Urethane UB-7 Catalog 2013
Urethane UB-7 Catalog 2013
Urethane UB-7 Catalog 2013
PRODUCT GUIDE
Jason
Industrial Inc. ®
MEGALINEAR®
Polyurethane Open-End Timing (Thermoplastic)
MTD3M, MTD5M, MTD8M, MTD14M
RPP5M, RPP8M, RPP14M 7 - 10
TG5 K6, TG10 K6, TG10 K13, TG20 K13
ATG10 K13, ATG20 K13, HG K13
MXL, XL, L, H, XH, T2.5, T5, T10, T20, AT3, AT5, AT10, AT20
STD 5M, STD 8M, P1, P2, P4
MEGAFLEX®
Polyurethane Truly Endless Timing (Thermoplastic)
T5, T10, T20, T5DL, T10DL, T20DL 1 1 - 14
AT5, AT10, AT20, AT5DL, AT10DL, AT20DL
RPP5, RPP8, RPP14, RPP5DL, RPP8DL, RPP14DL
XL, L, H, XH, XLDL, LDL, HDL, XHDL
MEGARIB®
Polyurethane Endless Multi-Rib V-Belt (Thermoset) 15 - 16
J, H, TB2
MEGAFLAT®
Polyurethane & Rubber Endless Flat 17 - 18
P 0, P 102, P 108, P 110, P 120, P 155, S 110
MEGABLUE 19 - 22
Food Grade Positive Drive Belt (Thermoplastic)
MB10, MB10K, MB20, MB20K
SPECIAL
CONSTRUCTIONS 23 - 24
Special Coatings, Fabrics, Profiles, Pitches
PULLEYS/
1
CLAMPING PLATES 25 - 26
Imperial (Trapezoidal) HG, HTD, Metric, RPP
POLYURETHANE
PRODUCT GUIDE
Jason
Industrial Inc. ®
2
MEGAPOWER®
POWERING GLOBAL INDUSTRY
Polyurethane Endless Timing
Belts (Thermoset)
3
MEGAPOWER®
Polyurethane Endless Timing POWERING GLOBAL INDUSTRY
Belts (Thermoset)
MECHANICAL features:
– Consistent dimensional stability
– Low pre-tension
– Low noise
– High abrasion resistance
– Low maintenance
– High flexibility
– Linear speeds up to 80 m/second (over 15,000 ft./min.)
CHEMICAL features:
– Good resistance to aging, hydrolisis, UVA rays & ozone
– Working temperature: -13°F to + 176°F (up to +230°F for short periods)
– High resistance to oils, fats and greases
– Good resistance to most acids and Alkalis
4
MEGAPOWER®
POWERING GLOBAL INDUSTRY
Polyurethane Endless Timing
Belts (Thermoset)
We can cut any Megapower Belt width up to 300mm
T2.5 T5 T5 T2.5 DL
Code Pitch Length Code Pitch Length Code Pitch Length Code Pitch Length
(mm) (mm) (mm) (mm)
Belts (Thermoset)
We can cut any Megapower Belt width up to 300mm
225 225 370 370 80055 111.7 60 152.4 86 218.6 230 584.2
255 255 500 500 80057 115.8 70 177.8 124 314.3 240 609.6
275 275 560 560 80060 121.9 76 193.0 150 381.0 270 685.8
280 280 580 580 80070 142.2 80 203.2 173 438.1 300 762.0
300 300 600 600 80072 146.3 90 228.6 187 476.2 330 838.2
330 330 610 610 80075 152.4 100 254.0 202 514.4 360 914.4
340 340 660 660 80076 154.4 110 269.4 210 533.4 390 990.6
375 375 700 700 80079 160.5 120 304.8 225 571.5 420 1066.8
390 390 730 730 80080 162.5 130 330.2 240 609.6 450 1143.0
420 420 780 780 80082 166.6 134 340.3 255 647.7 480 1219.2
450 450 800 800 80088 178.8 140 355.6 270 685.8 510 1295.4
455 455 810 810 80091 184.9 150 381.0 285 723.9
480 480 840 840 80092 186.9 160 406.4 300 762.0 P 12.7mm
500 500 880 880 80096 195.1 170 431.8 322 817.9 H 4.3mm
525 525 890 890 80101 205.2 180 457.2 345 876.3
545 545 920 920 80102 207.2 190 482.6 367 933.4 H1 2.29mm
600 600 960 960 80103 209.2 194 492.7 390 990.6
610 610 980 980 80105 213.3 200 508.0 420 1066.8
630 630 1000 1000 80110 223.5 210 533.4 450 1143.0
660 660 1010 1010 80114 231.6 220 558.8 480 1219.2
670 670 1050 1050 80118 239.7 230 584.2 510 1295.4
710 710 1080 1080 80120 243.8 240 609.6 540 1371.6
720 720 1100 1100 80130 264.1 250 635.0 570 1447.8
750 750 1150 1150 80132 268.2 260 660.4 600 1524.0
780 780 1200 1200 80135 274.3 270 685.8
825 825 1210 1210 80140 284.4 288 731.5 P 9.525mm
860 860 1220 1220 80145 294.6 290 736.6 H 3.6mm
975 975 1230 1230 80150 304.8 300 762.0
1050 1050 1240 1240 80155 314.9 356 904.2 H1 1.9mm
1125 1125 1250 1250 80175 355.6 414 1051.5
1500 1500 1280 1280 80190 386.5 450 1143.0
2000 2000 1300 1300 80200 406.8 566 1437.6
1320 1320 80221 449.1 MXL - XL - L - H
P 5mm P 5.080mm
1350 1350 80256 520.1
H 2.7mm 1360 1360 80280 568.9 H 2.25mm
1400 1400 80285 579.1
H1 1.2mm H1 1.25mm
1420 1420 80308 625.8
1480 1480 80332 674.6
1500 1500 80352 715.2
AT3 1600 1600 80360 731.5
Code Pitch Length 1630 1630 80395 802.6
(mm) 1700 1700 80405 822.9
351 351 1720 1720 80412 837.1
1800 1800 80432 877.8
P 3mm 1860 1860 80454 922.5
1940 1940 80485 985.5
H 1.9mm
H1 1.1mm P 10mm P 2.032mm
H 4.5mm H 1.2mm
H1 2.5mm H1 0.51mm
6
MEGALINEAR®
POWERING GLOBAL INDUSTRY
Polyurethane Open-End Timing
Belts (Thermoplastic)
7
MEGALINEAR®
Polyurethane Open-End Timing POWERING GLOBAL INDUSTRY
Belts (Thermoplastic)
MEGALINEAR open-end timing belts are manufactured in
thermoplastic polyurethane, giving superior wear and abrasion
resistance. Various grades of steel cords offer good running
characteristics, even with high-torque loads.
Manufactured to tight tolerances, Megalinear delivers reliability
and excellent dimensional stability. The addition of a nylon
fabric on the tooth and/or the back of the belt during
production enhances the running properties for specific
applications. An extra thickness of polyurethane is also possible
on the back of the belt, offering extra protection against
abrasive or heavy products.
MEGALINEAR offers the following features:
MECHANICAL features:
– Consistent dimensional stability
– Low pre-tension
– Low noise
– High abrasion resistance
– Low maintenance
– High flexibility
– Linear speeds up to 80 m/second (over 15,000 ft./min.)
– High precision linear positioning
CHEMICAL features:
– Good resistance to aging, hydrolisis, UVA rays & ozone
– Working temperature: -13°F to + 176°F (up to +230°F for
short periods)
– High resistance to oils, fats and greases
– Good resistance to most acids and Alkalis
– Compatible for fabrication with other thermoplastic materials.
MEGALINEAR can be supplied as open-end rolls, or as
endless spliced belts.
OPEN LENGTH BELTS
These are manufactured as continuous lengths, with the
reinforcement in a parallel configuration. Standard roll lengths
are 50 or 100 meters. Other lengths available upon request.
MEGALINEAR open-end belts are normally used in linear motion
drives.
ENDLESS SPLICED BELTS
By splicing, using the thermoplastic properties of the open-end
belt, endless belts can be produced to any length by welding. The
finished splice is resistant to fatigue from flexing and tension due
to the unique symmetrical Vee shaped pattern of the splice.
Endless spliced belts are suitable for conveying applications,
particularly when indexing and/or positive drive is required.
Supplementary application of cleats, profiles, fabrics and backings
is possible to suit specific applications.
MEGALINEAR is also available with alternative reinforcement
cords such as, Kevlar® (K), High Flex (HF), High Performance (HP)
and High Performance Flex (HPF).
*Kevlar is a registered trademark of DuPont
8
MEGALINEAR®
POWERING GLOBAL INDUSTRY
Polyurethane Open-End Timing
Belts (Thermoplastic)
T2.5 - T5 - T10 - T20 MTD 3M MTD 5M MTD 8M MTD 14M
Std. width (mm) Std. width (mm) Std. width (mm) Std. width (mm)
10 10 10 25
20 15 15 40
25 25 20 55
50 50 30 85
50 100
85 115
100
AT3 - AT5 - AT10 - AT20
P 3mm P 5mm P 8mm P 14mm
H 2.2mm H 3.6mm H 5.6mm H 10mm
H1 1.13mm H1 2.1mm H1 3.4mm H1 6.1mm
25 50 25 50
32 32 75
50 50 100
75
100
MXL - XL - L - H - XH P 5mm P 10mm P 10mm P 20mm
H 2.2mm H 4.5mm H 4.5mm H 8mm
H1 1.2mm H1 2.5mm H1 2.5mm H1 5mm
B 6mm B 6mm B 13mm B 13mm
h 4mm h 3.3mm h 6.5mm h 5.5mm
P1 - P2 - P4
ATG10 K13 ATG20 K13 HG K13
Std. width (mm) Std. width (mm) Std. width (in)
25 75 1.50
32 150 2.00
50 3.00
75 4.00
TG5 - TG10 - TG20 - ATG10 - ATG20 - HG 100
150
9
MEGALINEAR®
Polyurethane Open-End Timing POWERING GLOBAL INDUSTRY
Belts (Thermoplastic)
.080" Pitch 1/5" Pitch 3/8" Pitch 1/2" Pitch 1/2" Pitch 7/8" Pitch
MXL XL L H H* XH
Std. width (in) Std. width (in) Std. width (in) Std. width (in) Std. width (in) Std. width (in)
0.17 0.25 0.37 0.50 8.00 1.00
0.37 0.37 0.50 0.75 200.00 1.50
0.50 0.50 0.75 1.00 2.00
0.75 1.00 1.50 3.00
1.00 1.50 2.00 4.00
1.50 2.00 3.00 6.00
2.00 4.00 4.00
6.00
P 2.03mm P 5.08mm P 9.525mm P 12.7mm P 22.225mm
P 12.7mm
H 1.2mm H 2.3mm H 3.6mm H 4.3mm H 11.2mm
H 4.3mm
H1 0.51mm H1 1.27mm H1 1.90mm H1 2.29mm H1 6.35mm
H1 2.29mm
STD 5M STD 8M
Std. width (mm) Std. width (mm)
10 10
15 12
25 15
50 20
30
50
85
P 5mm P 8mm *Only with Kevlar
H 3.4mm H 5.1mm cords and reduced
number of cords
H1 1.91mm H1 3.05mm
P1 P2 P4
Std. width (mm) Std. width (mm) Std. width (mm)
10 25 25
20 50 50
75 100
100
H 1mm H 2mm H 4mm
10
MEGAFLEX®
POWERING GLOBAL INDUSTRY
Polyurethane Truly Endless
Timing Belts (Thermoplastic)
11
MEGAFLEX®
Polyurethane Truly Endless POWERING GLOBAL INDUSTRY
MEGAFLEX
Special Constructions
– PU 85 ShA
– Tenax 50 ShA
– Linatex 40 ShA
– Yellow PUR 60 ShA
– Gray PUR 60 ShA
– Neoprene rubber 70 ShA
12
MEGAFLEX®
POWERING GLOBAL INDUSTRY
Polyurethane Truly Endless
Timing Belts (Thermoplastic)
T5 - T10 - T20 T5 DL - T10 DL - T20 DL
XL - L - H - XH XL DL - L DL - H DL - XH DL
MTD 8M P2
14
MEGARIB®
POWERING GLOBAL INDUSTRY
Polyurethane Endless
Multi-Rib V-Belts (Thermoset)
15
MEGARIB®
Polyurethane Endless POWERING GLOBAL INDUSTRY
– Dimensional stability
– High flexibility
– Can be used with small pulley diameters
– High speeds
– Excellent oil, water and ozone resistance
J J H TB2
Standard Length Standard Length Standard Length
(mm) (inches) (mm) (mm)
220 87 178 156
271 107 217 170
275 108 223 200
278 110 227 220
283 114 229 231
304 120 295 248
330 130 330 266
345 135 340 295
356 140 375 310
H 381 150 389 327
392 154 400 330
406 160 485 345
431 170 507 360
444 175
457 180 588 380
483 190 602 390
508 200 609 400
558 220 650 430
610 240 768 480
660 260 935 510
681 268 1000 526
711 280 1086 535
762 300 1120 598
TB2 864 340 1163 630
914 360 1203 660
953 376 1240 675
1010 398
1086 428 1775 725
1120 440 1976 770
1163 458 1186
1202 474
1239 488
1268 500
1397 590
16
MEGAFLAT®
POWERING GLOBAL INDUSTRY
Polyurethane & Rubber
Endless Flat Belts
17
MEGAFLAT®
Polyurethane & Rubber POWERING GLOBAL INDUSTRY
– High flexibility
– Can be used with small pulley diameters
– Dimensional accuracy
– High speed
– Energy efficient
– Low noise and vibration
– Low maintenance
– Good chemical and ozone resistance
– High friction surface
Megaflat Belts are made to order. Minimum order quantities will apply.
18
MEGABLUE
POWERING GLOBAL INDUSTRY
Food Grade Positive Drive Belts
19
MEGABLUE
Food Grade Positive Drive Belts POWERING GLOBAL INDUSTRY
Main Features:
– Suitable to replace most of the 1" and 2" plastic
modular belts.
– Available with Kevlar® tension member where the
application requires high tensile strength and low
elongation.
– Blue FDA-approved Polyurethane water and chemical
resistant.
– Perfectly sealed edges to avoid the contact of external
agents with Kevlar® cords in case they are present (for
MB 10K).
– Flat and smooth back surface to help the clean-in-place
process and to avoid bacteria deposit.
– FDA/USDA approved for wet food contact and
transportation (meat and poultry).
Applications:
The Megablue product line was conceived keeping in mind
the specific requirements of the food processing industry in
a wide variety of sectors such as (but not limited to):
– Bakery
– Meat, poultry & seafood
– Beverage
– Fruits & vegetables
1.7mm [0.1"]
25.4mm [1.0"]
3.5mm [0.1"]
17mm [0.7"]
MB 20, MB 20K
3mm [0.1"]
50mm [2.0"]
4.5mm [0.2"]
FASTENING OPTIONS
FINGER JOINT
The "Finger Joint" factory weld assures high break
resistance, thanks to the improved length of the surface of
contact and the overlap of tension members where present.
Finger Joint
ELONGATION GRAPHMB 20
MEGADYNE MegaClean
10
0
0 0.01 0.02 0.03
Elongation
Elongation (%)(%)
22
SPECIAL
POWERING GLOBAL INDUSTRY Special Backings, Fabrics
Profiles, Pitches, Widths
23
SPECIAL
Special Backings, Fabrics POWERING GLOBAL INDUSTRY
24
PULLEYS/
POWERING GLOBAL INDUSTRY
CLAMPING PLATES
Imperial (Trapezoidal) HG, HTD, Metric, RPP
25
PULLEYS/
CLAMPING PLATES POWERING GLOBAL INDUSTRY
Imperial MXL - XL - L - H - XH - XXH - HG
(Trapezoidal)
HTD 3M - 5M - 8M - 14M
26
URETHANE
DRIVE ASSISTANCE
DATA SHEET
POWERING GLOBAL INDUSTRY
Company:
Address:
Contact Name:
Telephone: E-Mail:
GENERAL INFORMATION
*Application:
Model/Project Name:
New or Existing Design:
MOTOR DATA
*Type of Motor:
*Power (hp):
*Speed (rpm):
DRIVEN DATA
*Speed (rpm):
CENTER DISTANCE
*Desired Center Distance (in.):
OPERATING CONDITIONS
*Daily Duty Cycle (Select One): Intermittent (8 hrs.) Normal (8-16 hrs.) Continuous (16+ hrs.)
ADDITIONAL INFORMATION
AVAFC - Belt backing used for conveying abrasive materials, with high friction coefficient, very good
resistance to oils and very good resistance to abrasion.
Backings – Some belts can be modified by adding a backing to achieve abrasion resistance, desired
coefficient of friction, or to act as a cushion. Backings can also be ground to create pockets
for product transfer as in vacuum applications.
Endless Joined – Generally, an open-end belt that has been joined to form and endless belt via a splice
or joint.
FDA/Food Grade – Polyurethane material is generally acceptable for use in food applications, while
rubber is not.
Finger Joint – Splicing technique for thermoplastic belts where ends of belt are cut in v-shaped “fingers,”
which mesh together and are melted or welded together to form an endless belt.
Mandrel Molded – Generally, a belt made on a round steel tool with continuously wound (spiral) cords and
needs no splice to form an endless belt.
Open-End – Generally, a belt that must be spliced together via a finger joint or a mechanical joint to form
an endless belt. Belts can also be used in open-end configuration, as is common in linear
motion drives.
Polyurethane - A high-grade plastic with better abrasion, cut, impact, and tear resistance than rubber or
many other plastics (also known as Urethane).
Shore Hardness - The scale by which a polyurethane component is measured for hardness, typically
expressed as "shore A."
Thermoplastic - A urethane which can be repeatedly softened or melted and which will harden to a new
shape when cooled. Thermoplastic materials can be heated to become re-moldable and
weld-able. This allows thermoplastic belts to be easily spliced by reheating the material
and melting it to form an endless belt via a joint or splice.
Thermoset – A urethane which cures using heat (or catalyst). The material is chemically cross-linked and
cannot be reprocessed. Thermosets, unlike thermoplastics, can be used at elevated
temperatures. An irreversible cure - Thermoset materials cannot be melted and reshaped after
it is cured. Not able to weld cleats.
Truly Endless – A construction that yields a long length truly endless (no splice) belt without the need for a
mandrel. Our Megaflex® is an example of this type of construction.
TERMS, CONDITIONS AND
LIMITED WARRANTY OF SALE
All prices, terms and conditions of sale are subject to MERCHANDISE SHIPPED IN ERROR
change without prior notice. Buyer agrees to all terms and Buyer must notify seller immediately on any merchandise
conditions of seller upon the placement of any and all shipped in error. Upon notification, merchandise is to be
purchase orders. returned to seller either via truck on a Freight Collect basis,
via carrier of our choice, or via UPS on a Freight Prepaid
GENERAL basis. Buyer will be reimbursed for cost of merchandise,
All orders are subject to a minimum charge of $25.00. plus any additional freight which may have been incurred
All claims must be made within seven (7) days of receipt due to shipping error.
of merchandise.
The company reserves the right at all times to reject any MERCHANDISE ORDERED IN ERROR
and all orders for any reason. Standard packaged merchandise only may be returned,
provided that the merchandise is in the original buyer’s
PAYMENT TERMS possession not more than 30 days. If merchandise is accept-
Net 30 days (to approved and qualified accounts). ed for return, merchandise must be returned Freight
Prepaid, and buyer will be charged a minimum of 15% rehan-
We reserve the right to hold shipments against past due
dling charge, plus a chargeback for outbound freight charg-
accounts.
es if the original order was shipped prepaid. Returns are not
Seller may require full or partial payment in advance if, accepted for any merchandise that is specifically manufac-
in its sole judgement, the financial condition of the buyer tured to meet the buyer’s requirement of either specifica-
does not justify the terms specified. tions or large quantity.
All past due accounts are subject to a late payment
charge of 1.5% per month, or maximum allowed by law
DELIVERY, DAMAGES, SHORTAGES
if different, along with the expenses incidental to
Delivery to the initial common carrier shall constitute the
collection including reasonable attorney’s fees.
delivery to the buyer. Our responsibility, insofar as transpor-
Returned checks are subject to a minimum $50.00 tation risks are concerned, ceases upon the delivery of the
charge. merchandise in good condition to such a carrier, and all the
merchandise shall be shipped at the buyer’s risk.
ACCEPTANCE, ALTERATION AND
CANCELLATION OF ORDERS
Orders for other than standard items or standard lengths
GOODS DAMAGED IN SHIPMENT
may not be cancelled after purchase has been committed, Upon receipt of shipment, any evidence of damage to
production scheduled or any costs incurred. original shipping package must be reported by the receiv-
ing party and a claim made with the delivering carrier upon
receipt of shipment.
RETURN OF DEFECTIVE MERCHANDISE
Defective or failed material to be held at the buyer’s prem-
ises until authorization has been granted by seller to return CONCEALED DAMAGE
or dispose of merchandise. Merchandise to be returned for Any evidence of damage to material shipped, upon the
final inspection must be returned Freight Prepaid in the opening of the original shipping package, must be reported
most economical way. Credit will be issued for material by the receiving party to and a claim made with the
found to be defective upon our inspection based on prices delivering carrier without delay.
at time of purchase.
LIMITED WARRANTY
The merchandise or products sold or distributed by Jason Industrial Inc. are warranted to our customers to be free from defects in material and
workmanship at the time of shipment by us. All warranty claims shall be made within 90 days after we have shipped the merchandise. Our liability
hereunder is limited to the purchase price of any merchandise proved defective, or, at our option, to the replacement of such merchandise upon its
authorized return to us.
THIS WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, STATUTORY, OR OTHERWISE CREATED
UNDER APPLICABLE LAW INCLUDING, BUT NOT LIMITED TO, THE WARRANTY OF MERCHANTABILITY AND THE WARRANTY OF FITNESS
FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL WE BE LIABLE FOR SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES,
INCLUDING LOSS OF PROFITS.
Jason
Industrial Inc. ®
Skirtboard Rubber
www.jasonindustrial.com
EUROPE AMERICAS
MIDDLE EAST FAIRFIELD, NJ (U.S.A.)
AFRICA CAROL STREAM, IL (U.S.A.)
Jason MATHI (Italy)*
VENICE (Italy)
BELL, CA (U.S.A.)
TAMPA, FL (U.S.A.)
Industrial Inc. ®
MILAN (Italy)* DALLAS, TX (U.S.A.)
A MEGADYNE GROUP CO. MINSK (Belarus) PORTLAND, OR (U.S.A.)
PRAGUE (Czech Republic) CHARLOTTE, NC (U.S.A.)*
PARIS (France) GREENVILLE, SC (U.S.A.)*
MEGADYNE HEADQUARTERS ST. JEANNE DE MAURIENNE (France)* DORVAL, Quebec (Canada)
Via Trieste 16, 10075 LYON (France) MISSISSAUGA, Ontario (Canada)
Mathi (TO) - ITALY BORCHEN (Germany)* EDMONTON, Alberta (Canada)
mail@megadyne.it ULM (Germany) AZCAPOTZALCO (Mexico)
www.megadyne.it BUDAPEST (Hungary) SAO PAULO (Brasil)
BYDGOSZCZ (Poland) SOROCABA (Brasil)
BARCELONA (Spain)* CARTAGENA (Colombia)
JASON HEADQUARTERS CORDOBA (Argentina)
DUDLEY (U.K.)
340 Kaplan Drive STOCKHOLM (Sweden) LIMA (Peru)
Fairfield, NJ 07004
Ph: 973-227-4904
Fax: 973-227-1651 ASIA/PACIFIC
www.jasonindustrial.com
NINGBO (R.P.C.)*
QINGDAO (R.P.C.)*
SHANGHAI (R.P.C.)
FOSHAN (R.P.C.)
*MANUFACTURING FACILITIES