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Insert Plate: Forging Projection Calculations Div.1

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The document discusses various calculations related to nozzle lengths, projections and seam welding for vessel construction. It provides formulas and examples for nozzle length calculations for different vessel configurations as well as parameters required for seam calculations.

The document discusses nozzle length calculations for simple configurations, head center/offset configurations.

The parameters required for nozzle length calculations mentioned are ID of vessel, ID of head, nozzle OD, nozzle offset/projection, flange/elbow height etc.

Insert Plate

R 4500 ID
T 16
t 12
Nozzle O.D 762

min 1671.48 mm Total

Interp0lation
Value Result Required
Higer 375 500 419
Lower 1875 2733

R= 2177.0160000

Skirt/Base Plate
Skirt OD 2500 mm WEAR ANGLE
BCD 2600 mm RADIUS OF WEAR PLATE
Base ID 2400 mm
Base OD 2700 mm LENGTH OF PLATE

Forging Projection Calculations


Div.1

Length of heavy barrel L = 55


Nozzle Neck Neck thickness tn = 12.7
Heavy barrel thickness th = 65
Flange height hf = 169
Projection outside vessel Pr = 273

Forging Projection Calculations


Div.2

Length of heavy barrel L = 70


Nozzle Neck Neck thickness tn = 16.64
Heavy barrel thickness th = 70
Flange height hf = 184.6
Projection outside vessel Pr = 333
Nozzles Length (Simple) Nozzles Length
ID of Vessel D 1250 mm ID of Head

OD of Nozzle ND 508 mm Nozzle Offset


Projection L 885 mm Nozzle OD
Flange Height(B16.5) H 145 mm Frm Tan to HC
Inside Length z 571.1 Nozzle Pro. TL
Total Length TL 168.9 Total Noz. P
Flange Height

Nozzle Length Tangential Nozzle Req. Lg


ID of Vessel D 914
OD of the Nozzle ND 114.3
Projection frm C.L L 675
Offset O 0
x 57.15
z 453.41
Flange Height H 77
Req. Nozzle Length NL 144.59
W 150
T 12

Section Modulus 45.000 cm3

Area 18 cm2
Interia x-x 337.500 cm4
Distance y axis X-X 75 mm
Inetia y-y 2.16000 cm4
Distance y axis Y-Y 6 mm
Section Depth 150 mm
Section Width 12 mm
Gov, Thickness 12 mm

132 DEGREE
1830 mm 1.30612244897959

4216.0173411175 mm 8.15145447587169

h/ho 0.481855142297847
C 2.3547706929375700
p 3.141592653589790000000

mm
mm
mm
mm Area of Section
mm O.D
Thk.
ID

Sec. Area
mm
mm
mm
mm
mm
Nozzles Length (Head Center or Offset)
D 1250 1130.625
(if No offset
L 0 then 0)
ND 60.3 30.15
Head Center to tan(A) 818.125
P 575
TNP 1393.125
FH (Flange or Elbow) 64 (Elbow Height)
Z 1130.22
NL 198.90
Seams Calculations
ID of the Shell 2500
Thickness 8
Angle 185
Length 4048.9893

Weight of Plates
Length 4500 mm
Width 2000 mm
Thick 8 mm
C.S 563.98 kg
S.S 577.94 kg

4224 mm
320 mm
3584 mm

3924728.87 mm2

39247.29 cm2

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