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    CS4002 U-Deck Recommended Spares

    Uploaded by

    edwin
    This document is a spare parts proposal for a Surface Core Rig CS4002 for one year of operation with one shift. It lists various engine, hydraulic, rotation, mud pump, winch, drillhead, and other part numbers needed along with quantities for years 1 and 2 of operation. Key components included are maintenance kits for the engine, hydraulic filters, seals for pumps and valves, mud pump parts, hoist cables for the main winch, and components for the safe-t-spin and UDR rod clamp modules. Dimension kits for chuck jaws and bushings are also included.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    CS4002 U-Deck Recommended Spares

    Uploaded by

    edwin
    348 views5 pages
    This document is a spare parts proposal for a Surface Core Rig CS4002 for one year of operation with one shift. It lists various engine, hydraulic, rotation, mud pump, winch, drillhead, and other part numbers needed along with quantities for years 1 and 2 of operation. Key components included are maintenance kits for the engine, hydraulic filters, seals for pumps and valves, mud pump parts, hoist cables for the main winch, and components for the safe-t-spin and UDR rod clamp modules. Dimension kits for chuck jaws and bushings are also included.

    Original Description:

    piezas de recambio CS4002

    Original Title

    5. CS4002 U-Deck Recommended Spares

    Copyright

    © © All Rights Reserved

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    This document is a spare parts proposal for a Surface Core Rig CS4002 for one year of operation with one shift. It lists various engine, hydraulic, rotation, mud pump, winch, drillhead, and other part numbers needed along with quantities for years 1 and 2 of operation. Key components included are maintenance kits for the engine, hydraulic filters, seals for pumps and valves, mud pump parts, hoist cables for the main winch, and components for the safe-t-spin and UDR rod clamp modules. Dimension kits for chuck jaws and bushings are also included.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    348 views5 pages

    CS4002 U-Deck Recommended Spares

    Uploaded by

    edwin
    This document is a spare parts proposal for a Surface Core Rig CS4002 for one year of operation with one shift. It lists various engine, hydraulic, rotation, mud pump, winch, drillhead, and other part numbers needed along with quantities for years 1 and 2 of operation. Key components included are maintenance kits for the engine, hydraulic filters, seals for pumps and valves, mud pump parts, hoist cables for the main winch, and components for the safe-t-spin and UDR rod clamp modules. Dimension kits for chuck jaws and bushings are also included.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 5
    At a glance
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    The document proposes spare parts for various equipment on a Surface Core Rig over a 2 year period.

    The document discusses spare parts for equipment such as the engine, hydraulic group, main winch group, mud pump group, drillhead, control panel, and more.

    The document proposes spare parts such as maintenance kits, filters, seals, cylinders, valves, cables, discs, gauges, and dimension kits.

    Surface Core Rig CS4002 , Spare Parts Proposal

    One shift of operation for one rig

    Ref. Description Part Quantity Comment


    2
    No. Number 1 Year Years

    Engine Spares Cummins QSC 8.3 Tier 3


    1 Maintenance Kit 250h - CS4002 3760013410 1 0 QSC8.3 Tier 3
    2 Maintenance Kit 500h - CS4002 3760013411 1 0 QSC8.3 Tier 3
    3 Maintenance Kit 1000h - CS4002 3760013412 0 1 QSC8.3 Tier 3
    4 Maintenance Kit 2000h - CS4002 3760013413 0 1 QSC8.3 Tier 3
    5 Fan Belt 3760008978 1 2
    6 Starter 3760008979 1 1 12 Volt
    7 Fuel Supply Pump 3760008980 1 1
    8 Air Filter Primary 3760008073 6 12
    9 Air Filter Secondary 3760008074 6 12
    10 Oil Filters 3760008072 12 24
    11 Fuel Filter Primary 3760008983 6 12
    12 Fuel Filter Racor Water Separator 3760008961 6 12
    13 Fuel Filter Secondary 3760008984 6 12
    14 Coolant Filter Element 3760008982 5 10

    Hydraulic Filters
    1 Return Filter 3760004894 3 6
    2 Auxiliary Pumps Filter Element 3760004890 3 6
    3 Main Pump Filter 3760004888 3 6
    4 Case Drain Filter 3760005230 3 6
    5 Tank Breather 3760009018 2 4

    Hydraulic Group
    1 Seal Kit for Main Pump 3760005919 3760008830 1 1
    2 Seal Kit For Auxiliary Pump 3760008063 3760008832 1 1
    3 Seal Kit for Rotation Motor 3760009216 3760007906 1 1
    4 Seal Kit For Secondary Pump 3760004808 3760008831 1 1
    5 O-ring through drive for Pump 3760008063 3760008833 1 1
    6 Seal Kit (O-ring face hyd. Hoses) 3760012053 1 1
    7 Seal Kit (Main Valve bank) 3760008779 3760010610 1 1 Rexroth Main Valve
    8 Hyd Motor Mud Mixer 3760004885 1 2 0.45 CU IN
    9 Hyd Motor Seal Kit 3760008650 1 2 Mud Mixer

    Rotation Group
    1 Oil Pump (Lube Pump) 3760008802 1 0 Rot. Head "P"
    2 HV Chain 1 in. 3760007513 1 0 Rot. Head "P"
    3 Oil Filter (Lube System) 3760007161 12 24 Rot. Head "P"
    4 Shim Kit 3760010584 1 0 Rot. Head "P"
    5 Key #404 3760007177 1 0 Rot. Head "P"
    6 Rebuild Kit "P" Size CS Drillhead 3760010585 0 1 Rot. Head "P" & Funk Trans.
    7 Bearing (Thrust) 3760007186 2 0 Chuck
    8 Seal Kit 3760007180 1 0 Chuck
    9 Chuck Piston 3760003314 1 0 Chuck
    10 Spring 3760007187 6 0 Chuck
    11 Special Bolt 3760003309 10 0 Chuck
    12 Special Bolt 3760003308 8 0 Chuck
    13 Rebuild Kit 4-5/8 Auto-Chuck 3760007292 0 1 Chuck
    14 Hyd. Chuck Cyl. 3760003343 0 1 Chuck
    15 O-ring 3760007176 1 1 Rot. Motor Adapter

    Mud Pump Group


    1 Coupler Assembly 3760007203 0 1
    2 Cylinder Liner 3715743100 6 12
    3 Plunger Cups 3715742800 6 12
    4 Valve Seat 3715744100 6 12
    5 Balls 3715744000 6 12
    6 Valve Cover Gasket 3715740500 6 12
    7 Cylinder Liner Gasket 3715743200 6 12
    8 Cylinder Head Gasket 3715743600 6 12
    9 Cylinder Packing W1122 3715742700 6 12
    10 Overhaul Kit 3716565591 1 1 Pressure Transmitter
    Main Winch Group
    1 Hoist Cable (30' Stroke Mast) 3760008991 2 4 7/8" Wire Rope x 115 FT
    2 Hoist Cable (20 ' Stroke Mast) 3760012306 2 4 7/8" Wire Rope x 97 FT
    3 Friction Disc 3760005338 0 9
    4 Brake Disc 3760005339 0 9
    5 Backup Ring 3760005911 0 1
    6 O-Ring 3760005910 0 1
    7 O-Ring 3760008646 0 1
    8 Backup-O-Ring 3760008647 0 1
    9 Seal 3760005340 0 1
    10 O-Ring 3760008648 0 1
    11 O-Ring 3760008649 0 1
    12 O-Ring 3760008973 0 1
    13 O-Ring 3760008974 0 1
    14 Oil Seal 3760005345 0 1
    15 Seal Kit Main Hoist 3760005839 0 1
    16 Seal Kit Rotation Motor 3760007906 1 2 See item # 3 on hydraulic group

    WireLine Hoist Group


    1 Follower 3760001599 0 1
    2 Roller Chain 3/16" wire rope 3760012401 0 1 CS4002 U-Deck (11T-48T)
    3 Roller Chain 1/4" wire rope 3760014152 0 1 CS4002 U-Deck (14T-48T)

    Drillhead Slides
    1 Flange Roller FLRE 3-7 OSBR 3760008658 0 4
    2 Plain Roller 3760008959 0 4

    Control Panel
    1 Pressure Gauge (Main Pump) 3760004934 1 1
    2 Pressure Gauge (Aux. Pump) 3760007163 1 1
    3 Pressure Gauge (Pulldown) 3760005018 1 1
    4 Pressure Gauge (Holdback) 3760002664 1 1
    5 Pressure (Air on Hyd. Tank 3760007499 1 1
    6 Pull Down Control (Feed) 3760009021 1 1

    Safe-T-Spin Module 3760007840


    1 Slew Ring, Inner 3760012113 0 1
    2 Slew Ring, Outer, S.T.B. 3760012114 0 1
    3 Seal Ring 3760012115 0 1
    4 Cam-Geared 3760012116 0 1
    5 Pin 3760012117 4 4
    6 Thrust Ring Top 3760010486 0 1
    7 Sprocket T13 Splined S.T.B. 3760012118 0 1
    8 Rubber Strip 19mm 3760012119 0 1
    9 Thrust Bearing 3760012120 0 1
    10 Motor Sprocket Outrigger Bush DWG 3760010482 0 1
    11 Motor Hyd. 400cc 3760010166 0 1
    12 Ball Stainless Steel 9/16" Hardened 3760010481 0 1
    13 Chain,Roller 1" Corr. Resistant 3760012121 1 1
    14 Bush Permaglide DIA 30/34 X 1.5" 3760010483 4 4
    Thrust Washer Permaglide DIA 32/54 X
    15 1.5" 3760010484 4 4
    16 Rubber Strip Backing 3760012122 0 1
    17 Guard Rubber 3760012123 0 1
    18 Spacer Takeup 0.6 THK 3760012124 0 1
    19 Spacer Takeup 1.0 THK 3760012125 0 1
    20 Spacer Takeup 2.0 THK 3760012126 0 1

    UDR Rod Clamp 3760007027


    1 Jaw Holder 3760009311 0 1
    2 Pin Jaw Holder 3760009312 2 2
    3 Washer 3760009313 4 4
    4 Lynch Pin DIA 6X42 3760009314 4 4
    5 SKT HD Cap Screw M12 X 50 ASI 420 3760009315 0 1
    6 SK HD Cap Screw M12 X 35 ASI 420 3760009316 0 1
    7 Rod Jaw 2-3/4" NQ Rev 5 3760009318 1 1
    8 Rod Jaw 3-1/2" HQ Rev 3 3760009319 1 1
    9 Rod Jaw 4-1/2" PQ Rev 3 3760009320 1 1
    10 Rod Connecting Link 3760012127 2 2
    11 Clevis Connecting Link Rod Clamp 3760012128 0 1
    12 Bearing, housing, Rod Clamp 3760012129 0 1
    13 Bushing, Rod Clamp Bearing Housing 3760012130 0 1
    14 Cylinder Lever R/H 3760012130 0 1
    15 Cylinder Lever L/H 3760012131 0 1
    16 Pin Clevis DWG 3760012132 0 1
    17 Pin Rear Clevis 3760012133 0 1
    18 Jaw Lever 3760012134 0 1
    19 Lever L/H 3760012135 0 1
    20 Key 3760012136 0 1
    21 Spacer 3760012137 0 1
    22 Cylinder Assy. 2" X 1-1/4" X 20 3760005928 1 1
    23 Bush Sintalite Dia SMC 22/16 X 20 3760009005 4 4

    Dimension Kits
    1 Chuck Jaws & Bushing Kit, BQ 3760007133 5x jaws, 1x spring & 1x bushing
    2 Chuck Jaws & Bushing Kit, NQ 3760007135 5x jaws, 1x spring & 1x bushing
    3 Chuck Jaws & Bushing Kit, HQ 3760003225 5x jaws, 1x spring & 1x bushing
    4 Chuck Jaws & Bushing Kit, PQ 3760007137 5x jaws, 1x spring & 1x bushing
    5 BQ Holding Clamp Jaw Set 3760009317 includes 2 jaws
    6 NQ Holding Clamp Jaw Set 3760009318 includes 2 jaws
    7 HQ Holding Clamp Jaw Set 3760009319 includes 2 jaws
    8 PQ Holding Clamp Jaw Set 3760009320 includes 2 jaws

    Above part proposals are recommendations during normal operation and care of the equipment
    and do not take into consideration the actual site conditions, geology etc.

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