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RH550MM

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rh550

Operators Manual

Contents
RH550 HAMMER Parts

Lubrication

24

rh550r 3".............................................. 4
specifications.................................... 5

Rock drill oil chart................................ 24


Recommended oil levels........................ 24

RH550r 4".............................................. 6
specifications.................................... 7

Piston case

25

RH550 5"............................................... 8
specifications.................................... 9

Piston retainer ring

25

Piston

26

RH550g 5"............................................ 10

specifications...................................11

TOP SUb assembly

26

RH550 6"..............................................12
specifications...................................13

Guide Sleeve

27

RH550g 6".............................................14

specifications.................................. 15

Driver Sub

27

RH550r 6"............................................ 16

specifications...................................17

RH550w 6"........................................... 18

specifications...................................19

Weight On Bit

27

The Gap

27

Notes

28

RH550r 8"............................................ 20

specifications.................................. 21
RH550w 8".......................................... 22

specifications.................................. 23

3"

Sandvik DTH hammer operators manual

rh550r hammer

2
3
10
4
5
6
7

11
12
13

Part Description

kg

lb

1. Top subs, 23/8" API reg. pin


2. O-ring, top sub (3) ID & OD
3. Check valve dart with spring
4. Check valve dart spring
5. Check valve guide
6. Feed tube retainer pin
7. Choke set: blank, 1/8", 3/16", 1/4"
8. Feed tube with retainer pin & blank choke
9. Piston
10. Piston case with retainer ring
11. Piston retainer ring
12. O-rings guide sleeve & bit retainer (3 required)
13. Guide sleeve with 2 O-rings (#12)
14. Bit retainer ring with O-ring (#12)
15. Driver sub (O-ring not required)

5

0,3
0,02
0,23
0,03
0,1
0,45
3,86
10,9
0,05

1,0
0,09
2,18

11

0.6
0.04
0.5
0.05
0.25
1.0
8.5
24.0
0.1

2.2
0.2
4.8

33-3A001/16A
In Seal Kit
25-99006A
22-99071
39-3A001
12-99021
29-48017A
37-3A001A
36-3A081
35-3A006A
23-99027
In Seal Kit
26-3A010A
27-3A006A
34-3A006

S eal Kit
3 pieces of #2, and 7 of #12

0,25 0.5

38-3A056

ebuild Kits
R
1 piece of #1, 1 of #10, 1 of #15 & seal kit
2 3/8" API reg. pin

18,1

Complete Hammer
2 3/8" API reg. pin top sub

40

Part No.

38-3A001/16

32-5530-RMA/16S

12
12
14

15

Model No.
RH550r - 3"


Model No.
RH550r - 3"

Weight

Outside diameter


kg
lb
mm
inch
25
55
81,3
3.2
Air consumption, CFM
150 psi
250 psi
350 psi
172
304
436

Hammer length
Hammer length with bit


Bit closed
Bit extended
mm
inch
mm
inch
mm
inch
823
32.4
875
34.4
911
35.9
Air consumption, m3/min.
10 bar
18 bar
24 bar
4,87
8,61
12,34

Copyright Sandvik Mining & Construction


RH550

RH550

Sandvik DTH hammer operators manual


rh550r hammer

RH550r 3" Operating Specifications


Hammer length: ................................................. 32.4" / 823mm
Hammer outside diameter: .............................. 3.2" / 81.3mm
Hammer weight: .................................................. 55 lb / 25 kg

Wear Limits






Piston Case Outside Diameter (New)............................................................................................................. 3.20" (81.3mm)


Piston Case Outside Diameter (Recommended Time to Reverse)..........................................................2.98" (75.7mm)
Piston Case Outside Diameter (Time to Replace).......................................................................................2.77" (70.4mm)
Piston Case Inside Diameter Wear Limit............................................................................................... 2.4190" (61.443mm)
Piston Diameter Wear Limit...................................................................................................................... 2.4070" (61.138mm)
Maximum Piston Case/Piston Clearance.................................................................................................... 0.012" (0.30mm)
Driver Sub Length (Recommended Time to Replace or Rebuild).............................................................2.250" (85mm)

Rotation Speed
Rotational speed is largely determined by drilling conditions, typically 60-100 RPM for a 3" hammer. As a result
of its higher piston frequency and penetration rate, the RH550r may need a higher rotation speed than conventional
hammers. Depending on the rock type and conditions, it may be necessary to increase rotation speed 10-15 percent
to achieve the smoothest and most efficient drilling.

Choke Choice
Remove Feed Tube from Top Sub. Set Feed Tube, with top end facing down, on a wooden block. Using a blunt
nose drift punch or equivalent, drive Choke towards the top end of Feed Tube. The Choke will dislodge from its seat
after it has moved approximately 1/4 inch and will fall out the rest of the way. Select a Choke from the below chart and
install in reverse order. The installation tool will need to be 10 in. minimum in length to reach the Choke seat. Be sure
the bottom end is resting on a wooden block or damage will result.

Blank

1/8"

3/16"

1/4"

150 psi

172

198

231

276

250 psi

304

346

398

472

350 psi

436

494

566

667

10 bar

4,9

5,6

6,5

7,8

17 bar

8,6

9,8

11,3

13,4

24 bar

12,3

14,0

16,0

18,9

Copyright Sandvik Mining & Construction


RH550

m3/min

Air

scfm

FLOW RATES WITH VARIOUS CHOKE SIZES

4"

Sandvik DTH hammer operators manual

rh550r hammer

12

4
5
6
13

14

15

9
10

14
16
17

Part Description

kg

lb

1. Top Sub with 3 O-rings


23/8" API reg. pin
27/8" API reg. pin
2. O-ring, top sub (1) OD
3. O-ring, top sub (2) ID
4. Check valve dart with spring
5. Check valve dart spring
6. Check valve dart guide
7. Choke set: blank, 1/8", 3/16", 1/4"
8. Feed tube retainer pin
9. Tuning ring low volume (optional)
10. Feed tube with retainer pin & blank choke
11. Piston
12. Piston case with retaining ring
13. Piston retainer ring
14. O-ring to guide sleeve & bit retainer (3 req.)
15. Guide sleeve with 2 O-rings (#14)
16. Bit retainer ring with O-Ring (#14)
17. Driver sub


10
10


0,3
0,02
0,2
0,1
0,03
0,23
0,7
7
15
0,05

1,8
0,23
3,2


22
22


0.6
0.04
0.5
0.25
0.05
0.5
1.5
15.2
33
0.1

4.0
0.5
7

33-48001-1/16A
33-48001-1/11A
In Seal Kit
In Seal Kit
25-99001A
22-99071
39-48001-1
29-48017A
12-99014
56-48552
37-48001-1A
36-48J81
35-48014A
23-99029
In Seal Kit
26-48J10A
27-48006A
34-48006

S eal Kit
1 piece of #2, 2 of #3, 1 of #7, & 7 of #15

0,25 0.5

38-48056-1

R ebuild Kit
1 piece of #1, 1 of #12, 1 of #17 & Seal Kit
23/8" API reg. pin
27/8" API reg. pin

28
28

62
62

38-48001/16
38-48001/11

32-5540-RMA/16S
32-5540-RMA/11S

Complete Hammer
2 3/8" API reg. pin top sub
2 7/8" API reg. pin top sub

Part No.

11

Model No.

RH550r - 4"




Model No.

RH550r - 4"
Standard volume
Low volume option

Weight

Outside diameter


kg
lb
mm
inch
38
83
98
3.56
Air consumption, CFM
150 psi
250 psi
350 psi
180
370
560
151
315
466

Hammer length
Hammer length with bit


Bit closed
Bit extended
mm
inch
mm
inch
mm
inch
914
36
989
38.9
1029
40.5
3
Air consumption, m /min.
10 bar
18 bar
24 bar
5,1
10,5
15,9
4,3
8,9
13,2

Copyright Sandvik Mining & Construction


RH550

RH550

Sandvik DTH hammer operators manual


rh550r hammer

RH550r 4" Operating Specifications


Hammer Length: .................................................. 36" / 914mm
Hammer Outside Diameter: ........................... 3.86" / 98mm
Hammer Weight: ................................................. 83 lb / 38 kg

RH550r Wear Limits








Piston Case Outside Diameter (New)................................................................................................................ 3.86" (98mm)


Piston Case Outside Diameter (Recommended Time to Reverse)............................................................. 3.62" (92mm)
Piston Case Outside Diameter (Time to Replace).......................................................................................... 3.39" (86mm)
Piston Case Inside Diameter Wear Limit................................................................................................ 3.0595" (77.711mm)
Piston Diameter Wear Limit...................................................................................................................... 3.0465" (77.381mm)
Maximum Piston Case/Piston Clearance.................................................................................................... 0.013" (0.33mm)
Driver Sub Length (Recommended Time to Replace or Rebuild)............................................................2.38" (60.4mm)

Rotation Speed
Rotational speed is largely determined by drilling conditions, typically 20-60 RPM for a 4" hammer. As a result
of its higher piston frequency and penetration rate, the RH550r may need a higher rotation speed than conventional
hammers. Depending on the rock type and conditions, it may be necessary to increase rotation speed 10-15 percent
to achieve the smoothest and most efficient drilling.

Choke Choice
Remove Feed Tube from Top Sub. Set Feed Tube, with top end facing down, on a wooden block. Using a blunt
nose drift punch or equivalent, drive Choke towards the top end of Feed Tube. The Choke will dislodge from its seat
after it has moved approximately 1/4 inch and will fall out the rest of the way. Select a Choke from the below chart and
install in reverse order. The installation tool will need to be 10 in. minimum in length to reach the Choke seat. Be sure
the bottom end is resting on a wooden block or damage will result.

FLOW RATES WITH VARIOUS CHOKE SIZES


Standard Volume
Air

Blank

FLOW RATES WITH VARIOUS CHOKE SIZES


Low Volume

1/8"

3/16"

1/4"

Air

Blank

1/8"

3/16"

1/4"

150 psi

151

177

210

255

250 psi

315

357

409

483

180

206

239

284

250 psi

370

412

464

538

350 psi

560

618

690

791

350 psi

466

524

596

697

10 bar

5,1

5,8

6,8

8,0

10 bar

4,3

5,0

5,9

7,2

17 bar

10,5

11,7

13,1

15,2

17 bar

8,9

10,1

11,6

13,7

24 bar

15,9

17,5

19,5

22,4

24 bar

13,2

14,8

16,9

19,7

RH550

m3/min

m3/min

Copyright Sandvik Mining & Construction

scfm

scfm

150 psi

5"

Sandvik DTH hammer operators manual

rh550 hammer

2
3

13

7
8
9

14
15

11
16

10

15
15
17
12

Model No.

RH550 - 5"




Model No.

RH550 - 5"
Standard volume
Low volume option

Part Description
1. Top sub with 3 O-rings
31/2" API reg. pin
27/8" API reg. pin
2. O-ring, top sub OD (1)
3. O-ring, top sub ID (2)
4. Check valve dart with spring
5. Check valve dart spring
6. Check valve guide
7. O-ring, feed tube (1)
8. Choke set: blank, 1/8", 3/16", 1/4"
9. Feed tube retainer pin
10. Feed tube with retainer pin & blank choke
11. Tuning ring (low-volume option)
12. Piston
13. Piston case with retainer ring
14. Piston retainer ring
15. O-ring, guide sleeve & bit retainer (3)
16. Guide sleeve with 2 O-rings (#14)
17. Bit retainer ring with O-ring (#14)
18. Driver sub

kg

lb

Part No.

10
10


0,3
0,02
0,3

0,12
0,09
1
0,03
12
27
0,05

3
0,5
6

22
22


0.66
0.04
0.66

0.26
0.2
2.2
0.7
26.4
59.40
0.11

6.60
1.1
13.7

33-58D01/04A
33-58D01/11A
In Seal Kit
In Seal Kit
25-99002A
22-99072
39-58S01
In Seal Kit
29-68017A
12-99018
37-58001A
56-58552
36-58J81
35-58D06A
23-99032
In Seal Kit
26-58J10A
27-58006A
34-58D69

S eal Kit
1 piece of #2, 2 of #3, 1 of #7 & 7 of #15

0,45

38-58D56

ebuild Kit
R
1 piece of #1, 1 of #13, 1 of #18 & Seal Kit
3 1/2" API reg. pin
2 7/8" API reg. pin

38
38

83
83

38-58D01/04
38-58D01/11

Complete Hammer
31/2" API reg. pin top sub
27/8" API reg. pin top sub

38-5550-SMA/04S
38-5550-SMA/11S

18

Weight

Outside diameter


kg
lb
mm
inch
68
145
120
4.72
Air consumption, CFM
150 psi
250 psi
350 psi
305
580
855
285
540
790

Hammer length
Hammer length with bit


Bit closed
Bit extended
mm
inch
mm
inch
mm
inch
987
38.86
1082
42.6
1122
44.2
Air consumption, m3/min.
10 bar
18 bar
24 bar
8,64
16,42
24,21
8,07
15,25
22,37

Copyright Sandvik Mining & Construction


RH550

RH550

Sandvik DTH hammer operators manual


rh550 hammer

RH550 5" Operating Specifications


Hammer Length: ...............................................38.86" / 987mm
Hammer Outside Diameter: .......................... 4.72" / 120mm
Hammer Weight: ................................................ 145 lb / 68 kg

RH550 Wear Limits







Piston Case Outside Diameter (New).............................................................................................................. 4.72" (120mm)


Piston Case Outside Diameter (Time to replace)..........................................................................................4.16" (106mm)
Piston Case Inside Diameter Wear Limit............................................................................................... 3.8095" (98.761mm)
Piston Diameter Wear Limit...................................................................................................................... 3.7965" (96.431mm)
Maximum Piston Case/Piston Clearance....................................................................................................... 0.013" (0.33mm)
Driver Sub Length (Recommended Time to Replace or Rebuild)............................................................ 3.2" (81.28mm)

Rotation Speed
Rotational speed is largely determined by drilling conditions, typically 20-60 RPM for a 5" hammer. As a result
of its higher piston frequency and penetration rate, the RH550 may need a higher rotation speed than conventional
hammers. Depending on the rock type and conditions, it may be necessary to increase rotation speed 10-15 percent
to achieve the smoothest and most efficient drilling.

Choke Choice
Remove Feed Tube from Top Sub. Set Feed Tube, with top end facing down, on a wooden block. Using a blunt
nose drift punch or equivalent, drive Choke towards the top end of Feed Tube. The Choke will dislodge from its seat
after it has moved approximately 1/4 inch and will fall out the rest of the way. Select a Choke from the below chart and
install in reverse order. The installation tool will need to be 10 in. minimum in length to reach the Choke seat. Be sure
the bottom end is resting on a wooden block or damage will result.
FLOW RATES WITH VARIOUS CHOKE SIZES
Standard Volume

FLOW RATES WITH VARIOUS CHOKE SIZES


Low Volume

Air

Blank

1/8"

3/16"

1/4"

Air

150 psi

305

331

364

409

250 psi

580

622

674

748

350 psi

855

913

985

10 bar

8,6

9,4

17 bar

16,4

24 bar

24,2

3/16"

1/4"

150 psi

285

311

344

389

250 psi

540

582

634

708

1086

350 psi

790

848

920

1021

10,3

11,6

10 bar

8,1

8,8

9,7

11,0

17,6

19,1

21,2

17 bar

15,3

16,5

18,0

20,0

25,9

27,9

30,8

24 bar

22,4

24,0

26,1

28,9

RH550

m3/min

m3/min

Copyright Sandvik Mining & Construction

scfm

1/8"

scfm

Blank

5"

Sandvik DTH hammer operators manual

rh550g hammer

2
3
13

5
6

7
8
9
10

14
15

11

16
15
17
15

10

kg

lb

18
18


0,3
0,02
0,3
0,12

0,09
1
0,03
12
29
0,05

3
0,5
7

39.6
39.6


0.66
0.04
0.66
0.25

0.20
2.2
0.50
26.40
63.8
0.11

6.60
1.10
15.40

S eal Kit
1 piece of #2, 2 of #3, 1 of #7 and 7 of #15

0,45 0.99

38-58D56

54 118.8
54 118.8

38-58D02/04C
38-58D02/11C

ebuild Kits
R
1 piece of #1, 1 of #13, 1 of #18 & Seal Kit
31/2" API reg. pin
27/8" API reg. pin
Complete Hammer
31/2" API reg. pin top sub
27/8" API reg. pin top sub

Part No.
33-58D02/04CA
33-58D02/11CA
In Seal Kit
In Seal Kit
25-99002A
22-99072
39-58S01
29-68017A
In Seal Kit
12-99018
56-58552
37-58001A
36-58J81
35-58D07A
23-99032
In Seal Kit
26-58J10A
27-58006A
34-58D70

32-5555-GMA/04C
32-5555-GMA/11C

18

12

Model No.

RH550g - 5"




Model No.

RH550g - 5"
Standard volume
Low volume option

Part Description
1. Top sub with 3 O-rings
31/2" API reg. pin
27/8" API reg. pin
2. O-ring, top sub OD (1)
3. O-ring, top sub ID (2)
4. Check valve dart with spring
5. Check valve dart spring
6. Check valve guide
7. Choke set: blank, 1/8", 3/16", 1/4"
8. O-ring feed tube (1)
9. Feed tube retainer pin
10. Feed tube with retainer pin & blank choke
11. Tuning ring (low-volume option)
12. Piston
13. Piston case with retainer ring
14. Piston retainer ring
15. O-rings, guide sleeve & bit retainer (3)
16. Guide sleeve with 2 O-rings (#15)
17. Bit retainer ring with 1 O-ring (#15)
18. Driver sub

Weight

Outside diameter


kg
lb
mm
inch
73
160
126
4.96
Air consumption, CFM
150 psi
250 psi
350 psi
305
580
855
285
540
790

Hammer length
Hammer length with bit


Bit closed
Bit extended
mm
inch
mm
inch
mm
inch
987
38.86
1082
42.6
1122
44.2
Air consumption, m3/min.
10 bar
18 bar
24 bar
8,64
16,42
24,21
8,07
15,25
22,37

Copyright Sandvik Mining & Construction


RH550

RH550

Sandvik DTH hammer operators manual


rh550g hammer

RH550g 5" Operating Specifications


Hammer Length: ............................................... 38.86" / 987mm
Hammer Outside Diameter: ...........................4.96" / 126mm
Hammer Weight: ................................................ 160 lb / 73 kg

RH550g Wear Limits







Piston Case Outside Diameter (New)...............................................................................................................4.96" (126mm)


Piston Case Outside Diameter (Time to Replace).........................................................................................4.16" (106mm)
Piston Case Inside Diameter Wear Limit............................................................................................... 3.8095" (98.761mm)
Piston Diameter Wear Limit...................................................................................................................... 3.7965" (96.431mm)
Maximum Piston Case/Piston Clearance....................................................................................................... 0.013" (0.33mm)
Driver Sub Length (Recommended Time to Replace or Rebuild)............................................................ 3.2" (81.28mm)

Rotation Speed
Rotational speed is largely determined by drilling conditions, typically 20-60 RPM for a 5" hammer. As a result
of its higher piston frequency and penetration rate, the RH550 may need a higher rotation speed than conventional
hammers. Depending on the rock type and conditions, it may be necessary to increase rotation speed 10-15 percent
to achieve the smoothest and most efficient drilling.

Choke Choice
Remove Feed Tube from Top Sub. Set Feed Tube, with top end facing down, on a wooden block. Using a blunt
nose drift punch or equivalent, drive Choke towards the top end of Feed Tube. The Choke will dislodge from its seat
after it has moved approximately 1 /4 inch and will fall out the rest of the way. Select a Choke from the below chart and
install in reverse order. The installation tool will need to be 10 in. minimum in length to reach the Choke seat. Be sure
the bottom end is resting on a wooden block or damage will result.
FLOW RATES WITH VARIOUS CHOKE SIZES
Standard Volume

FLOW RATES WITH VARIOUS CHOKE SIZES


Low Volume

Air

Blank

1/8"

3/16"

1/4"

Air

150 psi

305

331

364

409

250 psi

580

622

674

748

350 psi

855

913

985

10 bar

8,6

9,4

17 bar

16,4

24 bar

24,2

3/16"

1/4"

150 psi

285

311

344

389

250 psi

540

582

634

708

1086

350 psi

790

848

920

1021

10,3

11,6

10 bar

8,1

8,8

9,7

11,0

17,6

19,1

21,2

17 bar

15,3

16,5

18,0

20,0

25,9

27,9

30,8

24 bar

22,4

24,0

26,1

28,9

RH550

m3/min

m3/min

Copyright Sandvik Mining & Construction

scfm

1/8"

scfm

Blank

11

6"

Sandvik DTH hammer operators manual

rh550 hammer

Part Description
1. Top Sub with 3 O-rings
31/2" API reg. pin
2. O-ring, top sub OD (1)
3. O-rings, top sub ID (2)
4. Check valve dart with spring
5. Check valve dart spring
6. Check valve guide
7. Choke set: blank, 1/8", 3/16", 1/4"
8. Feed tube retainer pin
9. Feed tube with retainer pin
10. Piston
11. Piston case with retainer ring
12. Piston retainer ring
13. O-rings, guide sleeve & bit retainer (3)
14. Guide sleeve with 2 O-rings (#13)
15. Bit retainer ring with O-ring (#13)
16. Driver sub

20


0,3
0,02
0,3
0,12
0,2
1
18
33
0,1

4
1
6

S eal Kit
1 piece of #2, 2 of #3, and 7 of #13

0,25 0.55

38-68656

13

R ebuild Kits
1 piece of #1, 1 of #11, 1 of #16 & Seal Kit
3 1/2" API reg. pin

59 129.80

38-68D08/04

14

Complete hammer
3 1/2" API reg. pin top sub

2
3

4
11
5
6

7
12
8
9

kg

lb

Part No.

44 33-68D08/04A

In Seal Kit

In Seal Kit
0.66
25-99002A
0.044
22-99072
0.66
39-68001
0.264
29-68017A
0.44
12-99013
2.2
37-68601A
39.6
36-68J81
72.6
35-68D14A
0.22
23-99028

In Seal Kit
8.8
26-68J10A
2.2
27-68006A
13.2
34-68D69

32-5560-SMA/04S

13
15

10

13
16

Model No.
RH550 - 6"


Model No.
RH550 - 6"

12

Weight

Outside diameter


kg
lb
mm
inch
72
158
142
5.6
Air consumption, CFM
150 psi
250 psi
350 psi
343
659
972

Hammer length
Hammer length with bit


Bit closed
Bit extended
mm
inch
mm
inch
mm
inch
922
36.3
1008
39.7
1046
41.2
Air consumption, m3/min.
10 bar
18 bar
24 bar
9,8
18,7
27,5

Copyright Sandvik Mining & Construction


RH550

RH550

Sandvik DTH hammer operators manual


rh550 hammer

RH550 6" Operating Specifications


Hammer Length: ................................................. 40" / 1016mm
Hammer Outside Diameter: ..........................5.6" / 142.2mm
Hammer Weight: ................................................ 158 lb / 72 kg

RH550 Wear Limits







Piston Case Outside Diameter (New)...........................................................................................................5.60" (142.2mm)


Piston Case Outside Diameter (Time to Replace)........................................................................................ 5.20" (132mm)
Piston Case Inside Diameter Wear Limit................................................................................................4.7495" (120.63mm)
Piston Diameter Wear Limit........................................................................................................................ 4.7365" (120.3mm)
Maximum Piston Case/Piston Clearance.................................................................................................... 0.013" (0.33mm)
Driver Sub Length (Recommended Time to Replace or Rebuild)................................................................2.40" (61mm)

Rotation Speed
Rotational speed is largely determined by drilling conditions, typically 20-40 RPM for a 6" hammer. As a result
of its higher piston frequency and penetration rate, the RH550 may need a higher rotation speed than conventional
hammers. Depending on the rock type and conditions, it may be necessary to increase rotation speed 10-15 percent
to achieve the smoothest and most efficient drilling.

Choke Choice
Remove Feed Tube from Top Sub. Set Feed Tube, with top end facing down, on a wooden block. Using a blunt
nose drift punch or equivalent, drive Choke towards the top end of Feed Tube. The Choke will dislodge from its seat
after it has moved approximately 1/4 inch and will fall out the rest of the way. Select a Choke from the below chart and
install in reverse order. The installation tool will need to be 10 in. minimum in length to reach the Choke seat. Be sure
the bottom end is resting on a wooden block or damage will result.

Blank

1/8"

3/16"

1/4"

150 psi

343

369

402

447

250 psi

659

701

753

827

350 psi

973

1031

1103

1204

10 bar

9,7

10,4

11,4

12,7

18 bar

18,7

19,9

21,3

23,4

24 bar

27,6

29,2

31,2

34,1

Copyright Sandvik Mining & Construction


RH550

m3/min

Air

scfm

FLOW RATES WITH VARIOUS CHOKE SIZES

13

6"

Sandvik DTH hammer operators manual

rh550g hammer

2
3
11
4

7
12

13

Part Description
1. Top Sub with 3 O-rings
31/2" API reg. pin
2. O-ring, top sub OD (1)
3. O-rings, top sub ID (2)
4. Check valve dart with spring
5. Check valve dart spring
6. Check valve guide
7. Choke set: blank, 1/8", 3/16", 1/4"
8. Feed tube retainer pin
9. Feed tube with retainer pin
10. Piston
11. Piston case with retainer ring
12. Piston retainer ring
13. O-rings, guide sleeve & bit retainer (3)
14. Guide sleeve with 2 O-rings (#13)
15. Bit retainer ring with O-ring (#13)
16. Driver sub

kg
20


0,3
0,02
0,3
0,12
0,2
1
18
33
0,1

4
1
6

S eal Kit
1 piece of #2, 2 of #3, and 7 of #13

0,25 0.55

ebuild Kits
R
1 piece of #1, 1 of #11, 1 of #16 & Seal Kit
3 1/2" API reg. pin

62 136.40 38-6LD09/04C

Complete hammer
3 1/2" API reg. pin top sub

9
14
13

lb

Part No.

48.4 33-6L009/04CA

In Seal Kit

In Seal Kit
0.66
25-99002A
0.044
22-99072
0.66
39-68001
0.264
29-68017A
0.44
12-99013
2.2
37-68601A
39.6
36-68J81
72.6
35-6LD68A
0.22
23-99028

In Seal Kit
8.8
26-68J10A
2.2
27-68006A
13.2
34-6LD70

38-68656

32-5565-GMA/04C

15
13
10

16

Model No.
RH550g - 6"


Model No.
RH550g - 6"

14

Weight

kg
82


lb

Outside diameter


mm
inch

180
150
5.9
Air consumption, CFM
150 psi
250 psi
350 psi
343

659

972

Hammer length


mm
inch
922

36.3
1008
39.7
Air consumption, m3/min.
10 bar
18 bar
9,8

Copyright Sandvik Mining & Construction


RH550

Hammer length with bit


Bit closed
Bit extended
mm
inch
mm
inch

18,7

1046
24 bar
27,5

41.2

RH550

Sandvik DTH hammer operators manual


rh550g hammer

RH550g 6" Operating Specifications


Hammer Length: ................................................ 36.3" / 922mm
Hammer Outside Diameter: ........................... 5.9" / 150 mm
Hammer Weight: ................................................ 82 lb / 180 kg

RH550 Wear Limits


Piston Case Outside Diameter (New).................................................................................................................. 5.90" (150mm)
Piston Case Outside Diameter (Time to Replace)............................................................................................ 5.20" (132mm)
Piston Case Inside Diameter Wear Limit....................................................................................................4.7495" (120.63mm)
Piston Diameter Wear Limit............................................................................................................................ 4.7365" (120.3mm)
Maximum Piston Case/Piston Clearance........................................................................................................ 0.013" (0.33mm)
Driver Sub Length (Recommended Time to Replace or Rebuild)....................................................................2.40" (61mm)

Rotation Speed
Rotational speed is largely determined by drilling conditions, typically 20-40 RPM for a 6" hammer. As a result
of its higher piston frequency and penetration rate, the RH550 may need a higher rotation speed than conventional
hammers. Depending on the rock type and conditions, it may be necessary to increase rotation speed 10-15 percent
to achieve the smoothest and most efficient drilling.

Choke Choice
Remove Feed Tube from Top Sub. Set Feed Tube, with top end facing down, on a wooden block. Using a blunt
nose drift punch or equivalent, drive Choke towards the top end of Feed Tube. The Choke will dislodge from its seat
after it has moved approximately 1/4 inch and will fall out the rest of the way. Select a Choke from the below chart and
install in reverse order. The installation tool will need to be 10 in. minimum in length to reach the Choke seat. Be sure
the bottom end is resting on a wooden block or damage will result.

Blank

1/8"

3/16"

1/4"

150 psi

343

369

402

447

250 psi

659

701

753

827

350 psi

973

1031

1103

1204

10 bar

9,7

10,4

11,4

12,7

18 bar

18,7

19,9

21,3

23,4

24 bar

27,6

29,2

31,2

34,1

Copyright Sandvik Mining & Construction


RH550

m3/min

Air

scfm

FLOW RATES WITH VARIOUS CHOKE SIZES

15

6"

Sandvik DTH hammer operators manual


rh550r hammer

2
3
11
4

6
7
12

13

9
14

Part Description

kg

1. Top Sub with 3 O-rings


31/2" API reg. pin
2. O-rins, top sub OD (1)
3. O-rings, top sub ID (2)
4. Check valve dart with spring
5. Check valve dart spring
6. Check valve guide
7. Choke set: blank, 1/8", 3/16", 1/4"
8. Feed tube retainer pin
9. Feed tube with retainer pin
10. Piston
11. Piston case with retainer ring
12. Piston retainer ring
13. O-rings, guide sleeve & bit retainer (3)
14. Guide sleeve with 2 O-rings (#13)
15. Bit retainer ring with O-ring (#13)
16. Driver sub

20


0,3
0,02
0,3
0,12
0,2
1
18
33
0,1

4
1
6

S eal Kit
1 piece of #2, 2 of #3, and 7 of #13

0,25 0.55

ebuild Kits
R
1 piece of #1, 1 of #11, 1 of # 16 & Seal Kit
3 1/2" API reg. pin

20

Complete hammer
3 1/2" API reg. pin top sub

lb

Part No.

48.4 33-68602/04CA

In Seal Kit

In Seal Kit
0.66
25-99002A
0.044
22-99072
0.66
39-68001
0.264
29-68017A
0.44
12-99013
2.2
37-68601A
39.6
36-68J81
72.6
35-68668A
0.22
23-99028

In Seal Kit
8.8
26-68J10A
2.2
27-68006A
13.2
34-68670

44

38-68656

38-68602/04C

32-5565-RMA/04C

13
15

13
10

16

Model No.
RH550r - 6"


Model No.
RH550r - 6"

16

Weight

Outside diameter


kg
lb
mm
inch
82
180
150
5.9
Air consumption, CFM
150 psi
250 psi
350 psi
343
659
972

Hammer length
Hammer length with bit


Bit closed
Bit extended
mm
inch
mm
inch
mm
inch
922
36.3
1008
39.7
1046
41.2
Air consumption, m3/min.
10 bar
18 bar
24 bar
9,8
18,7
27,5

Copyright Sandvik Mining & Construction


RH550

RH550

Sandvik DTH hammer operators manual


rh550r hammer

RH550r 6" Operating Specifications


Hammer Length: ................................................ 36.3" / 922mm
Hammer Outside Diameter: ........................... 5.9" / 150 mm
Hammer Weight: ................................................ 82 lb / 180 kg

RH550 Wear Limits


Piston Case Outside Diameter (New).....................................................................................................................5.9" (150mm)
Piston Case Outside Diameter (Recommended Time to Reverse)................................................................5.55" (141mm)
Piston Case Outside Diameter (Time to Replace)............................................................................................ 5.20" (132mm)
Piston Case Inside Diameter Wear Limit....................................................................................................4.7495" (120.63mm)
Piston Diameter Wear Limit............................................................................................................................ 4.7365" (120.3mm)
Maximum Piston Case/Piston Clearance........................................................................................................ 0.013" (0.33mm)
Driver Sub Length (Recommended Time to Replace or Rebuild)....................................................................2.40" (61mm)

Rotation Speed
Rotational speed is largely determined by drilling conditions, typically 20-40 RPM for a 6" hammer. As a result
of its higher piston frequency and penetration rate, the RH550 may need a higher rotation speed than conventional
hammers. Depending on the rock type and conditions, it may be necessary to increase rotation speed 10-15 percent
to achieve the smoothest and most efficient drilling.

Choke Choice
Remove Feed Tube from Top Sub. Set Feed Tube, with top end facing down, on a wooden block. Using a blunt
nose drift punch or equivalent, drive Choke towards the top end of Feed Tube. The Choke will dislodge from its seat
after it has moved approximately 1/4 inch and will fall out the rest of the way. Select a Choke from the below chart and
install in reverse order. The installation tool will need to be 10 in. minimum in length to reach the Choke seat. Be sure
the bottom end is resting on a wooden block or damage will result.

Blank

1/8"

3/16"

1/4"

150 psi

343

369

402

447

250 psi

659

701

753

827

350 psi

973

1031

1103

1204

10 bar

9,7

10,4

11,4

12,7

18 bar

18,7

19,9

21,3

23,4

24 bar

27,6

29,2

31,2

34,1

Copyright Sandvik Mining & Construction


RH550

m3/min

Air

scfm

FLOW RATES WITH VARIOUS CHOKE SIZES

17

6"

Sandvik DTH hammer operators manual


RH550w hammer

Part Description
1. Top sub with 3 O-rings
31/2" API reg. pin
2. O-Ring top sub OD (1)
3. O-Rings top sub ID (2)
4. Check valve dart with spring
5. Check valve dart spring
6. Check valve guide
7. Choke set: blank, 1/8", 3/16", 1/4"
8. Feed tube retainer pin
9. Tuning ring
10. Feed tube with retainer pin
11. Piston
12. Piston case with retainer ring
13. Piston retainer ring
14. O-Rings, guide sleeve & bit retainer (3)
15. Guide sleeve with 2 O-rings (#14)
16. Bit retainer ring with O-ring (#14)
17. Driver sub

20


0,3
0,02
0,3
0,12
0,2
0,4
1
18
33
0,1

4
1
6

S eal Kit
1 piece of #2, 2 of #3, and 7 of #14

0,25 0.5

ebuild Kits
R
1 piece of #1, 1 of #12, 1 of #17 & Seal Kit
31/2" API reg. pin

63

2
3
12
4
5

8
13
14

kg

lb

Part No.

44 33-68N08/04A

In Seal Kit

In Seal Kit
0.66
25-99002A
0.044
22-99072
0.66
39-68001
0.264
29-68017A
0.44
12-99013
0.9
56-68552
2.2
37-68301A
39.6
36-68J81
72.6
35-68D14A
0.22
23-99028

In Seal Kit
8.8
26-68J10A
2.2
27-68006A
13.2
34-68D69

138

38-68656

38-68N08/04

10
15
14

Complete Hammer
31/2" API reg. pin

32-5560-WMA/04S

16
14

11

17

Model No.

RH550w - 6"




Model No.

RH550w - 6"
Standard volume
Low volume option

18

Weight

Outside diameter


kg
lb
mm
inch
72
158
142
5.6
Air consumption, CFM
150 psi
250 psi
350 psi
395
759
1120
345
680
1000

Hammer length
Hammer length with bit


Bit closed
Bit extended
mm
inch
mm
inch
mm
inch
922
36.3
1008
39.7
1046
41.2
Air consumption, m3/min.
10 bar
18 bar
24 bar
11,2
21,5
31,5
9,8
19,3
28,3

Copyright Sandvik Mining & Construction


RH550

RH550

Sandvik DTH hammer operators manual


rh550w hammer

RH550w 6" Operating Specifications


Hammer Length: ................................................ 36.3" / 922mm
Hammer Outside Diameter: ............................5.6" / 142mm
Hammer Weight: ................................................ 158 lb / 72 kg

RH550 Wear Limits


Piston Case Outside Diameter (New).................................................................................................................. 5.60" (142mm)
Piston Case Outside Diameter (Time to Replace)............................................................................................ 5.20" (132mm)
Piston Case Inside Diameter Wear Limit....................................................................................................4.7495" (120.63mm)
Piston Diameter Wear Limit............................................................................................................................ 4.7365" (120.3mm)
Maximum Piston Case/Piston Clearance........................................................................................................ 0.013" (0.33mm)
Driver Sub Length (Recommended Time to Replace or Rebuild)....................................................................2.40" (61mm)

Rotation Speed
Rotational speed is largely determined by drilling conditions, typically 20-40 RPM for a 6" hammer. As a result
of its higher piston frequency and penetration rate, the RH550 may need a higher rotation speed than conventional
hammers. Depending on the rock type and conditions, it may be necessary to increase rotation speed 10-15 percent
to achieve the smoothest and most efficient drilling.

Choke Choice
Remove Feed Tube from Top Sub. Set Feed Tube, with top end facing down, on a wooden block. Using a blunt
nose drift punch or equivalent, drive Choke towards the top end of Feed Tube. The Choke will dislodge from its seat
after it has moved approximately 1/4 inch and will fall out the rest of the way. Select a Choke from the below chart and
install in reverse order. The installation tool will need to be 10 in. minimum in length to reach the Choke seat. Be sure
the bottom end is resting on a wooden block or damage will result.

Blank

1/8"

3/16"

1/4"

Air

Blank

1/8"

3/16"

1/4"

150 psi

345

371

404

449

250 psi

680

722

774

848

1000

1058

1130

1231

395

421

454

499

250 psi

759

801

853

927

350 psi

1120

1178

1250

1351

350 psi

10 bar

11,2

11,9

12,9

14,1

10 bar

9,8

10,5

11,4

12,7

17 bar

21,5

22,7

24,2

26,3

17 bar

19,3

20,4

21,9

24,0

24 bar

31,7

33,4

35,4

38,3

24 bar

28,3

30,0

32,0

34,9

m3/min

scfm

150 psi

Copyright Sandvik Mining & Construction


RH550

scfm

Air

FLOW RATES WITH VARIOUS CHOKE SIZES


Low Volume

m3/min

FLOW RATES WITH VARIOUS CHOKE SIZES


Standard Volume

19

8"

Sandvik DTH hammer operators manual


RH550r hammer

2
3
12
4

13
14

8
9

15

10

14

Part Description
1. Top sub with 3 O-rings
41/2" API reg. pin
2. O-ring top sub OD (1)
3. O-rings top sub ID (2)
4. Check valve dart with spring
5. Check valve dart spring
6. Check valve guide
7. Choke set: blank, 1/8", 3/16", 1/4"
8. Feed tube retainer pin & blank choke
9. Tuning ring for low volume option
10. Feed tube with retainer pin
11. Piston
12. Piston case with retainer ring
13. Piston retainer ring
14. O-rings to guide sleeve & bit retainer (3)
15. Guide sleeve with 2 O-rings (#14)
16. Bit retainer ring with 1 O-ring (#14)
17. Driver sub

42


0,5
0,1
0,7
0,12
0,2
0,8
2,2
42
56
0,2

11
1,9
17

S eal Kit
1 piece of #2, 2 of #3, and 7 of #14

0,25 0.5

ebuild Kits
R
1 piece of #1, 1 of #12, 1 of # 17 & Seal Kit
41/2" API reg. pin
Complete Hammer
41/2" API reg. pin top sub

kg

lb

Part No.

92.4 33-88002/19CA

In Seal Kit

In Seal Kit
1.1
38-11663A
0.22 38-1/1235-073
1.54
39-88001
0.264
29-68017A
0.44
12-99016
1.76
56-88552
4.84
37-88001A
92.4
36-88J81
123.2 35-88002A
0.44
23-99030

In Seal Kit
24.2
26-88J10A
4.18
27-88006A
37.4
34-88007

38-88056

116 256 38-88002/19C

32-5585-RMA/19C

16
14
11

Model No.

RH550r - 8"




Model No.

RH550r - 8"
Standard volume
Low volume option

20

17

Weight

Outside diameter


kg
lb
mm
inch
173
380
181
7,12
Air consumption, CFM
150 psi
250 psi
350 psi
460
850
1240
300
560
830

Hammer length
Hammer length with bit


Bit closed
Bit extended
mm
inch
mm
inch
mm
inch
1219
48
1310
51.6
1354
53.3
Air consumption, m3/min.
10 bar
18 bar
24 bar
13
23,8
35,1
8,5
15,9
23,5

Copyright Sandvik Mining & Construction


RH550

RH550

Sandvik DTH hammer operators manual


rh550r hammer
RH550r 8" Operating Specifications
Hammer Length: .................................................48" / 1219mm
Hammer Outside Diameter: ...........................7.12" / 181mm
Hammer Weight: ............................................... 380 lb / 173 kg

RH550 Wear Limits


Piston Case Outside Diameter (New)....................................................................................................................7.12" (181mm)
Piston Case Outside Diameter (Recommended Time to Reverse)............................................................... 6.79" (172mm)
Piston Case Outside Diameter (Time to Replace)............................................................................................ 6.46" (164mm)
Piston Case Inside Diameter Wear Limit................................................................................................. 5.8855" (149.492mm)
Piston Diameter Wear Limit......................................................................................................................... 5.8715" (149.136mm)
Maximum Piston Case/Piston Clearance........................................................................................................ 0.014" (0.36mm)
Driver Sub Length (Recommended Time to Replace or Rebuild)......................................................................3.9" (99mm)

Rotation Speed
Rotational speed is largely determined by drilling conditions, typically 20-30 RPM for a 8" hammer. As a result
of its higher piston frequency and penetration rate, the RH550 may need a higher rotation speed than conventional
hammers. Depending on the rock type and conditions, it may be necessary to increase rotation speed 10-15 percent
to achieve the smoothest and most efficient drilling.

Choke Choice
Remove Feed Tube from Top Sub. Set Feed Tube, with top end facing down, on a wooden block. Using a blunt
nose drift punch or equivalent, drive Choke towards the top end of Feed Tube. The Choke will dislodge from its seat
after it has moved approximately 1/4 inch and will fall out the rest of the way. Select a Choke from the below chart and
install in reverse order. The installation tool will need to be 10 in. minimum in length to reach the Choke seat. Be sure
the bottom end is resting on a wooden block or damage will result.

Air

Blank

1/8"

3/16"

1/4"

Air

150 psi

460

486

519

564

250 psi

850

892

944

1018

350 psi

1240

1298

1370

10 bar

13,0

13,8

17 bar

24,1

24 bar

35,1

1/8"

3/16"

1/4"

150 psi

300

326

359

404

250 psi

560

602

654

728

1471

350 psi

830

888

960

1061

14,7

16,0

10 bar

8,5

9,2

10,2

11,4

25,3

26,7

28,8

17 bar

15,9

17,0

18,5

20,6

36,8

38,8

41,7

24 bar

23,5

25,1

27,2

30,0

m3/min

scfm

Blank

Copyright Sandvik Mining & Construction


RH550

scfm

FLOW RATES WITH VARIOUS CHOKE SIZES


Low Volume

m3/min

FLOW RATES WITH VARIOUS CHOKE SIZES


Standard Volume

21

8"

Sandvik DTH hammer operators manual


rh550w hammer

2
3

4
11
5

6
7
12
13

8
9

14

Part Description
1. Top sub with 3 O-rings
41/2" API reg. pin
2. O-ring top sub OD (1)
3. O-rings top sub ID (2)
4. Check valve dart with spring
5. Check valve dart spring
6. Check valve guide
7. Choke set: blank, 1/8", 3/16", 1/4"
8. Feed tube retainer pin
9. Feed tube with retainer pin, blank choke
10. Piston
11. Piston case with retainer ring
12. Piston retainer ring
13. O-rings to guide sleeve & bit retainer (3)
14. Guide sleeve with O-rings
15. Bit retainer ring with O-ring
16. Driver sub

42,4 93.5 33-88302/19A




In Seal Kit


In Seal Kit
0,5 1.10
38-11663A
0,1 0.22 38-1/1235-073
0,7 1.54
39-88001
0,12 0.26
29-68017A
0,2 0.44
12-99016
2,2 4.84
37-88301A
42 92.40
36-88J81
56 123.20
35-88302A
0,2 0.44
23-99030


In Seal Kit
11 24.20
26-88J10A
1,9 4.18
27-88006A
17 37.40
34-88007

S eal Kit
1 piece of #2, 2 of #3, and 7 of #13

0,25 0.55

ebuild Kits
R
1 piece of #1, 1 of #11, 1 of #16 & Seal Kit
41/2" API reg. pin

Complete Hammer
41/2" API reg. pin

kg lb

Part No.

38-88056

115 253.00 38-88302/19

32-5585-WMA/19S

13
13
15

16

10

Model No.
RH550w - 8"


Model No.
RH550w - 8"

22

Weight

Outside diameter


kg
lb
mm
inch
173
380
181
7.12
Air consumption, CFM
150 psi
250 psi
350 psi
525
975
1540

Hammer length
Hammer length with bit


Bit closed
Bit extended
mm
inch
mm
inch
mm
inch
1270
50
1361
53.6
1405
55.3
Air consumption, m3/min.
10 bar
18 bar
24 bar
14,9
27,6
43,6

Copyright Sandvik Mining & Construction


RH550

Sandvik DTH hammer operators manual


rh550w hammer
RH550w 8" Operating Specifications
Hammer Length: .................................................50" / 1270mm
Hammer Outside Diameter: ...........................7.12" / 181mm
Hammer Weight: ............................................... 380 lb / 173 kg

RH550w Wear Limits


Piston Case Outside Diameter (New)....................................................................................................................7.12" (181mm)
Piston Case Outside Diameter (Time to Replace)............................................................................................ 6.46" (164mm)
Piston Case Inside Diameter Wear Limit................................................................................................. 5.8855" (149.492mm)
Piston Diameter Wear Limit......................................................................................................................... 5.8715" (149.136mm)
Maximum Piston Case/Piston Clearance...........................................................................................................0.014" (0.36mm)
Driver Sub Length (Recommended Time to Replace or Rebuild)......................................................................3.9" (99mm)

Rotation Speed
Rotational speed is largely determined by drilling conditions, typically 20-30 RPM for a 8" hammer. As a result
of its higher piston frequency and penetration rate, the RH550w may need a higher rotation speed than conventional hammers. Depending on the rock type and conditions, it may be necessary to increase rotation speed 10-15
percent to achieve the smoothest and most efficient drilling.

Choke Choice
Remove Feed Tube from Top Sub. Set Feed Tube, with top end facing down, on a wooden block. Using a blunt
nose drift punch or equivalent, drive Choke towards the top end of Feed Tube. The Choke will dislodge from its seat
after it has moved approximately 1/4 inch and will fall out the rest of the way. Select a Choke from the below chart and
install in reverse order. The installation tool will need to be 10 in. minimum in length to reach the Choke seat. Be sure
the bottom end is resting on a wooden block or damage will result.

Blank

1/8"

3/16"

1/4"

150 psi

525

551

584

629

250 psi

975

1017

1069

1143

350 psi

1540

1598

1670

1771

10 bar

14,9

15,6

16,5

17,8

18 bar

27,6

28,8

30,3

32,4

24 bar

43,6

45,3

47,3

50,1

Copyright Sandvik Mining & Construction


RH550

m3/min

Air

scfm

FLOW RATES WITH VARIOUS CHOKE SIZES

23

Sandvik DTH hammer operators manual


Lubrication
Correct lubrication during drilling operations is extremely important. Inadequate lubrication is a major
cause of hammer wear and failure. Excessive lubrication slows piston and makes startup difficult.
Use rock drill oil only. Use the chart on right to select the correct grade of rock drill oil.

An alternative
method is 0.15-0.25
quarts/hour per 100 cfm
(0.04-0.07 liters /hour
per m3/min.)

ISO Viscosity (cSt @ 40 C)

The recommended amount


of rock drill oil for reliable
operation is shown below.

Ambient Air Temperature

Rule of Thumb:
1 quart / hour / 500 cfm
1 liter / hour / 14 m3/min

24

Copyright Sandvik Mining & Construction


RH550

RH550

Sandvik DTH hammer operators manual


Piston Case
Measure outside diameter regularly, and compare to the designated wear limits.

Regularly inspect all parts carefully for burrs, galling or cracks. Replace any parts which are cracked. Use a file
or emery paper to remove any burrs. Any parts which show signs of galling will also have a mating part with similar
damage. If the piston is galled it should be replaced and careful inspection is required inside the piston case. It is
strongly recommended to hone or polish inside the piston case to smooth the galled surfaces. Look for causes
of galling such as poor lubrication or contamination and take corrective measures to avoid future damage.
Neglecting to hone the galled piston case before installing a new piston will lead to early and repeated piston
failures.

Premature thread failure usually results from galling and corrosion and these two problems can be avoided by
using a good quality copper based thread grease every time the driver sub is removed for bit changes. It is also
recommended that thread grease be applied to the Top Sub thread every 100 hours or after 10,000 feet (3000
metres) of drilling.

Never grip hammer with any type of tongs over the piston
case threads. Gripping with tongs over the piston case
threaded areas makes the threads very difficult to unscrew
and can lead to premature cracking due to jaw marks. Never
use excessive force with a steel hammer or apply any weld to
the piston case as this may lead to premature failure and will
be denied in the event that a claim is made for warranty.

11

Piston Case O.D. Dimensions


for Tong Placement

4
3

12

Piston Retainer Ring


Only one piston retainer ring (#12) is used. The piston retainer ring is the first component to be installed during
hammer assembly. Insert the piston retainer ring into piston case (#11) at same end as the driver sub (#15) will be
fitted.

Place the piston retainer ring at 90 to its final position and using a hook, push the ring so it slides inside the
piston case. When it is close to the groove, again use the hook to maneuver the ring 90 so it snaps into the
groove.

Where applicable, when reversing the piston case, it is strongly recommended to replace the piston retainer
ring to ensure the Gap is maintained between the driver sub and piston case.

Copyright Sandvik Mining & Construction


RH550

25

RH550

Sandvik DTH hammer operators manual


Piston
Lightly coat the piston (#10) with rock drill oil. Install
piston into piston case through top sub end with nose end
down (as shown).
Inspect used pistons for galling against piston case, guide
sleeve, or feed tube inside the center air hole. Polish as
necessary. Reinstall used pistons with the piston case
horizontal to avoid knocking guide sleeve out of place.
Regularly inspect the piston striking face and remove
any burrs (peening) with a fine buffing or flap wheel. DO
NOT use any type of grinding wheel as the resulting rough
surface will propagate cracks and lead to premature piston
failure.

10

Top Sub Assembly


Oil and assemble parts before assembly,
Pull the top sub O-ring (#2) over the top sub
threads all the way to its groove,
Insert feed tube O-rings (#3) into the grooves inside
the top sub,
Assemble dart (#4) and spring (#5) into the check
valve guide (#6),

Install desired choke (#7) through feed tube (#9),

Move choke (#7) into position,


Rest feed tube vertically on wooden surface & drive
choke firmly into place with suitable length of rod,
Insert the check valve guide (#6), dart (#4), and
spring (#5) into to the feed tube (#9),

3
4
5

Carefully line up retainer pin holes,


Insert assembly into the top sub (#1), line up
retainer pin holes and install feed tube retainer pin
(#8),

Make sure the pin does not protrude into threads on


either side,
Apply copper based thread grease on threads and
install top sub assembly into the piston case,

7
8
9

Guide feed tube into the piston center hole


Never force assembly,
Turn clockwise to tighten,
After hand tightening the top sub assembly, lay hammer down flat on a clean surface and lift driver sub end of
hammer up until the piston is heard sliding smoothly towards the top sub end.

26

Copyright Sandvik Mining & Construction


RH550

RH550

Sandvik DTH hammer operators manual


Guide Sleeve

Install two O-rings (#13) on guide sleeve (#14). These O-rings are critical for proper hammer alignment and for
holding guide sleeve in place when changing bits.
The guide sleeve will install correctly into the piston case only in one direction. Coat the guide sleeve with oil
and insert with the shoulder that fits against the piston retaining ring.
Use the shank of a discarded bit to push the guide sleeve into piston case. Continue to push the guide sleeve
until it will go no further and then it is in the correct position.
To remove guide sleeve, stand piston case vertically with guide sleeve nearest the ground.
From the top sub end, insert a wooden or aluminium bar which is the same length as the piston case and 1/4"
(6mm) smaller in diameter than the piston and tap against the guide sleeve until it can be remove from the
driver sub end of the piston case. Carefully inspect guide sleeve inside where it seals against the piston nose.
Polish if surface is galled. Replace if cracked or otherwise damaged.

Driver Sub
Install driver sub (#16) using only copper-based
thread grease on its threads. During storage, the bit
retainer ring (#15) made up of two half rings plus an
O-ring (#13), may be inserted without a drill bit installed.
13

When assembling the hammer without a drill bit,


use a cover over the open driver sub to prevent
contamination from entering hammer.

Inspect used driver subs for nicks or burrs in


the thread. Polish as needed.
Inspect interior spline for wear. Replace driver sub
if spline is at one third or less of original width.
Check the driver sub's remaining outside diameter
and discard if appropriate. Most of the time, the
driver sub will wear more rapidly than other hammer
components; two spare driver subs are typically used
per piston case. Never install a used driver sub on a
new piston case.
Sometimes vertical channels are eroded adjacent to
drill bit flushing groves. When replacing the bit,
always index the driver sub to alleviate this problem.
Some operators rebuild driver subs by adding weld
material. This is not recommended as it may cause
warping or cracking. Welding, as described herein,
cancels any remaining driver sub or piston case
thread warranty.

14

13
15
13

16

The Gap
When the Driver Sub (#16) is screwed into the Piston Case (#11) with the Guide Sleeve (#14) and Bit Retainer
Ring (#12) installed, a gap must be visible where the Piston Case and Driver Sub join. The dimension of this gap is
not critical, but it should not be less than 0.020" (0.5mm) and not more than 0.060" (1.50mm). When this gap is no
longer visible, the Piston Retainer Ring should be replaced. If hammer operation continues with no visible gap, the
potential for a component failure is high.

WEIGHT ON BIT

Hammer

150 psi

250 psi

5530
5540
5550 / 5555
5560 / 5565
5585

580
1000
1500
2400
3700

970
1650
2500
4000
6100


350 psi
1350
2300
3500
5600
8600

lb
lb
lb
lb
lb

10 bar

17 bar

24 bar

264
455
682
1091
1682

441
750
1136
1818
2773

614
1045
1591
2545
3909

Copyright Sandvik Mining & Construction


RH550

kg
kg
kg
kg
kg
27

Sandvik DTH hammer operators manual


Notes

28

Copyright Sandvik Mining & Construction


RH550

Sandvik DTH hammer operators manual


Notes

Copyright Sandvik Mining & Construction


RH550

29

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