number of on-time deliveries (orders).
However, there are also many output performance measures that are much
more difficult to express numerically, such as:
. customer satisfaction;
. product quality.
A minimum level of output is often specified, although the relationship between
the costs required to achieve different output levels is not generally considered.
What is the added value or cost if the product is delivered early? Likewise,
what are the costs if the product is delivered late? Additionally, output
measures are based on short, finite time horizons, and address issues such as
how many did I produce today? Not how many can I produce tomorrow? Thus,
resources affect the output of a supply chain, and the output of the supply chain
system (quality, quantity, etc.) is important in determining the flexibility of the Measuring
system. supply chain
Output performance measures must not only correspond to the organization's performance
strategic goals, but must also correspond to the customers' goals and values,
since strategic goals generally address meeting customer requirements. For
example, Corbett (1992) identifies a furniture manufacturer that discovered that
their customers actually valued delivery reliability more than fast delivery. For 283
the customer, short lead times were secondary to having the product delivered on
time. Although lead times may be extremely important to the manufacturer, on-
time delivery was more important to the customer. In this case, both of these
output performance measures should be utilized.
The following is an example list of supply chain output performance
measures:
(1) Sales. Total revenue.
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seasonality.
. Ability to respond to and accommodate periods of poor manufacturing
performance (machine breakdowns).
. Ability to respond to and accommodate periods of poor supplier
performance.
. Ability to respond to and accommodate periods of poor delivery
performance.
. Ability to respond to and accommodate new products, new markets, or
new competitors.
Flexibility, which is seldom used in supply chain analysis, can measure a
system's ability to accommodate volume and schedule fluctuations from
suppliers, manufacturers, and customers.
Indeed, flexibility is vital to the success of the supply chain, since the supply
chain exists in an uncertain environment. Slack (1991) identifies two types of
flexibility: range flexibility and response flexibility. Range flexibility is defined as
to what extent the operation can be changed. Response flexibility is defined as the
ease (in terms of cost, time, or both) with which the operation can be changed.
Although there will be a limit to the range and response flexibility of a supply
chain, the chain can be designed to adapt adequately to the uncertain environment.
For example, a reduction in system resources may negatively affect the
supply chain's flexibility. A supply chain may be currently utilizing its resources
efficiently, and producing the desired output, but will the supply chain be able to
adjust to changes in, for example: product demand, manufacturing unreliability,
the introduction of new products, or supplier shortages? Thus, flexibility is an
important consideration in supply chain performance.
can be met by the supply chain system. First, we assume that demand volume
(D) is a random variable with an approximate normal distribution, i.e. D ~
(N D ; 2D ) and define Omin and Omax as the minimum and maximum profitable
output volume during any period, respectively. Now, assuming that the supply
chain of interest has sufficient data regarding demand volumes, then the
parameters of the distribution for DD ; 2D , corresponding to the mean
demand and demand variance, can be effectively estimated as D and S 2 ,
D
respectively, where
P dt
T
D
t1
1
T
and
P
T
2
SD2 dt d
t1
2
T 1
where dt is the demand during period t, and T is the number of periods
considered.
or
Omax D Omin D 287
Fv 4
SD SD
volume data available. These data are given below in Table VI.
Then, for this system,
P
T
dt
D t1
24:69 5
T
( 2(
Figure 3.
Standardized normal
demand distribution
1 16 9 12 17 38 25 24
2 21 10 43 18 19 26 17
3 32 11 8 19 29 27 36
4 5 12 29 20 12 28 11
5 18 13 33 21 34 29 28
6 26 14 39 22 49 30 23 Table VI.
7 40 15 7 23 16 31 32 Weekly demand
8 31 16 15 24 30 32 17 volume (example)
IJOPM and v
uT
19,3 uP
u dt d 2
q
tt1
SD SD2 11:35 6
T 1
If the supply chain has a maximum profitable output volume of 50 units per
288 time period, and a minimum profitable output volume of five units per time
period, then the volume flexibility is given by:
50 24:69 5 24:69
Fv
11:35 11:35
2:23 1:73 0:9453: 7
Downloaded by ASU Libraries At 01:52 31 March 2016 (PT)
within the time period t, with t > 0 and N t 2 I . The product mix flexibility
response, then, may be calculated as:
Fm Tij 11
where Tij is the changeover time required from product mix i to product mix j,
with Tij 0 for any i and j.
where T is the time required to add new products, with T 0. Similarly, cost-
based new product flexibility may be formally expressed as:
Fn C 13
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Management and Marketing, East Tennessee State University, Johnson City, Tennessee, USA Joo V.
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of Engineering, Mill Lane, University of Cambridge, Cambridge, UK R. ShiraziInstitute for
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