Report LI - Nur Sabiha
Report LI - Nur Sabiha
Report LI - Nur Sabiha
INTRODUCTION
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1.0 INTRODUCTION
Industrial training is one of the basic requirements needed to enable the student to graduate.
Industrial training is a type of platform where students can implement their theoretical
UniversitiTeknologi Mara (UiTM). The students will also gain and develop skills in work ethics,
1.1 OBJECTIVES
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1.2 ORGANIZATION BACKGROUND
Ikatan Electric and Trading was formed out by the single owner En. Mohd Dzohar bin Ismail as
an electric contractor. This business form is sole ownership with the business registration
number KT0137910-W and no branch. This business had been established on 22 July 1999 and
it was registered on 25 July 1999. Before this business be passed, the contractor must have the
electric contractor license and the contractor have compulsory to register and get approval from
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1.3 REFER TO APPENDIX
Generally, with the expertise, skills, energy workers who strive to give excellent service in
determining the basic amenities. Ikatan Electric & Trading also seeks to achieve a maximum
Job specific to wiring the buildings and repair the electrical technical problem.
In terms of capital and financial support, Ikatan Electric & Trading has financial support from
local banks, especially Maybank and Bank Muamalat Malaysia Berhad. For operational
purposes, it has its own building erected on an area of 0.3743 hectare site including stores and
other facilities.
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1.7 EQUIPMENT COMPANIES
Working equipment for carrying out work such as wiring, cables, underground cables stretching,
installation of air conditioning and repair the electrical technical problem is already available and
MANAGER
RAJA ARIFFIN
WIREMAN 1 WIREMAN 2
MACHINERY GUARD
WIREMAN 3 WIREMAN 3
Chart 1.0: The organization chart of the Ikatan Electric & Trading.
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CHAPTER 2
ELECTRICAL WIRING
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2.0 INTRODUCTION
For this project, I have learned some types of components, accessories and hand tools that
used to perform the wiring job. Besides that, I have acquired the step how to do the wiring job
from the start until the end of the wiring. I am also can learn how to wiring using the type of
wiring.
Warrington hammer To create a light knock. For small nail as nails wiring.
Cordless drill / Hand drill Totighten and loosen the countersunk screws themselves.
Todrill holes in wood and sheet metal twist drill with an eye
on his jaw.
shaped grooves.
shaped bar.
Test pen Totest and detect leaks of electrical current and live wires.
Table 2.0: The hand tools and the function of hand tools.
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Hand tools Function
Combination Pliers Used for general work such as cutting, holding, gripping,
The cutting edge Tocut the wires and cut off the excess wire at the source
terminal.
Table 2.1: The hand tools and the function of hand tools.
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There are some accessories used in electrical wiring:
Accessory Function
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2.1 SAFETY OF WIRING
Make sure the workplace is always neat and clean from danger.
Make sure all of the equipment and accessories in a good condition and save for using.
Tools and equipment must be put into place appropriate and uninterrupted work.
Make sure that the needs enough time for the work.
After finish do the task, make sure the place working in a clean condition and all of the
2.1.1 Safety
Wear safety shoes made of material with good insulation and low-heeled.
Do not climb or do the work at high place and better use the door step.
Do not test electric current without observation from very skillful person.
Avoid from wearing the accessories and others because it can cause electric shock.
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2.1.2 Tips Wiring Safe and Quality
Ensure that the Sub-Electrical Contractor appointed is registered with the Energy
Make sure that the electrical equipment to be installed is quality and has a Certificate of
Make sure that the electrical wiring in the ceiling using conduit vessels PVC (plastic) or
Make sure that the electrical wiring is installed in the vessel wall PVC conduit and
Ensure that all electrical equipment is installed with screws fastened neatly on the ceiling
or wall and most important cable or wire colored green grounding of electrical equipment
Make sure that the electrical wiring has been completed, tested by Wireman (Wireman)
Registered with the Energy Commission (ST) and the chop Testing Form and a copy
handed to you.
Ensure that the sub-contractor providing Drawing Installation of Electrical and Electronic
Equipment Layout Drawing Electrical Schematics and chop and signed by Wireman.
Please contact the Building Contractor and Sub-Contractors Electric in the event of signs
of sparks (sparking fire) on electrical equipment switches lights and power sockets.
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2.1.3 Electric shock protection
Tools, equipment and electrical installations must be protected from leakage or touched
by humans and animals. Touch the resulting electric shock. Small or magnitude of a
shock depends on body resistance, voltage and current supply. Therefore, the conductor
must be insulated and none of the parts of the circuit are exposed to touch.
Get ready all of the equipment and materials and make sure all that materials in a
Install the conduit on ceiling, put a cable and start work with pull the cable.
Figure 2.0: The cable was installed in the trunking and conduit.
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After finish, take the puller and pull the cable on the ceiling to get down.
Make a hole on the ceiling and get down the points of lamp, fan, and air conditioning
cables.
Figure 2.2: The hole was made to get down every point from the ceiling.
Take the switch and socket outlet to fitting and make sure right connections on that
terminal.
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Install the fan, lamp, and air conditioning.
Figure 2.4: The fan and the down light lamp were installed properly.
Figure 2.5: The fan and the down light lamp were installed neatly.
Before the electric source able to move, make sure test while start before for save to
use.
After finish the test, get down electric source and make sure all electrical equipment in good
condition.
Make sure the area place working in a clean condition and safe.
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5. Install the ground cable.
Figure 2.7: The ground cable was installed at the suitable place.
6. Applied electricity
Land titles
Number of columns
Certificate of competence
Test results
Checklist
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2.3 DIAGRAMMATIC LAYOUT OF ELECTRICAL INSTALLATION.
The task for the part of drawing the layout of electrical installation is I have studied the types of
electrical drawings which is recognize the electrical drawing symbols, know the layout and
Electrical painting belongs to the painting technique of a building. Drawing contained in the
electrical drawing is the symbols of electricity, layout drawings, schematic diagrams, circuit
The aim is to standardize the tools and electrical accessories to avoid confusion and
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2.3.1 Drawing layout
The main thing that this painting is included in the layout plans of architecture and
architects.The layout of the electrical symbols that appear in a standard electrical symbol is then
loaded in the paintings that have been painted symbols of architecture in accordance with the
requirements of a room or space itself. In general, it is filled by symbols location lighting, socket
outlets, ceiling fans and other electrical equipment. Scale commonly used in layout plan is 1:
100.
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2.3.2 Schematic diagram
A diagram showing the control sequence or unit user or device and the size of the primary
protection circuit protection device end, the size of the main cable and the end of the circuit and
The connection of the load type is written on the final circuit in the form of easy to understand
for example:
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2.3.3 Circuit diagrams
The line on the left is supply lines and the line on the right side is the neutral line. Electrical
devices located in the middle of both lines. The structure of the system has been widely
practiced and can be considered as one convenient method for describing the circuit diagram.
Each line indicates for each conductor of L, N, E and a cable connected to the right terminal for
each installation. It shows a method of trip wire or conductor in accordance with the block
diagram provided to one circuit. In the production of a painting exposition, a painter should
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Example 1: (1 1 light switch)
Figure 3.3: The example of the looping cable connection of twin-lamp circuit.
Figure 3.4: The example of the looping cable connection of 1 2 light switch.
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2.4 ELECTRICAL WIRING SYSTEM
1-phase wiring systems - common in residential areas (residential area) small and medium
businesses.
a) 3-phase wiring systems - industrial and commercial (industrial and commercial area).
Supplies to Home
Hz.
Supplies are derived from the connection between online (either R, Y or B) and neutral
1. Surface wiring.
2. Embedded Wiring.
3. Wiring conduit - (i) steel tubes, steel and non-flexible, (ii) Trunking, (iii) Duct.
In my company, the common type of wiring that used is wiring embed and wiring conduit
(Trunking).
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2.4.1.0 Embedded Wiring
Circuit cables installed in the wall or ceiling and do not appear immediately unless
the end of the cable used for connection to terminal accessories or load.
This method is done by immersing the cable to the parallel grooves in the walls or
Normally, it takes place during the stage of construction before the building work
The cable must be carefully placed so that there is no mechanical damage to it.
This method is nice and neat. It does not face the danger of mechanical and
But this system difficult to repair when there is damage and can be dangerous when
Figure 3.5: The cable was burn in the ciemen and protected by suitable size of conduit.
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2.4.1.1 Conduit wiring
The system is used in place there is the danger of mechanical damage or chemical,
Some features of this system is the wiring conduit can be used as circuit protective
conductor (grounding), easily modified to apply, durable, can prevent fires and the
The vessels are elastic (metal) can be established according to the requirements of
the installation will be used primarily for connection to the end of the load moving or
rectangular and mounted vertically or horizontally on the wall surface or the steel
Figure 3.6: The cable was installed on the surface by using trunking or conduit protector.
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2.4.2 Factors that should be considered in the selection of the type of wiring:
The costs.
2.4.3 Cable
Cable is a conductive material that allows current to flow.It is a very important media in
equipment.Since the rated current, voltage, state media and different places, different
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2.4.4 Cable Selection factors:
The size of the cable is capable of carrying current required by a load without
heating cable.
Commonly, the company used cable 1.5mm for the lamp and fan point and the
2.4.5 The best way how to use cable (Uncoil cable without kinks).
Pulling plastic-sheathed cable through holes in the framing is a lot easier if you
straighten the cable out first. If you simply pull the cable from the center of the coil,
it will kink as you pull it through the studs. The trick is to lift a handful of coils (four
loops will reach about 12 ft.) from the center of the roll (left) and toss them across
the floor as if you're throwing a coiled rope. Next, walk along the length of cable,
because they can keep the cable contained in the plastic wrapper for easier
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2.5 EARTHING SYSTEM
Earthing system is one method of protection. It is also a connection made between the metal
and earth. Earth is the conductor of the largest in terms of size and total area coverage provides
a low impedance path for current flow is damaged or leaking. Any object that is connected will
have the ability to zero. Earth is at zero measures the difference may aid in efforts large
that is as current return path or to safety.Therefore, grounding provides security from the danger
Figure 3.7: The ground cable was installed in the suitable place.
All metal structure in the wiring system (not carrying current) such as metal conduit,
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2.6 INSTALLATION AND WIRING ERROR.
There are some errors in the installation and electrical wiring that we usually meet in homes,
Correct False
No cable connection allowed for final circuit. End circuit cable is connected because not long
Every electrical installation must use the Accessories are not used.
predefined accessories.
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Correct False
Neater and clearer. Termination of neutral wires are not using bar.
Installation technique is neat. Supporters of Conduit installation that does not fish bond -90
iron used.
Size trunking who have appropriate space. Trunking sizes that do not fit.
Not using the right accessories, insulation tape Use the right accessories.
used otherwise.
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Correct False
Lighting circuits and power circuits separated. Lighting circuits and power circuits share the
Installation of the earth cable of the right to Earth cable is not tied properly, should use a
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CHAPTER 3
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3.0 BOOSTER SYSTEM HYDRO MULTI-S
This chapter will discuss on the basic principle to electric motor control and more concentrates
on the maintenance, and the specification for booster system Hydro Multi-S installation. The
objectives of learning about this project is to know how the motor control water source regulate
Booster System Hydro Multi-S is designed to promote clean air pressure. Hydro Multi-S booster
sets consist of two or three identical CM, CMV or CR pumps, connected in parallel and mounted
on a common base frame, and a control cabinet with motor protection and integrated controller.
Hydro Multi-S booster sets are supplied as complete, pre-assembled and tested systems
including suction and discharge manifolds, isolating valves, non-return valves, pressure gauge
and pressure switches. To ensure reliable operation, the booster set must be fitted with a
suitable diaphragm tank. The pumps are automatically operated according to system demand
3.0.1 Application
Blocks of flats
Hotel
School
Agriculture
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3.0.2 The pos and component of the Hydro Multi S Booster system.
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3.1 INSTALLATION
3.1.0.1 Location
adequate cooling.
Motor cooling fins, holes in fan cover and blade of the fan
3.1.0.2 Piping
Apply sealing compound to the end of the manifold that are not
use, and fit the screw cap. To achieve optimum operation and
the motor and pump and by the flow pipe connections and
connection.
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Figure 3.1: Development and support pipes.
Pos Description
1 Pipe Support
2 Continued expansion
Booster system Hydro Multi-S can be controlled using an integrated control panel
Figure 3.2: The control panel of the Booster system Hydro Multi-S.
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3.2 OPERATION
3. Remove the airwaves in the pump, and check that suction manifold and the
4. Make sure that the precharge pressure is equal to 0.9 x start pressure.
6. Start the first pump by pressing and holding the button for manual operation.
7. Note the direction of rotation of the pump. If the direction of rotation is wrong,
10. Release the booster system for automatic operation with pressing the button
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3.0.2 Modes of operation
Operating mode can be selected for each pump with special buttons to Automatic operation,
a) Manual operation
b) Automation operation
c) Emergency operation
Manual operation is generally used during the research, testing or for maintenance and
servicing. To enable manual operation, press and hold the button for manual operation.
If the operating mode has been selected, the pump will operate automatically according
When a tap is opened, water will be drawn from the tank diaphragm, if possible,
When the pressure drops to the pressure starts to first, the first pump will start. If
the consumption is still rising, more pumps will sign up pump in operating
If the consumption is still reduced, more pumps will out until the last pump stops.
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3.2.1.2 Emergency operation
All functions Hydro Multi-S is controlled by an electronic circuit board in the control
cabinet. If the circuit board is damaged, it is able to prevent the system stops. For three
phase booster system, it is able to bypass the circuit board and the control system using
the booster pressure switch only. To make an emergency operation, follow the following:
2. Remove the connector control of the home position and insert the connector in the
emergency position.
3.3 SAFETY
3.3.0 Installation
Installation must comply with local regulations and codes of practice applicable.
Hydro Multi-S is not suitable for installation outdoors and must be protected from
Make sure that the power supply is disconnected using the main switch and lock
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3.3.2 Mechanical installation
Do not step on the manifold. This will cause damage to the pump housing or
Terminals and wires connected before the main switch will remain powered even
Emergency surgery should only be used in case of emergency and only for a
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3.4 FAULT DETECTION CHART
Hydro Multi-S is not running The actual pressure is higher Wait until the pressure has dropped, or
when switched on than or equal to the pressure lower the pressure on the discharge
Pam life, but stopped Pressure switch setting is not Boost pressure and differential
Extra protection without water. Check the inlet conditions, and make
Pump runs, but does not carry The suction pipe or pumps Clean the suction pipe or pump.
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CHAPTER 4
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4.1 INTRODUCTION
During industrial training in Ikatan Electric & Trading, I have been observing and
get more experience how to handle and solve the any problem in different situation. In
this company, I was disclosed to the real industrial situation and hand on work. It is also
give me chance to do the wiring job myself. It make me more confident when give a
challenge job which is I have to climb the ladder to do the wiring job on the ceiling. I am
sure, all experience in Ikatan electric & Trading make enhance my confident level and
my soft skill.
4.2 COMMENT
In my opinion, the 10 weeks provided by UiTM for this industrial training is not
enough time for student to learn and gain more knowledge and experiences. It is
because the industrial training extremely short. When the practical training is done,
students are not been exposed into the more challenging task because in around 10
weeks, students is try to adapt a new working environment. Besides that, industrial
training in 10 weeks, gives a difficulty for student to find the good internship place
because many big private company and industry only take their intern with 6 months
industrial training. They said, 10 weeks is not enough to get experience because in first
3 month, they on put the intern in trial program not in production line.
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CHAPTER 5
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5.1 CONCLUSION
As a conclusion for this industrial training, I would like to express my deepest gratitude to
Ikatan Electric & Traiding, Alor Pulai, Kelantan and UITM on the expose they give to us
all during as trainee. In 10 weeks that I spent in Ikatan Electric & Trading, I have been
experiences to be a trainee. At UITM the main course that I have choose is electrical
(system) as major. So, in Ikatan Electric & Trading, this company has carried out work
on electric (power) contractor such as wiring, motor control and power electrical
maintenance works. It make me gain a new experiences and hands on work on electrical
(power) major. Besides that, the indusrial training, make me more confident and improve
my soft skill such as a communication skill, responsibility, and practical work on side at a
same time.
5.2 REFERENCES
http://adamayu.blogspot.my/2010/11/pendawaian-elektrikal.html
file:///C:/Users/SABIHA%20ROSLI/Downloads/Grundfosliterature-5439444.pdf
http://myelectrical4u.blogspot.my/2012/10/pendawaian-elektrik-salah-lawan-betul.html
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