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    Input Rev. NO: L + (c1 + c2) TW

    Uploaded by

    Mudasir Mughal
    This document provides calculations to check the stresses on a lifting lug and welding used to attach the lug to a frame for a tank. It includes inputs such as the material properties, load weight, number of lugs, lug dimensions, and welding specifications. The calculations determine the tensile, shear, bending, and bearing stresses on the lug, as well as shear and tensile stresses on the welding. Stress ratios are calculated and confirmed to be less than 1, indicating the design is acceptable. Dimensions are also provided for a selected shackle to be used for lifting.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd

    Input Rev. NO: L + (c1 + c2) TW

    Uploaded by

    Mudasir Mughal
    404 views6 pages
    This document provides calculations to check the stresses on a lifting lug and welding used to attach the lug to a frame for a tank. It includes inputs such as the material properties, load weight, number of lugs, lug dimensions, and welding specifications. The calculations determine the tensile, shear, bending, and bearing stresses on the lug, as well as shear and tensile stresses on the welding. Stress ratios are calculated and confirmed to be less than 1, indicating the design is acceptable. Dimensions are also provided for a selected shackle to be used for lifting.

    Original Description:

    pAD EYE

    Original Title

    Pad Eye Calcs

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    This document provides calculations to check the stresses on a lifting lug and welding used to attach the lug to a frame for a tank. It includes inputs such as the material properties, load weight, number of lugs, lug dimensions, and welding specifications. The calculations determine the tensile, shear, bending, and bearing stresses on the lug, as well as shear and tensile stresses on the welding. Stress ratios are calculated and confirmed to be less than 1, indicating the design is acceptable. Dimensions are also provided for a selected shackle to be used for lifting.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    404 views6 pages

    Input Rev. NO: L + (c1 + c2) TW

    Uploaded by

    Mudasir Mughal
    This document provides calculations to check the stresses on a lifting lug and welding used to attach the lug to a frame for a tank. It includes inputs such as the material properties, load weight, number of lugs, lug dimensions, and welding specifications. The calculations determine the tensile, shear, bending, and bearing stresses on the lug, as well as shear and tensile stresses on the welding. Stress ratios are calculated and confirmed to be less than 1, indicating the design is acceptable. Dimensions are also provided for a selected shackle to be used for lifting.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    of 6

    TITLE : LIFTING LUG DESIGN CALCULATION (FRAME)

    REV.
    INPUT
    NO
    Notation Description Value Unit
    Lifting lug material ASTM A36
    Base material ASTM A36
    Lifting angle (with respect to vertical) 30
    Sl Ultimate tensile strength of filler material 400 MPa
    Sy Yield strength of lifting lug material 248 MPa
    Syb Yield strength of base material. 248 MPa
    47700 Kg
    W Total weight (Tank + Frame + Slings) = 45000 + 500 + 2200
    467937 N
    N Number of lifting lugs 4 Nos.
    H Hole diameter 55 mm
    ls End radius 125 mm
    tl Thickness of lug 50 mm
    tc1 Thickness of Cheek Plate - 1 12 mm
    tc2 Thickness of Cheek Plate - 2 12 mm
    bl Width of lug at base 250 mm
    bw Width of lug at hole diameter 125 mm
    La Lever arm for bending moment 125 mm
    IV Impact value 2
    w' Leg size of the fillet weld at base 12 mm
    Sws Allowable shear stress of weld = min ((0.3 x s l ),(0.4xmin(syb,sy)) 99.2 MPa
    St Allowable tensile stress of weld = 0.6*S y (Same as base material) 148.8 MPa
    Slt Allowable tensile stress of lug =0.6*Sy 148.8 MPa
    SCo Allowable Compression stress of lug =0.6*S y 148.8 MPa
    Slb Allowable bending stress for lug =0.66*Sy 163.68 MPa
    Slb1 Allowable bearing stress for lug =0.9*S y 223.2 MPa
    SlS Allowable shear stress of lug =0.4*S y 99.2 MPa
    W' Vertical load on each lug = IV x (W/N) 233968.5 N
    IW' Impact load on each lug =W' / cos 270164 N
    IW o Horizontal impact load on each lug =W' x tan 135082 N
    b Weld length of fillet weld 600 mm
    Ab Bearing Area = (0.7*D) * (tl + (tc1 + tc2)) 2641.8 mm2
    Atw Weld area = (w'*0.707) 8.484 mm2
    Td Tensile Force = W' x Sin 71316.084 N
    SHFd Shear Force = W' x Cos 82348.72 N
    OPFd Out of plane force = W' x 0.05 (5% of actual force) 11698.425 N

    FIG 1: SHACKLE DIMENSIONS

    SELECTED SHACKLE - CROSS BY BOLT TYPE


    INPUT - G-2130 / S-2130
    Notation Description Value Unit
    wL = Working load 25 tonnes
    d = Size 57 mm
    D = Pin O.D. 51 mm
    w = Inside Width 73 mm
    L = Inside Length 178 mm
    = Eye O.D. 50 mm
    CONVERSION : 1 kg = 9.81 N
    TITLE : LIFTING LUG DESIGN CALCULATION (FRAME)

    CALCULATION OF STRESSES ON LUG PLATE


    Notation Description Formula Value Unit
    Tensile stress = IW' / (( bw - H) x tl) 77.190 MPa
    Ts
    Stress ratio = Ts/Slt 0.519
    As the stress ratio is less than 1 hence lug is OK in tension check
    Shear stress = W' / ( bI x tl) 18.717 MPa
    Ss
    Stress ratio = Ss/Sls 0.189
    As the stress ratio is less than 1 hence lug is OK in shear check
    M Bending moment = W' x La 29246063 N-mm
    Z Section modulus = ( tl x bl ) / 6 520833 mm
    Sb Bending stress =M/Z 56.152 MPa
    Stress ratio = Sb/Slb 0.343
    As the stress ratio is less than 1 hence lug is OK in bending check
    Bearing stress = lW' / Ab 102.265 MPa
    Bs
    Stress ratio = Bs/Slb1 0.458
    As the stress ratio is less than 1 hence lug is OK in bearing check
    Mxx Bending moment (In plane) = SHFd x H - Td x (Hm-Yc) N-mm
    Myy Bending moment (Out plane) = ( tl x bl ) / 6 mm

    CALCULATING COMBINE STRESS OF SHEAR AND TENSION

    Combined ratio = (Actual bending = [(6*{(Is + H/2)/8}*IW')/(t1*(Is-


    Cr stress/allowable bending stress)+ H/2)2*0.66*Sy)]+[lW' / {2 * (( ls - 0.546
    (actual bearing stress/allowable
    bearing stress) H/2) x tl)*0.75*Sy}]

    As the stress ratio is less than 1 hence lug is OK in combined ratio check
    CALCULATION OF STRESSES ON WELDING
    Shearing of weld = IW' / [ ( b x w' x 0.707 ) ] 53.073 MPa
    Sw S
    Stress ratio = Sws / Sws 0.535
    As the stress ratio is less than 1 hence weld is OK in shear check
    Tension of weld = IW' / [ ( b x Atw) ] 53.073 MPa
    Swt
    Stress ratio = Swt/St 0.357
    As the stress ratio is less than 1 hence weld is OK in tension check
    CALCULATING COMBINE STRESS OF SHEAR AND TENSION

    Welding Combined stress = (Actual


    shear stress/allowable shear stress)
    Cw(s+t) = [ Sws / Sws ] + [ Swt / St ] 0.892
    + (actual tensile stress/allowable
    tensile stress)

    As the stress ratio is less than 1 hence weld is OK in Welding combine stress check
    Compatibility Report for LIFTING LUG CALCS (FRAME).xls
    Run on 3/11/2016 12:22

    The following features in this workbook are not supported by earlier versions of
    Excel. These features may be lost or degraded when opening this workbook in
    an earlier version of Excel or if you save this workbook in an earlier file format.

    Significant loss of functionality # of occurrences

    Any effects on this object will be removed. Any text that overflows the 1
    boundaries of this graphic will appear clipped.
    B-101_103'!A1:AI155
    Version

    Excel 97-2003

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