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AP3983C (PSR Switcher) + AL1791+AL1793 (1-Channel and 3-Channel Linear CCR

LED Drivers)
4-Channel White+RGB Tunable Color Smart Connected Light Bulb Reference
Design
Jason Lo, Lighting Business Unit, Diodes Inc.

GENERAL DESCRIPTION

The emerging Smart Connected Light (SCL) Bulbs, as Internet of Things (IoT) devices in Smart Home
environment, are characterized by integration of wireless-connectivity microcontroller (MCU) in LED light
bulbs. Users can manage LED light bulbs through smart phone APPs to achieve the following needs:
Energy saving (through dimming of brightness) - 1-channel Dimmable White (1-ch DW)
Light quality management 2-channel Tunable White (2-ch TW)
Entertainment lighting 3-channel Tunable Color (3-ch TC) or 4-channel White+RGB (4-ch W+RGB)

Typical functional block diagram of SCL bulbs consists of:

AC-DC Power Conversion
LED Driver
Emitter Module
Wireless MCU Connectivity

This application note describes the complete reference design of an A19 10W ZigBee-Enabled 4-channel
White+RGB SCL (4-ch W+RGB SCL) bulb, capable of generating the more than 16 million colors
application and delivers 800 lumens white lighting requirement. It serves as a good starting point for system
designers to further customize SCL bulb design to their desired performance and cost consideration for
similar products.

KEY SPECIFICATION

Model: A19-DD-UB-LO-4WRGB
Lamp Shape: A19
Operating Power: 10W
Operating Voltage: 100V-240V
Frequency: 50/60Hz
Average Lifetime: 25,000Hrs
Bulb Base: E26/E27
Lumen: 800 lm
CCT Range: 1,800K to 8,000K
Color Range: More than 16 million colors
CRI: 80Ra
Wireless: ZigBee Module
Dimension (L*D): 113mm x 62mm

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FUNCTIONAL BLOCK DIAGRAM

AC AC-DC Power
Conversion and
Constant
LED Driver Circuit
Constant Current and
Constant
Emitter Module
Voltage Current
Power Management PWM Controller

< PWM Control

3.3V DC

Status >
1) ACDC Controller-
AP3983C
2) LED Driver and PWM
Dimming
AL1791+AL1793
Wireless Command 3) DC Buck Converter
Wireless Connectivity Module AP3211
Input

Figure 1 - Functional Block Diagram for W+RGB Smart Connected Light Bulb

A typical SCL bulb (Figure 1) consists of four major functional blocks:

1) AC-DC Power Conversion - It converts AC input to one or multiple desired output DC Constant Voltages (CV).
For a SCL bulb, two or more CVs might be required to better support various DC power requirements from
Emitters and Wireless Connectivity Module.
2) LED Driver - Taking CV inputs to relevant LED driver channels, the LED driver circuitry generates one or more
Constant Current (CC) to drive associated LED emitters.
3) Wireless Connectivity Module - The Wireless Connectivity Module consists of an intelligent MCU and RF
circuitry to connect a SCL bulb either directly with smartphones or indirectly through WiFi/ZigBee hub, based
on a communication protocol (e.g. Bluetooth/BLE, ZigBee, etc.)
4) LED Emitter Module - This is the light source for the SCL bulb. Driven by PWM dimming signal(s) from
Wireless Connectivity Module, emitters on the LED Emitter Module are properly mixed to generate desired light
output - either brightness adjustment, Corellated Color Temperature (CCT) tuning, or color mixing.

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COMPLETE DESIGN SCHEMATICS

R3 C2

L F1 L1
D6

R2
CX1 R5 C1 1 PT1
1 BD1 + C4 D1
VDR1 C5
D2 R9 D10
4 ~ 3 2
- +
R6 PT2
~ D4
R4 D9
N
2

C3 R7 D5 CN1
1
VLED1
D3 + C6 PT3
4 D7 2
VLED2
+ C7
3
VLED3
5 PT4 4
GND
T1 C9 R11
D11

R8
U1
3

AP3983C/DIP-7 R1
VCC

5,6 D8
R13 D R10

R16
2
4 FB C10 R12
CS
R14 7
CPC

GND
CY 1
R15 C11
1

C8

Figure 2.a - AP3983C Power Board Schematics

CN2
LED1_(W+)
1 25V
VLED1
LED2_(G/B+)

2 12V LED3(R+)
VLED2 C1 C2

R3
3 8V
VLED3
U2 AL1791
1 14
4 EN VIN
GND +3.3V 2 13
PWM4 REF
R1 3 12
PWM3 FAULTB
CON4_2.0mm 4 11
PWM2 LEDPG
5 10 R5 R6 C3
PWM1 LED4
1 6 9
3.3V 2 LED1 LED3
PGND

GND 3 7 8
PWM_W 4 LED2 GND
PWM_R 5
PWM_G 6
PWM_B
15

7
EN
CN3
7
6
5
4
3
2
1

7PIN_1.27mm
WHITE-_(W-)
PWM_B
PWM_G

3.3V
EN

PWM_R
PWM_W
GND

U3 AL1793
1 14
CN4 EN VIN
7PIN_2.54mm 2 13
PWM4 REF
3 12
PWM3 FAULTB
C7
4 11 R8 R9 C6
PWM2 LEDPG
5

+3.3V 5 10
L1 PWM1 LED4
BS
VIN

6 6 9
SW LED1 LED3
PGND

4 U1 AP3211 7 8
EN LED2 GND
C5 C8 R12
GND

3
15

FB
C4 BLUE-_(B-)
D1
2

R13
GREEN-_(G-)

RED-_(R-)

Figure 2.b - LED Driver - AL1791+AL1793+M56 ZigBee Module Schematics

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R+

B/G+

R3 0R
W+

R1 R2 R4
0R 0R 0R
D2 D6 D10
White White White

23

24

14

15

6
D3 D7 D11 D1

R1+

R2+

B1+

B2+

G1+

G2+
LQ9-07MC00-0659
White White White

D4 D8 D12
White White White

R1-

R2-

G1-

G2-
B1-

B2-
17

18

11

12
2

3
A1
D5 D9 D13 ANTENNA
White White White

W-

R-

B-

G-

ANT

Figure 2.c - LED Emitter Module Schematics

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APPLICATION DESCRIPTION
Power Board (PB) Application Description
The PB design (Figure 3) is based on AP3983C PSR AC/DC Switcher IC (integrated MOSFET switch) (refer to the
Key Component Section) to be capable of power rating up to 12W. In the AL179x family, for 350mA channel
current, the maximum LEDs (voltage headroom) is 0.4V. To support four emitter strings with adequate voltage
headroom to Forward Voltage Drop (VF) and attached MCU power, the PB outputs three CVs:
VLED1 - 25V for driving White LED emitter string.
VLED2 - 12V for driving Green & Blue LED emitter strings, and supplying power source to LED driver
regulators (U2_AL1791 and U3_AL1793, Refer to the Key Component Section).
VLED3 - 8V for driving Red LED emitter string, and supplied to the asynchronous DC-DC buck converter
(AP3211) generate a constant voltage (3.3V) to drive wireless connectivity module.

CN1

Figure 3 - AP3983C Power Board (58mmx27mm)

For the design principles and design examples of AP3983C power board (e.g. Swithcing Frequency, Transformer
Design, Feedback Resistors Nework Design), please refer to Diodes' Application Note of AP3983.

Pin# Pin Name Functions

1 VLED1 25V output, for driving White emitter string
12V output, for driving Green and Blue LED Emitter strings and supplying
2 VLED2
LED drivers of U2_AL1791 and U3_AL1793
8V output, for deriving Red LED Emitter string and supplying to Wireless
3 VLED3
MCU power source
4 GND Ground
Note_ Pin#1 is the one close to the edge of the PCB (long side).

CN1 - Pin Functions (Connected to LED Driver Board)

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Emitter Module Board (EMB) Application Description

The 4-ch W+RGB EMB (Figure 4) adopt two types of Emitters. One of RGB silicone emitter at the centers of PCB.
Another type of white emitter is distributed at the circumference of emitter board, as follows:
2,700K CCT White Emitters (total of 12 Emitters 4S3P), CCTwarm (refer to Appendix II - LITEON OPTO -
LTW-3030DZL Emitter Series)
LQ9 9-die RGB silicone emitter Red (3 dies in serial), Green (3 dies in serial) and Blue (3 dies in serial)
in parallel strings. (refer to Appendix II - LED Engin LQ9 Emitter).

The Forward Voltage Drop (VF) per white emitter, with two 0.5W emitter dies in serial, is around 6.0V and the total
VF per emitter sting is 24.0V. The cathodes of emitter strings are attached to LED1 pin of AL1791. The choices of
numbers of emitters, emitter structure arrangement , and driving current are based on meeting the required system
specification (above 800 lumens for the finished light bulb).
In the RGB silcone emitter, the VF of each strings are as follows:
The VF of red emitters is 6.7V for 350mA maximum channel current.
The VF of green emitters is 10.1V for 350mA maximum channel current.
The VF of blue emitters is 9.1V for 350mA maximum channel current.

Figure 4 - 4-Ch W+RGB Emitter Module (Diameter - 46mm)

Pin Name Functions

W+ The soldering pad is attached to the anode of White emitter string.
B/G+ The soldering pad is attached to the common anodes of Green and Blue emitter strings.
R+ The soldering pad is attached to the anode of Red emitter string.
W- The soldering pad is attached to the cathode of White emitter string.
R- The soldering pad is attached to the cathode of Red emitter string.
G- The soldering pad is attached to the cathode of Green emitter string.
B- The soldering pad is attached to the cathode of Blue emitter string.
A1 The soldering pad is attached to the antenna chip

Output / Input Pin Functions

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LED Driver Board (LDB) Application Description

In this 4-Ch LDB of W+RGB SCL bulb design, have one asynchronous DC-DC buck converter to supplying
wireless connectivity module and two sets device to control White, Red, Green and Blue 4-channels LED current.

U1_AP3211 is a asynchronous DC-DC buck converter. The required constant voltage to drive wireless
module (3.3V) is generated from this converter with input from VLED3 (8V).

U2_AL1791 is for white LED driver, the REF (reference current setting resistor) is 16.5K (R5_33K and
R6_33K two resistors parallel, in Figure 2.b) to regulate channel current around 350mA for AL1791 LED1.

U3_AL1793 is for RGB LED strings driver, the REF is 8.57K (R8_20K and R9_15K two resistors
parallel, in Figure 2.b) to regulate channels current around 350mA for AL1793 LED1_Red, LED2_Green
and LED3_Blue.
The LED input power for each fixed CCT emitter strings is around 8.4W (24V*350mA). By applying suitable PWM
signal patterns to control white and RGB emitter strings, The CCT tuning ranging from 1,800K to 8,000K can be
achieved and support 800lm lighting requirement.
That also capable of generating more than 16 million colors by applying suitable PWM signal patterns to control
RGB emitter strings.
Note that an wireless chip antenna (A1) is placed on the EMB for wireless connectivity.

CN2

CN3

CN4

Figure 5 - LED Driver Module (38mmx24mm)

The LED current is expressed as below:

For AL1791

For AL1793

Where VREF=1.5V nominally for all devices

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Pin# Pin Name Functions

1 VLED1 25V input, for driving white emitter string
12V input, for driving Green and Blue emitter strings and supplying to
2 VLED2
LED drivers (U2_AL1791 and U3_AL1793)
8V input, for deriving Red emitter and supplying to converter (AP3211).
3 VLED3
The converter output (3.3V) is supplying Wireless MCU
4 GND Ground

CN2 Pin Functions (Connected to Power Board)

Pin# Pin Name Functions

This pin is attached to the output 3.3V of converter. For M56 ZigBee
1 3.3V
module VDD input
2 GND Ground
This pin is attached to the PWM1 of U2_AL1791. Connected to
3 PWM1
PWM_01 of M56 ZigBee Module for controlling white emitter
This pin is attached to the PWM1 of U3_AL1793. Connected to
4 PWM2
PWM_02 of M56 ZigBee Module for controlling Red emitter
This pin is attached to the PWM2 of U3_AL1793. Connected to
5 PWM3
PWM_03 of M56 ZigBee Module for controlling Green emitter
This pin is attached to the PWM3 of U3_AL1793. Connected to
6 PWM4
PWM_04 of M56 ZigBee Module for controlling Blue emitter
This pin is attached to the EN of U2_AL1791 and U3_AL1793.
7 EN Connected to interface pin of M56 ZigBee to control on/off function of
U2 and U3.
Note_
CN3 Connected to ZigBee Module
CN4 For Customer Development Kit CDK

CN3/CN4- Pin Functions (Connected to ZigBee Module)

Pin Name Functions

LED1 25V for driving white emitter string
LED2 12V for driving Green and Blue emitter strings
LED3 8V for driving Red emitter string
This soldering pad is attached to LED1 pin of U2_AL1791. Connected to cathode
WHITE-
terminal of white emitter string.
This soldering pad is attached to LED1 pin of U3_AL1793. Connected to cathode
RED-
terminal of Red emitter string.
This soldering pad is attached to LED2 pin of U3_AL1793. Connected to cathode
GREEN-
terminal of Green emitter string.
This soldering pad is attached to LED3 pin of U3_AL1793. Connected to cathode
BLUE-
terminal of Blue emitter string.

Output / Input Pin Functions ( Connected LED Emitter Board)

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M56 Zigbee Module (ZM) Application Description

For the wireless connectivity, it is enabled by embedding M56 ZigBee Module (Appendix III) inside the 4-ch
W+RGB SCL bulb by piggybacking on the other side of the LED driver board. Embedded ZigBee Light Link (ZLL)
in the flash memory, M56 ZigBee module will communicate ZLL commands with a ZLL-capable Gateway Hub.
This ZigBee module board is piggybacking on the LED driver board on the side opposite to the Power Board.

Pin1~7 Connected to CN3 of LDB.

7 6 5 4 3 2 1

Figure 6 - M56 ZigBee Module (15mm x 15mm)

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Output Assembly Description

Antenna Cable ZigBee Module LED Driver Module Power Board

Figure 7 - Power Board + LED Driver Board + M56 ZigBee board

Two green wires are connected to AC input

Antenna cable from M56 Zigbee Module connected to A1 Antenna Chip of Emitter board
There are others seven wires connected to emitter board, as following table:

Pin# of LDB Pin# of EMB Functions

LED1 W+ 25V drives white emitter string
LED2 B/G+ 12V drives green and blue emitter strings
LED3 R+ 8V drives Red emitter string
WHITE- W- Connected to U2_AL1791_LED1 and to control white emitter string
RED- R- Connected to U3_AL1793_LED1 and to control red emitter string
GREEN- G- Connected to U3_AL1793_LED2 and to control green emitter string
BLUE- B- Connected to U3_AL1793_LED3 and to control blue emitter string

Output / Input Pin Functions ( Connected LED Emitter Board)

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PERFORMANCE TESTING

The key system performance parameters of 4-ch W+RGB SCL bulb are summarized in Table 1 below.

10W A19 4-Channel W+RGB Reference Light Bulb

Item No Parameter Condition Test Result
1 Input Voltage Range 100-240VAC ~ 50/60Hz
> 0.7
110VAC: 0.8451 (10.7W_in)
2 Power Factor (CCT: initial. The bulb is at
230VAC: 0.7621 (10.38W_in)
maximum brightness)
~ 85%
110 VAC: 82.631%
3 Efficiency - PB Only (at VLED1: 360mA, VLED2: 20mA
230 VAC: 85.478%
and VLED3: 20mA)
< 0.5Watt,
Bulb is at standby mode 110 VAC /60Hz: 0.283W
4 Standby Power
(M56 ZigBee module Operating 230 VAC /50Hz: 0.402W
Current is about 35mA )

Start-Up Time 110 VAC Tstart-up: 892mS (PB only)

5
from Wall Switch (1M+1M Startup Resistor) Tstart-up: 1740mS (Bulb turn-ON)

Test Condition (at 110VAC) VLED1_25V: 496mVp-p

Output Ripple Voltage
6 (at VLED1: 360mA, VLED2: 20mA VLED2_12V: 280mVp-p
(Vpeak-to-peak) and VLED3: 20mA) VLED3_8V: 560mVp-p

THD (Total Harmonic Test Condition 110 VAC /60Hz: 51.09%

7
Distortion) VLED1: 350mA, VLED2: No Load 230 VAC /50Hz: 73.28%
< 105C> Load condition:
Temperature of U2_AL1791 AL1791: 68C (Open Cover)
8 AL1791 is at 360mA,
and U3_AL1793 AL1793: 85C (Open Cover)
AL1793 is at 250mA+250mA

Table 1 - System Performance Testing of 4-ch W+RGB SCL Bulb

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SYSTEM DESIGN CONSIDERATIONS AND TRADE-OFFS

When design a production worthy SCL bulb, the system designers have many considerations:
1) Input Voltage Range
2) Power Factor (PF)
3) Efficiency
4) Standby Power
5) Start-Up Time
6) Thermal Management

While 4-ch W+RGB SCL bulb is designed for full range voltage input, system designs could optimize components
for single voltage application (e.g. 120V or 230V). For example, more cost-effective components could be used for
120V-only SCL bulb, including:
1) BD1 (DF06S)
2) Passive Valley Fill (PVF) Circuit: C4, C6, D1, D3 and D4 (see figure 8 below).

+ C4 D1

AC BD1
D4

D3 + C6

Figure 8 - Bridge and Valley Fill Circuit

AP3983C, with integrated MOSFET switch, has its advantages of supporting a cost-effective power board design.
The relative small ripple of output voltage for CVs of AP3983C (Vpeak-to-peak ripple < 2.9% of the CV of Emitter
Strings) is ideal to support linear Constant Current Regulation (CCR) based LED driver, such as AL1791 and
AL1793, with optimal voltage headroom for attached LED emitter strings.

Per Energy Star Compliance requirement, the Power Factor (PF) for over 5W light bulb need to be over 0.7. As the
AP3983C does not have built-in Active Power Factor circuitry, a PVF Circuit, consists of C4, C6. D1, D3 and D4 is
designed to achieve desired PF over 0.7. A high PF value could be achieved by using larger capacitors (C4 and
C6), however the trade-offs will be a longer start-up time, PCB space and cost. The system designers need to
select the right balance for the PF value and other considerations.

The system efficiency of 10W typical 4-ch W+RGB SCL bulb needs to be above 75% based on the proposed two-
stage designs. For the Power stage (first stage) efficiency, it is designed to achieve 85%. The factors impacting
power board efficiency include:
1) CV Output Voltage
2) Pre-loading circuit (D9, D10, D11, R4, R9, R11 and R12, see figure 2.a on page 3) to prevent spurious output
voltage at no load situation for one CV output, but sudden current is drawn by the other CV output.
3) Low VF Drop Super Barrier Rectifier (D6, D7 and D8, see figure 2.a on page 3).

While fixed-CCT on-off LED light bulb will have no power consumption when turned off at standby mode, a SCL
bulb consumes non-trivial standby power due to constant-on for wireless module connectivity. To save energy

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consumed during the standby mode, it recommded to stay within 0.5W when in the standby mode for the entire
SCL bulb.

In the 4-ch W+RGB SCL bulb design, the standby power consumption is measured with estimated breakdown as
follows:
1) AL1791 and AL1793 IC - 5 mW (EN of AL1791 and AL1793 are disabled).
2) Dummy Loading - 50 mW (Pre-load circuitry power consumption)
3) Start-up Resistor Circuit - 50 mW (R5 and R6 are 1M/1206 resistor)
4) ZigBee Module - 250 mW (UBEC M56 ZigBee Module standby current is 35mA)
5) Others Power Loss- 50 mW (AP3983, Snubber and Switching Loss)

Improved Power Consumption Suggestion

Startup Circuit
For low-cost implementation, a simple start-up circuity is adopted (R5 and R6, see figure 2.a on page 3). Trade-
offs involved are start-up time (time when LED light could be turned on upon instruction to actual light output) and
standby power consumption. Increasing the value of resistance of R5 and R6, the standby power will decrease at
the expense of longer start-up time (Table 3).
startup time at 110 VAC Standby Power at 230 VAC
Values of R5 & R6
(after fully whole circuit discharged) LED OFF Mode (<0.5W)
two 1M = 2,000K 0.89 Sec 0.395 W
two 510K = 1,020K 0.62 Sec 0.416 W
two 392K = 784K 0.21 Sec 0.455 W

Table 3 - Start-Up Resistor Circuit on Startup Time and Standby Power

An alternative quick dynamic startup circuit can be used to replace the resistor start-up circuit to shorten start-up
time without static standby power consumption (Figure 7). During the AC power initial input, Transistor Q1 is
turned ON to charge VCC input to AP3983C. Q1 will be shut off after initial start-up time until shut off by returning
path from the auxiliary winding when VCC is highter than one threshold voltage below 18V where the Zener diode
is clamped at.

HV

R1 R2

Q1
BSS127

ZD1
DFLZ18

VCC

Figure 9 - Dynamic Fast Start-Up Circuit

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Thermal Management Design Suggestion

Thermal management is a critical design consieration as it impacts safety and reliability of the SCL bulbs. Among
many good practices used in the power board design for managing thermal issues of SCL bulbs, system designers
also need to fine tune the CV output to compensate for VF fluctuation due to temperature effect. Depending on
thermal characteristics of emitters, VF drops around 5% to 10% range when temperature is increased from 25C to
125C. The proposed design is based on a low-cost open-loop CV fine tuning approach by adopting a Negative
Temperature Coeffient (NTC) resistor 10K (The Circuit is not shown). The VLED1 output of the 4-ch W+RGB SCL
bulb design is in the range of 25V down to 23.5V (-6%).

Pin4 of T1_Transformer

AP3983C R8
R1 (NTC)

R16 R10
FB

R15

Figure 10 - Thermal Management Circuit

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KEY COMPONENTS
AP3983C - AC/DC Controller

AP3983C IC PIN OUT ASSIGNMENT

Primary Side control for Eliminating Opto-coupler and Secondary CV/CC Control Circuitry
Built-In HV power MOSFET with 650V BVdss
Valley-turn on to reduce switching loss
Up to 80KHz operating frequency at full load for compact size application
Piece-wise frequency reduction to enhance conversion efficiency and suppress audio noise
5% constant voltage accuracy
7% constant current accuracy
Open Circuit Protection (OCP), Over Voltage Protection (OVP), Over Temperature Protection (OTP)
Short Circuit Protection (SCP) with hiccup
3-Segment Drive Current for Radiative EMI Suppression
AP3983 Pin Descriptions:

Symbol
Pin Name Descriptions
SO-7 / PDIP-7
This pin is connected a capacitor to GND to serve as cable compensation function.
CPC 1 Additional resistor in parallel with the capacitor will weaken cable compensation to
meet cable-less applications.
FB 2 The voltage feedback is from auxiliary winding.
VCC 3 This pin receives rectified voltage from the auxiliary winding of the transformer.
CS 4 It is used for current sense from primary side of the transformer.
D 5, 6 This pin is connected with an internal power MOSFET's drain.
GND 7 This pin is the signal reference ground.

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AL1791/2/3/4 - LED Driver Controller

AL1791/2/3/4 IC PIN OUT ASSIGNMENT

EN 1 14 VIN

PWM4/GND 2 13 REF

PWM3/GND 3 12 FAULTB

PWM2/GND 4 11 LEDPG

PWM1 5 10 LED4/GND

LED1 6 9 LED3/GND

LED2/GND 7 8 GND

Input Voltage Range: 6.5V to 30V

1/2/3/4-channel LED drivers: independent Analog or PWM dimming control for each channel
Reference Current: Adjustable by an external reference resistor
Ratio-optimized currents for 4 independent LED channels (AL1794 only): Suitable for Tunable White and
Tunable Color
Low Standby Power: With EN pin
E-flicker free High Frequency PWM dimming with Deep Dimming Capability: Support 10KHz down to 1.0%,
4KHz down to 0.4%, or 1KHz down to 0.1%
Internal Protections: Under Voltage Lockout (UVLO), LED string open/short protection
Over temperature protection (OTP): Thermal shut down and auto thermal recovery
Fault Reporting: UVLO, OTP, Open, and Short
LED Power Good Reporting
Low system BOM cost
Ambient Temperature Range -40C to +125C (Automotive Grade)
U-DFN4030-14: Available in Green Molding Compound (No Br, Sb)
Totally Lead-Free & Fully RoHS Compliant
Halogen and Antimony Free. Green Device

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AL1791/2/3/4 Pin Descriptions

Part Number
Pin Name Descriptions
U-DFN4030-14
EN 1 Active-high to Enable, Internally Pulled Down
PWM Signal Input for channel 4, Internally Pulled Down for AL1794. GND for AL1791,
PWM4/GND 2
AL1792, and AL1793.
PWM Signal Input for channel 3, Internally Pulled Down for AL1793 and AL1794. GND for
PWM3/GND 3
AL1791 and AL1792.
PWM Signal Input for channel 2, Internally Pulled Down for AL1792, AL1793, and
PWM2/GND 4
AL1794. GND for AL1791.
PWM Signal Input for channel 1, Internally Pulled Down (Tied to GND when this channel
PWM1 5
is NOT used).
LED1 6 Channel 1 LED Cathode
LED2/GND 7 Channel 2 LED Cathode for AL1792, AL1793, and AL1794. GND for AL1791.
GND 8 Ground
LED3/GND 9 Channel 3 LED Cathode for AL1793 and AL1794. GND for AL1791 and AL1792.
LED4/GND 10 Channel 4 LED Cathode for AL1794. GND for AL1791, AL1792, and AL1793.
LED Power Good Indication. Asserted Low to report insufficient headroom. Needs an
LEDPG 11
external pull-up resistor.
FAULTB 12 Fault Report. Asserted Low to report faulty conditions. Needs an external pull-up resistor.
REF 13 Reference Current Setting through External Resistor (RSET)
VIN 14 Voltage Input
Exposed pad. Internally connected to GND.
It should be externally connected to GND and thermal mass for enhanced thermal
Exposed PAD Exposed PAD
impedance.
It should not be used as electrical conduction path.

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Bill of Material - ACDC Board

# Name QTY Part Number Manufacturer Description

1 U1 1 AP3983C/DIP-7 Diodes, Inc. ACDC PSR converter (build in 650V MosFET)

2 BD1 1 DF06S Diodes, Inc. 600V/1A bridge diode

D1, D2, D3, 1.0A surface mount glass passivated rectifier

3 5 DFLR1600-7 Diodes, Inc.
D4, D5 NO need for D1, D3, D4 for low PF (< 0.7) design
1A200V surface mount super barrier rectifier
4 D6 1 SBR1U200P1-7 Diodes, Inc.
POWERDI 123
1.0A/60V surface mount schottky barrier rectifier
5 D7,D8 2 DFLS160-7 Diodes, Inc.
POWERDI 123
6 CX1 1 0.047uF/275Vac EMI filter

7 CY1 1 1000PF/Y1 EMI capacitor

8 C1,C2 2 1nF/1KV/1206 Snubber capacitor

9 C3 1 0.22uF/450V EMI filter

Valley Fill Input Bulk Capacitor
10 C4,C6 2 10uF/200V/8*14 Without Valley Fill. C4 and C6 need to be changed
to 4.7uF/400V
11 C5 1 270uF/35V/8*16 VLED1 output filter capacitor

12 C7 1 4.7uF/50V/5*11 AP3983C startup and VCC hold-up capacitor

13 C8 1 0.1uF/50V/0603 AP3983C output cable compensation

14 C9,C10 2 330uF/16V/8*12 VLED2,VLED3 output filter capacitors

15 C11 0 - Not fitted (Feedback compensation)

16 R1 1 39K/0603 AP3983C voltage feedback resistor

17 R2 1 100K/1206 Snubber resistor

18 R3 1 10R/1206 Snubber resistor

Startup resister (must for high voltage
19 R5,R6 2 1M/1206
stress >200V)
20 R7 1 10R/0805 Snubber resistor

21 R8 1 10K/0603/NTC AP3983C voltage feedback resistor

22 R10 1 6.8K/0603 AP3983C voltage feedback resistor

23 R12 1 4.7K/1206 Pre-load

24 R13, R14 2 2R/1206 AP3983C current sense resistor

25 R16 1 43K/0603 AP3983C voltage feedback resistor

26 R15 1 15K/0603 AP3983C voltage feedback resistor

27 D9 1 DFLZ22-7 Diodes, Inc. Improved load regulation

28 D10 1 DFLZ15-7 Diodes, Inc. Improved load regulation

29 D11 1 DFLZ6V2-7 Diodes, Inc. Improved load regulation

30 R4,R9,R11 0 - Not fitted (Pre-load)

EE16 Transformer
31 T1 1 EE16 Emax, Inc
(Np:Na:Ns25V:Ns12V:Ns8V=110:13:4:8; 0.9mH)
32 F1 1 T1A-T250V Fuse
CON4*1_2mm
33 CON1 1 CviLux, Inc Output connector
(CH1101S)
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34 L1 1 1.0mH/6 I core EMI filter inductance

35 VDR1 1 471K Reserved for Future Use EMC Part.

TOTAL 43 Power Board Electronic Parts

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Bill of Material LED Drive Board

# Name QTY Part Number Manufacturer Description

WIDE INPUT VOLTAGE RANGE, 150mA ULDO

1 U1 1 AP3211KTRG1 Diodes, Inc.
REGULATOR, SOT-23-5
Single Channel Current-Ratio-Optimized LED
2 U2 1 AL1791AFE-13 Diodes, Inc. Driver with Analog and PWM Dimming U-DFN-
4030-14
Triple Channels Current-Ratio-Optimized LED
3 U3 1 AL1793AFE-13 Diodes, Inc. Driver with Analog and PWM Dimming U-DFN-
4030-14
4 D1 1 APD204 Diodes, Inc. Buck converter flywheel diodes

5 R1 0 - Not fitted. (AL1791/3 EN pull high resistor)

6 R3 1 0R/1206 Jumper
7 R8 1 20K/1206 U3_AL1793 LED current setup resistor.

8 R9 1 15K/1206 U3_AL1793 LED current setup resistor.

9 R5,R6 2 33K/1206 U2_AL1791 LED current setup resistor.

10 R12 1 49.9K/0603 AP3211 Feedback resistor

11 R13 1 16.3K/0603 AP3211 Feedback resistor

12 C1,C2 2 1.0uF/50V/1206 VLED1, VLED2, input filter capacitors

13 C5 1 4.7uF/6.3V/0805 3.3V output filter capacitor

14 C3,C6 1 0.1uF/50V/0805 AL1791/3 Vin filter capacitor

15 C4 1 2.2uF/50V/1206 VLED3, input filter capacitor

16 C8 0 - Not fitted. (3.3V output filter capacitor)

17 C7 1 0.01uF/0805 Boost capacitor

Pitch 1.27mm 6Pin
18 CN2 1 CviLux, Inc. For M56 ZigBee Module
(CH0101S)
19 L1 1 4.7uH/SMA Buck converter power inductor

TOTAL 19 LD Board Electronic Parts

Bill of Material Emitter Board

# Name QTY Part Number Manufacturer Description

D1, D2, D3, D4, D5,

LTW-
1 D6, D7, D8, D9, D10, 12 LITEON, Inc. LTW-3030AZD Emitter Series
3030AZD27
D11, D12
LQ9-07MC00-
2 LQ9 1 LED Engin, Inc. 9-die RGB silicone dome emitter
0659
3 R1,R2, R3,R4 4 0ohm/1206 VF (Forward Voltage) matching resistor
ANT3216LL11R
4 A1 1
2400A
TOTAL 18 LD Board Electronic Parts

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APPENDIX I - EE16 TRANSFORMER SPEC

EE16 transformer with (Appendix X).

A. Transformer Pin & Wire Description:

Circuit Cross sectional view

Primary Secondary
1
PT1
2Ts
L6 L6
L2 2Ts
3 L5
PT2 2Ts
L1
L3
L3+L4
2
PT3 L2
4 2Ts
L4 F1 Wire Shilding
L5
PT4
1T
5 Start L1
Teflon Tube
F1
5

Pin definition
Wire () Turn (Ts) Layers Layers of Tape
(StartEnd)
L1 2 3 2UEW-B 0.19mm x 1P 76 2 1T
F1 5 2UEW-B 0.13mm x 1P 52 1 1T

L2 PT1 PT2 Triple wire-B 0.35mm x 1P 13 1

L3 PT2 PT3 Triple wire-B 0.35mm x 1P 4 0.3
L4 PT3 PT4 Triple wire-B 0.35mm x 1P 8 0.7 1T
L5 4 5 2UEW-B 0.13mm x 1P 18 1 1T
L6 3 1 2UEW-B 0.19mm x 1P 34 1 2T
OVER CORE 3Ts

B. Electrical Characteristic :

# Test Item Winding Pin Rating Unit Tolerance Remark

2.1 Inductance L1+L6 12 0.9 mH +/-5% @ 100KHz / 1V

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APPENDIX II - LED ENGIN LQ9 AND LITEON OPTO EMITTER

LQ9-07MC00-0659 9-die RGB Silicone Dome emitter

Key Features
9-die RGB silicone dome emitter
Can dissipate up to 20W
Ultra-small foot print 7.0mm x 7.0mm
Surface mount ceramic package
Low Thermal Resistance (1.3C/W)
Lead (Pb) free and RoHS compliant

Mechanical Dimensions (mm)

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Contact LED Engin

Web Site: www.ledengin.com
Contact: Cindy Xu (cindyxu@ledengin.com)

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LITEON OPTO - LTW-3030DZL Emitter Series (LTW-3030DZL27) -

Typical Performance

Contact LiteON Opto ()

Web Site: www.liteon.com/opto
Contact: Eddie Su
E-mail: (Eddie.Su@liteon.com)

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APPENDIX III - ZIGBEE MODULE M56 (UBEC)

Introduction and Specification
M56 Module: 2.4GHz RF module which integrates UBECs low power 2.4GHz
IEEE802.15. 4 RFIC UZ2400D
MCU: ARM M0-Cotex Low Power Design
Voltage Input: 2.7V ~ 3.6V
TX Current (@3.3V, 32MHz): 37.09mA
RX Current (@3.3V, 32MHz): 33.76mA
Temperature Range: -20C ~ 105C
Dimension: 15mm x 15mm
Pin# Pin Name Functions

1 VDD Connected to LED driver board - 3.3V

2 GND Connected to LED driver board Ground

Connected to LED driver board PWM1 of U2_AL1791
3 PWM_01
To control white emitter string
Connected to LED driver board PWM1 of U3_AL1793
4 PWM_02
To control red emitter string
Connected to LED driver board PWM2 of U3_AL1793
5 PWM_03
To control green emitter string
Connected to LED driver board PWM3 of U3_AL1793
6 PWM_04
To control blue emitter string
Connected to AL1791 and AL1793 Pin#1-EN, enable/disable
7 EN LED driver

Output Pin Define (Assembled to the LED Driver Board)

M56 ZigBee Module Outline Drawing

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Schematic and Connection Define

Pin# Pin Name Functions Remark

1 TX UART1 data transmitter output pin Connected to GPB5
2 RX UART1 data receiver input pin Connected to GPB4
3 NRST RST
4 SWDAT ICE_SWDAT
5 SWCLK ICE_SWCLK
J1 - Serial wire Debug Port

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Pin# Pin Name Functions Remarks

1 VDD +3.3V
2 GND GND
3 PWM_01 PWM 0 channel 0 output, GPIO, (PA. 12) WHITE
4 PWM_02 PWM 0 channel 1 output, GPIO, (PA. 13) RED
5 PWM_03 PWM 0 channel 2 output, GPIO, (PA. 14) GREEN
6 PWM_04 PWM 0 channel 3 output, GPIO, (PA. 15) BLUE
2
7 EN GPIO, I C 1 SDA, (PA. 10) EN
2
8 FAULTB GPIO, I C 1 SCL, (PA. 11)
9 LEDPG GPIO, ADC, (PA 0)
10 TEM-D No Available
11 VADJI I/D GPIO, DAC (PC. 7)
J2 - Application Usage

Contact UBEC:
Headquarters
Address: 6F-1, No. 192, Dongguang Rd., Hsinchu, 300 Taiwan
Tel: +886-3-5729898
Fax:+886-3-5718599
Website: http://www.ubec.com.tw
Sales Services
E-mail: sales@ubec.com.tw

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IMPORTANT NOTICE

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TO THIS DOCUMENT, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE (AND THEIR EQUIVALENTS UNDER THE
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Copyright 2015, Diodes Incorporated

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